Home

Datalogic DS6400-105-012

1. 10 Auto rtu eee ede EH ER PER OREL IR ERR EIE 11 feti Mm ach 14 INSTALLATION n 16 Package Contents i dee erbe b re De etude bet caa vaut 16 Mechanical MOUN in d eter Peek ERE ER Lore he ERE CEREREM sua 17 Mo nting the Soares dE Cone est oes crap oe t 17 Mounting the Scanner with 00 20 Positioning NEG S CAMMEN PPM nn 22 16 Skew PositlOnirig i dey M tenus 23 45 Skew Positioning reete nee Phe RR cece TER ERE a UE SUAN DER RR D Ea 24 CBX ELECTRICAL CONNECTIONS eese nennen nnn nnn nnns 25 Power Supply er ae RR ERR DANSE INS ER REFUS E RNAN REX RE UN da 27 Main Serial 27 1395232 InterTaG8 ee teme iu REPERI 28 RS485 Full Duplex 29 RS485 Half Duplex 30 Auxiliary 9232 MGT ACS tex det 32 e En Yee de kb Rede ER PER RETE RTI 33 Code A ts 37 OUTPUTS E re rest er teen Repo
2. 140 REFERENCES REFERENCE DOCUMENTATION The documentation related to the DS6400 management is listed below CBX100 CBX500 Installation Manuals PWR series power supply unit Installation Manuals Document about the Ethernet connectivity Document about the Profibus connectivity ID NET Fixed Baudrate Application Note GFC 60 90 deflecting mirror GFC 600 90 deg mirror close distance Help On Line in PDF format SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information e PRODUCTS Search through the links to arrive at your product page which describes specific Info Features Applications Models Accessories and Downloads including the Genius utility program which allows device configuration using a PC It provides RS232 and Ethernet interface configuration e SERVICE Overview Warranty Extensions and Maintenance Agreements Sales Network Listing of Subsidiaries Repair Centers Partners Helpdesk Material Return Authorization PATENTS This product is covered by one or more of the following patents U S patents Re 36 251 5 992 740 6 049 406 6 347 740 B1 6 394 352 B1 6 443 360 B1 6 629 639 B2 6 742 710 B2 7 161 685 B1 7 195 162 B2 European patents 652 530B1 786 734B1 789 315 B1 851 376 B1 959 426 1 300 798 B
3. Figure 108 Manual PackTrack Calibration Relative Code Positioning 96 READING FEATURES lt 1 Select the SPY option from the Tools menu or click on the related icon the Genius toolbar to open the following dialog box When selecting a slave scanner through the Master click on the slave in the Devices window then click the SPY icon Genius COM1 File Device Edit Yiew Tools Window Help Devices 29 r 0 D581004 3010 1 DS8100A 3010 2 DS8100A 3010 uer S3 DS8100A 3010 i 4 DS8100A 3010 36 Laser on h 19346 Reset Motor run h 125 RPS 19564 Reset Digitizer Motor Control Serial number CO4A00111 COMI 115200N 8 1 Figure 109 Opening the Spy Window 2 Once the Spy window has been opened select the PackTrack Calibration option from the Tools menu 4 a SPY 1 06 0060 0 DX82004 3010 Refresh Reading Parameters Tools About Mirror Calibration PackTrack Calibration Test Options Focus position Temperature Laser on h 20 Motor run h amp 125 RPS 75468 Subsystem Version Digitizer 1 1 Motor Control Serial number 1 3 Figure 110 Selecting PackTrack Calibration Option 97 lt 056400 REFERENCE MANUAL 3 By selecting the PackTrack Calibration option a further dialog box appears allowing to start calibration PackTrack Calibra
4. Global Reading Area Maximum Reading Distance Minimum Reading Distance Maximum Reading Distance _ Figure 114 Calculating a Scanner Reading Area 102 READING FEATURES lt 9 5 1 056400 Standard Model DS6400 100 0XX Resolution 0 20 mm 8 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the DS6400 100 0XX operating with focus position 65 cm and barcode density of 0 20 mm 8 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 116 16 14 12 10 0 40 35 30 25 20 15 10 14 16 18 20 22 24 26 28 30 32 34 36 38 40 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Global Reading Area Focus Position 65 cm Figure 115 Standard Model 0 20 8 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 103 DS6400 REFERENCE MANUAL The curves show the minimum and
5. 37 User Interface Host cce E eme tete ERE 40 CUSTOM CABLE ELECTRICAL CONNECTIONS 41 Power Supply i nor bee 43 Main Serial 43 RS232 INST ACE mE 44 RS485 Full Duplex 4 121 440 4 45 RS485 Half Duplex 46 E 48 is eastern Nr e Cr e TS ded Life 48 Code V gne 51 enel 51 User INL MACE ec 53 LONWORKS CONNECTIONS etre aine ce tuae Bra diana 54 Network Termination corii entere trea oer iUe Pu DU vet ide ne 55 Lonworks Interface 55 FIELDBUS CONNECTION rac roue tena baden avo mado 58 Ethernet Interface ca etre cort n dedo de EIER TRE TRUE 58 Ethernet Interface older models 59 DeviceNet 61 Profib s Interface 2 1 o tr sae Exe 62 TYPICAL LAYOUTS eaan arae eret renoncer ocean de eater eie 63 Local Lonworks Network esses 63 Small Synchronized Network 2 4 64 Multidata Network ON A
6. 0 0581004 3010 C3 Reading Parameters 1 Date Communication Data Communication setting 7 Digtal 1 0 Setting Digtal Setting Diagnostics Diagnostics C statistics information User Information Section Co User infer Relsted parameters Figure 95 Cluster Configuration Icon a 0 056400 100 010 Check Box Description Label e check box allowing to select deselect a specific scanner to perform the desired operations i e program downloading e icon representing the scanner status a label reporting information transmitted by the scanner when connected the scanner address generated errors scanner description 73 D DS6400 REFERENCE MANUAL 3 Then proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow 13 Net Autoset procedure e Network Wizard procedure B Express Network Setup procedure Net Autoset This procedure is to be used when all scanner addresses and labels are unknown typically when configuring the network for the first time or whenever a network reconfiguration is required 1 By clicking the icon or selecting the Net Autoset option from the right click menu the Net Autoset procedure is started allowing automatic assignment of random addresses to all slave or Stand Alone scanners connected within the network Once the procedure has been completed it is p
7. vii zeigen T ER vii LASER SATCU EE vii viii CE COMDIANCE As PEE ix PCC Compliance e E e Miter She the te ce A s ix GENERAL VIEW cs x GUIDE INSTAEEATIQN n Er raa nr uo n xiv Point to Point xiv Master Slave Lonworks Installation XV INTRODUGCTIQN 2e e rr eren 1 Product Description niii rre 1 Applications ne rre EX EFE E ERR E VC XXE EH Yea e 2 Model 600000 ee 3 Oscillating Mirror M delS 4 IACI CATON ss 6 Keypad and DIS OLA ence 6 Internal Net REG RESTER RYE ELTE 7 EE 7 PNE EN TC 8 Auto PackTrack Calibration for Reading Station Using Scanner Menu 9 Auto PackTrack Conditions and 2 0 9 Auto PackTrack Parameter
8. RS485 HD Termination Resistor O PG 6000 CBX100 500 uyBue xe 0021 21929 dolphin Scanner Slave 1 RS485 HD Termination Resistor O PG 6000 CBX100 500 Scanner Slave up to 31 Termination Resistor O PG 6000 Earth GND Figure 30 DS6400 Multidrop Connection to a Multiplexer When using CBX500 the Main interface multidrop network signals Shield SGND RTX and RTX are repeated on terminal connector row 4 to facilitate system cabling 31 DS6400 REFERENCE MANUAL 3 3 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusively for RS232 point to point connections It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts This interface is active when the Data Tx parameter is enabled The parameters relative to the aux interface baud rate data bits etc can be defined using the Genius utility program or Genius based Host Mode Programming installed from the CD ROM The 9 pin female Auxiliary Interface connector inside the CBX is the preferred connector for device configuration or temporary communication monitoring 1 5 9 6 Figure 31 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232
9. e Cabling Power Interface Inputs Outputs etc For further details see chapter 3 chapter 4 for custom cabling e Alternative Layouts Point to Point Pass Through RS232 Master Slave Multiplexer See appendix A for layout references 4 Configure the DS6400 scanner by installing and running the Genius configuration program from the CD ROM provided See chapter 8 and the Help On Line for details The main steps are e Select the codes to be read e Set up the communication parameters e When PackTrack is required set the PS Offset and Position parameters e Define data formatting parameters 0 Fine tuning of the scanner position for barcode reading be accomplished by performing a test through the SPY configuration tool in NOTE Genius 5 Exit the configuration program and run your application The installation is now complete xiv MASTER SLAVE LONWORKS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DS6400 scanner in a Master Slave Lonworks network 1 2 3 4 5 6 Read all information in the section Compliance at the beginning of this manual Correctly mount the scanner using the bracket provided according to the information in par 2 2 and position it at the correct reading distance according to your model as shown in par 9 5 Make electrical connections to your DS6400 scanner by a Conn
10. 24 20 ee 16 40 i 12 soll 1 8 20 1 ER 4 10 I position 115 em A LL LET 0 0 4 10 8 20 42 30 IT P EEE 20 50 28 70 Figure 133 Oscillating Mirror Model 0 50 mm 20 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 121 DS6400 REFERENCE MANUAL The curves show the minimum and maximum radial distance Reading distance in cm 76 190 72 180 68 170 64 160 60 450 56 140 52 430 48 420 44 110 40 100 36 90 32 8 28 7 24 60 20 50 16 49 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 cm 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 in Focus Distance Figure 134 Oscillating Mirror Model 0 50 mm 20 mils Radial Distance 122 MAINTENANCE m 10 MAINTENANCE 10 1 CLEANING Clean the laser beam output window periodically for correct operation of the scanner see Figure A Dust dirt etc on the window may alter the reading performance Repeat the operation frequent
11. Version 2 Selectthe version number of the PCT 8000 pack X Offset Setthe zero point of the X axis 4 digits in mm Sensor Set the distance 3 digits in mm between the photocells in the photocell array If the system Presence Sensor and Encoder are used set this parameter to 0 Start Start the Auto PackTrack procedure Z Offset NL Set a correction factor for the pack height 3 digits in mm The Auto PackTrack procedure when run from the scanner keypad requires a system reset before the calibration is recognized See the Auto PackTrack Setup procedure Version the version of the PCT 8000 being used for calibration This value can be read from the barcode labels on the PCT 8000 Each label has the value vnnn where v is the version number Cal Type the XYZ calibration is forced The coordinates for the three axes are calibrated For Oscillating Mirror models the scan line must be parallel to the conveyor direction and only the Y calibration will be performed the X and Z axes will automatically be set to zero NOTE X Cal the Absolute X position is forced The X coordinate for all scanners is relative to the precise point PackTrack Reference Point X Y Z 0 X Offset The X Offset moves the Absolute X coordinate X Y Z 0 for all the scanners to the desired point along the X axis which will be measured in step 7 in par 1 7 3 Sensor calibration will be performed either using the system Pres
12. then press the ENT enter key to confirm 5 Use the A up arrow or V down arrow key to select the Exit item then press the ENT enter key to confirm Repeat this step again to exit the Main Menu and return to the scanner current operating mode 1 6 2 Test Mode Test Mode is particularly advised during the installation phase since it causes the reader to be continuously activated allowing verification of its reading features and its reading position with respect to the barcode To enter the Test Mode submenu and configure the scanner follow the given procedure 1 Press and hold both the A up arrow and V down arrow keys for about 2 seconds to enter the Main menu 2 Use the A up arrow or V down arrow key to select the Test Mode item then press the ENT enter key to confirm The reader enters Test Mode 3 Press the A up arrow key to exit the Test Mode 4 Use the A up arrow and W down arrow key to select the Exit item then press the ENT enter key to confirm The scanner exits the Main Menu and returns to its current operating mode lt 056400 REFERENCE MANUAL 1 6 3 PackTrack Auto This submenu can be used to execute the Automatic PackTrack Calibration procedure for the Reading Station when the Master scanner is in PackTrack or Continuous Operating Modes Performing this procedure through the Keypad Display Menu is an alternative to Automatic PackTrack Calibration through the DLAPC tool in G
13. 128 TECHNICAL FEATURES m SOFTWARE FEATURES Readable Codes Interleaved 2 5 Code 39 Standard Codabar Code 128 651 128 EAN 128 Code 93 standard and full ASCII EAN UPC including Add on 2 and Add on 5 651 DataBar including Limited and Expanded Code Selection Up to 10 codes during one reading phase Headers and Terminators Up to 128 byte headers and 128 byte terminators Operating Modes On Line Serial On Line Automatic Test PackTrack Continuous Configuration Modes Genius utility program Parameter Storage Non volatile internal FLASH ENVIRONMENTAL FEATURES Operating Temperature 0 to 40 32 to 104 F Storage Temperature 20 to 70 C 4 to 158 F Humidity 90 non condensing Ambient Light Immunity 3500 lux Vibration Resistance EN 60068 2 6 14 mm 2 to 10 Hz 2 hours on each axis 1 5 mm 13 to 55 Hz 2g 70 to 200 Hz Shock Resistance EN 60068 2 27 30 g 11 ms 3 shocks on each axis Protection Class EN 60529 IP64 110 x 113 99 mm 113 x 180 x 104 5 mm Mechanical Dimensions 4 33 x 4 45 x 3 9 4 45 x 7 08 x 4 11 in Weight 1 5 kg 3 3 Ib 2 0 kg 4 4 Ib IP50 grade for older RJ45 Ethernet versions 129 DS6400 REFERENCE MANUAL A ALTERNATIVE LAYOUTS POINT TO POINT Using a Point to Point layout the data is transmitted on the Main interface as well as on the Auxiliary interface The Main interface can be selected for RS232
14. calibration and configuration has been correctly performed when a barcode is under the beam to be read by the scanners its position is defined by the coordinates of its central point independently from which scanner is reading it This can be verified using the Test mode in the SPY PackTrack Calibration dialog box see par 9 3 2 Both Auto PackTrack Calibration using the DLAPC tool and Manual PackTrack Calibration using the SPY tool can be performed in Genius refer to the following paragraphs and the Genius Help On Line for details 88 READING FEATURES lt 9 3 1 Auto PackTrack Calibration for Reading Station Using DLAPC In a Master Slave Reading Station working in PackTrack or Continuous operating mode the entire Reading Station can be automatically calibrated using the DLAPC tool in Genius The following paragraphs detail the Conditions and Limits Parameters and Procedure to follow This information is also given in the Help On Line Auto PackTrack Conditions and Limits The Conditions and Limits for Auto PackTrack Calibration are summarized here for convenience and are also integrated into the following procedure descriptions The following scanners are supported by Auto PackTrack Calibration DS6400 see note below DX6400 see note below DS8100A DX8200A Before performing the Auto PackTrack Calibration procedure if a system reset or power reset is performed wait for all the scanners to b
15. the more efficient Lonworks network for Master Slave or Multiplexer layouts The RS485 half duplex 3 wires shield interface can be used for polled communication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par Multiplexer in Appendix A exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The overall maximum cable length should not exceed 1200 m 3940 ft The following pins of the 25 26 pin connector are used for RS485 half duplex interface connection 2 RTX RS485 input output 4 RTX RS485 input output 7 GND ISO Main signal ground DS6400 MULTIPLEXER 2 AN RTX A B Jeno iso loss RTX485 RTX485 RS485REF Figure 59 RS485 Half Duplex Interface Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the Genius utility or by the Host Programming Mode Figure 60 shows a multidrop configuration with DS6400 scanners connected to a Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 46 C USTOM CABLE ELECTRICAL CONNECTIONS Scanner x up to 31 b 6000 Scanner 0 000 8 120255 MULTIDROP 1
16. 0 Master D58100A 3110 nd a 1 Top n a 2 Front ni n a 4 Left Side a 5 Right Side TCP IP Disconnected 172 16 11 231 58 Sg A ameters Explorer 1004 3110 ode Definition Operating Mode Reading System Layout Reading Parameters Data Communication Settir Digital 1 0 Setting G System Information Sectior Diagnostics statistics C3 Energy Saving User Information Section New Configuration ET Code Definition C Operating Made E Reading System Layout Reading Parameters C Data Communication Settings Digital 1 0 Setting System Information Section Diagnostics Statistics Energy Saving user Information Section Related parameters Not for Master and Slaves simultaneously Not for Master and Slaves simultaneously If using the Select All Devices menu item uncheck either the Master or all slaves TCP IP Disconnected 172 16 11 231 58 A 79 lt 056400 REFERENCE MANUAL 8 4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the DS6400 Genius also allows checking the parameter default values by selecting the Compare parameters option available in the Tools menu and comparing the current scanner configuration to the default one Parameter CCC Default Setting Code Definition Code Combination No read Message No Read String Multiple Read Filters Co
17. PH 1 Photocell kit NPN Optical encoder kit 10 m cable spring Optical encoder kit 10 m cable ee FBK 6000 Fast bracket kit 2 pcs 93ACC1721 US 60 mounting bracket kit 5 pcs for multisided stations 890001020 DS6400 application software does not support any of the CBX500 Host Interface Module accessories nor the BM150 Display accessory Use the CBX800 Gateway for Host Interface Applications Fieldbus and non Fieldbus 15 DS6400 REFERENCE MANUAL 2 INSTALLATION To install the system follow the given procedure Select the mounting location for DS6400 Mount the DS6400 scanner Position the scanner with respect to the barcode Proceed with system electrical connection Install the Genius program on the PC and configure the scanner oa fF wn gt Set the Flash dynamic focus by means of the Genius software tool When installing several scanners take care to position them correctly so that no laser beam enters the reading window perpendicularly and at the same level of the output beam of the other scanners This condition could AN occur more frequently for side mounted applications If these precautions are not followed it may occur that the laser of the blinded scanner starts WARNING blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly To resolve this problem it is sufficient to slightly change the inclination and position of one of the two scan
18. auxiliary interface The overall maximum cable length should not exceed 15 m 50 ft In this case it is advisable to use shielded cables If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX CBX100 500 RX Auxiliary Interface Receive Data TX Auxiliary Interface Transmit Data SGND Auxiliary Interface Reference USER INTERFACE RX TX eee MB On EE ae e lt REP T ID V MA MB ETE TRIGGER Reference Figure 32 RS232 Auxiliary Interface Connections 0 Do not connect the Aux Interface to the CBX spring clamp connectors the 9 pin connector simultaneously NOTE 32 CBX ELECTRICAL CONNECTIONS CE 3 4 INPUTS There are four optocoupled polarity insensitive inputs available on the scanner Input 1 External Trigger PS Input 2 Encoder Input 3 and 4 generic inputs The electrical features of the inputs are Maximum voltage 30 Vdc Maximum current Input 1 and 2 12 mA scanner 12 mA CBX Maximum current Input 3 and 4 12 mA scanner CBX100 500 Function V Power Source External Trigger 11A External Trigger A polarity insensitive for PS 11B External Trigger B polarity insensitive for PS 12 Input 2 A polarity insensitive for Encoder 12B Input 2 B polarity insensitive for Encoder I3A CBX500 only Input 3 A polarity insensitive 14A CBX500 only In
19. before the PS Line reference point and parallel to a conveyor edge i e right hand edge with its arrow in the same direction as the conveyor movement Let it pass through the reading station The Master scanner shows the Wait message 11 DS6400 REFERENCE MANUAL Conveyor Direction PS Line Figure 6 PCT 8000 First Run After elaborating the passage of the parcel the Master scanner again shows the status of each node of each scanner of the cluster and then the Continue or Stop screen 6 Repeat steps 3 5 changing the PCT 8000 X position i e always before the PS Line reference point and parallel to a conveyor edge but changing to the left hand edge and or to the center of the conveyor until the procedure terminates X Y Z 0 X Y Z 0 1 1 1 1 Conveyor 0 Conveyor Direction Direction 1 1 1 1 1 1 1 1 2 PSiLine PS Line Figure 7 PCT 8000 Second and Third Runs Typically 3 passes are necessary 12 INTRODUCTION 7 At the last step in the sequence the display prompts to place a barcode label centered onto the physical X position X Offset on the conveyor Press the ENT enter key to Continue You have 2 minutes to read the code before the procedure ends automatically Be careful that the barcode is not accidentally read in the act of placing it at the desired X Offset position and assure that it is read by only one scanne
20. internally connected to the chassis DS6400 USER INTERFACE 913 f vs 3 ges Lt Vorsss 7 4 V 20 30 Vdc V Ground Earth Ground Figure 54 Power Supply Using the 25 26 pin Connector 4 2 MAIN SERIAL INTERFACE The main serial interface is compatible with the following electrical standards RS232 RS485 full duplex RS485 half duplex The main interface type and the relative parameters baud rate data bits etc can be set using the Genius utility program or the Genius based Host Mode Programming procedure For more details refer to the section Main Serial Port in the Genius Help On Line 43 DS6400 REFERENCE MANUAL 4 2 1 RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and configuring the reader The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 25 26 pin connector are used for RS232 interface connection Transmit Receive Request to send Clear to send Main signal ground DS640 USER INTERFACE ono SGND Main Isolated Earth Ground START END OF y TRANSMISSION TRANSMISSION 7 E l DATA DATA zn TRANSMISSION TRANSMISSION TRANSMISSION i STOPPED i ENABLED ENABLED V V IDLE DISABLED IDLE Figure 56 RS23
21. it is suggested to use a 24 Vdc power supply CAUTION capable of supplying up to three readers Master 2 Slaves The following diagrams represent different network terminations using the BT 6000 Lonworks terminator In Figure 74 the BT 6000 terminator is indicated by the T element while the figure below shows its electrical circuit in details Figure 73 BT 6000 Electrical Circuit 56 LONWORKS CONNECTIONS The diagram below represents the termination of a DS6400 Master Slave model working as master by means of the BT 6000 Master BT 6000 Female Side EB male connector J female connector Figure 74 DS6400 Master Termination The diagram below represents the termination of a DS6400 Master Slave model working as slave by means of the BT 6000 terminator Slave BT 6000 Male Side male connector K female connector Figure 75 DS6400 Slave Termination The diagram below represents the connection between a DS6400 Fieldbus model which always works as master and a Master Slave model working as a slave reader Fieldbus Master Slave REF CHASSIS CHASSIS male connector K female connector Figure 76 DS6400 Fieldbus Master to Slave Lonworks Connection The Fieldbus master is internally terminated 57 DS6400 REFERENCE MANUAL 6 FIELDBUS CONNECTIONS 6 1 ETHERNET
22. or Profibus no terminator must be inserted in the reader since it is internally integrated 5 2 LONWORKS INTERFACE The Lonworks network is used for both input and output connection to build a multi sided or omni station system connecting several readers The DS6400 master usually employs the 9 pin female connector for output connection to the first slave while the 9 pin male connector is terminated by inserting the BT 6000 terminator see Figure 71 for details If creating a T network configuration it is necessary to use both connectors to create the double branch line of slave readers Both connectors are always employed when connecting together the slave readers In particular the 9 pin female connector is used for output connection and the male one for input connection The female connector in the last slave reader is terminated by the BT 6000 to close the system network 55 DS6400 REFERENCE MANUAL The following diagram represents the connection between a DS6400 working as master and a DS6400 working as a slave reader The cable shield for LON A B is connected to pin1 CHASSIS Master Slave aS AWG 16 CHASSIS 9 9 AWG 16 2 2 male connector female connector Figure 72 DS6400 Master Slave Lonworks Connection AN The maximum current to be propagated to the Slave readers through the Master is 2 A For this reason
23. or printed with a particular device or method RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange RS485 Interface that specifies the electrical characteristics of generators and receivers for use in balanced digital multipoint systems such as on a Multidrop line Scanner A device that examines a printed pattern barcode and either passes the uninterpreted data to a decoder or decodes the data and passes it onto the Host system Serial Port An I O port used to connect a scanner to your computer Signal An impulse or fluctuating electrical quantity i e a voltage or current the variations of which represent changes in information Symbol A combination of characters including start stop and checksum characters as required that form a complete scannable barcode Trigger Signal A signal typically provided by a photoelectric sensor or proximity switch which informs the scanner of the presence of an object within its reading zone 138 UPC Acronym for Universal Product Code The standard barcode type for retail food packaging in the United States Visible Laser Diode A light source used in scanners to illuminate the barcode symbol Generates visible red light at wavelengths between 630 and 680 nm 139 INDEX A Accessories 14 ACR 4 86 Alternative Layouts 130 Auto PackTrack Conditions and Limits 9 89 Parameter Descriptions 10
24. the scanner reading performance is not guaranteed to match that measured for the standard installation with Skew CAUTION angle between 10 20 see reading diagrams in par 9 5 The ST 210 mounting bracket is an accessory of the DS6300 standard model available in the US 60 kit 890001020 24 CBX ELECTRICAL CONNECTIONS lt 3 CBX ELECTRICAL CONNECTIONS Each scanner model has the following connectors Scanner Model Connectors Master Slave 25 pin male serial interface and I O connector 9 pin male Lonworks connector see caution below 9 pin female Lonworks connector Ethernet 26 pin male serial interface and I O connector 9 pin female Lonworks connector M12 4 pin D coded connector for Ethernet DeviceNet 26 pin male serial interface and I O connector 9 pin female Lonworks connector 5 pin male connector Profibus 26 pin male serial interface and I O connector 9 female Lonworks connector 9 pin female Profibus connector older models have RJ45 modular connector for Ethernet AN Do not connect an RS232 port to the 9 pin Lonworks Connector This may damage your Laptop PC CAUTION DS6400 Master Slave models can connect their 25 pin male D sub connector for connection to the power supply serial interface and input output signals to a CBX connection box by using the dedicated cables CAB Sxx DS6400 Fieldbus models can connect their 26 pin male D sub connector for connection to the power su
25. 8000 Each label has the value vnnn where v is the version number 90 READING FEATURES lt Calibration Type XYZ calibration with Absolute X position is forced The coordinates for the three axes are calibrated The X coordinate for all slaves is relative to a precise point reference point This requires that the X Offset be set which will be used to harmonize the X 0 coordinate of all of the individual slaves 0 For Oscillating Mirror models the scan line must be parallel to the conveyor direction and only the Y calibration will be performed the X and Z axes will NOTE automatically be set to zero Z Offset if necessary for packs that are elevated above the conveyor surface for example on tilt trays this parameter sets an offset for the height of a pack so that Z 0 corresponds to the bottom of the pack 91 lt 056400 REFERENCE MANUAL Auto PackTrack Setup 1 Click on the Start button and follow the instructions given in the Auto PackTrack procedure window The first message is sent to the slaves and their status is shown in the synoptic buttons at the top of the window Scanner 01 be calibrated tost during the procedure Scanner 07 can be calibrated Calibrated bot wot verified Scanner 07 calibrated Calibrated and verified Scanner 04 can be calibrated Scanner 05 cannot be calibrated The scanner status indicated by each synoptic button has the following convention S
26. Figure 67 13 14 PNP Input Command using External Power 4 4 1 Code Verifier If the DS6400 is used as a Code Verifier the verifier code can be configured in software through the Genius configuration program However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code The Code Verifier parameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stored as the verifier code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 6 8 K Software Configuration Parameter Guide or Help file 4 5 OUTPUTS Three general purpose outputs are available The electrical features are given below Outputs 1 and 2 ee Maximum Voltage Collector Current pulse 130 mA Max Collector Current continuous 40 mA Max Saturation Voltage VCE 1 V at 10 mA Max Maximum Power Dissipation 90 mW at 50 C Ambient temperature 51 a DS6400 REFERENCE MANUAL Output 3 has different electrical features It is a bi directional solid state relay with built in current limit protection Maximum Voltage t 100 V Vext only 300 mA Max at 25 C Ambient temperature 240 mA Max at 50 C Ambient temperature 200 mA Max at 25 C Ambient temperature 150 mA Max at 50 C Ambient tempera
27. INTERFACE This connector is only available for DS6400 Ethernet models and allows the Ethernet connection between the host and the reader Figure 77 DS6400 M12 4 pin D Coded Female Ethernet Connector This interface and the connector pinout see the following table are IEEE 802 3 10 BaseT and IEEE 802 3u 100 Base Tx compliant M12 4 pin D coded Female Pinout Transmitted data Received data Transmitted data Received data In order to meet EMC requirements use Ethernet shielded cable The Ethernet interface can be used for TCP IP communication with a remote or local host computer by connecting the scanner to either a LAN or directly to a host PC There is no need to use a crossover adapter since scanner incorporates an auto cross function The following is an example of a connection to a LAN using CAB ETH MOx straight through cable Figure 78 Straight Through Cable For further details refer to the Ethernet Service Guide document provided as reference documentation 58 FIELDBUS CONNECTIONS 6 2 ETHERNET INTERFACE OLDER MODELS The RJ45 connector is only available for older DS6400 Ethernet models and allows the Ethernet connection between the host and the reader Figure 79 DS6400 RJ45 Female Modular Connector This interface and the connector pinout see the following table are IEEE 802 3 10 BaseT and IEEE 802 3u 100 Base Tx compliant RJ45 Modular Jack Pinout Transmit
28. and 37 5 The scanner can be tilted in order for the 17 5 software setting to correspond with the 0 horizontal plane 37 5 17 5 2 5 Figure 4 Oscillating Mirror Extreme Angle Positions These models provide higher scanning speed 1200 scans sec compared to standard models and the reading performance is not adversely affected by the oscillating mirror DS6400 REFERENCE MANUAL The following example represents the selection of an angle of 10 for the bottom line and an angle of 20 for the top line see figure below 37 5 27 5 17 5 Figure 5 Oscillating Mode Refer to chapter 2 for more information on scanner mounting and positioning 1 5 INDICATORS The DS6400 has three LEDs on the Display and Keypad panel The indicators have the following functions POWER ON red Indicates the scanner is turned on PHASE ON yellow Indicates the external presence sensor is active TX DATA green Indicates data transmission on the main serial interface 1 6 KEYPAD AND DISPLAY The DS6400 keypad allows entering a menu for selection of one of the following functions e Welcome shows the current software release and operating mode e Autolearn starts the procedure making it possible to obtain an automatic accurate and fast configuration of DS6400 without the necessity of directly checking modifying the relevant parameters e Internal Net defines scanner function within the local Lonwor
29. bracket ST 210 mounting bracket 6000 fast bracket The ST 237 is a 106 mounting bracket to be mounted on the reader as displayed in the image below Figure 15 Mounting the ST 237 Mounting Bracket The ST 210 is a 90 mounting bracket to be mounted on the reader as displayed in the image below Figure 16 Mounting the ST 210 Mounting Bracket 20 INSTALLATION The FBK 6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on the ST 237 bracket First it is necessary to fix the FBK 6000 to the DS6400 scanner by means of the mounting SCrews Figure 17 Mounting the FBK 6000 on the Scanner Then attach the assembly to the mounting bracket by slipping the hook into the bracket hole Finally fix it by means of the 2 fixing screws Figure 18 Mounting the Assembly on the Bracket 21 DS6400 REFERENCE MANUAL 2 3 POSITIONING THE SCANNER The DS6400 reader is able to decode moving barcode labels at a variety of angles however significant angular distortion may degrade reading performance When mounting DS6400 take into consideration these three ideal label position angles Pitch 0 Skew 10 to 30 and Tilt 0 Follow the suggestions for the best orientation The Pitch angle is represented by the value P in Figure 19 Position the reader in order to minimize the Pitch angle Figure 19 Pitch Angle The Skew angle is represented by
30. events and it has the advantage of being polarity insensitive By default it is not assigned to any event The CBX500 must be used to connect this output OUTPUT 1 and 2 CONNECTIONS USING DS6400 POWER Output Device Power to Output Output Device Signal Output D evice Ap dn dg c c3 03 03 31 3 0313 Figure 45 Open Emitter Output Using DS6400 Power Output Device Power to Output Device Output D evice Figure 46 Open Collector Output Using DS6400 Power 38 CBX ELECTRICAL CONNECTIONS OUTPUT 1 and 2 CONNECTIONS USING EXTERNAL POWER Output Device Output Device Power Reference Figure 47 Open Emitter Output Using External Power Output Device Output Signal Output Device Ground Reference JJ a gt Ta Figure 48 Open Collector Output Using External Power OUTPUT 3 CONNECTIONS USING DS6400 POWER CBX500 Only Power to Output Device Output Device Output Output Device Signal Reference m aj eoos seee 0 O3B V 13 1348 1348 OTHER ui SGND RTX RTX MAIN Figure 49 Output 3 Using DS6400 Power Power to Output Device Output Device Output Output Device Signal Ground Reference Ec 900 SIE V 1348 4 ie SGND RTX RTX MAIN Figure 50 Output 3 Using DS6400 Power 39
31. program see above and running it the following window appears asking the user to choose the desired configuration level Configuration Mode Select configuration mode Y Recommended for new users a Wizard at Intended for barcode technology experts Advanced Figure 89 Genius Wizard Opening Window The Wizard option is advised for new users since it shows a step by step scanner configuration The parameters to be defined are the following Barcode selection and definition Operating mode selection and definition see sub paragraphs for further details Digital Inputs Outputs configuration Hardware interface selection Output data format configuration 69 D DS6400 REFERENCE MANUAL After defining the parameter values the following window appears allowing to complete the reader configuration as follows Saving the configuration to disk Switching to Advanced mode Sending the configuration to the scanner Configuration Wizard Final choices What do you want to do with the newly created configuration Save it to disk Save to Disk Switch to Advanced Mode to refine it Switch to Advanced Mode ec Send it to connected device E Send Cancel lt Back Figure 90 Genius Wizard Closing Window Test Operating Mode 0 This operating mode is not available when 056400 works as slave Configuration Wizard Operating Modes Select one of t
32. the energy saving feature In particular it allows turning on off the motor and laser of all network scanners according to the selected digital input encoder or communication channel The time required to restart the system is less than 1 minute independently from the number of scanners connected It is suggested to use this parameter for example when the conveyor is stopped for a lengthy period 1 3 MODEL DESCRIPTION The DS6400 scanner is available characteristics in versions that differ in regard to the following e Optical Model Head e Decoder Model Base 056400 10X 0YY Decoder Model Base 10 Master Slave 0 Standard 11 Profibus 5 Oscillating Mirror 12 Ethernet Optical Model Head 15 Devicenet lt 056400 REFERENCE MANUAL 1 4 OSCILLATING MIRROR MODELS Oscillating mirror models are used when coverage of a large reading area is required mainly in picket fence applications The DS6400 scanner mounts a dedicated optic head with integrated oscillating mirror driven by a linear motor The speed the precision the repeatability and the reliability of this driving technology assure high level performance The oscillating mirror is completely software controlled and software programmable The Genius software tool allows adjusting the linear motor speed oscillating frequency and the upper and lower limits of the oscillation by defining the top and bottom line limit angles
33. this case for point to point connections it handles communication with the host computer and allows both transmission of code data and the programming of the scanner This is the default setting The following pins are used for RS232 interface connection CBX100 500 Function TX Transmit Data RX Receive Data RTS Request To Send CTS Clear To Send SGND Signal Ground It is always advisable to use shielded cables If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX The overall maximum cable length must be less than 15 m 50 ft USER INTERFACE SGND RXD TXD CTS RTS OON EH aE JE JE J eg NET ID Sy SGND TX RTS RX CTS ER 725 6 MAIN R TX R TX RX E SCANNER SGND TX RX RTS CTS Figure 25 RS232 Main Interface Connections Using Hardware Handshaking START END OF SE y TRANSMISSION TRANSMISSION RTS V y l DATA DATA TRANSMISSION TRANSMISSION TRANSMISSION STOPPED ENABLED ENABLED V CTS V IDLE DISABLED IDLE Figure 26 RS232 Control Signals The RTS and CTS signals control data transmission and synchronize the connected devices If the RTS CTS handshaking protocol is enabled the DS6400 activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 28 CBX
34. 0 mA Max Saturation Voltage VCE 1 V at 10 mA Max Maximum Power Dissipation 90 mW at 50 C Ambient temperature Output 3 has different electrical features It is a bi directional solid state relay with built in current limit protection Maximum Voltage t 100 V Vext only Collector Current pulse 300 mA Max at 25 C Ambient temperature 240 mA Max at 50 C Ambient temperature Collector Current continuous 200 mA Max at 25 C Ambient temperature 150 mA Max at 50 C Ambient temperature R off gt 500 Q Off State Leakage Current Maximum Power Dissipation CBX100 500 Function V Power Source Outputs O1 Output 1 O1 Output 1 O2 Output 2 O2 Output 2 O3A CBX500 only Output 3 A polarity insensitive O3B CBX500 only Output 3 B polarity insensitive V Power Reference Outputs 37 DS6400 REFERENCE MANUAL The function of each output can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two By default Output 1 is associated with the Complete Read event which activates when all the selected codes are correctly decoded and Output 2 is associated with the No Read event which activates when the code signaled by the external trigger PS is not decoded Output 3 can be assigned to the same
35. 00 has an innovative linear motor designed to control the focus position of the scanner via software This dynamic system called FLASH is able to move the focus position rail to rail from the minimum position to the maximum position in less than 10 msec In typical applications where a DOF 1 meter is required the focus position is adjusted in 4 msec The DS6400 can read all most popular barcodes even in the most difficult conditions thanks to a new generation decoder and code reconstruction technology ACR 4 This reader is also offered in a model with an integrated SW programmable oscillating mirror Great attention has been given to built in connectivity for market standards A Local Lonworks network for scanner connectivity all versions and a Fieldbus network Ethernet DeviceNet or Profibus for host connectivity dedicated versions have been integrated in the decoder base Some of the main features of DS6400 are listed below e scanning speed up to 1200 scans sec e 2 serial communication interfaces e reading all popular codes e supply voltage from 15 to 30 Vdc e electrical connection through connectors e high speed Lonworks connectivity for Master Slave layout e Fieldbus models Ethernet Profibus with built in connectivity e programmable in several different operating modes to suit the most various barcode reading system requirements e light source solid state laser diode the light emitted has a wavel
36. 1 1 217 571 B1 1 363 228 B1 1 607 901 B1 Japanese patents 3 793 585 B2 4 033 958 B2 4 129 302 B2 4 376 353 B2 4 451 592 B2 vi COMPLIANCE ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Standard for electrical safety EN 60950 at the date of manufacture AN This symbol refers to operations that must be performed by qualified personnel only Example opening the device WARNING LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS6400 scanner Standard Regulations This scanner utilizes a low power laser diode Although staring directly at the laser beam momentarily causes no known biological damage avoid staring at the beam as one would with any very strong light source such as the sun Avoid that the laser beam hits the eye of an observer even through reflective surfaces such as mirrors etc This product conforms to the applicable requirements of both 60825 1 and CDRH 21 CFR1040 at the date of manufacture The reader is classified as a Class 2 laser product according to EN60825 1 regulations and as a Class 11 laser product according to CDRH regulations There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed AN Use of controls or adjustments or performance of proced
37. 2 Control Signals The RTS and CTS signals control data transmission and synchronize the connected devices If the RTS CTS handshaking protocol is enabled the DS6400 activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 44 CUSTOM CABLE ELECTRICAL CONNECTIONS 4 2 2 5485 Full Duplex Interface RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances than those acceptable for RS232 communications or in electrically noisy environments The overall maximum cable length should not exceed 1200 m 3940 ft The following pins of the 25 26 pin connector are used for RS485 full duplex interface connection RS485 output RS485 input RS485 output RS485 input Main signal ground DS6400 USER INTERFACE n GND ISO EE CHASSIS V Figure 57 RS485 Full Duplex Interface Connections 0 For applications that do not use RX485 signals do not leave these lines floating but connect them to GND_ISO as shown below DS6400 USER INTERFACE 2 x N SP RX is GND RX485 SGND Main Isolated Figure 58 RS485 Full Duplex Connections using Only TX Signals 45 DS6400 REFERENCE MANUAL 4 2 3 RS485 Half Duplex Interface 0 This interface is provided for backward compatibility We recommend using
38. 20Ohm 1 MULTIDROP Multiplexer WULTIDROP GND PG 6000 Multidrop Cable SHIELD Main Interface Figure 60 056400 Multidrop Connection to a Multiplexer 0021 dojupniniw 47 DS6400 REFERENCE MANUAL 4 3 AUXILIARY INTERFACE The auxiliary serial interface is used exclusively for RS232 point to point connections It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through layouts This interface is active when the Data Tx parameter is enabled The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 25 26 pin connector are used for RS232 full duplex interface connection Receive data Transmit data Common Ground DS6400 USER INTERFACE A ow Vewsss VJ Figure 61 RS232 Auxiliary Interface Connections 4 4 INPUTS There are four optocoupled polarity insensitive inputs available on the 25 26 pin connector of the DS6400 scanner Input 1 External Trigger PS Input 2 Encoder Input 3 and 4 generic inputs The electrical features of these inputs are Maximum voltage 30 Maximum current all Inputs 12 mA Function External Trigger polarity insensitive for PS External Trigger polarity insensitive for PS Input Signal 2 polarity insensitive for Encoder Input Signal 2 polarity insensitive for Encoder Input Signa
39. 28 70 24 60 Global Reading Area 20 50 16 40 12 30 8 20 4 Focus 19 Position 140 cm 0 0 4 10 8 20 1 2 30 16 40 20 50 24 60 28 70 Figure 121 Standard Model 0 38 15 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 109 DS6400 REFERENCE MANUAL The curves show the minimum and maximum radial distance Reading distance in cm 72 180 68 170 64 160 Max Reading Distance 60 459 56 140 52 130 48 120 44 110 40 100 Min Reading Distance 36 90 32 80 28 70 24 60 20 50 16 40 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 cm 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 in Focus Distance Figure 122 Standard Model 0 38 mm 15 mils Radial Distance 110 READING FEATURES lt DS6400 100 0XX Resolution 0 50 mm 20 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 100 operating with focus position 120 cm and barcode density of 0 50 mm 20 mils It is possible to obtain the minimum and maximum di
40. 4 Left Side Energy Saving H 4 User Information Section Energy Saving User Information Section Explore parameters Right Side Get plated parameters Copy Device Copy Master to all Slaves System Info Show Device TCP IP Disconnected 172 16 11 231 89 By These shortcuts are made only in Genius and require sending the configurations to the scanners to be saved 78 SOFTWARE CONFIGURATION lt It is possible to Paste Send or Load configurations simultaneously to a selected number of devices by clicking the relative device check box and executing the desired command Genius 172 16 11 231 File Device Edit View Tools Window Det ux e 9 Devices 0 Master D58100A 3110 ng 5 Right Side na du 5 Parameters Explorer New Configuration 0581004 3110 2 Code Definition Operating Mode Reading System Layout C3 Reading Parameters Data Communication Settir Digital 1 0 Setting System Information Sectior Diagnostics statistics Energy Saving User Information Section amp E perating Mode Reading System Layout E Reading Parameters Data Communication Settings Digital 1 0 Setting System Information Section Diagnostics Statistics Energy Saving E user Information Section Related parameters
41. 6000 CAB Sxx CAB 63xx CAB 63xx P S Presence Sensor connected to Input 1 External Trigger PS input CBX800 jumper set to accept scanner power Encoder connected to Input 2 Encoder input Figure 88 CBX800 Gateway Fieldbus Synchronized Network The following Host Interface Module accessories are available for the CBX800 Gateway Part Number BM200 210 Ethernet TCP IP Module STD IP65 9 1851 93ACC1852 BM300 310 Profibus Module STD IP65 93ACC1810 93ACC1811 BM400 DeviceNet Module IP65 93ACC 1814 BM500 510 520 Ethernet IP Module STD IP65 IP54 93 1812 93ACC1813 93ACC 1840 68 SOFTWARE CONFIGURATION lt 8 SOFTWARE CONFIGURATION 8 1 GENIUS INSTALLATION Genius is a new Datalogic scanner configuration tool providing several important advantages e Wizard approach for new users e Multi language version e Defined configuration directly stored in the reader e Communication protocol independent from the physical interface allowing consideration of the reader as a remote object to be configured and monitored To install Genius proceed as follows 1 Turn on the PC that will be used for configuration running either Windows 98 2000 NT XP Vista or 7 2 Insert the Genius CD ROM 3 Wait for the CD to autorun and follow the installation procedure 8 2 GUIDE TO RAPID CONFIGURATION 8 2 1 Wizard for Quick Reader Setup After installing the Genius software
42. 715 P2 Y mm 1096 P2 Z mm 10 P2 Distance mm 10 P2 Position 715 P3 X mm 518 P3 Y mm 1304 P3 Z mm 650 P3 Distance mm 1096 P3 Position 10 Calibration State VERIFIED 95 lt 056400 REFERENCE MANUAL The last section summarizes the calibration status of each scanner SCANNERS STATE SUMMARY Scanner E Calibrated and verified Scanner F Calibrated and verified Scanner J Calibrated and verified Scanner K Calibrated and verified Scanner L Calibrated and verified Scanner M Calibrated and verified Scanner N Calibrated and verified Scanner O Calibrated and verified Scanner Q Calibrated and verified Scanner R Calibrated and verified Scanner S Calibrated and verified 9 3 2 Manual PackTrack Calibration for DS6400 Scanner Using SPY In a Master Slave Reading Station working in PackTrack or Continuous operating mode the individual scanners can be calibrated using the SPY tool in Genius PackTrack Reference System Conveyor Direction Y Conveyor PS Line Figure 107 PackTrack Reference System Independently from the scanner position in the reading station top side bottom etc the general procedure is to place three barcodes along the scanline of the scanner as indicated in the figure below The order is not important but the relative position to the scanner reading area is one barcode in the center near position and two barcodes at the outer edges of the reading area
43. 90 Report 95 Setup Procedure 11 92 Setup using Keypad 8 Auxiliary RS232 Interface 32 48 C CBX Electrical Connections 25 CE Compliance ix Cleaning 123 Code Verifier 37 51 Compliance vii Custom Cable Electrical Connections 41 D DeviceNet Connector Panel xiii DeviceNet Interface 61 E Electrical Safety vii Ethernet Interface 58 Ethernet Interface older models 59 Ethernet M12 Connector Panel xii Ethernet RJ45 Connector Panel xii F FCC Compliance ix Fieldbus Connections 58 Flash Dynamic Focus 84 G Genius Advanced Configuration 77 Installation 69 Wizard for Quick Reader Setup 69 Glossary 137 Guide to Installation xiv ID NET Gateway 132 140 Indicators 6 Inputs 33 48 Installation 16 Internal Net 7 K Keypad and Display 6 L Laser Safety vii LEDs 6 Local Lonworks Network Layouts 63 Lonworks Connections 54 Lonworks Interface 55 Main Serial Interface 27 43 Master Slave Connector Panel xii Model Description 3 Mounting the Scanner 17 Mounting with Accessories 20 Multiplexer 136 N Network Setup 72 Network Termination 55 Operating Mode Automatic 71 On Line 71 Test 70 Oscillating Mirror Models 4 Outputs 37 51 Overall Dimensions 18 P Package Contents 16 PackTrack 87 PackTrack Calibration Auto Using DLAPC 89 Manual Using SPY 96 Parameter Explorer Window 77 Parameter Groups Default Valu
44. ATEWAY The CBX800 Gateway can be used to integrate a DS6400 reader into a high speed ID NET network consisting of different scanners not provided with a Lonworks interface In this case the DS6400 uses its main RS232 RS485 interface to communicate with the CBX800 ID NET Slave Nodes CBX800 CBX100 CBX100 Power 1 Matrix 400 DS6400 Ele ID NET Serial Host SC4000 EX 1 Host 1 Master SEE a Ethernet TCP IP WebSentinel D CBX800 Source Interface CAB Sxx CBX800 ID NET Interface Host Aux for CBX800 Configuration Reader ID NET Interface Source Aux for Source Reader Configuration External Trigger for On Line Mode Reader Auxiliary Interface for Reader Configuration Figure 137 056400 Slave CBX800 Gateway in an ID NET High Speed Network For 6 K family scanners having software version 6 80 or later an alternative fixed speed 57600 baud ID NET layout can be made without the use of NOTE CBX800 See the ID NET Application Note for details 132 ALTERNATIVE LAYOUTS PASS THROUGH When Pass Through is activated on the Auxiliary interface the DS6400 reader can be integrated in a network consisting of different scanners not provided with a Lonworks interface This connection mode allows two or more devices to be connected to a single external serial interf
45. DS6400 REFERENCE MANUAL OUTPUT 3 CONNECTIONS USING EXTERNAL POWER CBX500 Only Output Signal External Device Power or Ground Reference E nE 3 31 3 290000009009 V gee MER d 4 1348 SSGND nee RTX Figure 51 Ouput 3 Using External Power The command signals are filtered and generate a delay of about 50 us for Output 1 and 2 and 1 ms for Output 3 3 6 USER INTERFACE HOST The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 1 13 6 9 14 25 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS 40 CUSTOM CABLE ELECTRICAL CONNECTIONS 4 CUSTOM CABLE ELECTRICAL CONNECTIONS Each scanner model has the following connectors Scanner Model Connectors Master Slave 25 pin male serial interface and I O connector 9 pin male Lonworks connector see caution below 9 pin female Lonworks connector Ethernet 26 pin male serial interface and I O connector 9 pin female Lonworks connector M12 4 pin D coded connector for Ethernet DeviceNet 26 pin male serial interface and I O connector 9 pin female Lonworks connector 5 pin male connector Profibus 26 pin male serial interface and I O connector 9 female Lonworks connector 9 pin female Profibu
46. EATURES e 45 Minimum Code Height for ACR Reading mm 30 Conveyor Speed m s 15 2 2 55 3 0 5 1 5 2 25 3 Code 128 GS1 128 Code Resolution mm Conveyor Speed m s Codabar Code Resolution mm Ratio 3 1 Interdigit Module Size Table 4 Minimum Code Height for ACR Reading mm 45 Conveyor Speed m s EAN 8 13 UPC A Code Resolution mm 0 5 15 2 2 5 3 30 0 5 1 5 2 3 Table 5 101 lt 056400 REFERENCE MANUAL 9 5 READING DIAGRAMS The reading diagram given below illustrates the convention used to calculate the minimum and maximum reading distance for barcodes This procedure allows calculating the reading distance of your scanner when working with a focus different from the one displayed in the reading diagrams given in par 9 5 1 and par 9 5 2 Draw a straight vertical line at the minimum focus distance value the points of intersection between this line and the global reading area give the minimum reading distance Draw a circumference from the origin 0 0 with a radial distance equal to the maximum scanner focus distance The points of intersection between this circumference and the global reading area give the maximum reading distance Maximum Reading Distance Minimum Reading Distance
47. ELECTRICAL CONNECTIONS 3 2 2 RS485 Full Duplex Interface RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground USER INTERFACE RX485 TX485 SGND 485 485 e 2E REF ID Sy SGND TX RTS RX CTS REN ID NET MAIN R TX R TX RX SCANNER SGND TX RX TX RX Figure 27 RS485 Full duplex Connections 8 For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below USER INTERFACE RX485 SCANNER SGND TX TX Figure 28 RS485 Full duplex Connections using Only TX Signals 29 DS6400 REFERENCE MANUAL 3 2 3 RS485 Half Duplex Interface 0 This interface is provided for backward compatibility We recommend using the more efficient Lonworks network for Master Slave or Multiplexer layouts The RS485 half duplex 3 wires shield interface is used for polled commu
48. File transfer menu from this new Genius connection 5 From the original Genius connection press the Exit button to exit the Addon The calibrated values for the reading station will be sent to the Master scanner and the Master scanner will reset the reading station which is now calibrated and ready 94 READING FEATURES e Auto PackTrack Report The Auto PackTrack Report file can be downloaded from the Master scanner RAM by using the Tools gt File transfer menu in Genius The report is divided into three sections The first section contains the general calibration parameters PARAMETERS Calibration type XYZ X Absolute X Offset 550 Sensor type configured Pack version 2 Z Offset 0 The second section contains for each node the calibration table and the final calibration state P1 X mm 36 P1 1077 P1 Z mm 10 P1 Distance mm 36 P1 Position 1077 P2 X mm 715 P2 Y mm 1096 P2 Z mm 10 P2 Distance mm 10 P2 Position 715 P3 X mm 518 P3 Y mm 1304 P3 Z mm 650 P3 Distance mm 1096 P3 Position 10 XP1 X mm 36 XP1 Y mm 1077 XP1 Z mm 10 XP1 Distance mm 36 XP1 Position 1077 XP2 X mm 715 XP2 Y mm 1096 XP2 Z mm 10 XP2 Distance mm 10 XP2 Position 715 XP3 X mm 518 XP3 Y mm 1304 XP3 Z mm 650 XP3 Distance mm 1096 XP3 Position 10 Calibration State VERIFIED P1 X mm 36 P1 1077 P1 Z mm 10 P1 Distance mm 36 P1 Position 1077 P2 X mm
49. Inter Char Gap 8 Addon Overflow Ratio 2 Scan Line Amplitude Amplitude Settings Enable Disabled unchecked Flash Flash Mode Fixed Fixed Distance 60 Data Communication Settings Data Format Header TX Start With data Termination After No Read Message Enabled checked Message Tx Selection On Decoding Format Type Standard Max Tx Delay After Phase Off Disabled Code Identifier Disabled Parameters Header String lt STX gt Code Position Disabled unchecked Code Direction Identifier Enable Disabled unchecked Termination String lt CR gt lt LF gt Data Packet Separators lt CR gt lt LF gt Code Field Length Setting Variable Length Main Serial Port Data Tx Enabled checked Heartbeat Disable Parameters Main Port Communication Mode Standard Main Port Electrical Interface RS232 Handshake None Baud Rate 9600 Parity None Data Bits 8 81 Le DS6400 REFERENCE MANUAL Default Setting Parameters Stop Bits Auxiliary Serial Port Search for CBX BM100 at Device Startup Data Tx Heartbeat Pass Through Parameters Baud Rate Parity Data Bits Stop Bits Digital I O Setting Digital Input Lines Setting Debouncing For Input 1 3 and 4 Debouncing For Input 2 Input 1 Active Level Overridden by Op Mode Input 2 Active Level Overridden by Op Mode Input 3 Active Level Overridden by Op Mode Input 4 Active Level Overridden by Op Mode Output 1 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Dea
50. LLLI FT TIT Yi Tit ASSTT 24 EBEN Min Reading 60 ESL Distances 22 55 20 50 18 45 16 40 0 40 45 50 55 60 65 70 75 80 85 90 cm 0 16 18 20 22 24 26 28 30 32 34 36 Focus Distance Figure 126 Oscillating Mirror Model 0 20 mm 8 mils Radial Distance 114 READING FEATURES DS6400 105 0XX Resolution 0 25 mm 10 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the DS6400 105 0XX operating with focus position 95 cm and barcode density of 0 25 mm 10 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 128 0 12 16 20 24 28 32 36 40 44 48 52 56 in 0 30 40 50 60 70 80 90 100 110 120 130 140 cm 24 cf 2 20 50 LLL LL LLL LL LLLLLLI ie Av a A Pt Tet 12 30 H a 3 ipe 20 B TA TIT TL J ATT 30 Se gt fi tl tes EE a E HERR de in cm Figure 127 Oscillating Mirror Model 0 25 mm 10 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 115 DS6400 REFERENCE MANUAL The curves show the minimum and maximum radial distan
51. NAL POWER CBX500 Only Input External Device Signal Ground Reference e O3B V 148 134B SGND RTX RTX OTHER MAIN 4 Figure 43 PNP Input 3 4 Using External Power i e PLC signal External Device Input Power Reference Signal Qo eso V 13 MA 4 i SGND RTX RTX MAIN Figure 44 NPN Input 3 4 Using External Power i e PLC signal 36 CBX ELECTRICAL CONNECTIONS 3 4 1 Code Verifier If the DS6400 is used as a Code Verifier the verifier code can be configured in software through the Genius configuration program However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code The Code Verifier parameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stored as the verifier code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 6 8 K Software Configuration Parameter Guide or Help file 3 5 OUTPUTS Three general purpose outputs are available The electrical features are given below Outputs Tand 2 eo Maximum Voltage 30 V Collector Current pulse 130 mA Max Collector Current continuous 4
52. Note In a mixed 8K and 6K family scanner network only the 8K family scanner can be Master The entire system is powered by the PWR 240 where e Power is distributed through two CAB 63xx cables to avoid excessive current draw e the master is connected to the CBX100 through the CAB FOx and provides power to the PS and Encoder e The Master DS8100A is terminated with the BTK 8102 and the last slave DS6400 is terminated with the BT 6000 610 lt BT 6000 m CBX100 Slave 3 Slave 4 Master Slave 2 Slave 1 T CAB 610x 650 CAB FOx w BTK 8102 CAB 610x PWR 240 CAB 63xx CAB 63xx P S Presence Sensor connected to Input 1 External Trigger PS input CBX100 jumper set to accept scanner power ad Encoder connected to Input 2 Encoder input Figure 85 Synchronized Network with DS8100A Master and 6K Family Slaves Serial Host If a single power source is used it is not necessary to separate groups of scanners with CAB 611x no power cables 65 DS6400 REFERENCE MANUAL 7 1 2 Multidata Network In this layout one master and up to 7 DS6400 slave readers have their own P S and therefore multiple reading phases Each P S is connected through a CBX100 which in turn is connected to its relative scanner through a CAB Sxx cable Typically these systems are reading stations which are located relatively far aw
53. R CONNECTIONS USING DS6400 POWER OEK 1 Encoder PNP white black 7 nh 0 Figure 37 1 Encoder PNP Using 056400 Power Power to Input Input Device Signal Input Device Encoder Input Device Reference ES Ea a an cH CUPS Figure 38 Encoder NPN Using DS6400 Power INPUT 2 ENCODER CONNECTIONS USING EXTERNAL POWER Input Signal External De vice Ground Reference F 2 Figure 39 PNP Encoder Using External Power i e PLC signal Extemal Device Power Reference Input Signal F d Figure 40 NPN Encoder Using External Power i e PLC signal 35 DS6400 REFERENCE MANUAL 0 Terminal pins 134B are to both inputs 3 4 and therefore these inputs cannot be driven by opposite polarity devices NOTE INPUT 3 4 CONNECTIONS USING DS6400 POWER CBX500 Only Power to Input Device Input Device Input Input Device Signal Reference 8 V MA 1348 4 Vo SGND RTX RTX MAIN Figure 41 PNP Input 3 4 Using DS6400 Power Power to Input Input Device Signal Input Device Input Device Reference eG aol if joo O3B V 13 I34B 4 QE RTX q OTHER d MAIN Figure 42 NPN Input 3 4 Using DS6400 Power INPUT 3 4 CONNECTIONS USING EXTER
54. R INDUSTRIAL ENVIRONMENTS EN 60950 1 APRIL 2006 INFORMATION TECHNOLOGY EQUIPMENT SAFETY PART 1 GENERAL REQUIREMENTS EN 60825 1 OCTOBER 2007 SAFETY OF LASER PRODUCTS PART 1 EQUIPMENT CLASSIFICATION REQUIREMENTS AND USER S GUIDE Monte San Pietro January 26th 2012 Paolo Morselli Quality Manager um Posts ccc UNI EN ISO 9001 UNI EN ISO 14001 22 oe m Net z www automation datalogic com
55. TER SLAVE The RS232 master slave connection is used to integrate a DS6400 reader in a network consisting of different scanners not provided with a Lonworks interface The Slave scanners use RS232 only on the main and auxiliary interfaces Each slave scanner transmits the messages received by the auxiliary interface onto the main interface All messages will be transferred towards the master The master scanner is connected to the Host PC on the main RS232 serial interface through the CBX connection box In RS232 Master Slave connections the External Trigger PS signal is unique to the system single P S The DS6400 Standard model working as Master in an RS232 network may be simultaneously connected to a Lonworks network consisting of DS6400 slave scanners Be careful when assigning the slave address since the number of the first Lonworks slave must be a progressive number with respect to the address number defined for the last slave scanner of the RS232 network For example if the RS232 network consists of Slave 1 and Slave 2 the address to be assigned to the first Lonworks slave scanner will be Slave 3 not Slave 1 134 ALTERNATIVE LAYOUTS CAB Sxx ps4800 rh idi DS6400 Master Local Host D Main Serial Interface RS232 only Auxiliary Serial Interface RS232 Q Input 1 External Trigger PS for On Line Mode Powe
56. TH EARS e 66 Fieldbus 1 rer nune eee Led Fl ded ra 67 SOFTWARE CONFIGURATION oct cic cei cc 69 Genius Installation tait utin dta E EE Ia t Hb eO t e t 69 Guide to Rapid Configuration ucc oes atta aae tado 69 Wizard for Quick Reader 69 Genius Network Setup Through 72 Alternative Slave Address 77 Advanced Genius Conflguratloni coe coriacea elt so tell cea diu eiectus TT Genius Shortcuts for Network 78 Parameter Default 80 READING FEATURES etie eite Eia Ee ee ccc vesheucdevestinceiveckicnsttes 84 DS6400 FLASH Dynamic I 84 n 84 Continuous Mode tre te Fa FE EA E Een RE AYER FIR AE baseless 84 Triggered Mode od tete Ro ee e bre RR stola the fetite 85 LD FEASHISMOdS ee du dee 85 Advanced Code Reconstruction ACR 4 86 Tilt Angle for Advanced Code Reconstruction 86 Ed 87 Auto PackTrack Calibration for Reading Station Using DLAPC 89 Manual PackTrack Calibr
57. TS DS6400 scanners are mainly designed to work together on a high performance Lonworks sub network to create multi sided and omnidirectional reading stations that can interface with Serial or Fieldbus Host networks This chapter covers the most common Lonworks layouts DS6400 scanners can however be connected in a variety of layouts depending on the number of scanners used and the required complexity of the reading station Layouts range from single Stand Alone to complex alternative networks when Lonworks is not available for all readers mixed reader networks For alternative layouts see appendix A Several power supplies are available to power the reading stations Photoelectric sensors used as code presence sensors and optical encoders to signal conveyor speed are also available accessories The following typical layouts refer to the system hardware configurations but they also require the correct setup of the software configuration parameters see par 8 2 for details The accessories and cables indicated in the following figures are Datalogic products We suggest their use to guarantee the correct system functioning 7 1 LOCAL LONWORKS NETWORK A local Lonworks network allows logically connecting a DS6400 master reader with up to 31 DS6400 slaves Actually the maximum number of readers to be employed in the network depends on the system operating conditions that is adopted operating mode and amount of data stream When creatin
58. V DOAULALOCGIC DS6400 Reference Manual V DALALOCGIC Datalogic Automation Srl Via Lavino 265 40050 Monte S Pietro Bologna Italy DS6400 Reference Manual Ed 10 2012 2003 2012 Datalogic Automation S r l ALL RIGHTS RESERVED Protected to the fullest extent under U S and international laws Copying or altering of this document is prohibited without express written consent from Datalogic Automation S r l Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U Genius PackTrack Step a Head FLASH ACR and ID NET are trademarks of Datalogic Automation S r l All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material 01 10 12 CONTENTS WN aS lx Bs Se a 1 023 T WX w C vi Reference Documentation cccccccccccccecccecceeceeeeceeeceeeceeeceeeceeecaeaeeeaeeeeecaaeeaaeeeaeeaes vi Services and SUPPOMt ssc nen HE dete e ON EET ented vi scia vi 2
59. When the oscillating mirror is programmed to read barcode labels at very small angles position the reader to assure at least 10 for the Skew angle see par 2 3 This angle refers to the most inclined or external laser line so that all other laser lines assure more than 10 Skew This avoids the direct reflection of the laser light emitted by the reader 1 Figure 1 Oscillating Mirror Skew Angle Otherwise the scanner can be mounted at an angle of inclination of 17 5 in order to attain symmetrical deflection ranges 17 5 Figure 2 Oscillating Mirror Reading Position In the above case the zone where the scan line is perpendicular to the reflecting surface corresponds to a neutral zone at the center of the reading field INTRODUCTION The mirror can be deflected up to 40 Oscillation with respect to the output window median axis is asymmetrical see figure below 40 Figure 3 Oscillating Mirror Maximum Aperture and Asymmetry By configuring the oscillating speed up to the maximum value of 19 Hz raster emulation can be performed for reading fast moving objects He Max Aperture 30 20 0 By limiting the raster width to the minimum necessary the number of scans on the reading surface is increased NOTE Oscillating angles are selected in software where the minimum and maximum angles correspond to 2 5
60. ace The DS6400 transmits the messages received by its auxiliary interface onto its main interface The received data is transmitted as is passed through and therefore any data formatting requirements must be made at each individual reader In this configuration a series of scanners can be connected together using RS232 on the main interface and all messages will be passed through this chain to the host The reading phase of each scanner is independent from the others In Pass Through connections each scanner is provided with its relative External Trigger multi P S Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port for manual code reading capability For the RS232 connections the maximum cable length is 15 m 50 ft The scanners represented in the following figures are configured in Pass Through mode Gryphon Q Main Serial Interface 2 Auxiliary Serial Interface P S Presence Sensor connected to Input 1 External Trigger PS input Figure 138 Pass Through Connection for 056400 Master Slave Models 133 DS6400 REFERENCE MANUAL Fieldbus Network PLC Host 1 Main Serial Interface 2 Auxiliary Serial Interface P S Presence Sensor connected to Input 1 External Trigger PS input Figure 139 Pass Through Connection for Fieldbus Models RS232 MAS
61. an be adjusted in 4 msec Modular solution with e Possibility to select the combination of head and separated head and base and base that best fits the needs of the application Step a Head feature e Great scalability of the offer e Down time cost reduction since the decoder base works even if the head has been removed e Easy maintenance In case of replacement of the head all the configuration parameters are stored in the base and the scanner is automatically configured e Easy installation with the minimum room needed Reading on pallets or large e 056400 with FLASH dynamic focusing system objects where a long reading distance wide reading field are needed Reading parcels on conveyors DS6400 implements the Packtrack functionality which leads to an increase of the plant production as a result of the augmented system throughput INTRODUCTION lt Feature Benefit Master working as a Multiplexer on high speed Lonworks bus Great competitiveness of the offer since the cost of an external multiplexer is saved High data transfer on an industrial reliable bus running at 1 2 Mbit sec Genius Configuration SW Reduced learning time with an easy wizard approach Multilanguage platform All the configuration parameters stored into the scanner Not dependent on the Physical interface Energy Saving A software parameter group which allows management of
62. angle 0 105 DS6400 REFERENCE MANUAL The curves show the minimum and maximum radial distance Reading distance in cm 48 120 46 115 44 110 42 405 40 100 38 95 Max Reading 36 90 Distance 34 85 32 80 30 75 Min Reading Distance 28 70 26 65 24 60 22 55 20 50 0 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 cm 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 in Focus Distance Figure 118 Standard Model 0 25 mm 10 mils Radial Distance 106 READING FEATURES DS6400 100 0XX Resolution 0 30 mm 12 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 100 operating with focus position 110 cm and barcode density of 0 30 mm 12 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 120 0 16 20 24 28 32 36 40 44 48 52 56 60 64 in 0 40 50 60 70 80 90 100 110 120 130 140 150 160 Global Reading _ Area LLL LLLI A Il BERE Focus Position 110 cm IN Be See eee E eH Figure 119 Standard Model 0 30 mm 12 mils Reading Diag
63. angle 0 Skew angle 10 20 Tilt angle 0 117 DS6400 REFERENCE MANUAL The curves show the minimum and maximum radial distance Reading distance in cm Min Reading Distance a LJ E LEEITIEDHTXTSEILYTT T1343 T1341 PINT TPT A LL LE LL D 58 os cS 0 xa gt o o e o Q r oO B 9 8 N m y _ q vt r o 0 Focus Distance 34 36 38 40 42 44 46 48 20 22 24 26 28 30 32 Figure 130 Oscillating Mirror Model 0 30 mm 12 mils Radial Distance 118 READING FEATURES lt DS6400 105 0XX Resolution 0 38 mm 15 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 105 operating with focus position 115 cm and barcode density of 0 38 mm 15 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 132 0 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 cm 28 24 20 16 12 Pt tT tT 8 Fil tT ttt ttt yt tt ttt ty Tt TY LL Ee 4 o LESER eae eRe in Figure 131 Oscillating Mirror Mo
64. area and click on the or select the Show Device option from the right click menu to make the dialog box appear as follows Network Wizard Requested Devices Current Devices 0 056400 100 011 O DS6400 100 011 ala 1 056500 105 010 1 DS6500 105 010 na Autodetect m The Show Device option is particularly useful after the Net Autoset procedure or whenever it is necessary to know which address is assigned to a specific slave scanner Indeed it activates the following signals which physically indicate the scanner corresponding to the one selected in particular in Network Wizard the icon corresponding to the selected slave scanner starts blinking red in the Physical Network all slave scanner lasers turn off except the one of the selected scanner which turns on 3 If desired select the transferred added slave scanner within the Requested Devices area and click on the icon to customize the scanner label and address 4 Once your network has been customized close the network wizard Before closure the program will show a dialog box asking whether to send the new configuration to the Master Choose the Yes option to start this procedure 76 SOFTWARE CONFIGURATION lt 8 2 3 Alternative Slave Address Assignment As alternatives to Network Setup through the Master each Slave scanner can be assigned an address through the following methods e address setting throu
65. ase of damaged or very tilted barcodes Aperture Term used on the required CDRH warning labels to describe the laser exit window Barcode A pattern of variable width bars and spaces which represents numeric or alphanumeric data in machine readable form The general format of a barcode symbol consists of a leading margin start character data or message character check character if any stop character and trailing margin Within this framework each recognizable symbology uses its own unique format Barcode Label A label that carries a barcode and can be affixed to an article Baud Rate A unit used to measure communications speed or data transfer rate CDRH Center for Devices and Radiological Health This organization a service of the Food and Drug Administration is responsible for the safety regulations governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance with the CDRH regulations EEPROM Electrically Erasable Programmable Read Only Memory An on board non volatile memory chip Full Duplex Simultaneous two way independent transmission in both directions Half Duplex Transmission in either direction but not simultaneously Host A computer that serves other terminals in a network providing services such as network control database access special programs supervisory programs or programming languages Interface A shared boundary defined by common physi
66. ation for 056400 Scanner Using SPY 96 PackTrack Calibration for DS6400 Oscillating Mirror Models 99 Performance aen a d aos aia dau C eR EN lad 100 9 4 1 Reading Conditions ird e eene eb i hee adn M tope ded 100 9 5 ECH o Ts ABIE elge aa er RE 102 9 5 1 96400 51 yates eb 103 9 5 2 DS6400 Oscillating Mirror Model pa ante oe taco nette aur 113 10 MAINTENANCE Cc 123 10 1 SISTING 123 10 2 External Memory Backup amp 123 10 3 Automatic Scanner Replacement 123 10 3 1 ASR Network Configuration eeeeneeeeeeene ener nnne nennt nnnm etre 124 10 3 2 Scanner Replacement 2 124 11 TROUBLESHOOTING gt sete reste eme bec ec sean 125 12 TECHNICAL FEATURES itii tele eee po ha 128 A ALTERNATIVE noc cora 130 PONTO OI MERE DD 130 DANE FOG ale PE 132 Pass Through EE 133 RS232 Master Slave inrer erint ott nee ges t te canes aa dne or PR ee 134 ETT 136 LOS SRY at al 137 cic
67. ay from each other and are therefore usually each powered separately In this case the Lonworks network must use CAB 611x no power cables The master sends all the individual messages collected from the Lonworks interface as well as its own to the Local Host through its CBX100 Slave 3 I i gp 128 re qm ia EA to p Slave 2 t Slave 1 l __ T RE 61 1x a 61 1x CAB ea p 6000 PG6000 PG6000 PG6000 l ig D Ol I O 1 3 1 GO OG ple BT 6000 Local Host gt o x Xx CBX100 Each P S Presence Sensor connected to Input 1 External Trigger PS input Figure 86 Multidata Network 66 TYPICAL LAYOUTS edi 7 1 3 Fieldbus Networks The Fieldbus models Ethernet DeviceNet or Profibus offer connectivity without any converter or adapter needed The DS6400 Lonworks master communicates as a Fieldbus slave to a remote host i e remote PC connected via Internet or PLC Fieldbus Master by means of a cable connected to the Fieldbus connector provided It can be activated by a signal generated by the remote Host or by a physical presence sensor The external signals trigger encoder are connected to the master through the CBX100 The entire system is powered by the PWR 240 where e Power is distributed through two CAB 63xx cables to avoid exc
68. cal interconnection characteristics signal characteristics and meanings of interchanged signals LED Light Emitting Diode A low power electronic device that can serve as a visible or near infrared light source when voltage is applied continuously or in pulses It is commonly used as an indicator light and uses less power than an incandescent light bulb but more than a Liquid Crystal Display LCD LEDs have extremely long lifetimes when properly operated 137 Multidrop Line A single communications circuit that interconnects many stations each of which contains terminal devices See RS485 PackTrack PackTrack is a Datalogic patented parcel tracking system which improves the reading features omnidirectional stations In particular _PackTrack manages 6 sided reading systems when it is impossible to detect the real position of the code on the parcel thus overcoming the need for external accessories essential in traditional tracking systems Parameter A value that you specify to a program Typically parameters are set to configure a device to have particular operating characteristics Position The position of a scanner or light source in relation to the target of a receiving element Protocol A formal set of conventions governing the formatting and relative timing of message exchange between two communicating systems Resolution The narrowest element dimension which can be distinguished by a particular reading device
69. ce Reading distance in cm 46 115 44 110 42 105 40 400 id 35 Max Reading 36 90 Distance N 34 85 32 80 30 75 Min Reading 28 70 Distance 26 65 24 00 22 55 20 50 18 45 0 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 cm 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 in Focus Distance Figure 128 Oscillating Mirror Model 0 25 mm 10 mils Radial Distance 116 READING FEATURES lt DS6400 105 0XX Resolution 0 30 mm 12 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the DS6400 105 0XX operating with focus position 110 cm and barcode density of 0 30 mm 12 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 130 0 16 20 24 28 32 36 40 44 48 52 56 60 64 in 0 40 50 60 70 80 90 100 110 120 130 140150 160 cm 24 See oe ee ie ah 20 50 Lt Global Reading ELLE E B B B 16 40 12 30 8 2 4 10 0 0 4 10 8 20 42 730 16 40 20 50 24 60 in cm Figure 129 Oscillating Mirror Model 0 30 mm 12 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch
70. ction to an external Presence Sensor When working in this mode the reader is continuously scanning The reading phase is activated each time a barcode enters the reading zone The reader stops reading after an N number of scans without a code Barcode characters are transmitted on the serial interface In case of a failed reading phase no message is sent to the host computer 71 lt 056400 REFERENCE MANUAL 8 2 2 Genius Network Setup Through Master Network Setup allows configuring your Local Lonworks Network through the Master using Genius Three different procedures are available to define the number of network slave scanners their label and address according to two main conditions Condition Available Procedure Feature Unknown Slave Addresses Net Autoset automatically assigns random addresses to slave or Stand Alone scanners Known Slave Addresses Network Wizard customizes the network slave label and address definition and physical identification of a specific slave within network updates configuration to a file and makes it ready to be sent to the Master Express Network Setup automatically performs all the operations of the Network Wizard apart from the physical identification of a specific slave scanner The Network Setup procedure as described requires Genius software version 1 06 or later In addition the Net Autoset procedure requires scanner software version 6 40 or later 1 The first o
71. ctivation Event Deactivation Timeout ms Output 2 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event Deactivation Timeout ms Output 3 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event 82 Enabled checked Enabled checked Disable Disabled unchecked 115200 None 8 1 500 us Active Closed Active Closed Active Closed Active Closed Normally Open Complete Read Wrong Timeout None 50 Normally Open No Read Partial Read Timeout None 50 Normally Open None None None None SOFTWARE CONFIGURATION e Parameter Defaut Setting Diagnostics PackTrack Debug Message Tx Disabled unchecked Enable Checked Conveyor Info Not Available Refresh Time 2 sec Statistics Enabled checked Energy Saving Energy Saving Configuration Disabled unchecked User Information Section End User Name Device Name Line Name 83 cp DS6400 REFERENCE MANUAL 9 READING FEATURES 9 1 DS6400 FLASH DYNAMIC FOCUS The DS6400 has an innovative linear motor designed to control the focus position of the scanner via software This dynamic system called FLASH is able to move the focus position rail to rail from the minimum position to the maximum position The FLASH functionalities are programmed via the Genius tool refer to the Genius Help On Line for details and can opera
72. d signals are filtered and generate a delay of about 50 us for Output 1 and 2 and 1 ms for Output 3 4 6 USER INTERFACE How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub female 9 pin D sub female 24 TXAUX Power Supply VS 15 30 VDC Power GND Test Cable for DS6400 53 DS6400 REFERENCE MANUAL 5 LONWORKS CONNECTIONS AN Do not connect an RS232 port to the 9 pin Lonworks Connector This may damage your Laptop PC CAUTION The local network used by DS6400 exploits a Lonworks standard communication system requiring only two wires polarity insensitive to enable a connection The connector also provides a positive and a negative supplying wire In this way all the slave readers can be powered by the master through the Datalogic standard cables When working in applications requiring enhanced synchronization capabilities the DS6400 master reader output transmits two system signals named Sys and Sys Enc O to the slave readers input For example when working with applications requiring an encoder the signal is received by the master and directly transmitted to the slaves through the cable The internal circuits generating the system signals are externally supplied by means of the VS and REF pins and are isolated from the reader supply voltage The
73. de Label Settings 1 Code Symbology Label Length Min Code Position Max Code Position Check Digit Decoding Safety Decoding Severity Match String Rule Pattern Match String Match Direction Rule Code Label Settings 2 Code Symbology Label Length Minimum Label Length Maximum Label Length Min Code Position Max Code Position Check Digit Decoding Safety Decoding Severity Match String Rule Pattern Match String Match Direction Rule Operating Modes Operating Mode Selection On Line Options Start Inout Number Start Input Active Level Reading Phase Timeout Single Label Global No Read Message lt CAN gt Disabled unchecked Interleaved 2 of 5 8 0 255 Disabled unchecked 1 3 Match Empty Disable Code 39 Variable 1 60 0 255 Disabled unchecked 1 3 Match Empty Disable On Line On Line 1 Input 1 Active Closed Disabled unchecked Verifier SC Disabled unchecked Reading System Layout Device Assignment Modify amp Backup Lon Slave Configuration Enable A S R 80 Alone Disabled unchecked Disabled unchecked SOFTWARE CONFIGURATION gE Parameter Defaut Setting Reading Parameters Beam Shutter Disabled Overflow Start Ratio 5 Overflow Stop Ratio 5 Reading Mode Reconstruction Reading Condition Standard Reconstruction Parameters Enabled Stacked Code Disabled unchecked Extended Min Match 0 Position Tolerance 50 Duration Tolerance 50 Min Start Stop Number 2
74. del 0 38 15 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 119 DS6400 REFERENCE MANUAL The curves show the minimum and maximum radial distance Reading distance in cm 72 180 68 170 64 160 60 Max Reading 150 Distance 56 140 52 430 48 120 44 110 40 400 Min Reading 36 90 Distance 32 80 28 70 24 60 20 59 16 40 0 40 50 60 70 80 290 100 110 120 130 140 150 160 170 180 cm 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 in Focus Distance Figure 132 Oscillating Mirror Model 0 38 mm 15 mils Radial Distance 120 READING FEATURES lt DS6400 105 0XX Resolution 0 50 mm 20 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 105 operating with focus position 115 cm and barcode density of 0 50 mm 20 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 134 0 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 cm
75. dure for PackTrack and Continuous Operating Mode applications Select the DLAPC option from the Tools menu or click on the related icon on the Tool Bar to open the following dialog box Wl AutoPackTrackCalibration AddOn Sensors Calibration Configured PS amp Encoder Photocell E X em Photocel Distance men Pack Version Auto PackTrack procedure with selected parameters Once the DLAPC window has been opened set the following parameters according to the application requirements Sensor Type whether calibration will be performed using the system Presence Sensor and Encoder most cases or the PPA 8000 Photocell Array 0 The Auto PackTrack procedure requires using the PPA 8000 Photocell Array for all systems where either the Presence Sensor or the Encoder are absent including Continuous Operating Mode and Cargoscan applications NOTE If using the Presence Sensor and Encoder the presence sensor must be connected to the CBX100 500 11 input The Encoder Step parameter must also be set correctly If using the PPA 8000 you must set the Photocell distance 165 mm default The Photocell Array must be connected to the CBX100 500 11 and 12 inputs see the relative installation manual and the Encoder if present must be disconnected Pack Version the version of the PCT 8000 being used for calibration This value can be read from the barcode labels on the PCT
76. e 82 DeviceNet 5 pin Male Connector DS6400 5 pin DeviceNet connector pinout Supply voltage positive pin CAN bus data line L Shield CAN bus data line H Supply voltage negative pin The power supplied on pin V and V is used only to propagate power to the section of the DeviceNet board directly connected to the Bus It is completely isolated from the DS6400 power which must be supplied on pin 9 13 and pin 23 25 of the 26 pin Main Aux connector 61 DS6400 REFERENCE MANUAL 6 4 PROFIBUS INTERFACE The 9 pin Profibus female connector white is only available in the DS6400 Profibus model and allows connection between the host and the reader 5 1 OOOOO OOOO 9 6 Figure 83 Profibus 9 pin Female Connector DS6400 9 pin Profibus connector pinout Shield Shield Protective Ground resp Free B LINE RxD TxD P Received Transmitted Data P CNTR P Repeater Control Signal DGND Data Ground M5V 5 V Voltage Plus P5V Free A LINE RxD TxD N Received Transmitted Data CNTR N Repeater Control Signal 1 2 3 4 5 6 7 8 9 signal is optional signal is optional RS485 level The Profibus interface is used for communication with an Host and allows expanding the networking and remote diagnostic capabilities of the scanner For further details refer to the Profibus_Fam6k pdf document provided as supplementary documentation 62 TYPICAL LAYOUTS aa 7 TYPICAL LAYOU
77. e F Connector Panel for older Ethernet Models 1 Main Aux Interface 26 pin D Sub male connector 2 RJ45 modular connector for Ethernet Interface 3 Lonworks 9 female connector xii Figure F Connector Panel for DeviceNet Models 1 Main Aux Interface 26 D Sub male connector 2 DeviceNet 5 pin male connector 3 Lonworks 9 pin female connector Figure G Connector Panel for Profibus Models 1 Main Aux Interface 26 D Sub male connector 2 Profibus 9 pin female connector white 3 Lonworks 9 pin female connector xiii GUIDE TO INSTALLATION POINT TO POINT INSTALLATION The following can be used as a checklist to verify all the necessary steps to complete installation of the DS6400 scanner 1 Read all information in the section Compliance at the beginning of this manual 2 Correctly mount the scanner using the bracket provided according to the information in par 2 2 and position it at the correct reading distance according to your model as shown in par 2 3 and par 9 5 3 Make electrical connections to your DS6400 scanner by a Connecting the DS6400 scanner to the CBX100 CBX500 by means of one of the CAB Sxx or depending on the model cables provided as an accessory see par 1 8 b Providing correct and complete system cabling through the CBX100 CBX500 according to the signals necessary for the layout of your application trigger inputs outputs
78. e available up to 60 sec before proceeding Operating Mode of the Master must be either PackTrack or Continuous Code 128 codes must be enabled on the Master with Label Length set to variable If the system Presence Sensor and Encoder are used the correct Encoder Step value must be set on the Master and the Presence Sensor must be connected to the CBX100 500 Input 1 If instead the PPA 8000 Photocell Array is used it must be connected to the CBX100 500 11 and 12 inputs the following parameters must be disabled on the Master Physical Encoder for PackTrack or Use Encoder for Continuous and the Encoder if present must be physically disconnected DX scanners which are calibrated automatically cannot be automatically replaced by DX scanners with a previous sw version earlier than 6 80 You must either update the old scanner software prior to substitution or complete the calibration manually after installation by setting the PSOffset and Direction parameters The autofocus feature of DS6400 and DX6400 scanners makes Auto PackTrack Calibration difficult therefore to assure that the procedure can correctly calibrate these scanners it is necessary to set a fixed focus value which allows the scanner to read all the label positions useful for its calibration 89 lt 056400 REFERENCE MANUAL Auto PackTrack Parameter Descriptions By means of the software tool DLAPC it is possible to perform the Auto PackTrack setup proce
79. e between 15 and 30 Vdc only The max power consumption is 24 W including startup current Datalogic strongly recommends a minimum 24 Vdc supply voltage when using a master slave configuration Several accessory power supplies are available to power the DS6400 and reading station components See par 1 8 A security system allows the laser to activate only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner DS6400 scanners have power ground GND 25 26 pin connector pin 23 25 26 as well as the cable Shield 25 26 pin connector pin 1 internally connected to the chassis It is recommended to connect the device chassis to earth ground Earth by setting the appropriate jumper in the CBX connection box See the CBX Installation Manual for details 3 2 MAIN SERIAL INTERFACE The main serial interface is compatible with the following electrical standards and the relative signals are available on the CBX spring clamp terminal blocks RS232 RS485 full duplex RS485 half duplex The main interface type and the relative parameters baud rate data bits etc can be set using the Genius utility program or the Genius based Host Mode Programming procedure For more details refer to the section Main Serial Port in the Genius Help On Line 27 DS6400 REFERENCE MANUAL 3 2 1 RS232 Interface The main serial interface is used in
80. e label itself the DS6400 is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 102 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to obtain the entire code This alignment is performed by calculating the time difference from one partial scan to another using a reference code element 9 2 1 Tilt Angle for Advanced Code Reconstruction The most important parameter in Advanced Code Reconstruction is the value of the maximum tilt angle a maximum under which the code reconstruction process is still possible Laser Beam Il s tilt angle Figure 103 Tilt Angle 86 READING FEATURES The decoder will be able to read the label with a tilt angle between a max and a max as shown in the following figure S 9 qw Conveyor No Read No Read MM No Read Laser Beam Figure 104 Reading Zones with a Max 9 3 PACKTRACK PackTrack is a patented operating mode for Datalogic Omni Directional Reading Stations used to correctly assign codes read on different packs when placed in the scanner Reading Area at the same time In fact in the following example the codes of two or more consecutive packs are found at the same time in the scanner reading area Therefore the condition occurs where in the seque
81. e used when one or more scanner addresses and labels need to be modified 1 a Click on the button to open the Network Wizard dialog box E gt Network Wizard Requested Devices Current Devices 0 056400 100 011 0 056400 100 011 1 056500 105 010 REI Autodetect D Marte if the slave scanners have already been configured and wired to the network click on the Autodetect button to start a polling procedure of the current network All slave scanners found will be represented in the Current Devices area Then select the desired slave scanner from the Current Devices area and click on the icon or drag and drop to transfer it to the Requested Devices area where your network customization is defined The following dialog box will appear allowing if necessary to change the slave address Available Device field and label Description field New Device Available Devices ee Description 056500 105 010 if the slave scanners have not been configured and wired to the network click on the icon to add a new device defining its address and model The added slave scanner will be displayed in the Requested Devices area This option in any case requires that all slave scanners have their address set before the network can function 75 lt 056400 REFERENCE MANUAL 2 If desired select a slave scanner within the Current Devices
82. ecting the DS6400 Master scanner to the CBX100 CBX500 by means of one of the 5 or depending on the model cables provided as an accessory see par 1 8 b Correctly terminating the DS6400 Master reader according to the information given in par 5 1 and par 7 1 c Completing the system wiring adding as many slave scanners as required by your system layout refer to par 7 1 d Correctly terminating the last DS6400 Slave reader of the network according to the information given in par 5 1 and par 7 1 Install and run the Genius configuration program from the CD ROM provided Configure the Local Lonworks Network using one of the procedures given below e Configure the entire network through the Master as described in par 8 2 2 e Configure the Master as described in par 8 2 2 and locally define each slave scanner address as described in par 8 2 3 e Define each scanner master and slaves with their addresses by using the scanner keypad according to the information given in par 1 6 1 Configure the Master scanner through the Genius program The main steps are e Select the codes to be read e Set up the communication parameters e When PackTrack is required perform PackTrack calibration see par 9 3 1 e Define data formatting parameters Configure each Slave scanner through the Master scanner using Genius The main steps are e Select the codes to be read e When PackTrack is req
83. ence Sensor and Encoder most cases or the PPA 8000 Photocell Array for systems where the Presence Sensor or Encoder are not present typically Tilt Tray or Cross Belt applications 0 The Auto PackTrack procedure requires using the PPA 8000 Photocell Array for all systems where either the Presence Sensor or the Encoder are absent including Continuous Operating Mode and Cargoscan applications NOTE If using the Presence Sensor and Encoder the presence sensor must be connected to the CBX100 500 Input 1 and in this menu Sensor is set to 0 The scanners Encoder Step parameter must also be set correctly If using the PPA 8000 in this menu you must set Sensor the Photocell distance to 165 mm The Photocell Array must be connected to the CBX100 500 11 and 12 inputs see the relative installation manual and the Encoder if present must be disconnected 10 INTRODUCTION lt 2 Offset if necessary for packs that are elevated above the conveyor surface for example on tilt trays this parameter sets an offset for the height of a pack so that Z 0 corresponds to the bottom of the pack 1 7 3 Auto PackTrack Setup After setting the initial parameters in the PackTrack menu the Auto PackTrack setup procedure can be started 1 2 c c oz r 3 Press the ENT enter key at the Start item in the PackTrack menu Press the ENT enter key to confirm the action The Master scanner sends the message to the S
84. ength between 630 680nm e P64 protection class of the enclosure IP50 for older RJ45 Ethernet models lt 056400 REFERENCE MANUAL 1 2 APPLICATIONS The DS6400 barcode reader is specifically designed for industrial applications and for all cases requiring high reading performance such as e code reconstruction e reading of codes covered by plastic film e reading of codes with a wide depth of field e reading of high resolution codes positioned at long distances from the reader e code reading on fast moving objects DS6400 is designed for both single reader layouts and multi reader layouts For typical layouts see chapter 7 and appendix A Feature Benefit ACR e Advanced Code Reconstruction technology allows the reading of low aspect ratio labels placed anywhere on a parcel and enhances the readability of poorly printed or damaged codes PackTrack e PackTrack is a Datalogic patented parcel tracking system which improves the reading features in omnidirectional stations In particular PackTrack manages 6 sided reading systems when it is impossible to detect the real position of the code on the parcel thus overcoming the need for external accessories essential in traditional tracking systems FLASH e A dynamic focus system controlled by software which is able to move the focus position from the absolute minimum position to the absolute maximum position in less than 10 msec typical applications c
85. enius see Help On Line 0 This scanner must first be configured as Master of the master slave network see par 1 6 1 Internal Net procedure To enter the PackTrack submenu and configure the scanner follow the given procedure 1 Read Par 1 7 1 regarding Auto PackTrack Conditions and Limits 2 Press and hold both the A up arrow and V down arrow keys for about 2 seconds to enter the Main menu 3 Use the A up arrow or V down arrow key to select the PackTrack item then press the ENT enter key to confirm 4 Use the A up arrow or V down arrow key and the ENT enter key to select the items in the following table and set them according to your application See par 1 7 2 for details 5 After all items are set use the A up arrow or V down arrow key to select Start then press the ENT enter key to confirm Follow the Procedure described in par 1 7 3 INTRODUCTION lt 1 7 AUTO PACKTRACK CALIBRATION FOR READING STATION USING SCANNER MENU 1 7 4 Auto PackTrack Conditions and Limits The Conditions and Limits for Auto PackTrack Calibration are summarized here for convenience and are also integrated into the following procedure descriptions The following scanners are supported by Auto PackTrack Calibration DS6400 see note below DX6400 see note below DS8100A DX8200A Before performing the Auto PackTrack Calibration procedure if a system reset or power reset is performed wait f
86. erring to the 25 26 pin connector or to the CBX100 CBX500 spring clamp connectors Is sensor connected to EXT TRIG PS input Is power supplied to photo sensor Is power supplied to one out of the two EXT TRIG PS NPN output Is one out of the two EXT TRIG PS grounded PNP output Are the photo sensor LEDs if any working correctly Is the sensor reflector system aligned if present Is the software configuration consistent with the application condition operating mode etc In the Genius software configuration program select the OPERATING MODES folder and check for related parameters In the Genius program select the OPERATING MODE folder and check if serial on line is enabled as On Line options parameter value Are the Start Stop string correctly assigned Is the serial trigger source correctly connected and configured 125 lt gt DS6400 REFERENCE MANUAL TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line e In the Genius software configuration Mode program select the OPERATING MODES the reader does not respond correctly to folder and check the Reading Phase the expected external signal end Timeout parameterization Reading e Check synchronization of reading pulse with it is not possible to read the target object to read barcode always returns No Read e Place barcode in the center of scan line and run TEST MODE selectable by Genius as Operating Modes If you
87. es 80 Pass Through 133 Patents vi Pitch Angle 22 Point to Point 130 Positioning 22 16 Skew Positioning 23 45 Skew Positioning 24 Power Supply viii 27 43 Profibus Connector Panel xiii Profibus Interface 62 R Reading Diagrams 102 Oscillating Mirror Models 113 Reading Features 84 Reference Documentation vi RS232 Interface 28 44 RS232 Master Slave 134 RS485 Full Duplex 29 45 RS485 Half Duplex 30 46 S Scanner Assignment using Keypad 7 Scanner Replacement 123 Services and Support vi Skew Angle 22 Software Configuration 69 T Technical Features 128 Terminators 55 Test Mode using Keypad 7 Tilt Angle 23 Troubleshooting 125 Typical Layouts 63 141 EC 009 lt gt DATALOGIC DECLARATION OF CONFORMITY rev 5 Pag 1 1 Datalogic Automation S r l Via Lavino 265 40050 Monte San Pietro Bologna Italy www automation datalogic com declares that the DS6400 Laser Scanner and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive This Declaration is based upon compliance of the products to the following standards EN 55022 CLass A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FO
88. essive current draw e The master is connected to the CBX100 through the CAB FOx and provides power to the PS and Encoder e Since the master DS6400 is a Fieldbus model it is internally terminated The last slave DS6400 is terminated with the BT 6000 e The master connects directly to the remote host through its Fieldbus interface Fieldbus 4 610 BT 6000 3 Slave 3 Slave 4 Remote Host CAB 610x a Slave 2 Slave 1 Master PWR 240 CAB 610x CAB 610x A 63 63 ii P S Presence Sensor connected to Input 1 External Trigger PS input 100 jumper set to accept scanner power Mas Encoder connected to Input 2 Encoder input Figure 87 Synchronized Network with DS6400 Master and 6K Family Slaves Fieldbus Host 67 DS6400 REFERENCE MANUAL To interface DS6400 scanners to other Host types Fieldbus and non Fieldbus use the CBX800 Gateway with Host Interface Modules The Master scanner in this case is a standard Master Slave Serial model which requires the BT 6000 terminator 1 0 AUX Encoder r 610 6000 l mne CBX800 as JOO o Fieldbus nterface hes Slave 3 Slave 4 Module De Network Remote Host CAB 610x Slave 2 Slave 1 PWR 240 CAB 610x 610 BT
89. g your network always keep in mind the following guidelines e the Lonworks network logically supports a maximum number of 32 devices master slaves e itis recommended to adhere to the 8 in 16 rule not more than 8 devices any 16 meter bus segment branch e for DS6400 scanners the total bus length may extend up to 130 m 426 ft e the maximum number of DS6400 readers supported also depends on the type of power propagation adopted by the system see the specific power supply installation manual for details Typically the layouts can be divided into Synchronized single P S or Multidata multi P S networks They can be small up to 10 scanners or large more than 10 scanners Contact Datalogic Automation S r l if your network requires a higher number of readers or in case the application throughput is very high For further information on Lonworks network cabling and connections see the LonWorks TPT Twisted Pair Transceiver Module Users Guide available from the website www echelon com 63 DS6400 REFERENCE MANUAL 0 For some 056400 Lonworks Network layouts power is propagated through the 9 pin scanner connectors A specific jumper setting is required in CBXs to pass scanner power to the presence sensor encoder etc NOTE 7 1 1 Small Synchronized Network When building a small local Lonworks network less than 10 scanners the DS6400 master reader must be connected to a local host comp
90. ge This mode represents the most traditional Flash function since it requires photocells barriers or a dedicated interface to the Host PC or PLC Min Defined ending Range Max m Focus Focus Focus ee ee Global Reading Distance Photocell Photocell Figure 99 Flash Triggered Mode 9 1 4 D FLASH Mode In D Flash mode the focus position can be set depending on the measured distance Dn in the figure below between the scanner and the scanned object This is the most innovative and flexible function that makes different software implementations possible The D Flash development has been based on the minimum distance detected Thus it can apply to the widest variety of applications Further developments of D Flash will be provided according to the specific application needs Global Reading Distance Figure 100 Flash D Flash Mode 85 DS6400 REFERENCE MANUAL 9 2 ADVANCED CODE RECONSTRUCTION ACR 4 The traditional way of barcode reading could be called Linear Reading In this case the laser beam crosses the barcode symbol from its beginning to its end as shown in the following figure I Laser Beam Figure 101 Linear Reading In Advanced Code Reconstruction mode it is no longer necessary for the laser beam to cross the label from the start to the end With just a set of partial scans on the label obtained using the motion of th
91. gh the Local Device Network Settings item in the Device Menu with the slave scanner connected to Genius Local Device Network Settings Topology Role slave SYNCHRONIZED x Lonworks Slave Address slave X e manual address setting through slave scanner keyboard see par 1 6 1 for details 8 3 ADVANCED GENIUS CONFIGURATION The ADVANCED selection available when starting the Genius program is addressed to expert users being able to complete a detailed scanner configuration By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer EH Genius COM1 DER Fie Device Edit View Tools Window Help 6468 FTEs 5 dg 5 Parameters Explorer New Configuration DER E 0581004 3010 E Code Definition C3 Operating Mode Reading System Layout Reading System Layout Reading Parameters Reading Parameters Data Communication settings Data Communication settinc Digital I O Setting Digital 1 0 Setting Diagnostics C3 Statistics C3 User Information Section 1 Diagnostics Statistics User Information Section Related parameters Figure 96 Genius Parameter Explorer Window The procedure for setting the scanner parameters is supported by a Help On Line which is displayed in an HTML browser It can be selec
92. he following operating modes On Line Automatic 1 Finish Figure 91 Test Mode Selection This operating mode causes the reader to be continuously activated allowing verification of its reading features and its reading position with respect to the barcode For this reason it is particularly advised during the installation phase of the reader After 100 scans the values relative to an internal counter and the decoded code are displayed and transmitted on the serial interface The counter reports the percentage of good reads of the label 70 SOFTWARE CONFIGURATION lt On Line Operating Mode Configuration Wizard Operating Modes Select one of the following operating modes On Line Automatic Cancel lt Back Einish Figure 92 On Line Mode Selection This operating mode causes the reader to be connected to an external Presence Sensor using and I1B External Trigger PS inputs During the active phase of the presence sensor the DS6400 reader tries to acquire and correctly decode the code In case the decoding phase is successful the barcode characters are transmitted on the serial interface Otherwise a no read message is sent Automatic Operating Mode Configuration Wizard Operating Modes Select one of the following operating modes On Line Automatic Cancel lt Back 1 a Einish Figure 93 Automatic Mode Selection This operating mode does not require the conne
93. htening them about half way e completely tighten the two screws on top of the head 6 completely tighten the four fixing screws 17 056400 REFERENCE MANUAL The following diagrams give the overall dimensions of the reader standard model oscillating mirror model and mounting brackets They may be used for their installation 16 5 0 65 85 3 34 Qi mm inch 113 4 33 Figure 11 DS6400 Overall Dimensions Figure 12 ST 237 Mounting Bracket Overall Dimensions 18 INSTALLATION 335 065 104 5 110 3 4 45 3 3 inch 7 08 Figure 13 DS6400 Oscillating Mirror Model Overall Dimensions BAL 0 15 1 96 130 R5 mm inch Figure 14 ST 210 Mounting Bracket Overall Dimensions 19 DS6400 REFERENCE MANUAL 2 2 2 Mounting the Scanner with Accessories The following accessories allow installing the DS6400 reader in the most suitable position for your network layout ST 237 mounting
94. irror models can be used in PackTrack operating mode only when the scanner is mounted so that the scan line is parallel to the conveyor direction as shown in the following figure Conveyor Direction Figure 113 Oscillating Mirror Models in PackTrack Mode PackTrack Calibration must be made while the scanning plane is perpendicular to the conveyor plane and fixed not oscillating 99 DS6400 REFERENCE MANUAL 9 4 PERFORMANCE The scan rate is 800 scans sec Refer to the diagrams in par 9 5 for further details on the reading features These diagrams are taken on various resolution sample codes at a 25 C ambient temperature depending on the conditions listed under each diagram If standard models do not satisfy specific requirements contact your nearest Datalogic distributor supplying code samples to obtain complete information on the reading possibilities 9 4 1 Reading Conditions e ANSI Grade B minimum e 800 scans sec The following tables describe the requirements for standard applications Minimum Code Height for ACR Reading mm 45 Conveyor Speed m s 2 5 Interleaved Code Resolution mm Ratio 3 1 Minimum Code Height for ACR Reading mm 45 Conveyor Speed m s 0 5 Code 39 Code Resolution mm Ratio 3 1 Interdigit Module Size Table 2 100 READING F
95. its for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense GENERAL VIEW DS6400 Figure A DS6400 Q Laser Safety Label 5 Connector Panel 2 Identification Label 6 Display and Keypad Panel 3 Warning Device Class Label 7 Laser Beam Output Window 4 Service Cap DS6400 Figure B DS6400 Oscillating Mirror Version 0 Laser Safety Label 2 Laser Beam Output Window DATALOGIC Figure C Display and Keypad Panel 1 Programming Keypad 4 Power On LED 2 TX Data LED 5 LCD Display 3 Phase On LED xi Figure D Connector Panel for Master Slave Models 1 Main Aux Interface 25 pin D Sub male connector 2 Lonworks 9 pin male connector 3 Lonworks 9 pin female connector Figure E Connector Panel for Ethernet Models 1 Main Aux Interface 26 pin D Sub male connector 2 Ethernet 4 pin female connector 3 Lonworks 9 pin female connector Figur
96. ks network see below e Ethernet Mode allows setting the scanner IP address of the Master scanner to be used within the Host network e LCD Contrast sets the LCD contrast e Bus allows setting the scanner address value range 0 125 to be used in a Profibus network e Test Mode allows verifying the scanner reading position and features see below e PackTrack allows setting the Auto PackTrack Calibration procedure see below The same settings may be performed by using the Genius program see chapter 8 for details INTRODUCTION lt 1 6 1 Internal Net This submenu can be used as an alternative to configuration through Genius to assign the DS6400 scanner within a local Lonworks master slave network It allows defining the scanner function slave master within the Lonworks network and if configured as Slave its address To enter the Internal Net submenu and configure the scanner follow the given procedure 1 Press and hold both the A up arrow and V down arrow keys for about 2 seconds to enter the Main menu 2 Use the A up arrow or V down arrow key to select the Internal Net item then press the ENT enter key to confirm 3 Use the A up arrow or V down arrow key to select the LonWAddrSel item then press the ENT enter key to confirm 4 Use the A up arrow or V down arrow key to select your scanner function among Master Slave Slave jolly Disabled
97. l 3 polarity insensitive Input Signal 4 polarity insensitive Common Reference of Input 3 and Input 4 polarity insensitive The active state of all the inputs is selected in software open or closed Refer to the Genius Help On Line All inputs are optocoupled polarity insensitive and driven by a constant current generator the command signal is filtered through an anti disturbance circuit which generates a debouncing delay which can be set to 5 ms or 500 us In particular 11 for PS and 14 share 48 CUSTOM CABLE ELECTRICAL CONNECTIONS a the same value which usually corresponds to 5 ms when using a photoelectric sensor while I2 is set to 500 us when this input is used for the Encoder The maximum Encoder frequency is 2 kHz Input 1 External Trigger PS is used in the On Line and PackTrack operating Modes and tells the scanner to scan for a code The yellow Phase On LED Figure C 3 which refers to Input 1 is on only when current flows through the input circuit and therefore when the active state of this input is set to active open the LED lights up when the input corresponds to OFF Input 2 is normally used for the Encoder input In PackTrack mode it detects the conveyor speed Inputs 3 and 4 can be used as the stop signal for the reading phase The debouncing delay value can be changed through the software parameter Debouncing for Input x see the 6 8 K Software Configuration Parameter Guide or Help fi
98. lave scanners and the Display shows the Wait message After receiving the answer from all of the Slaves the Master scanner shows the status of each node of each scanner of the cluster as in the example below l U Il IE I I AB CD EF The slave scanners are listed on the second line as letters A B C etc On the first line above each scanner position a symbol indicates the scanner status according to the following convention cannotbe cannot be calibrated because not supported by scanner software version calibrated can be can be calibrated but the calibration procedure fails either barcode reading or calibrated verification Lost scanner stops responding during the procedure Initial State scanner ready to be calibrated Not Verified scanner calibrated but not verified Calibrated scanner is calibrated 0 If the network is made up of than 16 slaves you can use the up arrow key to toggle between the lines At this point the Master scanner display allows to Continue or to Stop the procedure You can switch between the previous display windows using the A up arrow key If there are any nodes that show as U or L then you should Stop the procedure and correct the problem If the nodes respond with N or C then you can Continue with the procedure Press the ENT enter key to Continue the procedure The Master scanner shows message Let the parcel run Place the PCT 8000 onto the moving conveyor
99. le Powering Inputs Input devices can be supplied by either scanner power Vdc and GND or external power supplies Vext Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage Vext The driving logic of the input signals may be powered for convenience with the voltage supply between pins 9 Vdc and 23 GND of the 25 26 pin I O connector In this case however the device is no longer electrically isolated The voltage available on the 25 26 pin connector is physically the same as used to power the scanner INPUT 1 2 CONNECTIONS USING DS6400 POWER DS6400 EXTERNAL TRIGGER ENCODER Figure 63 NPN Command Input Connection Using Scanner Power 49 DS6400 REFERENCE MANUAL INPUT 1 2 CONNECTIONS USING EXTERNAL POWER DS6400 Vet EXTERNAL TRIGGER ENCODER Figure 64 PNP Command Input Connection Using External Power DS6400 EXTERNAL TRIGGER ENCODER Figure 65 NPN Command Input Connection Using External Power 0 Terminal pins 134B are to both inputs 3 4 and therefore these inputs cannot be driven by opposite polarity devices NOTE INPUT 4 CONNECTIONS USING 056400 POWER DS6400 EXTERNAL DEVICE Figure 66 13 14 NPN Input Command using Scanner Power 50 CUSTOM CABLE ELECTRICAL CONNECTIONS INPUT 4 CONNECTIONS USING EXTERNAL POWER DS6400 Vext EXTERNAL DEVICE
100. ly in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances AN Clean the window of the DS6400 when the scanner is turned off or at least when the laser beam is not active WARNING 10 2 EXTERNAL MEMORY BACKUP amp RESTORE Backup and Restore is vital to all applications in that it provides a method to quickly replace a reader and return the station to full capacity in the event of a failure The External Memory Backup and Restore procedure is the preferred method since it always provides complete backup and restore functions Configuration and Environmental parameters When the DS6400 scanner is connected through CBX series connection boxes Backup and Restore is provided through the BM100 accessory module installed inside the CBX100 or CBX500 connection box If the DS6400 scanner is integrated into an ID NET network having an SC4000 ID NET controller as Master then the SC4000 also provides the Backup and Restore procedure This procedure can be performed directly from the Genius Device menu To manually perform the Backup and Restore procedure see the relative BM100 or SC4000 manual for details 10 3 AUTOMATIC SCANNER REPLACEMENT ASR 0 The ASR procedure is available for backward compatibility or for applications that do not use the CBX SC4000 however it is not the preferred method NOTE The Datalogic Automatic Scanner Replacement ASR proced
101. maximum radial distance Reading distance in cm 40 100 38 95 36 90 34 85 Reading 32 80 Distance 30 75 28 70 Min Reading 26 65 Distance 24 60 22 55 20 50 18 45 16 40 0 40 45 50 55 60 65 70 75 80 85 90 95 100 cm 0 16 18 20 22 24 26 28 30 32 34 36 38 40 in Focus Distance Figure 116 Standard Model 0 20 mm 8 mils Radial Distance 104 READING FEATURES lt DS6400 100 0XX Resolution 0 25 mm 10 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the DS6400 100 0XX operating with focus position 90 cm and barcode density of 0 25 mm 10 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 118 0 12 16 20 24 28 32 36 40 44 48 52 56 in 0 30 40 50 60 70 80 90 100 110 120 130 140 cm NL et A TT ENT TT tt EAT TTT TT PT TTT TT AT TET NEN Position 0 om e LLL Lp ES SES ESTE FLT TTT TTT ttt ti ttt tit ft Figure 117 Standard Model 0 25 mm 10 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt
102. mm 20 mils Radial Distance READING FEATURES lt 9 5 2 56400 Oscillating Mirror Model DS6400 105 0XX Resolution 0 20 mm 8 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the DS6400 105 0XX operating with focus position 60 cm and barcode density of 0 20 mm 8 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 126 16 14 12 10 0 14 16 18 20 22 24 26 28 30 32 34 36 38 40 35 40 45 50 55 60 65 70 75 80 85 90 95 100 40 35 30 25 20 15 10 0 V Global Reading Position 60 cm His 1 Figure 125 Oscillating Mirror Model 0 20 mm 8 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 113 DS6400 REFERENCE MANUAL The curves show the minimum and maximum radial distance Reading distance in cm 36 90 EEEBERES 34 gs 32 go tT TT tT tT tt tT tt Max Reading 30 75 Distance PT Lr TT TT 28 70 26 65 FTL TT IAT ITE Te LLLLL
103. nce of the two packs the code of the second pack is read first just before the code of the previous pack A system without PackTrack would assign the code of the second pack to first pack and vice versa thus causing a gross error in sortation End of Z Tracking Area 0 0 0 Conveyor Direction Photocell or equivalent signal Tracking Area PS Line Tx Line Figure 105 PackTrack System Layout Working in PackTrack mode requires an encoder and a presence sensor or equivalent signals to track the moving packs 87 lt 056400 REFERENCE MANUAL For correct functioning the PackTrack operating mode requires a calibration just after the installation of the scanners This operation is absolutely necessary to accurately locate barcodes on a fixed reference system PackTrack uses a right handed reference system right hand with thumb X axis forefinger Y axis middle finger Z axis where the X axis coincides with the PS line the Y axis coincides with the conveyor direction and the Z axis is oriented upwards from the conveyor see figure below PackTrack Reference System a Conveyor Direction Y Conveyor PS Line Figure 106 PackTrack Reference System This coordinate system is absolute for the reading station i e is valid for all the scanners independently from their position or orientation with respect to the conveyor For this reason after the PackTrack
104. ners involved Refer to the Reference Documentation for details on connecting your DS6400 reader to other devices in the system i e CBX100 etc 2 1 PACKAGE CONTENTS Verify that the DS6400 reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes DS6400 reader e Installation Quick Reference barcode test chart e DS6400 configuration CD ROM e Mounting bracket and screws Figure 9 DS6400 Package Contents 16 INSTALLATION 2 2 MECHANICAL MOUNTING 2 2 1 Mounting the Scanner The DS6400 reader can be positioned and installed in the best way possible as a result of the patented Step a Head feature Thanks to the separation between Head and Base you can modify the orientation of the decoder base and therefore display keypad and connector panels while keeping the optic head in the correct reading position The reading head and the decoder base can be rotated independently from each other allowing the installation even in the most critical locations Head Screws Fixing Screw 4 Figure 10 Step A Head Feature To rotate the head follow the given procedure 1 detach the head from the base by unscrewing the four fixing screws 2 rotate the head in the desired position 3 loosen but don t remove the two screws on top of the head 4 affix the head onto the base carefully aligning the four fixing screws and progressively tig
105. nication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par Multiplexer in Appendix A exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The overall maximum cable length should not exceed 1200 m 3940 ft If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX CBX100 500 Function RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground USER INTERFACE RTX485 SGND 485 E aE JE 8 m a lt PREF 10 ID rx RTS RX POWER ID NET 6 MAIN R TX R TX RX RX 1 SCANNER SGND RTX RTX Figure 29 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the Genius utility or by the Host Programming Mode Figure 30 shows a multidrop configuration with DS6400 scanners connected to a Multiplexer AN This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 30 CBX ELECTRICAL CONNECTIONS Main Interface MULTIPLEXER Multidrop Multidrop Multidrop GND PG 6000 Scanner Slave 0
106. nsensitive External Trigger polarity insensitive for PS External Trigger polarity insensitive for PS Input Signal 2 polarity insensitive for Encoder Input Signal 2 polarity insensitive for Encoder Input Signal 3 polarity insensitive Input Signal 4 polarity insensitive Common reference of Input 3 and Input 4 polarity insensitive 9 13 Power Supply Input Voltage 23 25 26 Power Supply Input Voltage Main Interface Connector Pinout Full Duplex Half Duplex TX TX RTX RX RX RTS TX RTX CTS RX GND_ISO GND_ISO GND_ISO Do not leave floating see par 4 2 2 for connection details Pin 26 is only available for Fieldbus Ethernet DeviceNet or Profibus models 42 CUSTOM CABLE ELECTRICAL CONNECTIONS a 4 1 POWER SUPPLY The supply voltage for correct operation of the scanner must be between 15 and 30 VDC The max power consumption is 24 W including startup current Datalogic strongly recommends a minimum 24 Vdc supply voltage when using a master slave configuration Several accessory power supplies are available to power the DS6400 and reading station components See par 1 8 A security system allows the laser to activate only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner DS6400 scanners have power ground GND 25 26 pin connector pin 23 25 26 as well as the cable Shield 25 26 pin connector pin 1
107. or RS485 full duplex communications Two different layouts are available according to the DS6400 reader model used for the connection Standard Models When On Line operating mode is used the reader is activated by an External Trigger PS photoelectric sensor when the object enters its reading zone In the following case the signal is passed to the DS6400 through the CBX100 CBX500 which also passes power to the system from the power supply i e PWR 120 PWR 120 CAB Sxx DS6400 Master Slave model Pee FS Ree D Main Serial Interface RS232 or RS485 Full Duplex W O and or Auxiliary Serial Interface Data Tx to Terminal Local Echo RS232 Q Input 1 External Trigger PS input Figure 135 Point to Point for Master Slave Models 130 ALTERNATIVE LAYOUTS Fieldbus Models In this case no External Trigger is used and the CBX100 CBX500 only passes power to the reader The DS6400 Fieldbus models Ethernet DeviceNet or Profibus are connected to a remote Host It can be activated by a signal generated by the remote Host or always be active if working in Automatic operating mode PWR 120 Fieldbus Network Remote Host a pse4oo Fieldbus l model AUX a m pea cas Figure 136 Point to Point for Fieldbus Models 131 056400 REFERENCE MANUAL ID NET G
108. or all the scanners to be available up to 60 sec before proceeding Operating Mode of the Master must be either PackTrack or Continuous Code 128 codes must be enabled on the Master with Label Length set to variable If the system Presence Sensor and Encoder are used the correct Encoder Step value must be set on the Master and the Presence Sensor must be connected to the CBX100 500 Input 1 If instead the PPA 8000 Photocell Array is used it must be connected to the CBX100 500 11 and 12 inputs the following parameters must be disabled on the Master Physical Encoder for PackTrack or Use Encoder for Continuous and the Encoder if present must be physically disconnected DX scanners which are calibrated automatically cannot be automatically replaced by DX scanners with a previous sw version earlier than 6 80 You must either update the old scanner software prior to substitution or complete the calibration manually after installation by setting the PSOffset and Direction parameters The autofocus feature of DS6400 and DX6400 scanners makes Auto PackTrack Calibration difficult therefore to assure that the procedure can correctly calibrate these scanners it is necessary to set a fixed focus value which allows the scanner to read all the label positions useful for its calibration DS6400 REFERENCE MANUAL 1 7 2 Auto PackTrack Parameter Descriptions PackTrack Automatic Packtrack Calibration procedure for the Reading Station
109. ossible to e define customized addresses and labels through the Network Wizard e display the scanner default labels through the Express Network Setup Express Network Setup Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 8 2 3 for alternative address assignment methods Once all addresses have been assigned the Express Network Setup is to be used when all scanner addresses and labels do not need to be modified By clicking on the icon by choosing the related option from the right click menu the procedure is started which automatically performs the following operations opening the wizard polling the network to discover connected scanners transferring all scanners found to the Requested Devices area of the wizard where your network customization is defined saving the new network configuration Once the procedure has been completed a dialog box will appear asking whether to send the configuration to the Master Choose the Yes option to start this procedure 74 SOFTWARE CONFIGURATION lt Network Wizard Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 8 2 3 for alternative address assignment methods Once all addresses have been assigned the Network Wizard is to b
110. p TROUBLESHOOTING GUIDE Problem Suggestion How do obtain my units serial The device serial number is printed on a label that is affixed above the connector panel of the reader The serial number is also displayed when connecting the device through the Genius numbers program Serial numbers consist of 9 characters one letter 2 numbers another letter followed by 5 numbers 127 gt DS6400 REFERENCE MANUAL 12 TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 15 to 30 Vdc Power Consumption 15 W typical 1 5 to 0 7 A max including startup current Common Communication Baud Rate Main Cid Interfaces RS232 RS485 full duplex 1200 to 115200 RS485 half duplex Auxiliary RS232 1200 to 115200 Other o 1 25 Mb s Model Dependent Communication Ethernet 100 Mb s Interfaces DeviceNet up to 500 Kb s Profibus up to 12 Mb s Inputs Ext Trigger 1 Encoder optocoupled NPN or PNP 2 aux digital inputs Outputs 3 software programmable digital optocoupled outputs Light Receiver Wavelength Safely Class Laser Control Security system to turn laser off in case of motor slow down READING FEATURES Scan Rate 600 1200 scans s Maximum Resolution Max Reading Distance Max Reading Width Max Depth of Field USER INTERFACE LCD Display 2 lines by 16 characters LCD Keypad 3 keys LED Indicators Power On red Phase On yellow TX Data green see reading diagrams in par 9 5
111. peration to perform is the configuration of your scanner as Master from the Local Device Network Settings item in the Device Menu see figure below FI cti Genius 1 Default CBX SC4000 Backup amp Restore de Definition Local Device Network Settings arating Mode C3 Oper dui ing mou IL Reading System Layout Reading System E Reading Parameters Reading Parameter E Data Communication settings Data Communication 5 ois 1 0 Setting Digtal 1 0 Setting Diagnostics Statistics User Information Sect Slave SYNCHRONIZED Master MULTIDATA Slave Figure 94 Local Device Network Settings 72 SOFTWARE CONFIGURATION lt The following dialog box appears asking whether to send the configuration to the Local Device or not Local Device Network Settings i J Do you want to send updated Network configuration to Local Device No 2 Click the Yes button then click on the 8 icon available the Toolbar to make the Devices area appear next to the Parameter Explorer window By repeatedly clicking the icon this area will be displayed or hidden Each scanner of the cluster is indicated by the following graphical objects Genius COM1 Fie Device Edt View Tools Window Help 666 x C Reading System Lay Resdng System Layout Reading Parameters
112. pply serial interface and input output signals to a CBX connection box by using the dedicated cables CAB F0x We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection easy device replacement filtered reference signals and Backup and Restore features with the accessory BM100 module 0 If you require direct wiring to the scanner the details of the connector pins and relative connections are indicated in Chaper 4 For Lonworks network connections see chapters 5 and 7 For Fieldbus connections see chapters 6 and 7 For ID NET Fixed Baudrate connections see the Application Note on the CD ROM 25 DS6400 REFERENCE MANUAL The table below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the DS6400 reader is connected by means of the CBX100 500 CBX100 500 Terminal Block Connectors Power Supply Input Voltage Input Power Power Supply Input Voltage Protection Earth Ground Power Source External Trigger External Trigger External Trigger A polarity insensitive for PS PS Input External Trigger B polarity insensitive for PS Power Reference External Trigger Power Source Inputs Encoder or Input 2A polarity insensitive for Encoder Generic Input Input 2B polarity insensitive for Encoder Power Reference Inputs Power Source Outputs Power Reference Outputs Output 1 Out
113. put 1 Output 2 Output 2 Other I O ity i iti CBX500 only 14 Input 4A polarity insensitive Input 3B and 4B common polarity insensitive Input 3B and 4B common polarity insensitive TX Auxiliary Interface TX Auxiliary Interface RX Auxiliary Interface RX SGND Auxiliary Interface Reference REF Reserved ID NET ID Reserved ID Reserved Shield Network Cable Shield RS485FD RS485HD booo NENNEN RTX RTX Main Interface Do not leave floating see par 3 2 2 for connection details AN Do not connect GND and SGND to different external ground references GND and SGND are internally connected through filtering circuitry which CAUTION be permanently damaged if subjected to voltage drops over 0 8 Vdc AN DS6400 scanners do not support Host Interface Modules with the CBX500 Use the CBX800 Gateway for Host Interface Applications Fieldbus and CAUTION Fieldbus 26 CBX ELECTRICAL CONNECTIONS 0 avoid electromagnetic interference when the scanner is connected to CBX connection box verify the jumper positions in the CBX as indicated in its Installation Manual NOTE 3 1 POWER SUPPLY Power can be supplied to the scanner through the CBX100 500 spring clamp terminal pins as shown in Figure 24 Power Supply VGND V Earth in Ground 6 ifs Figure 24 Power Supply Connections The power must b
114. put 4 A polarity insensitive 134B CBX500 only Common Reference for Inputs 3 and 4 polarity insensitive V Power Reference External Trigger The active state of all the inputs is selected in software open or closed Refer to the Genius Help On Line All inputs are optocoupled polarity insensitive and driven by a constant current generator the command signal is filtered through an anti disturbance circuit which generates a debouncing delay which be set to 5 ms or 500 us In particular 11 for PS and 14 share the same value which usually corresponds to 5 ms when using a photoelectric sensor while I2 is set to 500 us when this input is used for the Encoder The maximum Encoder frequency is 2 kHz Input 1 External Trigger PS is used in the On Line and PackTrack operating Modes and tells the scanner to scan for a code The yellow Phase On LED Figure C 3 which refers to Input 1 is on only when current flows through the input circuit and therefore when the active state of this input is set to active open the LED lights up when the input corresponds to OFF Input 2 is normally used for the Encoder input In PackTrack mode it detects the conveyor speed Inputs 3 and 4 can be used as the stop signal for the reading phase The debouncing delay value can be changed through the software parameter Debouncing for Input x see the 6 8 K Software Configuration Parameter Guide or Help file Powering Input
115. r CBX100 CAB FOx o 054800 Fieldbus 4 Slave n Network DS6400 Master Remote PLC Main Serial Interface RS232 only Auxiliary Serial Interface RS232 Q Input 1 External Trigger PS for On Line Mode Figure 141 RS232 Master Slave for DS6400 Fieldbus Models 135 DS6400 REFERENCE MANUAL MULTIPLEXER The Multiplexer connection is used to integrate a DS6400 slave reader in a Multidrop network consisting of different scanners not provided with a Lonworks interface Each scanner is connected to Multiplexer MX4000 with the RS485 half duplex main interface CBX100 DS6400 10 9 MX4000 054800 ho mumumuusudnax t 5 D Main Serial Interface RS485 Half Duplex Auxiliary Serial Interface Local Echo RS232 Q Input 1 External Trigger PS for On Line Mode Figure 142 Multiplexer for DS6400 Master Slave Models The auxiliary serial interface of the slave scanners can be used to visualize collected data or to configure it using the Genius utility When On Line operating mode is used the scanner is activated by an External Trigger PS when the object enters its reading zone 136 GLOSSARY ACR 4 Each version of the base has the powerful code reconstruction technology ACR 4 The new fourth generation ACR considerably increases the code reconstruction reading capability in the c
116. r see the figure below After placing the barcode label on the X coordinate you may have to pass your hand or other opaque object over it to end this step X Y Z 0 desired X Offset Conveyor Direction PS Line Figure 8 X Offset Selection Pressing the W down arrow key at any point will terminate the procedure without saving the Absolute X position alignment 0 Before resetting the Master scanner if desired download the Auto PackTrack Report file from the Master scanner RAM by connecting it to Genius and using the Tools gt File transfer menu See Help On Line NOTE 8 Manually reset the Master scanner 13 lt 056400 REFERENCE MANUAL 1 8 ACCESSORIES The following accessories are available on request for DS6400 Name Description Ss Part Number Power Supplies PWR 480A J box power unit 110 230 VAC 24 V 480 W 93ACC1850 Cables and Terminators _ Software Management Datalogic WebSentinel 128 Supervisor up to 128 arrays 93A101019 Datalogic WebSentinel 256 Supervisor up to 256 arrays 93A101020 14 INTRODUCTION m Name jDescipton Mirrors GFC 60 90 mirror 93A201100 GFC 600 90 mirror close distance 93A201102 Connection Boxes Compact Connection Box Modular Connection Box Gateway Connection Box Backup Module DIN Rail Adapters for CBX Bosch Adapters for CBX BA900 Two Cable Glands Panel 93ACC1847 Photocell kit PNP
117. ram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 107 DS6400 REFERENCE MANUAL The curves show the minimum and maximum radial distance Reading distance in cm 72 68 64 60 56 52 48 44 40 36 32 28 24 20 16 108 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 0 Min Reading Distance 55 60 65 70 75 80 85 90 295 100 105 110 115 120 125 130 cm 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 in Focus Distance Figure 120 Standard Model 0 30 mm 12 mils Radial Distance READING FEATURES lt DS6400 100 0XX Resolution 0 38 mm 15 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 100 operating with focus position 140 cm and barcode density of 0 38 mm 15 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 122 0 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 cm
118. s Input devices can be supplied by either scanner power V and V or external power supplies Vext Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage Vext 33 DS6400 REFERENCE MANUAL The driving logic of the input signals may be powered for convenience with the voltage supply at the CBX terminal block spring clamps V and V In this case however the device is no longer electrically isolated The voltage available on pins V and V is physically the same as the input power for the scanner Vdc and GND INPUT 1 EXTERNAL TRIGGER PS CONNECTIONS USING DS6400 POWER brown MEP 593 PH 1 Photocell PNP black blye mp eS 3 REF I In D NET Figure 33 MEP 593 PH 1 PNP External Trigger PS Using DS6400 Power Power to In put Photocell Signal Photoce ll NPN Photocell Reference CDL 1 Figure 34 NPN External Trigger PS Using DS6400 Power INPUT 1 EXTERNAL TRIGGER PS CONNECTIONS USING EXTERNAL POWER Input Signal External Device Ground Refe rence eee ee Figure 35 PNP External Trigger PS Using External Power i e PLC signal External D evice Power Reference PUWER Figure 36 NPN External Trigger PS Using External Power i e PLC signal 34 CBX ELECTRICAL CONNECTIONS INPUT 2 ENCODE
119. s connector older models have RJ45 modular connector for Ethernet AN Do not connect an RS232 port to the 9 pin Lonworks Connector This may damage your Laptop PC CAUTION DS6400 scanners are equipped with a 25 pin male D sub connector Master Slave models or a 26 pin male D sub connector Fieldbus models for connection to the host computer power supply and input output signals These signals can be wired using a custom cable according to the application needs The paragraphs in this chapter detail the individual signal connections For Lonworks network connections see chapters 5 and 7 For Fieldbus connections see chapters 6 and 7 For ID NET Fixed Baudrate connections see the Application Note on the CD ROM 41 DS6400 REFERENCE MANUAL The details of the connector pins are indicated in the following table 1 13 1 9 14 25 Figure 52 25 pin Connector Figure 53 26 pin Connector DS6400 25 26 pin D sub Connector Pinout Chassis internally connected to GND CHASSIS Cable shield connected to chassis Receive Data of Auxiliary RS232 referred to GND Transmit Data of Auxiliary RS232 referred to GND Configurable Digital Output 1 positive pin Configurable Digital Output 1 negative pin Configurable Digital Output 2 positive pin Configurable Digital Output 2 negative pin Configurable Digital Output 3 polarity insensitive Configurable Digital Output 3 polarity i
120. stance values by referring to the radial distance curves displayed in Figure 124 0 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 in 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 cm 28 70 24 60 Global Reading 20 50 Area 16 40 12 30 8 20 Focus 4 10 Position 120 cm 0 0 4 10 8 20 1 2 30 16 40 20 50 24 60 28 70 in cm Figure 123 Standard Model 0 50 mm 20 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 111 DS6400 REFERENCE MANUAL The curves show the minimum and maximum radial distance 112 Reading distance in cm 80 76 72 68 64 60 56 52 48 44 40 36 32 28 24 20 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 cm 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 in Focus Distance Figure 124 Standard Model 0 50
121. still have troubles check the following e 5 the reading distance within that allowed see reading diagrams Choose the CODE tab and enable different code types except Pharmacode LENGTH Variable e 5 the barcode quality sufficient e f you had no success try to perform the test using the BARCODE TEST CHART included with the product e f working in PackTrack mode verify that the coordinates in particular the Y axis are correct Communication e Is serial cable connected the device is not transmitting anything to e 15 correct wiring respected the host f using MAIN RS232 or RS485 interface is the reference ground connected to proper SGND Main Isolated also referred to as GND ISO Be careful that it is not completely different from GND power ground e f using CBX100 CBX500 be sure the RS485 termination switch is positioned to OFF e Are serial host settings equivalent to serial device settings Communication e In the Genius program enable the DATA data do not appear on the terminal COMMUNICATION SETTINGS MAIN AUXILIARY PORT DATA TX parameter Communication e In the Genius program select the DATA data transferred to the host are COMMUNICATION SETTINGS DATA incorrect corrupted or incomplete FORMAT folder and check for HEADER TERMINATOR SEPARATOR FILL CHAR values e Check the CODE FIELD LENGTH value too e Are the COM port parameters correctly assigned 126 TROUBLESHOOTING lt
122. t for initialization Master 1 Load the saved configuration from file ddc to a new Master scanner 2 Power down the entire system 3 Replace the old Master scanner with the new one 4 Power up the system and wait for initialization 0 The ASR works only if both the Master Slave devices have software 6 40 or later 124 TROUBLESHOOTING lt p 11 TROUBLESHOOTING Before contacting your local Datalogic office or Datalogic Partner or ARC it is suggested to save the device configuration to a ddc file by means of the Genius software configuration program and check the device exact model and serial number TROUBLESHOOTING GUIDE Power On the Power On LED is not lit On Line Mode the Master s Phase On LED is not lit when external trigger activates On Line Mode the Masters Phase On LED is correctly lit but nothing happens no reading results Serial On Line Mode the reader is not triggered no reading results Suggestion Is power connected If using an external power supply like PG6000 is it connected to the AC source If using rail power does rail have power If using CBX100 CBX500 does it have power check switch and LED Check if you referring to the 25 26 pin connector or to the CBX100 CBX500 spring clamp connectors Measure voltage at pin 13 and 25 for 25 26 pin connector or at spring clamp Vdc and GND for CBX100 CBX500 Check carefully if you are ref
123. tallation to avoid exposure to hazardous laser light The laser diodes used in this device are classified as Class 3B laser products according to EN 60825 1 regulations and as Class laser products according to CDRH regulations Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode 35 mW at 630 680 nm POWER SUPPLY This product is intended to be installed by Qualified Personnel only For all DS6400 models This device is intended to be supplied by a UL Listed Power Unit marked Class 2 or LPS power source which supplies power directly to the scanner via the 25 26 pin connector This scanner must be supplied by a Class Power Supply Unit conforming to the EN 60950 safety regulation viii CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the lim
124. te in the following modes e Fixed Mode e Continuous Mode e Triggered Mode e D Flash Mode 9 1 1 Fixed Mode In Fixed mode the focus is set to the desired position via software expressed in cm This mode represents the basic Flash function in which the focus is adjusted in software for a given installation and its position is stored in the scanner decoder This function is similar to the focus adjustment available for the DS6300 scanner with the great difference that the adjustment is performed via software through the Genius tool and not through the physical adjustment of an external screw Global Reading Distance LAJRASSASHSASASAh 2 Figure 97 Flash Fixed Mode 9 1 2 Continuous Mode In Continuous mode the focus position is continuously moving from a minimum position to a maximum position with a defined frequency f1 in the figure below This Flash function allows exploiting the whole reading range of the current DS6400 when the object to be detected is large and slow moving Typical examples of applications for the Continuous mode are front side reading of big pallets or reading on a fork lift truck Min Focus n Max SARUM lt gt Global Reading Distance Figure 98 Flash Continuous Mode 84 READING FEATURES lt 9 1 3 Triggered Mode In Triggered mode the focus position can be set depending on the received external input photocell barrier serial messa
125. ted data Transmitted data Received data Received data 4 5 7 8 Not connected In order to meet EMC requirements e use Ethernet shielded cable connect the Ethernet interface cable shield to the plant earth ground 0 The cable shield must be connected to the chassis of both connectors A ferrite type Stewart 28A2029 0A0 may also be applied on the scanner NOTE side of the Ethernet cable to reduce electrical noise 59 DS6400 REFERENCE MANUAL The Ethernet interface can be used for TCP IP communication with a remote or local host computer by connecting the scanner to a LAN It can also be connected directly to a host PC The following is an example of a connection to a LAN through a Hub using a straight through cable DS6400 HUB SWITCH n c not connected Figure 80 Straight Through Cable The following is an example of direct connection to a PC using an inverted cable DS6400 HOST PC n c not connected Figure 81 Inverted or Cross Cable For further details refer to the Ethernet Service Guide document provided as reference documentation 60 FIELDBUS CONNECTIONS 6 3 DEVICENET INTERFACE 0 When using DeviceNet the Main serial interface is disabled and must not be physically connected The 5 pin male connector is only available in the DS6400 DeviceNet model and allows connection between the host and the reader 5 L 1 2 Figur
126. ted from the Configuration Help option available in the Help menu In addition a context sensitive help can be enabled by pressing the lt F1 gt key after selecting the desired parameter 77 lt 056400 REFERENCE MANUAL 8 3 1 Genius Shortcuts for Network Configuration Once the Network Setup is structured in Genius and the Master is configured there are a few shortcuts that Genius offers to quickly configure the slaves By right clicking on a device in the Devices area a shortcut menu appears which allows you to e Copy the device configuration e Paste a previously copied configuration e Copy the Master device configuration parameters to all Slaves only common parameters relative to Slave functioning i e Code Definition Diagnostics etc e Show Device to physically locate a scanner in the station Genius 172 16 11 231 File Device Edit View Tools Window Help amp ie TS GC Hg du Parameters Explorer New Configuration TA D58100A 3110 Code Definition Code Definition Operating Mode a 0 Master 0581004 3110 ff C3 Operating Mode C Reading System Layout Reading System Layout Reading Parameters a 1 Reading Parameters Data Communication Settings C Data Communication Settin Digital 1 0 Setting gj 2 Front 0 00 Digtal 1 0 Setting 1 system Information Section n Qf System Information Sectior i 3 Back C Diagnostics Statistics
127. the value S in Figure 20 Position the reader to assure at least 10 for the Skew angle This avoids the direct reflection of the laser light emitted by the scanner For oscillating mirror models this angle refers to the most inclined or external laser line so that all other laser lines assure more than 10 Skew Figure 20 Skew Angle 22 INSTALLATION The Tilt angle is represented by the value T in Figure 21 Figure 21 Tilt Angle 2 3 4 16 Skew Positioning The DS6400 scanner is mounted on the ST 237 106 mounting bracket see Figure 12 which guarantees a built in Skew angle S in the figure below of 16 with respect to the frame plane typically the Skew angle should be between 10 20 This avoids the direct reflection of the laser light emitted by the scanner Furthermore the bracket guides allow adjusting the Tilt angle T in the figure below which is typically 0 for the best scanner orientation E 874 Conveyor Direction e Figure 22 16 Skew Installation 23 DS6400 REFERENCE MANUAL 2 3 2 45 Skew Positioning The DS6400 scanner is mounted on the ST 210 90 mounting bracket see Figure 14 By adjusting the mounting bracket guides reach 45 for the Skew angle S in the figure below to avoid the direct reflection of the laser light emitted by the scanner Figure 23 45 Skew Installation AN If using the 45 Skew installation
128. tion Z coord Status Distance Position Position 1 o m e Calibrate bo mm cm Position 2 Calibrate fo cm Position 3 e Calibrate bo cm imeem Figure 111 Performing the PackTrack Calibration 4 Place the code at one of the desired positions on the scan line i e Position 1 Position 1 Position 3 Position 2 5 Measure the X Y and Z coordinates relative to the center of the code and enter them into the corresponding edit boxes 0 In the vast majority of systems the x z data not necessary For these cases set x 0 z 0 during the calibration procedure 6 Press the Calibrate button for Position 1 to start the calibration 98 READING FEATURES lt 7 Repeat the same procedure for Position 2 and Position 3 8 After calibrating the 3 positions press the Validate Calibration button to validate the calibration settings Before closing the dialog box press the Run Test button to test the calibration results and efficiency See the following figure Code Percent 123456 100 coord 7 coord Active Laser 213 183 911 mm Laser 3 Code A D Code distance Value position 81 191 53609 Figure 112 Testing PackTrack Calibration Repeat the entire procedure for each scanner in the Reading Station 9 3 3 PackTrack Calibration for 056400 Oscillating Mirror Models The DS6400 oscillating m
129. ture R off gt 500 O Off State Leakage Current Maximum Power Dissipation 550 mW at 50 C Ambient temperature Function Configurable digital output 1 positive pin Configurable digital output 1 negative pin Configurable digital output 2 positive pin Configurable digital output 2 negative pin Configurable digital output 3 polarity insensitive Configurable digital output 3 polarity insensitive The function of each output can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line for further details The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two By default Output 1 is associated with the Complete Read event which activates when all the selected codes are correctly decoded and Output 2 is associated with the No Read event which activates when the code signaled by the external trigger PS is not decoded Output 3 can be assigned to the same events and it has the advantage of being polarity insensitive By default it is not assigned to any event DS6400 USER INTERFACE Vext 30 Vdc max Figure 68 Output 1 and Output 2 Interface When the load is powered by an external power supply the voltage must be less than 30 V 52 CUSTOM CABLE ELECTRICAL CONNECTIONS a DS6400 USER INTERFACE Vext 100 Vdc max Figure 69 Output 3 Interface The comman
130. uired perform PackTrack calibration see par 9 3 1 0 Fine tuning of the scanner position for barcode reading can be accomplished by performing a test through the SPY configuration tool in H TM NOTE Genius XV 7 Send the configuration to the Master 8 Perform the External Memory Backup Procedure for system backup purposes see par 10 2 For backward compatibility you can perform the ASR Network Configuration procedure for system backup purposes see par 10 3 1 9 Exit the configuration program and run your application The installation is now complete xvi INTRODUCTION lt 1 INTRODUCTION 1 1 PRODUCT DESCRIPTION The DS6400 is a high performance laser scanner in a complete range of industrial bar code readers offering an innovative and modular solution in terms of reading performance connectivity and maintenance in addition to a completely new hardware and software platform The DS6400 has been specifically designed for simple installation easy use and flexibility An innovative mechanical design together with the Datalogic patented Step a Head feature make it possible to rotate the reader head and the decoder base independently from each other Step a Head enables the DS6400 to always be installed in the ideal position by modifying the orientation of the connector panel while leaving the laser window in the desired position The need for space is minimized and installation is easier The DS64
131. ure allows restoring system functioning automatically after one or more scanners are replaced in a Master Slave Lonworks network 123 lt i gt DS6400 REFERENCE MANUAL The ASR procedure is principally used for PackTrack configurations but it restores only a part of the system parameters common slave parameters Code Selection and Reconstruction plus each single slave PackTrack calibration The Master must be prepared at the time of installation in order for this procedure to work correctly 10 3 1 ASR Network Configuration 1 On the Master scanner check the Modify amp Backup Lon Slave Scanner Configuration parameter in Genius and configure the Lonworks Slave Scanner Common Parameters Code and Reconstruction Parameters 2 Enable the ASR procedure through the Enable A S R parameter in the Master configuration 3 Send the configuration to the Master EEPROM to force the Slave Operating Mode Code Reading Symbologies and Reconstruction parameters and store all the Slave PackTrack calibration tables Now the Slave scanners are configured through the Master ASR parameters stored in the Master and the ASR procedure is implemented 4 Save this configuration to file ddc 10 3 2 Scanner Replacement Procedure 0 The ASR procedure requires replacing one scanner at a time Slave 1 Power down the entire system 2 Replace the Slave scanner with a new one default settings 3 Power up the system and wai
132. ures other than those specified herein may result in exposure to hazardous visible laser light WARNING The laser light is visible to the human eye and is emitted from the window on the head of the scanner Figure A vii Warning labels indicating exposure to laser light and the device classification are applied onto the body of the scanner Figure A AVOID EXPOSURE AVOID EXPOSURE LASER LIGHT LASER RADIATION IS EMITTED FROM THIS APERTURE IS EMITTED FROM THIS APERTURE Laser Safety Label for Oscillating Mirror and Standard Models US pat Re 36 251 5 992 740 6 049 406 6 347 740 B1 6 394 352 B1 6 443 360 B1 6 629 639 B2 6 742 710 B2 7 161 685 B1 7 195 162 B2 Ep pat 652 530 B1 786 734 B1 789 315 B1 851 376 B1 959 426 B9 1 300 798B1 1 217 571B1 1 363 228 B1 1 607 901 B1 Jp pat 3 793 585 B2 4 033 958 B2 4 129 302 B2 4 376 353 B2 4 451 592 B2 V DOAUALOCGIC DS6400 Warning and Device Class Label The identification label is applied onto the bottom part of the scanner Figure A 2 DATALOGIC AUTOMATION S r l Via Lavino 265 40050 Monte San Pietro BO ITALY MANUFACTURED VOLT Amp JANU AR Y 2005 15 30 DC 1 5 0 7 MODEL No N2468 SERIAL No MIM This product conforms to the applicable requirements 5 of 21CFR 1040 at the date of manufacture Device Identification Label Disconnect the power supply when opening the device during maintenance or ins
133. use of these system circuits is not required in all the operating modes Anyway for correct system functioning it is suggested to use Datalogic cables and accessories and follow the description of the typical layouts see chapter 7 for details 5 1 1 5 OOOOO OOOO 9 6 6 9 Female all models Male Master Slave model Figure 70 9 pin Local Lonworks Connectors The following pinout is valid for both connectors DS6400 9 pin Lonworks Connector Pinout CHASSIS Cable shield internally connected by capacitor to chassis VS supply voltage 15 to 30 vdc positive pin GND supply voltage negative pin VS Supply voltage of I O circuit Ref Reference voltage of I O circuit SYS System signal SYS l O System signal LONA Lonworks line polarity insensitive LON B Lonworks line polarity insensitive 1 9 2 6 3 4 5 7 8 54 LONWORKS CONNECTIONS 5 1 NETWORK TERMINATION When building a Lonworks system the network must be properly terminated by positioning the BT 6000 Lonworks terminator in the DS6400 master reader and in the last DS6400 slave reader Each side of the terminator provides a different connector thus it can be inserted either into the Lonworks 9 pin male connector of the master reader or in the Lonworks 9 pin female connector of the last slave reader Slave Master Female Male Male Female Figure 71 BT 6000 Network Terminator 0 For Fieldbus models Ethernet DeviceNet
134. uter or a CBX connection box by means of a cable connected to the 25 26 pin D sub male connector The master reader connects to the first slave reader of the system through the local Lonworks 9 pin female connector For Master Slave models the local Lonworks 9 pin male connector must be properly terminated by inserting the BT 6000 Lonworks terminator Fieldbus models Ethernet DeviceNet or Profibus are internally terminated The slave readers are connected together through the local Lonworks connectors Only the 9 pin female connector of the last slave reader must be terminated by the BT 6000 Lonworks terminator The presence sensor is connected and powered through the CBX by the scanner and is unique to the system There is only a single reading phase and a single message from the master reader to the Local Host The On Line operating mode is used for this layout CAB Sxx CAB 610x i gt 6000 A Master Slave 1 P S Ead io 0 BT 6000 PWR 120 P S Presence Sensor connected to Input 1 External Trigger PS input CBX100 jumper set to accept scanner power CAB 63xx Figure 84 Small Synchronized Network with 2 Readers 64 TYPICAL LAYOUTS 48 The following image shows a system consisting of five readers mixed 8K 6K where the external signals trigger encoder serial to host etc are connected to the master through the CBX100
135. veyor until the procedure terminates At the end of the procedure only the Stop button is active Typically 3 passes are necessary X Y Z 0 Conveyor Direction PS Line X Y Z2 0 Conveyor Direction PS Line X Y Z 0 Conveyor Direction 93 DS6400 REFERENCE MANUAL 3 The Absolute X coordinate requires placing a barcode label centered onto the physical X position X Offset on the conveyor previously set in the dialog box you have 2 minutes to read the code before the procedure ends automatically Be careful that the barcode is not accidentally read in the act of placing it at the desired X Offset position and assure that it is read by only one scanner see the figure below You may have to pass your hand or other opaque object over it in order to end this step X Y Z 0 desired X Offset Conveyor Direction 4 When you have successfully completed the procedure all scanners are green press the Stop button to end the procedure and return to the Auto PackTrack setup window The Stop button is always present and can be used at any time to end the procedure and return to the Auto PackTrack setup window At this point you can download the Auto PackTrack Report file saved in the Master scanner RAM This can only be done by connecting the Master to another instance of Genius on a different communication channel Select the Tools gt
136. ymbol Meaning 220 Bladi ial software version Ce 7 ee erin rn reading or verification Red Aqua xx I__ slave xx can be calibrated is in the Initial state ready to be calibrated Yellow slave xx can be calibrated is calibrated but Not verified The symbol xx is the number of the slave scanner 01 02 03 etc independently from the selection in the System Information Section gt User Interface Style configuration parameter in Genius 2 Follow each step given in the Auto PackTrack procedure window The instructions and summary of each step are written in the terminal area of the window The Synoptic buttons report the slave scanner status throughout the procedure Basically place the PCT 8000 onto the moving conveyor before the PS Line reference point and parallel to a conveyor edge i e right hand edge with its arrow in the same direction as the conveyor movement Let it pass through the reading station 92 READING FEATURES 0 If there are any nodes that show as L then you should Stop the procedure and correct the problem If the nodes respond with I N or C then NOTE you can Continue with the procedure To run each instruction press the Next button The procedure repeats the steps asking to change the PCT 8000 X position i e always before the PS Line reference point and parallel to a conveyor edge but changing to the left hand edge and or to the center of the con

Datalogic DS6400-105-012

Contents

Download Pdf Manuals

Related Search

Related Contents