BlueWalker PowerWalker VFI 3000T/E LCD
Contents
1. 25s 300ms linear Cver apay 150 200 gt 200 200ms Efficiency Battery amp Charger 25 C Total battery rating 24Vde 48Vde 72Vde voltage 11 O Power Walker If the rating output voltage is 200 208VAC the rating power will be decreased to 90 Can t support half wave load 1 6 Communication port 1 6 1 RS232 The communication port RS232 is for the connection with PC which is installed with monitoring software Pin assignment of the DB 9 connector is shown below Pit amer TXD output RXD input 1 6 2 Intelligent card Intelligent card AS400 card NMC card and CMC card are optional The intelligent card is inserted into intelligent card slot a AS400 card Monitor the UPS by using the AS400 management function if the system has AS400 interface b NMC card Communication with the PC via internet for remote monitoring and control of the UPS c CMC card a centralized control card for remote monitoring 12 o D PowerWalker Note Please contact with distributor or service center for detail information about intelligent cards 13 D MLL 2 Installation 2 1 Safety Instructions for Installation Please read the following safety instructions before installation Installation Personnel This product must be installed only by qualified or professional personnel accord to safety instructions Installation Environment A Do not install an2. ee eeeeeeeeeeeeneeeeeeeeteneeeeeneeeeneeereneees 26 4 3 Battery Maintenance 28 4 4 Contact the service centre 2 2 eeeeeseeeeeeeeseeeeeeteeeteaeeeseeteeeenaeee 28 5 Transport and Storage cacitaccccccscacccsccaseccsescassssecaseassdncsneastaascencdsaatees 29 6 Standards ccceccccsseesceeeeeeeeeccseeeseeeeeeeeeeeeeesseeeeeeeeeeeeeeseeeeeeeeeeeneeesenees 30 D Power Walker 1 Product introduction 1 1 Function description Bypass Mains input UPS output Battery This product is a true online double conversion UPS Uninterruptible Power Supply It provides perfect protection for critical load such as computer system It can eliminate almost all mains power disturbances The input AC current can be corrected to a wave following the mains voltage so it is a high power factor system Through the PWM control technology the output voltage can be a pure amp stable sine wave AC voltage When the mains input become abnormal the controller will stop the AC DC and start the DC DC section immediately to make sure the DC AC inverter section can continue to work After the mains input come back to normal range the DC DC will be stopped and the AC DC works again So the load is always power supplied through inverter without any interrupt if the UPS is turned on The UPS also provides an internal bypass path so that the load can be powered by mains input directly when the UPS is off or failed The UPS is equipped with
3. Continuously beep Bus Soft Start up fail F02 Continuously beep Bus voltage too high F03 Continuously beep Bus voltage to low es F05 Continuously beep Bus short Saber F06 Continuously beep Inverter Soft Start up fail F07 Continuously beep Inverter voltage too high F08 Continuously beep Inverter voltage too low F10 Continuously beep Output short Load off the unnecessary device make sure the load F22 Continuously beep Overload fault power lower than the rating power Please make sure the intake F23 Continuously beep Over temp fault wasn t blocked and the indoor temp wasn t to high F29 Continuously beep Converter fail PI tactth F55 Continuously beep NTC open de Pa ae F57 Continuously beep Battery damaged center F59 Continuously beep Battery over charged F62 Continuously beep Inverter capacitor open 27 D MLL 4 3 Battery Maintenance 1 The battery used for standard models are valve regulated sealed lead acid maintenance free battery It shall be charged regularly in order to maximize the expected life for the battery When being connected to the mains power whenever the UPS is turned on or not the UPS keeps charging the batteries and also offers the protective function of overcharging and EN over discharging 2 The UPS shall be recharged once every 4 to 6 months if it is not going to be used for a long time 3 In the regions with hot climates the battery should be recharged discharged every 2 months The r
4. ES Maintenance Personnel This product must be maintained only by qualified professional personnel accord to safety instructions Risk of electric shock A No matter the UPS is connected to the mains power or not the output may have electricity The parts battery capacitor inside the unit may still have hazardous voltage after turning off the UPS A Make sure to disconnect the batteries before carrying out any kind of maintenance or repair The battery may result in electrical shock Verify that no voltage between the battery terminals and the ground is present before maintenance or repair In this product the battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Dae that no hazardous voltage exists in the energy storage capacitor before maintenance or repair 24 i D PowerWalker A Remove all jewellery wristwatches rings and other metal personal goods before maintenance or repair A Only use tools with insulated grips and handles when maintaining or repairing Battery CAUTION Only qualified personnel can replace the batteries A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries a Remove watches rings or other metal objects b Use tools with insulated handles c Wear rubber gloves and boots d Do not lay tools or meta
5. an internal charger for batteries which charges the batteries when the mains are within a reasonable range under bypass mode or line mode D MLL 1 2 Front panel 1 2 1 Front view G PowerWalker N lt p D Power Walker 1 2 2 LCD and LED display Numeric display Load level display Battery level display Bypass LED Line LED Inverter LED ON OFF TEST O7 6 Battery LED LED definition There are total 4 LEDs to indicate the status of UPS wane cour To indicate that the UPS is in bypass Bypass LED Orange mode and the load current is directly from the mains power Line LED Green To indicate that the mains input is normal To indicate that the load current is Inverter LED Green supplied from the mains power or battery via the inverter To indicate that the UPS is in battery Battery LED mode and the load current is from battery via the inverter D MLL 1 2 3 Button 1 ON OFF button Press ON OFF button for 1 second to turn on UPS Turn on UPS UPS would send a beep to indicate the power on status Press ON OFF button for 1 second to turn off UPS when UPS is in line mode or battery mode Press ON OFF button for 3 seconds to clear the fault status of UPS Turn off UPS Clear fault status 2 Test button In line mode press test button for 2 seconds to test the battery Press test button for 2 seconds in b
6. problem by using gt The common troubleshooting table if the problem can t be solved please contact with distributor or service center The abnormal codes include warning codes and fault codes A Fault code shown as right picture below for example All the Fault codes begin with capital F character B Warning code shown as left picture below for example All the warning codes begin with capital A character 26 D Power Walker The common troubleshooting table ies fault Buzzer alarm Signification Correction method Decide by other Input line abnormal wait for se warning Poe apni line resume Please check L N and the A07 Beep every 2 minute L N connection reverse ground connection is OK Decide by other Input line abnormal wait for A08 warning Bypass abnormal line resume Battery abnormal or Please check battery A10 Beep evei T Second disconnect connection is OK Please re charger battery before use if battery A11 Beep every 1 second Battery voltage low damaged please contact to service people Battery voltage over Belong to UPS normal de Continuously beep charged protection behavior Please check the power A15 Beep every 1 second Overload warning connected to UPS and load off the unnecessary device Please contact the A16 Beep every 1 second Fan abnormal distributor or service center A18 Continuously beep Charger abnormal F01
7. to switch on the loads one by one 1 If it is necessary to connect the inductive load such as a printer EJ to the UPS the start up power should be considered for determining the capacity of the UPS because the power consumption for inductive load during start up could be large 2 If the UPS is overloaded the buzzer will beep twice every second as warning 3 If the UPS is overloaded some loads must be switched off or decreased immediately It is recommended that the total loads connected to the UPS be less than 80 of UPS s nominal output power rating to prevent the overloading during transient time and make the system more satiable 4 If the overloading time is too long in line mode the UPS will transfer to bypass mode After the overloading disappeared it will return to line mode If the overloading time is too long in battery mode the UPS will cut off the output and then shutdown according battery level 3 5 Charge the batteries 1 When the UPS is connected to normal mains the charger will start to work and charge the batteries automatically 2 It is suggested to charge the batteries for 10 hours at least before the UPS performs battery mode Otherwise the backup time may be less than the expected value 21 D MLL 3 6 Discharge the batteries 1 When the UPS is in battery mode the buzzer will start beep according to different battery level If the battery voltage drops to the alarming level the buzzer will star
8. OO O OOOO OOO O USER MANUAL ONLINE UPS PowerWalker VFI 1000T E LCD PowerWalker VFI 2000T E LCD PowerWalker VFI 3000T E LCD O FowerWalker Contents 1 Product introduction sn 2 1 1 Function description 1 1 2 Front panel ss ci 0 siete A AAA 2 1 3 Rear panelerna iieiaeie aiia 5 1 4 Mode description 7 1 5 Product Sp cification 10 EN 1 6 Communication PONE tessa a a at et 12 2 Installation ssssnsrsnsennnnennnnenennnnns 14 2 1 Safety Instructions for Installation 14 2 2 Unpacking and Inspection 15 2 3 Installation steps for standard model 16 2 4 Installation for communication software optional 16 Sep OPETATON fceress cosasnsevscesacscsnnancessenseuvdssseuseesddvessrasseesucsssdexusavscecssnessasnas 18 3 1 Operation Safety WStUCtOies tesecesseccitecenetensnettantieretaeternecesteaets 18 3 2 Start the UPS with mains AC source 19 3 3 Start the UPS with battery DC source only ssssssssssesseeesereeeeee 20 3 4 Connect loads ta UPS ee 21 3 5 Charge the batteries 2 222 nnnnnnnnnnnnnhanannEnER 21 3 6 Discharge the batteries cceessceesseeeeseceeeeneeeeneneeeeessenenenenens 22 3 7 Test the batteries essor 22 3 8 Turn off the UPS with mains AC source 23 3 9 Turn off the UPS with battery DC only 23 4 MAINTGNANCC ciesecccctecuscsescasauesanccseaseverecusnsucucvanstevessseanasanasarevesassansucnds 24 4 1 Maintenance Safety Instructions 24 4 2 Typical Troubleshooting
9. ation on LCD display as followings in a circular order upu gi MINI maT C E US x AL I S ee INPUT LOAD BATTERY men st ea aan nn e L e oe 19 D MLL 3 3 Start the UPS with battery DC source only This UPS can be started directly with DC source battery without AC source 1 Press the on off button of the UPS front panel continuously for more than 1 second The buzzer will beep once the numeric area of LCD display will be lighted in sequence after a few seconds of self diagnosis the UPS will be turned to the battery EN mode and feed the output power with constant AC voltage reas May EL OUTPUT nm 3 aan a ON OFF TEST W 2 When the UPS enters battery mode normally the Inverter LED and Battery LED will be on the Bypass LED will off 3 Press the battery test button for 0 5 second UPS will show the information on LCD display as followings in a circular order 070 173 677 Ls LI LU BATTERY LOAD men es eut mee tt e oe 4 To remind UPS is under battery mode it would send out beep once per 4 seconds and user can enable disable the buzzer by pressing battery test button for 2 seconds 20 Oo FowerWalker Note If the UPS shuts down in battery mode automatically it will resume to line mode automatically when the mains power is recovered 3 4 Connect loads to UPS After turning the UPS on the loads can be switched on and it is recommended
10. attery mode Mute in battery mode UPS would be muted To resume the alarm press test button again for 2 seconds Press test button for 10 seconds UPS would be muted To resume the alarm press test button again Mute in all mode for 10 seconds The key tone and battery voltage under alarm every second buzzer beep twice cannot be muted Press test button for 0 5 seconds UPS would turn from main menu to sub menu in sequence Battery test Page up down VID 1 3 Rear panel E 4 Es R EES NON p e t TK IEC 1K SCHUKO O 5 sy LS o sei O ZAS O KO Ss sik 1K UK 2K IEC D MLL 2K 3K UK 3K IEC 1 Communication port RS232 5 Mains input protection 2 Intelligent card slot 6 Mains input power cord 3 Fan 7 Output terminal block o D PowerWather 4 Output socket 1 4 Mode description e Line mode Line mode means that the mains input is rectified converted by the AC DC section and then inverted to stable output by DC AC section In line mode the output is well regulated and good to the loads If EN the mains get abnormal the UPS will transfer to battery mode without int
11. ce 1 To turn off the UPS please press the ON OFF button continuously for more than 1 second 2 After pressing the button UPS will have no output If the mains power is normal the Line LED will turn on If there is no mains power 10 seconds later the numeric area of LCD display will be lighted in sequence finally all the LCD and LED will be blackout and UPS shutdown completely Et Note 1 If the UPS s bypass mode is enabled the output socket will still have voltage directly from mains power after switching the UPS off Note 2 There is a risk of power interruption for the loads if the UPS works in bypass mode 3 To turn off the output of UPS and shut down the UPS completely it is recommended the mains power of UPS shall be disconnected Note please make sure all the loads are prepared or turned off before shutting down the UPS 3 9 Turn off the UPS with battery DC only 1 To turn off the UPS in battery mode please press the ON OFF button continuously for more than 1 second 2 After pressing the ON OFF button the buzzer will sound beep once The numeric area of LCD display will be lighted in sequence finally all the LCD and LED will be blackuot and UPS shutdown completely Note please make sure all the loads are prepared or turned off before shutting down the UPS 23 D MLL 4 Maintenance 4 1 Maintenance Safety Instructions Please read the following safety instructions before maintenance
12. d operate the UPS if there is water condensation which may occur if the UPS is moved suddenly from a cold environment to a warm one The UPS must be absolutely dry before being installed and operated Please allow an acclimatization time of at least 2 hours Otherwise hazard of electric shock may exist A Do not install the UPS in the environment where it is damp or would be exposed to direct sunlight or heat Ensure the UPS is far away from water inflammable gas and corrosive agents A Do not block the air vents on the housing of UPS The UPS must be installed in a location with good ventilation Ensure enough space on each side for ventilation 14 D Power Walker Wiring amp Grounding A Installation and Wiring must be performed in accordance with the local electrical laws and regulations A The UPS must be securely grounded If there are external UPS battery cabinets please make sure the battery cabinets have the equipotential earth bonding to the UPS main cabinet EN A Do not connect Input N wire and output N wire together A An appropriate switch device as backup protection for over current or short circuit should be provided in the input mains Battery A Strictly follow the principle of same voltage same type when connecting multi battery packs in parallel A DC breaker or fuse must be used as a protection device between the external battery pack and the UPS The specification of protections must match th
13. e UPS s specification 2 2 Unpacking and Inspection 2 2 1 Unpack the package and check the contents The shipped package contains e 1 UPS 1 user manual 15 D MLL 2 2 2 Inspect the appearance of the UPS to see if there is any damage during transportation Do not turn on the unit and notify the dealer immediately if there is any damage or lack of some parts 2 3 Installation steps for standard model 1 Make sure the wire circuit breaker socket are enough for the current rating of UPS to avoid the hazards of electric shock and EN fire Make sure the mains switch in the building is switched off Make sure the UPS is not turned on before wiring operation Turn off all loads firstly before connecting to the UPS 5 Make sure the protective earth ground is correctly connected Connect the loads to the UPS through the outlet sockets Connect the input power cord of UPS to mains 2 4 Software Installation WinPower is UPS monitoring software featuring user friendly interface to monitor and control your UPS This unique software provides complete power protection for computer system while power failure With the software users can monitor any UPS status on the same LAN Furthermore a UPS can provide security protection for more than one computer on the same LAN at the same time such as shutting down system in security saving application data and shutting down the UPS when power fails Software In
14. e UPS will transfer to line mode without interruption In battery mode Battery LED and Inverter LED are turned on constantly If Line LED flashes at the same time it means that the input mains are abnormal a E E s OUTPUT man t ea ame eL ON OFF TEST KW ORRO O D FowerWalker Battery mode 1 In battery mode Buzzer beeps once every 4 seconds Press test button for 2 seconds in battery mode UPS would be muted To resume the alarm press test button again for 2 seconds 2 When the voltage of battery decline to the lower limit buzzer beeps once every second to warn the low battery status and remind user to turn off the loads 3 User may check the backup function by turning on the UPS ET without connecting the mains input Bypass mode Bypass mode means that the UPS provides the power through the internal bypass path to load directly without any regulation If the controller detects the mains is abnormal it will shut off the output to protect the load The bypass voltage frequency range and default output status on off could be set by software tool In bypass mode Line LED and Bypass LED are turned on constantly Buzzer beeps once every 2 minutes 200 600 men 65 ame ON OFF Bypass mode D MLL 1 If Line LED flashes it means that the input may have something wrong such as input L and N line reversed or the grounding wire is not connected properly 2 The desc
15. echarging time should be gt 12 hours 4 In normal conditions the battery life lasts 3 to 5 years If the battery is found in bad condition earlier replacement is recommended 5 Do not replace the battery individually All batteries must be replaced at the same time following the instructions of the supplier 4 4 Contact the service centre When contact with distributor or service center for troubleshooting please provide the following information k Model name of product 2 Serial number of product 3 The date when the problem found 4 LCD display status 5 Buzzer alarm status 6 Mains power condition 7 Load type and capacity 8 Environment temperature ventilation status Other information for complete description of the problem 28 D PowerWalker 5 Transport and Storage 5 1 Please transport the UPS only in the original packaging 5 2 The UPS must be stored in the room where it is ventilated and dry 29 D MLL 6 Standards Safety EN 62040 1 EMI Conducted Emission Category C2 EN Radiated Emission Category C2 Harmonic Current Voltage Fluctuation and Flicker Level 4 Level 3 Level 4 Level 3 Level 3 Level 3 Voltage Dips Low Frequency Signals 30
16. ed to be operated by general users e Operation warning A Do not disconnect the earth wire on the UPS or the wiring terminals of grounding point at any time since this would result in the void of protective earth for the UPS and all connected loads A Do not try to disassemble the original part of the UPS before turning off and disconnecting it from the mains power amp external battery A The UPS output socket may be electrically lived even if the UPS system is not connected to the mains power source A Make sure no liquid or foreign objects enter the UPS A Turn off the mains input switch and external battery switch immediately in the event of electric shock or fire closed to the UPS 18 Oo FowerWalker 3 2 Start the UPS with mains AC source 1 Press the on off button of the UPS front panel continuously for more than 1 second The buzzer will beep once the numeric area of LCD display will be lighted in sequence after a few seconds of self diagnosis the UPS will be turned on in normal mode line mode and feed the output power with constant AC voltage if the mains abnormal UPS will shift into battery mode after self diagnosis E eror goa OUTPUT man t er N ie ON OFF TEST W 2 When the UPS enters line mode normally the Inverter LED will be on the Bypass LED and Battery LED will be off There will be no beep from buzzer 3 Press the battery test button for 0 5 second UPS will show the inform
17. erruption In line mode Line LED and Inverter LED are turned on constantly DE MERE OUTPUT men Es ann ol el ON OFF Cc TEST 7 Line mode 1 If Line LED flashes it means that the input may have something wrong such as input L and N line reversed or the grounding wire is not connected properly 2 If the load level is higher than 100 the buzzer will beep one every 0 5 second as a warning for the over loading condition The user should remove unnecessary loads one by one until the load level become lower than 100 Power Walker 3 If the Battery LED flashes it means that the battery is not connected or the battery level is too low In this case please check the connection of battery and press test button for 2 seconds to test the battery If the connection is normal it s possible the battery is failed or aged Please refer to the common troubleshooting table in chapter 4 Connecting AC Generator as Input EN Remove the loads connected to UPS first Activate the generator and connect the output of generator with the input of UPS until the generator operates stably then turn on the UPS and add the loads one by one Please choose the generator with output capacity which is twice larger than the UPS capacity Battery mode Battery mode means that the battery power goes through the DC DC section to the inverter DC AC and output a stable backup power when the mains are failed If the mains recovered th
18. l parts on top of batteries e Disconnect the charging source prior to connecting or disconnecting battery terminals f Determine if battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit A Do not short the positive and negative of the battery electrode Batteries have a high short circuit current and may cause a risk of serious shock or fire 25 D MLL AN When changing the batteries replace them with the same quantity and the same type of batteries A Do not attempt to dispose the batteries by burning them as it could cause explosion The batteries must be rightly deposed according to local regulation EN A Do not open or destroy the batteries Effluent electrolyte can cause injury to the skin and eyes and may be toxic to the environment A Do not dispose of batteries in a fire The batteries may explode e Fuse A Please replace the fuse only with a fuse of the same type and of the same amperage in order to avoid fire hazards 4 2 Typical Troubleshooting If the LCD display shows any abnormal code and the buzzer is alarming that means UPS is running under abnormal status please firstly analyze and resolve the
19. ription of other LEDs is the same as line mode 3 UPS s backup function is not enabled under bypass mode 1 5 Product specification 1 5 1 Model description This manual is applicable to the following models PowerWalker PowerWalker PowerWalker Model name VEI 0007 E LCD VFI 2000T E LCD VFI 3000T E LCD 1000VA 800W 2000VA 1600W 3000VA 2400W 1 5 2 Environment specification PowerWalker PowerWalker PowerWalker VFI 2000T VFI 3000T VFI 1000T E LCD ELCD ELCD Operating Temperature 0 40 C Storage Temperature 25 55 C lt 1000m full load Altitude lt 2000m 91 load lt 3000m 82 load lt 4000m 74 load Relative Humidity 20 90 lt 45dB 1 mete from front panel lt 50dB 1 meter from front panel 1 5 3 Mechanical Specification PowerWalker PowerWalker PowerWalker VFI 1000T E LCDIVFI 2000T E LCDJ VFI 3000T E LCD 10 D Powerttalter DARE XHXD 144x229x345 190x328x393 190x328x393 9 2 Weight 17 2 22 6 Kg 1 5 4 Electrical Specification El PowerWalker PowerWalker PowerWalker VFI 1000T E LCD VFI 2000T E LCD VFI 3000T E LCD 1000VA 800W 2000VA 1600W 3000VA 2400W 80VAC 285VAC Default 180 264VAC 40 70Hz 0 98 full load ol Current Max Voltage Range Frequency Range Input Power Factor Voltage 200 208 220 230 240VAC sine wave Synchronizing mains input line mode Frequency 50 60Hz 0 05 Hz battery mode Voltage Regulation 47s 25s linear 105 150
20. stallation on your PC 16 D Power Walker Connected by USB to a PC or notebook the Software enables communication between the UPS and the computer The UPS software monitors the status of the UPS shuts down the system before the UPS is exhausted and can remotely observe the UPS via the Network enabling users to manage their system more effectively Upon AC failure or UPS battery low UPS takes all necessary actions without intervention from the system administrator In addition to automatic file saving and system shut down functions it can also send warning messages via pager e mail etc Fen e Use the bundled CD and follow the on screen instructions to install the software WinPower e Enter the following serial No to install software 511C1 01220 0100 478DF2A e After the software is successfully installed the communication with UPS has been established and an green icon will appear in the system tray mL sam e Double click the icon to use the monitor software as above e You can schedule UPS shutdown start up and monitor UPS status through PC e Detail instructions please refer to the e manual in the software A Check www powerwalker com winpower html from time to time to get the latest version of monitoring software 17 D MLL 3 Operation 3 1 Operation Safety Instructions Please read the following safety instructions before operation ES e Operation personnel The product is design
21. t beep rapidly once every sec to remind the user that the capacity of battery is too low and the UPS will be shutdown automatically soon The user may switch off some non critical loads to avoid the shutdown EN alarming and prolong the backup time If no more non critical loads can be switched off at that time it s better to shut down rest loads as soon as possible to protect the important loads or save data Otherwise there might be a risk of data loss or damage loads by power interrupted after batteries discharged 2 If the user found the buzzer is noisy under battery mode the beep could be muted by pressing the test button for 2 seconds 3 The backup time may vary from different environmental temperature and load type 3 7 Test the batteries 1 The user may check the battery level or aging status when the UPS is under normal mode line mode by pressing test button for 2 seconds to enter battery test mode 2 To make the system more reliable the UPS will automatically perform battery test on regular basis The default period is once per 90 days 3 The battery test could be performed by sending command from monitoring software through the communication port 4 If the UPS enters the battery test mode the buzzer will beep once and Line Bypass Inverter Batter LEDs will be on and off one by one which allows the user to check the battery level in this mode 22 D Power Walker 3 8 Turn off the UPS with mains AC sour
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