Forza Power Technologies FDC-003K uninterruptible power supply (UPS)
Contents
1. AC mode Transfer time to batt mode a Inverter to bypass 4 ms typical Waveform batt mode Pure sine wave EFFICIENCY AC mode 85 88 Battery mode 83 BATTERY Battery type 12 V 9Ah Quantity 6 Recharge time 4 hours to 90 capacity typical Charging current 1 0 A max Charging voltage 82 1 VDC 1 PHYSICAL Tewerease Dimensions mm 421 X 190 X 318 Net weight kg 28 ENVIRONMENT Humidity 20 90 RH 0 40 C non condensing Noise level Less than 45dBA 1 meter MANAGEMENT Smart RS 232 or USB Supports Windows 2000 2003 XP Vista 2008 7 Linux Unix and MAC Optional SNMP Power management from SNMP manager and web browser Derate capacity to 60 of capacity in Frequency converter mode and to 80 when the output voltage is adjusted to 208VAC2. forza POWER TECHNOLOGIES G aah Woh a 0 a oak Y AMKAN S EA T va Fike 7e TG ENS are SED S at LI Eza H 7 R H 9 al AWAITS e ba AS SSM AXT G E gt Jn py soars a d ak wr LN T User Manual Uninterruptible Power Supply System FDOC O003K Online UPS Table of contents 1 Introduction 1 1 Transportation 1 2 Preliminary Steps 1 3 Initial Setup 1 4 Important Safety Instructions 1 5 Maintenance Service and Faults 2 Operation 2 1 Unpacking and inspection 2 2 UPS front and rear panel views 2 3 Installation Procedure 2 4 Forza Tracker monitoring software 3 Advanced operation 3 1 Description of buttons and functions 3 2 LCD Panel 3 3 Audible alarm 3 4 Abreviations on the LCD display 3 5 UPS parameter settings 3 6 Operating mode description 3 7 Fault codes 3 8 Warning indicators 4 Troubleshooting 5 Storage and maintenance 6 Technical specifications 1 Introduction Thank you for purchasing the Forza Atlas 3000 Online UPS To enjoy all the features and benefits of this unit please read and follow all installation and operation instructions thoroughly before unpacking installing or operating this device After you have read this manual keep it in a safe place for future reference The information contained in this manual covers the 3000 VA uninterruptible power system its basic functions operating p
3. Backup time information Function Indicates the remaining backup time in pie chart H U C sO Fault information A N Indicates the remaining backup time in numbers H hour M minute S second Indicates that the warning and fault occurs E L mme L la L d gt a Ew Warning and fault code indicators The meaning of the codes is listed in the section below Mute operation Indicates that the UPS alarm is disabled Output amp battery voltage information ood Me Hz C CLO OUTPUT Output voltage frequency or battery voltage VAC output voltage VDC battery voltage Hz frequency Load information LA Load level indicator at 0 25 26 50 51 75 and 76 100 of its capacity OVER LOAD Overload indicator SHORT Indicates the load or the UPS output is short circuited Programmable outlet information Indicates that programmable management outlets are working Mode operation information Indicates the UPS is connected to the mains I P Indicates the battery is working Indicates the bypass circuit is working Indicates the ECO mode is enabled SS Indicates the Inverter circuit is working 3 Indicates the output receptacle is working Battery information l 1 Battery level indicator at 0 25 26 50 51 75 and 76 100 j of its capacity BATT FAULT Batter
4. Button e Turn off the UPS Press and hold this button for at least 2 seconds to turn off the UPS in battery mode The UPS will remain in standby mode under normal power conditions or transfer to Bypass mode provided it has been enabled previously by pressing this button e Confirm selection key Press this button to confirm the selection in the UPS configuration menu OFF Enter Button e Switch LCD message Press this button to change the LCD message for input voltage input frequency battery voltage output voltage and output frequency The default display will be restored when pausing for 10 seconds Select Button e Setting mode Press and hold this button for 5 seconds to enter the UPS configuration menu while UPS is in standby or bypass mode e Down key Press this button to display the next selection in the UPS configuration menu e Switch to bypass mode When the utility power is normal press ON Mute ON Mute and Select buttons simultaneously for 5 seconds to transfer the UPS to Select Button bypass mode This action will be ineffective if the input voltage is not within an acceptable range 3 2 LCD panel Backup Time Info Fault Info Input amp Battery Mute Operation Voltage Info e BATT FAULT m a ga a aa LOOO OO 6 Battery Info lt 1 ay wf j Lies Hz U CI U Hz INPUT OUTPUT K Load Info PrP Pees ee Ce j i Mode Operation Info Output Info Display
5. H L Parameter 3 Activates or cancels the programmable ENA outlet feature ENA Programmable outlets enabled DIS Programmable outlets disabled 09 Backup time setting for programmable outlets Interface Setting U Hec Ia Parameter 3 Sets the backup time limits for the programmable outlets 0 999 Use this setting to define the programmable outlets backup time in minutes from 0 999 in order to connect non critical devices on battery mode 10 Backup time setting for outlets Interface Setting Parameter 3 Sets up backup interval on battery mode for default outlets 1 6 if L 0 999 Use this setting to define the default outlets backup 999 interval in minutes from 0 999 to operate on battery mode 0 When this parameter is set to 0 the backup interval will 1 only last 10 seconds 999 When this parameter is set to 999 the backup interval will be disabled 00 Exit setting 3 6 Operation mode description Operating mode Description LCD display Online mode When the input voltage is within acceptable range the UPS will supply pure and stable AC power to connected loads The UPS will also charge the battery in online mode Energy saving mode Converter mode Battery mode ECO mode When the input voltage is within the voltage regulation range the UPS will bypass voltage to loads f
6. The output voltage is 240VAC For 100 110 150 120 127 VAC you may choose any of the following output voltages 100 The output voltage is 100VAC 110 The output voltage is 110VAC 115 The output voltage is 115VAC 120 The output voltage is 120VAC 127 The output voltage is 127VAC 02 Frequency Converter enable disable Interface Setting X DH 2 L 03 Output frequency settings Parameter 2 amp 3 Activates or cancels the converter mode CF ENA Enable converter mode CF DIS Disable converter mode Interface Setting V J L Parameter 2 amp 3 Output frequency setting Use this menu to define the initial frequency on battery mode i BAT 50 The output frequency is set to 50Hz BAT 60 The output frequency is set to 60Hz If the converter mode is enabled the following options will be available CF 50 The output frequency is set to 50Hz CF 60 The output frequency is set to 60Hz 04 ECO enable disable Interface Setting X U Uee L i cna Parameter 3 Activates or cancels the ECO mode d ENA ECO mode enabled DIS ECO mode disabled 05 ECO voltage range settings Interface Setting I DH Gee L HLS 260 l Parameter 2 amp 3 Press the UP or Down key to choose the acceptable high and low voltage values for the ECO mode HLS High line transfer in ECO mode as set in parameter 2 For 200 208 220 230 240 VAC
7. d Site wiring fault l S T Beeps once every second EPO enable v gt BBE Beeps once every second Over temperature Beeps once every second Charger failure Beeps once every second Out of bypass voltage range 9 gt Pe gt 5 Beeps once every second 4 Troubleshooting guide If the UPS system does not operate correctly use the table below to troubleshoot the problem Symptom Possible cause Remedy The AC input cable is not Check to make sure the power cord is Even though the mains supply properly connected firmly connected to a AC wall socket is normal there are no status indicators or alarms The AC input is connected to the UPS outlet Plug the power cord to a wall socket The A icon and the warning code EP become illuminated on the EPO function is enabled Set the circuit in its closed position LCD display and the alarm starts to disable the EPO function beeping once every second The A and the amp icons become illuminated on the LCD display and the alarm starts beeping once every second Live and neutral conductors of UPS input are reversed Rotate mains power socket by 180 and then connect to UPS system The A and pons EEE The external or internal illuminated on the LCD display bier GO e Check if all batteries are and the alarm starts beeping y properly connected is incorrect once every second Faul
8. failures With this software users can monitor and control any UPS on the same LAN no matter how far they might be from the UPS Installation procedure for Windows users 1 Use the supplied CD or go to the website http www forzaups com 2 After clicking the software icon choose the required operation system 3 Follow the on screen instructions to install the software 4 When you finished downloading all required files enter the serial No installation password 5242 87f6 64re di8d 986u to install the software include the hyphens 5 In order to access as Administrator input the password 111296 6 When your computer restarts the management software will appear as a light blue round icon located in the system tray near the clock For Mac users please refer to the ForzaTracker QIG inside the Mac folder 3 Advanced operation 3 1 Description of buttons and functions Button Function e Turn on the UPS Press and hold the ON Mute button for at least 2 seconds to turn on the UPS e Mute the alarm When the UPS is on battery mode press and hold this button for at least 5 seconds to disable or enable the alarm system This command would not apply when warnings or errors occur e Up key Press this button to display previous selection in the UPS configuration menu e Switch to UPS self test mode Press and hold ON Mute button for 5 seconds to perform the self test in AC mode ECO mode or converter mode ON Mute
9. ith the following table Storage temperature Recharge frequency Runtime 25 C 40 C Every 3 months 1 2 hours 40 C 45 C Every 2 months 1 2 hours 6 Specifications Model FDC 003K CAPACITY 3000 VA 2400 W INPUT Low line transfer 160VAC 140VAC 120VAC 110VAC 5 or 80VAC 7OVAC 60VAC SOVAC 5 based on load percentage 100 80 80 70 70 60 60 0 Voltage range Low line comeback High line transfer voltage 10V High line transfer 300 VAC 5 or 150 VAC 5 High line comeback 290 VAC 5 or 145 VAC 5 Frequency range 40Hz 70 Hz Phase Single phase with ground Power factor gt 0 99 220 230 VAC input voltage OUTPUT Output voltage 200 208 220 230 240VAC or 100 110 115 120 127 VAC AC voltage regulation 3 batt mode Frequency range synchronized range 47 53 Hz or 57 63 Hz Frequency range batt mode 50 Hz 0 25 Hz or 60Hz 0 3 Hz Overload 100 110 audible warning 110 130 UPS shuts down in 30 seconds in battery mode or transfers to bypass mode when utility power is normal gt 130 UPS shuts down immediately in battery mode or transfer to bypass mode when utility power is normal Current crest ratio 3 1 Harmonic distortion lt 3 THD linear load lt 6 THD non linear load lt 4 THD linear load lt 7 THD non linear load
10. led you can schedule UPS shutdown start up and monitor UPS status through PC The UPS is equipped with intelligent slot perfect for either SNMP or AS400 card When installing either SNMP or AS400 card in the UPS it will provide advanced communication and monitoring options Note The USB port and RS 232 port cannot be used at the same time Step 4 Connect the network surge protection The UPS has two network cable jacks for network lines Network Fax Phone port e Connect a single line modem phone fax cable into the network surge protection IN jack on the rear panel of the UPS e Connect a network cable from the OUT jack on the rear of the UPS to a port on a PC or network device such as a route Entrada Step 5 Disabling and enabling the EPO function Keep pins 1 and 2 closed for UPS normal operation To activate EPO feature remove the wire between pin 1 and 2 Closed for UPS normal operation Step 6 Turning on the UPS Press the ON Mute button on the front panel for two seconds to power on the UPS Note The battery charges fully during the first five hours of normal operation Do not expect full battery run capability during this initial charge period 2 4 ForzaTracker monitoring software ForzaTracker is a new generation of UPS monitoring software which provides user friendly interface to monitor and control your UPS system This unique software provides safe auto shutdown for multi computer systems during power
11. or energy saving When input frequency is between 40 Hz and 70 Hz Frequency the UPS can be set at a constant output frequency 50 Hz or 60 Hz The UPS will still charge the battery when operating in this mode When the input voltage exceeds the acceptable range or during a power failure the UPS will start supplying power from the battery while the alarm will beep every 4 seconds Bypass mode When input is within acceptable voltage range but the UPS is overloaded the UPS will transfer to bypass mode or it can be manually changed to bypass mode using the front panel controls The alarm will sound once every 10 seconds in this case Standby mode 3 7 Fault codes The UPS is powered off and there is no power supplied to the loads but batteries can still be charged Fault event BAG Fault event BAL Icon Bus start failure 01 Low inverter voltage 13 X Bus over 02 Inverter output is short circuited 14 Bus under 03 Battery voltage too high 27 Bus unbalance 04 Battery voltage too low 28 BATT FULT Inverter soft start failure 11 Excessive temperature 41 X High inverter voltage 12 Overload 43 OVER LOAD 3 8 Warning indicators Warning Icon flashing Alarm Low battery LOW BATT Beeps once every second Overload Beeps twice every second Battery not connected Beeps once every second Overcharge N Beeps once every secon
12. rd is attached to the UPS The input plug is a NEMA L5 130P Note Check if the site wiring fault indicator lights up in LCD panel It will be illuminated when the UPS is plugged into an improperly wired utility power outlet refer to the troubleshooting section A circuit breaker 40A must also be provided between the mains and AC input Step 2 UPS output connection e For socket type outputs there two kinds of outputs programmable outlets and general outlets Connect non critical devices to the programmable outlets and critical devices to the general outlets During power failure you may extend the backup time to critical devices by setting shorter backup time for non critical devices e For terminal type input or outputs please follow the steps below for the wiring configuration a Remove the terminal block cover by unscrewing the two screws b We recommend using an AWG 14 or 2 1mm2 power cord a AWG12 10 or 3 8mm2 5 3mm2 power cord for the NEMA type c Once the wiring configuration is complete verify that the wires are securely attached d Finally replace the terminal cover and secure it using the screws Step 3 Communication connection Communication port USB port RS 232 port Intelligent slot afe o o To allow for unattended UPS shutdown start up and status monitoring connect one end of the communication cable to the USB RS 232 port and the other end to the communication port of your PC With the monitoring software instal
13. rocedures options available and troubleshooting guide It also includes information on how to ship store handle and install the equipment 1 1 Transportation e Make sure to transport the UPS system only in the original package to protect it against shock and impact 1 2 Preliminary steps eWater condensation may occur if the UPS is unpacked in a very cold environment and then moved to a warmer location The UPS must be thoroughly dry before being installed Failure to do so may increase the risk of electric shock Do not install the UPS system near water or in moist environments Do not install the UPS system where it would be exposed to direct sunlight or near a heater or heating vent Do not block ventilation holes in the UPS housing 1 3 Initial setup e Do not connect appliances or equipment that may overload the UPS system such as a laser printer to the output sockets e Place cables in such a way that no one can step on or trip over them S Do not connect domestic appliances such as hair dryers to the UPS output sockets e Connect the UPS system only to an earthed shockproof outlet which must be easily accessible and close to the UPS system e Use CE marked cables for connections between mains the UPS and equipment shockproof outlet Use CE marked power cables to connect the loads to the UPS system During the installation of this equipment make sure that the sum of the leakage currents of the UPS and the connec
14. t code 27 and the become illuminated on the LCD Battery voltage is too high Contact your dealer or service center display and alarm starts or the charger is fault beeping continuously Fault code 28 and the icon become illuminated on the Battery voltage is too low Please contact the dealer LCD display and the alarm starts or the charger fails or service center beeping continuously UPS is overloaded Remove excess loads from UPS output UPS is overloaded Devices connected to the Remove excess loads from the UPS are fed directly from UPS output utility power via the Bypass The A and icons become illuminated on the LCD display and the alarm starts beeping twice After repetitive overloads Remove excess loads from the UPS every second the UPS is locked in output first Shut down the UPS Bypass mode Connected completely before restarting the unit devices are fed directly once again from utility power Fault code 43 becomes illuminated The UPS shuts down along with the icon onthe automatically upon Remove excess loads from the UPS LCD display and the alarm starts detecting the overload output and restart the unit once again beeping continuously condition in the output Symptom Possible cause Remedy Fault code 14 becomes illuminated The UPS shuts down along with the icon on the automatically upon LCD display and the alarm starts detecting the overload beeping continuously condition in the ou
15. ted loads shall not exceed 3 5 mA 1 4 Important safety instructions e Do not disconnect the mains cable on the UPS system or the building wiring outlet shockproof socket outlet at any time since this would cancel the protective earth of the UPS system and of all connected loads e Connect the UPS only to a grounded socket that meets electrical safety guidelines Locate the UPS near a wall socket Do not use an extension cord between the UPS and the socket e In the event of an emergency press the OFF Enter button and disconnect the power cord from the AC mains to properly disable the UPS Do not allow any kind of liquid or foreign object to enter this UPS unit e Do not place beverages or any other containers with liquid on or nearby the unit e The UPS can be operated by any individuals with no previous experience 1 5 Maintenance service and faults e The voltage used by this UPS may be hazardous The unit contains no user serviceable parts do not attempt to disassemble the unit Only qualified service technicians can perform maintenance on the unit Failure to adhere to this could cause personal injury or equipment malfunction and void the warranty e Caution risk of electric shock Even after the unit is disconnected from the mains components inside the UPS system are still connected to the battery packs which are potentially dangerous e Before carrying out any kind of service and or maintenance disconnect the batteries and
16. the setting in parameter 3 ranges between 7V and 24V of the nominal voltage For 100 110 115 120 127 VAC the setting in parameter 3 ranges between 3V and 12V of the nominal voltage LLS Low line transfer in ECO mode as set in parameter 2 For 200 208 220 230 240 VAC the setting in parameter 3 ranges between 7V and 24V of the nominal voltage For 100 110 115 120 127 VAC the setting in parameter 3 ranges from 3V to 12V of the nominal voltage 06 Bypass enable disable when UPS is off Interface Setting R 06 7 J Parameter 3 Use it to activate or cancel the Bypass mode ENA Bypass enabled DIS Bypass disabled 07 Bypass voltage range setting Interface Setting Parameter 2 amp 3 Press the UP or Down key to choose the acceptable high and low voltage values for Bypass operation HLS High voltage adjustment in bypass mode For 200 208 220 230 240 VAC 230 264 High voltage setting from 230VAC to 264VAC as set in parameter 3 For 100 110 115 120 127 VAC 120 132 High voltage setting from 120VAC to 132VAC as set in parameter 3 LLS Low voltage adjustment in bypass mode For 200 208 220 230 240 VAC 170 220 Low voltage setting from 170VAC to 220VAC as set in parameter 3 For 100 110 115 120 127 VAC 85 115 Low voltage setting from 85VAC to 115VAC as set in parameter 3 08 Enable Disable programmable outlets Interface Setting U
17. tput A UPS internal fault has occurred There are two Fault code 1 2 3 4 11 12 13 possible causes 1 Power is continued to and 41 become illuminated on Please contact the dealer or the LCD display and alarm starts gs gua o tne ioan service center but is done directly from beeping continuously the AC grid via a bypass 2 Power is no longer supplied to the load Check the output wiring and if connected devices are short circuited Charge the batteries for at least Batteries are not fully 5 hours and then check their charged capacity If the problem persists consult your dealer Battery backup time is shorter than its nominal value Contact your dealer for Defective batteries a replacement 5 Storage and maintenance The UPS system contains no user serviceable parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact your dealer or service center Batteries must not be discarded as regular household waste As part of the OY N company s eco friendly approach we encourage you to follow all applicable local Ft Pt waste regulations to dispose of your used devices and batteries properly Storage Charge the UPS for at least 5 hours before storing the unit Cover the UPS and place it upright in a cool dry location During storage recharge the battery in accordance w
18. ty certificate Carefully inspect the UPS to check for any damages that may have occurred during shipping Should any evidence of damage be found or if some parts are missing do not turn the UPS on you must immediately notify the carrier or dealer where you purchased the unit 2 2 UPS front and rear panel views UPS front view picture Rear panel view 1 Programmable outlets connect to non critical loads 2 Output receptacles connect to high critical loads 3 AC input 4 Input circuit breaker 5 Network Fax Modem surge protection 6 Emergency power off EPO connector 7 USB communication port 8 RS 232 communication port 9 SNMP intelligent slot 10 Output terminal 11 Output circuit breaker 12 Input terminal 2 3 Installation procedure Choose location Install the UPS unit in any protected environment that provides adequate airflow around the unit and free from excessive dust corrosive fumes and conductive contaminants Do not operate your UPS in an environment where the ambient temperature or humidity is high For best performance keep the indoor temperature between 0 C and 40 C Place the UPS unit at least 20 cm away from monitors to avoid interference Step 1 UPS input connection Plug the UPS into a two pole three wire grounded receptacle only Avoid using extension cords e For 200 208 220 230 240VAC models The power cord is supplied in the UPS package e For 100 110 115 120 127VAC models The power co
19. verify that no current is present and no hazardous voltage exists in the terminals of high capacity capacitors such as BUS capacitors Servicing of batteries should be performed or supervised by experts who possess the knowledge to closely follow all required precautions e Caution potentially hazardous voltages from the battery can still be present even after disconnecting the UPS from the AC mains Therefore the positive and negative terminals of the battery shall de disconnected prior to performing any maintenance or repair inside the unit e A battery can present the risk of short circuit current and electrical shock The following precautions should be taken remove wristwatches rings and other metal objects use only tools with insulated grips and handles e When replacing the battery make sure to use the same type and number of sealed lead acid batteries specified e Do not dispose of batteries in a fire Batteries may explode if exposed to high temperatures e Never try to open a battery The cell contains a toxic electrolyte which is harmful to the skin and eyes e Please replace the fuse only with the same type and amperage in order to avoid fire hazards s Do not dismantle the UPS system 2 OPERATION 2 1 Unpacking and inspection Remove the UPS from its package and make sure that all the following items are included e One UPS unit e One user manual e One monitoring software CD ForzaTracker e One USB cable e Warran
20. y fault indicator LOW BATT Low battery level and low voltage indicator Input amp Battery voltage information C C C Vac GO 22 ees L Input voltage or frequency or battery voltage indicator VAC Input voltage VDC battery voltage Hz input frequency 3 3 Audible alarm Battery mode Beeps once every 4 seconds Low battery Beeps once every second Bypass mode Beeps every 10 seconds 3 4 Abbreviations on the LCD display Abbreviation Display content Meaning ENA EMA Enable DIS diS Disable ESC ESE Escape HLS HLS High line transfer LLS LLS Low line transfer BAT bAE Battery CF L E Converter EP EP EPO TP LP Temperature CH LH Charger 3 5 UPS parameter settings Parameter 1 Three parameters need to be configured in order to set up the UPS Refer to following diagram Parameter 1 it is used for the different configuration options There are 10 programs to set up Refer to the table below Parameter 2 and parameter 3 they represent the setting options or values of each program Parameter 2 Parameter 3 01 Output voltage settings Interface Setting Parameter 3 Output voltage For 200 208 220 230 240 VAC you may choose any of the following output voltages in parameter 3 200 The output voltage is 200VAC 208 The output voltage is 208VAC 220 The output voltage is 220VAC 230 The output voltage is 230VAC 240
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