Ariens 010-1540 User's Manual
Contents
1. MODELS 008 1540 009 1648 010 1540 01533600 Orig 1 98 Printed in USA Thank You Ariens outdoor p power equipment is a engineered to be the best from start to Me fi nish We ha ve one fundamental belief Value is not measured solely by price 5 value isa durable easy to use machine 5 that Performs season after season fa This manual and thie engine manual are i your guides By following the instructions n ana Procedures in them your Ariens a equipment will serve you well fof t many wt years The care you give this unit will gt determing your overall satisfaction nandi ts lt 2 bervies life pte a Safety is is up to you Obey a all correct i operating practices s and procedures for G 3 unit Prevent Serious injury or death 5 Three reasons safety is important TUSA Accidents can disable and kil 2 Accidents can be avoided iS Accidents always cost fiat proudly offers one of the finest i warranties in the business Contact your Ariens Dealer with any questions ane comments or orders Ariens equipment for ihes wordi is s made i in the USA a Ee Crafted In be Ameri a i eoon o Sineto Your SATISFACTION Is IMPORTANT Questions Please follow these helpful steps 1 Always Refer to Your Owner Operator or Engine Manual First a Its detail wi2. Avoid uneven work areas and rough terrain Slippery Surfaces Avoid slippery surfaces ALWAYS be sure of your footing DO NOT operate on wet grass to avoid sliding Visual Obstruction Dust smoke fog etc can reduce vision and cause an accident Operate unit only when there is good visibility and light Safety Surfaces Keep all nonskid surfaces clean Replace safety treads if worn damaged or missing sD s TER gt OL1910 Ie OL1260 Safety Guards and Devices ALWAYS keep protective structures guards and panels in good repair in place and securely fastened NEVER modify or remove safety devices Discharge Covers ALWAYS keep discharge cover or complete grass catcher in place and in proper working condition Safety Interlock System Safety Interlock System must function properly DO NOT operate unit if operator presence control is damaged or disabled Modification NEVER modify alter or permit anyone to modify or alter the unit or its components Brakes Check brake operation frequently Adjust and service as required No Step DO NOT step on rotary mower deck Ariense EZRider Rev 1 97 OPERATIONAL SAFETY Rules of Operation Understand How to operate all controls e The functions of all controls How to STOP in an Emergency e Braking and steering characteristics Turning radius and clearance Child Safety NEVER allow children to operate play on or near
3. 2900 rpm Forward 0 to 5 2 mph 8 4 km hr Reverse 0 to 3 6 mph 5 8 km hr Length 71 88 in 182 5 cm 52 in 132 cm 60 in 152 4 cm 52 in 132 cm Height 44 7 in 113 5 cm 588 Ibs 267 kg 628 Ibs 385kg 588 Ibs 267 kg 20W 50 0 to 5 7 mph 9 1 km hr 0 to 4 1 mph 6 6 km hr Ariense EZRider Orig 1 98 QUALITY PRODUCTS QUALITY GUARANTEE PROTECTION PLAN LABOR oe an additional three years 36 months thereafter PURCHASER RESPONSIBLITIES e Maintenance amp minor adjustments per owners manual e Notification of need for warranty service e Transportation to from place of warranty repair PRODUCT REGISTRATION Return of registration card required to validate warranty PURCHASED COMPONENTS amp NORMAL WEAR Two year labor and parts on purchased components i e tractor drive train components manufactured by Dana Eaton Foote Sundstrand and any plastic and electrical components wire harness bags boots tubes etc Two year labor and parts on normal wear items i e belts and rubber components bearings cables controls clutches tines etc PURCHASED amp WEAR BATTERY WARRANTY PRORATED One to six months free replacement e Seven to twelve months 50 credit Thirteen to twenty four months 25 credit V4 WARRANTY COMMERCIAL PRODUCTS e One year parts and labor Product labeled commercial professional e Household use 5 year limited warran
4. Proper blade pitch is when the blade tip measured from the bottom surface is 1 8 to 1 4 lower at front of mower pan than when same tip is at rear of mower pan Figure 14 Front of Unit 1 Cutting Edges 2 Ground Level 3 Front Blade Height 4 Rear Blade Height Figure 14 To Adjust pitch loosen flange lock nuts and slide adjusting tabs up or down to achieve proper pitch Figure 13 Mower Height Adjusting hanger hooks equally raises or lowers the mower pan and changes cutting height To adjust 1 Loosen upper nuts on hanger hooks and turn lower nuts equally clockwise to lower or counterclockwise to raise rear of rotary mower With mower attachment lift in highest position front blade height should measure 5 from ground level 2 Secure hanger hooks by tightening nuts Mower Belt The mower belt idler system is designed to provide constant tension on the belt ee E Ariense EZRider Orig 1 98 Anti Scalp Rollers Secure rollers in top position for average lawn mowing Use lowest roller position when mowing in higher cutting height or rough terrain to guard against most scalping Use top roller position when cutting at lowest cutting height For a smooth appearance cut lawn using frame suspended models with anti scalp rollers Keep anti scalp roller adjusted to the minimum 1 2 above flat hard smooth surface NOTE Rollers are intended for anti scalping not for controlling cutting height TR
5. Travel Steering Control Levers Practice operation of the controls in a flat open area until you are comfortable with their operation ALWAYS start and backup slowly and make turns with caution Mowing To mow with the unit 1 Adjust deck to desired height 2 Move Throttle Lever to about half speed 3 Pull the PTO Switch to the ON position to engage the mower 4 Move the Throttle Lever forward to full engine speed 5 Move Travel Steering Control Levers forward to mow IMPORTANT NEVER engage the PTO if the mower is plugged with grass or other material This may cause damage to the PTO Belt Ariense EZRider Orig 1 98 PARKING MACHINE ROLL AWAY can cause injury or death ALWAYS engage Parking Brake when leaving unit unattended Stop engine and remove key before cleaning or servicing unit To park stop the unit and engage the Parking Brake Always take all possible precautions when leaving unit unattended Mowina Tips The following tips will help you to mow safely achieve maximum performance from you unit and maintain the desired appearance of your lawn NOTE Clean mower pan after each use DO NOT allow grass clumps or a coating of grass and debris to collect inside of mower pan Avoid operation over bare ground intermittent with grass cutting as this causes dirt and grass to collect and cake under pan surface Grass should be cut when it si dry not when it is wet from dew rain or wateri
6. a better distribution of clippings and a cleaner cut For thick lush or heavy growth lawns do not set the cutting height too low Grass cut too short may die When the mower pan is set too low the mower pan will drag on the grass and restrict air flow causing a reduction in the discharge of grass clippings Discharge grass clippings away from borderline objects sidewalks driveways fences when cutting grass Discharge grass clippings over cut grass when not cutting borderlines This will prevent buildup of grass clippings on uncut areas Adjust Anti Scalp Rollers properly for smooth appearance in cut see Adjustments Mow with engine set a full throttle to maintain proper blade speed and air flow for discharge of clippings NOTE Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary A SECTION 4 General Maintenance Ariens Dealers will provide any service which may be 3 Tilt seat forward required to keep your unit operating at peak efficiency 4 Clean the fuel cap and the area around the fuel cap Should engine service be required it can be obtained to prevent dirt from entering the fuel tank Figure from an Ariens Dealer or an authorized engine 6 manufacturer s service center ALWAYS turn PTO Switch OFF place Travel Steering Co
7. during operation Protect eyes face and head from objects that may be thrown from unit Wear appropriate hearing protection Avoid Sharp Edges Sharp edges can cut Movement of parts can cut off fingers or a hand Wrap blade s wear gloves and use extreme caution when servicing IMPORTANT On multi blade mowers rotation of one blade will cause all blades to rotate Avoid Rotating Parts ALWAYS keep hands and feet away from all rotating parts during operation Rotating parts can cut off body parts Ariense EZRider Rev 1 97 Avoid Pinch Points ALWAYS keep hands away from all pinch points Avoid Hot Surfaces DO NOT touch unit parts which might be hot from operation Allow parts to cool before attempting to maintain adjust or service Avoid Entanglement NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts Safe Distances Keep children and people away from unit during operation Avoid Thrown Objects Deflected materials can cause injury and property damage DO NOT point discharge at anyone or discharge directly onto paved or gravel surfaces Always stand clear of the discharge area when operating this unit Avoid Exhaust Fumes Fumes from engine exhaust can cause injury or death Ventilation DO NOT run engine in an enclosed
8. unit Be alert and shut off unit if children enter area Pre Start Before starting engine disengage PTO place unit in neutral lower attachment and set parking brake if applicable Speed Ranges DO NOT operate at too fast a rate DO NOT change engine governor settings or over speed engine Slow down and turn corners slowly PTO Control Disengage PTO when attachment is not in use ALWAYS turn off power to attachment when transporting crossing drives etc No Riders NEVER carry passengers Reverse DO NOT operate in reverse unless absolutely necessary ALWAYS backup slowly ALWAYS look down and behind before and while backing L OL0884 3 g Ww N ES o OL1044 fe lt S S k e e g 8 8 i P o Avoid Tip over Avoid uneven and rough terrain DO NOT operate near drop offs ditches or embankments Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in DO NOT try to stabilize unit by putting foot on ground Hazardous Slopes DO NOT operate on steep slopes Operate up and down slopes not across slopes DO NOT operate on side hill slope of more than 10 DO NOT operate on a downhill slope of more than 15 AVOID starting and stopping on a slope Keep all movement on slopes slow and gradual Use a slow speed to avoid stops or shifts on slopes DO NOT make sudden changes in speed or direction Tr
9. ANSPORT Equipment should be shut off when transporting To move unit without the engine running open the Dump Valves refer to Controls and Features Close the Dump Valves before operating IMPORTANT NEVER push or pull tow the unit with another vehicle Use a truck or trailer when transporting or transmission damage can occur CLEANING AND STORAGE IMPORTANT NEVER spray unit with water or store unit outdoors to aid in prevention of rust or corrosion Water can seep into sealed bearings which are sealed against dirt and debris only causing reduced component life Keep all nuts bolts and screws tight and be sure equipment is in safe working condition Check all hardware at regular intervals Never store equipment with fuel in tank inside a building where fumes may reach an open flame or spark Allow engine to cool before storing in any enclosure EZRIDER SPECIFICATIONS 915008 915009 915010 15 HP Briggs amp Stratton 16 HP Briggs amp Stratton 15 HP Kohler Model Number 28P777 0647E1 303777 114281 PS 41531 Type OHV Speed 3250 rpm Fuel Tank Capacity 3 5 gals US 13 3 liters Crankcase Capacity 4 pts 1 9 liters Fuel Type See Engine Manual Lubricant Type See Engine Manual Tires 56 oz 1 66 liters 64 oz 1 89 liters 18 x 8 50 8 4 ply rating 11 0 x 4 00 5 10 to 12 psi 83 to 103 kN m Front Pressure all tires Hydrostatic System Lubricant Type Speeds 3200 rpm Forward Reverse Speeds
10. ATTERIES CAN EXPLODE and result in death or serious injury DO NOT charge a frozen battery Let the battery thaw out before putting on a charger ALWAYS follow information provided on battery by battery manufacturer Contact battery manufacturer for extensive instructions to charge battery To charge 1 Remove battery from unit per removal instructions above 2 Remove caps and fill each cell to level indicated with electrolyte at 1 230 specific gravity and 80 F 27 C 3 Let battery stand for one half hour 4 Check electrolyte level and add more if necessary 5 Connect positive lead of charger to positive terminal of battery 6 Connect negative lead of charger to negative terminal of battery 7 Charge the battery at two and a half amps for ten hours or until all cells are gassing freely and the specific gravity is constant over three 30 minute intervals 8 Immediately after charging check electrolyte level If low add distilled water to bring cell s up to required level 9 Reinstall battery into unit and connect positive cable first then negative cable Ariense EZRider Orig 1 98 Jump Starting Jump starting battery charging or replacement is required when the starter motor will not crank the engine To jump start engine 1 Ensure battery is not frozen If the fluid is frozen remove battery from unit and allow it to thaw before charging 2 The unit use
11. Opening slot The rod will now stay in the ON or Engaged position Figure 12 Seat Adjustment Lift up and tilt seat forward to locate seat adjustment screws on the seat plate Loosen the two front and two back screws that hold the rear springs Slide operator seat forward or rearward as desired Retighten screws as required Mower Level Side to Side NOTE A wood block about 1 square by 5 long may be used under pan for blade measurement Wrap block with masking tape mark tape with cutting edge of blade and measure distance from end of block to mark s This method avoids errors by having to read 1 Height Adjuster Nut any measurements under pan 2 Height Adjuster To Check Side to Side Level 3 Adjusting Tab 1 Position unit on a smooth flat level surface Set 4 Carrlage Bolt 5 Flange Locknut tire pressure properly 2 Position blade s side to side measure distance of Figure 13 blade tips to floor at right and left side of mower pan Figure 12 Rotate blade s 180 and check again The measurement should be equal within 1 8 side to side To Adjust Side to Side Level 1 Loosen nut on height adjuster Figure 13 2 Turn height adjuster nut clockwise on low side of mower pan to raise low side one half the difference in height Turn height adjuster nut counterclockwise on high side to lower high side the other one half of the height difference Ariense EZRider Orig 1 98 Mower Pitch
12. S keep batteries out of reach of children Hydraulics HYDRAULIC FLUID WILL CAUSE SEVERE BURNS Fluid in the hydraulic system can penetrate the skin and cause death or serious injury Cleaning Keep unit free of grass leaves or other debris Clean up oil or fuel spills Storage For unit storage or extended storage e NEVER store with fuel in fuel tank inside a building where any ignition sources are present Allow engine to cool completely OL0381 OL1253 OL1253 Transport NEVER push or pull tow unit with another vehicle Transmission damage will occur Use extra care when loading or unloading unit onto trailer or truck Block wheels and secure unit chassis to transport vehicle NEVER secure from rods or linkages that could be damaged DO NOT transport machine while engine is running ATTACHMENTS AND ACCESSORIES Use only attachments or accessories designed for your unit Check attachment components frequently If worn or damaged replace with manufacturer s recommended parts Avoid Tipover Use extra care with grass catchers and other attachments These can change the stability of the unit Use only approved hitch points Clearances ALWAYS be aware of attachments when turning ALWAYS allow adequate clearance between attachments personnel and other objects DO NOT transport with attachment in the lowered operating position ALWAYS lower attachment when unit is par
13. Throttle to proper starting position see Engine Manual 6 Turn the ignition switch key clockwise to the START position Release the key when the engine starts 7 As soon as the engine starts adjust choke as needed Wait until the engine is running smoothly before operating the unit Shut Off 1 With both Travel Steering Control Levers pulled back to centered neutral position bring unit to a complete stop on level ground Put PTO in the OFF position Move the Throttle Lever to SLOW Turn the Ignition Key to OFF Engage the Parking Brake a Ppon OPERATION See Figure 3 for Controls and Features Locations NOTE This unit is equipped with an internal combustion engine DO NOT use equipment on or near any unimproved forest covered or brush covered land unless exhaust system is equipped with a spark arrestor meeting applicable local state or federal laws A spark arrestor if it is used must be maintained in effective working order by operator Speed DO NOT operate and too fast a rate Sudden forward or backward movement in Travel Steering Control Lever s and fast speeds can cause injury or death Move one or both Travel Steering Control Lever s forward and backward SLOWLY until you learn how to operate the unit properly The further you move the levers the faster the unit will travel NOTE This unit is designed to be highly maneuverable and responds quickly to movement of the
14. action DO NOT turn on slopes unless necessary and then turn slowly and gradually down the slope If tires lose traction turn off PTO and proceed slowly straight down slope If you cannot back up the slope or feel uneasy DO NOT mow it Ariense EZRider Rev 1 97 Shut Off ALWAYS disengage PTO stop unit and engine remove key and allow moving parts to stop Engage parking brake before leaving operator s position Abnormal Vibrations Foreign Objects Clogged Unit Immediately shut off unit INSPECT for any damage or loose parts and repair before restart Parking NEVER leave a running unit unattended ALWAYS shut off engine before leaving unit ALWAYS remove key to prevent unauthorized use Unit Roll Away DO NOT park unit on a slope unless absolutely necessary When parking on a slope always cock or block the wheels ALWAYS set parking brake OL1180 OL3280 74 OL0930 g OL3030 PERSONAL SAFETY Responsible Operators e Only trained adults may operate unit e Training includes actual operation No Drugs or Alcohol NEVER operate unit after or during the use of medication drugs or alcohol Safe operation requires your complete and unimpaired attention at all times NEVER allow anyone to operate this unit when their alertness or coordination is impaired Safety Gear Wear adequate safety gear protective gloves and footwear NEVER wear open sandals or canvas shoes
15. area Always provide good ventilation and wait until hazard has been removed Rev 1 97 OL1253 MAINTENANCE AND SERVICE SAFETY Prepare Unit Before making any inspections repairs etc disengage PTO stop unit and engine remove key allow moving parts to stop Allow hot parts to cool Service Position ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance Explosive Fuel Fuel is highly flammable and its vapors are explosive Handle with care Use an approved fuel container No smoking No sparks No flames ALWAYS allow engine to cool before servicing NEVER fill fuel tank when engine is running or hot from operation NEVER fill or drain fuel tank indoors Replace fuel cap securely and clean up spilled fuel Replacement Parts ALWAYS maintain unit in safe operating condition Damaged or worn out muffler can cause fire or explosion Hardware Keep hardware especially blade attachment bolts tight OL0200 OL3000 OL0550 011253 Battery Avoid Electric Shock DO NOT reverse battery connections Explosive Gases Poisonous battery fluid contains sulfuric acid and its contact with skin eyes or clothing can cause severe burns No flames No sparks No smoking near battery ALWAYS wear safety glasses and protective gear near battery DO NOT TIP battery beyond a 45 angle in any direction ALWAY
16. b in the OFF position mall PREVENT personal injury ALWAYS KNOW that jack s or blocks used are stable strong and will support the weight of the unit 2 Place jack s under rear transaxlies only If jack s are not available place support blocks under both transaxles at the rear of unit 3 Raise the rear drive wheels off the floor Remove side shrouds Place aside for replacement 4 Start the engine and run it at part throttle 5 Loosen the two lock nuts holding the Speed Control Arm Figure 11 6 Turn and loosen the connection to the Speed Control Arm with the Flange Bushing until the wheel stops rotating 7 Lock the Speed Control Arm in place by tightening the two lock nuts 8 Repeat procedure for other side of unit 1 Speed Control Arm 2 Locknuts and Bolts 3 Flange Bushing Figure 11 Ariense EZRider Orig 1 98 19 20 Parking Brake Adjustment There are two knob positions for the Parking Brake ON or Engaged Pull the knob up and forward OFF or Disengaged Pull the knob up and push backward To adjust the ON position 1 Pull the Parking Brake knob up in the travel slot until the nut on the rod can pass through the keyway The knob can now be pulled forward 1 Cutting Edge A Grounna bevel 2 Turn the nut on the rod threads until the rod can 2 Mower Pan 5 Cutting Height not move backward when it is dropped in the travel 3 Blade 6 Discharge
17. belt in reverse order checking for belt alignment and clearance 5 Connect transaxle idler spring 1 Mower Belt 5 Sheave Covers 2 Drive Pulley 6 Mower Idler Spring 3 Idler 7 Main Idler Spring 4 Mower Drive Belt 8 Electric Clutch Figure 7 Clutch Shaft Belt Replacement 1 Clutch Shaft Idler 5 Idler Springs 1 Remove transaxle belt Figure 8 2 Clutch Shaft Belt 6 Mower Drive Belt 3 Transaxle idler 7 Mower Drive Idler 2 Remove clutch shaft idler spring from frame 4 Transaxle Belt 8 Main Idler Spring 3 Remove belt from engine sheave Figure 8 4 Remove belt from clutch sheave 5 Install new belt in reverse order checking for belt alignment and clearance 5 Connect clutch idler spring to frame 6 Reinstall transaxle belt LUBRICATION Apply a small amount of oil to the pivot points as required for smooth and proper operation Grease the fittings on the front wheel spindles the idler arms and the steering controls every 50 hours of operation Figures 8 and 9 Apply amp Sten Mix Hi Temp Grease or equivalent to the lube fittings Order P N 00036800 Three pack of 3 oz cartridges or 00036700 Ten pack of 14 oz cartridges 0E0031 0E0192 Figure 9 Ariense EZRider Orig 1 98 TIRE PRESSURE Before each use make a visual check of tires The correct air pressure is 10 12 psi 65 83 kN m HYDRAULICS AND TRANSAXLES HYDRAULIC FLUID WILL CAUSE SEVERE BURNS Fluid in the
18. d for jump starting should have a 12 volt battery with at least 500 cold cranking amperes and a negatively grounded system i q 4 ag UNIT MOVEMENT can result in death or serious injury NEVER jump start unit directly to the starter or starter solenoid Unit can move forward or backward and injure the person jump starting unit 3 Connect the positive jumper cable to the positive terminal of the discharged battery 4 Connect the other end of the same jumper cable to the positive terminal of the booster battery 5 Connect one end of the second jumper cable to the negative terminal of the booster battery 6 Make the final jumper cable connection to the engine block or the furthest ground point away from the discharged battery 7 Follow Starting and Shut Off steps in Operation section 8 Remove jumper cables in the reverse order of their connection Remove cable from the ground point then the negative terminal of the booster battery then the positive terminal of the booster battery and finally the positive terminal of the discharged battery ADJUSTMENTS Ariens recommends that adjustments be made by the Ariens dealer Should the decision be made to make the following adjustments on the unit yourself Ariens recommends calling the dealer for answers to any questions that might arise Neutral Adjustment Speed Control Lever 1 Stop the engine Remove the ignition key Push the PTO kno
19. ens Company reserves the right to incorporate Pe PAE Hi Crafted in any changes in design into its products without America obligation to make such changes on products I Since 1935 previously manufactured DISCLAIMER OF FURTHER WARRANTY There is no other express warranty Implied warranties including any warranty of merchantability or fitness for a particular purpose are limited to the duration of this written warranty and are excluded rmitted by law There are no warranties which extend to the extent beyond the description of the product contained herein In no event shall the company be liabie for indirect special or consequential damages such as loss of anticipated profits in connection with the consumer s use of the product This warranty gives you specific legal rights and you may aiso have other rights which vary from state to state Some states do not allow the exclusion of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitation and exclusions may not apply to you OL1243 9 97 riens 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 4421 Ask Your Dealer For Information On These Other Fine Ariens Products e Front and Rear Tine Tillers e Walk Behind Lawn Mowers e Zero Turning Radius Mowers e Rear Engine Riding Mowers e Yard and Garden Tractors Commercial Walk Behind and Ridin
20. es 2 Practices and Laws osnon 2 Required Operator Training ccceee 2 Safety Decals and Locations 0 00 3 Safety Precautions ccccscsesssssesesesseses 4 SECTION 3 OPERATION Controls and Features u n 8 P Start sinsa taian 1 Starting and Shut Off 12 Operation oo esescssseseessssssscsescsssesesereees 12 MOWING ssassn ei 12 Parking nenna i 13 Mowing Tip ccscsssssesssssecsssssssssesteseees 13 GENERAL SECTION 4 GENERAL MAINTENANCE __ Service Position s es 14 Fuel Tank cssscssssssecssesscssseseseverevevseasaes 14 Hardware ssssscsesssesesssessssssssessessesesssess 14 ENGIN E E EENT 15 Engine Cooling eesessesseseesresesrreesserrerrees 15 Engine Oili aisen nnn onoma 15 BOS citi arona n 15 Lubrication sssessrrerierisiirisiriraceriniiai 16 Tire Pressure sssrin 17 Hydraulics and Transaxles s s s 17 Sharpening Mower Blades 000000 17 Bato a ti eea ati ane 17 Adjustments eeeseseseerersesasessreere 19 Transpo ainni 21 Cleaning and Storage assessoren 21 SPECIFICATIONS ModaSenin aieeaii iarere 22 ENQING eeir eransi torai ndia 22 TVOS ara A Ea 22 Hydrostatic System soeren 22 Dimensions cccsesseesssessssesescsesseeees 22 Weight a aiene eaat iin 22 Waranty scecssseseeeee Inside Back Cover Copyright 1998 Ariens Company All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retri
21. eval system or translated into any language in any form by any means without the written permission of Ariens Company es A ll Ariense EZRider Orig 1 98 A SECTION 1 Introduction THe MANUAL Before you operate your unit carefully and completely read manuals supplied with the unit The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance Graphics are provided to help you understand the text Ali reference to left right front or rear are given from the operator sitting in the operation position and facing the front of the unit SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquires know the Model and Serial Numbers of your unit and attachment Numbers are located on the product registration card in the attachment literature package They are printed on a Serial Number Label located on the frame of the attachment Figure 1 Transfer l Model amp Serial Number Label l from product registration here ae oe d Serial Number Label Figure 1 Ariense EZRider Orig 1 98 Record numbers on this page for convenience and quick reference Unit Model and Serial Numbers Attachment Model and Serial Numbers Propuct REGISTRATION A warranty registration card must be filled out by the Ariens dealer signed and returned at sale This card activates the warranty The replace
22. g Mowers e Sno Thros
23. hydraulic system can penetrate the skin and cause serious injury or death Keep body and hands away from pin holes or nozzles which expel hydraulic fluid when under pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system Foreign fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Transaxle Fluid The transaxle fluid is a lifetime oil which need not be changed over the unit life SHARPENING Mower BLADES MOVING PARTS AND SHARP BLADES can cut or amputate body parts ALWAYS use sturdy gloves or padding to protect hands when working with mower blades 1 Shut off the engine and unit Remove the ignition key Remove the ignition wire from the spark plug 2 Remove the locknuts flat washers and blades from the spindle shafts 3 Sharpen the beveled edges of the blades ina straight line DO NOT change the angle of the beveled edge If more than 0 5 inch 12 7 mm are removed from the width of a blade discard the used blade Make sure the sharpened blades are balanced Balance must be held within 1 3 in oz 4 Put the blades washers and locknuts back on the spindle shafts 5 Tighten lock nuts to a torque of 60 ft Ibs 82 Nm 6 Put the ignition wire back on the s
24. ked or stored Load Capacity Know the weight of loads Limit loads to those you can safely control and the unit can safely handle Ariense EZRider Rev 1 97 4 SECTION 3 Operation CONTROLS AND FEATURES See Figure 3 for Controls and Features locations Travel Steering Control Levers The Travel Steering Control Levers are used to star stop steer and control the travel direction of the unit Neutral Lock To start lock unit in neutral by pushing both Travel Steering Control Levers outward to each side from centered neutral position Figure 4 Straight Forward Push the Travel Steering Control Levers SLOWLY forward the same distance from the centered neutral position The further you move the levers the faster the unit will travel forward Travel Steering Control Levers have quick response timing Straight Backwards Reverse Pull the Travel Steering Control Levers back the same distance from the centered neutral position The further you move the levers the faster the unit will travel in reverse Turns Move one Travel Steering Control Lever forward and the other backward Pushing the lever forward from the centered position moves the unit forward on that side pulling the lever back from the centered position moves the unit backward on that side 1 Left Lever further forward that Right by Lever turns unit to the right 2 Right Lever further forward that Left Lever turns u
25. ll guide you through safe and proper operation and maintenance b It contains specifications on your model c If your questions are not answered in these manuals go to step number two Contact Your Ariens Dealer a Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency b A factory trained staff is available to support your equipment needs They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original c If your questions are not resolved by the support staff ask for the manager or owner d When contacting your Ariens Dealer supply your model and serial numbers The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm q TABLE OF CONTENTS MobELs Model 915008 1540 15 HP Briggs amp Stratton 40 Deck Model 915009 1648 16 HP Briggs amp Stratton 48 Deck Model 915010 1540 15 HP Kohler 40 Deck Ariense EZRider Orig 1 98 Section 1 SECTION 2 OL1253 SECTION 3 pem SECTION 4 SEcTION 5 INTRODUCTION The Manual ccccscssessssscsccecessssscsvscaceees 1 Service and Replacement Parts 1 Product Registration o 1 Disclaimer serne 1 SECTION 2 SAFETY r Safety Alon Symbol a Alert Symbol ccesessscssesseceseseees 2 Signal Words ss
26. ment of any part on this unit with anything other than a Ariens authorized replacement part may adversely affect the performance durability or safety of this unit and may void the warranty Claims meeting requirements during limited warranty period will be honored To guarantee full warranty service make Sure your registration card has been returned to Ariens OL1010 DISCLAIMER Ariens Company is hereinafter referred to as Ariens Ariens reserves the right to discontinue make changes to and add improvements upon its products at any time without public notice or obligation Ariens disclaims liability for any claims or damages whether regarding property personal injury or death arising out of the use of unauthorized replacement parts The descriptions and specifications contained in this manual were in effect at printing Units described within this manual may not be identified as either standard or optional Illustrations may not be applicable to your unit 4 SECTION 2 Safety SAFETY ALERT SYMBOL This is a Safety Alert Symbol It means ATTENTION e YOUR SAFETY IS INVOLVED When you see this symbol BECOME ALERT e OBEY ITS MESSAGE OL1250 SicNAL Worps The Safety Alert Symbol is used with the Signal Words DANGER WARNING and CAUTION to alert you to safety messages They are used in Safety Decals on the unit and with proper operation procedures in this manual They alert you to the existence of a
27. nd relative degree of hazards Understand the safety message It contains important information about personal safety For your safety and the safety of others ALWAYS read understand and follow all ADANGER AWARNING and ACAUTION messages A DANGER IMMINENTLY HAZARDOUS SITUATION which if not avoided will result in death or serious injury POTENTIALLY HAZARDOUS SITUATION which if not avoided could result in death or serious injury CAUTION POTENTIALLY HAZARDOUS SITUATION which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices gt we Ea ne BBA Sk Notations NOTE General reference information for proper operation and maintenance practices IMPORTANT Specific procedures or information required to prevent damage to unit or attachment IMPROPER OPERATION of this unit can result in death or serious injury Before starting engine follow these three steps 1 Read and understand this manual and all safety decals on unit or attachment Keep children and people away when operating unit Always clear area before operation of unit PRACTICES AND Laws Practice usual and customary safe working precautions for the benefit of yourself and others Understand and follow all safety messages Be alert to unsafe conditions and the possibility of minor moderate or serious injury or death Information in this manual does n
28. ng Wet grass tends to pack inside mower pan and will not discharge mulch or bag properly especially if height of cut is set too low Keep mower blades sharp Dull blades will tear grass and a white cast will result over a freshly cut lawn The tips of the grass blades will then turn brown A new lawn has soft blades of grass and a high moisture content It is important to cut a new lawn with sharp blades Proper leveling and pitch of the rotary mower pan is needed for a smooth even lawn If the pitch of the mower pan is reversed or inadequate grass will be cut twice resulting in frayed grass ends Too much pitch will cause an uneven cut Upon first use of mower cut the grass at a longer length than usual This will prevent scalping due to the irregularities in the lawn To insure the most complete and even cut overlap each swath Plan your cutting so that you always trim with the left side of the mower pan Following the same pattern each time you mow the lawn can develope ridges Change direction in mowing pattern when possible to prevent ridges Generally grass should be cut at about 1 1 2 long in the spring and not less than 2 long in the hot summer weather Ariense EZRider Orig 1 98 Lower unit speed at turns to prevent scuffing If grass is high or if it contains a high degree of moisture cut it first with the mower pan set high Cut the grass a second time with the mower pan set lower for
29. nit to by pushed by hand Dump Valves must be open to drive unit IMPORTANT NEVER push or pull tow the unit with another vehicle Use a truck or trailer when transporting or transmission damage can occur To Open the Dump Valves Lift up on the Dump Valve Rod and pull rearward until the expanded section of the rod comes through the hole in the trailer hitch Push the rod back down to lock it into position Figure 5 To Close the Dump Valves Lift up on the Dump Valve Rod and push it back forward 1 Dump Valve Rod 2 Trailer Hitch Figure 5 PRE START Check Tires Before each use make a visual check of tires Check Engine Oil Check that the engine oil is at proper level using dipstick Fill or change per instructions in General Maintenance Check Seat Adjustment Be sure all controls can be reached safely from operator s position If seat needs adjustment refer to Adjustments Test Operation of All Controls Check function of all controls before starting engine All safety devices and guards must be in position and operating properly or injury may result STARTING AND SHUT OFF See Figure 3 for Controls and Features Locations Starting 1 The operator must be seated 2 Travel Steering Control levers must be in the NEUTRAL LOCK position Figure 4 3 The PTO Switch must be in the OFF position 4 If the engine is cold apply choke See Engine Manual for detailed instructions 5 Set
30. nit to the left Ariense EZRider Orig 1 98 Throttle Lever Also Choke Lever on 1540 models The Throttle Lever is used to change the speed of the engine Moving the lever to the FAST position increases the engine speed Moving the lever to the SLOW position decreases engine speed Ignition Switch The Ignition Switch is operated with a removable key The switch may be turned clockwise from the OFF position to the START position then the key will spring back to the RUN position OFF Position Ignition system is shut down RUN Position Ali controls are operable START Position Starter turns over the engine To start the engine the key must be in the START position To stop the engine turn the key to the OFF position NI Choke Control 1648 Models The engine is choked by pulling Choke control out to CHOKE position 1540 Models The engine is choked by moving the Throttle Lever to the CHOKE position Parking Brake To engage the Parking Brake lift up on knob and pull forward until it stops To disengage Parking Brake lift up on knob and push backward until it stops if one or both of the rear wheels do not turn easily check brake to assure it is disengaged NOTE Engine will shut off if control levers are taken out of neutral with brake engaged rN O O v 10 1 Operator s Seat 8 Parking Brake Knob 2 Travel Steering C
31. ntil cap bottoms on tube 5 Remove dipstick again and observe oil level Oil should be at the Full F mark 6 If low add oil at oil fill opening and bring oil level up to the Full F mark st Ariense EZRider Orig 1 98 IMPORTANT DO NOT over fill Oil level must not exceed Full F mark Overheating and engine damage will occur Be sure engine is level when adding oil 7 Replace oil cap and dipstick 8 Clean up any spilled oil Change Engine Oil To drain engine crankcase oil 1 Open the valve located on the left side of the engine at the back of the unit The oil will drain through a tube under the back of the frame 2 Close valve when drained BELTS MOVING PARTS can cut or amputate body parts ALWAYS wait for moving parts to stop before maintenance or service of unit Mower Drive Belt Replacement Refer to Figure 7 1 Disconnect main idler spring from frame 2 Remove belt from electric clutch and mower pan 3 Install new belt in reverse order checking for belt alignment and clearance 4 Connect main idler spring to frame Rotary Mower Belt Replacement Refer to Figure 7 1 Remove mower drive belt Remove sheave covers Remove idler spring Remove belt af oN Reverse procedure for installation Transaxle Belt Replacement 1 Remove transaxle idler spring from frame 2 Remove belt from belt from transaxles Figure 8 3 Remove belt from engine sheave 4 Install new
32. ntrol Levers in NEUTRAL LOCK position set Parking Brake turn ignition switch OFF wait for moving parts to stop and remove wire from spark plug before any maintenance or adjustment SERVICE POSITION Place the unit on a flat level surface ALWAYS stop engine and disengage PTO Assure unit is secure and will not tip over Strap and clamp onto lift if used 1 Engine Shroud Cover 2 Clips 3 Fuel Cap Figure 6 Remove enough fuel so that no spillage will occur DO NOT touch engine or drive parts which are hot from operation Allow such parts to cool before servicing 0E0131 Remove the cap from the fuel tank Fill the fuel tank Use care do not spill fuel Replace the cap on the fuel tank and tighten aN DO oO ALWAYS clean up any spilled fuel before staring engine 9 Lower Seat Fuel is highly flammable and its vapors are explosive Handle with care HARDWARE NO smoking NO sparks NO flames Keep all nut bolts and screws tight and be sure equipment is in safe working condition Check ail hardware at regular intervals Add fuel to the fuel tank as needed See the Engine Manual for the correct type and grade of fuel To add fuel to the fuel tank 1 ALWAYS place unit in open or well ventilated area 2 Stop engine and allow to cool for 2 minutes Ariense EZRider Orig 1 98 ENGINE Correct maintenance can increase the life of the engine See Engine Manual for information on
33. ontrol Levers 9 Mower Deck Attachment Lift Lever 3 Battery Compartment 10 Foot Rest 4 Choke Controi 1648 Models 11 Anti Scalp Rollers 5 Ignition Switch 12 Mower Deck Attachment 6 PTO Switch 13 Discharge Chute 7 Throttle Lever also Choke 14 Engine Shroud Cover Control for 1540 Models Figure 3 Ariense EZRider 0E0102 Orig 1 98 Neutral Lock Position feel i ar at oe PAT Lps 2E aa eee HU a a Figure 4 Power Take Off PTO Switch The Power Take Off Switch is used to engage and disengage the attachment When the PTO Switch is pulled out it is in b the ON position and the attachment is engaged aC When the PTO Switch is pushed in it is in the OFF position and the attachment is disengaged Attachment Lift Lever To raise the attachment move the lever to T the right to unlock it and pull up on lever 4 To lower the attachment move the lever to the right to unlock it and push lever down Maximum cutting height is 5 lowest cutting height is 1 38 Intermediate positions allow selection of cutting heights between these values Safety Interlock System The engine must shut off if the operator leaves the seat while the Travel Speed Control Levers are in any position other than the NEUTRAL LOCK position and the PTO Switch is in the ON position Ariense EZRider Orig 1 98 Transmission Dump Valves Closing the Dump Valves allows the u
34. ot replace any safety rules or laws in your area Before operating this unit learn all applicable rules and laws in your area REQUIRED OPERATING TRAINING Original purchaser of unit was instructed by seller on safe and proper operation and use If this unit is to be used by someone other than original purchaser such as loaned rented or sold ALWAYS provide this manual and any needed safety training before operation Ariense EZRider Orig 1 98 SareTy DECALS AND LOCATIONS ALWAYS replace missing or damaged Safety Decals Refer to Figure 2 for Safety Decal Locations Models 915008 010 A A ae fe ee 1 WARNING Decal 2 Safety Tread Foot Board Cover 3 DANGER Rotating Blade 4 WARNING Guards 5 Hot Surface Figure 2 Ee Ariense EZRider Orig 1 98 OL0040 OL 088 Y D 0L1270 Unit SAFETY Walk Around Inspection Complete a walk around inspection of unit and work area to understand Work area e Your unit e All safety decals Clearances ALWAYS check overhead and side clearances carefully before operation ALWAYS be aware of traffic when operating along streets or curbs Work Area Keep children and people away Keep children out of work area and under watchful care of a responsible adult Clear Work Area Keep area of operation clear of all toys pets and debris Thrown objects can cause injury Avoid Falls Check for weak spots on dock ramps or floors
35. park plug Ariense EZRider Orig 1 98 BATTERY ELECTRIC SHOCK may result in injury and or damage to unit DO NOT allow objects to come into contact with both terminals at the same time REVERSE CONNECTIONS may result in sparks which can cause serious injury ALWAYS connect positive lead of charger to positive terminal and negative lead to negative terminal ALWAYS connect positive cable FIRST and negative cable SECOND EXPLOSIVE GASES from battery can cause death or serious injury ALWAYS keep open flames sparks or smoking materials away from batteries POISONOUS BATTERY FLUID contains sulfuric acid and its contact with skin eyes or clothing can cause severe chemical burns ALWAYS wear safety glasses and protective gear near battery DO NOT TIP any battery beyond a 45 angle in any direction ALWAYS KEEP BATTERIES OUT OF REACH of children Battery Electrolyte First Aid Follow First Aid directions for contact with battery fluid e External Contact Flush with water e Eyes Flush with water for at least 15 minutes and get medical attention immediately e Internal Contact Drink large quantities of water Follow with Milk of Magnesia beaten egg or vegetable oil Get medical attention immediately IMPORTANT In case of internal contact DO NOT induce vomiting Battery Removal Remove battery from unit before servicing Figure 10 1 Negative Terminal 2 Positive Terminal 3 Bat
36. tery Rod and Wing Nut Figure 10 0E0151 To remove the battery from the unit 1 Remove the four screws at the front of the seat support use a 7 16 wrench 2 Pull the control panel forward 3 Remove wing nut from the Battery Rod and remove the rod 4 Disconnect the negative cable first 5 Disconnect the positive cable second 6 Lift the battery out of the unit and place battery on a bench or other well ventilated area where an acid Spill will not create damage When service is finished reinstall battery into unit and connect positive cable first then negative cable Electrolyte Level Every 25 hours or each week check the electrolyte level of each cell by removing caps one at a time The electrolyte level should be at level indicator Use distilled water to fill each cell if needed IMPORTANT When distilled water is added to battery during freezing weather it must be charged to mix water with electrolyte or water will remain at top and freeze Battery Charger Under normal conditions the engine alternator will have no trouble keeping the battery charged When unit has not been operated for an extended period of time and the battery has been completely discharged a battery charger will be required for recharging Before using a charger an attempt can be made to recharge the battery using the engine alternator by jump starting the unit and allowing the engine to run Charging FROZEN B
37. the operation and maintenance of the engine IMPORTANT DO NOT change engine governor setting or over speed engine To access engine 1 Flip seat forward 2 Unhook Engine Shroud Cover latch 3 Push in on clips located under seat and lift Cover up and off unit Place aside Figure 6 4 After engine service is complete replace and fasten Engine Shroud Cover ENGINE COOLING Each day before operation every 12 hours or more often if conditions require check the following 1 Check the level of oil in the engine NEVER operate the engine when oil level is below the add mark 2 Check air cleaner element Dirt can decrease the flow of air to the engine 3 Check the air cooling system on the engine Debris can decrease the flow of air to the engine IMPORTANT DO NOT operate engine with cooling fins plugged or removed this will cause overheating and engine damage ENGINE OIL Check and Add Engine Oil The engine crankcase oil should be checked daily or every 5 hours of operation Oil level MUST be maintained in safe operating range on dipstick at all times or engine damage will result see Engine Manual To Check Engine Crankcase Oil 1 Park unit on a flat level surface Place Travel Steering Control Levers in neutral and set brake 2 Stop engine and remove Engine Shroud Cover 3 Clean debris away from oil cap 4 Remove oil cap and dipstick Wipe oil off dipstick with a clean cloth Replace dipstick u
38. ty applies COMMERCIAL PROFESSIONAL The Company will provide for the replacement of any part found upon examination by the Company to be defective Such repair or replacement will be free of charge to the purchaser labor and parts for two years 24 months from the date of purchase Ariens manufactured parts but not labor will be free of charge for PARTS This warranty is subject to the following exceptions and limitations RENTAL USE ALL PRODUCTS NINETY DAYS LABOR amp PARTS CONSUMER PRODUCT PUT TO COMMERCIAL INDUSTRIAL INSTITUTIONAL USE NINETY DAYS LABOR amp PARTS SERVICE PARTS amp ACCESSORIES NINETY DAYS LABOR amp PARTS SERVICE e For warranty service contact any Ariens Distributor or Dealer For the name and location of the Ariens Distributor or Dealers in your area and for further warranty information write or call Ariens Company S g fsck PARTS ENGINES ENGINE ACCESSORIES amp PEERLESS PRODUCTS Covered only by manufacturer s warranty EXCLUSIONS No warranty is extended to blades mower vanes skid shoes runners scraper blades shear bolts light bulbs headlights and any equipment which has been altered misused misassembled improperly adjusted neglected or damaged by accident e No warranty is extended for service completed by anyone other than an authorized distributor or dealer e No warranty is extended on any parts that are not genuine Ariens service parts Ari
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