APC Smart-UPS VT Conduit Box
Contents
1. Front Panel for 14in Front Panel for 20in 351mm Enclosure 523mm Enclosure Front Panel installation procedure described in the Front Panel section Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 7 Introduction UPS Family Range and Components Stabilizing Bracket Always install the Stabilizing Brackets shipped with the UPS on the 14in 351mm Enclosure to enhance the stability of the Enclosure In non seismic areas it is not necessary to bolt the Stabilizing Bracket to the floor Attach the Stabilizing Bracket to the UPS Enclosure only re using the screws used to Note Secure the UPS to the pallet during shipment Stabilizing Bracket WARNING For stability reasons do not remove Stabilizing Brackets from 14in 35 Imm Enclosures 8 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Introduction UPS Family Range and Components User interface Q Display user control interface used to configure the functionality monitor the system set alarm thresholds and to provide audible and visual alarms Network Management Card with Environmental Monitor AP9619 used for remote system control and monitoring e mail notifications etc Computer interface port for the connection of computers with APC Powerchute softwa2. Note Documentation storage For more information on APC products and services visit us at www apc com Note Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 1 General Safety Instructions This guide contains important instructions that should be followed when handling the UPS Battery Enclosures and Batteries Warning note symbols WARNING Risk of electric shock CAUTION Read this information to avoid equipment damage Indicates important information Indicates that more information is available on this subject in a different section of this manual Indicates that more information is available on the same subject in a different manual AN e A Temperature Ventilation Humidity Dust Fumes Altitude requirements 2 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Introduction General Safety Instructions General safety gt PPP Pe PP WARNING All electrical power and control wiring must be installed by a qualified electrician and comply with local and national codes WARNING When connected the UPS contains energy from both AC and DC sources If the UPS has dual mains supply be aware of the two AC supply sources Hazardous voltage from batteries may be present even when the unit is disconnected from the utility power source s Follow the Zotal Power Off procedure in this
3. UPS serial number Input Circuit Breaker size and type Output fuse size and type Location of protection devices room Breaker ID EPO type Wire size and type PE connection method and location Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 LIMITED FACTORY W ARRANTY The limited warranty provided by American Power Conversion Corporation APC in this Statement of Limited Factory Warranty applies only to Products you purchase for your commercial or industrial use in the ordinary course of your business APC product covered Smart UPS VT Terms of warranty APC warrants that the Product shall be free from defects in materials and workmanship for a period of one 1 year from the date of start up when APC authorized service personnel performed the start up of the Product or a maximum of 18 months from the date of Product shipment from APC when APC authorized service personnel have not performed the start up of the Product Warranty Period In the event that the Product fails to meet the foregoing warranty APC shall repair or replace any defective parts such repair or replacement to be without charge for on site labor and travel if APC authorized personnel have conducted start up of the Product An APC Start Up Service must be performed completed by APC authorized service personnel or replacement of defective parts only will be covered APC sh
4. Minimum setting of breakers for 10kVA UPS Overload ESE Event Duration Mains input Bypass input Output Operation Notes lt 10ms 2kA 1 7kA 9kA Internal fault 1 500ms 121 5A 121 5A 800 overload bypass operation 22 8A 150 overload normal battery operation 30s 60s 19A 125 overload normal battery operation o0 16 4A 16 7A 16 7A Continuously Note 1 For the output value the short circuit level is indicated Minimum setting of breakers for 15kVA UPS Overload ins i Event Duration Mains input Bypass input Output Operation Notes lt 10ms 2 1kA 1 8kA 500ms 9kA Internal fault 1 182A 800 overload bypass operation 34 2A 150 overload normal battery operation 30s 60s 25 4A 125 overload normal battery operation o0 24 6A 25 1A 25 1A Note 1 For the output value the short circuit level is indicated Continuously Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 23 Site Preparation UPS and XR Operating Environment Minimum setting of breakers for 20kVA UPS Overload iura Event Duration Mains input Bypass input Output Operation lt 10ms 2 5kA 2 3kA 9kA Internal fault 500ms 244A 244A 800 overload bypass operation 30s 45 6A 150 overload normal battery operation 60s 3
5. The UPS is designed for both single default and dual mains installations Carry out the Total Power Off Procedure and follow the below steps to install the UPS in a single mains installation The illustrations show a 201n 523 mm Enclosure but installation procedures are identical for 14in 35 1mm Enclosures Note Wiring procedure single mains 3 ooo Qe ial ID al IBI ju o e le le ljo lle Ilo je lle Je ejl le llo orare TIGE DODO m z poooooogs egg gnnagagogonant IDDGOGOGODOOOOGOOBBGGOOGOOBBHCOOOO OOOOOOONON ooooooor IDGGIBHEBELI Sf saga JO Loosen the 6 M4x13 screws from the cable land cover plate on the rear and remove Loosen the cable strain relief Route the cables from the slanted back plate and up through the punched bracket and into the cable land area 34 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Electrical Installation Input Output Wiring Single Mains default d Cable Land i Cover Plate o m o o a fa o H g Dogi oe 2 lE 9 o ENDO ms ool ael Lii o Dolan Ooo 2 BEI Neutral e ip BEND U N eX N EB t o M a cables P m Ct o ge L3 i s o B Lj o 1 9 o f B H DI JE q Output LESE o cables o _ E T gle Batty EPPP
6. llle 11 Part Number for Battery Module esses 11 Maintenance Bypass Panels with Power Distribution Capability 12 Seismic anchoring battery securing equipment 12 Site Preparation UPS and XR 14 Installation Space Requirements llln 14 Clearance for 20in 523mm Enclosures 14 Clearance for 20 in 523 mm Enclosures in installations including an XR Enclosure 00 00 cece eee 15 Clearance for stand alone 14in 351mm Enclosures 16 Clearance for 14in 351 mm Enclosures in installations including XR Enclosures llle 17 Seismic Anchoring Preparation eee eee 18 Drilling floor holes for seismic anchoring 18 Hole positions for seismic bolts eesnsn 18 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 i Electrical Installation Operating Environment ee 20 Operating conditions llle 20 Heat dissipation lu wre ee ee SR Be ee ie eee 20 Audible noise 2 oe ee ee ee Ra 20 Recommended source connections eee eae 21 Recommended current protection eee eee 22 Minimum setting of breakers for 1OKVA UPS 23 Minimum setting of breakers for 1SKVA UPS 23 Minimum setting of breakers for 20kVA UPS 24 Minimum setting of breakers for 30KVA U
7. www apc com Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual CC IMPORTANT THIS DOCUMENT CONTAINS IMPORTANT SAFETY INSTRUCTIONS PLEASE SAVE THESE INSTRUCTIONS Smart UPSG VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Contents Introduction uni ove l pp uu Pier REC eu reveIIPPgPerzrrz d General Safety Instructions llle 2 Warning note symbols leeren 2 Environmental symbols leeren 2 General safety icici ee wafer WS gp Sa Ee oe a E 3 UPS Family Range and Components ll 5 14in 351mm Enclosures cee eee eee 5 20in 523mm Enclosures 0002 ee es 5 UPS sizes weights and runtime configurations 6 Battery Module 10 eseni a ee 6 Front Panels sia cae ue ose asics UR pct ai E Gua Rw we SE ae 7 Stabilizing Bracket ccert seredes tusasa es 8 Userinterface ese uv he ERU eG eset eee 9 ODEORS 12 ek ae ete ta aca ds cx cad ih Qi ides MAR Gaii aro aw a a la a oe 10 Extended Run Battery Enclosure XR Enclosure and Battery Module u e e a e n 10 Part Numbers for XR Enclosures
8. Specifications or any of the drawings certified and agreed to by an authorized APC representative 1f applicable thereto Specifications It is understood that the Specifications are not warranties of performance and not warranties of fitness for a particular purpose Warranty claims procedure To obtain service under Warranty contact APC Customer Support see rear cover You will need the model number of the Product the serial number and the date purchased A technician will ask you to describe the problem If it is determined that the Product will need to be returned to APC you must obtain a returned material authorization RMA number from APC Customer Support Products that must be returned must have the RMA number marked on the outside of the package and be returned with transportation charges prepaid If it is determined by APC Customer Support that on site repair of the Product is allowed APC will arrange to have APC authorized service personnel dispatched to the Product location to repair or replace the Product at the discretion of APC Exclusions APC shall not be liable under the Warranty if its testing and examination discloses that the alleged defect in the product does not exist or was caused by your or any third person s misuse negligence improper installation or testing unauthorized attempts to repair or modify or any other cause beyond the range of the intended use or by accident fire lightning or other hazard THERE
9. WARNING AN Correct lock out procedures at utility breaker must be followed If necessary install a padlock 30 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 System Electrical Information WARNING A rating All electrical power and power control wiring must be installed by a qualified electrician and must comply with local and national regulations for maximum power UPS rati 10kVA 15kVA 20kVA 30kVA 40kVA SES 8kW 12kw 16kW 24kW 32kW Input voltage V 3x400 3x400 3x400 3x400 3x400 230V 230V 230V 230V 230V Input current nominal A 12 4 18 6 24 8 37 2 49 6 Maximum input current continuous at 13 6 20 5 27 3 40 9 54 6 minimum mains voltage Input current protection for mains source or single mains supply external to UPS not supplied A Input current protection for bypass source in dual mains configuration external to UPS not supplied A Input frequency Hz range Output voltage on line V Minimum and maximum values 1 3x400 230V 3x400 230V 3x400 230V 3x400 230V 40 70 3x400 230V Output current nominal A 14 4 21 7 28 9 43 3 57 7 Maximum output current in bypass only at 110 overload per phase 15 9 23 8 31 8 Bypass input current A in bypass only at 11096 overload per phase Neutral output current with 10096 switch mode load A Output curren
10. the Enclosure Push the Front Panel forwards until it engages the locking device at the top of the Enclosure O It is possible to lock the Front Panel Use a screwdriver to set the lock mechanism to the locked position Use reverse procedures to remove the Front Panel Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 45 Wiring Verification Procedure Q Do not connect batteries in the UPS Note Use following procedure to verify that the UPS has been wired properly Cy E LI Note L L L L LI l If your installation includes an XR Enclosure make sure that the DC breaker if available is in the OFF position and that both 125A fuses are removed from the XR Enclosure Check that the power wiring is torqued to 45 Ibfin 5Nm If your installation includes an XR Enclosure remount the 125A fuses in the XR Enclosure and check that the DC breaker if available on the XR Enclosure is in the ON position Apply utility power to the system input and measure the voltage at the input terminal block Record voltages between Mains Input LI and N L2 and N L3 and N Bypass Input for dual mains installations LI and N L2 and N L3 and N Measured voltage must be between 207 and 253 If not STOP Verify correct wiring correct location of N from the power source to the input wiring connections O0 4 ON tA Check that the display 1s powered up
11. 8A 125 overload normal battery operation oo 32 5A 33 44 33 44 Continuously Note 1 For the output value the short circuit level is indicated Minimum setting of breakers for 30kVA UPS Overload T Event Duration Mains input Bypass input Output Operation Notes lt 10 ms 3 kA 2 3kA 14 kA Internal fault 1 500ms 365A 365A 800 overload bypass operation 30s 68 4A 150 overload normal battery operation 60s 57A 125 overload normal battery operation oo 49 2A 50 1A 50 1A Continuously Note 1 For the output value the short circuit level is indicated 24 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Site Preparation UPS and XR Operating Environment Minimum setting of breakers for 40kVA UPS Overload t Event Duration Mains input Bypass input Output Operation Notes lt 10 ms 3 kA 2 3kA 14 kA Internal fault 1 500ms 487A 487A 800 overload bypass operation 30s 91 2A 150 overload normal battery operation 60s 76A 125 overload normal battery operation oo 65 6A 66 9A 66 94 Continuously Note 1 For the output value the short circuit level is indicated Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 25 Site Preparation UPS and XR Operating Environment Recommended phase conductor sizes AWG for a 86 F 30 C temperature environment UPS mm sizes Mains inp
12. 9 o N f Ly o PEERS b Batt oc L ad PE cables 1250 Q Attach input cable lugs on L1 L2 and L3 input busbars left side in the UPS using the provided M6 hex screws Attach output cable lugs on L1 L2 and L3 output busbars using the provided M6 hex screws Attach N x 2 where shown using the provided hex screws Attach PE x 2 where shown using the provided hex screws Q Fasten the cable strain relief Reinstall the Cable Land Cover Plate following reverse deinstallation procedures Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 35 Input Output Wiring Dual Mains The UPS is designed for single mains installation as default Carry out the Total Power Off Procedure and follow the below instructions to install the UPS in a dual mains installation The illustrations show 20in 523 mm Enclosures but the installation procedures are identical for 14in 351mm Enclosures Note Wiring procedure dual mains LJ 3 c fo ial afalaial IDEDODI Z eiiedaeglinaa fufa mm mjmm m mmm m Z benponnoy golll ECOG o nssin o Lio o lo lo le Jo o e Ijo o IDDOODOBOBOOOCOGOELT Li o boooooi Loosen the 6 M4x13 screws from the cable land cover plate and remove Loosen the cable attachment bracket Route the ca
13. ARE NO WARRANTIES EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE OF PRODUCTS SOLD SERVICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITH APC DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY SATISFACTION AND FITNESS FOR A PARTICULAR PURPOSE THE APC EXPRESS WARRANTIES WILL NOT BE ENLARGED DIMINISHED OR AFFECTED BY AND NO OBLIGATION OR LIABILITY WILL ARISE OUT OF APC RENDERING TECHNICAL OR OTHER ADVICE OR 50 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Electrical Installation LIMITED FACTORY WARRANTY SERVICE IN CONNECTION WITH THE PRODUCTS THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES THE WARRANTIES SET FORTH ABOVE CONSTITUTE SOLE LIABILITY OF APC AND YOUR EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH WARRANTIES THE WARRANTIES EXTEND ONLY TO YOU AND ARE NOT EXTENDED TO ANY THIRD PARTIES IN NO EVENT SHALL APC ITS OFFICERS DIRECTORS AFFILIATES OR EMPLOYEES BE LIABLE FOR ANY FORM OF INDIRECT SPECIAL CONSEQUENTIAL OR PUNITIVE DAMAGES ARISING OUT OF THE USE SERVICE OR INSTALLATION OF THE PRODUCTS WHETHER SUCH DAMAGES ARISE IN CONTRACT OR TORT IRRESPECTIVE OF FAULT NEGLIGENCE OR STRICT LIABILITY OR WHETHER APC HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGE Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 51 www apc com APC Worldwide Customer Support Customer suppo
14. EE ea ee 43 Battery securing 2 mx d days mw won ee RR 44 Front Panel 4 iis n ios kno a ke EORR el eee a a 8 45 Front Panel installation removal eee 45 Wiring Verification Procedure cee eee eee 46 Installation Site Checklist ee 48 LIMITED FACTORY WARRANTY een 49 APC product covered 2 000 cence eee eee nnn 49 Terms of warranty i e Re ee EE EE 49 Non transferable Warranty extends to first purchaser for use 49 Assignment of warranties 00000 e eee ee eee 49 Drawings descriptions eee ee 50 Warranty claims procedure llle 50 EXCIUSIODS Lun reri E Sure Aeon o eer ra 50 Smart UPSG VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 iv Smart UPSG VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Introduction Welcome to the Site Preparation and Installation Manual for the Smart UPS VT This manual contains information on how to prepare your site for the installation of the UPS and optional APC equipment also available at www apc com and instructions on how to carry out the electrical mechanical installation Separate manuals are available on e Receiving and Unpacking part 990 1747 Operation part 990 1985 The user manuals are provided in the documentation storage area at the top right corner on the UPS behind the Front Panel
15. O 4 Battery measurement supply 2 Normally open EPO return 5 Q3active 3 Normally closed EPO 6 Q3active return 4 Normally closed EPO return 7 Ext charging control 5 24V SELV supply 8 Ext charging control return 6 SELV ground 38 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Electrical Installation Communication Wiring to EPO and Optional J106 UPS pin connections to J200 options Pins 1 through 4 are for battery measurement Pins 5 amp 6 are for external maintenance bypass Q3 When Q3 is closed signals are fed back to the UPS controller Pins 7 amp 8 are for external charge control When 7 amp 8 are closed the UPS charges batteries with a pre defined percentage 0 100956 of the maximum charging power To be used in generator applications or if special codes requires charging control Q When connecting the Q3 auxiliary signal use gold plated N C auxiliary switch on Q3 Note XR Enclosure MBP and Generator Control wiring J106 J200 XR Batteries m 1 2 2 3 3 4 4 6 switch 7 8 Charging control switch Pins 1 through 4 are for battery measurement Pins 5 through 6 are for external maintenance bypass Q3 Pins 7 and 8 are for external charge control Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 39 Electrical Installation Communication Wiring to EPO and Optional Equipment EPO wiring
16. PS 24 Minimum setting of breakers for 40kVA UPS 25 Recommended phase conductor sizes AWG for a 104 F 40 C temperature environment less 26 EPO switch wiring s o eene enia ee 26 Basic Wiring Overview 2 be eee i ode ea Oe aes 27 Site Preparation Checklist lle 28 Total Power Off Procedure eee een ee 29 System Electrical Information ee 31 Source connections scele 32 WINNA 2 da satay a a aa Be cae pease a aap eee eee ae ete 33 Input Output Wiring Single Mains default 34 Wiring procedure single mains llle 34 Input Output Wiring Dual Mains leen 36 Wiring procedure dual mains llle 36 Communication Wiring to EPO and Optional Equipment 38 J106 and J108 pin connections llle 38 J106 UPS pin connections to J200 options 39 XR Enclosure MBP and Generator Control wiring 39 EPO wiring options J108 llle 40 General Charge Setting iius AREE E EX P Wa o 41 Charge setting procedure leeren 41 Leveling Feet iis ex aque i dre tele wx aepo oe ate a Ede RSS 42 Setting the leveling feet llle 42 Smart UPSG VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Seismic Anchoring Option 00000 eee eee eee 43 Floor attachment sanes dane ner e
17. Select the Status Menu on the display and check that all input voltages are present Verify L1 L2 L3 clockwise phase rotation using a phase rotation meter Test the EPO switch The system should shut down completely If not check the connections and the EPO switch to ensure that they are installed and functioning correctly For installations with XR Battery Enclosures the DC disconnect should trip to the OFF position at the EPO test 1f applicable Successful completion of steps 1 through 5 indicates that the UPS wiring is correctly installed and functioning correctly Turn off breakers and switches and shut down utility power to the system input See Total Power Off Procedure 46 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Electrical Installation Wiring Verification Procedure If a problem occurs phone Customer Support at 1 800 800 4272 US and Canada Refer to rear cover for contact numbers in other countries Note 10 Reinstall all wiring access panels and Front Panels to the UPS If you have purchased any optional equipment refer to product specific manuals Note Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 47 Installation Site Checklist 48 This checklist should be completed by the electrician after the wiring has been completed Installed at company name date contact Name and telephone number of electrician
18. all have no liability and no obligation to repair the installed Product if non authorized personnel performed the start up and such start up caused the Product to be defective Any parts furnished under this warranty may be new or factory remanufactured Repair or replacement of a defective product or part thereof does not extend the original warranty period Non transferable Warranty extends to first purchaser for use This Warranty is extended to the first person firm association or corporation herein referred to by You or Your for whom the APC Product specified herein has been purchased This Warranty is not transferable or assignable without the prior written permission of APC Assignment of warranties APC will assign to you any warranties which are made by manufacturers and suppliers of components of the APC Product and which are assignable Any such warranties are assigned AS IS and APC makes no representations as to the effectiveness or extent of such warranties assumes NO RESPONSIBILITY for any matters which may be warranted by such manufacturers or suppliers and extends no coverage under this Warranty to such components Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 49 Drawings descriptions APC warrants for the Warranty Period and on the terms of the Warranty set forth herein that the APC Product will substantially conform to the descriptions contained in the APC Official Published
19. bles from the slanted back plate and up through the punched bracket and into the cable land area 36 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Electrical Installation Input Output Wiring Dual Mains Q Remove the 2 M6x12 screws from Brackets A B and C and remove all 3 brackets Output cables PE cables Attach the input cable lugs to input busbars L1 L2 L3 using the provided hex screws Attach the bypass cable lugs to L1 L2 L3 bypass busbars using the provided hex screws Attach the output cable lugs to the L1 L2 L3 output busbars and attach using the provided hex screws Attach N x 3 where shown using the provided hex screws Q Attach PE x 3 where shown Fasten the cable strain relief Q Reinstall the Cable Land Cover Plate following reverse deinstallation procedures described in a previous step Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 37 Communication Wiring to EPO and Optional Equipment EPO switch and wiring must be suited for use in a SELV circuit Note J106 and J108 pin connections zer Ss o i EN f zB fs 83 m fe jaja o SE Led z A J106 Pin Connections 1 Battery measurement return 2 Max battery temperature J108 Pin Connections 3 Battery unit quantity 1 Normally open EP
20. chnical support numbers on rear cover Note PP Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 13 Site Preparation UPS and XR Installation Space Requirements Q Allow for enough working space behind the Enclosure for electrical work to be carried out e g if you want to connect an XR Enclosure at a later stage Note Clearance for 20in 523mm Enclosures Space requirements in mm Minimum clearance above Enclosure A 20 523 Enclosure depth B 36 4 925 Enclosure width C 20 523 Minimum free rear space for ventilation D 4 100 Minimum front clearance E 39 3 1000 Conduit Box depth F 3 5 88 No side clearance required add width of Enclosure Stabilizing 0 0 Brackets for seismic protection if applicable Stabilizing Bracket width 3 3 85 Total installation depth inclusive of Front Panel Conduit Box 111 2025 and minimum front and rear clearances G All physical installations must comply with local standards 14 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Site Preparation UPS and XR Installation Space Requirements Clearance for 20 in 523 mm Enclosures in installations including an XR Enclosure As seismic anchoring is carried out prior to wiring and to busbar connection between UPS and XR Enclosures if applicable allow for sufficient working space behind the unit for electrical work to be carr
21. erature Environment Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 21 Site Preparation UPS and XR Operating Environment Recommended current protection Q AC output over current protection and AC output disconnect must be provided by the customer Note Dual single Caner mains Cion 10kVA ISkVA 20kVA 30kVA 40kVA Notes configu ration Dual Mains 20A 35A 50A 63A 80A 1 2 input breaker breaker breaker breaker breaker 30kA 30kA 30kA 30kA 30kA Dual Bypass 20A 35A 50A 63A 80A 1 2 input breaker breaker breaker breaker breaker 30kAIC 30kA 30kA 30kA 30kA Single Mains 20A 35A 50A 63A 80A 142 Bypass breaker breaker breaker breaker breaker input 30kA 30kA 30kA 30kA 30kA Any Output 20A 35A 50A 63A 80A 3 Class Class Class Class Class gL gl eG gL gG gL gG gL gG gG fuse fuse fuse fuse fuse Note 1 If the available fault current of the installation is below 30kA a lower Icu rated breaker can be used Note 2 For breaker settings refer to below table listing available overload currents Note 3 Maximum rating of a single fuse configuration if the internal bypass must be protected during a load short circuit Selectivity is not ensured by the configuration 22 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Site Preparation UPS and XR Operating Environment
22. ied out including busbar connections between Enclosures if Note applicable Space requirements in mm Minimum clearance above Enclosures A 20 523 Enclosure depth B 36 4 925 Enclosure width C 20 x 2 523 mm x 2 Minimum free rear space for ventilation D Minimum front clearance E Conduit Box depth F No side clearance required include width of Stabilizing Bracket for seismic protection if applicable Stabilizing Bracket width Total installation depth inclusive of Front Panel Conduit Box and minimum front and rear clearances G All physical installations must comply with local standards Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 15 Site Preparation UPS and XR Installation Space Requirements Clearance for stand alone 14in 351mm Enclosures Stabilizing Bracket left and right Space requirements in mm Minimum clearance above UPS A 20 523 UPS depth B 36 4 925 UPS width 14 351 Minimum free rear space for ventilation D 4 100 Minimum front clearance E 39 3 1000 Conduit Box depth F 3 5 88 No side clearance required add width of Stabilizing 0 0 Bracket for seismic protection if applicable Stabilizing Bracket width 33 85 Total installation depth inclusive of Front Panel Conduit 111 2025 Box and minimum front and rear clearances G All physical installations must co
23. inimum number of floor bolts per Enclosure 4 1 in each corner Recommended floor bolt size 5 16 3 8 in 8mm Seismic Anchoring procedure described in the nstallation section of this manual Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 19 Operating Environment Operating conditions Install the UPS in an indoor temperature controlled area free of conductive contaminants Note oH ae Temperature Keep Ventilated Relative No Conductive Altitude derating table Range Front to Rear Humidity lt 95 Dust or 3000ft 914m 100 load 32 to 104 F Airflow see Non condensing Corrosive 4500ft 1371m 95 load 0 to 40 C space Fumes 6000ft 1828m 91 load considerations 8000ft 2438m 86 load 10000ft 3048m 82 load Heat dissipation UPS size kW at fully charged batteries 10kVA 0 5 15kVA 0 75 20kVA 1 0 30kVA 115 40kVA 2 0 Audible noise 10 30kVA 20 40kVA Audible noise at 100 load 64dBA 67dBA measured 1 09yard 1m from the UPS 20 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Site Preparation UPS and XR Operating Environment Recommended source connections The UPS must be supplied from a 400Y 230V 4W GND 50Hz source CAUTION AN Verify clockwise phase rotation L1 L2 L3 and make sure a neutral connection is present See also Recommended Wiring for a 104 F 40 C Temp
24. manual to completely de energize the system Disconnect charging source prior to connecting or disconnecting battery terminals WARNING Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries WARNING Batteries do not contain serviceable parts Only APC authorized personnel may open batteries WARNING Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic WARNING Risk of Energy Hazard 96 V 7 2 Ampere hour battery Before replacing batteries remove watches rings or other metal objects High energy through conductive materials could cause severe burns WARNING When handling batteries wear rubber gloves and boots Do not lay tools or metal objects on top of batteries Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 3 Introduction General Safety Instructions gt gt gt Ki WARNING When replacing a battery module replace with the same number of the APC SYBTI always replace a whole Battery Module at a time WARNING Only trained personnel familiar with the construction and operation of the equipment and the electrical and mechanical hazards involved may install and remove system components CAUTION Wait u
25. mic protection is required in your area read this section If not proceed to Operating Environment However if you install a 141n 351mm Enclosure it must always be equipped with the Enclosure Stabilizing Bracket for enhanced stability not Note necessary to bolt the Enclosure Stabilizing Bracket to the floor in non seismic areas Drilling floor holes for seismic anchoring If your UPS installation requires seismic protection the UPS installation must be anchored to the floor re using the brackets that also secured the Enclosure to the pallets when shipped For easy determination of where to drill the holes refer to the applicable Note us i drawings below indicating hole positions and size Hole positions for seismic bolts Rear 10 10 Seismic Seismic bolt hole bolt hole 10 Seismic bolt hole 10 Seismic bolt hole Top view of bottom e Top view of plate of 20in 523 bottom plate of mm Enclosure 25in 650mm 14in 351 mm Enclosure Castor Y 9 10 10 10 Seismic Seismi ismi 20in 523mm eismic Seismic 10 bolt hole bolthole bolt hole denso m Seismic bolt hole Q Refer to this drawing for seismic bolt positions for 20in 523mm Refer to this drawing for 14in 351mm 18 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Site Preparation UPS and XR Seismic Anchoring Preparation Recommended m
26. mply with local standards For the stability of 14 351 mm stand alone Enclosures the Stabilizing Bracket must always be mounted on both sides of the UPS Follow the Seismic Anchoring procedures for attachment 16 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Site Preparation UPS and XR Installation Space Requirements Clearance for 14in 351 mm Enclosures in installations including XR Enclosures Space requirements in mm Minimum clearance above Enclosures A 20 523 Enclosure depth B 36 4 925 Enclosure width C1 14 351 Enclosure width C2 20 523 Minimum free rear space for ventilation D 4 100 Minimum front clearance E 39 3 1000 Conduit Box depth F 3 5 88 No side clearance required add width of Stabilizing Bracket for 0 0 seismic protection if applicable Stabilizing Bracket width 3 3 85 Total installation depth inclusive of Front Panel Conduit Box 111 2025 and minimum front and rear clearances G All physical installations must comply with local standards For the stability of 14 351 mm stand alone Enclosures the transport brackets re use of Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 sides of the UPS Follow the Seismic Anchoring procedures brackets used to secure the UPS to the shipping pallet must always be mounted on both Seismic Anchoring Preparation If seis
27. n arrow will appear to the left of Gen Chrg Use the UP arrow on the display to go to the desired level of charge effect Select ENTER Now when the charge limit input is active the UPS will charge to the new setting Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 41 Leveling Feet Q Verify that the installation has been electrically wired before setting the leveling feet Note Setting the leveling feet Set the leveling feet to ensure the UPS is horizontal when it is in its final operating position Use a 13 14 mm wrench shipped with UPS to adjust all 4 leveling feet from front to back and left to right until the pads make solid contact with the floor Use a level tube to check the Enclosure is horizontal 13 14 mm wrench CAUTION AN To avoid equipment damage do not move the UPS after the leveling feet have been lowered 42 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Seismic Anchoring option Seismic protection is an option If you do not require seismic protection proceed to the Front Panel Installation section Note Floor attachment For seismic protection the UPS installation can be bolted to the floor and seismic battery brackets must be installed to secure the batteries in both UPS and XR Enclosures Use the 2 transport brackets that were used to secure the UPS to the pallet during transport Seismic Bracke
28. ntil you are ready to power up the system before installing Battery Modules in the UPS Failure to do so can result in a deep discharge of the batteries and cause permanent damage for 10 20kVA systems the time from the battery installation time till the UPS is powered up should not exceed 75 hours or 3 days For 20 40 kVA systems the time should not exceed 96 hours or 4 days For configurations including customer supplied external batteries refer to manufacturer s battery installation and maintenance instructions Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 UPS Family Range and Components 14in 35 1mm Enclosures Front view Rear view Front view without cover 10 20kVA 20in 523mm Enclosures Blind plate covers any empty Power Module bay Blind plates cover any empty battery bays Front view Rear view oe vs Front view without cover 10 20kVA Front view without cover 30 40kVA Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Introduction UPS Family Range and Components UPS sizes weights and runtime configu
29. operty of their respective owners and are used for informational purposes only dicio LUE MD dug
30. options J108 Connect the EPO cable using one of the following 4 wiring configurations 1 Dry Normally Open J108 Contacts 1 EPO switch co 0 fF oc DN 2 24V Normally Open 40g EPO switch oa fF oc N 1 3 Dry Normally Closed j408 Contacts 1 2 3 EPO switch 4 I 6 4 24V Normally J108 Closed 1 2 3 4 EPO switch 5 6 See EPO wiring options for setup 40 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 General Charge Setting The general charge setting is set to 10096 as default From the display it is possible to adjust the charge levels to 75 50 25 10 and 0 If the charge limit input 1s active J106 pins 7 8 the UPS will reduce the maximum General Charge effect 10096 to the programmed value See XR Enclosure MBP and Generator Control Wiring for overview of J106 Charge setting procedure Q From the main menu of the display select Set up and press RETURN Selector Control Logging Arrow Status Display Setup Diags Accessories Help Main Menu Select System and press ENTER Use the arrow keys to get to Gen Chrg 100 Selector Slew rate 1 00 Hz s Arrow gt Gen Chrg 100 Cyclic Chrg Off Auto Start Off Select Gen Chrg and press ENTER Q A
31. pment are available to receive the UPS XR Enclosure Including unloading the UPS XR Enclosure from the delivery truck LJ scheduled an electrician to install the UPS XR Enclosure Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Electrical Installation Total Power Off Procedure WARNING AN Hazardous electrically charged parts inside the UPS and XR Enclosure are energized from the battery supply even when the AC power is disconnected Before electrical installation begins follow the Total Power Off procedure to completely de energize the system breaker 20in 523mm UPS XR Enclosure Q Set the DC disconnect switch if available to the OFF position Remove all batteries from the system or alternatively pull out all batteries to the red disconnect line shown on the battery To ensure solid stability do not pull batteries out beyond the red disconnect line unless completely removing them from the Enclosure Set the utility breaker to the OFF or LOCKED OUT position If the UPS has dual mains supply set both supplies to the OFF or LOCKED OUT position Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 29 Electrical Installation Total Power Off Procedure Refer to Seismic Anchoring in the Electrical Installation Manual for instructions on how to remove Seismic Battery Bracket 1f applicable
32. rations Height identical for all Enclosure sizes 59in 1500mm Depth identical for all Enclosure sizes 33 7in 856mm Minimum Maximum runtime configuration runtime configuration Enclosure Shipping Installed Installed width weight weight weight APC Part No Ibs kg Ibs kg APC Part No Ibs kg 10kVA SUVTIOKHIB2S 739 336 671 SUVTIOKH2B2S 950 432 14in 351mm 10kVA SUVTIOKHIBA S 811 369 743 SUVTIOKH4B4S 1444 657 20in 523mm 15kVA SUVTISKH2B2S SUVTISKH2BAS 954 434 14in 351mm 15kVA SUVTISKH2BAS SUVTISKHABAS 1444 657 20in 523mm 20kVA SUVT20KH2B2S 456 432 882 401 SUVT20KH2B2S 954 434 14in 351mm 20kVA SUVT20KH2B4S 1022 465 954 434 SUVT20KH4B4S 1376 626 20in 523mm 30kVA SUVT30KH3B4S 1233 561 1165 530 SUVT30KH4B4S 1376 626 20in 523mm 40kVA SUVT40KH4B4S 1433 653 1365 622 SUVT40KH4B4S 1376 626 20in 523mm Battery Module One Battery Module consists of 4 Battery Units shipping in the UPS Enclosure 4 x 50lb 4 x 23kg 6 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Introduction UPS Family Range and Components Front Panels Install the Front Panel after the UPS has been electrically wired and started up
33. re Mechanical bypass lever used to bypass the upstream utility power around the UPS to support the load directly internal mechanical bypass operation Q Service port for APC maintenance personnel only Q Display port for the connection of display communication cable Q Documentation storage Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 9 Options Extended Run Battery Enclosure XR Enclosure and Battery Module Enclosure with Front Panel Battery Module Version without Version without DC breaker DC breaker 10 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Introduction Options XR Enclosure weights Minimum runtime 2 Battery Modules 8871bs 403kg 6 Battery Modules 17311Ibs 787kg Battery Module weight 4 units 1 Battery Module 4x50Ib 4x23kg Part Numbers for XR Enclosures Part Number for Battery Module Battery Module XR Enclosure Enclosure with 2 Battery Modules expandable to 6 and DC breaker SUVTBXR2B6S Enclosure with 2 Batterry Modules expandable to 6 without DC breaker SUVTXR2B6S Enclosure with 6 Battery Modules and DC breaker SUVTBXR6B6S Enclosure with 6 Battery Modules wi
34. rt for this or any other APC product is available at no charge in any of the following ways e Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support Contact an APC Customer Support center by telephone or e mail Regional centers Direct InfraStruXure Customer Support Line GOTGENARENENOUEGOIBTS APC headquarters U S Canada 1 800 800 4272 toll free Latin America 1 401 789 5735 USA Europe Middle East Africa 353 91 702000 Ireland Japan 0 35434 2021 Australia New Zealand South Pacific area 61 2 9955 9366 Australia Local country specific centers go to www apc com support contact for contact information Contact the APC representative or other distributor from whom you purchased your APC product for information on how to obtain local customer support Entire contents copyright O 2004 American Power Conversion All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo and Smart UPS VT are trademarks of American Power Conversion Corporation and may be registered in some jurisdictions All other trademarks product names and corporate names are the pr
35. t re use of transport bracket Align the 4 holes in the bottom angle of the Seismic Bracket on either side of the UPS to the pre drilled holes in the floor rJ See Seismic Anchoring Preparation in the Site Preparation and Installation Manual Ss and install a minimum of 4 seismic anchors each minimum size M8 where See also Shown following the specifications provided by the manufacturer Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 43 Battery securing 44 Attach two Seismic Battery Brackets per Battery Module in such a way that one bracket secures two Battery Units Q Insert the two tabs of the Seismic Battery Bracket into the slots of the two Battery Units Push the Seismic Battery Bracket to the right and push it downwards Align the Seismic Battery Bracket hole with the hole in the battery shelf Use one M6 screw to fasten the Seismic Battery Bracket to the shelf Q Use same procedure to secure all batteries in the Enclosure Seismic anchoring procedures identical for both 14in 351mm and 20in 523 mm UPS Enclosures Note Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Front Panel Front Panel installation removal To install a Front Panel insert the two guide taps positioned at the bottom of the Front Panel into the two slots at the bottom of
36. t protection external to UPS not supplied A 100 0 Output frequency range Hz DC overcurrent device and disconnect switch for external safety A DC voltage rating of the battery supply Maximum available battery supply fault current 22 192 10 kA 33 192 10 kA 44 192 10kA 66 192 10kA 50 60 88 192 10kA Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 31 Electrical Installation System Electrical Information Source connections A A WARNING The UPS must be supplied from a 3x400 230V L1 L2 L3 N PE 50Hz source CAUTION Verify clockwise phase rotation L1 L2 L3 and make sure a neutral connection is present For recommended source connections see The Site Preparation section CAUTION The installation must comply with all local and national codes 32 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Wiring Make sure the UPS is in its location of use before wiring begins Note CAUTION AN Verify clockwise phase rotation L1 L2 L3 and make sure a neutral connection is present If seismic protection is required attach the Seismic Protection Brackets to the UPS now Follow step 1 under Seismic Anchoring Option Note Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 33 Input Output Wiring Single Mains default
37. thout DC breaker SUVTXR6B6S Battery Module SYBT4 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Introduction Options Maintenance Bypass Panels with Power Distribution Capability Further details on APC Maintenance Bypass Panel MBP with Power Distribution Capability are available on www apc com Note MBP MBP line up and match with Power MBP line up and match wall mount Distribution Capability 37 36in 59in 949mm 1500mm 29 53in P aui 750mm 190mm ERN 36 4in 925mm 14in 350mm The Maintenance Bypass Panel provides overcurrent protection to the entire UPS system It is also used to bypass the utility power around the UPS instead of through the system e g when UPS maintenance is carried out Seismic anchoring battery securing equipment In seismic areas each Battery Module must be secured with a Seismic Battery Bracket Seismic Battery Bracket Reuse transport brackets as Seismic Brackets 5 Lf Floor anchoring bolts for the Seismic Bracket are not provided with the UPS Purchase the floor bolts locally Note 12 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Introduction Options For more details on optional APC equipment for the APC Smart UPS VT contact APC Technical Support in the U S at 800 555 2725 For other countries see te
38. ut AC output DC input mm mm mm 709C Wire 10kVA 2 5 2 5 6 15kVA 6 6 10 20kVA 10 10 16 40kVA 25 25 50 n Use Molex lug type or equivalent and crimp to manufacturer s specifications Note WARNING At 10096 switch mode load the neutral shall be rated for 20096 phase current EPO switch wiring The UPS must be connected to either a dry contact or a 24Vpc Emergency Power Off EPO switch See EPO wiring options in this manual 26 Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manual 990 1986 Basic Wiring Overview AC input power ES TI DC power HH Communication Interfac F AC power output ki Smart UPS VT 10 40kVA 400V Site Preparation and Installation Manua l 990 1986 Site Preparation Checklist 28 System components Have you determined minimum battery run time requirement based on load kW and kVA and selected the LI proper number of XR Enclosures APC SUVTBXR2B6S and APC SUVTBXR6B6S and Battery Modules SYBT4 E considered Service Program or Extended Warranty plan Site Preparation Have you J verified that input voltage and current are available LJ considered correct operating space floor strength see Installation Space Requirements cooling and environment see Operating Environment E reviewed all electrical work to determine wiring requirements Arrival Preparation Have you LJ verified that space and handling equi
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