Alpha Tool.Com.HK Limited AIR-658 User's Manual
Contents
1. 10 C Shape Handle Reversible Side Handle 10 Water Supply nO 10 Accessories and Factory Service 1 11 Pneumatic Air Polisher 6 12 Air Polisher Parts LiSt 4ase ed dasa eager avait cere enere 13 Product Registration de 15 gt INTRODUCTION Thank you for purchasing an Alpha Air Polisher This polisher is the workhorse of a complete polishing system A wide range of accessories help you perform many different tasks This tool lets you grind shape bevel contour and polish all kinds of granite and marble You can easily change from one type of disc to another in just a matter of seconds The tool is used with water to help you get the best possible finish to reduce the health risks of dust and to give the most savings in time and money from modern accessories For your safety please read this manual thoroughly before you start operating this polisher gt ABOUT THE SYMBOLS According to the hazard level all safety notes in this manual are classified into DANGER WARNING and CAUTION A DANGER Death or serious personal injury is imminent when handling this polisher incorrectly A WARNING There is a possibility of death or serious personal injury when handling this polisher incorrectly A CAUTION There is a possibility of personal injury or property damage when handling th2. gt LUBRICATION Lube Oil is used to protect the tool from rusting when not in use PROPER CARE AND LUBRICATION ARE IMPORTANT FACTORS IN THE USEFUL LIFE OF THIS TOOL At the end of each workday 2 3 drops of lubricant oil solvent free oil included with each polisher should be placed in the air inlet at the base of the tool Rotate the spindle counter clockwise by hand 3 4 revolutions Reinstall the air hose and run the tool for a minute or two Replacement containers of oil may be purchased from Alpha Professional Tools Part AIR 008 Maintenance and Usage Tip Automatic oilers are not recommended the volume grade and composition of oil used may cause premature failure In line air dryers are recommended to extend the life of the tool Old or worn compressors which emit oil through the air lines can dramatically shorten the life of the tool gt SPINDLE SIZE The Alpha AIR 658 air polisher features a 5 8 11 size spindle This tool has been designed for portable shop production and uses all modern accessories It is very important that you do not run anything heavier than the recommended accessories on this machine A drop of oil should be applied to the outside threads whenever attachments are changed to facilitate removal and prevent rust A 22mm Spindle Wrench is provided to assist in changing accessories Maintenance and Usage Tip e Do not leave the tool submersed in water This could expose the inner moving parts to moi
3. the force created by the weight of the polisher itself The polishing discs are designed to work properly under lightweight pressure Applying excessive force or pressure may damage the disc and could shorten the life of the tool gt WATER SUPPLY HOSE This hose may be connected to any garden hose using a clamp The hose is com posed of a special material to avoid kinks Replacements are available should the hose become damaged Part 133229 10 5 gt ACCESSORIES AND FACTORY SERVICE All the accessories can be purchased at a local distributor in your area For more information concerning Alpha Air Polisher and factory service please contact the Alpha distribution centers listed below COMPANY HEADQUARTERS Alpha Professional Tools 103 Bauer Drive Oakland NJ 07436 Hours of Operation 8 30 a m 5 00 p m EST Telephone Number 201 337 3343 Toll Free Number 800 648 7229 FACTORY SERVICE AND TRAINING CENTER 3625 W Teco Ave Suite 5 Las Vegas NV 89118 Hours of Operation 7 30 a m 4 00 p m PST Telephone Number 702 837 9515 Toll Free Number 888 292 5742 Limited Warranty of Alpha Air Polisher AIR 658 Alpha Professional Tools warrants this product against defects in material and workmanship for a period of 90 days from the date of original retail purchase proof of purchase required If Alpha Professional Tools receives notice of such defects during the warranty period our obligation assum
4. 6 0114 www alpha tools com Copyright 2005 Alpha Professional Tools All rights reserved 5 21 08
5. ALPHA MANUAL Alpha Pneumatic Air Polisher Instruction Manual Pmt e ea ea ea HK Headquarters Oakland NJ 800 648 7229 I 1 Factory Service and Training Center Las Vegas NV 888 292 5742 I Due to specially designed components this machine must be serviced only 1 with genuine ALPHA parts meee el 2 Alpha Professional Tools 103 Bauer Drive Oakland NJ 07436 800 648 7229 Fax 800 286 0114 www alpha tools com gt TABLE OF CONTENTS MOG U EE na ea an aaa aaa kagen aia aa ge 3 About the SM Ii 3 Safety Instructions for Power TOOlS 3 Recommended Accessories ccessisansnsrivencnarninunixbeadareniaphasnnaatnpancnatntnnaaneaeddaintin 6 Special Feature EE ERE 6 SP CINGANONS RE EE EN eee 6 NS 6 Air 658 PANNE 7 Tool Set up Information sees 7 Air Fitting and Pressure cares costes tases eaten EE anane acetone 7 EU CAV SEE 8 Spindle estate REE ERE RE 8 AE ER 9 Water Control 9 Silenco MUST EE 9 Splash Safety Guard
6. N Wear ear protectors when using for extended periods DON T ABUSE WATER SUPPLY HOSE Don t carry tool by supply hose or expose to traffic areas where it can be crushed 10 11 12 13 14 15 16 17 18 19 20 ALWAYS SECURE WORK PIECE Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times DISCONNECT TOOLS WHEN NOT IN USE Always disconnect tool before servicing when changing accessories such as grinding wheels backer pads etc REMOVE ADJUSTING KEYS AND WRENCHES Forma habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on MAINTAIN TOOLS WITH CARE Keep tools clean at all times for best and safest performance Follow instructions for lubricating and changing accessories Keep handles dry clean and free of oil or grease Inspect moving parts for alignment and binding as well as for breakage and improper mounting AVOID ACCIDENTAL STARTING Don t carry a connected tool or make adjustments or change discs without making sure the air valve is in the off position to prevent the flow of air USE ONLY RECOMMENDED ACCESSORIES The use of any accessories other than what is listed or recommended for this particular tool may be hazardous KEEP HANDS AWAY FROM ALL MOVING PARTS USE SIDE HANDLES Supplied with tool for control and s
7. afety USE RECOMMENDED GRINDING WHEELS ONLY Do not use conventional abrasive grinding wheels with this tool Only use diamond grinding wheels which are rated for wet usage STAY ALERT Watch what you are doing and use common sense Do not operate tool when you are tired or under the influence of medication or alcohol gt RECOMMENDED ALPHA ACCESSORIES Ceramica EX flexible diamond polishing discs waterproof Sandpaper discs Hook and Loop Backed Felt Wheels Core Drill Bits Twistouch Turbo and Profilers gt SPECIAL FEATURE The Alpha Air Polisher was designed with human engineering for operator comfort It comes equipped with a silencer which reduces the level of noise as well as guiding the cold exhaust air away from an operator during the polishing process This feature also eliminates excess lubricant dripping on the work piece Portions of the body design are made with synthetic materials and covered with rubber to prevent fatigue and coldness to hands gt SPECIFICATIONS Air Air Air Water Consumption Pressure Inlet Inlet 2 64 b 15 CFM 87 PSI MELI pease asep 1 2 kg 420 Min 0 6Mpa 6 bar RPM Weight us No Load 3 METRIC Spindle gt ACCESSORIES Splash Safety 1pc Water hose 10 ft FM iscccscssiaeunsssavescdvoyabsunatanniicanonaiised 1pc Air hose 10 ft OE 1pc Wrench 22MM asstaacetscanasnenseiaiussiastiantsnnia
8. ed under this warranty is limited to the repair or replacement of parts without charge This warranty does not apply to tool accessories For Warranty Claims Send complete tool with all your information and details of the problem to the Alpha Professional Tools transportation prepaid Do not send tool accessories gt ALPHA PNEUMATIC AIR POLISHER SCHEMATIC Fi 12 gt ALPHA PNEUMATIC AIR POLISHER PARTS LIST DRAWING NO PART NO DESCRIPTION QUANTTY v fase we 71 Screw M4x10 M 14 nut gt ALPHA PNEUMATIC AIR POLISHER PARTS LIST DRAWING NO PART NO DESCRIPTION ces Noe 658 69 658 72 8 658 73 Includes Part No 658 72 amp 658 73 Air hose Joint 1 4 BSPP Sample bottle Lubrication Oil 102 30 cc AIR 008 Air Polisher Lube Oil 8 oz Shim 01mm eses MENE GB a Oo S ae QUANTITY 14 PRODUCT REGISTRATION CARD Model No Serial No Company Name Name Address City Telephone Purchase Date Dealer s Name Note Serial amp Model Number must be included for proper registration 27 Alpha Professional Tools 800 648 7229 EE EEE EE eee aa eee D Mail or Fax to Alpha Professional Tools 103 Bauer Drive Oakland NJ 07436 Fax 800 286 0114 Photocopy of product registration form will be accepted 27 Alpha Professional Tools 103 Bauer Drive Oakland NJ 07436 800 648 7229 Fax 800 28
9. is polisher incorrectly Note In some situations failing to observe WARNING notes could result in death or serious personal injury Be sure to read and observe the safety notes to ensure safety and correct use of the polisher ELECTRICAL SYMBOLS The following show the symbols used for tool V Volts A Amperes Hz Hertz or a c Alternating Current no min kg No load speed Revolution or reciprocation per minute Kilograms Protective Earth gt SAFETY INSTRUCTIONS FOR POWER TOOLS KNOW YOUR POWER TOOL Read owner s manual carefully Learn its applications and limitations as well as specific potential hazards particular to this tool KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents AVOID DANGEROUS ENVIRONMENTS Keep work areas as dry as possible Do not use tool in presence of flammable liquids or gases Keep the area well lit KEEP CHILDREN AND VISITORS AWAY All visitors should be kept a safe distance from the work area Keep out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed WEAR PROPER APPAREL Do not wear loose clothing or jewelry as it can get caught in moving parts Rubber gloves and insulated non skid footwear are recommended Wear protective covering to contain long hair WEAR PROPER EYE PROTECTION Use safety glasses at all times Also use a face mask if work area is dusty WEAR PROPER EAR PROTECTIO
10. o reduce the noise level by venting the exhaust air and residual air line thus eliminating the risk of excess lubricant drip ping on the work piece Silencers should be replaced when dirty or clogged to provide optimum performance A spare silencer is included with the purchase of a new polisher Maintenance and Usage Tip e Operating the tool at a pressure that exceeds the recommended operating specifications or without the silencer may result in premature failure of the tool e The silencer Part 658 52 should be replaced when it no longer allows air to flow freely This is indicated by a dark shiny appearance WARNING Tools sent in for repair where the silencer is removed or blown out are not covered under our Limited Warranty gt SPLASH SAFETY GUARD For operator comfort and safety a splash guard has been provided The guard should remain in place for all grinding and polishing operations gt C SHAPE HANDLE REVERSIBLE SIDE HANDLE The C Shape handle During use with Alpha Core Bits and Alpha Profilers use of the C Shape handle is recommended C Shape handle will allow operator to have more control and ease of operation during these applications Reversible Side Handle Attach the handle into the threaded socket on either the left or right side of the tool A locknut is slipped onto the threads to keep the handle safely in position Maintenance and Usage Tips Do not apply more force or pressure than
11. sture which will shorten the life of the tool e Do not leave threaded accessories backer pads core drill bits profilers on the spindle of tool for extended periods of time this may result in making it difficult to remove these accessories e Excessive force or impact to the spindle may result in premature failure of gears and or bearings which may not be immediately evident gt AIR VALVE LEVER The valve lever controls the flow of air through the tool It has two positions ON or OFF Run the tool at the recommended range of 85 90 PSI with the lever pointing to the ON position This will produce 3 500 RPM Do not try to vary the speed The tool works best at full throttle only Do not attempt to exceed the recommended speed by excess pressure 110 Av NO gt WATER CONTROL VALVE This valve lets you adjust the flow of water through the spindle It may be used to shut off the water entirely when changing discs When storing the tool overnight open the valve and drain all water from the supply hose and tool gt SILENCER MUFFLER To comply with OSHA Occupational Noise Exposure Standard Number 1926 52 this polisher is equipped with a Silencer When the polisher is operated correctly at 87 PSI the sound level emitted should be 80 dBA The Silencer is also used to maintain a constant back pressure inside the tool this helps to prevent it from exceeding the recommended 3 500 RPM The exhaust hose for this tool also helps t
12. tbabinsas tuna tinleieilsane 1pc Side handle EE 1pc Silencer Muffler scsszcccecenscsenstseitenucoedcstadisssareucedatnelscdadetect 1pc Lubrication Oil 10z 30 CC sample bottle e AA AA 1pc C Shape HANE Lae 1pc gt MODEL AIR 658 PART NAMES Adjustable Water Valve Rubber Body cover Internal Water Line 10 ftAir Hose Reversible Handle Rubber Splash Guard 10 ft Water Hose gt TOOL SET UP INFORMATION Unpack the tool carefully and study the helpful hints and warnings contained in this manual Please take time to familiarize yourself with the features of the tool Be sure to fill out the registration card enclosed and mail it back to the distribution center today gt AIR FITTINGS AND PRESSURE Your new Alpha polisher is designed for continuous duty polishing When select ing your compressor buy a system which can handle a constant flow Air Valve of air We recommend that you purchase a heavy duty two stage cast iron type unit The system should include a regulator and a moisture trap I Water Valve Air Hose Joint e Each tool requires 87 PSI 0 6Mpa 6 bars however the range of 85 90 PSI is acceptable 6 kg cm2 of air pressure and 15 CFM 420 min of air flow We suggest a minimum of 5 HP air compressor with a holding tank of 50 cubic feet 1 400 1 capacity for one tool e Air hose fitting is 1 4 BSPP The use of heavy duty 3 8 10mm hose is suggested for all lines
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