Alto-Shaam ASC-4G User's Manual
Contents
1. 1 1 SC 2190 GROUND 1 2 1 nennen nnn nnns 1 Tan 133HS 8 8 4 L0 22 0 31 94 WWV3OVIG WWWHS OLTY ZHO9 0S A021 IWANVW 9 25 ddV NOlLdl22S3Q O23 A33 LUEC 8 S33IM 7266 17 zo el svv 21 62 60 OL ELIWE wL vl VAN 61 01 60 MOLD 313 INGMGOV 1438 304 580103 38IA 00 Sl WSL M006 0eT WSL 006 Adel NOIS 3d IN 5 5110 suas QO S40 02 YOLOW JIJ O S4 334 ul G6Zv UW5 2 rIcvtE 01193 05 3 ON 3AZN3D 0N9 S m A 96E Na gt 68 68 2 Creve c 134 NIVMIS FAWA 599 lt 66675 45 gt g ALO ASN vE 62. 19 Venla 22 22 tected dpa ERE 9 Full Assembly 20 Stacking Instructions 10 11 Interior Oven Compartment View 21 Oven Stand Assembly Option 12 Leg Assembly 4 22 Door Package 2 2 2 25 Operating Instructions Door 23 User Safety 13 Door Hardware 24 Capacity xdi ha See s sam simana a ms RR RC aah 13 Service Parts List 25 Options amp Accessories 13 Start Up Operation 14 Wire Diagrams Manual Control 15 Always refer to the wire diagram s included with Chef Operating Tips 16 the unit for most current version Cooking Guidelines 16 Warranty Transportation Damage and Claims Back Cover Limited Warranty Back Cover 28664 Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control ALT DELIVERY This Alto Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided Upon receipt check for any possible shipping damage and report it at once to the delivering carrier See Transportation Damage and Claims section located in this manual This appliance complete with unattached items and accessories ma
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4. 26608 RP 3986 CV 26607 LAMP SNAP IN LAMP 25 WATT OVEN LIGHT isnaad GASKET OVEN LAMP STANDARD GLASS OVEN LIGHT eese SOCKETS FOR OVEN LAMP COVER FOR OVEN LIGHT SHELVES amp SIDE RACKS SH 26795 SR 26396 QTY MOTOR BLOWER WHEEL MO 347214 MO 34791 5010354 WH 26397 RACK 21 1 1 nnns RACK 21 0 21 1 1 nnne 2 CONVECTION MOTOR 115 1 CONVECTION MOTOR 115 1 CONVECTION MOTOR ASSEMBLY 125V 1 WHEEL BLOWER esee 1 Prior to serial number 1206029 Prior to serial number 870689 t Contact Factory with serial number P N DESCRIPTION QTY GAS PARTS VA 28189 SOLENOID WI 34686 WIRE SN 34690 SENSOR U PB 28760 GAS OR 29586 ORIFICE BURNER 31 NATURAL GAS OR 29451 ORIFICE BURNER 2 15mm LP GAS MALE OR 29054 ORIFICE BURNER 43 LP GAS MALB OR 26430 ORIFICE BURNER 43 LP GAS FEMALE 5010046 CONTR
5. Control 23 e ASC 4G Gas Convection Oven MN 28664 e Rev 2 06 13 DOOR HARDWARE SPACER DOOR SPACER SP 27997 2 SCREW 1 4 20 X 1 2 HEX HEAD SC 22729 1 HINGE DOOR CAM SWITCH HG 27334 Part numbers and drawings are subject to change without notice MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 24 LEG ASSEMBLY 5003784 DESCRIPTION PART NO SUPPORT LEG SIDE ASSEMBLY 5009564 SUPPORT LEG REAR ASSEMBLY 5009565 16 ITEM NNI EUMD Part numbers and drawings are subject to change without notice MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 25 P N EXTERIOR 1006623 1006671 1006672 1006678 CD 34094 1006606 1006605 DR 27849 DR 27850 DR 36068 DESCRIPTI PANEL OUTER PANEL OUTER ON SIDE TOP eee RH12 sa khus PANEL LOUVERED 5 COVER 0 40 CORD 6 1829mm ennt GASKET TOP amp GASKET RIGHT amp LEFT eese DOOR ASSEMBLY DOOR ASSEMBLY LH WINDOW DOOR ASSEMBLY LH SOLID OVEN LAMP COMPONENTS LP 34161 LP 34206 GS 26630 GL
6. IGNITION LOCKOUT RESET 1 Rotate THERMOSTAT to the OFF position MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 15 CHEF OPERATING TIPS The Alto Shaam convection oven will provide the best results and longest possible service with the utilization of the following suggestions and guidelines NOTE Moisture will escape around the doors when baking products with a heavy moisture content such as chicken potatoes etc This is a normal operating condition Thoroughly preheat the oven for approximately 9 To assure even cooking when baking weigh or 20 minutes before use measure the product in each pan As a general rule the cooking temperature can 10 When cooking six pans of product start from the be set lower than the temperature used in a top of the oven and use side rack positions 2 4 6 conventional oven Cooking time may also be 8 10 and 12 shorter It is suggested the first batch of each 11 Do not overload the oven A maximum 6 sheet product prepared be monitored closely to check pan capacity is suggested for most items such for variances as cakes cookies rolls etc A maximum of 12 Maintain a record of the temperatures times and sheet pans may be used for items such as fish load capacities established for products cooked on a sticks chicken nuggets and hamburgers It will regular basis since they will be the same or similar be necessary to adjust cooking times accordingl
7. PANEL LOUVEREDAccESS 1006672 nos mmer Kuas 24 cover Borrom 1006670 nwn 2s FANBOX 11 3 12 THERMOSTAT 11502 1 26 BUZZER 25406 1 inpicatonucet umm Not Shown Part numbers and drawings are subject to change without notice MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 20 INTERIOR OVEN COMPARTMENT Prior to serial number 1206029 Prior to serial number 870689 DANGER A DANGER Installation air adjustment and or service work must be in accordance DISCONNECT UNIT FROM with all local codes and must be POWER SOURCE BEFORE performed by a certified service technician qualified to work on CLEANING OR SERVICING gas appliances Part numbers and drawings are subject to change without notice MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 21 DOOR PACKAGE ASC 4 L 5016619 5011301 ASC 4 SOLID DOOR PACKAGE ASC 4 WINDOW DOOR PACKAGE 5011301 501
8. are not limited to thermostat calibration door adjustment leveling and gas pressure verification The Platinum series oven burners are factory adjusted with fixed air openings and require no field adjustment TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE PRODUCT PAN CAPACITY 72 lb 33 kg maximum 45 qts 43 liters Twelve 12 18 x 26 x 1 full size sheet pans 6 chrome plated wire shelves with 2 removable side racks and 12 shelf positions spaced at 1 3 4 43mm LEVELING The oven should be leveled before the gas supply is connected Level the oven from side to side and front to back with the use of a spirit level For ovens installed on a mobile stand it is important that the floor surface be level due to the probability of frequent oven repositioning We recommend checking the level of the oven periodically to make certain the floor has not shifted or the oven moved NOTE Failure to properly level this oven can cause improper function as a result of erratic burner combustion and will result in the uneven baking of products consisting of semi liquid batter 1 2 GAS INLET 3 5 32 80mm J 9 15 16 252mm 6 15 16 176mm LINE CORD ENTRANCE 30 5 8 778mm d 429 NON e 222 gt e 29 1 8 740mm CAVITY WIDTH 54
9. not limited to equipment subjected to harsh or inappropriate chemicals including but not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality inadequate maintenance of steam generators and or surfaces affected by water quality Water quality and required maintenance of steam generating equipment is the responsibility of the owner operator 6 Damage caused by use of any cleaning agent other than Alto Shaam s Combitherm Cleaner including but not limited to damage due to chlorine or other harmful chemicals Use of Alto Shaam s Combitherm Cleaner on Combitherm ovens is highly recommended 7 Any losses or damage resulting from malfunction including loss of product food product revenue or consequential or incidental damages of any kind 8 Equipment modified in any manner from original model substitution of parts other than factory authorized parts removal of any parts including legs or addition of any parts This warranty is exclusive and is in lieu of all other warranties express or implied including the implied warranties of merchantability and fitness for a particular purpose In no event shall Alto Shaam be liable for ALT HA AM loss of use loss of revenue or profit or loss of product or for any indirect special incidental or consequential damages No person except an officer of Alto Shaa
10. of door Fan not running Door switch defective or out of adjustment Adjust or replace e Motor switch tripped 2E Reset Black button should be pushed in Door not closing properly Check latches on the top and bottom of door Fan running but High limit tripped Reset high limit and test temperatures no heat Defective element 2E amp 4E oNLv Replace element e Gas not connected or turned on 4G Check gas connections and supply Fan runs with Door switch defective or out of Adjust or replace door open adjustment 9 223 97 Your Sefvice Hotline 1 800 558 8744 y MN 28664 Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 19 FULL ASSEMBLY ASC 4E DESCRIPTION Pant arv irem DESCRIPTION ranr NO Pi umm SS tree 2 mao wann 1 s boon ASSEMBLY LHWiNDOW 15 SWITCH COOLDOWN DOOR ASSEMBLY LH pase 1 16 IGNITION CONTROL W SENsOR 5106 1 4 ovenrack e Wobummock s Gasket 2 19 monum oe cop E s re a ane OUTER n toes 3 77 DOORASSEMBLY RH bmare 1 22 Paner outen 1006623 3 s Paner ovea eese 20
11. 58 1387mm 441 2 1130mm je 38 965mm 25 11 16 652mm EXCAUST 3 56 hs 4mm ee n E Hr gt to E 5 e x eg I a8 e 4 102mm E 1 2 GAS INLET e N CORD LENGTH z 9 2 743 N gt le 3 11 16 93mm LINE CORD ENTRANCE WERT Eg 3107173 MODEL ASC 4G manual control MN 28664 Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 4 GAS SUPPLY amp INSTALLATION GAS SPECIFICATIONS INSTALLATION REQUIREMENTS AN D A G E R GAS CONNECTION 3 4 NPT CONNECTING TO THE WRONG GAS CHECK PLUMBING CODES FOR PROPER SUPPLY LINE SIZING TO SUPPLY COULD RESULT IN FIRE OR NOTE PPS m If a flexible gas line is used it must be 1 approved commercial type and at least 1 I D GAS PRESSURE CHART The gas valve and burner have been fitted according to the gas type specified on the identification name plate TO AVOID SERIOUS PERSONAL INJURY installation of this appliance must conform to local state and national codes the current edition of the American National Standard Z223 1 National Fuel Gas Code and all local municipal building codes TECHNICAL SPECIFICATIONS Min connected pressure 7 0 W C 1 74 kPa In Canada installation must be in Max connected pressure 14 0 W C 3 48 kPa ac
12. 6619 emen PGT UR SCREW 10 32 X 1 2 NF PHIL FLAT Sc23970 8 8 ROLLER LATCH WITH STRIKE s sonw nos2x sse 4 4 7 Hex ms 18885 OO 5 s s unaceassyuona sss 2 2 s SPROCKET 0825 Bone 356510 502 2 2 10 stock kev SPROCKET 2 Pit susme sxs 4 poonaswm 3 1 Mezmw 3 r Lis screw asie scons 3 L 1 16 SCREW 10 32 X 1 2 NF PHIL TRUSS WS 18 855 SC2000 2 2 swexrpoonsmmn 3 L j Las swana 1 pooR WINDOW LHASSEMBLY 3 22 SOLIDLH ASSEMBLY pms Part numbers and drawings are subject to change without notice MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 22 DOOR MECHANISM ary EN urs za 20 PART NO z 2 a tc o o w A CH 26622 CHAIN MASTER LINK LINKAGE ASSEMBLY SHORT 5003667 NU 2215 SC 26704 NUT 10 32 UNF HEX MS 18 8 SST 4 SCREW 10 32 X 0 75 SCH LINKAGE ASSEMBLY LONG 5003666 WS 23148 6 WASHER 6 32 FLAT NYLON CH 26623 SPROCKET DOOR CHAIN DOOR DRIVE BK 26625 BLOCK KEY SPROCKET Part numbers and drawings are subject to change without notice Manual
13. ALT HAAM Convection Oven PLATINUM SERIES Model ASC 4G Manual Control INSTALLATION OPERATION MAINTENANCE 24197 Your Service Hotline i 1 800 558 8744 W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com PRINTED IN U S A MN 28664 Rev 2 06 13 HAAM Delivery Res eae RE ERA 1 Care and Cleaning 42 223 RR RI Bev Rev 1 Cleaning and Preventive Maintenance 17 Safety Procedures and Precautions 2 Protecting Stainless Steel Surfaces 17 Cleaning Agents 17 Installation Cleaning Materials 17 Site Installation 3 Equipment 18 Clearance Requirements Ls 3 Clean Daily RR 18 Installation Requirements 4 18 2 222 4 4 Motor 2 22 22 2 18 Dimension 0 4 Gas 5 7 Service Electrical Connection 8 Troubleshooting Guide
14. AT to the temperature desired The LIGHT OFFVOVEN READY indicator light o will illuminate and the oven will begin to heat to the set temperature When the set temperature is reached LIGHT OFFVOVEN READY indicator light o will go out 4 When the oven is preheated load product into the oven For best results always load the oven from the bottom to the top position and load as quickly as possible to retain maximum oven compartment heat ALLOW A MINIMUM OF 20 MINUTES TO PREHEAT THE OVEN 5 Set TIMER 6 by rotating the knob clockwise The timer will begin to count down When the timer reaches zero the oven will produce an R 7 audible alert signal that will continue until the timer knob is turned ull m Um hi NS counterclockwise to the OFF position Note The oven will continue to cook 8 7 v Vui z o NS until the thermostat or the power switch is turned to the OFF position 200 250 SHUTDOWN PROCEDURE x 1 Rotate THERMOSTAT to the OFF position 2 gt ws N WN gt Fri gt 2 WN Q T S Fri t WN d t tr 7 N a ily NY U 4 Press POWER SWITCH to the COOL DOWN position To help protect the motor allow the fan to operate until the oven is cool r3 m 35 25 5 When the oven is cool press the POWER SWITCH D to the OFF position GAS
15. C D Three piece union fitting minimum 1 per installation E F End connector for the flexible tube H Marking line MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 6 GAS SUPPLY amp INSTALLATION GAS CONNECTION FOR OVENS ON CASTERS The oven must be supplied with a flexible connector that complies with The Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CGA 6 16 and addenda Z21 69a latest editions A quick disconnect device must be installed to comply with The Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 and CAN1 6 9 latest editions A flexible connector is not supplied by the factory Adequate means must be provided to limit the CORRECT movement of the appliance Limitation of movement must be made without depending on the connector the quick disconnect device or the associated piping designed to limit oven movement Mounting holes for a restraining device are located on the lower back z RESTRAINT flange of the oven chassis Shut the gas supply orr if it becomes necessary to disconnect the restraint Reconnect the restraint immediately following the return of the oven to its original position Turn the gas supply on after the restraint has been reconnected LEAK TESTING Use a soap and water solution on all gas supply line connections NEVER USE AN OPEN FLAME TO LEAK TEST MN 28664 e Rev 2 06 13 ASC 4
16. ERLY MAY BE HAZARDOUS TO THE HEALTH OF THE OPERATOR Equipment damage operational problems and unsatisfactory baking performance may also be the consequence of improper venting Any damage sustained by a failure to properly vent this oven are not covered under warranty VENTILATION HOODS Proper venting along with a sufficient quantity of make up air is essential for proper oven operation A mechanically driven canopy exhaust hood is the preferred method of ventilation and must conform to local codes along with the current version of NFPA 96 Vapor Removal from Cooking Equipment latest edition The oven hood must extend 6 152mm beyond all sides of the oven The distance from the floor to the bottom edge of the hood should be between 6 1829mm and 7 2134mm A ventilation hood that supplies make up air down the back vertical wall should be avoided since air currents can interfere with the oven flue exits If such installation is unavoidable an additional draft hood specifically designed to deflect downdrafts must be installed Ventilation hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial applications Where automatically operated appliances are vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust provisions shall be made to allow the flow of gas to the main burners only when the damper is open to a position to pr
17. G Gas Convection Oven Manual Control 7 ELECTRICAL CONNECTION This appliance is equipped with a three prong grounding plug For your protection against shock hazard this appliance should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Plug the unit into a properly grounded receptacle ONLY positioning the unit so that the plug is easily accessible in case of an emergency Arcing will occur when connecting or disconnecting the unit unless all controls are in the OFF position Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local electrical codes A DANGER ENSURE POWER SOURCE MATCHES VOLTAGE IDENTIFIED ON APPLIANCE RATING TAG DANGER To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 or local codes ELECTRICAL voce Cveu nz 120 1 60 7 5 9 2743mm cord with plug included NEMA 5 15P 5 7 MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 8 DANGER FAILURE TO VENT THIS APPLIANCE PROP
18. OL MODULE IGNITION RAM 5009365 BURNER ASSY ASC CONVECTION VA 28821 CONVERSION SPRING KIT NATURAL GAS VA 28444 CONVERSION SPRING KIT LP GAS FRONT CONTROLS CONTROL COMPARTMENT SWITCHES THERMOSTATS TIMERS Part numbers and drawings are subject to change without notice MN 28664 Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 26 TR 34173 TIMER ibas cria crar ded ratas TT 34092 THERMOSTAT 140 500 F 250V 25 SW 34101 FAN SWITCH ON OFF SW 34112 SWITCH SW 34164 SWITCH u UU nnn SW 34150 HI LIMIT T STAT a u PE 26729 PANEL OVERHAY U FA 3973 FAN BOX 34CFM 125V 50 60HZ 1 FA 3599 FAN BOX 70CFM 125V 50 60HZ 1 BZ 34096 BUZZER 1 LI 3027 PILOT 0 1 ELECTRICAL RL 33558 MOTOR RELAY 2 RL 33930 LIGHT 2 33554 POWER 2 1 BU 3964 STRAIN RELIEF nennen 1 SN 33541 TEMPERATURE SENSQOR 1 BK 34684 MODULAR
19. al Control e 10 Note Actual unit may be STACKING GAS PLUMBING amp FLUE INTERCONNECT 5003788 ary ASSEMBLY INSTRUCTIONS FIRST Assemble plumbing items 2 thru 6 as shown NEXT Assemble items 7 8 amp 1 as shown 2 CAP FLUE BOX DBL STACK 1004373 2 Note Actual unit may be different than shown Em IT 77777 TH Rev 01 13 Part numbers and drawings are subject to change without notice MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 11 OVEN STAND ASSEMBLY OVEN STAND 5003489 sHOWN 34 5 16 876mm 38 956mm LEG 2 27 27 27 SHOWN Part numbers drawings are subject to change without notice MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 12 OPERATING INSTRUCTIONS PRODUCT PAN CAPACITY METAL PARTS OF THIS EQUIPMENT 72 Ib 33 kg maximum 45 qts 43 liters N BECOME EXTREMELY HOT WHEN IN OPERATION TO AVOID BURNS MEME eee ALWAYS USE HAND PROTECTION 6 chrome plated wi
20. cordance with Standard CAN CSA 31 B 149 1 and Installation Codes Gas Manifold pressure 5 0 W C 1 25 kPa Buming Appliances and local codes _ FIELD CONVERSION OF FUEL TYPE Propane Gas Min connected pressure 11 0 To convert from either fuel type replace the orifice 2 74 kPa located at the burner inlet with the desired orifice W C Max connected pressure 14 0 W C 3 48 kPa Replace the spring kit located on the front left side of the valve Remove the cap and nylon screw replace Orifice Size spring and nylon screw with desired kit Set the manifold pressure to the corresponding values Manifold pressure WOW ea REM located under technical specifications Gross thermal output 50 000 Btu hr FUEL TYPE ORIFICE SIZE MANIFOLD PRESSURE 5 0 IN WC 10 0 INWC OR 29054 male 10 0 IN WC 43 OR 26430 female 10 0 IN WC VA 28444 MN 28664 Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 5 GAS SUPPLY amp INSTALLATION DANGER Installation air adjustment and or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances GAS REQUIREMENTS The gas inlet is located at the back of the oven Code requires the installation of a manual gas shutoff valve to be installed in the gas line ahead of the oven This oven is also equipped with fixed burner orifices determined by the e
21. corrosion Even water particularly hard water that contains high to moderate concentrations of chloride will cause oxidation and pitting that result in rust and corrosion In addition many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surfaces Proper cleaning agents materials and methods are vital to maintaining the appearance and life of this appliance Spilled foods should be removed and the area wiped as soon as possible but at the very least a minimum of once a day Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing CLEANING AGENTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommendations CLEANING MATERIALS The cleaning function can usually be accomplished with the proper cleaning agent and a soft clean cloth When more aggressive methods must be employed use a non abrasive scouring pad on difficult areas and make certain to scrub with the visible grain of surface metal to avoid surface scratches Never use wire brushes metal scouring pads or scrapers to remove foo
22. d residue ACAUTION ee TO PROTECT STAINLESS STEEL SURFACES COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS CHLORIDE BASED CLEANERS OR CLEANERS o CONTAINING QUATERNARY SALTS NEVER USE HYDROCHLORIC ACID MURIATIC ACID ON STAINLESS STEEL NEVER USE WIRE BRUSHES METAL SCOURING PADS OR SCRAPERS MN 28664 Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 17 CARE AND CLEANING The oven is fabricated with an easy to clean porcelain enamel interior or an optional stainless steel interior NOTE Always allow the oven to cool before cleaning If the oven is hot allow the interior surfaces to become cool to the touch by opening the oven doors and engaging the cool down function CLEAN THE OVEN ON A DAILY BASIS 1 After the oven has cooled remove all detachable items such as wire shelves side racks and drip pan Clean these items separately 2 Remove any food scraps from shelves shelf supports and blower fan wheel Convection baffle openings must be kept clear of food scraps and grease 3 Wipe the interior metal surfaces of the oven with a paper towel to remove any remaining food debris 4 Clean interior with a damp cloth or sponge and any good commercial detergent at the recommended strength 5 For baked on food deposits use a non caustic and non toxic commercial oven cleaner appropriate for the interior oven surface of your oven Follow the product manufacturer s instructio
23. for this appliance is authorized or recommended This appliance is intended for use in commercial establishments where all operators are familiar with the purpose limitations and associated hazards of this appliance Operating instructions and warnings must be read and understood by all operators and users Any troubleshooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics parts lists notices and labels must remain with the appliance if the item is sold or moved to another location For equipment delivered for use in any location regulated by the following directive DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE MN 28664 Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 2 DANGER IMPROPER INSTALLATION ALTERATION ADJUSTMENT SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY DEATH OR CAUSE PROPERTY DAMAGE READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT DO NOT LIFT OR MOVE THE OVEN BY USING THE DOORS OR THE DOOR HANDLES SITE INSTALLATION The Alto Shaam convection oven must be installed in a location that will permit t
24. he oven to function for its intended purpose and to allow adequate clearance for ventilation proper cleaning and maintenance 1 Hood installation is required CHECK LOCAL CODES The oven must be installed on a stable and level surface A non combustible heat resistant and fireproof surface is highly recommended If the oven is to be installed on a combustible surface factory supplied legs or oven stand MUST be used DO NOT install this oven in any area where it may be affected by any adverse conditions such as steam grease dripping water high temperatures etc This appliance must be kept free and clear of any combustible materials This appliance must be kept free and clear of any obstructions blocking access for maintenance or service MN 28664 Rev 2 06 13 ASC 4G Gas METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION TO AVOID BURNS ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE A DANGER DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance CAUTION HOT SURFACE WEIGHT NET 420 Ib 191 kg SHIPPING 465 Ib 211 kg CRATE 45 L x 53 W x 49 H DIMENSIONS 1143mm x 1346mm x 1245mm MINIMUM ENTRY CLEARANCE 31 1 2 800mm UNCRATED DIMENSIONS HxWxD 58 1 2 x 38 x 44 1 2 1486mm x 964mm x 1130mm EXTERIOR 24 x 29 1 8
25. levation specified as the initial installation location The oven is furnished with a regulator integral to the operation of the gas solenoid valve and may not require an additional external regulator To ensure safe and proper operation the gas pressure regulator installed in the oven is required for use with both natural gas and propane If the connected pressure exceeds 14 0 W C 3 48 kPa a step down regulator is required A step down regulator is not the responsibility of the manufacturer Use an approved pipe sealant at all connections Do not use Teflone tape Gas supply connections and pipe joint compound must be resistant to the action of propane gases Pipes must be clean free of obstructions and pipe joint compound INCORRECT CORRECT GAS CONNECTION In the U S A installation must conform to local codes or in the absence of local codes with the current edition of the National Fuel Gas Code NFPA 54 and ANSI Z223 1 1980 latest edition In Canada installation must be in accordance with local codes CAN CGA B149 1 Installation for Natural Gas Burning Appliances and Equipment latest edition or CAN CGA B149 2 Installation for Propane Burning Appliances and Equipment latest edition The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line but must never be smaller than 3 4 NPT GAS INTAKE A G Installation elbow B Ball Valve
26. m Inc is authorized to modify this warranty or to incur on behalf of Alto Shaam any other obligation or liability in connection with Alto Shaam equipment Effective November 1 2012 RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO SHAAM REGARDING THIS APPLIANCE Model Date Installed Voltage Purchased From Serial Number W164 9221 Water Street 450 Menomonee Falls Wisconsin 53052 0450 U S A PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 u s A ONLY www alto shaam com PRINTED IN U S A
27. n the next page of this manual PAN SHELF POSITIONS The oven includes 6 chrome plated wire shelves with two removable side racks and 12 shelf positions spaced at 1 3 4 43mm 1 rosmow The best arrangement for broiling baking 2 cookies and for other baked goods 4 under 2 1 2 65mm in height This arrangement also be used as the maximum capacity for reconstituting 12 frozen entr es t General baking with the use of sheet pans 1 for products under 3 1 2 80mm in height Products include cakes pies muffins or extended dishes in 12 x 20 x 2 1 2 deep pans 530mm x 325mm x 65mm GN 1 1 3 rosmow Ideal positions for baking bread 1 meringue or extended dishes and roasts METAL PARTS OF THIS EQUIPMENT B nol t ereed 51 2 140mm em BECOME EXTREMELY HOT WHEN EC IN OPERATION TO AVOID BURNS ALWAYS USE HAND PROTECTION 4 rosmoo Arrangement necessary for roasting WHEN OPERATING THIS APPLIANCE 1 whole turkey or roasts up to 7 178mm 6 in height MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 14 OPERATING INSTRUCTIONS ALTO SHAAM NOTE Under normal operating conditions the burner will ignite within four 4 seconds If the burner does not ignite within fifteen 15 seconds usually as a result of insufficient gas flow or air trapped in the gas line the ignition system will lockout and must be reset 3 Set THERMOST
28. ns carefully for the use of this product Any commercial oven cleaner must be approved for use on food contact areas Remove soil with the use of a plastic scouring pad SCRAP s 55 5 SC 6 Wipe door gaskets thoroughly since these areas harbor food debris and grease 7 Rinse surfaces by wiping with a clean cloth or sponge and clean warm water 8 Remove excess water with a sponge and wipe dry with a clean cloth or air dry Leave doors open until interior is completely dry Replace side racks and shelves Always follow appropriate state or local health hygiene regulations regarding all applicable cleaning and sanitation requirements for food service equipment DO NOT USE ABRASIVE CLEANING COMPOUNDS Completely avoid the use of abrasive cleaning compounds chloride based cleaners or cleaners containing quaternary salts To protect metal finish on stainless steel never use hydrochloric acid muriatic acid DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING EXTERIOR To help maintain the protective film coating on polished stainless steel clean the exterior of the cabinet with a cleaner recommended for stainless steel surfaces Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel Wipe control panel door vents and door handles thoroughly since these areas harbor food debris Clean exterior glass surfaces with a commercial window cleane
29. nt in uneven cooking results never place anything directly on the bottom of the oven cavity time R3 o Food Temperature ime Food Temperature Cakes Sheet 325 F 163 C Cheese 350 177 frozen full oven Chicken pieces 30 breasts amp Cheese amp CIT DU ERN 25 legs amp wings 00 204 ase idis o Chicken halves si halves 40 Muffins esie oor awo Pies oxen res 4 Bason Pizzas nawasa ses reso 15 Fem ez arro 15 Potatoes asor rro so Macaroni amp Cheese 350 F 177 C frozen 1 pan AT THE END OF THE DAY UTILIZE THE COOL DOWN MODE AND OPEN THE OVEN DOORS MN 28664 e Rev 2 06 13 Sandwiches Giled Cheese 400 2070 48 Do not place anything directly on the bottom of the oven cavity ASC 4G Gas Convection Oven Manual Control 16 CARE AND CLEANING CLEANING AND PREVENTATIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces Harsh corrosive or inappropriate chemicals can completely destroy the protective surface layer of stainless steel Abrasive pads steel wool or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of
30. operly vent the appliance and when the power means of exhaust is in operation IN ACCORDANCE WITH NFPA 54 COMMONWEALTH OF MASSACHUSETTS ONLY DIRECT VENTING When necessary direct venting can be used in situations where space is limited or to help offset the high cost of ventilation hoods DANGER Installation air adjustment and or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances Direct venting should be installed in compliance with local codes by a certified professional In the absence of local codes refer to National Fuel Code NFPA 54 ANSI Z223 1 latest revision MN 28664 Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 9 STACKING KIT 5005783 STACKING INSTRUCTIONS DESCRIPTION PART NO ary A Remove side panels SCREW 10 SMS 5LG B Knock out the mounting holes on top of SCREW HEX HEAD 5 16 18X 1 LG the intended bottom oven C After legs or casters have been installed WASHER LOCK 5 16 DIA on the bottom oven place the upper oven on top of lower unit Align D Bolt at 1 and 2 E Using mounting holes on bottom oven bolt at 4 different than shown TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE Part numbers and drawings are subject to change without notice MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manu
31. ower Store any accessories in a convenient place for future use MN 28664 Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 1 AND PRECAUTIONS lt lt AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and or gas energized equipment In accordance with generally accepted product safety labeling guidelines for potential hazards the following signal words and symbols may be used throughout this manual DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury death or substantial property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that CAN cause personal injury possible death or major property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored NOTE Used to notify personnel of installation operation or maintenance information that is important but not hazard related This appliance is intended to cook hold or process foods for the purpose of human consumption No other use
32. r DO NOT USE ABRASIVE CLEANING COMPOUNDS MOTOR CARE The convection oven motor contains self lubricating sealed ball bearings and is generally maintenance free During operation the interior of the motor is cooled by air flowing into the rear of the motor case This isa general operating feature when proper clearances have been allowed AT THE END OF THE DAY UTILIZE THE COOL DOWN MODE AND OPEN THE OVEN DOORS DANGER AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND DO NOT USE WATER JET TO CLEAN SEVERE DAMAQE OR ELECTRICAL HAZARD COULD RESULT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 18 CARE AND CLEANING TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE REMEDY Oven has no power Insufficient power supply Check power source Defective power cord or plug Check and replace if necessary Defective power switch Check and replace if necessary Loose electrical connection Check all electrical connections Cook temperature Thermostat out of calibration Check Calibration using a digital thermometer in too high low the center of the cavity Calibrate if necessary Defective thermostat Replace thermostat Cook temperature Defective door gasket Replace Gasket too low Door not closing properly Check latches on the top and bottom
33. rants to the original purchaser only that any original part that is found to be defective in material or workmanship will at Alto Shaam s option subject to provisions hereinafter stated be replaced with a new or rebuilt part The original parts warranty period is as follows TM For the refrigeration compressor on Alto Shaam Quickchillers five 5 years from the date of installation of appliance For the heating element on Halo Heat cooking and holding ovens as long as the original purchaser owns the oven This excludes holding only equipment For all other original parts one 1 year from the date of installation of appliance or fifteen 15 months from the shipping date whichever occurs first The labor warranty period is one 1 year from the date of installation or fifteen 15 months from the shipping date whichever occurs first Alto Shaam will bear normal labor charges performed during standard business hours excluding overtime holiday rates or any additional fees To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs door gaskets and or the replacement of glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but
34. re shelves with 2 removable side racks WHEN OPERATING THIS APPLIANCE and 12 shelf positions spaced at 1 3 4 43mm The Platinum Series gas convection oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar FACTORY INSTALLED OPTIONS with the purpose limitations and associated DIRECT VENT KIT TO VENT DIRECTLY TO OUTSIDE hazards of this appliance Operating instructions INCREASES HEIGHT 8 203mm and warnings must be read and understood by all Single oven 5003797 operators and users Stacked ovens 5012618 STACKING HARDWARE sEE INDIVIDUAL STACKING Instructions to be followed in the event the odor COMBINATION SPECIFICATION BEERTS of gas is detected should be posted in a prominent TA GESSORIES r ara location Specific instructions are available from CASTER SET 6 152mm 5003790 FOR MOBILE STACK APPLICATIONS your local gas supplier COOLING RACKS 6 ONLY FOR OVEN STAND 5003791 LEG KIT 4 D A N G E R 6 152mm with Bullet Feet 5003794 BEFORE STARTING THE 6 152mm with Seismic Feet 5003795 APPLIANCE MAKE CERTAIN 25 635mm with Seismic Feet 5003785 YOU DO NOT DETECT THE REAR ENCLOSURE PANEL 5005876 ODOR OF GAS Stainless Steel IF THE ODOR OF GAS IS DETECTED SHELF OVEN RACK DO NOT attempt to light any appliance INTERCHANGEABLE WITH COOLING RACK SH 26795 e DO NOT touch any electrical switche
35. s STAND STAINLESS STEEL Extinguish any open flame Mobile with Cooling Racks amp Casters 5003786 Use a telephone OUTSIDE THE Stationary with Cooling Racks amp Bullet Feet 5003489 PROPERTY amp IMMEDIATELY contact your gas supplier elf unable to contact your gas supplier contact the fire department Stationary with Cooling Racks amp Seismic Feet 5003787 IN THE EVENT OF A POWER FAILURE TURN ALL SWITCHES OFF WAIT UNTIL POWER IS RESTORED BEFORE ATTEMPTING TO OPERATE THE OVEN NOTE If such an event has occurred it is strongly recommended that you ensure the food in the oven is safe for consumption according to local health regulations MN 28664 e Rev 2 06 13 ASC 4G Gas Convection Oven Manual Control 13 OPERATING INSTRUCTIONS START UP OPERATION BEFORE INITIAL USE Interior oven surfaces must be heated to remove 1 Wipe all wire shelves side racks and the full interi ith a clean d loth surface oils and the accompanying odors produced mrs US S during the first use of the oven 2 Close the oven doors press the power switch to the on position and set the thermostat to 300 F 149 C 3 Allow the oven to cycle for approximately 2 hours or until no odor is detected PREHEATING Always preheat the oven for a minimum of 20 minutes before cooking product Follow the operating instructions indicated o
36. ssumed to be responsible for the safe delivery of the merchandise unless negligence can be established on the part of the shipper 1 Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area Do not wait until after the material is moved to a storage area 2 Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received 3 Note all damage to packages directly on the carrier s delivery receipt 4 Make certain the driver signs this receipt If he refuses to sign make a notation of this refusal on the receipt 5 If the driver refuses to allow inspection write the following on the delivery receipt Driver refuses to allow inspection of containers for visible damage 6 Telephone the carrier s office immediately upon finding damage and request an inspection Maila written confirmation of the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued We cannot however file any damage claims for you assume the responsibility of any claims or accept deductions in payment for such claims LIMITED WARRANTY Alto Shaam Inc war
37. x 25 610mm x 740mm x 635mm INTERIOR MINIMUM CLEARANCE REQUIREMENTS COMBUSTIBLE NON COMBUSTIBLE SURFACES SURFACES BACK 0 Omm 0 LEFT SIDE 2 51mm 0 RIGHT SIDE 2 51mm 2 51mm FROM GREASE 6 152mm 6 152mm PRODUCING EQUIPMENT ENTRY CLEARANCE 31 1 2 800mm UNCRATED RECOMMENDED SERVICE ACCESS 20 508mm RIGHT CONTROL SIDE Convection Oven Manual Control 3 INSTALLATION INSTALLATION REQUIREMENTS The oven must be mounted on the factory equipped oven legs or on an optional oven stand Installation on a solid or concrete base that in any way restricts air flow may void the warranty All clearances for a proper ventilation air supply must be maintained to minimize fire hazard Do not locate the oven immediately adjacent to any other heat generating appliance Inadequate ventilation or failure to ensure an adequate supply of fresh air will result in a high ambient temperature at the rear of the appliance An excessive ambient temperature can cause the thermal overload protection device on the blower motor to trip resulting in severe damage to the blower motor A number of adjustments are associated with initial installation and start up Adjustments must be conducted by a qualified service technician Installation and start up adjustments are the responsibility of the dealer or user These adjustments include but
38. y for succeeding loads Refer to product pan capacities indicated in When practical start cooking the lowest this manual temperature products first and gradually work up 12 To obtain an evenly baked product muffin pans to products with a higher cooking temperature should be placed in the oven with the short side If the cooking temperature setting for the previous of each pan facing the front of the oven product is more than 10 F 5 C to 6 C higher 13 When rethermalizing frozen casseroles preheat than the temperature needed for the next load the oven 100 F 38 C over the suggested use the FAN COOL DOWN feature to decrease temperature to compensate for the introduction of the oven temperature before setting the oven to a a large quantity of frozen product into the oven lower temperature compartment Reset the thermostat to the correct Work as quickly as possible when loading the cooking temperature after the oven is loaded oven to prevent heat loss 14 Use a pan extender or two inch 51mm deep When the audible signal indicates the time has 18 x 26 pans for batter type products that weigh expired remove the food product from the oven more than 8 pounds 3 to 4 kg i e pineapple as quickly as possible to avoid overcooking upside down cake Pans should be centered between side racks and 15 To avoid obstructing airflow that would result each shelf should be loaded evenly to allow proper air circulation within the oven compartme
39. y have been delivered in one or more packages Check to ensure that all standard items and options have been received with each model as ordered Save all the information and instructions packed with the appliance Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim This manual must be read and understood by all people using or installing the equipment model Contact the Alto Shaam Tech Team Service Department if you have any questions concerning installation operation or maintenance NOTE claims for warranty must include the full model number and serial number of the unit HAAM UNPACKING 1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation Read all instructions in this manual carefully before initiating the installation of this appliance DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators Additional manuals are available from the Alto Shaam Tech Team Service Department Remove all protective plastic film packaging materials and accessories from the appliance before connecting electrical p
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