Eaton 9PX6KSP uninterruptible power supply (UPS)
Contents
1. f ENN ENN ETHERNET Setting Sensor ETHERNET Setting Sensor g E B O Network MS card Modbus MS card Relay MS card 5 6kVA US_EN Page 31 6 Communication Installation of the communication cards It is not necessary to shutdown the UPS before installing a communication card 1 Remove the slot cover 4 secured by screws 2 Insert the communication card in the slot 3 Secure the card cover with the 2 screws 6 2 Eaton Intelligent Power Software suite Each 9PX UPS ships with Eaton Intelligent Power Software suite To begin installing see the instructions accompanying the Software suite CD Eaton Software suite provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information If there is a power outage and the 9PX UPS battery power becomes low Eaton Software suite can automatically shut down your computer system to protect your data before the UPS shutdown occurs Page 32 5 6kVA US EN 71 G 7 2 7 3 5 6kVA US_EN Equipment care 7 UPS maintenance For the best preventive maintenance keep the area around the equipment clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the equipment at an ambient temperature of 25 C 72. 9PX 5000 9PX 6000 9PX 6000 G 9PX EBM 180V Installation and user manual Copyright 2013 EATON All rights reserved Service and support Call your local service representative 5 6kVA US EN SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries The 9PX models that are covered in this manual are intended for installation in an environment within to 40 free of conductive contaminant This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Certification standards e Safety IEC EN 62040 1 Ed 1 2008 UL 1778 4th edition e EMC IEC EN 62040 2 Ed 2 2006 FCC part 15 Class A e Performance IEC EN 62040 3 2 0 2011 e IEC 61000 4 2 ESD level 3 e 61000 4
3. S 41 9 1 Model SpecillGatlOns dece ete have ipae lee etel pace de i ete ld 41 TO AGG SSG oss PC 45 5 6kVA US EN Page 5 1 Introduction 1 1 Page 6 Thank you for selecting an EATON product to protect your electrical equipment The 9PX range has been designed with the utmost care We recommend that you take the time to read this manual to take full advantage of the many features of your UPS Uninterruptible Power System Before installing your 9PX please read the booklet presenting the safety instructions Then follow the indications in this manual To discover the entire range of EATON products and the options available for the 9PX range we invite you to visit our web site at www eaton com powerquality or contact your EATON representative Environmental protection EATON has implemented an environmental protection policy Products are developed according to an eco design approach Substances This product does not contain CFCs HCFCs or asbestos Packing To improve waste treatment and facilitate recycling separate the various packing components e The cardboard we use comprises over 50 of recycled cardboard e Sacks and bags are made of polyethylene e Packing materials are recyclable and bear the appropriate identification symbol S PET Materials Abbreviations Number in S the symbols Polyethylene terephthalat PET 01 High
4. 15 of nominal value default Noise filtering MOV for normal and common mode noise Model Default input Selectable input Voltages Voltage Current Voltage range at 10075 load 9PX5K 208V 23 3A 200V 208V 220V 176 276V 9PX6K 9PX6KG 208V 24 8A 230V 240V Table 5 Electrical input connections Model Input connection 9PX5K L6 30P cord or Hardwired 9PX6K L6 30P cord or Hardwired 9PX6KG Hardwired 5 6kVA 5 EN Page 41 9 Specifications Page 42 Table 6 Electrical output Frequency regulation All models Normal mode Battery mode Voltage regulation 1 1 Efficiency gt 98 High Efficiency mode gt 91 gt 93 0 5 of auto selected nominal frequency Sync with line 5 of nominal line frequency outside this range 0 5 of auto selected nominal frequency Nominal output Frequency 200 208 220 230 240V voltage configurable 5000 6000VA 4500 5400W 50 or 60Hz autosensing or configurable as a frequency converter Harmonic distortion Output overload 100 102 no alarm 102 110 load transfers to Bypass mode after 2 minutes 110 125 load transfers to Bypass mode after 1 minute 125 15096 load transfers to Bypass mode after 10s gt 15096 load transfers to Bypass mode after 500ms Output overload 100 12596 no alarm Bypass mode 125 15096 UPS shuts down after 1 minute gt 15096 UPS shuts down after 1s
5. 2 Connect the other end of the communication cable 18 or to the RS232 1 or USB 2 communication port on the UPS The UPS can now communicate with EATON power management software Relay output contacts The UPS incorporates four relay outputs each information is available with a close or open contact common Status active information if contact between pin and common is closed e Pin 1 not on Bypass e Pin 2 load not protected e Pin 3 not low battery e Pin 4 not on Battery e Pin 5 user common e Pin 6 on Bypass Pin 7 low battery e Pin 8 load protected e Pin 9 on Battery e n o contact normally open e contact normally closed The relay output contacts must not be connected to any utility connected circuits A Reinforced insulation to the utility is required The relay output contacts have a maximum rating of 250 Vac 5A 5 6kVA US EN Page 29 6 Communication e Remote On Off Remote On Off allows remote action of button to switch On Off the UPS 2 Normally open When contact changes from open to closed the UPS is switched on or stays On When contact changes from closed to open the UPS is switched off or stays Off Li On Off control via button has priority over the remote control e Remote Power Off RPO is used to shutdown the UPS remotely This feature can be used for shutting do
6. 5 6kVA 5 EN Press the D button on the UPS front panel The UPS transfers to Standby mode Set the upstream circuit breaker not provided to the O position Off to switch off the utility power Page 25 5 Operation 5 2 5 3 Page 26 Operating modes The Eaton 9PX front panel indicates the UPS status through the UPS indicators see page 14 Online mode During Online mode the W indicator illuminates solid and the UPS is powered from the utility The UPS monitors and charges the batteries as needed and provides filtered power protection to your equipment Optional High Efficiency and Energy Saving settings minimize heat contribution to the rack environment See user settings on page 14 Battery mode CER When the UPS is operating during a power outage the alarm beeps once every ten seconds and the E indicator illuminates solid The necessary energy is provided by the battery When the utility power returns the UPS transfers to Online mode operation while the battery recharges If battery capacity becomes low while in Battery mode the audible alarm beeps once every 3 seconds This warning is approximate and the actual time to shutdown may vary significantly Shutdown all applications on the connected equipment because automatic UPS shutdown is imminent When utility power is restored after the UPS shuts down the UPS automatically restarts Bypass mode O In the event of a UPS overload or internal failure the
7. Main menu Submenu Display information or Menu function Measurements Load W VA A pf Input Bypass V Hz Output Efficiency V Hz Battery min V n DCbus V Average power usage Wh Cumulat power usage Wh since date Control Go to Bypass Transfers the UPS on Bypass mode Start battery test Starts a manual battery test Reset fault state Clears active fault Restore factory set Returns all settings to original values Reset average power Clears average power usage measurement Reset cumul power Clears cumulated power usage measurement Dry contacts test Tests dry contact relay outputs Settings Local settings Sets product general parameters In Out settings Sets Output parameters On Off settings Sets On Off conditions Battery settings Sets battery configuration Event log Event filter Selects faults alarms and or events to display Event list Displays the events stored Reset event list Clears events Fault log Fault list Displays the faults stored Reset fault list Clears faults Identification Product type model Part Serial number UPS NMC firmware Com card IPv4 Com card IPv6 Com card MAC Detected accessories Register product Links to Eaton registration website User settings The following table displays the options that can be changed by the user Enabled Disabled Allow transfer on Bypass out of tolerance Submenu Available settings Default settings L
8. RS232 communication cable 6 USB communication cable 7 User manual Safety instructions 9 Warranty sheet Software CD ROM AD Screwdriver 2 2 cable lockers for 16A outlets for 9PX 6000 G only 43 2 cable lockers for 10A outlets for 9PX 6000 G only 2 10A cables for 9PX 6000 G only If you ordered an optional Extended Battery Module verify that the following additional items are included with the EBM Battery power cable attached with battery detection cable Stabilizer bracket 4 screws included Rack kit for 19 inch enclosures EBM Installation manual OOG Discard the EBM user s guide if you are installing the EBM with a new UPS at the same time Use the UPS user s guide to install both the UPS and the EBM If you ordered other UPS accessories refer to specific user manuals to check the packing contents 5 6kVA US EN Page 17 3 Installation 3 4 Connecting the internal battery Do not make unauthorized changes to the UPS otherwise damage may occur to your equipment and void your warranty Do not connect the UPS to utility until installation is completed To install the UPS 1 Remove the center cover of the front panel 2 Remove the two screws to open the left side of the front panel 3 Remove the two screws to pull out the metal protection cover of the battery A ribbon cable connects the LCD control panel to the UPS Do not pull on the cable or disc
9. Voltage waveform Sinewave 296 THDV on linear load 596 THDV on non linear load Transfer time Power factor Online mode 0 ms no break High Efficiency mode 10ms maximum due to loss of utility 0 9 Load crest ratio 3 to 1 200 208 220 230V are derated at 5200 5400 5700 6000VA 4600 4800 5100 5300W Table 7 Electrical output connections Model Output connection Output cable 9PX5K Hardwired 2 L6 30R 9PX6K 2 L6 20R 9PX6KG Hardwired 2 IEC 10A 2 IEC 16A 4 IEC 10A group 1 4 IEC 10A group 2 Table 8 Environmental and safety EMC certifications IEC EN 62040 1 2008 IEC EN 62040 2 2006 Cat C2 IEC EN 62040 3 2011 IEC 60950 1 UL 1778 4 CSA 22 2 EMC Emissions CISPR22 Class A AS NZS 22 Class A IEC 61000 3 2 3 12 IEC 61000 3 3 3 11 FCC part 15 Class A EMC Immunity IEC 61000 2 2 IEC 61000 4 2 Level 3 IEC 61000 4 3 Level 3 IEC 61000 4 4 Level 4 also on signal ports IEC 61000 4 5 Level 4 Criteria B IEC 61000 4 6 Level 3 IEC 61000 4 8 Level 4 IEC 61000 4 11 for output cable 10m 5 6kVA US EN 9 Specifications Agency markings CE cULus NOM Operating temperature 0 to 40 C 32 to 104 F in Online mode with linear derating for altitude Note thermal protection switches load to Bypass in case of overheating Storage temperature 0 to 40 32 to 104 w
10. output 30A output circuit breaker Page 11 2 Presentation 2 4 Control panel The UPS has a five button graphical LCD It provides useful information about the UPS itself load status events measurements and settings Online mode Fault indicator green indicator red Battery mode Bypass mode indicator orange indicator orange mo av N Online mode 5096 2 7kW 3 0kVA Efficiency 95 Escape Up Down Enter On Off button The following table shows the indicator status and description Indicator Status Description N The UPS is operating normally on Online or on High On M Green Efficiency mode The UPS is on Battery mode Orange Qe On The UPS is on Bypass mode Orange The UPS has an active alarm or fault See trouble On ane Red shooting on page 38 for additional information Page 12 5 6kVA US EN 2 5 5 6kVA 5 LCD description After 5 minutes of inactivity the LCD displays the screen saver 2 Presentation The LCD backlight automatically dims after 10 minutes of inactivity Press any button to restore the screen Operation status Load equipment status Efficiency information Battery status The following table describes the status information provided by the UPS Note If other indicator appears see troubleshooting on page 38 for additional information Operation status Cause Description S
11. Desk or distributor Units damaged in shipment as a result of improper packaging are not covered under warranty A replacement or repair unit will be shipped freight prepaid for all warrantied units For critical applications immediate replacement may be available Call the Help Desk for the dealer or distributor nearest you 5 6kVA US_EN 9 1 Model specifications Table 1 Power Module model list 9 Specifications Model Power ratings 9PX5K 5000VA 4500W 9PX6K 5200VA 4600W at 200V output 9PX6KG 5400VA 4800W at 208V output 5700VA 5100W at 220V output 6000VA 5300W at 230V output 6000VA 5400W at 240V output Table 2 Extended Battery Module model list Model Configuration Battery voltage For power ratings 9PXEBM180RT Rack Tower 180Vdc 5000 6000VA Table 3 Weights and dimensions Model UPS Dimensions D x W x in Weight Ib kg 9PX5K 722 x 440 x 130 28 4 x 173 x 5 1 106 48 9PX6K 722 x 440 x 130 28 4 x 173 x 5 1 106 48 9PX6KG 685 x 440 x 130 270 x 173 x 5 1 106 48 Model EBM Dimensions D xW x H mm in Weight Ib kg 9PXEBM180RT 645 x 440 x 130 25 4 x 173 x 5 1 150 68 Table 4 Electrical input Nominal frequency 50 60Hz auto sensing Frequency range 50Hz 40 60Hz before transfer to battery 60Hz 50 70Hz before transfer to battery Bypass voltage range 20
12. connector from the UPS by unfitting the screws 3 Connect a normally closed volt free contact between the two pins of connector Contact open shut down of UPS To return to normal operation deactivate the external remote shut down contact and restart the UPS from the front panel Normally closed 4 Plug the RPO connector into the back of the UPS and fix the screws 5 Connect and restart the UPS according to the previously described procedures 6 Activate the external remote shut down contact to test the function Li Always test the RPO function before applying your critical load to avoid accidental load loss e Connectivity Cards Connectivity cards allow the UPS to communicate in a variety of networking environments and with different types of devices The 9PX models have one available communication bay for the following connectivity cards e Network MS card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to Ethernet network In addition a Environmental Monitoring Probe can be atta ched to obtain humidity temperature smoke alarm and security information e Modbus MS card has connection to Modbus protocol in addition to network management e Relay MS card has isolated dry contact Form C relay outputs for UPS status Utility failure Battery low UPS alarm OK or on Bypass See on page 21 for the location of the communication bay
13. density polyethylene HDPE 02 Polyvinyl chloride PVC 03 Low density polyethylene LDPE 04 Polypropylene PP 05 Polystyrene PS 06 Follow all local regulations for the disposal of packing materials End of life EATON will process products at the end of their service life in compliance with local regulations EATON works with companies in charge of collecting and eliminating our products at the end of their service life Product The product is made up of recyclable materials Dismantling and destruction must take place in compliance with all local regulations concerning waste At the end of its service life the product must be transported to a processing center for electrical and electronic waste Battery The product contains lead acid batteries that must be processed according to applicable local regulations concerning batteries The battery may be removed to comply with regulations and in view of correct disposal 5 6kVA US EN The Eaton 9PX uninterruptible power system UPS protects your sensitive electronic equipment from the most common power problems including power failures power sags power surges brownouts line noise 1 Introduction high voltage spikes frequency variations switching transients and harmonic distortion Power outages can occur when you least expect it and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions an
14. display for active alarms or notices Resolve any active alarms before conti nuing See Troubleshooting on page 38 If the N indicator is on do not proceed until all alarms are clear Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary 8 Verify that the V indicator illuminates solid indicating that the UPS is operating normally and powe ring the output The UPS should be in Online mode The internal batteries charge to 9096 capacity in less than 3 hours However Eaton recommends that the batteries charge for 48 hours after installation or long term storage Starting the UPS on Battery at least once Battery start can be disabled See Coldstart setting in user settings on page 14 Li Before using this feature the UPS must have been powered by utility power with output enabled To start the UPS on battery 1 Press the D button on the UPS front panel until the UPS front panel display illuminates and shows a status of UPS starting The UPS cycles through Standby mode to Battery mode The indicator illuminates solid The UPS supplies power to your equipment Check the UPS front panel display for active alarms or notices Resolve any active alarms before conti nuing See Troubleshooting on page 38 Check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary UPS shutdown To shut down the UPS 1 2
15. not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 2454 gt 5 6kVA US EN Page 37 8 Troubleshooting 8 1 Page 38 The Eaton 9PX is designed for durable automatic operation and also alerts you whenever potential operating problems may occur Usually the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user e Events are silent status information that are recorded into the Event log Example AC freq in range e Alarms are recorded into the Event log and displayed on the LCD status screen with the logo blinking Some alarms may be announced by a beep every 3 seconds Example Battery low e Faults are announced by a continuous beep and red LED recorded into the Fault log and displayed on the LCD with a specific message box Example Out short circuit Use the following troubleshooting chart to determine the UPS alarm condition Typical alarms and faults To check the Event log or Fault log 1 Press any button on the front panel display to activate the menu options 2 Press the il button to select Event log or Fault log 3 Scroll through the listed events or faults The following table describes typical conditions Conditions Battery mode LED is On 1 beep every 10 seconds Possible cause A utility failure
16. 130 9PX EBM 180V 150 68 25 4 x 173 x 5 1 645 x 440 x 130 5 6kVA US EN 2 2 Rear panels 9PX 5000 6000 9PX EBM 180V Extended Battery Module 9PX 6000 G 5 6kVA US EN e e eo e eo e ee 2 Presentation RS232 communication port USB communication port Dry relay contacts communication port Connector for ROO Remote On Off control Connectors for automatic recognition of an additional battery module Connector for RPO Remote Power Off control Slot for optional communication card Connector for additional battery module 2 L6 20R outlets 2 L6 30R outlets Input Output terminal blocks Connector for HotSwap MBP detection Input power cable with L6 30P plug Connectors for battery modules to the UPS or to the other battery modules Connectors for automatic recognition of battery modules RS232 communication port USB communication port Dry relay contacts communication port Connector for ROO Remote On Off control Connectors for automatic recognition of an additional battery module Connector for RPO Remote Power Off control Slot for optional communication card Connector for additional battery module Primary group 16A outlets for connection of critical equipment Group 1 4 10A programmable outlets for connection of equipment Group 2 4 10A programmable outlets for con
17. 2 3 ACCOSSOMES c MT 10 2 4 QGontrolpahelzu uec aiie eu Rc De YAE EE datu e p 12 VS SMS GP xe cielo Rr OT 13 2 6 Display f letloris sss escort i teneor p Reds desta oiu UR E ea Ru 14 2 74 JJSersetundgs sao exe Bt 14 3 Installation E 16 3 1 Inspecting the equipment 16 3 2 Unpackinig uie rere tr errore te gea ed rdg ebd ue Perez erede PEE RARIOR 16 3 9 Checking the accessory Kit par nr orc t ra deret E OT d UR adu ERE a edges 17 3 5 Connecting TheXBMYIS isis ntt 19 36 Connecting amp 8 oeste e ate dd EE ve eda Hd eat 19 39 7 lowetinstallatiOnz ui eer Ente re EST RI D Or ERA E UNT Ee db pedes 20 3 8 sRaokinstalldtlORizie rte den 21 3 9 Installation requirements ssssssssssssssssseeeeee 23 4 Power cables connection nennen 24 4 4 Access to terminal blocks tre ieri v te eon e a 24 42 Input Output connection uidere pe eec vro qitod ius 24 x ea intesa e resi GEM PERI TUE Ord NNNnnn nne 25 51 UPS startup and ShutdOWLD u iet entren nta pipes RR YS 25 52 Oparating Todes recreo
18. 3 Radiated field level 3 e IEC 61000 4 4 EFT level 4 e 61000 4 5 Fast transients level 4 e IEC 61000 4 6 Electromagnetic field level 3 e IEC 61000 4 8 Conducted magnetic field level 4 Special symbols e e p CA l dd Page 2 The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol Important instructions that must always be followed Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed as it s explain in this manual For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Information advice help Refer to the user manual of UPS accessories 5 6kVA US_EN SAFETY INSTRUCTIONS Safety of persons The system has its own power source the battery Consequently the power outlets may be ener gized even if the systems is disconnected from the AC power source Dangerous voltage levels are present within the system It should be opened exclusively by qualified service personnel The system must be properly grounded The battery supplied with the
19. 7 F If the UPS requires any type of transportation verify that the UPS is disconnected and turned off and then disconnect the UPS internal battery connector see on page 35 The batteries are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 4 years to keep units running at peak efficiency Storing the equipment If you store the equipment for a long period recharge the battery every 6 months by connecting the UPS to utility power The internal batteries charge to 9095 capacity in less than 3 hours However Eaton recommends that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use them Contact your service representative When to replace batteries When the battery replacement screen is displayed it is recommended to replace the batteries Contact your service representative to order new batteries T Battery 4 years battery C Replacement is n recommended Page 33 7 UPS maintenance 74 Replacing batteries nm DO NOT DISCONNECT the batteries while the UPS is in Battery mode Page 34 Batteries can be replaced easily without turning off the U
20. DM The HotSwap MBP as well as the PPDM allows to service or replace the UPS without interrupting the connected loads Refer to the specific user manual for more information about this accessory Replacing the UPS equipped with a HotSwap MBP To remove the UPS 1 Press any button to activate the menu options Select Control then Go to Bypass 2 Check that the UPS is in Bypass mode Bypass LED should be On 3 Turn the HotSwap MBP switch to the Bypass position the red LED on the HotSwap MBP goes On indicating that the load is now powered directly from utility power 4 Set the Normal AC source switch on the HotSwap MBP to the O position and wait for 30s 5 The UPS stops and can now be disconnected To reinstall the UPS Check that the UPS is correctly connected to the HotSwap MBP Set the Normal AC source switch on the HotSwap to the I position Press the D button to switch On the UPS Select Control then Go to Bypass Bypass LED should be On Turn the HotSwap MBP switch to the Normal position the red LED on the HotSwap MBP goes Off indicating that the load is now powered by the UPS Select Control then Go back normal 7 Check that the UPS is in Online mode the load is now protected by the UPS Online LED should be On o e Replacing the UPS equipped with a PPDM To remove the UPS Press any button to activate the menu options Select Control then Go to Bypass Check that the UPS is
21. PS or disconnecting the load If you prefer to remove input power to change the batteries see UPS Shutdown on page 25 Consider all warnings cautions and notes before replacing batteries e Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Batteries can present a risk of electrical shock or burn from high short circuit current Observe the following precautions 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber gloves and boots e When replacing batteries replace with the same type and number of batteries or battery packs Contact your service representative to order new batteries e Proper disposal of batteries is required Refer to your local codes for disposal requirements e Never dispose of batteries in a fire Batteries may explode when exposed to flame Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be extremely toxic e Determine if the battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remo
22. SI NFPA 70 The upstream circuit breaker must be easily accessible The unit can be disconnected from AC power source by opening this circuit breaker Disconnection and overcurrent protection devices shall be provided by others for permanently connected AC input output circuits Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the system For PLUGGABLE EQUIPMENT the socket outlet shall be installed near the equipment and shall be easily accessible Never install the system near liquids or in an excessively damp environment Never let a foreign body penetrate inside the system Never block the ventilation grates of the system Never expose the system to direct sunlight or source of heat If the system must be stored prior to installation storage must be in a dry place The admissible storage temperature range is 15 C to 50 The system is not for use in a computer room AS DEFINED IN the standard for the Protection of Information Technology Equipment ANSI NFPA 75 Contact Eaton resellers to order a special battery kit if needed to meet the ANSI NFPA 75 requirement Page 3 SAFETY INSTRUCTIONS Special precautions e The unit is heavy wear safety shoes and use vacuum lifter preferentially for handling operations e All handling operations will require at least two people unpacking lifting installation in rac
23. UPS Status menu displays the Remote Power Off notice inactivate the RPO input Input bad wiring Output bad wiring Led is On Beep continuous Input Output cables are not connected to the correct terminal blocks Connect correctly the Input Output cables MBP disconnected The HotSwap MBP is no more connected to the UPS If the HotSwap is connected to the UPS check that the detection connector is correctly plugged Page 39 8 Troubleshooting 8 2 Silencing the alarm Press the ESC Escape button on the front panel display to silence the alarm Check the alarm condition and perform the applicable action to resolve the condition If the alarm status changes the alarm beeps again overriding the previous alarm silencing 8 3 Service and support Page 40 If you have any questions or problems with the UPS call your Local Distributor or your local service representative and ask for a UPS technical representative Please have the following information ready when you call for service Model number Serial number Firmware version number Date of failure or problem Symptoms of failure or problem Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the original packaging or request packaging from the Help
24. UPS transfers your equipment to utility power Battery mode is not available and your equipment is not protected however the utility power continues to be passively filtered by the UPS The indicator illuminates Depending on overload conditions the UPS remains in Bypass mode for at least 5 seconds and will stay in this mode if three transfers to Bypass occur within 20 minutes The UPS transfers to Bypass mode when e the user activates Bypass mode through the front panel the UPS detects an internal failure e the UPS has an overtemperature condition e the UPS has an overload condition listed in table 6 on page 42 The UPS shuts down after a specified delay for overload conditions listed in table 6 on page 42 The UPS remains on to alarm the fault Standby mode b When the UPS is turned off and remains connected to AC source the UPS is in Standby mode Depending if Bypass Standby setting is enabled the output is powered but not protected The battery recharges when necessary and the communication ports are powered Transferring the UPS between modes From Online or Battery to Bypass mode Press any button to activate the menu options then select Control and Go to Bypass From Bypass to Online or Battery mode Press any button to activate the menu options then select Control and Go back normal 5 6kVA US EN 5 Operation 54 Setting High Efficiency mode In High Efficiency mode the UPS operates normally on Byp
25. allation requirements Recommended protective devices and cable cross sections 1 Recommended upstream protection UPS power rating Upstream circuit breaker 5000VA D curve 30A 6000VA D curve 30A 2 poles circuit breaker N L2 to UPS Normal AC source G N L2 L1 2 Recommended cable cross sections Terminal Wire Terminal wire Minimum input Tightening position function size rating wire size torque L1 Phase 4 16 mm 12 6 AWG 6 mm 10 AWG 105 10 Ib in 1 13 Nm N L2 Neutral Phase 10 mm 8 AWG 75 C Ground Copper wire solid or stranted 5 6kVA US_EN Page 23 4 Power cables connection 4 1 Access to terminal blocks 1 Remove the terminal blocks cover one screw 2 Punch the knockouts and insert the cables conduits inside Note the L6 30P input power cable is attached by Eaton High leakage current AX Earth connection essential before connecting supply 42 Input Output connection This type of connection must be carried out by qualified electrical personnel Before carrying out any connection check that the upstream protection device Normal AC source is open O Off Always connect the ground wire first If you ordered a HotSwap MBP or a PPDM refer to the specific user manual to check the terminal blocks connection of the UPS with this accessory 1 Insert the N
26. anguage English Francais Deutsch English Espanol Portugu s User selectable when UPS is Italiano powered for the first time Menus status notices and alarms UPS fault Event Log data and settings are in all supported 5 languages US ate time ormat Local settings International US LCD Modify LCD screen brightness and contrast to be adapted to room light conditions Audible alarm Enabled Disabled on battery Enabled Always disabled Enable or disable the buzzer if an alarm occurs Output voltage 200V 208V 220V 230V 240V 208V Can be changed only in Standby mode Output frequency Frequency converter Disabled Enabled Disabled Frequency settable in frequency converter mode Output mode Industrial Network Network Set UPS behavior regarding transfer In Out settings on Bypass Input volt hysteresis Sets input voltage hysteresis 10V from 1 to 10V High Efficiency Enabled Disabled Disabled mode Power the output from Bypass for high efficiency Bypass transfer Transfer if BP AC NOK Disabled 5 6kVA US EN 5 6kVA US EN 2 Presentation Submenu Available settings Default settings In Out settings Interrupt time If Bypass transfer is enabled Interrupt time 10ms 20ms Define break duration when transfer on Bypass 10ms Overload prealarm 1096 10296 Load 96 when overload alarm occurs 10296 Redu
27. ass and transfers to Online or Battery mode in less than 10 ms when utility fails Transfers to High Efficiency mode will be active after 5 minutes of Bypass voltage monitoring if Bypass quality is not in tolerance then the UPS will remain in Online mode Li Eaton recommends to use the HE mode only to protect I T equipment To set the High Efficiency mode 1 Put the UPS on Bypass press any button to activate the menu options select Control and Go to Bypass 2 Then press Escape and select Settings In Out settings and High Efficiency mode Select Enabled and Enter to confirm 4 The UPS transfers to High Efficiency mode in 5 minutes 5 5 Configuring Bypass settings The following settings are available for configuring Bypass operation Bypass transfer out of tolerance 1 Press any button to activate the menu options then select Settings Output settings and Bypass transfer 2 Select Enabled or Disabled for BP AC NOK and Enter to confirm If Enabled the UPS transfers to Bypass even if Bypass AC source is out of tolerance depending on output mode If Disabled the UPS output is shutdown Interrupt time This setting is displayed to define the break duration during transfer to Bypass only if transfer out of tolerance is enabled 10 ms or 20 ms can be selected 5 6 Configuring battery settings Automatic battery test Automatic battery tests are done every week in constant charging mode and at each cycle in ABM mod
28. d damage hardware causing hours of lost productivity and expensive repairs With the Eaton 9PX you can safely eliminate the effects of power disturbances and guard the integrity of your equipment Providing outstanding performance and reliability the Eaton 9PX s unique benefits include 5 6kVA US EN True online double conversion technology with high power density utility frequency independence and generator compatibility ABMYO technology that uses advanced battery management to increase battery service life optimize recharge time and provide a warning before the end of useful battery life Selectable High Efficiency mode of operation Standard communication options one RS 232 communication port one USB communication port and relay output contacts Optional connectivity cards with enhanced communication capabilities Extended runtime with up to twelve Extended Battery Modules EBMs per UPS Firmware that is easily upgradable without a service call Remote On Off control through Remote On Off ROO and Remote Power Off RPO ports Backed by worldwide agency approvals Page 7 2 Presentation 2 1 Page 8 Standard installations Tower installation Rack installation Description Weights Dimensions inch mm Ib kg D xW x H 9PX 5000 106 48 28 4 x 173 x 5 1 722 x 440 x 130 9PX 6000 106 48 28 4 x 173 x 5 1 722 x 440 x 130 9PX 6000 G 106 48 270 x 173 x 5 1 685 x 440 x
29. e The tests frequency can be modified During the test the UPS transfers to Battery mode and discharges the batteries for 25 seconds under load Li Battery mode is not displayed and battery low alarm does not activate during a battery test The battery test may be cancelled due to bad conditions or failed Low battery warning During discharge the low battery alarm is activated if the battery capacity goes below 2096 This threshold can be modified External battery setting The number of Extended Battery Module is automatically detected or can be set manually in number of EBM or in Ah Deep discharge protection This setting is recommended to avoid damaging the battery Warranty is void if deep discharge protec tion is disabled 5 6kVA US EN Page 27 5 Operation 5 7 Retrieving the Event log To retrieve the Event log through the display 1 Press any button to activate the menu options then select Event log 2 Scroll through the listed events 5 8 Retrieving the Fault log To retrieve the Fault log through the display 1 Press any button to activate the menu options then select Fault log 2 Scroll through the listed faults Page 28 5 6kVA US EN 6 Communication 651 Communication ports e RS232 or USB communication ports The RS232 and USB communication ports cannot operate simultaneously 1 Connect the RS232 19 or USB 2 communication cable to the serial or USB port on the computer
30. f your equipment please visit our web site www Technical questions If you encounter a problem while following the instructions in this manual or have eaton com for complete service information To insure that your questions are correctly answered please obtain the part number assembly number and serial number of the unit and include them in any discussions or correspondence Part Number Assembly Number Serial number Who To Contact For Technical Support Customer Care Center Customer FAQ please visit our website www eaton com Scheduling Field Service Engineer Support Scheduling of the EATON Field Service Engineers typically should be done 7 to 10 days before they are required on site If the startup of the UPS is critical to maintaining your schedule please contact EATON to insure a safe installation and start up that will maintain the EATON warranty and insure smooth performance Return Policy for Single Phase Products RMA Should you require factory service for your equipment contact EATON Customer Care Center and obtain a Return Materials Authorization RMA prior to shipping your unit Never ship equipment to EATON without first obtaining an RMA number For further details please visit our website www eaton com Date RMA Number Contact Name Page 44 5 6kVA US EN 10 Glossary Bypass AC source Frequency converter Low battery warning Backup time Load HE mode Ma
31. has occurred and the UPS is in Battery mode Action The UPS is powering the equipment with battery power Prepare your equipment for shutdown Battery low LED is On 1 beep every 3 seconds The UPS is in Battery mode and the battery is running low This warning is approximate and the actual time to shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 20 capacity No battery LED is On Beep continuous The batteries are disconnected Verify that all batteries are properly connected If the condition persists contact your service representative Battery fault LED is On Beep continuous The battery test is failed due to bad or disconnected batteries or the battery minimum voltage is reached in ABM cycling mode Verify that all batteries are properly connected Start a new battery test if the condition persists contact your service representative The UPS does not provide the expected backup time The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your service representative Bypass mode LED is on An overload or a fault has occurred or a command has been received and the UPS is in Bypass mode Equipment is powered but not protected by the UPS Check for one
32. in Bypass mode Bypass LED should be On Remove the center cover of the PPDM front panel Turn the PPDM switch to the Bypass position the load is now powered directly from utility power Press the D button to switch Off the UPS The UPS is in Standby mode and can now be disconnected To reinstall the UPS Check that the UPS is correctly connected to the PPDM Press the button to switch On the UPS Select Control then Go to Bypass Check that the UPS is in Bypass mode Bypass LED should be On Turn the PPDM switch to the Normal position the load is now powered by the UPS Clip back the center cover of the PPDM front panel Select Control then Go back normal Check that the UPS is in Online mode the load is now protected by the UPS ONOTAWN gt 76 Recycling the used equipment Contact your local recycling or hazardous waste center for information on proper disposal of the used equipment e Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center Do
33. ith batteries 15 to 60 5 to 140 F without batteries Transit temperature 25 to 55 13 to 130 Relative humidity 0 to 95 no condensing Operating altitude Up to 3 000 meters 9 843 ft above sea level with 1096 derating per 1000m Transit altitude Up to 10 000 meters 32 808 ft above sea level Audible noise 45 dBA at 1 meter typical Table 9 Battery Internal batteries EBM Rack Tower 5000 6000VA 180Vdc 9PXEBM180RT 180Vdc configuration Type Sealed maintenance free valve regulated lead acid with minimum 3 year float service life at 25 C 77 F Lifetime is reduced above 30 C Monitoring Advanced monitoring for earlier failure detection and warning Battery port External three pole SBS75G Black connector on UPS for connection to EBM EBM battery 40cm 15 7in cable length Table 10 Communication options Communication bay 1 available independent communication bay for connectivity cards Compatible connectivity Network MS cards Modbus MS Relay MS Communication ports RS 232 DB9 1200 19200 bps USB 19200 bps Relay output contacts 4 relay outputs normally open or normally closed Remote On Off 2 pins jumper normally open Remote Power Off 3 pins jumper normally open or normally closed 5 6kVA US EN Page 43 EATON Customer Care Center Technical Support and Product Services questions about the operation repair or servicing o
34. k requires a minimum of two people To replace the EBM s 1 2 Unplug the EBM power cable and battery detection cable from the UPS If additional EBM s are installed unplug the EBM power cable and battery detection cable from each EBM Replace the EBM s See Recycling the used equipment on page 37 for proper disposal A small amount of arcing may occur when connecting an EBM to the UPS This is normal and will not harm personnel Insert the EBM cable into the UPS battery connector quickly and firmly e Plug the EBM cable s into the battery connector s Up to twelve EBMs may be connected to the UPS Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable Connect the battery detection cable s to the connector of the UPS and of the EBM s Testing new batteries To test new batteries 1 2 3 Charge the batteries for 48 hours Press any button to activate the menu options Select Control then Start battery test The UPS starts a battery test if the batteries are fully charged the UPS is in Normal mode with no active alarms and the bypass voltage is acceptable During the battery test the UPS transfers to Battery mode and discharges the batteries for 25 seconds The front panel displays Battery test in progress and the percentage of the test completed 5 6kVA US EN 7 UPS maintenance 75 Replacing the UPS equipped with a HotSwap MBP or with a PP
35. k sys tem e Straps are provided only for unpacking manually the unit from the carton don t use the straps to carry the unit around The unit can slip from the straps during handling risk of injury and product damage keep 12in 30cm minimum distance between the straps lift the unit carefully and keep it at low height keep the unit horizontal during unpacking e Before and after the installation if the UPS remains de energized for a long period the UPS must be energized for a period of 24 hours at least once every 6 months for a normal storage tempera ture less than 25 C This charges the battery thus avoiding possible irreversible damage e During the replacement of the Battery Module it is imperative to use the same type and number of element as the original Battery Module provided with the UPS to maintain an identical level of performance and safety In case of doubt don t hesitate to contact your EATON representative e All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS Page 4 5 6kVA US_EN Contents 1 Introductio PEE RU 6 11 Envirorimental lt aet RR Re 6 2 Presentation ciccsccsscssorsceccscacsszencecesedesececcscesnencesecccedeaiececacacesasetecesiene 8 2 1 Standard installations eene eene nennen enr ener nennen 8 22 Rea panel Surnia RP 9
36. ndancy mode Unitary UPS Hot Standby Force slew rate value to 0 5Hz s Unitary UPS On Off settings Cold start Enabled Disabled Authorize the product to start on battery power Enabled Forced reboot Enabled Disabled If mains recover during a shutdown sequence If set to Enabled shutdown sequence will complete and wait 10 seconds prior to restart If set to Disabled shutdown sequence will not complete and restart will occur immediately Enabled Auto restart Enabled Disabled Authorize the product to restart automatically when mains recovers after a complete battery discharge Enabled Auto start Enabled Disabled The UPS automatically starts up as soon as mains power is available no need topress the D button Disabled Energy saving Disabled 100W 1000W If Enabled UPS will shutdown after 5 min of back up time if load is less than threshold Disabled Sleep mode Enabled Disabled If Disabled LCD and communication will turn OFF immediately after UPS is OFF If Enabled LCD and communication stays ON 1h30 min after UPS is OFF Enabled Remote command Enabled Disabled If Enabled shutdown or restart commands from software are authorized Enabled Bypass standby Enabled Disabled Define if output is powered from Bypass in Standby mode Disabled Battery settings Automatic bat
37. nection of equipment Input Output terminal blocks Connector for HotSwap MBP detection Page 9 2 Presentation 2 3 Accessories Part number Description 9PXEBM180RT Extended Battery Module 9RK Rack kit 9PX RK2PC 2 post Rack Kit 9PX Network MS Network card Modbus MS Modbus and network card Relay MS Relay card MBP6K208 HotSwap MBP 6000 208 9PXTFMR5 5kVA Transformer 9PXPPDM1 6kVA PPDM Type 1 9PXPPDM2 6kVA PPDM Type 2 BINTSYS Battery Integration System EBMCBL180 1 8m cable 180V EBM MBP6K208 9PXTFMR5 E ao T ai di 10 GO L6 30P input power cable 18 5 20R 120V outlets 20A circuit breaker Input Output terminal blocks Normal AC source switch Input Output connector to the UPS Manual Bypass switch 2 30A outlets 5 6kVA US EN we A 9PXPPDM2 Y 2 E Om 5 6kVA US_EN OGOOGO eo O 2 Presentation L6 30P input power cable L6 30R outlet for connection to UPS input L6 30P cable for connection to UPS output L14 30R 120V 240V outlet L6 30R 240V outlet 30A circuit breaker 6 5 20R 120V outlets 20A circuit breaker Input Output terminal blocks L6 30R outlet for connection to UPS input L6 30P cable for connection to UPS
38. ntative Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative 3 2 Unpacking the cabinet Page 16 e Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock e The cabinet is heavy see page 41 Follow Special precautions provided on page 4 and on the carton Unpack the equipment and remove all the packing materials and shipping carton Note Do not lift the UPS or EBM from the front panel Unpacking UPS and Extended Battery Module Discard or recycle the packaging in a responsible manner or store it for future use Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion Packing materials must be disposed of in compliance with all local regulations concerning waste Recycling symbols are printed on the packing materials to facilitate sorting 5 6kVA US EN 3 Installation 3 3 Checking the accessory kit e Verify that the following additional items are included with the UPS 2 Tower stands 2 Rack kit for 19 inch enclosures 3 Cable gland for Output connection Additional cable gland for Input for 9PX 6000 G only Network card MS communication card 5
39. nual bypass Normal double conversion mode Normal AC source Relay contacts UPS Source supplying the bypass line The equipment can be transferred to the bypass line if an overload occurs on the UPS output for maintenance or in the event of a malfunction Operating mode used to convert the AC power frequency between the UPS input and output 50Hz gt 60Hz or 60Hz gt 50Hz This is a battery voltage level indicating that battery power is low and that the user must take action to prevent the imminent break in the supply of power to the load Time during which the load can be supplied by the UPS operating on battery power Devices or equipment connected to the UPS output Operating mode by which the load is supplied directly by the AC source if it is within the tolerances defined by the user This mode reduces the consumption of electrical power Rotary switch controlled by the user used to connect the loads directly to the AC source Transfer of the load to the manual bypass enables UPS maintenance without interrupting the supply of power to the connected loads The normal UPS operating mode in which the AC source supplies the UPS which in turn supplies the connected loads after electronic double conversion Normal source of power for the UPS Contacts supplying information to the user in the form of signals Uninterruptible Power Supply Page 45 Page 46 5 6kVA US EN
40. of the following alarms overtemperature overload or UPS failure Power overload LED is On Beep continuous Power requirements exceed the UPS capacity greater than 100 of nominal see in table 6 on page 42 for specific output overload ranges Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode or shut down if the load increases The alarm resets when the condition becomes inactive 5 6kVA US_EN 5 6kVA US EN 8 Troubleshooting UPS overtemperature LED is On 1 beep every 3 seconds The UPS internal temperature is too high or a fan has failed At the warning level the UPS generates the alarm but remains in the current operating state If the temperature rises another 10 C the UPS transfers to Bypass mode or shuts down if Bypass is unusable If the UPS transferred to Bypass mode the UPS will return to normal operation when the temperature drops below the warning level If the condition persists shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted Restart the UPS If the condition continues to persist contact your service representative The UPS does not start The input source is not connected correctly The Remote Power Off RPO switch is active or the RPO connector is missing Check the input connections If the
41. onnect it A small amount of arcing may occur when connecting the internal batteries This is normal N and will not harm personnel Connect the cables quickly and firmly 4 Connect the two battery connectors together 5 Screw back the metal protection cover and the front panel then clip the center cover Page 18 5 6kVA US EN 3 Installation 3 5 Connecting the EBM s A small amount of arcing may occur when connecting an EBM to the UPS This is normal and will not harm personnel Insert the EBM cable into the UPS battery connector quickly and firmly Plug the EBM power cable s into the battery connector s Up to 12 EBMs may be connected to the UPS Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable Connect the battery detection cable s to the connector of the UPS and of the EBM s 3 6 Connecting other accessories If you ordered other UPS accessories refer to specific user manuals to check the connection to the UPS Page 19 5 6kVA US EN 3 Installation 3 7 Tower installation If you ordered other UPS accessories refer to specific user manuals check the tower installation with the UPS To install the cabinet 1 Place the UPS on a flat stable surface in its final location 2 Always keep 150 mm of free space behind the UPS rear panel 3 If installing additional cabinets place them next to the UPS in their final loca
42. ormal AC cable through the cable Qu gland 2 9 og 2 Connect the three cables to the Normal AC source 5 terminal blocks 9 d 3 Insert the Output cable through the cable gland 4 Connect the three cables to the Output terminal blocks L1 Put back and secure the terminal blocks cover with the screw OUTPUT N L2 6 Tighten the cable glands Page 24 5 6kVA US EN 5 1 UPS startup and shutdown 5 Operation sequence of the UPS with this accessory a If you ordered a HotSwap MBP or a PPDM refer to the specific user manual to check the startup Starting the UPS alarm Li Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload To start the UPS 1 Verify that the internal batteries are connected See Connecting the internal battery on page 17 2 If optional EBMs are installed verify that the EBM are connected to the UPS See Connecting the EBM s on page 19 3 Verify that the UPS terminal blocks are connected to AC source 4 Setthe upstream circuit breaker not provided to the I position On to switch on the utility power The UPS front panel display illuminates and shows EATON logo 5 Verify that the UPS status screen shows 1 1 to start 6 Press the D button on the UPS front panel for at least 3 seconds The UPS front panel display changes status to UPS starting 7 Checkthe UPS front panel
43. revo tru a dE CIENT HER de rtt 26 5 3 Transferring the UPS between Modessa ia i 26 5 4 Setting High Efficiency mode ssssssssssssssseseeeeeeeeemen emere een 27 5 5 Configuring Bypass Settihngs escono reset aeos d a t Pene E a dai 27 5 6 Configuring Battery Settlligs dao eeepc aede essa pde 27 57 Retieving the ineo oa citet a a saut nt vto tcc gods 28 5 8 Retrieving the Fault log eene eterne nennen 28 Communication iaaa 29 6 1 CAO MIDOMS une epus 29 6 2 Eaton Intelligent Power Software suite eee ede dee de 32 7 UPS 33 71 EGUIBIOGIE CALO 33 2 Storno the equipment edid Reap thes 33 ZS Wherndtoreplace DatteriGS uso te cep ette et emet exu t Bay e pct s dad 33 74 Replacing 34 75 Replacing the UPS equipped with a HotSwap MBP or with a 37 76 Recycling the sed equipment onore sp edi LR EORR ca reu 37 8 Troubleshooting Re E TEE 38 8 1 Typical alarms aneifaults cec term ERE ERE YER EE 38 82 Silencing the a b pe RE ER M TU RR ERE ena o ds 40 8 3 Service ahdsuppOrt scc e ERR a RIEN RR 40 2 Me C
44. system contains small amounts of toxic materials To avoid accidents the directives listed below must be observed Servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and the required precautions When replacing batteries replace with the same type and number of batteries or battery packs Do not dispose of batteries in a fire The batteries may explode Batteries constitute a danger electrical shock burns The short circuit current may be very high Precautions must be taken for all handling Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine if battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit Product safety 5 6kVA 5 EN The UPS connection instructions and operation described in the manual must be followed in the indicated order CAUTION To reduce the risk of fire the unit connects only to a circuit provided with branch circuit overcurrent protection for 30A rating for 5 6kVA models in accordance with the National Electric Code AN
45. tandby mode The UPS is Off Equipment is not powered until b button is pressed Online mode The UPS is operating normally The UPS is powering and protecting the equipment Battery mode 1 beep every 10 seconds A utility failure has occured and the UPS is on Battery mode The UPS is powering the equipment with the battery power Prepare your equipment for shutdown End of backup time 1 beep every 3 seconds The UPS is on Battery mode and the battery is running low This warning is approximate and the actual time to shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules 5 the Battery Low warning may occur before the battery reaches 2095 capacity High Efficiency mode The UPS is operating on High Efficiency mode The UPS is powering and protecting the equipment Bypass mode An overload or a fault has occurred or a command has been received and the UPS is in Bypass mode Equipment is powered but not protected by the UPS Page 13 2 Presentation 2 6 Display functions 2 7 Page 14 Press the Enter 4 2 button to activate the menu options Use the two middle buttons and W to scroll through the menu structure Press the Enter 40 button to select an option Press the ESC button to cancel or return to the previous menu
46. te battery supplies not having a grounded supply circuit e ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury e Disconnect charging source prior to connecting or disconnecting battery terminals 5 6kVA US EN 7 UPS maintenance Replacing the internal battery A The internal battery is heavy Use caution when handling the heavy batteries To replace the battery pack 1 Remove the center cover of the front panel 2 Remove the two screws to open the left side of the front panel 3 Remove the two screws to pull out the metal protection cover of the battery A ribbon cable connects the LCD control panel to the UPS Do not pull on the cable or disconnect it 4 Pull out the plastic handle of the battery pack and slide the pack out slowly on to a flat and stable surface Use two hands to support the battery pack See Recycling the used equipment on page 37 for proper disposal Verify that the replacement batteries have the same rating as the batteries being replaced Put the new battery pack into the UPS Push the battery pack firmly to ensure a proper connection Screw back the metal protection cover and the front panel then clip the center cover Continue to Testing new batteries on page 36 5 6kVA US EN Page 35 7 UPS maintenance H Page 36 Replacing the EBM s The EBM is heavy Lifting the cabinet into a rac
47. tery test In constant charge mode No test Every day Every week Every month In ABM cycling mode No test Every ABM cycle Every ABM cycle Low battery warning 096 100 The alarm triggers when the set percentage of battery capacity is reached during back up time 20 Restart bat level 0 100 If set automatic restart will occur only when percentage of battery charge is reached 0 Battery charge mode ABM cycling Constant charge ABM cycling External battery Auto detection Manual EBM set Manual battery set No battery Auto detection Using standard EBM UPS detects automatically the number of EBM connected Deep Disch protect Yes No If set to Yes the UPS automatically prevents battery from deep discharge by adapting end of back up time voltage threshold Warranty void if set to No Yes Page 15 3 Installation 3 1 H Inspecting the equipment If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service represe
48. tion e Adjustment of the orientation of the LCD panel and of the logo e Adjustment of the angle of vision of the LCD panel Page 20 5 6kVA US EN 3 Installation 3 8 Rack installation If you ordered other UPS accessories refer to specific user manuals to check the rack installation with the UPS e Prepare UPS for rack mounting Li This step requires two people The UPS is heavy To ease its rack mounting you can remove the battery pack from the UPS as explained below 1 Remove the center cover of the front panel 2 Remove the two screws to open the left side of the front panel 3 Remove the two screws to pull out the metal protection cover of the battery A ribbon cable connects the LCD control panel to the UPS Do not pull on the cable or disconnect it 4 Pull out the plastic handle of the battery pack and slide the pack out slowly on to a flat and stable sur face Use two hands to support the battery pack Set it aside for reinstalling after that the UPS is rack mounted 5 Mount the UPS on rack 6 Put back the battery pack screw back the metal protection cover and the front panel then clip the center cover 5 6kVA US EN Page 21 3 Installation e Rack mounting of UPS EBM and accessory modules Follow steps 1 to 4 for module mounting on the rails The rails and necessary hardware are supplied by EATON Page 22 5 6kVA US EN 3 Installation 3 9 Inst
49. wn the load and the UPS by thermal relay for instance in the event of room over temperature When RPO is activated the UPS shuts down the output and all its power converters immediately The UPS remains on to alarm the fault The RPO circuit is an IEC 60950 safety extra low voltage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation e The RPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The RPO switch must have a minimum rating of 27 Vdc and 20 mA and be a dedicated latching type switch not tied into any other circuit The RPO signal must remain active for at least 250 ms for proper operation e To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the Remote Power Off function is activated Li Leave the RPO connector installed in the RPO port on the UPS even if the RPO function is not needed RPO connections Internal power supply External power supply 1 3 1 3 1 3 1 3 Normally closed Normally open Normally closed Normally open Terminal wire size rating is 0 32 4 mm 22 12 AWG Suggested wire size is 0 82 mm 18 AWG Page 30 5 6kVA US EN 6 Communication Remote control connection and test 1 Check the UPS is shut down and the electrical supply network disconnected 2 Remove RPO
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