Allied Telesis 195 User's Manual
Contents
1. 3 and n Loader Identification Diagram 3 Identification Hydraulic Hose Kit Identification Diagrams 4 Safety Important Precautions ie 5 and Safety 6 Pre use Safety Decals mmorvvvevrrverrnnervrnrenvnvnnnvrevernvnrerernvnvnsee 7 Information Torque Chatft irene 7 Lubrication and Decal Location Diagram 8 General Instructions and Information 9 Operating Suggestions for Loading 10 Operating Operating Suggestions for Backfilling 11 Information Attaching the Loader to Your Tractor 12 Removing the Loader from Your Tractor 14 Operation and 16 Trouble Shooting ie 17 Assembly Subframe Diagram io 18 and Mainframe Diagram uri 20 Parts Hydraulic Plumbing Diagram sess 22 Information Hydraulic Cylinder Assembly 24 pes PLEASE READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING LOADER P3690 01 CDR Loader Specifications PER ASAE S301 3 Pan R Eo Model number 95 REGULAR Mounting height 23 0 nominal Typical range 20 0 26 0 Y Cylinder s2. Hose from control valve improperly connected Pump operating continually on clos Tractor control valve relief stuck center tractor hydraulic system Loader lift and bucket tilt controls d not work according to decal Valve noisy and or hot Tractor loads pump squeals open Hydraulic control valve set too low Hoses improperly connected Open center control valve on closed center tractor Closed center control valve on open center tractor 17 Refer to plumbing diagrams See your tractor manual for proper adjustment or Loader dealer for loader valve 3000 PSI is maximum pressure relief setting recommended Adjust valve in accordance with manual Refer to plumbing diagrams and correct hose connections Replace relief valve with closed center plug and plug the power beyond adapter on valve Install open center plug on optional valve Replace closed center plug with relief and install short plug in place of power beyond adapter REG 17 WKS Sub Frame Assembly OPTIONAL GRILL GUARD X1271 Inside hook mounting REMOVED FROM TRACTOR INSTALLED ON TRACTOR ar yg BOOT MOUNTING LA DETAILS P3696 18 COR 18 95 195 Sub Frame Parts Table Item PartNo Description 95 195 1 24518 Upright Weldment n A 2 24509 195 Subframe Weldment Left 1 3 24519 195 Subframe Weldment Right 1 4 113427 Stiu Am 4
3. ALLIED 95 195 LOADER 195 Model shown Assembly Operator s and Parts Manual Part No P4166 07 02 WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve 12 months from original date of purchase by original purchaser to be free from defects in material and workmanship under correct normal agricultural use and proper applications Buhler Manufacturing s obligations under this warranty shall be limited to the repair or exchange at Buhler Manufacturing s option of any Buhler Manufacturing product or part which proves to be defective as provided Buhler Manufacturing reserves the right to either inspect the product at the buyer s location or have it returned to the factory for inspection The above warranty does not extend to goods damaged or subject to accident abuse or misuse after shipment from Buhler Manufacturing s factory nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative Buhler Manufacturing makes no Express Warranties other than those which are specifically described Any description of goods including any references and specifications in catalogues circulars and other written material published is for the sole purpose of identifying goods and shall conform to such descriptions Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or mod
4. G Digging depth 3 3 H Overall height in carry position 12 51 0 R Rollback angle at full height 104 0 deg Estimated breakout force 1600 Ibs Estimated lift capacity 1150 Ibs Notes 1 Estimated values assume 2000 psi lift cylinder pressure 2 Breakout force estimated as per ASAE 8301 3 5 1 6 Net payload applied at 31 5 forward of bucket pivot 3 Lift capacity estimated as per ASAE S301 3 5 1 1 Net payload applied at bucket pivot pin 4 Main pivot pins 1 00 dia All other pins 0 75 dia P3096 02 CDR Dealer Pre delivery Check List Before delivering this equipment please complete the following check list 1 The loader has been installed using the appropriate mounting kit for the tractor and loader 2 The hydraulic system installed is appropriate for the tractor and loader 3 The loader is properly installed All bolts are tightened to the torque specifications shown in the torque chart 5 All safety decals are readable 6 The loader has been tested and operates properly LI 1 L2 D DI DJ 7 The operator s manual has been delivered to the owner who has been instructed on the safe and proper use of the loader Dealer s Signature This Check List is to remain in this Owner s Manual and is the responsibility of the Dealer to complete before delivery to the customer Loader Identification Diagram Loader Mainframe Bucket Cylinder Lift Cylinder Loader Subframe F
5. lb h 3 Lower loader to the ground before leaving seat Review safety instructions annually 112812 Torque Specifications Recommended Torque in Foot Pounds ft lbs amp Newton Meters NM Bolt Wrench Dia mm 12 14 HEE 20 22 27 418 566 NMetric X BotHed X BotHed class 4 6 Class 9 8 T RSS N iM ft Ibs NM Standard Bolt Head O Grade 2 __ lbs NM ft Ibs Bolt Diameter inches 131 144 195 166 225 1 000 1 250 339 1 125 1 1 8 111 16 354 480 795 1077 1288 1745 1 250 1 1 4 178 500 678 1120 1518 1817 2462 1375 13 8 21 16 655 887 1470 1992 2382 3228 1500 11 2 2 1 4 870 1179 1950 2642 3161 4283 Use 80 of the specified torque value for plated or lubricated fasteners 7 P38ga 02 COR Lubrication and Decal Location Diagram Lubricate tractor hydraulic unit as indicated in tractor Operator s Manual Keep the bushings on lift arm pivots and cylinders well lubricated Use high grade lithium grease every 8 hours of operation NOTE Frequent greasing will prevent contaminants from migrating between the pins and bushings Decal 113501 Decal 112812 Decal 112982 Decal 113474 Decal 112983 Symbol indicating grease after every 8 hours of operation 195 Model shown P2696 08 COR 10 11 General Instructions and Information As with any piece of
6. 6 6 11 113428 Pin 0 75 dia x 5 0 long 4 4 12 113473 Tube Cover 1 1 43 Bucket Cylinder 2 2 o 14 Lift Cylinder 2 2 15 810640 Bolt Hex 0 313nc x 2 0 gr5 pl 12 12 olt Hex 0 50nc x 1 50 gro p 2 17 84541 Nut Lock nylon 0 313nc pl 12 12 18 81344 Nut Lock nylon 0 375nc pl 2 2 ut Lock nylon 0 50nc p 20 113576 Bushing 0 75 ID x 1 0 OD 2 21 113577 Bushing 1 0 ID x 1 25 OD 2 22 112613 Decal Allied x 1 40 2 2 23 112983 Decal No Standing Under 2 2 24 52281 000 Bright Orange Scotchcal 72368 oft Tit otter Pin 95 195 Main Frame Parts Table X1755 DECAL REPLACEMENT KIT 95LDR X1756 DECAL REPLACEMENT KIT 195LDR 21 95 195 Loader Hydraulic Plumbing Diagram 95 Model shown a A 195 5 AA 4 A r 42 15 13 l Lx AAA A l i 95 195 Plumbing Parts Table Item Part No Description 95 195 4 2 Bucket Cylinder 2 2 2 Lift Cylinder 2 2 3 813104 Hose 3 8 x 16 0 long 9 16 SWFJIC x 9 16 SWFJIC 6 2 4 1418684 Hose 3 8 x 10 0 long 9 16 SWFJIC x 9 16 MORB 2 2 5 113683 Hose 3 8 x 14 0 long 9 16 SWFJIC x 9 16 MORB 2 6 113450 Tubing Lift Cyl Top Drop 1 1 7 413451 Tubing LiftCyl Common 12 0 1 1 8 113452 Tubing Lift Cyl Common 15 0 1 1 9 113453 Tubing Lift Cyl Bottom Raise 1 1 10 113454 Tubing Bucket Cyl Bottom Rollback 1 1 11 113455 Tubing Bucket Cyl Top Dump 1 1 12 113456 Tubing Bucket Cyl C
7. LOCK INSTRUCTIONS E SUP 7 AASE LOADER OFF LIFT LOCK SUPPORTS 2 SWING LOCK SUPPORTS UP INTO STORAGE POSITION TO ENGAGE SUPPORTS ft RAISE LOADER PAST LEVEL POSITION 2 SECURE SUPPORTS INTO POSI TION ON THE CLEVIS AND CYLINDER SHAFT 3 SLOWLY LOWER FULL WEIGHT OF LOADER ONTO SUPPORTS IMPORTANT THE BUCKET MUST BE EMPTY ALWAYS USE BOTH SUPPORTS DO NOT USE WHEN TRACTOR IS MOVING DO NOT STORE LIFT LOCK SUPPORTS OTHER THAN WHERE INDICATED REPLACE IMMEDIATELY IF DAMAGED 1112982 e Do not pivot or turn tractor with bucket raised except at a minimum speed Always make allowance for length of loader when making turns e Never leave tractor unattended while the bucket is raised Always lower bucket to the ground and shut off before leaving tractor seat e Do not walk under raised bucket e Never operate loader while operator is not seated in the driver s seat on the tractor e Keep tractor on solid ground Loose fill rocks and holes can be dangerous for loader operation or movement e Never operate a loader with frayed or damaged hoses or leaking fittings e For stability rear wheels of tractor should be set a maximum convenient spacing and add ballast to rear wheels LOAD C G Do not raise bucket to extreme heights while tractor is on an incline Carry loader low for safety Note in above illustration how load center moves out when bucket is raised on a slope Be alert for
8. of rear wheel weights Where additional weight is required a counterweight box can be fabricated for tractors with three point hitches Extra weight can also be added by the use of a heavy implement mounted to the three point hitch A roll over protective structure is also recommended 16 W e DUMP In cold weather operate the tractor s engine at idle speed until the hydraulic fluid is warmed up High engine speed when the hydraulic fluid is cold will cause the pump to wear prematurely Under normal conditions operate the tractors engine at 1 2 throttle Shift the tractor into a low gear before entering a pile of material to minimize strain on loader arms BUCKET REG 16 CDR PROBLEM Loader slow and or will not dump Loader chatters or vibrates when raising and lowering Excessive movement at pivots Pump noisy Oil leaks Insufficient lift capacity Slow leakdown Trouble Shooting POSSIBLE CAUSE Quick couplers leaking Hydraulic oil too heavy Cil filter plugged Hydraulic pump worn Oil line restricted or leaking Control valve does not shift properly Air in hydraulic system Cylinder leaks internally Faulty valve Air leak in pump inlet line Air in hydraulic system Oil level too low Worn bushings and or pins Inlet line restricted or leaking Oil level too low Pump worn or damaged Damaged fittings or hoses Loose connections Worn or damaged O ring w
9. 317 362 4495 KS Wichita 765 265 9577 MN Lakeville 952 469 5267 MT Billings 406 248 7771 NE Gothenburg 308 537 7175 U S WAREHOUSES NC Dunn 910 892 8500 NC Statesville 704 873 0531 ND Bismarck 701 223 1886 ND Fargo 701 282 7003 NY Oneida 315 363 3390 NY Syracuse 315 463 5276 OH Youngstown 330 793 0862 OR Portland 503 234 0378 SD Huron 605 352 8616 TX Houston 713 928 2632 UT Salt Lake City 801 972 4321 WI Portage 608 742 1370 Burando Hill Katanning W Australia 011 618 98 214422 Chihuahua Mexico 011 52 158 90306 Buhler Manufacturing a partnership 1201 Regent Ave W Winnipeg MB R2C 3B2 Ph 204 661 8711 Fax 204 654 2503 www buhler com Printed in Canada John Kerr Equipment Ltd Wilcoxholm Farm Linlithgow W Lothian Scotland 011 441 506 842280 Skovde Sweden 011 46 500 452651 Naestved Denmark 011 45 557 29511
10. 5 113555 Hook Weldment 2 6 113556 Plate Clamp 2 _ 17 113557 Spacer Block GB 8 113558 Shim 2 9 113462 Grill Guard Weldment 1 10 113460 Grill Guard Bracket 13 11 113444 Cross Member Weldment 1 12 113418 Pivot Shaft 1 5 dia x 5 5 long 2 2 13 113281 Bolt Retainer Weldment 2 1 14a 113387 Loader Lift Lock 95 Ldr 2 14b 115758 Loader Lift Lock 195 Ldr 2 15 813059 Bolt Carr 0 5 x 2 0 nc gr5pl 4 16 813060 Bolt Carr 0 5 x 3 0 nc gr5 pi 8 17 812026 Bolt Hex 0 313 x 1 0 nc gr5 pl 2 2 18 87553 Bolt Hex 0 5 x 1 75 nc gr5 pi 8 19 81627 Bolt Hex 0 5 x 3 0 nc gr5 pi 20 812088 Bolt Hex 0 625 x 7 0 nc grs pl 2 2 21 81960 NutLockO 5ncpl 12 12 22 113685 Washer Boot 2 2 23 81677 Washer Lock 0 625 pl 2 2 d 24 112812 Decal General Caution 2 2 25 113481 Decal 95 2 26 113501 Decal 195 2 27 113474 Decal Cross Member 28 1129892 Decal Lift Lock Instruction 29 113661 Wrench 1 1 95 195 Main Frame Assembly 195 Model Shown 20 P4168 20 CDR Item Part No Description 95 195 4 245820 95 Mainframe Weldmert 1 TT 1 24528 195 Mainframe Weldment 1 2 X1344 48 0 Bucket 2 X1345 00 Bukt 3 113467 Loader Stand L H 1 1 4 113463 Loader Stand R H 1 1 5 173465 StandAm 2 2 6 16035 Pin 0 5 dia 2 2 7 12779 Hair Pin Clip 9 Western Wire 2 2 8 713535 LevlinphRod 1 8 113565 Levelling Rod 1 9 104719 Pin 1 0 dia x 6 0 long 2 2 in O ia x 6 0 long
11. ILDREN SAFETY INFORM THEM OF DANGERS AROUND MACHINES MANUAL MUST BE READ AND UNDERSTOOD BY OPERATOR TRANSPORT EMBLEMS MUST BE VISIBLE ALWAYS MOVE EQUIPMENT IN LOW OR DOWN POSITION ESPECIALLY AROUND POWER LINES NEVER LEAVE EQUIPMENT IN RAISED POSITION SERVICE SERVICE EQUIPMENT ONLY WHEN STOPPED AND WITH LIFT LOCKS IN PLACE AS SHOWN KEEP ALL GUARDS AND SHIELDS IN PLACE POWER LINES CAN KILL PARTS FRAYED CABLES AND HOSES ARE DANGEROUS DO NOT CHANGE FACTORY SETTINGS DIVISION LOCATIONS E Allied Division 1201 Regent Ave W Box 1003 Winnipeg R2C 382 Ph 204 661 8711 Fax 204 654 2503 Farm King Division 301 Mountain Street S Morden R6M 1X7 Ph 204 822 4467 Fax 204 822 6348 Inland Division 675 Washington Ave Winnipeg MB R2K 1M4 Ph 204 667 7854 Fax 204 669 2599 Division 1330 43 Street N W Fargo ND 58102 Ph 701 282 7014 Fax 701 282 5865 B C Abbotsford 604 864 2665 AB Edmonton 403 962 6991 SK Regina 306 781 2300 ON Woodstock 519 539 0435 ON Jasper 613 283 1758 QC Dorion 450 455 4840 buhler AR West Memphis 870 732 3132 GA Stone Mountain 770 908 9439 IA Atlantic 712 243 5520 IA Lakeview 712 657 8585 ID Meridian 208 887 6006 IL Hooppole 815 948 2591 IL LeRoy 309 962 8414 IN Clarksville 812 284 3376 IN Crawfordsville
12. RR E lt lt lt ANANAS AN z i A NY VAY Q YA S e DA IDA DARRO UTICA OL Backgrade work surface with a loaded bucket Release all pressure on lift cylinders so full weight of bucket is scraping ground Use heel of bucket When backfilling approach pile with a flat bucket Leave dirt in bucket Dumping on each pass wastes time DO NOT use bucket in dump position for backgrade work NOT THIS This could cause bucket cylinder shaft failure WARNING TT DO NOT USE LOADER AS BATTERING RAM DO NOT use bucket in dumped position for bulldozing This will only impose severe shock loading on the bucket cylinders and make it more difficult to maintain a level grade SAFETY FIRST LAST ALWAYS 1 1 REG 11 COR Attaching the Loader to Your Tractor 1 Position the tractor as centrally as possible and drive using lowest gear possible into the loader frame until hoses can be connected 2 Couple up the hydraulic hose lines to the loader or tractor valve ensuring proper function see Operator and Maintenance Section NOTE When mounting the loader for the first time slowly work the cylinders back and forth so that most of the air is removed Loosen the bolts on the hooks so that they can be moved Also check that the nuts in the rear of the subframes are in line with the holes 3 On some tractors the lift cylinders may have to be extended slightly so that the su
13. bframes can clear the front axle Do not extend the cylinders more than is required IMPORTANT On HSL loaders the bucket will dump at the same time the loader is lowered Therefore operate both hydraulic levers together 4 Drive the tractor ahead until the subframe is past the front axle and the front hook is close to mounting boss WARNING Check front grill clearance during installation to avoid tractor damage IMPORTANT On HSL loaders the bucket will roll back at the same time the loader is lowered Therefore operate both hydraulic levers together 1 2 REG 12 COR Attaching the Loader to Your Tractor Continued 6 When the hook is lined up dump or roll back the bucket to lower or raise the subframe upright to align with the mounting boot 7 Continue to drive the tractor forward until the subframe uprights are seated in the boot LL _ _ e e A IMPORTANT For 95 installation bolt one strut arm to the front mounting kit clevis and another to the inside hole provided on the upright Align the two struts and bolt together utilizing the outermost aligning bolt holes 8 Secure the subframe uprights with the bolts and washers Torque to 500 ft Ibs IMPORTANT When mounting the 195 for the first time the front hook bolts will o have to be tightened after positioning the O hook directly over the mounting boss most rearward position 9 Raise the loader and lock the s
14. el shown The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all other warranties expressed or implied Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever nor for any sum in excess of the price received for the goods for which liability is claimed WARRANTY CLAIMS Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with ail requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair WARRANTY LABOR Any labor subject to warranty must be authorized by Buhler Manufacturing The labor rate for replacing defective parts where applicable will be credited at a rate determined by the Company Buhler Manufacturing IMPORTANT FACTS Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty PRINTED IN CANADA 95 amp 195 Hydraulic Farm Loader gt Operator s Manual Table of Contents Section Description Page Warranty Registration and Policy Table of Contents i Loader Specification 8 2 Introduction Pre delivery Check
15. equipment the care with which your loader is operated and maintained will greatly affect it s life and the safety of the people using it Keep all pivots well lubricated for longer bushing life Inspect every 500 hours of operation for wear Periodically check all bolts for tightness If any bolt is damaged replace it with a bolt of equivalent grade or strength Follow the recommendations of the tractor manufacturer in regards to the quantity of oil used Check oil level frequently to ensure the system is full When making an oil check be sure lift cylinders are retracted Before operating the loader particularly if the loader is left standing for any length of time check the hydraulic system and oil level When installing hydraulics follow the circuit carefully See hydraulic hook up section and make sure the hoses do not contact any hot manifolds or sharp edges on tractor After assembly raise the loader slowly and check to make sure that the hoses do not bind in all positions A The pressure of the relief and open centre valves is set at the factory Do not tamper with the setting Serious injury to the operator or damage to the loader or tractor hydraulics may occur Warranty will be void if the loader is operated above recommended pressure When servicing any hydraulic components care must be taken to prevent any foreign matter from entering the system Do not neglect oil leaks Leaks affect loader operation are dange
16. iper seal in cylinder rod end Worn or damaged O rings in valve Improper hydraulic pump operation Load is greater than boom lift capaci Internal boom cylinder leakage Improper hydraulic valve operation Worn control valve Worn cylinder piston seals REMEDY 7 Check connections and compatibility or replace Change or replace filter Clean or replace filter Repair or replace pump Check all hoses and tubes for leaks damage or restrictions Replace damaged or restricted hoses or tube lines inspect clean repair or replace valve Cycle lift cylinders and bucket cylinders several times to free system of air Replace seals Repair or replace valve Check tighten or replace inlet line Cycle lift cylinders and bucket cylinders Add oil as required Replace bushings and or pins Check for air leaks restrictions or collapsed hose Tighten or replace hose Clean filter if necessary Add oil as required Repair or replace pump Replace damaged parts Tighten fittings Install a seal repair kit Install an O ring repair kit Repair or replace pump Check loader specifications Replace any worn parts and instali a seal repair kit Repair or replace valve Have authorized dealer replace seals Have authorized dealer replace seals Excessive wear on bottom oil buckeFloat position not used while operati Use float position provided on valve and wear pads Hydraulic cylinders inoperative loader
17. load higher than necessary ROLL OVER HAZARD To prevent serious injury or death e Move and turn tractor at low speed e Carry load no higher than necessary to clear the ground when transporting e Add wheel ballast or rear weight for stability e Move wheels to widest possible settings to increase stability e itis recommended the tractor be equipped with a rollover protective structure ROPS FALLING HAZARD To prevent serious injury or death Do not lift carry or allow anyone to ride on or work from any portion of loader HIGH PRESSURE FLUID To prevent serious injury or death e Relieve pressure on system before repairing or adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair e f hydraulic fluid penetrates skin obtain medical treatment IMMEADIATELY CRUSHING HAZARD To prevent serious injury or death e Do not allow bystanders in loader work area e Lower loader to the ground before leaving seat e Do not walk or work under raised loader For servicing refer to operator s manual e Read and understand operator s manual before operating loader REG 05 CDR Safety BLOCKING RAISED LOADER e Never work beneath raised loader unless it is securely supported The following are instructions for the Lift Lock Supports SUPPORT CLEVIS LIFT CYLINDER LIFT
18. or further details refer to Loader Mainframe and Subframe diagrams Mounting Kit Loader Attachment Bucket shown REG 03 CDR Hydraulic Hose Kit Identification Diagrams HOSE KIT A Loader powered by the tractor remotes 3 Consists of four hoses 1 leading from loader tubing 2 to tractor remote couplers 3 HOSE KIT B Loader operated by an external OC or CC valve 3 that is powered from the tractor remotes 4 Consists of four hoses 1 leading from loader tubing 2 to external mounted valve 3 and two hoses 5 from valve 3 to tractor couplers 4 Use the valve type shown with hose Kit B HOSE KIT C Loader operated by an external valve 3 that is plumbed into the tractor hydraulic system Consists of four hoses 1 leading from loader tubing 2 to the external mounted valve 3 plus the necessary fittings hoses and adapter blocks if necessary to tap into tractor hydraulic system Use valve type shown with hose Kit C 4 REG 04 CDR A IMPORTANT PRECAUTIONS ELECTROCUTION HAZARD To prevent serious injury or death e Stay away from power lines and cables Electrocution can occur with or without direct contact CRUSHING HAZARD To prevent serious injury or death e Do not handle round bales or other shiftable objects unless loader is equipped with an attachment designed for this purpose e Do not handle loose loads that are not secured e Do not lift
19. pecifications y IF Y Extended Retracted D py Cylinder Bore Rod Stroke Length Length Bucket 1 50 1 00 13 25 34 75 21 50 Lifting 1 50 1 00 14 50 37 00 22 50 A Maximum lift height full height 78 0 B Clearance with bucket dumped full height 61 0 C Reach at full height 18 0 D Maximum dump angle full height 45 0 deg F Bucket rollback angle ground 14 0 deg G Digging depth 3 9 H Overall height in carry position 12 48 0 R Rollback angle at full height 96 0 deg Estimated breakout force 850 Ibs Estimated lift capacity 525 Ibs 23 0 NOMINAL VU GROUND LEVEL Notes G 1 Estimated values assume 1800 psi lift cylinder pressure 2 Breakout force estimated as per ASAE 5301 3 5 1 6 Net payload applied at 31 5 forward of bucket pivot 3 Lift capacity estimated as per ASAE 5301 3 5 1 1 Net payload applied at bucket pivot pin 4 Main pivot pins 1 00 dia All other pins 0 75 dia Model number 195 REGULAR Mounting height 26 0 nominal Typical range 23 0 29 0 Cylinder specifications D Extended Retracted Cylinder Bore Rod Stroke Length Length Bucket 2 000 1 25 13 38 37 00 23 63 Lifting 2 00 1 50 15 00 40 00 25 00 A Maximum lift height full height 90 0 B Clearance with bucket dumped full height 74 0 C Reach at full height 15 0 D Maximum dump angle full height 40 0 deg F Bucket rollback angle ground 19 0 deg
20. ross Tube 2 2 13 812296 Elbow 90 9 16 MJIC x 9 16 MJIC 4 4 14 811918 Elbow 90 9 16 MORB x 9 16 MJIC 6 4 15 812313 Tee 9 16 MJIC x 9 16 MJIC x 9 16 MJIC 4 4 16 11362 Clip Pipe Std 5 5 17 81344 Nut Lock nylon 0 375 nc pl 3 3 18 113483 Hose 3 8 x 20 0 long 9 16 SWFJIC x 9 16 SWFJIC 2 23 item YOU ON 95 195 Hydraulic Cylinder Assembly Description Bucket Cylinders Lift Cylinders Loader 95 195 95 195 Diameter 1 50 2 00 1 50 2 00 Length of Stroke 13 25 13 38 14 50 15 00 Retracted Length 21 50 23 63 22 50 25 00 Extended Length 34 75 37 00 37 00 40 00 Cylinder Assembly No 24502 24534 24503 24978 Seal Kit No X1401 X1348 X1401 X1349 Shaft Diameter 1 00 1 25 1 00 1 50 Description Part Number Part Number Head Plate 24517 24516 24517 24522 Shaft 113355 113559 113361 113560 Cylinder Tube Weldment 24501 24532 24500 24977 Piston Half wide 114520 114520 Piston Half narrow 114521 114521 Piston solid 113412 113412 Self Locking Nut 81988 812655 81988 812655 Shaft Bushing 113576 113576 6 UU N 27 1 Piece Piston Style Pai pr ANM preg 2t 27 2 whe 2 Piece Piston Style NG 7 Le eL 5 8 NOTES 1 1 Bucket cylinder shown 2 All cylinder seals are contained in corresponding seal kit CAUTION Maximum pressure 2750 psi 24 P3713 24 CDR Notes WARNING LOOK OUT FOR CHILDREN TEACH YOUR CH
21. rous and can result in personal injury or damage to the hydraulic system Never leave the cylinder shafts exposed when loader is not in use Worn or damaged components should be replaced as soon as possible with only the manufacturer s recommended component or equivalent 9 REG 09 CDR Operating Suggestions For Loading NOT THIS When handling heavy loads be DO THIS sure to lower lift arms slowly This is known as feathering the hydraulic lever If load is lowered too fast and stopped suddenly excessive shock loads are created which can damage loader or tractor When loading bucket drive straight into material Attempting to turn tractor while _ A straight bottom offers more loading bucket can cause resistance to lift damage to both the loader and tractor Come in level NOTE Bottom surface of bucket is parallel to line on motion To increase loading efficiency minimize angle of turn and length to run between pile and spreader i A om am Sano tei Amo Tu m Work both levers back to direct N pressure to both cylinders tia ee te v A Combined action of lift and Leave material which drifts over bucket cylinders increases side of bucket for final clean up loading efficiency 10 Operating Suggestions For Backfilling DO THIS DAA PIDADIDI ANNONA SY ISP S SANTA SISSE N A Od tt hp ep yd OS QK
22. terrain changes and adjust bucket accordingly Keep bucket low no more than one foot high as long as possible Note A pivoting front axle acts like a three wheeled tractor until the stops hit the axle e If lift cylinders are used to raise front wheels of tractor for service place blocks under tractor before working around front end THIS SAFETY ALERT SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety Decals These decals are located as shown on the Decal Location diagram and the Sub Frame Assembly diagram WARNING W CAUTION Read Operator s Manual before operating Move and turn tractor at low speed Carry loader arms at a low position during transport Lower loader arms stop engine and lock brakes before leaving operator seat Do not stand or work under raised loader unless properly supported Add recommended wheel ballast or rear weight for stability Move wheels to widest recommended settings to increase stability Do not handle large round bales or other shiftable objects unless loader is equipped with a grapple fork Do not use loader to move or carry people Stay away from power lines Electrocution can occur without OVERHEAD HAZARD STAY AWAY FROM UNDER LIFT ARMS AND BUCKET To prevent serious injury or death 1 Do not stand or work under a raised loader unless supported 2 Support bucket and lift arms before working under loader direct contact 20 m ND mn AUN
23. the lift cylinders to free hooks from spools Then slowly back up the tractor 5 Once the subframe is clear of the boot and the hook is clear of the mounting boss roll back the bucket all the way This raises the rear uprights of the loader NOTE On some mountings the lift cylinders must be extended more while the tractor is backing up so that the subframes clear the front axie 6 Continue backing up until the loader is clear CAUTION Be sure the hoses DO NOT get pinched or catch on any frame members while backing up 7 After the loader is clear retract the lift cylinders to protect the shafts and disconnect the hydraulic lines at quick couplers REG 15 COR 15 Operation and Maintenance GENERAL Refer to tractor Operator s Manual for operating information on the tractor s hydraulic system Hydraulic systems using auxiliary valves should have them located for easy reach from the tractor seat Hoses should be connected in such a manner that pushing forward on valve handles lowers the boom or dumps the bucket CAUTION Always connect boom hoses to float section Weight added to rear of tractor provides better traction and an easier more efficient loader operation Extra weight along with widening the rear wheels reduces the risk of roll over A am The smaller the tractor is the easier it will roll We recommend that weight be added to rear tires with liquid or by the installation
24. upport stand tubes into the up position NOTE When mounting for the first time raise the loader slowly and check to make sure that the hoses do not bind or become pinched in all positions Work the loader and bucket up and down to work out all the air in the hydraulics Check and refill the tractor s hydraulic system 1 3 REG 13 CDR Removing the Loader from Your Tractor WARNING When removing the loader it must be fitted with a bucket or other suitable attachment to give the frame stability after removal If this is not done the frame will not remain standing IMPORTANT Always remove the loader on firm level ground away from children s play areas and high traffic areas This makes attaching and removing much faster and easier It also makes the free standing loader more stable 1 Raise the loader lower support stand and lock into position 2 Lower the loader until the stands are firmly on the ground and then dump the bucket so that it is also firmly on the ground There should be a slightly downward pressure 3 Loosen the bolts from the rear of the subframe boots and swing bolt up into lock position IMPORTANT On 95 loader remove strut bolt at front mounting kit clevis Strut assembly may remain bolted as is to upright 1 4 P3696 14 COR Removing the Loader from Your Tractor Continued 4 Roll back the bucket slightly and simultaneously extend or retract
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