Char-Broil 12701705
Contents
1. Store indoors ONLY if LP cylinder is turned off and disconnected removed from appliance and stored outdoors When removing appliance from storage follow Cleaning the Burner Assembly instructions before starting Safety Precautions while cooking The exterior surfaces of your CB600x can become extremely hot during use Be sure to wear insulated oven mitts or gloves before making adjustments to the Top Damper or when opening the Smoker door Water Level e Watch water level Always keep water in water pan unless you wish to brown your food Food can burn quickly if water completely evaporates When using smoker be very careful when adding water to the hot smoker Tools Required for Assembly 2 Phillips or Standard Flat blade Screwdriver Not Provided Small Adjustable Wrench Not Provided 7 16 Combination Wrench Not Provided 10 12701705 Setup Instructions Using Wood Chips or Chunks Dried aromatic wood chips or chunks need to be saturated with water so that when placed in the water pan a smoldering smoke will result Wood chips or chunks can be soaked too long however 2 hours is adequate As a rule of thumb use wood chunks for smoking 3 or more hours and wood chips when smoking less than 3 hours Start with 3 wood chunks or 1 cups of wood chips Water Wood Chips Reservoir or Chunks Spray inside door and body with nonstick vegetable oil based spray Place water pan onto bracke2. before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts by giving the serial model number and name and part number of items needed see parts list to the Grill Service Center at 1 800 241 7548 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise For Safe Use of Your CB600x and to Avoid Serious Injury The use of alcohol prescription or non prescription drugs may impair the consumer s ability to properly assemble or safely operate the appliance When cooking the appliance must be on a level stable noncombustible surface in an area clear of combustible material An asphalt surface blacktop may not be acceptable for this purpose Do not leave appliance unattended Keep children and pets away from the appliance at all times Do not place empty cooking vessel on the appliance while in operation Use caution when placing anything in cooking vessel while the appliance is in operation Do not move the appliance when in use Allow the cooking vessel to cool to 115 F 45 C before moving or storing This appliance is not intended for and should never be used as a heater This appliance will be hot during and after use Use insulated oven mitts or gloves a
3. cylinder volume Volume of propane in cylinder will vary by temperature frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder Exchange Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual eAlways keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP Cylinder Leak Test For your safety eLeak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an op
4. on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave appliance unattended while burning off food residue If appliance has not been regularly cleaned a grease fire can occur that may damage the product 12701705 7 Ignitor Lighting Do not lean over appliance while lighting 1 Turn ON LP gas cylinder F 2 Open the Smoke Chamber door 3 Press and turn the control knob to HIGH mien 4 Turn ROTARY IGNITOR knob rapidly 5 Pull out the Smoker Drawer to verify that the burner is lit 6 If ignition does not occur in 5 seconds turn the burner control knob OFF wait 5 minutes and repeat lighting procedure If ignition still does not occur follow match lighting instructions Turn control knob and LP cylinder OFF when not in use If ignition does NOT occur in 5 seconds turn the control knob OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting Do not lean over appliance while lighting 1 Turn ON LP cylinder 2 Open the Smoke Chamber door 3 Place lit match into match lighting hole of appliance as pictured below Make sure lit match is placed inside hole and near burner 4 Push in and turn control knob to HIGH L Be sure burner lights and stays lit 5 Pull out the
5. screw Smoker Drawer Water Pan Tyo gt 1 4 20 Keps nuts 1 4 20x3 4 bolts J u Smoker Drawer 16 12701705 9 e Insert the 3 Cooking Grates into the smoker body Slip the edge of the Top Grate under the Damper Handle A Then carefully align the grate so that the wire ends fit into the holes in the Smoker Body top B e Carefully place the door back onto the Smoker Body hinges Top Grate Cooking Grates 3 Remove wingnut from Thermometer insert Thermometer through the hole in the door from the front reinstall the wingnut to the Thermometer Thermometer Wing Nut 12701705 17 DANGER If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP cylinder and regulator connection Fire coming through control panel Grease fire or continuous excessive flames above cooking Surface Troubleshooting Problem Burner will not light using ignitor 18 12701705 Possible Cause Damaged hose e Mechanical failure due to rusting or mishandling Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of burner due to blockage Too much grease buildup in b
6. BS CONTROL PANEL INSIDE VENTURI aoe 7 BURNER In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting appliance 1 Turn gas off at control knob and LP cylinder and disengage regulator from cylinder 2 Remove the smoker drawer and water pan shown A 3 Remove the Electrode Wire from the Rotary Ignitor shown B 4 Remove 4 Control Panel screws and nuts Shown C 5 Disengage Control Panel control Valve from burner 6 Slide Control Panel Assembly from unit shown D Cleaning the Burner Assembly Continued 7 Clean inner burner as recommended below shown E We suggest three ways to clean the burner tube Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run hook through burner tube several times AAA AAA B Use
7. F IMPLIED WARRANTIES and LIMITATION OF REMEDIES BW N O OND Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warran
8. Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat ls Cooked Thoroughly Meat and poultry cooked on the appliance often browns very fast on the outside Use only thawed meat and a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness e We recommend food to be at least 40 F before cooking in your appliance Whole poultry should reach 165 F Juices should run clear and flesh should not be pink Beef veal and lamb steaks roasts and pork chops can be cooked to 160 F e NEVER partially cook meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria USDA Recommended Safe Minimum Internal Temperatures Beef Veal Lamb Steak Roasts amp Whole Pork 145 F with a 3 minute rest time 145 F Beef Veal Lamb and Pork Ground 160 F Egg Dishes 160 F Turkey Chicken amp Duck Whole Pieces amp Ground 165 F Storing Your Appliance Store in dry location When LP cylinder is connected to appliance store outdoors in a well ventilated space and out of reach of children If Regulator is disconnected from the LP cylinder a hook is provided to hana Reaulator fram the handle as shown ire hook provided store regulator Cover appliance if stored outdoors Choose from a variety of covers offered by manufacturer
9. N2d appt City Cludad Ville State Estado Province Zip Code C digo Zip Code Postal 0 E mail Address Direcci n de correo electr nico Adresse lectronique i Phone Number N mero telef nico Num ro de t l phone Broil TYPE OF GAS LP PROPANE at 11 iwc ont ae 31904 a da D La A k A toe 463261 Ths mo U m pe ha mt gata 0 40ps 0 Model Number N mero de modelo Num ro de modele A acne piace tin dernoa 05034 Y oa A do tarados od 900 gar Conversion dal Part Number 4581009 for gas conversion oo STICKER ON PRODUCT QAttach copy of your Serial Number Numero de serie Num ro de s rie sales receipt here a en eens aac ea ca ca een Adjunte aqui la copia 9 Date of Purchase Fecha de compra Date de l achat 0 Store Name Nombre de la tienda Nom du magasin 4 p de su recibo de 9 Purchase Price Precio de compra Prix d achat Your Gender Sexo Sexe _ Male Masculino Masculin Veuillez attacher une Female Femenino F minin copie de votre recu 10 Which product are you registering ici Qu producto est registrando Quel produit enregistrez vous Mail to Enviar a Envoyer 1 Gas Grill Parrilla a gas Gril au gaz 2 Electric Grill Parrilla el ctrica Gril lectrique Char Broil Warranty Registration 3 Smoker Ahumador Fumoir P O Box 1240 4 Charc
10. Product Manual Model 12701705 IMPORTANT Fill out the product record information below Model Number Serial Number See rating label on grill for serial number Date Purchased FOR OUTDOOR USE ONLY Read and follow all safety statements assembly Failure to follow all manufacturer s instructions could instructions and use and care directions before result in serious personal injury and or property attempting to assemble and cook damage INSTALLER ASSEMBLER CAUTION Leave this manual with consumer Some parts may contain sharp edges Wear protective gloves if necessary CONSUMER Keep this manual for future reference you have questions or need assistance during assembly please call 1 800 241 7548 To insure your satisfaction and for follow up service register your smoker online at www grillregistration com 42804658 11 29 11 Installation Safety Precautions e Use your CB600x as purchased only with LP propane gas and the regulator valve assembly supplied Your CB600x installation must conform with local codes or If you smell gas in their absence of local codes with either the National Fuel 1 Shut off gas to the appliance Gas Code ANSI 2223 1 NFPA 54 Natural Gas and Propane i Installation Code CSA B149 1 and Propane Storage and 2 Extinguish any open flame Handling CSA B149 2 Canadian Electrical Code CSA C22 1 3 Open lid Your CB600x is not for use in or on recrea
11. Smoker Drawer to verify that the burner is lit Drawer Control Knob View is from side of appliance 8 5 Burner Flame Check Light burner rotate knob from HIGH to LOW Looking through the match light holes underneath the appliance you should see the flame height decrease when turning knob from HIGH to LOW Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section Turning Appliance Off Turn control knob to OFF position Turn LP cylinder off by turning hand wheel clockwise to a full stop Ignitor Check e Turn gas off at LP cylinder Turn ignitor knob Click should be heard each time at electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valve Knob locks in OFF position To check valve first push in knob and release knob should spring back If knob does not spring back replace valve assembly before using Oil less Fryer Turn knob to HIGH position then turn back to OFF position Valve should turn smoothly Hose Check e Before each use check to see if hose is cut worn or kinked Replace damaged hose before using applaince Use only valve hose regulator specified by manufacturer Normal Kinked Hose Hose General Appliance Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors are not pain
12. a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 8 Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner 9 Attach electrode to burner 10 Carefully replace control panel assembly VERY IMPORTANT Burner tube must re engage over valve opening See illustration shown F 11 Reverse steps for re assembly Rotary Ignitor Remove Electrode Wire from Rotary Ignitor Proper Venturi Tube to Valve Alignment shown Some parts not shown for clarity 12701705 9 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA
13. attempt this step without assistance 12701705 15 e Insert 1 4 20x1 2 Hex Head Bolt and flat washer through the top smoker body in the center of the damper holes as shown A e Insert the damper as shown B e Place the 1 4 flat washer onto bolt and thread the 1 4 20 nut on to the bolt Tighten the nut sufficiently to allow the damper to move B Damper is shown properly installed in figure C e Install the side handles with 1 4 20X3 4 screws and 1 4 20 Keps nuts as shown D e NOTE If the handle springs are not installed on the handle rod Install them per inset E Insert 1 4 20X1 2 bolt gt and flat washer into bolt hole 5 0 G G Qty 1 Qty 2 Qty 1 Qty 4 Qty 4 1 4 20x1 2 1 4 Flat 1 4 20 Nut 1 4 20 Keps Nut 1 4 20x3 4 Hex Head Bolt Washer Combo truss Insert damper handle through head screw damper hole as shown D 1 4 20X3 4 screws 1 4 20 Keps nuts E a bf Handie Rod Damper shown installed CAUTION THE DAMPER HANDLE WILL BE HOT WHILE COOKING WEAR AN INSULATED OVEN MITT Install Si WHEN MAKING ADJUSTMENTS bolts and 1 4 20 Keps nuts as shown e Install Drawer Handle using 2 1 4 20x 3 4 screws and 2 1 4 20 Keps nuts Tighten securely e Place the Water Pan onto the drawer rack as shown Slide the Drawer with Water Pan into the Smoker body 0 Qty 2 Water Pan Frame Qty 2 1 4 20x3 4 1 4 20 Keps Nut Combo truss head
14. ded may result in minor or moderate injury CAUTION For residential use only Do not use for commercial cooking 2 12701705 TABLE OF CONTENTS Product Record Information 000 o ooooo 1 FOP YOUN 000 7 2 needs E E 2 Installation Safety Precautions 2 0 2 acer paa n S 2 Use 0 address 4 11 Parts List Parts eee eee 12 ee re EE ER ee 13 17 TPOUBICSNOOUNG gt 2 224 2 22 20 eens 18 19 Limited Warranty 00 cece cece eee eens 20 Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm This product contains chemicals including 0 and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product For residential use only Do not use for commercial cooking 12701705 3 USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full An over filled or improperl
15. ditional water The initial amount of hot water added 4 quarts should last 4 6 hours After 4 6 hours check water level and add more hot water as necessary Use a meat thermometer for measuring the internal heat of any food The appearance of smoked foods resembles no other method of cooking particularly in light colored meats such as pork turkey chicken and Cornish hens The outside will be pinkish red while the inside when cooked to perfection is often pink The juices from fully cooked poultry will run clear when pierced with a fork Fish is done when it flakes easily when tested with a fork Shrimp should be resilient to the touch when done Remove foods from smoker before carving To brown meats cook for an additional Y hour or more with no water in water pan Performance of the smoker is dependent on ambient temperature and wind conditions With temperature below 60 F and winds of 5 MPH or more the smoker can lose a significant amount of heat and it may not be possible to raise internal temperature of meat high enough to cook it in a reasonable time Your smoker is designed with a drawer that is used to hold the water pan This drawer will allow you to keep a check on the water level in the smoker without having to open the door Opening the door during cooking will allow heat to escape and will significantly increase cooking time You may use your smoker without water in the water pan However DO NOT use the smoker withou
16. ed inside of burner tube Ensure burner tube is not obstructed with spider webs or other matter See cleaning section of Use and Care e Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn off knob and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools e Replace electrode Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wire or replace electrode wire assembly Replace ignitor wire electrode assembly Troubleshooting continued Problem Possible Cause Prevention Solution Burner will not light Rotary knob rotates without clicking Replace knob using ignitor Sparking between ignitor and electrode Inspect wire insulation and proper connection Replace wire if insulation is broken See GAS ISSUES on previous page Burner will not match e Match will not reach Use long stem match fireplace match light Improper method of match lighting See Match Lighting section of Use and Care Sudden drop in gas e Out of gas Check for gas in LP cylinder flow or low flame Excess flow valve tripped Turn off knob
17. en flame to check for gas leaks eGrill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve Type 1 outlet with 47 thread on outside Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut holding regulator in a Straight line with LP cylinder valve so as not to cross thread the connection Nipple has to be centered 12701705 5 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve 6 Turn the coupling nut clockwi
18. hown B Install 2 10 24x3 8 screws through the control panel tabs and into the burner assembly housing Thread 1 10 24 Keps Nut onto each screw and tighten securely Shown B A a A E G i Qty 4 Qty 4 Control 10 24x3 8 Screw 10 24 6605 Nut T i 41024038 Panel Tabs 5 Install 1 10 24x3 8 Screw per side Control Panel 10 24 Keps Nuts Shown Installed Burner Assembly Control Panel Housing Screw Hole the burner venturi tube Install Ignitor Wire by pushing the round connector onto the Ignitor as shown 4 Be sure the electrode wire exits the hole UNDER the venturi tube hole DO NOT route the wire through the same hole as Rotary ignitor Push the Round end of ignitor wire onto the Rotary Ignitor 14 12701705 Install legs by placing 2 1 4 20x1 2 Hex Head Bolt through the smoker body and through each leg as shown Thread the bolts into the 1 4 20 nut welded to the underside of each leg Tighten bolts by hand Using an adjustable wrench not provided tighten each bolt securely Install the leg with the rating label on the back side of the smoker body as shown T Qty 8 1 4 20x1 2 Hex Head Bolt Install bolts from inside the smoker body Lg with Rating Label 6 e With the assistance of a helper stand the unit upright on its legs CAUTION THIS UNIT IS HEAVY Stand the unit upright on its legs CAUTION This unit is HEAVY Do not
19. ll be refused WS_1 Rev03 20 12701705 NOTES 21 12701705 NOTES 5 22 Please register your product online at Registre su producto en linea en Veuillez enregistrer votre produit a l adresse www charbroil com register If you register online you do not need to send in this registration card Si registra en linea no es necesario enviar esta tarjeta de registro Si vous enregistrez votre produit en ligne il n est pas n cessaire d envoyer la carte d enregistrement PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARANTIE N EST PAS TRANSFERABLE Required Necesario Exig PLEASE PRINT IMPRIMA POR FAVOR S IL VOUS PLA T IMPRIMER First Name Nombre Pr nom Initial Inicial Initiale Last Name Apellido Nom de Famillie Address number amp street Direcci n n mero y calle Adresse num ro et rue Apt Number N2de apart
20. nd long handled barbecue utensils for protection from hot surfaces or splatter from cooking liquids Keep appliance area clear and free from materials that burn Keep appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids Keep fuel supply hose away from any heated surfaces Use appliance only in well ventilated 50806 NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Use appliance at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas appliance in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with any type of closed cover A buildup of non ignited gas inside a closed appliance is hazardous Never operate appliance with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips Before opening LP cylinder valve check the coupling nut for tightness e When appliance is not in use t
21. oal Grill Parrilla a carb n Barbecue au charbon 5 Cooker Fryer Cocina freidora Cuiseur Friteuse Columbus GA 31902 1240 6 JOther Otro Autre We respect your privacy Respetamos su privacidad Nous respectons votre vie priv e m If you prefer not to receive special offers and promotions from Char Broil please check here a Marque aqui si no desea recibir ofertas y promociones especiales de Char Broil O Si vous pr f rez ne pas recevoir d informations concernant des offres sp ciales et des promotions de Charbroil veuillez cocher ici Thank you for completing this questionnaire Gracias por completer este cuestionario Merci d avoir bien voulu remplir ce questionnaire REGTEMP 6 Thank you for recent purchase from Char Broil Register your product to receive a special offer www charbroil com register Check out these great features on our website e Char Broil LIVE Product information e Grilling accessories e Replacement parts e Reliable customer support e Delicious recipes e Grilling tips from expert chefs e Exciting events and promotions e Share your grilling secrets Browse the on linestore And much more Broil Char www charbroil com For all your grilling needs
22. ollowing requirements Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg Capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders soheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking eLP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection OPD Hand Wheel Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage LP cylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP
23. ot properly aligned to burner Loosen control panel and valve Be sure valve is centered top to bottom and left to right in burner tube Tighten all components once proper alignment is achieved 12701705 19 LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE All Parts 90 Days PERFORATION MANUFACTURING AND MATERIAL DEFECTS ONLY Note A dated sales reciept WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefore you should retain your sales slip or invoice Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for o
24. r required to retain proof of purchase records This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces RUST is not considered a manufacturing or materials defect This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR Shipping cost standard or expedited for warranty and replacement parts Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage failures or operating difficulties resulting from accident alteration careless handling misuse abuse fire flood acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any food loss due to product failures or operating difficulties Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery of your product Repairs to parts or systems resulting from unauthorized modifications made to the product The removal and or reinstallation of your product DISCLAIMER O
25. s head screw 3 NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular model However the method of assembly remains the same 12 5 ASSEMBLY A e Carefully remove the door from the unit by swinging it opening and lifting it up and away from the smoker chamber Lay the door aside e Place the Smoker Chamber on it s back with the door opening facing up CAUTION This unit is heavy Place Unit on it s back door opening facing up CAUTION THIS UNIT IS HEAVY DO NOT ASSEMBLE WITHOUT A HELPER Swing Door open then lift up and Remove the door from its hinges 2 Install Burner Housing to Smoker Chamber using three 1 4 20x1 2 bolts Install all bolts hand tight then tighten with a 2 phillips screwdriver not provided e NOTE The venturi tube MUST face up towards the door opening NOTE The venturi tube MUST be installed E as shown Qty 3 Venturi 1 4 20x1 2 Tube Combo Truss head screw 1 4 20x1 2 Burner Housing with Burner 12701705 13 Place Control Panel Assembly onto Smoker Chamber by placing tabs under the front edge of the Smoker Chamber The Control valve must engage the burner venturi tube as shown A e From the inside of the Smoker Chamber Install 2 10 24x3 8 screws through the smoker chamber and through the Control panel Tabs as shown Thread 1 10 24 Keps Nut onto each screw and tighten As s
26. se and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death This appliance is not intended to be installed in or ona boat This appliance is not intended to be installed in or on an RV Never attempt to attach this appliance to the self contained LP gas system of a camper trailer or motor home Do not use appliance until leak tested a leak is detected at any time STOP and call the fire department you cannot stop a gas leak immediately close LP cylinder valve and call LP gas supplier or your fire department 5 6 Leak Testing Valves Hose and Regulator 1 Turn control knob to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct
27. t the water pan properly installed To do so will allow grease and drippings from the food being cooked to drop through the unit and onto the floor or surface on which the units sits Brush poultry and naturally lean meats with cooking oil butter or margarine before cooking When cooking more than one piece of meat the cooking time is determined by the largest piece being cooked The meat bastes itself during cooking No basting or turning is necessary while cooking in the smoker For variety marinade of barbeque sauce may be applied before placing into the smoker Resist the temptation to open the door during cooking time Opening the door will cause a loss of heat which will result in longer cooking times 12701705 11 PARTS DIAGRAM WN M Key Qty Description Do a P 1 KNOB IGNITOR Q 1 TEMPERATURE GAUGE Key Qty Description R 1 LOGO PLATE A 1 SMOKER CHAMBER S 2 WIRE RACK SMOKER CHAMBER B 1 DOOR SMOKER CHAMBER T 1 WIRE ELECTRODE 6 1 SMOKER DRAWER U 1 TOP GRATE PORCELAIN D 1 BURNER HOUSING 1 HARDWARE PACK E CONTROL PANEL 1 ASSEMBLY INSTRUCTIONS ENGLISH F 4 LEG 1 ASSEMBLY INSTRUCTIONS FRENCH G 1 BURNER Hardware List H 1 DAMPER ASSEMBLY TOP 3 GRATE COOKING J 1 PAN WATER 3 1 4 20 Keps nut 6 e de da L 3 HANDLE M 4 HANDLE SPRING 6 1 4 20x3 4 Combo truss head screw 6 N 1 KNOB CONTROL 7 1 2 1 4 20 Hex head bolt 9 O 1 IGNITOR ROTARY 8 1 4 20 1 2 Combo trus
28. ted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of appliance lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Painted surfaces Wash with mild detergent or non abrasive cleaner and warm soapy water Wipe dry with a soft non abrasive cloth Stainless steel surfaces To maintain the high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot SPIDER AND WEBS SHOWN INSIDE BURNER TUBE re ZT IANS aes WiLL gE ESE HEAR ALS If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi SPIDER WE
29. ties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight postage pre paid Consumer returns that do not meet these standards wi
30. tional vehicles 4 If odor continues keep away from the appliance 0 and immediately call your fire department This CB600x is safety certified for use in the United States and or Canada only Do not modify for use in any other l location Modification will result in a safety hazard Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual Never operate this appliance unattended Never operate this appliance within 10ft 3m of any structure combustible material or other gas cylinder Never operate this appliance within 25 ft 7 5 m DANGER Indicates an imminently hazardous situation of any flammable liquid which if not avoided will result in death or serious injury Ifa fire should occur keep away from the appliance and immediately call your fire department Do not attempt to extinguish an oil or grease fire with water WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Failure to follow these instructions could result in fire explosion or burn hazard which could cause property damage personal injury or death CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoi
31. ts in the smoker drawer Using a 4 quart one gallon container fill the water pan 2 3 full with hot tap water Do not overfill the water pan Water or Juice Placing water alone in the water pan is adequate however it is not the only viable choice Fruit juice cola beer wine drained marinades and even the water in which the wood has soaked make flavorful sources In addition celery stalks onions carrots apples peppercorns and bay leaves are just a few of the other popular flavor sources to add to the water pan Before each use inspect the interior lid and body surface areas for loose particle buildup Clean away any loose or flaking residue so it will not fall onto food while being cooked Before cooking coat cooking grates with oil or with a vegetable oil based spray Using oven mitts carefully place cooking grates into smoker Larger cuts of meat or food that cook for long periods of time should be placed on the lower cooking grate If you are cooking foods with several pieces such as racks of ribs or Cornish hens be sure to allow adequate spacing for even heat circulation Using oven mitts carefully insert upper cooking grate into smoker Smaller food items require less cooking time and should be placed on the upper cooking grate After filling the smoker close the door and leave undisturbed until suggested minimum cooking time Meats that require more than 4 hours of cooking time to reach doneness may require ad
32. urn off control knob and LP cylinder valve Smoker Chamber door should be open while attempting to light the burner The grease tray must be inserted into appliance and emptied after each use Do not remove grease tray until appliance has completely cooled e f you notice grease or other hot material dripping from appliance onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Do not store objects or materials under the appliance enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl e The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill e f you have an appliance problem see the Troubleshooting Section e f the regulator frosts turn off appliance and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Putting out grease fires by closing the lid is not possible This appliance is well ventilated for safety reasons Do not use water
33. urner area Possible Cause GAS ISSUES Burner not engaged with control valve Obstruction in burner e No gas flow e Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue e Wire is loose or disconnected Wire is shorting sparking between ignitor and electrode Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If hose is cut or cracked replace valve hose regulator See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knob and LP cylinder valve Allow flames to die down After fire is out and fryer is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off control knobs and LP cylinder valve Allow flames to die down After cooling clean food particles and excess grease from inside fryer body grease tray and other surfaces Prevention Solution Make sure valve is position
34. wait 30 seconds and light fryer If flames are still low turn off knob and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light fryer Vapor lock at coupling nut LP cylinder Turn off knob and LP cylinder valve Disconnect coupling nut from connection cylinder Reconnect and retry Flames blow out Low LP gas Refill LP cylinder Excess flow valve tripped Refer to Sudden drop in gas flow above Flare up Grease buildup Clean burner and inside of fryer body Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup around Turn knob to OFF Turn gas off at LP cylinder Let fire burn out After burner system fryer cools remove and clean all parts Flashback Burner and or burner tube is blocked Turn knob to OFF Clean burner and or burner tube See burner fire in burner tube cleaning section of Use and Care Unable to fill LP Some dealers have older fill nozzles The worn nozzles dont have enough bite to engage the valve Try cylinder with worn threads a second LP dealer High wind conditions Relocate cooker to a less windy area Cooking slower than expected e Vapor Lock Turn off knob and disconnect coupling nut from LP cylinder Reconnect and retry Valve n
35. y stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death If you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department Keep LP tank at a minimum distance of 24 inches away from appliance at all times ae ape WARNING DO NOT place cylinder within 24 of appliance WARNING Hose is a trip hazard LP Cylinder Removal Transport and Storage Turn OFF all control knobs and LP cylinder valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Loosen cylinder screw beneath bottom shelf then lift LP cylinder up and out of cart Install safety cap onto LP cylinder valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage A disconnected LP cylinder in LP Cylinder Valve storage or being transported must have a safety cap installed as shown Do not store an LP cylinder in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP cylinder ae inside a vehicle which may become overheated Sp by the sun Retainer Strap Do not store an LP cylinder in an area where children play 4 12701705 LP Cylinder The LP cylinder used with your grill must meet the f
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