Aga Ranges F104650-01 User's Manual
Contents
1. 17 To Change Oven Door Seal Open oven door The seal is held in place by small hooks on the rear face At the corner pull seal diagonally away from the door centre until that hook is released Proceed to the next hook and release it in a similar way and so on The handles should be above the fixings Fit panel to door If replacing the outer panel on the right hand door with the Thermodial take care to make sure the sensor of the Thermodial is sealed to the door by the rubber grommet Fig 4 When fitting new seal position the seal join at the bottom Hook the new seal in one of the corner holes of the door and proceed round the door snapping in each hook in turn 18 To Adjust Oven Door Catch Keep Open oven door slacken off locknut at base of keep and screw in or out as required until required fit is obtained Retighten locking nut Reassemble in reverse order SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished To Change Ignition Generator Disconnect from electricity supply Pull cooker forward to gain access to the cover box at the rear of the left hand cooker Remove the screws securing the cover and lift clear Pull off all the leads to the generator noting their positions Slacken the two screws holding generator to cooker and remove generator Fit new generator to cooker and replace leads Reassemble in reverse order Refer to2. LOYMC SO Dual Fuel Range Service Instructions This book contains many important safety messages Always read and obey all safety messages F104650 01 www aga ranges com Contents Servicing Notes rr aii oe EH ee ee S 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 21 To Remove the Hand Rail To Remove Control Panel To Remove the Cooktop To Remove a Side Panel To Remove Oven Light Switch To Remove Electronic Timer To Remove a Thermostat To Change Broiler Controller To Change a Cooktop Tap To Change a Cooktop burner orifice To Change Cooktop Burner Electrode To Remove or Change a Cooktop Burner To Remove Broiler Outer Door Panel To Remove Main Oven Door To Change Main Oven Door Outer Panel To Change Main Oven Door Catch To Change Oven Door Seal To Adjust Oven Door Catch Keep To Change Ignition Generator To Remove Oven Inner Back To Replace an Oven Fan To Remove an Oven fan Element To Remove Broiler Element To Remove the LH Oven Bottom and Top Elements To change Main oven light bulb To Remove Tall Oven Door 28 To Change Tall Oven Door Outer Panel 29 To Change Tall Oven Door Magnetic Latch 30 To Replace the Cooling fan Schematic diagram of the Range Technical Data ok N O JO O O O O O 0 0 O0 O0 NI NIN NN D A A A O O BIKBIBIKBIL SERVICING WARNING Disconnect from electricity and gas b
3. Door Panel Open left hand oven door and remove 2 screws from bottom edge of broiler door Open broiler door support broiler door outer panel and remove two screws from top inner face of broiler door There is a pad of fibre insulation inside the door Reassemble in reverse order making sure that the pad of insulation is in place To Remove Main Oven Door Open oven door and remove Handyrack where fitted by springing one side out of the bracket on the door and sliding the other side free Support the door and remove the two screws securing the upper hinge and packing to the cooker front Remove the door from the lower hinge by lifting slightly and moving outwards Reassemble in reverse order SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished 15 To Change Main Oven Door Outer 16 To Change Main Oven Door Catch Panel Remove outer door panel see 15 Remove screws B holding catch assembly to inner door panel Fit new catch and reassemble in reverse order Check correct door operation Remove the two plastic blanking plugs from the door handles Remove the 4mm Hex headed screws holding the handle to the door with the hexagon key tool Remove two screws from top edge and two from bottom edge of the door Remove outer door panel Fit door handle to new B SY ai panel Fit the plastic blanking plugs to the fixing holes
4. amp remove from the top rear of the oven LH oven Remove the two screws holding the thermostat phial to the oven fan cover at the rear of the oven Pull the unit forward to access the rear of the cooker Remove both rear cover boxes by removing the fixing screws and lifting clear Feed the thermostat capillary clear of the oven Disconnect the wires from the thermostat and undo the two fixings that secure the control to the mounting plate Fit the replacement and re assemble in reverse order Ensure that the phial is clipped to the oven rear positioned centrally between the clips Check that the thermostat functions correctly To Change Broiler Controller Hemove the control panel see 2 and cooktop see 3 Disconnect wiring from controller Remove 2 screws holding switch controller to mounting panel Fit new controller and reassemble in reverse order Check for correct operation BEFORE SERVICING ANY GAS CARRYING COMPONENTS TURN OFF GAS SUPPLY To Change a Cooktop Tap Remove the cooktop top see 3 Undo the nut at rear of the valve and remove the screw s securing valve to gas rail Remove old valve discard old gasket seal Fit new gasket seal to new valve Reassemble in reverse order Check valve is adjusted for correct gas Check cooker is gas sound 10 To Change a Cooktop burner orifice Wok burner 11 Standard burner A orifice B internal orifice C external orifice Remove burner cap and head Remove old o
5. O C2 D 2 e CL 9 DN C Do C C c oO a co oc Ei DO 2 S Pus Oc ee d O ome D O Og x Ors DO o 2 Se cC 5 D P NE C c2 QO z9 Va Pas O o 1 13 BK SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished Technical Data This range is supplied set for Natural gas A conversion kit from NG to LP gas is included INSTALLER Please leave these instructions with the User DATA BADGE LOCATION Under the Main oven Remove the plinth by pulling forward it is held in place by magnetic catches and pull forward on the sheet metal tag under the center of the oven to swing out the badge plate Country of Destination USA Canada Gas Natural Gas 4 0 W C 10 mbar Propane 10 0 W C 25 mbar Electric 240V 60Hz See appliance data badge for test pressures Dimensions Overall height splash not fitted Overall width Overall depth with spacer Space for fixing Minimum space above cooktop Connections Gas 1 3 NPT at rear right hand side minimum 35 s 89 8 cm maximum 36 7 16 92 5 cm 35 90cm See Positioning the Range 28 3 4 73cm See Positioning the Range 30 76cm Electric 240 V 60 Hz 14 SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished Orifices A Wok burner B L
6. arge Burner C Medium Burners D Small Burner A valve bypass screw Ratings mul Gas Cooktop LN E I EU 71 Wok burner 15 000Btu hr 15 000Btu hr 49 external 166 166 external 93 93 12 000Btu hr sem 12 000Btu hr 9 200Btu hr 8 000Btu hr Small Burner 5 000Btu hr 4 200Btu hr Gas burner inputs based on Gross Calorific Value Left hand Multifunction Oven Right hand Fan Oven 2 5kW 2 5kW Top element 1 2kW Browning Element 1 15kW NENNEN Bottom element 1 0kW MEE 2 3kW Maximum total electrical load at 240V 7 4kW approximate total including oven lights oven fan etc 15 Aga Hanges 110 Woodcrest Road Cherry Hill NJ 08003 USA 1 866 4AGA 4USA www aga ranges com Email support aga ranges com
7. body behind the control panel and twisting sharply The switch bezel can then be removed by folding back its locking wings and pushing forward Fit the new bezel to the control panel by first lining up the raised key on its body with the cutout in the control panel and pushing it in from the front Assemble the new switch to the bezel by lining up the key sections and pushing home Fit the new button by pushing in from the front Replace control panel in reverse order and test for correct operation p z 6 ce eget To Remove Electronic Timer Disconnect from electricity supply Pull off the timer control buttons and remove the control panel See 2 Remove the timer mounting bracket assembly from the control panel by removing the two fixing screws Remove the timer from its mounting bracket by depressing the plastic lugs on the timer case at the same time pulling the unit forward Reassemble in reverse order When replacing leads refer to the wiring diagram Check operation of timer p TORRE EEE SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished To Remove a Thermostat Remove control panel see 2 and cooktop see 3 Open the appropriate oven door and remove the oven shelves RH oven Hemove oven roof Remove the two fixings that secure the thermostat phial cover Unclip the thermostat phial from the clips in the oven back panel
8. efore servicing Check appliance is safe when you have finished servicing Notes When servicing or replacing gas carrying components disconnect from gas before commencing operation and check appliance is gas sound after completion When checking for gas leaks use a liquid leak detector at all joints and connections to check for leaks in the system Use a product specifically manufactured for leak detection Leak testing of the appliance shall be conducted in accordance to the manufacturer s instructions CAUTION DO NOT USE A FLAME TO CHECK FOR GAS LEAKS Do not use re conditioned or unauthorised gas controls Disconnect from electricity supply before commencing servicing particularly before removing any of the following control panel side panels cooktop tray or any of the electrical components or cover boxes Before electrical reconnection make sure the range is electrically safe To Remove the Hand Rail Qc Remove the handrail plastic blanking plugs and remove the 2 end bracket fixing screws To Remove Control Panel Disconnect from electricity supply Pull off all the control knobs Remove the handrail see 2 Remove the 2 cross headed screws that were hidden by the handrail end brackets o Open the broiler door and R H oven door and remove the 2 screws underneath the control panel Pull the control panel forward and support so that the wires are not strained Reassemble in reverse order When replac
9. have finished 30 To Replace the Cooling fan Disconnect from electricity supply Remove the cooktop see 3 Disconnect the leads from the fan noting the orientation Remove the fan from the mounting bracket Fit the new fan and reassemble in reverse order SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished MO I9A SHUM J9 OIA pou obueJQ Kal UMOIG onig yeg JOJO apo SnoJobuep pue Jedojdwi esneo ued soua Buli sjodjuoo BUIDIAIOS UBUM uonoeuuoosip O oud Salim e Jeqe AD da 18 Nd INO ino jeuuoeu 20J9 J9Uul L xooIq YI IMS ue o puey 1uDrd jueuue e ue o pueu ypy qing 1uDi USAO E SOW1J9Y ue o pueu yy 12 S0W1J3Y UBAO pueu 1j97 u91AS 1UuDi USAC JOJOW UP UBAC jubi JoyedIPU U08N yoo q YIJIMS UBAO pueY a jueuueJe Ja no do pueu ja lUBW9 3 1euul do pueu 19 jueuJoeJo UP puey Ha jueuJeJ o woyoq puey y Joyesoueb yJeds uoniub SIYI IMS uoiniub 4010uJ ugy Dui oo2 J9 0J U00 J9J I0Jg 490 Q YOUMS J9 IOJQ sjuBawajo Jajlolg uonduoseg Buraas Ja je uonejedo j1edojd Allan uonejedo Uonneo oDueH ay jo weiheip oneuieuogs 12 SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished CN gt bb 2 Z O QD O C O O C k D Q O O E D QD D qo O C O o O Va D O e O D OS
10. ing leads refer to the wiring diagram Check operation of timer ignition and oven light switches To Remove the Cooktop Disconnect from electricity supply Remove the pan supports cooktop burner caps and tops If there are screws holding the cooktop burners to the cooktop remove them not the spark electrode fixing screws P ur LE a wa Aw SE TIAA TA All III All ST A Cooktop front fixing screws SEP XE EE Se Se Se oe ITP B Cooktop rear fixing screws Remove the 4 rear cooktop fixing screws B and the 4 front cooktop fixing screws A Remove the screws holding the flue grille stays Lift the cooktop clear of the appliance Replace in reverse order Reassemble in reverse order ensuring that the leads are reconnected Check for correct burner operation To Remove a Side Panel Disconnect from electricity supply Remove control panel see 2 Pull the cooker forward Remove the 4 retaining screws for each panel 2 at the front and 2 at the rear The lower front retaining screws one each side are situated beneath the lower edge at the front corners of the side panels Reassemble in reverse order SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished To Remove Oven Light Switch Remove control panel see 2 NB The old switch may be destroyed during removal Hemove switch button and old switch from its bezel by gripping the switch
11. leads and connect to the replacement element and re assemble parts in reverse order Check that the oven operates correctly To Remove Broiler Element Disconnect from electricity supply Remove broiler pan from broiler chamber From inside broiler compartment remove enamelled front shield from broiler roof 2 screws and washers Remove 2 screws and washers securing the broiler element front Support Remove 1 screw from each of the broiler elements and withdraw broiler elements from broiler chamber Disconnect the leads and connect to the replacement elements and re assemble parts in reverse order Check operation of broiler SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished 25 To Remove the LH Oven Bottom and 26 To change Main oven light bulb Top Elements Disconnect from the electricity supply Bottom Element Pull the cooker forward to access the cover boxes at the rear of the unit Remove the fixings that Disconnect from the electricity supply Hemove the oven furniture Unscrew the bulb Fit an Edison screw fitting 15w 125 130v lamp FOR OVENS It must be a special bulb heat resistant to 300 C secure the cover and lift it clear 27 To Remove Tall Oven Door Remove the 2 screws A and allow the plate to drop down Open oven door support the door and remove the two screws securing the upper hinge and packing to the co
12. oker front Remove the door from the lower hinge by lifting slightly and moving outwards Reassemble in reverse order 28 To Change Tall Oven Door Outer Panel Hemove oven door see 16 Lay door face down on a suitable surface and remove 2 screws from bottom edge of door and 2 screws from inside face of door Remove outer door panel Remove door handle by unscrewing 2 screws Remove 2 cross headed screws holding door handle fixing bracket to door panel Fit door handle bracket and door handle to new panel Fit panel to door Reassemble in reverse order Latch Remove the control panel see 4 N Gy o o o o a rz fF L V 29 To Change Tall Oven Door Magnetic B Remove the 2 screws B holding the element to the bottom sheet Disconnect the leads noting their positions Withdraw bottom element Fit the new element and re assemble parts in reverse order Top Element Open the LH oven door and undo the fixings that secure the heat shield Remove the top element bracket fixings and withdraw element Replace the element and re assemble parts in reverse order Check that the oven operates satisfactorily 10 Remove the plinth 3 screws and the central vertical cover 5 screws Prize the retaining clip off the magnet unit Fit new unit and retaining clip Reassemble in reverse order Check correct door operation SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you
13. rifice Fit new orifice Note the Wok burner has 2 orifices Reassemble in reverse order Check appliance is gas sound To Change Cooktop Burner Electrode Lift off hoplate pan supports remove burner cap Remove the screw holding the electrode Pull electrode vertically up sufficiently to grip the lead between thumb and forefinger Pull off the electrode but keep hold of the lead Fit new electrode to the lead Fix electrode in burner with screw Replace burner cap Check the burner ignition Replace pan supports SERVICING WARNING Disconnect from electricity and gas before servicing Check appliance is safe when you have finished 12 To Remove or Change a Cooktop 13 Burner Remove the cooktop tray see 3 Remove the control panel see 2 Outer Cooktop burners The burners are mounted in 2 s on cross supports Disconnect the burner feed pipes at the burners s T7 mw T c F Remove the screw at the front holding the cross support Slide the support to the right to release in from the rear location Lift the cross support and burners clear The burners are fixed to the cross supports with screws underneath Remove the appropriate burner and fit the new one Reassemble in reverse order Check burner operation is satisfactory Wok burner Disconnect the burner feed pipes at the burner Fit the new one and reassemble in reverse order Check burner operation is satisfactory 14 To Remove Broiler Outer
14. wiring diagram Check ignition performance 20 To Remove Oven Inner Back Open the oven door Remove oven furniture For the LH oven unscrew the 2 thermostat phial fixing SCrews Remove the fixings that secure the inner back to the oven rear Lift the removable panel away Re assemble in reverse order Ensure that the retaining fixings are fully tightened For the LH oven unscrew the 2 thermostat phial fixing screws Remove the screws that secure the inner back to the oven rear Lift the removable panel away Re assemble in reverse order Ensure that the retaining fixings are fully tightened 22 23 24 To Replace an Oven Fan Disconnect from electricity supply Pull the unit forward to access the cover boxes at the rear of the appliance Remove the fixings that secure the cover and lift it clear Remove the fan wiring noting the connection positions Remove the inner back as detailed in Section 20 Hold the fan blades and undo the centre nut LH thread brass washers and fan blade Undo the fixings that retain the fan and remove it from the cavity rear Fit the replacement and re assemble parts in reverse order Check that the oven operates satisfactorily To Remove an Oven fan Element Disconnect from electricity supply Remove the inner back as detailed in Section 20 element fixing screws Remove the fixings that secure the element within the oven and lift the element away carefully Disconnect the
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