Forza Power Technologies FDC-006K uninterruptible power supply (UPS)
Contents
1. Model FDC 006K FDC 010K CAPACITY 6000 VA 4800 W 10000 VA 8000 W INPUT owHineaheier 110 VAC 3 at 50 Load 176 VAC 3 at 100 Load Voltage range Low line comeback Low line transfer voltage 10V High line transfer 300 VAC 3 High line comeback High line transfer voltage 10V Frequency range 46Hz 54 Hz 50Hz system 56Hz 64 Hz 60Hz system Phase Single phase with ground Power factor gt 0 99 at 100 Load OUTPUT Output voltage 104 110 115 120VAC or 208 220 230 240VAC AC voltage regulation 3 Frequency range synchronized range 46Hz 54 Hz 50Hz system 56Hz 64 Hz 60Hz system Frequency range batt mode 50 Hz 0 1 Hz or 60Hz 0 1 H AC mode 100 105 10mi 105 115 gt 115 lt 1sec Overload 100 105 30s Battery mode 105 115 A0sec gt 115 lt 1sec Current crest ratio 3 1 max Harmonic distortion lt 3 100 linear load lt 10 100 non linear load Line lt Battery 0 ms Transfer time Inverter amp Bypass 0 ms Inverter amp gt ECO lt 10 ms EFFICIENCY AC mode gt 84 Battery mode gt 83 BATTERY Type amp quantity 12V 7 Ahx 20 12V 9 Ahx 20 Recharge time 7 hours to 90 capacity 9 hours to 90 capacity Charging current 1 0 A 10 max Charging voltage 14 4V 1 PHYSICAL Dimensions mm 592 x 250 x 826 592 x2. f Chi Za POW EFF TECHNOLOGIES User Manual Uninterruptible Power Supply System FDOC O06K FOC O10OK Online UPS with Isolation Transformer Table of Contents Table of Contents 1 Introduction 1 1 Transportation and storage 1 2 Preliminary steps 1 3 Initial setup 1 4 Important safety instructions 1 5 Standards 2 Installation and operation 2 1 Unpacking and inspection 2 2 UPS front and rear panel views 2 3 Single UPS installation 2 4 Output configuration 2 5 UPS installation for parallel systems 2 6 Forzalracker monitoring software 3 Advanced operation 3 1 Description of buttons and functions 3 2 LED Indicators and LCD panel 3 3 Audible alarm 3 4 Single UPS Operation 3 5 Parallel operation 3 6 Abbreviations in the LCD Display 3 7 UPS parameter settings 3 8 Operating Mode Status Description 3 9 Fault codes 3 10 Warning indicators 4 Troubleshooting guide 5 Storage and maintenance 6 Technical specifications 1 Introduction Thank you for purchasing the Forza Atlas FDC 006K 010K Online UPS To enjoy all the features and benefits of this unit please read and follow all installation and operation instructions thoroughly before unpacking installing or operating this device After you have read this manual keep it in a safe place for future reference The information contained in this manual covers the 6000 and 10000 VA uninterruptible power systems their basic functions operating
3. Power stage fan Maintenance bypass switch 9 Input circuit breaker 10 Isolation transformer fan CON OO fF W PDP 11 Input Output terminal Refer to diagram 2 for details 12 Output terminal 1 13 Output terminal 2 14 Utility input terminal 15 Non isolated neutral terminal 2 3 Single UPS installation Installation and wiring must be performed by qualified personnel and in accordance with the local electrical regulations and codes Also you must observe the following instructions 1 Make sure the mains wire and breakers in the building are enough for the rated capacity of the UPS to avoid the hazards of electric shock or fire Note Do not use a wall receptacle as the input power source for the UPS as its rated current is less than the UPS maximum input current Failure to do so may result in a broken or burned out receptacle 2 For safety considerations turn off the mains switch in the building before installation 3 Turn off all the devices before connecting them to the UPS 4 Wiring sizes should be installed in accordance with the following table Wiring specification AWG Non isolated Neutral Diagram 1 Rear Panel Overview Note 1 The cable for 6K should be able to withstand currents of over 40A It is recommended to use a 10AWG or thicker wire for safety and efficiency Note 2 The cable for 10K should be able to withstand currents of over 63A It is recommended to use an 8AWG or thicker
4. IEC EN 62040 1 Conducted emission IEC EN 62040 2 Category C3 Radiated emission IEC EN 62040 2 Category C3 IEC EN 61000 4 2 Level 4 ESD 4 a Z a Level Power frequency magnetic field IEC EN 61000 4 8 Level 4 Low frequency signals IEC EN 61000 2 2 Warning This product is intended for commercial and industrial applications Installation in the proper environment is required 2 Installation and operation The Forza Atlas series is offered in two different models as shown in the table below FDC 006K 6000 VA 4800 W FDC 010K 10000 VA 8000 W 2 1 Unpacking and inspection Remove the UPS from its package and make sure that all the following items are included e One UPS unit e One user manual digital copy in CD e One monitoring software CD ForzaTracker e One USB cable Warranty certificate Carefully inspect the UPS to check for any damages that may have occurred during shipping Should any evidence of damage be found or if some parts are missing do not turn the UPS on you must immediately notify the carrier or dealer where you purchased the unit 2 2 UPS front and rear panel views Front view z Bm D 2 o Q G Q aa 6K 6K 10K Diagram 1 Rear Panel Overview Diagram 2 Input Output Terminal RS 232 communication port USB communication port Emergency power off EPO connector Parallel connection port Parallel port intelligent slot Charger fan
5. When the parallel system is used make sure that the parallel communication cable is tightly connected and that the PAR ID number is correct after turning on input breakers one ata time If all number displays are correct it will be A fine to turn on the UPS after disabling The icon along with warning er the warning message by pressing the code JF becomes illuminated on a eee ale UP and DOWN buttons at the same the LCD display and the alarm parallel operation time Otherwise do NOT turn on the starts beeping once every second l UPS and contact your dealer for assistance For single UPS since there is no communication cable and parallel output cable connection simply ignore this warning message by pressing the UP and DOWN button to disable and turning on UPS for continuous operation 5 Storage and maintenance 5 1 Storage Charge the UPS for at least 7 hours before storing the unit Cover the UPS and place it upright in a cool dry location During storage recharge the battery in accordance with the following table Storage temperature Recharge frequency Runtime 25 C 40 C Every 3 months 1 2 hours 40 C 45 C Every 2 months 1 2 hours 5 2 Maintenance the UPS system operates with hazardous voltages Repairs may be carried out only by qualified maintenance personnel Even after the unit is disconnected from the mains components inside the UPS syste
6. After the overload is removed the UPS will return to AC mode If the overload time exceeds the time specified in Battery mode the UPS will transfer to fault status At this time if bypass is enabled the UPS will supply power to the loads using the bypass mode If the bypass function is disabled or the input power is not within the bypass acceptable range the output power will be cut off immediately 4 Charging the batteries 1 Once the UPS is connected to utility power the unit will charge the batteries automatically except if the USP is running in Battery mode or while the battery self test is in progress 2 lt is recommended to charge the batteries at least 10 hours before use to ensure proper backup time 3 Make sure battery number setting on the control board is consistent with the actual connection 5 Battery mode operation 1 When the UPS is in Battery mode the buzzer will beep according to the battery capacity a lf the battery capacity is more than 25 the buzzer will beep once every 4 seconds b If the battery voltage drops to the alarm level the buzzer will beep once every second to indicate that the battery has dropped to its lowest capacity and that the UPS will soon shut down automatically Shutting down non critical loads at this point will prolong the backup time If the programmable timer function is enabled the UPS will shut off programmable output terminals automatically Note There is the risk of data loss or
7. Charger failure IP fuse blown Beeps once every second No Overload 3 times in 30min EPO status Cover of maintenance switch is open Parallel protection Fault Bus start failure Bus over Bus under Bus unbalance Inverter soft start failure High Inverter voltage Low Inverter voltage Inverter output short circuited Negative power fault Beeps continuously Yes Battery SCR is short circuited Inverter relay is short circuited Parallel communication failure Parallel output current unbalance Over temperature CPU communication failure Overload 3 4 Single UPS Operation 1 Turn on the UPS with utility power in AC mode 1 Turn on the UPS with utility power supply On grid AC mode After making sure that the power supply connection is correct set the input breaker to the ON position first At this point the fan will start running while the UPS supplies power to the load via the bypass The UPS is now operating in Bypass mode Note When the UPS is in Bypass Mode the output voltage will directly power the load from utility after you have switched on the input breaker In Bypass Mode the load is not protected by the UPS To protect your load devices you should turn on the UPS 2 Press and hold the ON button for 0 5 second to power on the UPS The buzzer will beep once 3 After a few seconds the UPS will enter into the AC mode In
8. Remove the cover of the parallel current cable port on the UPS Connect each UPS one by one with the parallel cable and share current cable Reattach the cover 6 Refer to the following wiring diagrams Zz uP uP Input Neutral a lt p Input Line UPS1 zZ uP uP Output 2 Neutral UPS2 4 ar cP Output 2 Line Z Ge cP 7 Output 1 Neutral a O Output 1 Line Non isolated Neutral Diagram 1 Power cable connections Parallel communication port connection Share current cable connection Diagram 2 Parallel communication and parallel current connections 2 6 ForzaTracker monitoring software ForzaTracker is a new generation of UPS monitoring software which provides user friendly interface to monitor and control your Uninterruptible Power System This unique software provides safe auto shutdown for multi computer systems during power failures With this software users can monitor and control any UPS on the same LAN no matter how far they might be from the UPS Installation procedure for Windows users 1 Use the supplied CD or go to the website http www forzaups com 2 After clicking the software icon choose the requir
9. Check the loads wiring ventilation utility battery and so on when a fault occurs Do not try to turn on the UPS again before solving the problems If the issues persist contact the dealer or service personnel immediately 3 In case of emergency disconnect the UPS from the utility external battery and output immediately to avoid danger 12 Changing battery numbers 1 This operation should only be performed by trained and qualified technicians 2 Turn off the UPS If the load cannot be shut down remove the cover from the maintenance bypass switch on the rear panel of the unit and slide the maintenance switch to the BPS position 3 Switch off the input breaker 4 Remove the UPS cover Modify the jumper on the control board to set the battery numbers and disconnect the battery wire After completing the changes replace the UPS cover Note JP1 setting on the control board Jumper placed on pins 5 amp 6 and pins 7 amp 8 for 20 pieces of batteries Jumper placed on pins 5 amp 6 or pins 7 amp 8 for 19 pieces of batteries Keep every pin open for 18 pieces of batteries 5 Switch on the input breaker and the UPS will enter Bypass mode If the UPS is in maintenance Bypass mode turn the maintenance switch to the UPS position before turning on the system 3 5 Parallel operation 1 Parallel system connection 1 Make sure all of the UPSs are designed for parallel operation and that all the wiring is done properly 2 Turn
10. Up Mute Down Button gt Press and hold these two buttons simultaneously for 1 second either to enter or exit the menu settings CVCF stands for converter mode 3 2 LED Indicators and LCD Panel LCD Panel BYPASS LINE BATTERY FAULT O O O O OFFIESC TEST UP MUTE DOWN ON ENTER SS ES S LCD LED FRONT PANEL There are 4 LEDs on front panel to show the UPS working status mode E Bypass Line Battory Fault Bypassmode o O 0 O_ mcm o 0 0 Baterymode o O o jevermode o o o Bayra o Ecoma 0 O rout o lolol e Note e means LED is illuminated o means LED is not illuminated LCD panel Backup Time Info Fault Info Input amp Battery Mute Operation Voltage Info a er T Battery Info al i gt Load Info es e i v Programmabl Mode O ti o p lon Output Info Display Backup time information Fault information Provides a digital indication of the battery discharge time H hours M minutes S seconds lt lt Indicates that a warning or fault has occurred Displays the fault codes listed in detail in the sections below i Mute operation Indicates that the UPS alarm has been disabled Output amp battery voltage information i I I oe Provides an indication of the output voltage frequency or battery voltage LIL uz VAC output voltage VDC battery voltage Hz frequency O
11. _ Description When the input voltage is within the voltage regulation range and ECO mode is enabled the UPS will bypass voltage to output for energy saving ECO mode fesse LCD display a Sa EA 9 Desenin When input frequency is within 46 and 64Hz the UPS can be set at a constant output p frequency of 50 Hz or 60 Hz The UPS will still charge the battery under this mode CVCF mode gF C C LCD display a EgO k d ao d ee a_l eamp When the input voltage exceeds the acceptable range or during a power failure the Description UPS will start supplying power from the battery while the alarm will beep every Battery mode 4 seconds LCD display eeen d a e3 soo a Z a _l Description When input voltage is within the acceptable range and bypass is enabled turn off the UPS in order to transfer the unit to Bypass mode The alarm beeps every two minutes Bypass mode LCD display in this case 265 L 2 05 og lee ieee i OG 499 l T output Q E3 ourpur mer amp pare cx d ame 26 a d Description Battery test When UPS is in AC mode or CVCF mode press and hold the Test key for 0 5 second The UPS will beep once and start performing the Battery Test The line between I P and inverter icons will blink to remind users This operation is used to check the battery status CEE L
12. load failure if battery runtime is exceeded 2 To silence the buzzer sound in Battery mode press the Mute button 3 The backup time vary depending upon environment conditions and load types 4 When the backup time is set at 16 5 hours LCD panel default value the UPS will shut down automatically to protect the battery after the discharging period of 16 5 hours is completed This battery discharge protection can be enabled or disabled using the LCD panel control 6 Testing the batteries 1 To check the battery status when the UPS is running in AC mode CVCF mode ECO mode press the Test button to initiate the self test 2 To maintain the system reliability the UPS will perform the battery self test automatically on a periodic basis The default setting for the battery self test is once per week 3 Battery self test interval can also be set through the monitoring software 4 If the UPS is in battery self test Mode the LCD Display and buzzer indication will be the same as in battery mode except that the battery LED is flashing 7 Turn off the UPS with utility power in AC mode 1 Turn off the inverter of the UPS by pressing the OFF button for at least 0 5 second The buzzer will beep once and the UPS will go into Bypass mode Note 1 If the UPS has been set to enable the bypass output it will bypass voltage from utility power to the output terminal even though the UPS inverter has been turned off Note 2 After turning off the UPS
13. off the input and output breakers of each UPS 3 Remove all the maintenance bypass covers and change the maintenance switches from UPS to BPS When done replace the maintenance bypass cover With a multimeter measure the L1 N1 and L2 N2 voltage difference between each UPS If the voltage difference is less than 2V it means all connections are correct If the difference is larger than 2V check if the wiring has been done correctly 4 Turn on the input breakers of each UPS in the parallel systems Before turning on each UPS check if PAROO1 PAR003 are displayed in each UPS sequentially If no PARxx exists in any UPS check if the parallel cables are correctly connected 5 Turn on each UPS in sequence and make sure that AC mode LED or Battery mode LED display is lit in each UPS Using a multimeter measure the output voltage of each UPS to make sure the voltage difference is less than 2V typical 1V If the difference is larger than 2V check that parallel cables and or parallel current cables are connected properly 6 Turn off each UPS in sequence After all of the UPS are transferred to Bypass mode turn on the output breaker of each unit 7 Turn on the UPSs in the AC mode Parallel system connections and configuration should now be complete 2 Adding one new unit into the parallel system 1 You cannot add one new unit into the parallel system while the whole system is running First all loads and each UPS in the system must be shu
14. output setting 11 Reserved Shutdown point for programmable output 12 Hot standby function enable disable 13 Battery voltage adjustment lt lt x x x x x x xx xx lt lt lt lt lt x lt lt lt lt lt lt x 14 Charger voltage adjustment lt x xix xix lt x lt x lt x xix xix x lt x xix xix lt x 15 Output voltage adjustment Y means that this program can be set in this mode There are two kinds of output transformers ratio of 1 1 and 2 1 respectively Programmable output function is only available for the output transformer with a ratio of 1 1 Note All parameter settings will be saved only when UPS shuts down normally with internal or external battery connection Normal UPS shutdown means turning off input breaker in bypass no output mode 01 Output voltage settings Interface Setting Parameter 3 Output voltage Ut ix m You may choose the following output voltage in parameter 3 208 The output voltage is 208VAC 220 The output voltage is 220VAC 230 The output voltage is 230VAC 240 The output voltage is 240VAC 02 Output frequency settings Interface Setting 60 Hz CVCF mode SI gee 7 Parameter 2 Output frequency To set the output frequency choose any of the following three options in parameter 2 50 0Hz The output frequ
15. please beware that the UPS is operating in Bypass mode and there is a risk of power loss for connected devices 2 ln Bypass mode output voltage of the UPS is still present In order to shut off the output voltage switch off the input breaker to the UPS A few seconds later there will be no display shown on the LCD panel while the UPS is now completely turned off 8 Turn off the UPS without utility power supply in Battery mode 1 Turn off the UPS by pressing the OFF button for at least 0 5 second The buzzer will beep once 2 The UPS power will shut off output and there will be no indication showing on the display panel 9 Muting the buzzer 1 To silence the buzzer press the Mute button for at least 0 5 second If you press it again the buzzer will be enabled 2 Some warning alarms cannot be muted unless the error that triggered them is fixed 10 Operation in warning status 1 When the Fault LED flashes and the buzzer beeps once every second it means that the UPS is experiencing operation issues Fault Codes are available via the LCD Panel Refer to the Trouble Shooting table for additional details 2 Some warning alarms cannot be muted unless the error that triggered them is fixed 11 Operation in fault mode 1 When the Fault LED illuminates and the buzzer beeps continuously it means that there is a fatal error in the UPS Fault Codes are available via the LCD Panel Refer to the Trouble Shooting table for additional details 2
16. procedures options available and troubleshooting guide It also includes information on how to ship store handle and install the equipment 1 1 Transportation and storage e Transport the UPS system only in the original package to protect it against shock and impact The UPS must be stored in a dry well ventilated area 1 2 Preliminary steps e Water condensation may occur if the UPS is unpacked in a very cold environment and then moved to a warmer location e The UPS must be thoroughly dry before being installed Failure to do so may increase the risk of electric shock Do not install the UPS system near water or in moist environments e To reduce the risk of overheating do not cover the cooling vents in the UPS housing e Avoid exposing the UPS to direct sunlight or installing the unit near heat emitting appliances such as electric heaters or furnaces 1 3 Initial setup e Do not connect appliances or equipment that may overload the UPS system such as big motor type equipment to the UPS output sockets or terminal e Place cables in such a way that no one can step on or trip over them e Do not block air vents in the housing of UPS The UPS must be installed in a location with good ventilation Ensure enough space on each side for ventilation e The UPS is provided with an earthed terminal Equipotential earth bonding to the external UPS battery cabinets must be provided if such configuration is used e The UPS can be installe
17. 250 x 826 Net weight kg 124 142 ENVIRONMENT Operation temperature 0 40 C the battery life will down when gt 25 C Operation humidity lt 95 and non condensing Operation altitude lt 1000m Audible noise Less than 58dB 1 meter Less than 60dB 1 meter MANAGEMENT Smart RS 232 or USB Supports Windows 2000 2003 XP Vista 2008 Windows 7 Linux and MAC Optional SNMP Power management from SNMP manager and web browser Derate capacity to 50 of capacity in CVCF mode and to 90 when the output voltage is adjusted to 208VAC If the UPS is installed or used in a place where the altitude is above than 1000m the output power must be derated one percent per 100m Product specifications are subject to change without further notice
18. CD display 500 eae Description In the event of abnormal operation the LCD panel will display the corresponding fault message on the LCD panel Fault status LCD display VE 4J lt A L 7 T V ac m 224 ggo l i ga Q 4 sus sO n E B sS gt 3 9 Fault codes Fault Fault Fault event cade Icon Fault event node Icon Bus start failure 01 None Negative power fault 1A None Bus over 02 None Battery SCR short circuited 21 None Bus under 03 None Inverter relay short circuited 24 None Bus unbalance 04 None Parallel communication failure 35 None Inverter soft start failure 11 None Output circuit circuited 36 None High Inverter voltage 12 None Over temperature 41 None Low Inverter voltage 13 None CPU communication failure 42 None Inverter output is short circuited 14 Overload 43 OVER LOAD 3 10 Warning indicators Warning Icon flashing Alarm Low battery Beeps once every second Overload OVER LOAD Beeps twice every second Battery is not connected z Beeps once every second Overcharge EPO enable Beeps once every second Beeps once every second Fan failure Over temperature Beeps once every second Charger failure PPR BP PRP hl NI oO HA Beeps once every second I P fuse blown Beeps once every second Overload 3 times in 30min Beeps once every second Parallel protec
19. UTPUT Load information Q Indicates the load level at 0 25 26 50 51 75 and 76 100 0 D Overload indication Indicates the load or the output is short Programmable output information Indicates that the programmable outputs are working Mode operation information Indicates that the UPS is connected to the mains Indicates the battery is in working status RT Indicates the bypass circuit is in working status Indicates the ECO mode is enabled Indicates the Inverter circuit is working E Indicates the output connector is working properly O P Battery information Eee P mi o Oo Alii o 3 gt M je Indicates the battery is charged at 0 25 26 50 51 75 and 76 100 of its capacity BATT FAULT Indicates the battery is not connected LOW BATT Low battery and low voltage indicator Input amp battery voltage information Occ tr Indicates the input voltage or frequency or battery voltage OO Hz VAC Input voltage VDC battery voltage Hz input frequency There are 4 LEDs on front panel to show the UPS working status 3 3 Audible alarm Description Buzzer status Mute UPS status Bypass mode Beeps once every 2 minutes Battery mode Beeps once every 4 seconds Yes Fault mode Beeps continuously Warning Overload Low battery Beeps twice every second Battery unconnected Over charge EPO enable Fan failure Over temperature
20. anges from 110V to 209V 16 264 l with a default value of 110V Parameter 3 Sets the acceptable high voltage J E for bypass operation Setting ranges from 231V to 276V with a default value of 264V 04 Frequency range for bypass Interface Setting Parameter 2 Sets the acceptable low frequency for bypass operation 50 Hz system Setting ranges from 46 0Hz to 49 0Hz 60 Hz system Setting ranges from 56 0Hz to 59 0Hz The default value is 46 0Hz 56 0Hz Parameter 3 Sets the acceptable high frequency for bypass operation 50 Hz Setting ranges from 51 0Hz to 54 0 Hz 60 Hz Setting ranges from 61 0Hz to 64 0Hz The default value is 54 0Hz 64 0Hz 05 ECO mode enable disable Interface Setting _ AGa 2 Pas L Parameter 3 Enables or disables the ECO feature You may choose between the following two options DIS disables the ECO feature ENA enables the ECO feature When the ECO feature is disabled the voltage and frequency range can still be set for this mode however such parameters will take effect only if the ECO function has been enabled 06 Voltage range for ECO mode Interface Setting Parameter 2 Sets the low voltage point in ECO mode This setting ranges from 5 to 10 of the nominal voltage Parameter 3 Sets the high voltage point in ECO mode This setting ranges from 5 to 10 of the nominal voltage 07 Frequency range
21. case of abnormal utility power the UPS will transfer to battery mode operation to provide uninterrupted power to the outlets Note In battery mode the UPS will shut down automatically when the remaining charge is low Once the utility power is restored the UPS will restart automatically in AC mode 2 Turn on the UPS without utility power Battery mode 1 Press and hold the ON button for 0 5 second to power on the UPS The buzzer will beep once 2 After a few seconds the UPS will be turned on and begin operating on off grid or Battery mode 3 Connecting devices to the UPS After the UPS is turned on you can connect devices to the unit 1 Turn on the UPS first and then start switching on one load at a time only after all of them have been plugged into the unit The total load level will be displayed on the LCD panel 2 Should you need to connect inductive loads such as a monitor or a laser printer to the UPS the start up power should be used for calculating the capacity of the UPS as energy consumption increases during initial power on 3 If the UPS is overloaded the buzzer will beep twice each second 4 In the event of an overload all unnecessary loads must be removed one by one to lower the total loads connected to the UPS to less than 80 of its nominal power capacity to prevent overload condition 5 If the overload time exceeds the time specified in AC mode the UPS will automatically transfer to Bypass mode
22. d only by qualified maintenance personnel e These UPS units are extremely heavy Caution should be taken in moving and positioning equipment e An appropriate disconnect device as short circuit backup protection should be provided in the building wiring installation e An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation e Connect the earth before connecting the unit to the building wiring terminal e Installation and wiring must be performed in accordance with local electrical regulations and laws 1 4 Important safety instructions e Do not disconnect the earth conductor cable on the UPS or the building wiring terminals at any time since this would cancel the protective earth of the UPS system and of all connected loads e The UPS system features its own internal current source batteries The UPS output sockets or output terminals block may be electrically live even if the UPS system is not connected to the building wiring outlet e In the event of an emergency press the OFF button and disconnect the power cord from the AC mains to properly disable the UPS e Do not allow any kind of liquid or foreign object to enter this UPS unit Do not place beverages or any other containers with liquid on or nearby the unit e The UPS can be operated by any individuals with no previous experience 1 5 Standards Safety
23. ed operation system 3 Follow the on screen instructions to install the software 4 When you finished downloading all required files enter the serial No Installation Password 5242 87f6 64re di8d 986u to install the software include the hyphens 5 In order to access as Administrator input the password 111296 6 When your computer restarts the management software will appear as a light blue round icon located in the system tray near the clock For Mac users please refer to the ForzaTracker QIG inside the Mac folder 3 Advance operation 3 1 Description of buttons and functions ON Enter gt Turns on the UPS Press and hold this button over 0 5 second to turn on the UPS Button gt Enter Key Press this button to confirm the selected settings of the configuration menu OFF ESC gt Turns off the UPS Press and hold this button for 0 5 second to turn off the UPS Button gt Esc key Press this button to return to the last setting of the configuration menu gt Battery test Press and hold this button for 0 5 second to test the battery status while in AC mode or CVCF mode gt UP key Press this button to display the next selection in the configuration menu Test Up Button gt Mutes the alarm Press and hold the button for 0 5 second to mute the buzzer Please refer to sections below for details gt Down key Press this button to display previous selection in the configuration menu Mute Down Button Test
24. ency is set to 50 0Hz 60 0Hz The output frequency is set to 60 0Hz ATO When selected the output frequency will be set according to the latest normal utility frequency If it ranges from 46Hz to 54Hz the output frequency will be 50 0Hz If it ranges from 56Hz to 64Hz the output frequency will be set at 60 0Hz ATO is the default setting Parameter 3 Frequency mode Enables you to set the output frequency in either CVCF mode or no CVCF mode You may choose any of the following two options in parameter 3 CF Sets the UPS in the CVCF mode If selected the output frequency will be fixed at 50Hz or 60Hz according to the setting in parameter 2 The input frequency could range from 46Hz to 64Hz NCF Sets the UPS to normal mode not CVCF mode If selected the output frequency will synchronize with the input frequency within 46 54 Hz at 50Hz or within 56 64 Hz at 60Hz according to the setting defined in parameter 2 If 50 Hz is selected in parameter 2 the UPS will transfer to battery mode provided the input frequency does not fall within 46 54 Hz range If 60Hz is selected in parameter 2 the UPS will transfer to battery mode provided the input frequency does not fall within the 56 64 Hz range If ATO is selected in Parameter 2 Parameter 3 will show the current frequency 03 Voltage range for bypass Interface Setting Parameter 2 Sets the acceptable low voltage Q3 L for bypass operation Setting r
25. for ECO mode Interface Setting Parameter 2 Sets low frequency point for ECO mode 50 Hz system Ranges from 46 0Hz to 48 0Hz gk 60 Hz system Ranges from 56 0Hz to 58 0Hz i Yao 580 l The default value is 48 0Hz 58 0Hz Parameter 3 Sets the high frequency point for ECO mode 50 Hz Ranges from 52 0Hz to 54 0 Hz C gt 60 Hz Ranges from 62 0Hz to 64 0Hz The default value is 52 0Hz 62 0Hz 08 Bypass mode setting Interface Setting Parameter 2 OPN Bypass allowed When selected the UPS will operate in Bypass mode depending on the enable disable bypass setting FBD Bypass not allowed When selected the UPS will not be able to operate in Bypass mode under any circumstances Parameter 3 ENA Bypass enabled When selected it means that the Bypass mode is activated DIS Bypass disabled When selected the automatic bypass may be used but manual bypass is never allowed Manual bypass make possible for users to manually operate the UPS in Bypass mode For example by pressing the OFF button in AC mode it will cause the unit to start running in Bypass mode 09 Battery backup time setting Interface Setting 09 Parameter 3 000 999 Sets the maximum backup time from Omin to 999min UPS will shut down to protect the battery after backup time expires The default value is 990min DIS When you disable the bat
26. m are still connected to the battery packs which are potentially dangerous Before carrying out any kind of service and or maintenance disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capability capacitor such as BUS capacitors Servicing of batteries should be performed or supervised by personnel with knowledge of batteries and the required precautions Keep unauthorized personnel away from batteries AN verity that no voltage between the battery terminals and the ground is present before maintenance or repair In this product the battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground A battery can present a risk of electric shock and high short circuit current The following precaution should be observed when working on batteries remove watches rings or other metal objects use tools with insulated handles Replace batteries with the same type and number of units N no not attempt to dispose of batteries by burning them This could cause battery explosion The batteries must be properly deposed according to local regulation Do not open or destroy batteries Released electrolyte is highly poisonous and harmful to the skin and eyes ZN Replace the fuse only with the same type and amperage in order to avoid fire hazards N no not disassemble the UPS system 6 Technical specifications
27. nated Me Ups nas peen along with the icon on Sa eee peat ong Remove excess loads from the UPS the LCD display and the alarm Te o a _ output and restart the unit once again starts beeping continuously l automatically Fault code 14 becomes illuminated along with the skortJicon on the LCD queer gt GAU TOWN Check the output wiring and if the display and the alarm starts connected devices are short circuited beeping continuously automatically because the output is short circuited A UPS internal fault has occurred There are two Fault code 1 2 3 4 11 12 13 14 possible causes 1A 21 24 35 36 41 42 or 43 1 Power is continued to be become illuminated on the LCD supplied to the load but is Contact the dealer or service center display and alarm starts beeping done directly from the AC continuously grid via a bypass 2 Power is no longer supplied to the load Charge the batteries for at least Batteries are not fully 7 hours and then check their capacity Battery backup time is shorter charged If the problem persists consult than its nominal value your dealer Defective batteries Contact your dealer for a replacement 3 9 Fault codes Symptom Possible cause Remedy The A and icons become Fan is locked or has illuminated on the LCD display stopped working or the and the alarm starts beeping once UPS temperature is every second too high Check fans and notify dealer
28. ng Parameter 2 you may choose Add or Sub to adjust the charger voltage Parameter 3 the voltage ranges from OV to 9 9V jH the default value is OV Add g NOTE id Before making any voltage adjustment be sure to disconnect all batteries first to get the accurate charger voltage We strongly suggest using the default value 0 Any modification should match battery specifications 15 Output voltage adjustment Interface Setting 15 my Parameter 2 you may choose Add or Sub to adjust Add 0 16 inverter voltage Parameter 3 the voltage ranges from OV to 6 4V 7A the default value is OV em e 3 8 Operating mode Status description When parallel UPS systems are successfully set up an additional screen with PAR in parameter 2 will be displayed and assigned a number in parameter 3 as shown below The master UPS will be assigned 001 as default while the slave UPSs will be identified as either O02 or O03 The assigned numbers may be changed dynamically during operation S PAL GU ca P e O P m E Operating mode status When the input voltage is within an acceptable range the UPS will provide pure and pee Pion stable AC power to the output The UPS will also charge the battery in AC mode AC mode m LCD display le eco ccoo l Zz aha
29. nt in L1 N1 or L2 N2 is higher than 25A in 6K model and 42A in 10Kmodel the UPS will still operate normally without overload warning because the total load is under the specified limit However the high current can damage the isolation transformer due to overheat caused by the high current Hence the installation must be done with a technician to ensure that the load current will not exceed this limitation Note 2 When connecting to low voltage and high voltage at the same time as described in option 4 the L1 N1 amp L2 N2 will feed low voltage loads in non isolated status because high voltage is being generated by shorting N1 L2 If keeping a connected load in isolated status is required we recommend that you may only use two low voltages at L1 N1 or L2 N2 like illustrated in option 1 and also make sure that the total current in L1 N1 or L2 N2 does not exceed the value specified in Note 2 5 UPS installation for parallel systems If the UPS is only available for single operation you may skip this section to the next 1 Install wiring as instructed in the UPS installation section 2 Connect the output wires of each UPS to an output breaker 3 Connect all output breakers to a major output breaker The major output breaker will then directly connect to the loads 4 Each UPS must be connected to an independent battery pack Note The parallel system cannot run on a single battery pack Otherwise it may cause system permanent failure 5
30. ntion to the rated battery voltage marked on the rear panel If you want to change the number of batteries please make sure you modify the settings accordingly A connection with the wrong battery voltage may cause permanent damage to the UPS Make sure the voltage of the battery pack is correct ePay close attention to the polarity markings on the external battery terminal block and make sure to match the correct battery polarity of the cells Wrong connection may cause permanent damage to the UPS e ake sure the protective earth ground wiring is correctly installed The wire current specification color position connection and conductance reliability should be checked carefully e Make sure the utility input and output wiring is correct The wire current specification color position connection and conductance reliability should be checked carefully Make sure the L N wiring is correct not reverse and short circuited 5 Remove the terminal block cover on the rear panel of UPS Proceed to connect the wires according to the following terminal block diagrams Make sure to attach the earth wire first when connecting the wires When removing the wiring make sure to remove the earth wire last 2 4 Output configuration Option 1 L1 N1 L2 N2 L N el 2 l l To Load 1 To Load 2 There are 2 sets of low voltage o
31. setting is only available for the UPS with an output transformer ratio of 1 1 Parameter 2 001 Sets the shutdown time for the programmable output Parameter 3 Shutdown time in minutes Setting ranges from 0 to 300 When the shutdown time is met the programmable output terminal will be cut off The default value is 30 minutes Parameter 2 002 Sets the shutdown voltage for the programmable output Parameter 3 Shutdown voltage in V Setting ranges from 11 2 to 13 6 If the battery voltage is less than the setting point the programmable output will be cut off The default value is 11 2V 12 Hot standby function enable disable Interface Setting Parameter 2 HS H Enables or disables the Hot standby function You may choose one of the following two options No lt L_ in Parameter 3 HSH YES l YES Hot standby function is enabled It means that L the current UPS is set to hot standby and it will restart l once electricity is reestablished even without having Cs _ a battery connected NO Hot standby function is disabled The UPS is operating in normal mode and cannot restart without battery 13 Battery voltage adjustment Interface Setting Parameter 2 select Add or Sub function to adjust battery voltage to its actual reading Parameter 3 the voltage ranges from OV to 5 7V the default value is OV 14 Charger voltage adjustment Interface Setti
32. stem only e Before turning on the parallel system to activate the inverter make sure that every maintenance switch on the UPS is in the same position e When the parallel system is turned on to operate through the inverter do not change the maintenance switch of any unit 3 6 Abbreviations on the LCD display Abbreviation Display content Meaning ENA EMA Enable DIS di Disable ATO Ae Auto BAT LALE Battery NCF fee Normal mode not CVCF mode CF LF CVCF mode SUB Sub Subtract ADD Add Add ON on On OFF GER Off FBD Fae Not allowed OPN gP Allow RES FES Reserved PAR PAT Parallel 3 7 UPS parameter settings Three parameters need to be configured in order to set up the UPS Refer to following diagram Parameter 2 Parameter 1 the table below of each program Parameter 3 Parameter 1 it is used for the different configuration options There are 15 programs to set up Refer to Parameter 2 and parameter 3 they represent the setting options or values List of the 15 programs for parameter 1 Code Description Bypass AC ECO CVCF Battery gees 01 Output voltage Y 02 Output frequency 03 Voltage range for bypass 04 Frequency range for bypass 05 ECO mode enable disable 06 Voltage range for ECO mode 07 ECO mode frequency range setting 08 Bypass mode setting 09 Battery backup time setting 10 Reserved Programmable
33. tdown 2 Make sure all of the UPS are parallel models and follow the wiring scheme shown earlier in this manual 3 Install the new UPS and follow instructions in the previous section for proper connection testing and startup 3 Removing one unit from the parallel system There are two methods that can be used to remove one UPS from the parallel system First method 1 Press the OFF button twice for about 0 5 second each The UPS will enter into bypass mode without output 2 After turning off the output breaker do the same with the input breaker of the UPS 3 After the UPS shuts down remove the parallel cable and parallel current cable You can now remove the unit out from the parallel system Second method 1 lf the bypass is abnormal you cannot remove the UPS without interruption You must first power down the load and shut down the UPS system 2 Enable the Bypass setting in each UPS and then power off the running UPS All UPS units in the parallel system will transfer to Bypass mode Remove all maintenance bypass covers and change the maintenance switches from UPS to BPS Next turn off input breakers and battery breakers 3 Remove the desired UPS 4 Turn on the input breaker of the remaining UPS and the system will transfer to Bypass mode 5 Set the maintenance switches from BPS to UPS and replace the maintenance bypass covers Turn on the remaining UPS and finish the parallel system connections warning parallel sy
34. tery discharge protection the backup time will depend on battery capacity 10 Reserved Programmable output setting OUTPUT Interface Setting Kd 1 Dec LA i FES FES Reserved will be displayed if the UPS is equipped j r with output transformer ratio of 2 1 T e The following setting is only available for the UPS with output transformer ratio of 1 1 S Ie Parameter 3 Sets the programmable output You may choose the following three options ON Programmable output is manually switched on permanently OFF Programmable output is manually switched off However if UPS restarts this setting will automatically go to ATO status ATO Programmable output is automatically turned on or cut off according to battery or load status When the battery voltage is lower than the setting point or when the shutdown time is met the programmable output will be cut off automatically After utility power is restored the output voltage will resume automatically In the event of an overload the programmable output will also be cut off automatically If this is repeated 3 times the programmable output will be cut off until it is manually switched back on again 11 Reserved Shutdown point for programmable output Interface Setting Reserved will be displayed if the UPS is equipped with output transformer ratio of 2 1 The following
35. tion gt gt D I Beeps once every second 4 Troubleshooting guide If the UPS system does not operate correctly use the table below to troubleshoot the problem Symptom Possible cause Remedy re Heel eee eines i li The AC input cable is Check to make sure the power cord Sre IS NO INAICAHON ON NE MONT not properly connected is firmly connected to the AC mains panel and the alarm has gone off outlet The Z icon and the warning code F flash on the LCD display and the alarm starts beeping once every second Set the circuit in its closed EPO function is enabled position to disable the EPO function The A and icons become illuminated on the LCD display and alarm starts beeping once every second The external or internal battery connection is incorrect Check if all batteries are properly connected Remove excess loads from Th P l e UPS is overloaded the UPS output The UPS is overloaded In bypass mode loading Remove excess loads from The A and icons flash current is supplied to the the UPS output on the LCD display and the alarm devices directly from starts beeping twice every second utility power After repetitive overloads the UPS is locked in Remove excess loads from the UPS Bypass mode output first Then shut down the UPS Connected devices are fed and restart the unit once again directly from utility power Fault code 43 becomes illumi
36. utputs 104 110 115 120V on L1 N1 amp L2 N2 Each set is able to provide 50 of the UPS rated current Connect one load to L1 N1 and the other load to L2 N2 Option 2 L1 N1 L2 N2 L N To Load After connecting L1 amp L2 and N1 amp N2 it becomes one low voltage output 104 110 115 120V at L1 N1 for 100 of the UPS rated current Connect load to L1 N1 or L2 N2 Option 3 L1 N1 L2 N2 L N To Load After connecting N1 and L2 it becomes one high voltage output 208 220 230 240V at L1 N2 for 100 of the UPS rated current Connect load to L1 N2 Option 4 L1 N1 L2 N2 L N To Load 1 To Load 2 To Load 3 After connecting N1 amp L2 it becomes three outputs one high voltage output 208 220 230 240V at L1 N2 and two low voltage outputs 104 110 115 120V at L1 N1 amp L2 N2 However there is a limit for current rating at L1 N1 amp L2 N2 25A for 6Kmodel and 42A at 10K model You must connect the load taking into account such limits Please read the notes before installation Connect the low voltage load to L1 N1 and L2 N2 and connect the high voltage load to L1 N2 Note1 If any load curre
37. wire for safety and efficiency Note 3 For single model it is not necessary to connect the non isolated neutral terminal Note 4 The color selection of wires should be made according to the local electrical codes and regulations 5 Remove the terminal block cover on the rear panel of UPS Proceed to connect the wires according to the following terminal block diagrams Make sure to attach the earth wire first when connecting the wires When removing the wiring make sure to remove the earth wire last Input Neutral Non isolated Neutral Input Line Output 1 Line Output 2 Neutral Output 1 Neutral Output 2 Line Terminal block wiring diagram of 6K 10K Note 1 Make sure that the input and output wires and the input and output terminals are connected tightly Note 2 There are two output terminal configurations to meet customers diverse requirements for serial or parallel connection Please refer to section 2 4 Note 3 Install the leak current protective breaker at the output power distribution panel of the UPS if necessary 6 Put the terminal block cover back in the rear panel of the UPS A Warning eFor safety considerations switch all power off using the main switch before installation Note The battery breaker must also be set to OFF before installing the battery pack ePay close atte
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