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Zebra 49037

1. litem Part Number Description Qty 1 57101 Mainframe Assembly RH 1 1 57102 Mainframe Assembly LH 1 2 57235M Front Cover Maintenance Kit RH see Figure 177 on page 275 1 2 57236M Front Cover Maintenance Kit LH see Figure 177 on page 275 1 3 N A Control Panel RH amp LH see Figure 178 on page 277 1 4 57200 Print Mechanism Assembly 203 dpi RH see Figure 179 on page 279 1 4 57230 Print Mechanism Assembly 203 dpi LH see Figure 179 on page 279 1 4 57210 Print Mechanism Assembly 300 dpi RH see Figure 179 on page 279 1 4 57240 Print Mechanism Assembly 300 dpi LH see Figure 179 on page 279 1 5 57201 Printhead Support Assembly 203 dpi RH see Figure 180 on page 281 1 5 57231 Printhead Support Assembly 203 dpi LH see Figure 180 on page 281 1 5 57211 Printhead Support Assembly 300 dpi RH see Figure 180 on page 281 1 5 57241 Printhead Support Assembly 300 dpi LH see Figure 180 on page 281 1 6 57187M Toggle Assembly and Pivot Bar Maintenance Kit RH 1 see Figure 181 on page 283 6 57189M Toggle Assembly and Pivot Bar Maintenance Kit LH 1 see Figure 181 on page 283 7 N A Upper Dancer Assembly RH see Figure 182 on page 285 1 7 N A Upper Dancer Assembly LH see Figure 182 on page 285 1 8 57531 Lower Dancer Assembly RH see Figure 183 on page 287 1 8 57529 Lower Dancer Assembly LH see Figure 183 on page 287 1 9 N
2. 110PAX4 Maintenance Manual 57515L 001 Rev 1 ltem Part Number Description Qty Ref 57200 Print Mechanism Assembly 203 dpi RH 1 Ref 57230 Print Mechanism Assembly 203 dpi LH 1 Ref 57210 Print Mechanism Assembly 300 dpi RH 1 Ref 57240 Print Mechanism Assembly 300 dpi LH 1 1 57578 Lever Locking Assembly RH 1 2 HW10432 Screw M4 x 0 7 x 12 Sold in qty of 25 1 3 HW44001 Screw M3 5 x 0 5 x 0 11 Sold in qty of 25 6 4 57164 Plate End Extrusion 1 5 57165 Extrusion Print Mechanism RH 1 5 57582 Extrusion Print Mechanism LH 1 6 HW49152 Screw M3 x 0 6 x 20 Sold in qty of 25 4 7 46203 Trimounts Shoulder 1 8 N A Flag Sensor 1 9 44423 Bearing Ball 1 10 JHW02252 Ring Crescent 0 250 Sold in qty of 100 3 11 57187M Toggle Assembly and Pivot Bar Maintenance Kit RH 1 11 57189M Toggle Assembly and Pivot Bar Maintenance Kit LH 1 12 N A Toggle Assembly see Figure 5 15 for assembly breakdown 1 13 HW30105 Bearing Sold in qty of 25 1 14 57201 Printhead Support Assembly 203 dpi RH see Figure 180 1 14 57231 Printhead Support Assembly 203 dpi LH see Figure 179 1 14 57211 Printhead Support Assembly 300 dpi RH see Figure 179 1 14 57241 Printhead Support Assembly 300 dpi LH see Figure 179 1 15 57150 Tensioner GT2 Belt Auxiliary Roller 1 16 HW02256 Ring Erng External Sold in qty of 100 2 17 57540 Pin Coiled Sprint 0 13 x 0 63 LG 4 18 57481 Bearing Bronze Flange 0 252 x 0 377 x 0 375 1 19 57167M Auxiliary
3. 300 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 191 Idler Roller Assembly 110PAX4 Maintenance Manual 301 Maintenance and Assembly Drawings General Information Table 33 Rear Enclosure Assembly 302 110PAX4 Maintenance Manual Item Part Number Description Qty Ref 57087 Assembly Rear Enclosure RH 1 Ref 57088 Assembly Rear Enclosure LH 1 1 57085 Base Back Assembly RH 1 1 57086 Base Back Assembly LH 1 2 57156 Cover Base Back RH 1 2 57197 Cover Base Back LH 1 3 43519 Screw M3 x 0 5 11 4 43654 Guide Circuit Card 02 Deep 1 5 49673 Assembly Power Entry with Ground and Fuse Holder 1 6 HW10460 Nut Hex M3 Sold in qty of 25 4 7 HW10472 Washer Star M3 Sold in qty of 25 2 8 HW49262 Screw M3 x 0 5 Sold in qty of 25 2 9 57347 Clamp Cable Twist 90 degree 1 10 57362 Clamp Cable Twist 0 51 45 degree 1 11 57480 Assembly Motor Control Bracket 1 12 43210 Motor Control Board 1 13 Q15043 Label Ground Symbol 1 14 57155 Base Back Bottom RH 1 14 57196 Base Back Bottom LH 1 15 57154 Base Back Side Plate RH 1 15 57195 Base Back Side Plate LH 1 16 57082 Base Back Plate RH 1 16 57083 Base Back Plate LH 1 17 43652 Rivet 42 1 8 in 4 18 43495 Screw M3 x 0 5 x 6 with Ext T Lock W
4. Maintenance and Assembly Drawings General Information Table 27 Pinch Roller Assembly Continued Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only Figure 186 Pinch Roller Assembly 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 293 Maintenance and Assembly Drawings General Information Table 28 Peel Roller Maintenance Kit litem Part Number Description Qty Ref 57131M Peel Roller Maintenance Kit RH amp LH 1 1 HW02256 Ring E External Sold in qty of 100 1 2 49959 Spacer Pinch Peel Roller 1 3 43118 Roller Elastomer Peel 1 4 49237 Bearing Ball 1 5 57066 Spacer Pinch Peel Roller 1 6 43263 Assembly 28G 0 080 Pulley 1 7 44423 Bearing Ball 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 294 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 57515L 001 Rev 1 2 2 05 Q a nN Maintenance and Assembly Drawings General Information Figure 187 Peel Roller Maintenance Kit 110PAX4 Maintenance Manual a Tre 295 Maintenance and Assembly Drawings General Information Table 29 Platen Peel Bar Assembly litem Part Number Description Qty Ref 57058 Platen Peel Bar Assembly RH 1 Ref 57185 Platen Peel Bar Assembly LH 1
5. 43056 Roller 1 18 57321 Cable Printhead Power 1 19 57316 Cable Printhead Data RH 1 19 57317 Cable Printhead Data LH 1 20 57202M Printhead Assembly 203 dpi RH amp LH 1 20 57212M Printhead Assembly 300 dpi RH 1 20 57242M Printhead Assembly 300 dpi LH 1 21 HW01153 Washer Flat Sold in qty of 100 1 22 30494 Washer 0 32 1 23 N A Ribbon Sensor RH 1 23 N A Ribbon Sensor LH 1 24 43044 Bar Head Pivot 1 25 HW49228 Ring Retaining External Sold in qty of 25 1 26 HW49227 Washer Wavy Spring Sold in qty of 5 5 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 280 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Table 21 Printhead Support Assembly Continued litem Part Number Description Qty 27 49220 Bearing Adjustment 1 28 57381 Hub Adjusting RH 1 28 57384 Hub Adjusting LH 1 29 HW46166 Spring Compression Sold in qty of 25 1 30 HW10856 Screw M4 x 0 7 Sold in qty of 25 2 31 HW49223 Washer Adjustment Sold in qty of 5 5 32 49200 Plate Clamp 1 33 49064 Bar Adjustment 2 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 57515L 001 Rev 1 2 2 05 Figure 180 Printhead Support Assembly 110PAX4 Maintenance Manual 281 Maintenance and Assembly Drawings General In
6. 49441 Washer 0 75 x 0 506 x 0 010 2 2 49445 Washer 0 75 x 0 506 x 0 005 not shown 1 3 HW30114 Washer Flat 0 76 x 0 51 x 0 03 Sold in qty of 25 3 4 49379 Spindle Outer Ribbon 1 5 43414 Blade Spindle 2 6 49394 Assembly Spindle Gear 67T 1 7 HW10188 E Ring 12 mm x 1 1 mm Sold in qty of 5 2 8 43063 Shaft Ribbon Spindle 1 9 HW30466 Washer Flat 0 625 x 0 265 x 0 060 Sold in qty of 25 1 10 49225 Nut M6 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only Note Items 1 and 2 are as needed for an end play of 0 010 in 0 25 mm or less 288 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 184 Ribbon Spindle Assembly Jw s 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 289 Maintenance and Assembly Drawings General Information Table 26 Upper Pinch Roller Assembly Item Part Number Description Qty Ref N A Upper Pinch Roller Maintenance Kit RH 1 Ref N A Upper Pinch Roller Maintenance Kit LH 1 1 HW10401 Screw M3 x 0 5 Sold in qty of 50 3 2 HW10470 Washer Flat M3 Sold in qty of 50 4 3 43015 Channel Pinch Roller RH 1 3 43082 Channel Pinch Roller LH 1 4 43021 Spring Compression 0 24 2 5 43276 Channel Segment Roller 1 6 HW30485 Ring E
7. Kit 0 0 00 e eee eee eee 306 Ribbon Take Up DC Motor Maintenance Kit 0 0 e eee eee 308 Communications Options 0 0 0 0 310 Memory Options sd ccc iiie aii a ding edie eGunt eshte e a a a Aii i i a 311 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 267 Maintenance and Assembly Drawings 5 Notes 268 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information General Information This section identifies parts and assemblies in the 110PAX4 print engine using parts tables and figures Both assemblies and parts are listed in the table and the individual parts are identified in the associated figure In each of the tables parts shown in bold face can be purchased Parts shown italicized are not purchasable but may be available as a maintenance kit This information appears in the key at the bottom of each parts table Hardware items with an HW preceding the part number are not available as individual parts You can purchase an item as part of a hardware kit in quantities listed in the parts table The parts tables list part numbers for both right hand RH and left hand LH print engines All graphics shown in this section are for the right hand 110PAX4 print engine only 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 269 Maintenance and Assembly Drawings General Information Table 16 Front Print Engine Assemblies
8. for purchase Italic Part not available for purchase listed and shown for reference only 274 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 177 Cover Assembly 18 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 275 Maintenance and Assembly Drawings General Information Table 19 Control Panel Maintenance Kit Assembly ltem Part Number Description Qty Ref N A Control Panel Assembly 1 Ref 49398 Control Panel Assembly 1 1 49098 Switch Panel Membrane Route 1 2 HW49059 Screw 2 56 x 0 187 Sold in qty of 25 4 3 57233 Bracket Control Panel Mounting 1 4 49486 Enclosure Control Panel 1 5 32043 Assembly Backlit Display 1 6 HW10460 Nut Hex M3 Sold in qty of 25 1 7 HW01153 Washer Flat 0 250 x 0 125 x 0 028 Sold in qty of 100 2 8 43481 Washer Lock External 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 276 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 178 Control Panel Maintenance Kit Assembly 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 277 Maintenance and Assembly Drawings General Information Table 20 Print Mechanism Assembly 278
9. not illustrated 1 19 57601M 203 to 300 dpi Conversion Maintenance Kit RH not illustrated 1 19 57602M 203 to 300 dpi Conversion Maintenance Kit LH not illustrated 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only Figure 175 Front Main Print Engine Assemblies 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 271 Maintenance and Assembly Drawings General Information Table 17 Rear Print Engine Assemblies litem Part Number Description Qty 1 57087 Rear Enclosure Assembly RH see Figure 192 on page 303 1 1 57088 Rear Enclosure Assembly LH see Figure 192 on page 303 1 2 57272M AC Power Supply Maintenance Kit RH amp LH 1 3 57330M Main Logic Board Maintenance Kit RH amp LH 1 4 57056M Applicator Interface Board Maintenance Kit 5V I O 1 4 57389M Applicator Interface Board Maintenance Kit 24 28V I O 1 5 57527M Stepper Motor Assembly Maintenance Kit see Figure 193 on page 305 1 6 57604M Stepper Motor Pulley and Belt Maintenance Kit 203 dpi 1 6 57464M Stepper Motor Pulley and Belt Maintenance Kit 300 dpi 1 7 57069M Compound Pulley and Belt Maintenance Kit RH amp LH 1 8 57603M Replacement Belts Maintenance Kit RH amp LH 1 9 57466M Ribbon Supply DC Motor Maintenance Kit RH 1 see Figure 194 on page 307 9 57468M Ribbon Sup
10. 1 49037 Post Lock 1 2 HW10432 Screw M4 x 0 7 Sold in qty of 25 3 3 HW10474 Washer Split M4 6 4 49688 Bearing Ball Flanged Sealed Sold in qty of 25 2 5 57062 Plate Platen Support RH 1 5 57063 Plate Platen Support LH 1 6 N A Platen Shaft 1 7 43334 Assembly Platen Extr with Pin 1 8 HW49180 Screw M4 x 0 7 Sold in qty of 10 3 9 HW49185 Screw M3 x 0 5 Sold in qty of 10 1 10 HW10471 Washer Split M3 Sold in qty of 50 4 11 N A Stepper Pulley Assembly 1 12 143116 Roller Lower Media Liner 1 13 43114 Bar Peel 1 14 HW44924 Screw M3 x 0 5 Sold in qty of 25 1 15 43157 Cam Peel Bar Lower 2 16 143115 Plate Peel Bar Mounting 2 17 43117 Shaft Roller Lower Media 1 18 HW02252 Ring External Crescent Sold in qty of 100 1 19 57299 Assembly Platen Pulley 1 20 HW44147 Screw Set Cut M3 x 0 5 x 4 Patch Sold in qty of 25 2 21 HW77231 Screw M3 x 8 Fing Sold in qty of 25 2 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 296 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 188 Platen Peel Bar Assembly 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 297 Maintenance and Assembly Drawings General Information Table 30 Peel Bracket Maintenance Kit litem Part Number Description Qty Ref 43310 Peel Bracket Assemb
11. 5 57515L 001 Rev 1 Maintenance and Assembly Drawings General Information Table 36 Ribbon Take Up DC Motor Maintenance Kit litem Part Number Description Qty Ref 57467M Ribbon Take Up DC Motor Maintenance Kit RH 1 Ref 57469M Ribbon Take Up DC Motor Maintenance Kit LH 1 Ref 57467 Ribbon Take Up DC Motor Assembly RH 1 Ref 57469 Ribbon Take Up DC Motor Assembly LH 1 1 43436 Tape Glass Cloth A R 2 49310 Assembly Motor amp 12T Gear 1 3 HW10432 Screw M4 x 0 7 Sold in qty of 25 2 4 43482 Washer Lock Eternal 2 5 57460 Assembly Motor Mounting Plate RH 1 5 57465 Assembly Motor Mounting Plate LH 1 6 77427 Screw M4 x 0 10 1 7 43473 Clamp Cable 0 25 1 8 43495 Screw M3 x 0 5 x 6 2 9 43016 Washer Nylon 0 255 1 10 43061 Bracket Sensor Mounting RH 1 10 43086 Bracket Sensor Mounting LH 1 11 77207 Screw M3 x 0 4 6 12 57323 Sensor Encoder Take Up 1 RH 1 12 57334 Sensor Encoder Take Up 1 LH 1 13 57366 Sensor Encoder Take Up 2 RH 1 13 57335 Sensor Encoder Take Up 2 LH 1 14 43062 Gear Compound 60T 1 15 HW30208 Washer Flat 0 500 Sold in qty of 25 1 16 HW49195 Ring Retaining Sold in qty of 10 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 308 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information F
12. A Ribbon Spindle RH amp LH see Figure 184 on page 289 1 10 57130 Upper Pinch Roller Assembly RH see Figure 185 on page 291 1 10 57282 Upper Pinch Roller Assembly LH see Figure 185 on page 291 1 11 N A Segment Roller RH amp LH 1 12 57130M Pinch Roller Assembly Maintenance Kit RH see Figure 186 on page 293 1 12 57282M Pinch Roller Assembly Maintenance Kit LH see Figure 186 on page 293 1 13 143125 Peel Roller Latch Assembly RH see Figure 187 on page 295 1 13 43260 Peel Roller Latch Assembly LH see Figure 187 on page 295 1 14 57131M Peel Roller Maintenance Kit RH amp LH see Figure 187 on page 295 1 15 57058 Platen Peel Bar Assembly RH see Figure 188 on page 297 1 15 57185 Platen Peel Bar Assembly LH see Figure 188 on page 297 1 16 N A Peel Bracket RH amp LH see Figure 189 on page 298 1 17 57167M Auxiliary Roller Assembly Maintenance Kit RH amp LH see Figure 190 on page 299 18 57275 Idler Roller Assembly RH see Figure 191 on page 301 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 270 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Table 16 Front Print Engine Assemblies Continued litem Part Number Description Qty 18 57278 Idler Roller Assembly LH see Figure 191 on page 301 1 19 57600M 300 to 203 dpi Conversion Maintenance Kit RH amp LH
13. External Sold in qty of 25 3 7 43277 Shaft Segment Roller 1 8 49754 Roller Segment 5 9 HW07309 Ring E External Sold in qty of 25 2 10 43018 Pin Segment Pinch Roller Bracket 1 11 43029 Bracket Pinch Pivot Roller 1 12 43028 Spring Torsion 1 13 43613 Cam 1 14 HW44924 Screw M3 x 0 5 Sold in qty of 25 3 15 43017 Channel Upper Transmissive Sensor RH 1 15 43083 Channel Upper Transmissive Sensor LH 1 16 N A Upper Media Sensor Assembly RH 1 16 N A Upper Media Sensor Assembly LH 1 17 43014 Slide Transmissive Sensor RH 1 17 43084 Slide Transmissive Sensor LH 1 18 43034 Spring Flat Slide 2 19 43023 Spring Compression 0 30 1 20 43025 Latch 1 21 43026 Post Spring Latch 1 22 57130M Pinch Roller Maintenance Kit RH 1 22 57282M Pinch Roller Maintenance Kit LH 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 290 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 185 Upper Pinch Roller Assembly 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 291 Maintenance and Assembly Drawings General Information Table 27 Pinch Roller Assembly litem Part Number Description Qty Ref 57130 Pinch Roller Assembly Maintenance Kit RH 1 Ref 57282 Pinch Roller Assembl
14. J T f Das Va Cpa lv __ RE 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 273 Maintenance and Assembly Drawings General Information Table 18 Cover Assembly litem Part Number Description Qty Ref 57235M Cover Assembly Maintenance Kit RH 1 Ref 57236M Cover Assembly Maintenance Kit LH 1 1 57382 Shroud Rear RH 1 1 57383 Shroud Rear LH 1 2 49512 Switch Rocker 1 3 43373 Cable AC Power 1 4 43374 Cable AC Power 1 5 57339M Door Open Switch Maintenance Kit 1 6 44192 Screw 2 56 x 0 50 2 7 49858 Nutbar 1 8 HW43676 Screw M5 x 0 8 Sold in qty of 25 8 9 49244 Hinge Door 2 10 43364 Clamp Cable 2 11 43354 Clamp Cable 1 12 143495 Screw M3 x 0 5 4 13 57338 Cable Control Panel RH 1 13 57319 Cable Control Panel LH 1 14 N A Control Panel Assembly Maintenance Kit 1 15 57525 Label Media Ribbon RH 1 15 57526 Label Media Ribbon LH 1 16 57235M Cover Front RH 1 16 57236M Cover Front LH 1 17 57500 Label Logo 110PAX 1 18 43094 Cover Window 1 19 HW01159 Washer Lock External Sold in qty of 100 6 20 44055 Nut M5 9 21 43497 Screw M4 x 0 7 4 22 HW10477 Washer Split M5 Sold in qty of 10 4 23 HW01152 Washer Flat 0 375 Sold in qty of 100 6 24 43197 Grommet 3 8 Inch 1 25 43573 Cable Ground 1 26 49069 Bumper not shown 1 27 43299 Nut M3 5 x 0 6 6 Bold Part available
15. Maintenance and Assembly Drawings This section contains mechanical assembly drawings and parts lists Included are illustrations of parts and assemblies common to all 110PAX4 models as well as their part numbers Maintenance kits and their contents are also listed Contents Front Print Engine Assemblies 0 0 0 cee cece eee 270 Rear Print Engine Assemblies 0 2 0 0 0 0 272 Cover Assembly nessis duaia raia oe dg ieee ide hein ee aine 274 Control Panel Maintenance Kit Assembly 0 0 00 e eee eee eee 276 Print Mechanism Assembly 0 0 00 e eee eens 278 Printhead Support Assembly 0 00 0 cece tees 280 Toggle Assembly and Pivot Bar 0 0 cece tetas 282 Upper Dancer Assembly 0 0 0 e cect tenet eee 284 Lower Dancer Assembly 0 0000 cece eect tee eneeeenee 286 Ribbon Spindle Assembly 0 cette eee 288 Upper Pinch Roller Assembly 0 000 c cette 290 Pinch Roller Assembly 0 0 0 aaen 292 Peel Roller Maintenance Kit 0 0 00 0c cece 294 Platen Peel Bar Assembly 0 0 0 c cece teens 296 Peel Bracket Maintenance Kit 00 cece eee 298 Auxiliary Roller Assembly 0 0 00 00000 c ete 299 Idler Roller Assembly 0 0 0 0 cent e eee 300 Rear Enclosure Assembly 0 000 c eee eee tte eee 302 Stepper Motor and Belt Maintenance Kit 0 0 00 e ee eee eee 304 Ribbon Supply DC Motor Maintenance
16. Roller Assembly 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 2 2 05 Maintenance and Assembly Drawings General Information Figure 179 Printhead Mechanism Assembly 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 279 Maintenance and Assembly Drawings General Information Table 21 Printhead Support Assembly litem Part Number Description Qty Ref 57201 Printhead Support Assembly 203 dpi RH 1 Ref 57231 Printhead Support Assembly 203 dpi LH 1 Ref 57211 Printhead Support Assembly 300 dpi RH 1 Ref 57241 Printhead Support Assembly 300 dpi LH 1 1 HW10413 Screw M3 x 0 5 Sold in qty of 50 4 2 57342 Cable Double Ground Braid 1 3 HW01159 Washer Lock Sold in qty of 100 1 4 HW48182 Rivet Snap Sold in qty of 10 2 5 57205 Bar CR Pressure 1 6 57206 Bar Pressure 1 7 HW06250 Ring E External Sold in qty of 25 2 8 49370 Spring Torsion RH 1 8 49413 Spring Torsion LH 1 9 77427 Screw M4 x 0 10 2 10 43052 Plate Washer 1 11 43048 Screw Adjustment M3 x 0 5 2 12 57204 Bracket Printhead 203 300 dpi RH 1 12 57232 Bracket Printhead 203 300 dpi LH 1 13 HW30402 Screw 6 32 0 37 Sold in qty of 25 2 006 14 HW10403 Screw M3 x 0 5 Sold in qty of 50 3 15 43049 Plate Strip 1 16 43055 Shaft Roller 1 17
17. asher 6 19 57519 Gasket ESD 2 20 57544 Shield Bottom Electronics Enclosure RH 1 20 57545 Shield Bottom Electronics Enclosure LH 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 192 Rear Enclosure Assembly 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 303 Maintenance and Assembly Drawings General Information Table 34 Stepper Motor and Belt Maintenance Kit litem Part Number Description Qty 1 57504 Screw M4 x 0 7 4 2 77427 Screw M4 x 0 10 5 3 43364 Clamp Cable 1 4 57527M Stepper Motor Maintenance Kit RH 1 4 57528M Stepper Motor Maintenance Kit LH 1 5 HW44924 Screw M3 x 0 5 Sold in qty of 25 6 6 43261 Pad Stepper Clamp 2 7 43103 Clamp Heatsink Motor 1 8 57475 Heatsink Stepper Motor 2 9 57604M Stepper Pulley and Belt Maintenance Kit 203 dpi 1 9 57464M Stepper Pulley and Belt Maintenance Kit 300 dpi 1 10 130265 Pulley Idler 1 11 57297 Standoff Stepper Motor 2 12 43420 Motor DC Stepper 1 8 RH 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 304 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 193 Stepper Motor and Belt Main
18. et Assembly 1 3 43601 Dancer Extension 1 4 43254 Dancer Ribbon Tension 1 5 48408 Bearing 2 6 43612 Shaft 1 7 43176 Roller 1 8 HW02256 Ring External Sold in qty of 100 2 9 43446 Shaft Bushing 1 10 HW44147 Screw Set M3 Sold in qty of 25 2 11 43349 Spring Torsion 1 12 HW10474 Washer Split M4 Sold in qty of 25 1 13 10461 Nut M4 x 0 7 1 14 43527 Plate Top Cavity 1 15 43178 Channel Cavity Sm 1 16 43066 Cover Plate 1 17 43174 Bearing 6 18 43065 Channel Cavity Lg 1 19 43064 Roller 2 20 43067 Shaft Roller 2 21 HW44924 Screw M3 x 0 5 x 8 Sold in qty of 25 14 22 43187 Plate Dancer Mounting RH 1 22 43186 Plate Dancer Mounting LH 1 23 43182 Bracket Mounting Sensor 1 24 43454 Shaft Collar 5 mm 2 25 43525 Shaft Dancer 1 26 57322 Hall Effect Sensor Upper Route RH 1 26 57336 Hall Effect Sensor Upper Route LH 1 27 43712 Vinyl Cap 0 125 x 0 250 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 286 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 183 Lower Dancer Assembly 110PAX4 Maintenance Manual 287 Maintenance and Assembly Drawings General Information Table 25 Ribbon Spindle Assembly litem Part Number Description Qty Ref N A Ribbon Spindle Assembly 1 Ref 43569 Ribbon Spindle Assembly 1 1
19. formation Table 22 Toggle Assembly and Pivot Bar Item Part Number Description Qty Ref 57187M Toggle Assembly Maintenance Kit RH 1 Ref 57189M Toggle Assembly Maintenance Kit LH 1 Ref 43053 Assembly Movable Toggle 1 1 57187 Toggle and Pivot Bar RH 1 1 57189 Toggle and Pivot Bar LH 1 2 43072 Nut Locking Toggle 1 3 43076 Shaft Toggle 1 4 43078 Cylinder Toggle 1 5 40046 Knob Adjustment 2 6 43077 Spring Compression 1 7 38046 Button Toggle 1 8 HW10413 Screw M3 x 0 5 Sold in qty of 50 1 9 46203 Shield Trimnt not shown 1 10 46352 Flag Sensor not shown 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 282 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 181 Toggle Assembly and Pivot Bar 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 283 Maintenance and Assembly Drawings General Information Table 23 Upper Dancer Assembly Item Part Number Description Qty Ref 57532 Upper Dancer Assembly Maintenance Kit RH 1 Ref 57530 Upper Dancer Assembly Maintenance Kit LH 1 1 43708 Dancer Ribbon Tension 1 2 43477 Hall Effect Magnet Assembly 1 3 43256 Rivet Push 2 4 43601 Dancer Extension 1 5 43176 Roller 1 6 HW02256 E Ring External Sold in q
20. igure 195 Ribbon Take Up DC Motor Maintenance Kit 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 309 Maintenance and Assembly Drawings General Information Table 37 Communications Options 1 57546 Internal ZebraLink Print Server 10 100 Option 2 47490 1 External ZebraLink Print Server 10 100 Option 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only Figure 196 Communications Options 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Table 38 Memory Options litem Part Number Description Qty 1 33193 032 Compact Flash Card Blank 32 MB 33193 064 Compact Flash Card Blank 64 MB 33193 128 Compact Flash Card Blank 128 MB 33193 256 Compact Flash Card Blank 256 MB 46999 0008 8 MB Blank PC Memory Card 2 46999 0032 32 MB Blank PC Memory Card Bold Part available for purchase N ele pak p p l jla jl Italic Part not available for purchase listed and shown for reference only Figure 197 Memory Options 1 2 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 311
21. ly 1 1 43120 Bracket Peel 1 2 43146 Roller Bracket 1 3 43119 Roller Knurled 1 4 HW10402 Screw M3 x 0 5 Sold in qty of 25 3 5 43123 Bar Nut 1 6 49203 Bearing Ball 2 7 49934 Pin 2 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only Figure 189 Peel Bracket Maintenance Kit 298 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings Table 31 Auxiliary Roller Assembly General Information ltem Part Number Description Qty Ref 57167M Auxiliary Roller Assembly 1 1 57183 Auxiliary Roller 1 2 57190 Gear 32T 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only Figure 190 Auxiliary Roller Assembly 2 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 299 Maintenance and Assembly Drawings General Information Table 32 Idler Roller Assembly litem Part Number Description Qty Ref 57275 Idler Roller Ribbon Assembly 1 1 57276 Post Idler Support 1 2 49845 Screw M6 x 1 0 x 12 mm 1 3 57505 Screw M3 x 0 5 x 12 2 4 57507 Bracket Static Brush Mounting 1 5 57508 Brush Static 1 6 57277 Bracket Idler Roller 1 7 57178 Shaft Roller Grvd 1 8 43064 Roller 1 9 43174 Bearing 2 10 49837 C Ring 2 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only
22. ply DC Motor Maintenance Kit LH 1 see Figure 194 on page 307 10 57467M Ribbon Take Up DC Motor Maintenance Kit RH 1 see Figure 195 on page 309 10 57469M Ribbon Take Up DC Motor Maintenance Kit LH 1 see Figure 195 on page 309 11 43238M N A DC Power Supply RH 1 11 43240M N A DC Power Supply LH 1 12 43210M N A Motor Control Board RH amp LH 1 13 57546 Internal ZebraLink Print Server 10 100 Option 1 see Figure 196 on page 310 not illustrated 14 47490 External ZebraLink Print Server 10 100 Option 1 see Figure 196 on page 310 not illustrated 15 33193 032 Compact Flash Card Blank 32 MB see Figure 197 on page 311 1 not illustrated 15 33193 064 Compact Flash Card Blank 64 MB see Figure 197 on page 311 1 not illustrated 15 33193 128 Compact Flash Card Blank 128 MB see Figure 197 on page 311 1 not illustrated 15 33193 256 Compact Flash Card Blank 256 MB see Figure 197 on page 311 1 not illustrated 16 46999 0008 8 MB PC Blank Memory Card see Figure 197 on page 311 1 not illustrated 16 46999 0032 32 MB PC Blank Memory Card see Figure 197 on page 311 1 not illustrated Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 272 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 176 Rear Print Engine Assemblies 10 9 i nf CG me TA
23. tenance Kit 203 300 DPI 57515L 001 Rev 1 2 2 05 110PAX4 Maintenance Manual 305 Maintenance and Assembly Drawings General Information Table 35 Ribbon Supply DC Motor Maintenance Kit litem Part Number Description Qty Ref 57466M Ribbon Supply DC Motor Maintenance Kit RH 1 Ref 57468M Ribbon Supply DC Motor Maintenance Kit LH 1 1 43436 Tape Glass Cloth A R 2 49310 Assembly Motor and 12T Gear 1 3 HW10432 Screw M4 x 0 7 Sold in qty of 25 3 4 43482 Washer Lock Eternal 3 5 57460 Assembly Motor Mounting Plate RH 1 5 57465 Assembly Motor Mounting Plate LH 1 6 43495 Screw M3 x 0 5 x 6 2 7 43016 Washer Nylon 0 255 1 8 43061 Bracket Sensor Mounting RH 1 8 43086 Bracket Sensor Mounting LH 1 9 77207 Screw M3 x 0 4 6 10 57367 Sensor Encoder Supply 1 RH 1 10 57325 Sensor Encoder Supply 1 LH 1 11 57326 Sensor Encoder Supply 2 RH 1 11 57333 Sensor Encoder Supply 2 LH 1 12 43062 Gear Compound 60T 1 13 HW30208 Washer Flat 0 500 Sold in qty of 25 1 14 HW49195 Ring Retaining Sold in qty of 10 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 306 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 194 Ribbon Supply DC Motor Maintenance Kit 307 110PAX4 Maintenance Manual 2 2 0
24. ty of 100 2 7 43454 Shaft Collar 2 8 43446 Shaft Bushing 1 9 43182 Bracket Sensor Mounting 1 10 HW44924 Screw M3 x 0 5 x 8 Sold in qty of 25 14 11 43186 Plate Dancer Mounting RH 1 11 43187 Plate Dancer Mounting LH 1 12 43064 Roller 2 13 43065 Cavity Channel 1 14 43067 Shaft Roller 2 15 43066 Plate Cover 1 16 43178 Cavity Channel 1 17 43527 Plate Top Cavity 1 18 10461 Nut M4 1 19 HW10474 Washer Split M4 Sold in qty of 25 1 20 43525 Shaft Dancer 1 21 HW44147 Screw Set M3 Sold in qty of 25 2 22 43199 Spring Torsion 1 23 43174 Bearing 6 24 48408 Bearing 2 25 43612 Shaft 1 26 57324 Hall Effect Sensor Upper Route RH 1 26 57337 Hall Effect Sensor Upper Route LH 1 27 43712 Vinyl Cap 0 125 x 0 250 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 284 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05 57515L 001 Rev 1 2 2 05 Maintenance and Assembly Drawings General Information Figure 182 Upper Dancer Assembly 110PAX4 Maintenance Manual 285 Maintenance and Assembly Drawings General Information Table 24 Lower Dancer Assembly litem Part Number Description Qty Ref 57531 Lower Dancer Assembly Maintenance Kit RH 1 Ref 57529 Lower Dancer Assembly Maintenance Kit LH 1 1 43256 Rivet Push 2 2 43477 Hall Effect Magn
25. y Maintenance Kit LH 1 1 HW02256 E Ring External Sold in qty of 100 1 2 44423 Bearing Ball 1 3 49959 Spacer Pinch Peel 1 4 49237 Bearing Ball 1 5 57066 Spacer Pinch Peel Roller 1 6 43614 Lens Transmissive Sensor 1 7 43263 Assembly Pulley 1 8 43032 Assembly Reflective Ribbon Sensor RH 1 8 N A Assembly Reflective Ribbon Sensor LH 1 9 HW10412 Screw M3 x 0 5 Sold in qty of 10 1 10 67665 Label Reflective 1 11 N A Lower Media Sensor Assembly RH 1 11 N A Lower Media Sensor Assembly LH 1 12 43035 Guide Inboard 1 13 HW49152 Screw M3 x 0 6 Sold in qty of 25 4 14 43003 Shelf Label Guide RH 1 14 43004 Shelf Label Guide LH 1 15 43007 Guide Outboard 1 16 HW46128 Washer Flat Sold in qty of 25 1 17 HW40194 Washer Curved Sold in qty of 25 2 18 10473 Washer Flat M4 2 19 HW44924 Screw M3 x 0 5 Sold in qty of 25 1 20 HW44001 Screw M3 x 0 5 Sold in qty of 25 4 21 49819 Screw M3 Special Sold in qty of 25 1 22 43613 Cam 2 23 43010 Plate Cam 1 24 HW10403 Screw M3 x 0 5 Sold in qty of 50 2 25 HW10401 Screw M3 x 0 5 Sold in qty of 50 2 26 HW10470 Washer Flat M3 Sold in qty of 50 2 27 43011 Plate Cam 1 28 143009 Plate Shelf Pin 1 29 43668 Spring Clip 1 30 43212 PCB Media Sensor RH 1 30 43250 PCB Media Sensor LH 1 Bold Part available for purchase Italic Part not available for purchase listed and shown for reference only 292 110PAX4 Maintenance Manual 57515L 001 Rev 1 2 2 05

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