Epson ProSix C3-A601C
Contents
1. Training Whether you need introductory seminars or programming maintenance or operator trainings our experts share their knowledge with you and your employees Hotline service repair service on site inspection and individual maintenance concepts as well as spare part packages tailored to your needs are only some examples of how we do everything to have your production running non stop Central spare part stocking All spare parts are rapidly delivered from our central warehouse in Meerbusch Germany 30 05 11 13 17 MAXIMUM MOBILITY IN THE SMALLEST SPACE To tap the full potential of your installation there is one thing you cannot do without Robots that are fast precise and reliable Epson robots stand for reliability to set the standards In every respect All models Just like the extremely reliable SCARA and cartesian robots Epson ProSix 6 axis robots also combine those features Thanks to their spherical work envelope they are perfectly suitable for spatial applications such as complex parts handling or assembling And they require surprisingly little space Compact free flexible Due to the high number of degrees of freedom Epson ProSix 6 axis robots provide for maximum flexibility and smoothly manage complex operations Small production cell No problem Our engineers have optimised the kinematics envelope ratio The result is a particularly slim robot design with in tegrated media feed through Th2. can be optimally controlled with the Epson controllers and smoothly integrated into your production processes It all depends on what you need for your application Epson RC180 the most compact most lightweight and fastest controller of its performance class on the market With its compact dimensions the Epson RC180 is incredibly small The controller was mainly developed to be operated as a stand alone slave Epson Smart Camera Epson Smart Cameras have an integrated Machine Vision processor and are therefore separated from the robot controller They can be used as stand alone cameras or in a network of several cameras Epson RC620 the powerful master controller for up to 20 axes This controller has it all under control robots conveyors and other peripheral equipment Due to its open Windows based system design it offers endless possibilities and is easy to operate The RC620 supports Conveyor Tracking as well as most diverse bus protocols and interface expansions For even more demanding system resources there is the Epson RC620 For robots with eye contact The high performance integrated vision systems reliably detect and position parts even in case of manufacturing deviations part changes or varying light conditions Epson Smart Vision That is perfectly matching software and hardware T1 Monitoring operation and parametrisation at the portable TP1 Teach Pendant Epson RC180 The slave controller
3. compact smart and powerful Epson RC620 OP1 The master for several kinematics and complex installation control OP1 Operator Pendant for operation and visualisation tasks even in complex installations Epson controllers brochure in PDF at www epson de robots 30 05 11 13 17 49 TE C N C AL EPSON PROSIX C3 EPSON PROSIX C3 DATA Igi x Joint 2 Specifications Scope of delivery Side view 0 pulse position Front view 65 250 0 mm 476 5 mm EPSON iN ace Epson robot and controller DESIGN vertical articulated arm Epson RC program CD PAGLOAD kg 2 including simulation software REACH E pole Oe eee ue e 2 sets of mounting brackets for the ence mm E robot controller RC180 2 A ADMISSIBLE ee ae e 1 set of 3m power and signal cable MOMENT OF INERTIA kgm J5 Ane P point ee ap e 1 emergency stop connector m 5 2 e 1 connector for standard I O i a i Cee non 3 Pn e 1 set of connectors for user wiring Joint 3 F s 393 3 mm neumatic X TUDES 2X mm an XxX mm i iti e o y A p e 2 sets of air connections 4 x 0 pulse posit y badala ko a straight and 4 x 90 angled each pns A CONTROLLER RC180 RC620 RC620 e 1 back up disc of the MANIPULATOR MODEL mounting option floor wall ceiling robot controller RC1 80 909 1 1 mm Iso sk k ae e 1 USB programming cable RC180 ee cleanroom and ESD ISO3 e Manu
4. consumption lead to savings in operating costs since it results in improved performance in minimum space Dimension and design of the Epson automation solution are tailored to your application Optimum efficiency related to supplied power and payload That is efficiency as required for economical production Converting electric energy into kinetic energy so as to achieve high efficiency and short cycle times Epson RC180 and RC620 controllers are extremely compact consist of a smaller number of assemblies and feature low power loss Thanks to that the total energy consumption of the control system was reduced by almost 25 Mass reduced by 26 Thanks to the reduction of the deadload of the Epson S5 6 axis robot by 13 kg efficiency related to supplied power and payload was optimised to save effective operating costs 35 arm width Epson_6Achsroboter_210x297_EN indd 18 19 Economical also in the long run All Epson ProSix 6 axis robots stand out for a particularly low power consumption The combination of maximum reliability and reusability of the components results in a high added value 47 interference contour of joint 3 5 13kg weight THE GREEN WAY ENVIRONMENT AND SUSTAINABILITY Environmental protection has a long tradition at Epson and is an integral part of the company philosophy It is our aim to reduce the environmental impact of our products from the concept to recyclin
5. i m n 170 SD a i J ah Ka A gt t E P point Wr t a Ll m i Floor mounting Wall mounting Ceiling mounting R 235 Can Joint 1 0 pulse I 4 5 H position 60 R 706 170 This and further information as well as CAD data are provided at www epson de robots Epson_6Achsroboter_210x297_EN indd 14 15 30 05 11 13 17 TECHNICAL iron enc DATA ags z Joint 2 Specifications Scope of delivery Side view 0 pulse position Front view 80 405 0 mm 769 0 mm site RAs Epson robot and controller l J4 190 J4 190 DESIGN vertical articulated arm 1 Epson RC program CD J6 360 PAGLOAD kg a including simulation software 1 137 0 mm REACH ul ig SIS essa e 2 sets of mounting brackets for the REPEATABILITY mm Gami robot controller RC180 K t 2 ADMISSIBLE eu ae e 1 set of 3m power and signal cable g C eee Kom i o e 1 emergency stop connector Pipon kgm J6 0 1 Won e 1 connector for standard I O USER WIRING electrical 1x D Sub 15 pin e 1 set of connectors for user wiring joint Omer mm pneumatic 2x tubes 6mm i 0 pulse position 150 i e 1 set of air connections 2 x straight Een kg es and 2 x 90 angled each CONTROLLER RC180 RC620 RC620 e 1 back up disc of the SBA PAN 198 MANIPULATOR MODEL mounting option floor wa
6. 383170 E mail robot infos epson de www epson de robots Phone 1562290 5910 Fax 1562290 5999 E mail info robots eoson com www robots epson com Phone 81 2666 11804 Fax 81 2666 11846 E mail epsonro exepson co jp www epson jp fa e EPSON Printed on LumiArt 150 g qm wood free paper 30 05 11 13 17
7. EPSON PROSIX 6 AXIS ROBOTS ABOUT EPSON 6 AXIS ROBOT About Epson Epson 6 axis robots Epson 6 axis robots overview WAY 010721210 e I er ile ars Epson 6 axis robots design Production philosophy Controllers Technical data Epson ProSix C3 Technical data Epson ProSix S5 Technical data Epson ProSix S5L Conserving resources Environmental performance Epson_6Achsroboter_210x297_EN indd 2 3 Epson a subsidiary of Seiko Cor poration launched the first robots in the 1980ies Those were used for precise and fast assembly of Seiko watches Soon Epson industrial robots and controllers started to conquer markets all over the world Today Epson Factory Automation is one of the leading companies pro ducing high quality robot systems with branches on all five continents e In house Research and Develop ment department for automation processes e 1984 first freely available Epson SCARA robot in Japan e One of the world s most com prehensive SCARA model ranges e 1997 first PC based controller e Inventor of the Spider a unique SCARA robot with 450 envelope EPSON ROBOT SYSTEMS TO SPEED UP YOUR PRODUCTION RUN Our robots palletise saw mill drill grind mount move and assemble They work precisely and at breathtaking speed in these and many other applications often up to 24 hours a day As one of the pioneers in robotics we know exactly what the main feature of the combination of kinematics and
8. ROBOTS Epson 7 Industry Solutions Center Epson Deutschland GmbH Factory Automation Division Otto Hahn Stra e 4 40670 Meerbusch Epson America Inc Factory Automation Division 18300 Central Avenue Carson CA 90746 Seiko Epson Corp 1010 Fujimi Fujimi machi Suwa gun 399 0295 Nagano ken EPSON is a registered trademark of SEIKO EPSON Corporation All other product and company names used herein exclusively serve identification purposes and can be trademarks or registered trademarks of the corresponding rights holders All specifications can be changed without notice Epson_6Achsroboter_210x297_EN indd 20 Epson Industry Solutions Center that s where we find your solution Expertise concentrated on 500 m In cooperation with our partners in our Meerbusch Industry Solutions Center we present solutions for the most diverse applications in industry The fields include large format printing retail solution and factory automation Factory automation See all Epson robots in action Our experts help you to set up simulate and optimise your automation application in a workshop cell The cell can be controlled and networked with all standard fieldbuses In addition we provide up to date peripheral equipment such as a Vision and Conveyor Tracking system You would like to arrange an appointment Call us at 49 2159 5381391 or just e mail us at robot infos epson de Phone 49 2159 5381391 Fax 49 2159 5
9. X SERIES Cleanroom and IP versions The perfect robot for every environ ment Epson ProSix 6 axis robots are available as cleanroom versions and also with different IP codes Individual service Please feel free to contact us so we can find the ideal solution for your application conduct feasibility studies and efficiently integrate the robot system into your installation Our application engineers advise you during planning and implemen tation 30 05 11 13 17 THE EPSON CONCEPT TO _ _ TAKE IT ONE STEP FURTHER We optimise every detail to improve the performance and at the same time reduce Less interference contours the robot volume Compact powerful absolutely reliable That is the Epson robot If more than one robot works in a confined space the risk of collision increases That is why all models of the i i i i i Epson ProSix 6 axis robot series have considerably less interference contours thanks to the slim design on the philosophy which is more than just c empty PONNE Try It one hand and the integrated media feed through on the other The advantages maximum reliability of the installation and low maintenance costs Optimal joint geometry Connections on the Epson ProSix C3 6 axis robot Thanks to the improved joint geometry joint 5 has an angle of rotation of 135 and has thus a considerably greater freedom of movement Motor function indicator lamp Connection for brake release unit Connection
10. als on CD Possible under special conditions see manual e 1 installation safety manual Hee LE e 1 mouse and 1 keyboard RC620 ick 4 otion range of P point Mounting PP Work envelope related to the pivotal point of joint 5 Manipulator options The Epson ProSix C3 6 axis robot can be mounted as required for the application Apart from floor wall and ceiling mounting sunk and skewed e Longer power and signal cables mounting are also possible Since there is no base and the cable duct is 5m 10m 20m Top view hidden the work envelope is optimally used e Brake release unit 180 3 e Mounting bracket 170 i E N P point R 257 4 4 _ a j I a gt k 5 s xe l R768 5 all ss peaa S ____ E Joint 1 7 pa z l Floor mounting Wall mounting 0 pulse 4 4 7 4 3 1 position IA A O l a F a Sa R 600 E gt ae D ANA eS b reduced height i expanded 170 E I envelope a gt 180 3 S A A This and further information Ceiling mounting Sunk mounting Skewed mounting i as well as CAD data are provided at l l l www epson de robots Epson_6Achsroboter_210x297_EN indd 12 13 30 05 11 13 17 TE C iH N C AL EPSON PROSIX S5 EPSON PROSIX S5 DATA age r Joint 2 Specifications Scope of deliv
11. ds medium reach Reach 706 mm Payload 5 7 kg Epson ProSix SSL heavy loads long reach Reach 895 mm Payload 5 7 kg Possible under special conditions See manual 30 05 11 13 17 SYSTEMATIC SOLUTIONS WITH A FUTURE Epson ProSix 6 axis robots are made for complex handling and assembling workpieces Thanks to the compact design and Epson joint geometry they are particularly easily manoeuvred and feel completely at home even in confined envelopes Loading and unloading machines Loading and unloading of conveyors pallet systems plastic injection moulding machines or metal foundry machines are just some of the tasks in this field which Epson ProSix 6 axis robots perform precisely and reliably Typical work cells can be converted into fully automatic production cells such as the complete automated process for plastic injection moulding machines with removal cooling and deburring in just one operation cycle Assembling and equipping Manual activities during assembly and equipping are not only inefficient but also fault prone Another aspect is the naturally limited moveability of the human arm Epson ProSix 6 axis robots feature maximum freedom of movement an angle of rotation of 135 of joint 5 and the capability to flip over of joint 3 Apart from that even the smallest parts can be precisely assembled Process continuity and reproducibility allow a high savings potential while at the same
12. e small interference contours also reduce the risk of collision if several robots work inside the same cell that means an increase in safety reliability flexibility and efficiency Since the elbow radius is smaller and the swivel range bigger the innovative joint geometry which was exclu sively developed by Epson proves extremely advantageous in confined envelopes Or to put it simply more per formance per area Epson_6Achsroboter_210x297_EN indd 4 5 The Epson philosophy Simpler is better is more economical You are not going to find any expensive stand alone solutions at Epson We rely on a conclusive control concept and 6 axis programming that guarantee you maximum flexibility That is why both Epson controllers the RC180 slave controller and the Windows based RC620 master controller can be used with all Epson robots Thanks to a modular design a reduced number of assemblies and the use of some identical components we also use for our SCARA robots Epson ProSix 6 axis robots are particularly robust and easy to maintain EPSON PROSIX SERIES JUST THE RIGHT TYPE FOR YOUR APPLICATION Epson ProSix 6 axis robots convince through high speed precise travel Standard cycle times of up to 0 37 seconds at repeatabilities of 0 02 mm ensure a high throughput and increase economic viability Epson ProSix C3 small loads short reach Reach 600 mm Payload 3 5 kg Epson ProSix S5 heavy loa
13. ery Side view 0 pulse position Front view 80 305 0 mm 589 0 mm J4 190 J4 190 slit iA Epson robot and controller J6 360 J6 360 PAYLOAD vertical articulated arm 1E son RC program CD TRAGLAST kg 5 7 eae ae G including simulation software 135 i REACH Og a A e 2 sets of mounting brackets for the Ez REPEATABILITY mm 0 02 robot controller RC180 2 APRE Comin ay e 1 set of 3m power and signal cable M MOMENT OF INERTIA Kae 0 3 Pipam ee i e 1 emergency stop connector T m e 1 connector for standard I O ee USER WIRING electrical 1x D Sub 15 pin e 1 set of connectors for user wiring Joint 3 5 pneumatic 2x tubes 6mm i 0 pulse position i e 1 set of air connections 2 x straight eee kg af and 2 x 90 angled each 330 0 mm CONTROLLER RC180 RC620 RC620 1 back up disc of the MANIPULATOR MODEL mounting option floor wall ceilin 239 0 mm l A e 2 robot controller RC1 80 ee e 1 USB programming cable RC180 IP class IP65 e Manuals on CD A PONP Joint 4 6 Possible under special conditions see manual e 1 installation safety manual a D l T 0 pulse position e 1 mouse and 1 keyboard RC620 onsa tane i of P point Mounting 7 Work envelope related to the pivotal point of joint 5 Manipulator options Floor wall or ceiling you can mount Epson ProSix S5 6 axis robots on all three e Longer power and signal cables 5m 10m 20m Top view i e Brake release unit
14. for user wiring The elbow radius that is the distance 9 pin D Sub connector from the pivotal point of joint 5 to the flange for the hand is smaller for maximum moveability even in confined envelopes Four connections for compressed air supply with pressure plug 2 x 4 mm and 2 x 6 mm Joint 3 is considerably smaller which Power CADIE is space saving Signal cable Connections on the Epson ProSix S5 and S5L 6 axis robots More flexibility thanks to the capability to flip over of joint 3 Motor UNen On mdicator anp The capability to flip over of joint 3 not only helps to flexibly design production cells making full use of the envelope but also reduces cycle times Connection option for brake release unit option Connection for user wiring 15 pin D Sub connector Two connections for compressed air supply with pressure plugs 2 x 6 mm Power cable Signal cable Epson_6Achsroboter_210x297_EN indd 8 9 30 05 11 13 17 BECAUSE QUALITY IS THE BEST REMEDY Like all Epson robot systems Epson ProSix 6 axis robots also feature a series of advantages High quality components ensure longevity and high availability The design also focuses on reliability starting from well established design principles to easy accessibility of all components We get to the point fast Smart Motion Smart Motion is the revolutionary motor management by Epson used in all Epson robot systems At low vibrati
15. g from the choice of materials and components to transport to reuse Saving energy and costs Energy is money and a real economic factor Consistently we strive to develop particularly reliable failsafe products which consume less and less energy Since 1995 Epson has implemented an environmental management system based on a holistic approach Environmental Vision 2050 our goals With our Environmental Vision 2050 we set an example One of our main intentions is to reduce our CO emissions during the complete life cycle of a product by 90 by 2050 Moreover we are going to introduce reuse and recycling for all of our products and are engaged in protecting biodiversity Sustainable and environmentally friendly Within the framework of our sustainability initiative we have committed ourselves to high ethical and ecological standards The annual Epson Sustainability Report documents how we ensure and continuously improve the good environmental performance of our products and production processes Life cycle assessment Since the year 2000 we have been registering the environmental impact of individual items of our manu facturing program Life cycle assess ment gives information about how much raw material and energy a product consumes within the course of its production use and disposal and what emissions are generated rf Better Products for a Better Future 30 05 11 13 17 EPSON PROSIX 6 AXIS
16. intelligent control must be apart from speed and precision Reliability That is because the standstill of an installation resulting in a loss of production is expensive very expensive Therefore to us innovation means more than just up to date robot technology Every day our development engineers strive to make our robot systems even more economical flexible and reliable under all conditions Integrated automation We offer you a flexibly expandable range of products with different integrated components Among these are a great number of SCARA robots and 6 axis robots for diverse applications as well as controllers and software Everything engages perfectly and is easy to operate SERVICE AND SUPPORT Our service and support program helps you to tap the full potential of your Epson robot systems Feasibility studies Pre sales support After sales support Instead of theoretical simulations we offer cycle time tests with real robots There are many ways in which you benefit from those studies Prior to your investment you are provided with optimal robot configuration and installation site as well as precise cycle times That is how you get maximum planning and project security How can a robot system be efficiently integrated into an installation How can cycle times be optimised How can the robot program be in tegrated into external software Our application engineers advise you during planning as well as during implementation
17. ll ceiling robot controller RC180 i i OZO l 4 s aroni e 1 USB programming cable RC180 IP class IP65 317 0 mm Joint 4 6 e Manuals on CD 0 pulse position Possible under special conditions see manual e 1 installation safety manual 423 0 mm e 1 mouse and 1 keyboard RC620 Motion range of P point l Mounting Work envelope related to the pivotal point of joint 5 Manipulator options Floor wall or ceiling you can mount Epson ProSix S5L 6 axis robots on all three e Longer power and signal cables 5m 10m 20m Top view om e Brake release unit 2 E l PRD Le i F 4 a au ps k E P point Le K X a 4 of Bi A Floor mounting Wall mounting Ceiling mounting S XS l Joint 1 Tou RAI A I N am opuse PAER HHB position eto p v4 This and further information as well as CAD data are provided at www epson de robots Epson_6Achsroboter_210x297_EN indd 16 17 30 05 11 13 17 RESOURCES EFFICIENTLY USING Saving resources is a holistic approach at Epson Not only does it mean that we produce environmentally friendly but that we also focus on sustainable quality lf strictly implemented this also considerably increases efficiency since we can reduce the operating and follow up costs of our robots Size and weight are relevant to costs Size and weight play an important role for the robot design A slim design as well as minimised weight and power
18. on Epson robots reach the end position much faster and much more precisely Optimum positioning short cycle times and increased path accuracy be on the economical side with Smart Motion Position Target Economical and future oriented complete solution All important components are Epson components They are developed in our research centres and produced in our quality certified production facilities Hardware and software match perfectly Epson RC simulation software With the Epson simulation software you can even in the run up plan your robot cell true to the original and simulate different layouts concepts and robot tasks fast and easily Thus you save valuable time and costs in all phases from design to integra tion and operation to maintenance A gt position Time Epson robot Common robot reaches target position reaches target position Epson robot Sa Common robot n End position controller As a result of overshooting common motor controllers lead to increased deviations The result imprecise positioning poor interpolation and longer process times Epson Smart Motion however minimises overshooting Epson robots are more precise and product conserving and get to the point faster even if cycle times are extreme Epson_6Achsroboter_210x297_EN indd 10 11 EPSON PROSIX SERIES FLEXIBLE CONTROLLER CONCEPT Central controller or compact slave controller Epson ProSix 6 axis robots
19. time improving quality Epson_6Achsroboter_210x297_EN indd 6 7 Epson ProSix 6 axis robots are just the perfect solution for loading and unloading machines assembling and equipping packaging and palletising testing measuring and inspecting most diverse automation applications handling tools and workpieces cutting grinding deburring polishing with different IP codes Packaging and palletising Up to date packagings ask for a high degree of flexibility of the packaging lines That is to ensure ever shorter product changeover times and high process reliability Epson 6 axis robots have it all under control They package and palletise even highly sensitive parts With Conveyor Tracking the robot can place parts on moving conveyors or pick them up from there In that process the objects are detected by a camera or sensor Testing measuring and inspecting Quality inspections test runs prior to series production data measurement they all require precise detection With Epson robots in combination with a high performance integrated vision system those tasks can even be per formed with high clock rates That way an Epson 6 axis robot can place a part on a storage place and rotate joint 6 in front of the Epson Vision System so that the camera can detect all relevant surfaces If the predefined parameters of the product deviate from the tolerance values the product is recognised as defective and sorted out EPSON PROSI
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