APC DC PWR SHELF 60A 48V REAR ACCESS
Contents
1. i ll _ a m amp N y ll m R m The cables should exit through one of the top knockout tabs but if an alternative knockout is to be used ensure additional insulation is used where cabling passes over secondary parts Cables should be routed close to the top of the shelf using the supplied routing clips see section 4 4 for further details Refer to section 5 entitled Commissioning the system before applying AC power Page 20 of 30 187 FEB 02 Arc www apcc com 4 1 3 3 Phase Star Supply The DC MX06 60A Shelf can be used on any of the following supplies 415V 400V 380V or 208V phase to phase The maximum input current is 39A on a 208Vac phase to phase supply and 22A on a 380Vac 400Vac or 415Vac supply Choose AC Input cabling rated accordingly and colour coded as required for country state concerned To connect the input supply to the DC MX06 60A Shelf proceed as follows e The AC input current to the system should be limited by an appropriate device in the event of a short circuit as defined in EN60950 to protect the internal wiring of the end use equipment e The main circuit board should have been configured for 3 phase star use by removing LK2 LK3 and LK6 This is normally factory conf2. AANA AANA UUUU AANA UUUU OO OO OO ee OO SP Ica Dimensions Weight D wes 2 gt N E LL pe D 2 O D X 2 N D N gt f LLI D 5 7 Q D POU UL www apcc com 2 5 Mechan Dimension 2 5 1 2 5 2 18 FEB 02 Page 16 of 30 User Manual 990 9189A DC MX06 60A Shelf APC www apcc com 2 5 3 Mounting Options The DC MX06 60A Shelf has 3 positions for mounting ears If mounting ears were ordered with the system they will be fitted in the front position as standard The 2 alternative mounting positions are shown below The end user can simply unscrew the ears and re fit in the desired position Ensure all screws are re tightened sufficiently Mounting Ears Www apc com se Ta Una Ua MX06 60 INPUT RATINGS 1 PHASE SINGLE FEED PUT INPUT CURRENT 45 40 Ora per A ss Rew wer pea ts Qualtes personnel Optional Mounting Positions User Manual 990 9189A DC MX06 60A Shelf Page 17 of 30 18 FEB 02 Arc www apcc com 3 System Configuration The MX06 60A shelf is designed to meet a range of custome
3. A s d 3 7 4 3 2 Alarms Card Earth The alarms card is fixed into position by an M4 screw which goes through the rear cover and into a fixing on the alarms board This screw also has the function of earthing the alarms card This screw must be fitted to ensure optimum EMC performance at BZ IRIE EE bw NN a The BIN ESE D 73 2 da 1 iB 11 18 User Manual 990 9189A DC MX06 60A Shelf Page 24 of 30 18 FEB 02 Arc www apcc com 4 4 Routing Of Cables 4 4 1 Input cables One or more of the top 4 knockouts top left and right hand side knockouts and 2 actually in the rear cover must be used for entry of the input AC cable This is essential if the input cabling used is not double insulated and recommended as this optimises the EMC performance by ensuring the AC Input cables are as far away from the output wiring as possible Cables should be routed as near the top of the system as possible using the cable clips provided with big loops of cable inside the shelf being avoided 300mm of cable protector grommet strip supplied Simply cut into required lengths and fit around edge of knockout holes as shown below WE a Jaen Top 4 knockouts 1 40506 2 13 a A Removed Knockout panel Cable protector grommet AC Input Cable User Manual 990 9189A DC MX06 60 Shelf Page 25 of 30 18 FEB 02 Arc www apcc c
4. DC Power Plants from APC have unique features that make them easy to install maintain and upgrade The rectifier units are modular and truly hot pluggable into the shelf assembly without any separate ac wiring All system settings are controlled from the system control unit that provides monitoring and control functions for each component of the system as well as alarm outputs for system diagnosis and maintenance The APC international network of sales and service offices and qualified representatives provides sales assistance for proposals purchases and after sales support 1 2 Safety Precautions The unit must be installed into an enclosure which conforms to the requirements of EN60950 2000 CAN CSA 22 2 60950 00 UL60950 3 Edition and be connected to comply with the standard This includes but 15 not limited to providing external disconnection devices The end use equipment must be installed in accordance with the local building code and practices by proper licensed installation personnel taking into consideration all cautions and requirements detailed in this manual For proper guidance on the selection of any external disconnects and cabling requirements see the CEC and NEC codes or the local electrical code of the country of installation Before using the power system carry out the following 1 2 1 READ AND FOLLOW THE SAFETY PROCEDURES 1 2 2 REFER TO THE FOLLOWING DOCUMENTS ALL PROCEDURES MUST BE CARRIED OUT IN
5. Arc www apcc com User Manual For DC Series MXO0O6 GOA Shelf User Manual 990 9189A DC MX06 60 Shelf Page 1 of 30 187 FEB 02 Arc www apcc com DC MX06 60A Shelf a ma aa PEL PEL BEN 33 Ie 8 81 718188 5 1 Sanh AAS 1 Applications E Cellular and PCS E Distributed Networks E PABX E Customer premises E Industrial E Microwave E Broadband Wireless E Fibre User Manual 990 9189A DC MX06 60A Shelf Page 2 of 30 The DC Series MX06 60A Shelf is a 19 compatible modular power plant capable of supplying up to 63A at 48V DC 54V The unit contains a simple alarms control card that can configure up to 6 x 10 5A rectifiers and offers voltage control and basic alarms Optional mounting brackets are offered to allow the system to be fitted in a 23 rack Easy sub assembly access and replacement allows for convenient and efficient maintenance Features E Hot Plugable Fan Cooled Units m Form C relay signals and visual alarms W Single or 3 phase versions available with a wide Input voltage range E Battery temperature compensation of charging voltage E Overvoltage and reverse voltage protection W 3600W Output Power 18 FEB 02 Arc www apcc com Contents SECTION DESCRIPTION PAGE General Information 5 1 1 Introduction 5 1 2 Safety Precautions 5 6 1 3 Types Of Hazard 6 1 4 Inspection Of Goods 7 1 5 APC Worldwide custom
6. AB Feed To connect the input supply to the DC MX06 60A Shelf proceed as follows The AC input current to the system should be limited by an appropriate device in the event of a short circuit as defined in EN60950 to protect the internal wiring of the end use equipment Maximum input current is 20A per feed at 115Vac and 11A per feed at 230Vac the device s should be rated accordingly e AC Input cabling used should meet all local regulations and be colour coded as required for country state concerned This should be rated at 11A for 230V input and 20A for 115V input Ensure that the AC supply intended for connection is isolated locked off and under single operator control Remove the rear cover to leave the view as shown below The main circuit board should have been configured for single phase AB feed use by removing LK3 and LK4 This is normally factory configured First the two safety earth connections should be connected to the studs labelled below Feed A should be wired to AC1 Live and AC2 Neutral Feed B should be wired to AC5 Live AC6 Neutral Connect the cables terminated with M4 ring crimps using the M4 x 8 screws M4 flange nut for earth connection supplied in the accessory kit Safety Safety ACS Ace AC3 AC4 Earth AC1 AC2 Top Left User Manual 990 9189A DC MX06 60A Shelf
7. 50 C 100 110 of Rated Current Less than 100mA Typically 50mA 250mV max for any line or load condition 59 5V 0 5V reset by interruption of AC Input 25 C to 65 C operating range De rate above 50 C See section output current ratings section 2 1 1 for per rectifier de rating detail 85 non condensing CE marked to the European Low Voltage Directive 73 23 EEC amended by 93 68 EEC complies with BS EN60950 2000 Certified to CAN CSA 22 2 950 00 NRTL C UL1950 3rd Edition Input Healthy Green Output Healthy Green Current Limit Red Overvoltage Red Rectifier Fail Red 18 FEB 02 Arc www apcc com 2 3 Alarms Customer Inputs To monitor the system status a selection of alarm outputs are available Each rectifier has 4 front panel LED s giving a visual notification of a system fault There is also a range of open collector transistor alarm outputs and a set of form C relay contacts that can be accessed at the rear of the shelf Below is a list of the available alarms along with their function and pin number 2 3 1 System Alarms Inputs All the system alarms are available from the 26way ribbon connector SK4 mounted on the alarms card The alarms and inputs are listed below Alarm Input Pn Description V Trim SK4 13 This pin floats at 2 5V O P 54 5V nominal with respect to negative sense SK4 15 Applying a DC voltage adjusts the output by 1V V For 1V swing on program pin the output voltage chang
8. 9A 230V 50 65 C 9A 115V 0 50 C 8A 115V 50 65 C Current Limit Power O p Rated 500W 115V 600W 230V Efficiency 83 typical Fan Cooled front to rear Ambient Temp 40 to 50 C de rate above 50 C Note See TWF0500 Rectifier datasheet for further or more detailed information 2 1 2 System AC Input Input Voltage Single phase 90 264Vac Live to Neutral 3 Phase Star 2081 90 380Vac 400Vac or 415Vac phase to phase 3 Phase Delta 208Vac only phase to phase RMS Current max single phase 39A 115V 10 22A 230V 10 total RMS Current max 3 phase star 13A 208Vac 7 2A 415Vac per phase RMS Current max 3 phase delta 12 5A 208Vac per phase Frequency 45 65 Hz Efficiency 83 Typical Harmonic Distortion Complies with EN61000 3 2 User Manual 990 9189A DC MX06 60 Shelf Page 10 of 30 187 FEB 02 Arc www apcc com 2 1 3 System Output Output Voltage Nominal Voltage Adjustment Range Current Rating Temperature Coefficient Current Limit Reverse Quiescent Current Regulation Over voltage 2 1 4 Environmental Temperature Range Humidity 2 1 5 Safety Approvals Approved to the following 2 2 LED s 2 2 1 4 LED Rectifier Rectifier LED s 2 2 2 Single LED Rectifier NB LED s are lit when description is true Rectifier LED User Manual 990 9189A DC MX06 60A Shelf Page 11 of 30 54 5V dc 44V 57V 63 A 230Vac 54 A 115Vac 42A 100Vac 6mV C 10 over range 0 C
9. Manual 990 9189A DC MX06 60A Shelf Page 21 of 30 18 FEB 02 Arc www apcc com 4 1 4 3 Phase Delta Supply Warning The DC MX06 60A Shelf can only be used on a 208Vac phase to phase supply In a delta connection system each rectifier input is connected directly across two phases Due to the maximum voltage rating of the rectifiers being 264Vac this is the maximum phase to phase voltage that can be applied The maximum input current per phase on a 208Vac supply is 12 5A Choose AC Input cabling rated accordingly The cabling should be colour coded as required for the country state concerned To connect the input supply to the DC MX06 60A Shelf proceed as follows The AC input current to the system should be limited by an appropriate device in the event of a short circuit as defined in EN60950 to protect the internal wiring of the end use equipment Ensure that the AC supply intended for connection is isolated locked off and under single operator control The main circuit board should have been factory configured for 3 phase delta prior to sale LK2 LK3 LK4 and LK5 should be fitted but LK1 and LK6 should be removed Also an external link should connect AC2 to AC5 This is normally factory configured Connect as follows Safety earth to either earth stud connect first Phase 1 to AC1 Phase 2 to ACS Phase 3 to AC4 Connect the cables terminated with M4 ring crimps using the M4 x 8 screws M4 flange nut for earth connecti
10. as shown below Earth to either earth stud connect first AC1 Live AC2 Neutral or AC3 Live AC4 Neutral or AC5 Live AC6 Neutral Connect as follows Connection can be made to any of the 3 pairs of input terminals detailed above but to optimise EMC performance use the nearest safety earth stud and route cables close to the top of the shelf using the supplied routing clips see section 4 4 for cable routing details The cables should exit through one of the top knockout tabs but if an alternative knockout is to be used ensure additional insulation is used where cabling passes over secondary parts Safety AC5 Earth Safety Earth AC6 AC3 AC4 AC1 AC2 ec Al ll 1 r A x MMe Ig Connect the cables terminated with M4 ring crimps using the M4 x 8 screws M4 flange nut for earth connection supplied in the accessory kit Refer to section 5 entitled Commissioning the system before applying AC power Page 19 of 30 187 FEB 02 Arc www apcc com 4 1 2 Single Phase
11. current limit level link pins 1 and 2 For Low current limit level link pins 2 and 3 Selecting Low current limit level will program down each rectifiers current limit level to roughly 70 of the default level See section 2 1 1 for default levels System is set to High current limit as standard 2 4 2 Enable Function The system can be set to either Local or Remote Enable by using SK29 For Local enable link SK29 pins 2 and 3 with supplied link For Remote enable link SK29 pins 1 and 2 with supplied link If Remote enable SK4 19 and SK4 10 must be linked to enable rectifier outputs System is set to Local Enable as standard Remove rear cover to leave view shown gt 800 488 Saag Ue User Manual 990 9189A DC MX06 60 Shelf Page 14 of 30 18 FEB 02 Arc www apcc com 2 4 3 Temperature Compensation Temperature compensation Fixed output voltage selection SK1 For Fixed Output Voltage SK1 1 to SK1 2 will be linked default setting For Temp Comp remove above mentioned link and fit supplied thermistor kit to SK1 Temperature compensation uses the thermistor to monitor battery temperature and automatically adjusts the output voltage of the system This ensures the charging voltage stays within the battery manufacturers recommended limits lf temperature compensation is enabled the output will be as
12. ACCORDANCE WITH THE INSTRUCTIONS THEREIN EN60950 2000 CAN CSA 22 2 60950 00 UL60950 Third Edition MANUFACTURER S INSTRUCTIONS MATERIAL SAFETY DATA SHEET MSDS FOR THE BATTERY If batteries are supplied with the system HEALTH AND SAFETY AT WORK ACT 1974 UK OCCUPATIONAL SAFETY amp HEALTH STANDARDS OHSA USA ELECTRICITY AT WORK ACT 1989 UK NFPA 70 NATIONAL ELECTRICAL CODE USA User Manual 990 9189A DC MX06 60A Shelf Page 5 of 30 187 FEB 02 Arc www apcc com CEC Code C22 1 98 Canada 9 CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH COSHH REGS MANUAL HANDLING REGULATIONS 1993 See Section 6 1 2 3 BECOME FAMILIAR WITH THE HAZARDS ASSOCIATED WITH THE POWER SYSTEM AS DETAILED IN PARA 2 1 2 4 CAUTION BEFORE INSTALLING RECTIFIERS POWER SUPPLIES INTO AN UNPOPULATED SYSTEM SEE INSTALLATION INSTRUCTIONS IN SECTION 4 1 3 Types of Hazards The following hazards are present in the power system ELECTRICAL VOLTAGE ELECTRICAL ENERGY HEAVY MASS POTENTIALLY LETHAL VOLTAGES AND SOURCES OF HIGH ENERGY ARE PRESENT WITHIN THE POWER SYSTEM EXTREME CAUTION MUST BE OBSERVED AT ALL TIMES ACCESS TO THE INTERIOR OF THE SYSTEM FOR INSTALLATION COMMISSIONING MAINTENANCE AND REMOVAL AND REPLACEMENT PURPOSES IS LIMITED TO FULLY TRAINED SERVICE PERSONNEL ONLY THIS SHOULD BE DONE WITH ALL POWER SOURCES DISCONNECTED EXCEPT WHEN ABSOLUTELY NECESSARY User Manual 990 9189A DC MX06 60A
13. C supply 2 Failure of external disconnect device All Rectifiers Input Healthy LED s are lit but 1 Rectifiers have tripped due to over voltage Remove system output voltage is still zero before any rectifier s temporarily 20 seconds to reset condition disconnection devices 2 System output not enabled could be set to remote enable instead of local enable 5 section 2 4 2 One or more rectifiers output healthy LED is 1 Rectifiers tripping due to over temperature condition extinguished temporarily or Rectifier Fail LED lit Local ambient may be above rated level temporarily single LED version One or more rectifiers output healthy LED 1 System in overload condition check system load or extinguished permanently or Rectifier Fail LED Rectifier current limit LED s if fitted lit permanently 2 System tripped due to over voltage condition check rectifier over voltage LED s if fitted System not capable of supplying expected 1 One or more rectifiers have tripped due to over temp current levels condition 2 System set to current limit Low instead of High see section 2 4 1 User Manual 990 9189A DC MX06 60 Shelf Page 29 of 30 187 FEB 02 Arc www apcc com 8 Service Accessories amp Spares 8 1 Rectifier replacement If a faulty rectifier is to be replaced simply unscrew the two front panel fixings on the rectifier front panel and withdraw the rectifier from the shelf A rep
14. Shelf Page 6 of 30 187 FEB 02 Arc www apcc com 1 4 Inspection upon Receipt of Goods 1 4 1 General APC has taken precautions in packing the power equipment for shipment to ensure its safe arrival however the entire shipment including any boxes or crates should be inspected upon receipt for evidence of damage that may have occurred during transit 1 4 2 Visible External Damage It is the responsibility of the person receiving the shipment to inventory and inspect all materials against the bill of lading or waybill provided IMMEDIATELY upon taking delivery while the carrier representative is still on site Please be sure that all items are accounted for including the correct number of pallets and the quantity of accessory and or component boxes Also note any visible external damage that may have occurred during transit lf damage has occurred or the quantity of items is not correct then 1 Make a descriptive notation on the delivery receipt before signing 2 File a damage or shortage report with the carrier that delivered the shipment 1 4 3 Concealed Damage It is the customer s responsibility to unpack the power system and equipment received from APC and check for concealed damage Within 15 days of receipt check the materials received against the detailed packing list to verify that the quantity and condition are complete and satisfactory Again note any damage to the internal packing material and or material shortages If
15. cted to the bus bars using the supplied M6 hex head screws with flat and spring washers The maximum output current available from the DC MX06 60A Shelf is 63A cables used should be rated accordingly and colour coded as to meet local installation regulations Connection Point Connection Point OV Bus bar 54V Bus bar Use supplied M6 hex head screw to fix output cables to bus bars User Manual 990 9189A DC MX06 60 Shelf Page 23 of 30 18 FEB 02 Arc www apcc com 4 3 System Earth 4 3 1 Output Earth The DC MX06 60A Shelf has its output earthed as default The output is earthed by a bus bar which connects the relevant output bus bar to the main earth stud The earth link can be removed to leave the output floating but the user must then earth the output at some other point in the system The default configurations are as follows Positive earth configuration Negative earth configuration Default config for MX06 60A 54V systems Default config for MX06 120A 27V systems d ir 5 a u O E pee ake 111 4 Fak i 551 gt RTS a lt re be HAC um e224 J f Y bo 7 n er j P amp i A f gt J nf oe gt a 7 A e 18 P ere j o bere I Ko 4 y ie
16. damage or shortage is noted then 3 Request an inspection by the carrier 4 File a concealed damage claim and or 5 File a material shortage claim with your APC representative DELAY IN NOTIFYING THE CARRIER MAY RESULT IN LOSS OF RIGHT TO REIMBURSEMENT FOR DAMAGES OR LOSS If you are unsure about the appearance of a part while conducting the materials inventory and inspection refer to the manual or contact the Customer Service Department of APC Should you have any questions concerning potential damages or should you experience a lack of cooperation from your carrier please contact your APC representative or call APC 1 4 4 Return of Damaged Goods Should equipment be damaged and require return to APC for repair the APC service representative will provide instructions along with a valid returned material authorization RMA number to facilitate return of the damaged goods to the APC repair center It is important that the steps outlined in Section 1 4 2 and also Section 4 and 5 are followed carefully Your APC representative will assist you if required in obtaining proper disposition of an initial delivery return issue however a valid RMA number must be obtained before returning any equipment to APC User Manual 990 9189A DC MX06 60 Shelf Page 7 of 30 187 FEB 02 Arc www apcc com 1 5 APC Worldwide Customer Support Customer support for this or any other American Power Conversion APC product is available at no charg
17. de the specified range this may indicate a fault e Switch on any external breakers as required User Manual 990 9189A DC MX06 60 Shelf Page 27 of 30 187 FEB 02 Arc www apcc com 6 Manual Handling Procedure 6 1 General 6 1 1 ltems within the sub system present a hazard due to mass A fully configured system fitted with 6 rectifiers weighs almost 16Kg 35lbs 6 1 2 The Manual Handling of Loads Regulations 1993 require that all persons working on the equipment are familiar with the Regulations that they take care to minimise risk of injury to themselves and others that they are properly trained and that the correct equipment is used Safety shoes are to be worn 6 1 3 If in doubt about methods ability to handle the loads training or equipment do not proceed without first seeking advice from a competent person 6 2 Preparation 6 2 1 Before commencing work check the following The floor is level clean firm and dry The working area is clear of obstacles that could obstruct movement or cause tripping There is adequate room for the operator s equipment and load The lighting is sufficient for the load equipment loading surfaces potential hazards and working environment to be seen clearly Sound levels are not too high to cause distraction 6 3 Method 6 3 1 The following is not intended to replace other documents and training courses only to serve as a guide and checklist For full guidance refer to th
18. e Regulations and supporting documents 6 3 2 Before lifting stand as close as possible to the load 6 3 3 Keep the back straight and as vertical as possible 6 3 4 Use the leg muscles in preference to the arms 6 3 5 Minimise twisting stretching and stooping User Manual 990 9189A DC MX06 60 Shelf Page 28 of 30 187 FEB 02 Arc www apcc com 7 Fault Finding Symptoms The power system is designed for maximum reliability and therefore faults during normal operation are unlikely If faulty operation does occur the source of the failure can usually be readily determined by inspection of the LED s and or the system alarms 7 1 Warnings POTENTIALLY LETHAL VOLTAGES AND SOURCES OF HIGH ENERGY ARE PRESENT WITHIN THE POWER SYSTEM EXTREME CAUTION MUST BE OBSERVED AT ALL TIMES ACCESS TO THE INTERIOR OF THE SYSTEM FOR INSTALLATION COMMISSIONING MAINTENANCE AND REMOVAL AND REPLACEMENT PURPOSES 15 LIMITED TO FULLY TRAINED SERVICE PERSONNEL ONLY RINGS WATCHES AND JEWELLERY SHOULD BE REMOVED AND ONLY SINGLE ENDED INSULATED TOOLS SHOULD BE USED WHEN WORKING OR MAKING MEASUREMENTS INSIDE THE SYSTEM A SOLDERING IRON MUST NOT BE USED UNLESS THE INPUT OUTPUT AND BATTERY IF CONNECTED HAVE FIRST BEEN ISOLATED 7 2 Fault Symptoms Typical fault symptoms and their possible causes are shown in table below If the fault cannot be diagnosed contact the manufacturer SYMPTOM POSSIBLE CAUSE S Output voltage is zero at load 1 Failure of A
19. e in any of the following ways Visit the APC web site to find answers to frequently asked questions FAQs to access documents in the APC Knowledge Base and to submit customer support requests http www apc com Corporate Headquarters Connect by links to APC web pages for specific countries and regions each of which provides customer support information http www apc com support Submit customer support requests Contact an APC Customer Support centre by telephone or email Regional Centres 1 800 800 4272 toll free APC Headquarters US and Canada apctech apcc com 1 401 789 5735 United States 353 91 702020 Ireland apceurtech apc com Europe Middle East Africa Local country specific centers go to http Wwww apc com support contact for contact information Contact the APC representative or other distributor from whom you purchased your APC product for information on how to obtain local customer support User Manual 990 9189A DC MX06 60 Shelf Page 8 of 30 187 FEB 02 Arc www apcc com 1 6 Warranty Information 1 6 1 Limited Warranty American Power Conversion APC warrants the DC Series MX06 60A Shelf to be free from defects in materials and workmanship for a period of two years from the date of purchase It s obligation under this warranty is limited to repairing or replacing at it s own sole option any such defective products This warranty does not apply to equipment that has b
20. een damaged by accident negligence or misapplication or has been altered or modified in any way This warranty applies only to the original purchaser 1 6 2 Warranty Limitations Except as provided herein American Power Conversion makes no warranties express or implied including warranties of merchantability and fitness for a particular purpose Some jurisdictions do not permit limitation or exclusion of implied warranties therefore the aforesaid limitation s or exclusion s may not apply to the purchaser Except as provided above in no event will APC be liable for direct indirect special incidental or consequential damages arising out of the use of this product even if advised of the possibility of such damage Specifically APC is not liable for any costs such as lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data costs of substitutes claims by third parties or otherwise This warranty gives you specific legal rights and you may also have other rights which vary from state to state User Manual 990 9189A DC MX06 60 Shelf Page 9 of 30 187 FEB 02 Arc www apcc com 2 Product Overview and Technical Description 2 1 Specification 2 1 1 Rectifier Parameter per rectifier 1TWF0500H54 Approved Input Rating 115V or 2301 80 0 Operating Range 103 5V to 264V i i 3 6A max 230V range 99 typical 90 min 54 5V dc O p Current Rated 10 5A 230V 0 50 C
21. er 1 SK22 Rectifier 4 SK20 Rectifier 2 SK23 Rectifier 5 SK21 Rectifier 3 SK24 Rectifier 6 Alarm All Sockets Description Over Temp Pin 1 Open collector opto output is pulled low when unit has shut down due to over temp conditions Alarm has 20mA current capability not available if system fitted with Single LED Rectifiers un Pin 2 Link the marginate pin to Ve output or Ve Sense to reduce the output voltage by 2 4V When link removed the output will return to nominal Opto signal is open collector pulled low when output healthy 31V 60V Current capability is 20mA Analogue Pin 4 This is an analogue voltage proportional to output current Full load 10 5A is represented by a voltage of 5Vdc Over Volts Pin 5 Open collector opto output pulled low when output trips due to over volts Has a 20mA current capability not available if system fitted with Single LED Rectifiers Common S Pin6 Reference point for all of the alarms Current Limit Pin 7 Open collector opto output pulled low when in current limit Has a 20mA current capability not available if system fitted with Single LED Rectifiers SK24 SK23 SK22 SK19 User Manual 990 9189A DC MX06 60 Shelf Page 13 of 30 18 FEB 02 Arc www apcc com 2 4 System Set up options 2 4 1 Current Limit Programming The system output current limit can be set to either the standard High 100 level or Low 70 level by using SK30 For High
22. er support 8 1 6 Warranty Information 9 Product Overview Technical Description 10 2 1 Specification 10 2 1 1 Rectifier 10 2 1 2 System AC Input 10 2 1 3 System Output 11 2 1 4 Environmental 11 2 1 5 Approvals 11 LED s 11 2 2 1 4 LED Rectifier 11 2 2 2 Single LED Rectifier 11 Alarms Customer Inputs 12 2 3 1 System Alarms 12 2 3 2 Individual Rectifier Alarms 13 System Set up Options 14 2 5 1 Current Limit Programming 14 2 5 2 Enable Function 14 2 5 3 Temperature Compensation 15 l Mechanical 16 2 5 1 Dimensions 16 2 5 2 Weight 16 25 3 Mounting Options 17 System Configuration 18 User Manual 990 9189A DC MX06 60 Shelf Page 3 of 30 187 FEB 02 Arc www apcc com Installation Procedure 4 1 AC Primary Input 4 1 1 Single Phase 4 1 2 Single Phase AB Feed 4 1 4 3 Phase Star 4 1 5 3 Phase Delta System Output Connection System Earthing 4 2 1 Output Earth 4 2 2 Alarms Earth Cable Routing 4 4 1 Input Cables 4 4 2 Output Cables Commissioning the System 5 1 General 5 2 Powering up the MX06 60A Shelf Manual Handling Procedure 6 1 General 6 2 Preparation 6 3 Method Fault Finding Symptoms 7 1 Warnings 7 2 Fault Symptoms Service Accessories amp Spares 8 1 Rectifier Replacement 8 2 Alarm Module Replacement Issue Record ISSUE DESCRIPTION DATE APPROVED User Manual 990 9189A DC MX06 60A Shelf Page 4 of 30 18 FEB 02 Arc www apcc com 1 General Information 1 1 Introduction
23. es by 1V SK4 17 Bussed through sense pins from rectifiers SK4 15 Bussed through sense pins from rectifiers Rectifier Fail N C relay contact bussed through from rectifier Contact is closed on fail supply fails healthy Common for all signals unless stated otherwise Signal common and relay commons connected together Enable SK4 19 Connects to SK29 2 back plane To enable system output either fit link from SK29 2 to SK29 3 Ve O p or connect SK4 19 enable to SK4 15 Ve Sense 5V SK4 18 From internal rectifier rail Low current capability supply to be connected to Vtrim to program down output volts Current Share SK4 12 Use for paralleling purposes only Fan Fail SK4 9 SK4 1 Opto isolated open collector transistor output rated at 60Vdc 20mA Pulls low when one or more rectifier fans fail not available if system fitted with Single LED Rectifiers The relay contacts are rated as follows AC Rating 0 5A 125Vac DC Rating 1A 24Vdc SK4 Max VDC 0 6A 110Vdc User Manual 990 9189A DC MX06 60 Shelf Page 12 of 30 187 FEB 02 Arc www apcc com 2 3 2 Individual Rectifier Alarms In addition to the system alarms and inputs six alarm connectors are mounted on the backplane board Each one of these connectors offers six alarms inputs for a particular rectifier This means the end user can if required monitor each rectifier fitted separately as well as the system as a whole SK19 Rectifi
24. follows Nominal Output 54 5Vdc 25 C Temp coefficient 76mV C 10 I mma TEESE g0 e Pin 3 SK1 e Pin 2 e Pin 1 818 18 a T i OE a T H E ai te 0 0 0 18 DC MX06 60A Calculated Temperature Compensation 54V 59 00 8 00 57 00 F Output Voltage max 56 00 Output Voltage nom Output Voltage min 55 00 a Minimum Battery Voltage Maximum Battery Voltage D D gt 54 00 53 00 52 00 10 00 0 00 10 00 20 00 30 00 40 00 50 00 60 00 70 00 Temperature C User Manual 990 9189A DC MX06 60 Shelf Page 15 of 30 18 FEB 02 We JU UL MAUS 60A AGAN AnA Wg Bat Nh NN ASAA OO OO oe FRONI z l LJ wy VIEW
25. igured e Ensure that the AC supply intended for connection is isolated locked off and under single operator control Remove rear cover to leave view shown below e Connect as follows Earth to either earth stud marked E Phase 1 to AC1 Phase 2 10 AC3 and Phase 3 to ACS Neutral to AC2 4 or 6 neutral required for star configuration e Connect the cables terminated with M4 ring crimps using the M4 x 8 screws M4 flange nut for earth connection supplied in the accessory kit Safety Safety ACS ACE AC3 AC4 Earth AC1 AC2 Top Left a o o i a i amp 1 I EV 1 I 4 l A i P The cables should exit through one of the top knockout tabs but if an alternative knockout is to be used ensure additional insulation is used where cabling passes over secondary parts Cables should be routed close to the top of the shelf using the supplied routing clips see section 4 4 for further details Refer to section 5 entitled Commissioning the system before applying AC power User
26. lacement rectifier can then be inserted directly into the shelf and will start up automatically Note The rectifiers are hot plugable and therefore can be replaced without turning the system off 8 2 Alarms Card replacement lf the alarms card is to be replaced turn off all supplies to the MX06 by operation of the relevant disconnection devices Then simply unscrew the single earthing screw and the four rear cover screws Remove the rear cover and then unplug the alarms card A replacement card can then be inserted directly into the shelf and will start up automatically when power is reconnected Note The system can be operated without the alarms card but all alarm and control functions will be unavailable Entire contents copyright 2001 American Power Conversion All rights reserved Reproduction in whole or in part without permission is prohibited APC and the APC logo are registered trademarks of American Power Conversion Corporation All other trademarks product names and corporate names are the property of their respective owners and are used for informational purposes only User Manual 990 9189A DC MX06 60 Shelf Page 30 of 30 187 FEB 02
27. om Fit Cable clips in positions shown 4 4 2 Output Cables The output cables may be of quite large diameter and therefore it may be necessary to use two knockout holes instead of one The bottom two left hand side knockouts should be used to keep the output cables physically as far from the input cables as possible to optimise EMC performance User Manual 990 9189A DC MX06 60 Shelf Page 26 of 30 18 FEB 02 Arc www apcc com 5 Commissioning the System 5 1 General All site preparation and equipment installation in the previous chapters must be completed before commissioning e Ensure that the ac power source isolator is switched OFF e Switch any external battery circuit breakers to the OFF position 5 2 Powering up the DC MX06 60A Shelf e Switch on the external ac power supply to the DC MX06 60A Shelf e Check the Rectifier module LED s e f Rectifiers fitted have 4 LED s Check that each rectifier module has 2 green LED s lit representing Input Healthy and Output Healthy There should be no red LED s lit e f Rectifiers fitted have a single LED Check that the red LED of each module is not illuminated as this signifies a Rectifier Fail e Measure the system output voltage using a voltmeter Check that the output volts are set to the desired level If the voltage is slightly higher or lower than required simply adjust using the volts adjust potentiometer see section 2 3 1 If the output voltage is outsi
28. on supplied in the accessory kit f A Safety safety ACS ACG AC3 AC4 Earth AC1 AC2 Earth Top Left TL wm CTR gt ol e le ue E j A a A I lili e The cables should exit through one of the top knockout tabs but if an alternative knockout 15 to be used ensure additional Insulation 15 used where cabling passes over secondary parts Cables should be routed close to the top of the shelf using the supplied routing clips see section 4 4 for further details Refer to section 5 entitled Commissioning the system before applying AC power User Manual 990 9189A DC MX06 60 Shelf Page 22 of 30 18 FEB 02 Arc www apcc com 4 2 System Output Connection The DC MX06 60A Shelf has an output voltage of 54 5Vdc nominal In standard configuration the positive output 15 connected to earth This means the output is 54 5Vdc with respect to earth The picture directly below shows the output bus bars and the connection points where output cables should be connected The bus bar inserts are M6 threaded therefore output cables should be crimped with M6 crimps The cables should be conne
29. r requirements applications A number of options are available including alternative input supply configurations 19 and 23 inch mounting versions and temperature probes etc Contact APC for details Alternatively the following pre configured system is available DCMO0K04W481 Rear access 60A system with a single phase single feed input configuration including alarms card 197 mounting brackets 4 rectifier blanking panels and a non temperature compensated output voltage of 54 5Vdc Probe for temperature compensation supplied User Manual 990 9189A DC MX06 60 Shelf Page 18 of 30 187 FEB 02 Arc www apcc com 4 Installation Procedure 4 1 AC Primary Input 4 1 1 Single Phase Single Feed To connect the input supply to the DC MX06 60A Shelf proceed as follows User Manual 990 9189A DC MX06 60A Shelf Top Left The AC input current to the system should be limited by an appropriate device in the event of a short circuit as defined in EN60950 to protect the internal wiring of the end use equipment Maximum input current is 39A at 115Vac and 22A at 230Vac the device should be rated accordingly AC Input cabling used should meet all local regulations and be colour coded as required for country state concerned This should be rated at 22A for 230V input and 39A for 115V input Ensure that the AC supply intended for connection is isolated locked off and under single operator control Remove the rear cover to leave the view
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