Datalogic DS1100-1101 ST-RES
Contents
1. Figure A 1 A security system allows the laser to activate only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner 1 1 4 Indicators The five LEDs on the scanner indicate the following POWER ON red indicates the reader is connected to the power supply Figure A 6 EXT TRIG yellow indicates external trigger activity Refer to par 2 3 4 Figure A 5 LASER ON green indicates laser ON state Figure A 4 GOOD READ red is used to signal the possibility of a successful barcode reading Figure A 3 TX DATA green When blinking it indicates data transmission Figure A 2 The screw holes on the body of the reader are for mechanical fixture Figure A 8 1 2 MODEL DESCRIPTION The DS1100 scanner is available in versions that differ in regard to the following parameters e Resolution e Reading window position e Linear or raster models GENERAL FEATURES DS1100 XXX Optical Resolution 4 Eet Window Position 1 Standard Resolution 0 Direct 2 High Resolution 1 90 Communication Interface Optic Version 1 RS232 RS485 0 Linear 1 Raster The following tables display each version s reading performance Max Code Resolution Version Speed scans s 1XXX 0 20 8 500 2XXX 0 12 5 500 Version Reading Distance 1XXX 30 mm 1 2 in 220 mm 8 7 in on 0 50 mm 202. mm Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 25 DS1100 4 MAINTENANCE 4 14 CLEANING Clean the windows periodically for continued correct operation of the reader Dust dirt etc on the windows may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the windows and avoid any abrasive substances AN Clean the window of the DS1100 when the scanner is turned off or at least when the laser beam is deactivated WARNING 26 TROUBLESHOOTING Is 5 TROUBLESHOOTING 5 1 GENERAL GUIDELINES When wiring the device pay careful attention to the pin number of the signals If you need information about a certain reader parameter you can refer to the WinHostprogram help files Either connect the device and select the parameter you re interested in by pressing the F1 key or select Help Contents DS1100 Configuration from the command menu If you re unable to fix the problem and you re going to contact your local Datalogic office or Datalogic Partner or ARC we suggest providing if possible the Device Configuration files cfg Connect through WinHostand click the Save icon from the edit configuration
3. 2 2 and 2 5 Make electrical connections to your DS1100 scanner by either a Connecting the test cable to the DS1100 scanner as described in par 2 4 b Providing correct and complete system cabling according to the signals necessary for the layout of your application e Layout Point to point RS485 Master Slave Multiplexer See sub paragraphs under 2 6 for reference e Cabling Power Main Serial Interface RS485 Half Duplex Auxiliary Interface RS232 Inputs Outputs etc For further details see all sub paragraphs under 2 3 Configure the DS1100 scanner by installing and running the WinHost configuration program from the CD ROM provided The main steps are Select the codes to be read Set up the communication parameters Define data formatting parameters Fine tune your DS1100 scanner using the Test Mode as described in WinHost Specific parameter details are available in the Help On Line See also the Guide To Rapid Configuration link Exit the configuration program and run your application The installation is now complete GENERAL FEATURES udo 1 INTRODUCTION 1 1 PRODUCT DESCRIPTION The DS1100 scanner with decoder offers the best cost effective solution for demanding industrial applications The DS1100 ultra compact dimensions based on Datalogic experience in miniaturized laser components have been specifically designed to make the scanner s integration into automated equipment extremely easy The W
4. Diode A low power electronic device that can serve as a visible or near infrared light source when voltage is applied continuously or in pulses It is commonly used as an indicator light and uses less power than an incandescent light bulb but more than a Liquid Crystal Display LCD LEDs have extremely long lifetimes when properly operated Multidrop Line A single communications circuit that interconnects many stations each of which contains terminal devices See RS485 Parameter A value that you specify to a program Typically parameters are set to configure a device to have particular operating characteristics Picket Fence Orientation When the barcode s bars are positioned vertically on the product causing them to appear as a picket fence The first bar will enter the scan window first See par 3 2 Pitch Rotation of a code pattern about the X axis The normal distance between center line or adjacent characters See pars 2 2 1 and 2 5 Position The position of a scanner or light source in relation to the target of a receiving element 33 Protocol A formal set of conventions governing the formatting and relative timing of message exchange between two communicating systems Raster The process of projecting the laser beam at varied angles spaced evenly from each other Typically the mirrored rotor surfaces are angled to create multiple scan lines instead of a single beam Resolution The narrowest element dimension wh
5. INTERFACE V 5 Vde GND CHASSIS Figure 6 Power Supply Connections The power must be 5 Vdc only 2 3 2 Main Serial Interface RS485 Half Duplex The RS485 half duplex interface 3 wires shield is used for polled communication protocols It can be used for Multidrop connections in a Master Slave layout or with a Datalogic Multiplexer See par 2 6 2 and 2 6 3 exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data The connector pinout follows Pin Name Function 5 RTX485 RS485 transmitted received data 4 RTX485 RS485 transmitted received data 7 SGND signal ground DS1100 USER INTERFACE RTX485 RTX485 RTX485 RTX485 SGND RS485 Ref Figure 7 RS485 Half Duplex Connections G DS1100 For this interface type the Multidrop Address must also be set via serial channel by the WinHost utility or by ESC sequences Figure 8 shows an example of a multidrop configuration between a Multiplexer and DS1100 scanners N This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 120 Ohm DS1100 1 O Fr E gi RTX485 il DS1100 Porc lt sonn w Q0z y xew 9 RS Three wires shield aD RTX485 d RTX485 MULTIPLEXER RS485 REF i n 120
6. NOT STARE INTO BEAM j WAX OUTPUT RADIATION TMW b EXT TRIG EMITTED WAVE LENGTH 630 680 nm LASER ON TOEN 60825 1 2001 SGND GND ER gl em QLD READ This product conforms to the nis j 5 TX DATA applicable requirements of O 21CFR1040 at the date of manufacture GE 218441 C US Warning and Device Class Label For installation use and maintenance it is not necessary to open the scanner The laser diode used in this device is classified as a class 3B laser product according to EN 60825 1 regulations and as a Class ID laser product according to CDRH regulations Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode 7 mW at 630 to 680 nm POWER SUPPLY This device is intended to be supplied by a UL Listed or CSA Certified Power Unit with Class 2 or LPS power source which supplies power directly to the scanner via the 25 pin connector CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures vii FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful int
7. Ohm Figure 8 DS1100 Multidrop Connection to a Multiplexer 10 INSTALLATION E gt 2 3 3 Auxiliary Interface RS232 The auxiliary serial interface is used exclusively for RS232 point to point connections It is also used for configuring the DS1100 The parameters relative to the auxiliary interface baud rate data bits etc can be defined using the WinHost utility program or Host Mode Programming installed from the CD ROM The following pins of the 25 pin connector are used to connect the RS232 auxiliary interface Pin Name Function 3 20 RXAUX received data 2 21 TXAUX transmitted data 7 SGND signal ground DS1100 USER INTERFACE Figure 9 RS232 Auxiliary Interface Connections 11 D DS1100 2 3 4 Inputs The inputs available on the connector are indicated below Pin Name Function 18 IN1 input 1 19 EXT TRIG external trigger 12 22 GND UO reference The EXT TRIG input is used to connect the external trigger which tells the scanner to scan for a code The active state of this input is selected in software Refer to the WinHost Help On Line The yellow LED Figure A 5 is on when EXT TRIG is shorted to GND This input is driven by an NPN type command The connections are indicated in the following diagram DS1100 EXTERNAL TRIGGER VS 5 Vde EXT TRIG GND Figure 10 External Trigger Input Command 5 Vdc Photocell DS1100 vs5
8. Serial Interface External Trigger for On Line mode Figure 17 Point to Point Layout 2 6 2 RS485 Master Slave The RS485 Master Slave connection is used to collect data from several scanners to build a multi point or a multi sided reading system there can be one master and up to 5 slaves connected together The Slave scanners are connected together using the RS485 half duplex main serial interface Every slave scanner must have a multidrop address in the range 0 4 The master scanner is also connected to the Host on the RS232 auxiliary serial interface The External Trigger signal is unique to the system there is a single reading phase and a single message from the master scanner to the Host computer It is necessary to bring the External Trigger signal to all the scanners 18 INSTALLATION ec The main and auxiliary ports are connected as shown in the following figure D RS232 Auxiliary Serial Interface E Q RS485 HD Main Serial Interface Host ale External Trigger Figure 18 RS485 Master Slave Layout The auxiliary serial port of the slave scanners can be used in Local Echo communication mode to control any single scanner visualize collected data or to configure it using the WinHost utility or Host Mode programming procedure The termination resistors of the RS485 bus must not be installed 19 e DS1100 2 6 3 Multiplexer Each scanner is connected to a Multiplexer for exam
9. dE eege 26 CIO Le m 26 TROUBLESHOOTING essen enne enne nnne nnne nnne 27 General Guidelines ines re ete e dice eee vi ten Pa cect 27 TECHNICAL FEATURES crier retinent na utr de cna dE vd 30 GLOSSARY zndnudussuun6eiendium Ren aeos 32 INDEX uertit E tL t Me t cse 36 REFERENCES CONVENTIONS This manual uses the following conventions User or Operator refers to anyone using a DS1100 Device refers to the DS1100 You refers to the System Administrator or Technical Support person using this manual to install mount operate maintain or troubleshoot a DS1100 REFERENCE DOCUMENTATION For further details refer to the WinHost Help On Line SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www datalogic com and click on the links indicated for further information including e PRODUCTS Search through the links to arrive at your product page where you can download specific Manuals and Software amp Utilities e SERVICES amp SUPPORT Datalogic Services Warranty Extensions and Maintenance Agreements Authorised Repair Centres e CONTACT US E mail form and listing of Datalogic Subsidiaries SAFETY REGULATIONS LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS1100 scanner Standard R
10. if not otherwise 100 g 3 53 oz Note 1 indicated Note 2 Further details given in par 3 3 and 3 4 Note 3 If the reader is used for a long period of time in high temperature environments over 40 C use of the Beam Shutter is advised see the WinHost configuration program 31 GLOSSARY Aperture Term used on the required CDRH warning labels to describe the laser exit window Barcode A pattern of variable width bars and spaces which represents numeric or alphanumeric data in machine readable form The general format of a barcode symbol consists of a leading margin start character data or message character check character if any stop character and trailing margin Within this framework each recognizable symbology uses its own unique format Barcode Label A label that carries a barcode and can be affixed to an article Baud Rate A unit used to measure communications speed or data transfer rate CDRH Center for Devices and Radiological Health This organization a service of the Food and Drug Administration is responsible for the safety regulations governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance with the CDRH regulations Code Positioning Variation in code placement that affects the ability of a scanner to read a code The terms Pitch Skew and Tilt deal with the angular variations of code positioning in the X Y and Z axes
11. window Also note the exact Model Serial Number and Order Number of the device 1EDS1100 Fdit Co DIS a a p e Code Set p Main Int Aux Int Output Lines Data Format Op Mode Reading Param Verifier Reading Parameters sii TES Tianan m 27 DS1100 TROUBLESHOOTING GUIDE On Ready LED is not lit Problem Suggestions Power On e s power connected the Power e f using a power adapter like PG 220 is it connected to wall outlet e f using rail power does rail have power e f using C Box 100 does it have power check switch and LED DS1100 10 30 Vdc versions only e Measure Voltage at pin 13 and pin 25 On line Mode EXT TRIGGER LED is correctly lit but nothing happens no reading results e Is sensor connected to EXT TRIG pins 19 and 22 EXT TRIGGER LED e Is power supplied to photo sensor is not lit when e Are the photo sensor LEDS if any working correctly external trigger e s The sensor reflector system aligned activates On line Mode e Is the software configuration consistent with the application condition operating mode etc In the WinHost program select the OPERATING MODE tab and check for related parameters Serial On line Mode the reader is not triggered no reading results e In the WinHost program select the OPERATING MODE tab and check if serial on line is enabled as operating mode e A
12. EN ee ENEE Eeer viii GENERAL VIEW a dE EREECHEN ix GUIDE TO INSTALLATION ener x INTRRODUG TION eege Geng 1 Product Descrptpon ener nnne nnne 1 rell e TEE 2 Model Description issii cecidisse ie SEENEN Eden 2 ACCOESSONIOES c cM 3 INSTALLEATION noon ctae enc SEENEN ENEE E 4 Package Contents io i o ae iet eU aetna deen EU Do E ane EN 4 Mechanical Installatton eese 5 Mounting DS1100 a aee e aanren a a Enea p ehe enne enne 6 Reading Position 1 ore ee ea dies 7 Electrical Connections esis aonn e prete cene hose ane pude meae ove aa 8 Power SUPPLY eas 11er cute ite prt ni to e pee nnto cte nit Ene LE este giga a Eze de dun 9 Main Serial Interface RS485 Half Duplex sse 9 Auxiliary Interface RS232 sssssssssseeee eene 11 sje 12 QUuIDUtS i icio EL D b ce EA LARES ee COLS UL ERE RANT CAN Ze 13 User Interface cette eter aa portantes tret Ete aedi 15 Positlonifig s eterne RR ERE BIETER 16 Typical Ee erede dee tree tt ne dede deciden dde ine 17 Poirit to Point EE 18 RS485 Master Slave A 18 Todler 20 READING FEATURES eese enne nnn nnne nnn nenne nennen 21 Step Ladder Mode ener enne 21 Picket Fence Mode gek enne peer de teet decere ate eda 22 Performance eiie De ee reete cen edi vege ddiaa Lg dee Ese ie Re d en 23 3 3 1 3 4 Reading Diagrams 5 2 1 eie eere atiende aede dee ii riani ee 24 Lgs t ede
13. R SEPARATOR FILL Characters Also check the CODE FIELD LENGTH value Are the COM port parameters correctly assigned Communication Always returns the Reader Failure Character lt BEL gt char as default Contact your local Datalogic office or Datalogic Partner or ARC because either a Motor or Laser failure has occurred Note the exact model and Serial Number of the device How do obtain my units serial numbers The device s serial number is printed on a label that is affixed to the reader Serial numbers consist of 9 characters one letter 2 numbers another letter followed by 5 numbers 29 e DS1100 6 TECHNICAL FEATURES DS1100 1XXX DS1100 2XXX ELECTRICAL FEATURES Power Maximum input voltage 5 Vdc 5 Power consumption max 0 4 A 2 W Serial Interfaces Main RS485 half duplex Auxiliary RS232 Baud Rates 150 to 115200 baud Outputs User defined OUT1 and OUT2 Vce max 50 Vdc Collector current max 50 mA continuous Vce saturation 0 3V at 10 mA max Power dissipation max 200 mW at 40 C Ambient temp OPTICAL FEATURES Light source Semiconductor laser diode Wave length Note 1 630 680 nm Safety class Class 2 EN 60825 1 Class I CDRH READING FEATURES Note 2 Scan rate 500 scans sec Aperture angle 70 Max Reading distance 220 mm 8 7 in 110 mm 4 3 in Maximum resolution 0 20 mm 8 mils 0 12 mm 5 mils USER INTERFACE LED indi
14. See pars 2 2 1 and 2 5 Variations in code placement affect the pulse width and therefore the decoding of the code Pulse width is defined as a change from the leading edge of a bar or space to the trailing edge of a bar or space over time Pulse width is also referred to as a transition Tilt pitch and skew impact the pulse width of the code Decode The process of translating a barcode into data characters using a specific set of rules for each symbology Decoder As part of a barcode reading system the electronic package which receives the signals from the scanner performs the algorithm to interpret the signals into meaningful data and provides the interface to other devices The decoder is normally integrated into the scanner EAN European Article Number System The international standard barcode for retail food packages 32 EEPROM Electrically Erasable Programmable Read Only Memory An on board non volatile memory chip Full Duplex Simultaneous two way independent transmission in both directions Half Duplex Transmission in either direction but not simultaneously Host A computer that serves other terminals in a network providing services such as network control database access special programs supervisory programs or programming languages Interface A shared boundary defined by common physical interconnection characteristics signal characteristics and meanings of interchanged signals LED Light Emitting
15. V DAULALOCIC DS1100 Reference Manual S DALALOCIC Datalogic Automation Srl Via S Vitalino 13 40012 Lippo di Calderara di Reno Bologna Italy DS1100 Reference Manual Ed 07 2008 ALL RIGHTS RESERVED Datalogic reserves the right to make modifications and improvements without prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Datalogic is a registered trademark of Datalogic S p A in many countries and the Datalogic logo is a trademark of Datalogic S p A Datalogic S p A 1999 2006 31 07 08 CONTENTS wech oh Tv A A 2 2 2 2 1 2 2 2 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 2 5 2 6 2 6 1 2 6 2 2 6 3 3 1 3 2 REFERENCGES 5 unge deed D disse e d dei uei cede rusa o Da ONIS v GONMVENTIONS Mr V Reference Documentation nnne V Services and Support 3 recreate Dee demi Bd esee psc odere V SAFETY REGULATIONS eese enhn nnne inneren vi Laser Safety d eom iet ete a pe gg etie ote iiit extet E vi ower Supply eniro pure pn xen te we dara ecc ky node ipn Ea vii CE Compliance niti eee Ree Rice eme di ERE dut E eee vii FCC Compliance inicie E
16. Vde Vv 30 Vdc max EXTERNAL TRIGGER i EXT TRIG Figure 11 External Trigger Input Command Photocell max 30 Vdc 12 INSTALLATION E gt The general purpose input IN1 in the Standard Application Program can be used to store the code verifier see Store Verifier Hw in the WinHost Help On Line DS1100 User Interface Figure 12 IN1 Input Command An anti disturbance hardware filter is implemented on the External Trigger input about 1 millisecond delay An additional 15 ms typical delay can be implemented through a dedicated software parameter refer to WinHost Help On Line 2 3 5 Outputs Two general purpose outputs are available These outputs can only be connected as open collector configurations The following pins are present on the 25 pin connector of the scanner Pin Name Function 8 OUT1 output 1 11 OUT2 output 2 12 22 GND I O reference The meaning of the two outputs OUT1 and OUT2 can be defined by the user No Read Right Wrong or a combination Refer to the WinHost Help On Line 13 UO DS1100 By default OUT1 is associated with the No Read event which activates when the code signaled by the external trigger is not decoded and OUT2 is associated with the Right event which activates when the code is correctly decoded DS1100 USER INTERFACE Vext 50 Vdc max 50 mA max Figure 13 D81100 Output Connections Vce max 50 Vdc max 50 mA conti
17. cators Power On Good Read Ext Trig TX Data Laser On 30 TECHNICAL FEATURES e SOFTWARE FEATURES READABLE CODE SYMBOLOGIES e EAN UPC including Add on 2 and Add on 5 e 2 5 Interleaved e Code 39 Standard and Full ASCII e Codabar Other symbologies available on request CODE SELECTION DECODING SAFETY HEADERS AND TERMINATORS OPERATING MODES SPECIAL FUNCTIONS CONFIGURATION MODES PARAMETER STORAGE ENVIRONMENTAL FEATURES Operating temperature Note 3 e Code 93 e Code 128 e EAN 128 e Pharmacode up to six different codes during one reading phase can enable multiple good reads of same code up to four headers and four terminators On Line Automatic Serial On Line Test Motor On Off sw commands Laser On Off sw commands e through menus using WinHost utility e receiving commands from one of the serial ports HOST MODE Non volatile internal EEPROM 0 to 45 C 32 to 113 F Storage temperature 20 to 70 C 4 to 158 F Humidity max 90 non condensing Vibration resistance EN 60068 2 6 14 mm 2 10 Hz 1 5 mm 13 55 Hz 2 g 70 200 Hz 2 hours on each axis Shock resistance EN 60068 2 27 30g 11 ms 3 shocks on each axis Protection class EN 60529 IP65 PHYSICAL FEATURES 80 x 50 x 22 mm 3 15 x 1 97 x 0 89 in Mechanical dimensions Weight without cable The features given are typical at a 25 C ambient temperature
18. cket you can obtain the most suitable position for the reader as shown in the figure below Skew Figure 3 Positioning with Mounting Bracket INSTALLATION e 2 2 2 Reading Position In DS1100 XXX1 models the laser beam is emitted from the output window with a 12 2 skew angle This allows installation with minimum overall dimensions DS1100 XXX1 90 Reading Window Position A 12 2 Laser Beam DS1100 XXX0 Faser Beam Direct Reading Window Position Figure 4 Reading Position e DS1100 2 3 ELECTRICAL CONNECTIONS The DS1100 cable is equipped with a 25 pin female D sub connector for connection with the power supply and input output signals Do not connect GND and SGND to different external ground references GND and SGND are internally connected through filtering circuitry which can be permanently damaged if subjected to CAUTION voltage drops over 0 8 Vdc Power supply input voltage Power supply input voltage CHASSIS Chassis Ground TXAUX TX RS232 Aux Interface RXAUX RX RS232 Aux Interface RTX485 RTX RS485 Main Interface RTX485 RTX RS485 Main Interface SGND Signal Ground OUT1 Output 1 OUT2 Output 2 IN1 Input 1 EXT TRIG External trigger GND Input Output reference N U Not Used NC Not Connected Pins 1 and 25 are connected together internally INSTALLATION ar 2 3 1 Power Supply The following pins of the DS1100 connector are used DS1100 USER
19. ctromagn tica y las Medidas de seguridad relativas al producto Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti This declaration is based upon compliance of the products to the following standards Cette d claration repose sur la conformit des produits aux normes suivantes Diese Erkl rung basiert darauf da das Produkt den folgenden Normen entspricht Esta declaraci n se basa en el cumplimiento de los productos con las siguientes normas EN 55022 Class A ITE September 1998 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 September 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Lippo di Calderara January 29th 2008 Lorenzo Girotti Product amp Process Quality Manager www automation datalogic com
20. egulations This scanner utilizes a low power laser diode Although staring directly at the laser beam momentarily causes no known biological damage avoid staring at the beam as one would with any very strong light source such as the sun Avoid that the laser beam hits the eye of an observer even through reflective surfaces such as mirrors etc This product conforms to the applicable requirements of both EN 60825 1 and CDRH 21 CFR 1040 at the date of manufacture The scanner is classified as a Class 2 laser product according to EN 60825 1 regulations and as a Class Il laser product according to CDRH regulations There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed The motor and the laser beam can be switched off through a software command see also Beam Shutter in the WinHost Help On Line AN Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light WARNING The laser light is visible to the human eye and is emitted from the window on the front of the scanner Figure A 1 The warning label indicating exposure to laser light and the device classification is applied onto the body of the scanner Figure A 7 vi SCHEMATIC SIGNAL tlm 5Vdc AVOID EXPOSURE l DACH LASER LIGHT EMITTED FROM THIS APERTURE LASER LIGHT POWER ON DO
21. erference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense viii GENERAL VIEW DS1100 Figure A Q Laser Beam Output Window 6 Ex Trig LED TX Data LED 6 Power On LED 3 Good Read LED Laser Warning and Device Class Label 4 Laser On LED Mounting Holes GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessary for complete installation of the DS1100 scanner 1 2 6 Read all information in the section Safety Precautions at the beginning of this manual Correctly mount the reader using the bracket provided according to the information in par 2 2 1 Position the reader at the correct reading distance according to your model as shown in paragraphs 2
22. ich can be distinguished by a particular reading device or printed with a particular device or method RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange RS485 Interface that specifies the electrical characteristics of generators and receivers for use in balanced digital multipoint systems such as on a Multidrop line Scanner A device that examines a printed pattern barcode and either passes the uninterpreted data to a decoder or decodes the data and passes it onto the Host system Serial Port An I O port used to connect a scanner to your computer identifiable by a 9 pin or 25 pin connector Signal An impulse or fluctuating electrical quantity i e a voltage or current the variations of which represent changes in information Skew Rotation about the Y axis Rotational deviation from correct horizontal and vertical orientation may apply to single character line or entire encoded item See pars 2 2 1 and 2 5 Step Ladder orientation When the barcode s bars are positioned horizontally on the product causing them to appear as a ladder The ends of all bars will enter the scan window first See par 3 1 Symbol A combination of characters including start stop and checksum characters as required that form a complete scannable barcode 34 Tilt Rotation around the Z axis Used to describe the position of the barcode with respect to the laser scan
23. indows based user friendly WinHost utility program provided on CD ROM simplifies the scanner s setup The DS1100 can also be configured from a Host PC through the Host Mode procedure Some of the main features of DS1100 are listed below e miniaturized dimensions light weight e scanning speed 500 scans sec e raster version available e motor and the laser beam can be switched off through a software command see also Beam Shutter in the WinHost Help On Line e 2 serial communication interfaces RS232 RS485 e reads all popular codes e supply voltage 5 Vdc 4 to 30 Vdc with converter e test mode to verify the reading features and exact positioning of the scanner without the need for external tools e programmable in 4 different operating modes to suit the most various barcode reading system requirements e code verifier e programmable input and output signals e light source visible laser diode the light emitted has a wavelength in the range 630 680 nm For laser safety precautions refer to the Safety Precautions section at the beginning of this manual e low power consumption e P65 protection class of the enclosure the reader is therefore suitable for industrial environments where high protection against harsh external conditions is required uU DS1100 The laser beam output window is on the side of the scanner in DS1100 XXX0 models and on the upper part of the scanner in DS1100 XXX1 models
24. ize the Pitch angle Figure 14 Pitch Angle The Skew angle is represented by the value S in Figure 15 Position the reader to assure about 15 for the Skew angle This avoids the direct reflection of the laser light emitted by the DS1100 For the raster version this angle refers to the most inclined or external raster line so that all other raster lines assure more than 15 Skew For the skew angle value with DS1100 90 versions refer to par 2 2 2 16 INSTALLATION ec Figure 15 Skew Angle The Tilt angle is represented by the value T in Figure 16 Position the reader in order to minimize the Tilt angle Figure 16 Tilt Angle 2 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations Dotted lines in the figures refer to optional hardware configurations within the particular layout These layouts also require the correct setup of the software configuration parameters Complete software configuration procedures can be found in the Guide To Rapid Configuration in the WinHost Help On Line 17 DS1100 2 6 1 Point to Point In this layout data is transmitted to the Host on the RS232 Auxiliary serial interface The Local Echo communication mode must be enabled default See the WinHost Help On Line When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone RS232 Auxiliary
25. line See pars 2 2 1 and 2 5 Trigger Signal A signal typically provided by a photoelectric sensor or proximity switch which informs the scanner of the presence of an object within its reading zone UPC Acronym for Universal Product Code The standard barcode type for retail food packaging in the United States Visible Laser Diode A light source used in scanners to illuminate the barcode symbol Generates visible red light at wavelengths between 630 and 680 nm 35 INDEX A Accessories 3 Auxiliary Interface RS232 11 C CE Compliance vii Cleaning 26 E Electrical Connections 8 F FCC Compliance viii G General View ix Glossary 32 Guide to Installation x l Inputs 12 L Laser Safety vi Layouts 17 Multiplexer 20 Point to Point 18 RS485 Master Slave 18 LED Indicators 2 Main Serial Interface R8485 Half Duplex 9 36 Maintenance 26 Mechanical Installation 5 Model Description 2 Mounting DS1100 6 0 Outputs 13 P Package Contents 4 Performance 23 Picket Fence Mode 22 Positioning 16 Power Supply vii 9 R Raster 23 Reading Diagrams 24 Reading Features 21 Reading Position 7 Reference Documentation v S Safety Regulations vi Services and Support v Step Ladder Mode 21 T Technical Features 30 Troubleshooting 27 U User Interface 15 DATALOGIC DECLARATION OF CONFORMITY C E Datalogic Automation S r l Via S Vitali
26. listed under each diagram 3 3 1 Raster Raster versions are available If standard devices do not satisfy specific requirements contact your nearest Datalogic distributor supplying code samples to obtain complete information on the reading possibilities The max capture of raster versions is 15 mm 0 6 in at 220 mm 8 7 in 23 e DS1100 3 4 READING DIAGRAMS The following diagrams show the reading distance for barcodes with different densities DS1100 1XXX Standard Resolution 0 1 2 3 4 5 6 7 8 9 10 in 0 20 40 60 80 100 120 140 160 180 200 220 240 260 mm 5 120 4 100 80 3 60 2 40 1 20 0 0 0 20 mm 0 30 mm gt 0 50 mm 8 mils 12 mils 20 mils 1 20 40 2 60 3 80 4 100 120 5 mm in Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 24 READING FEATURES e DS1100 2XXX High Resolution 0 1 2 3 4 5 in 0 10 20 30 40 50 60 70 80 90 100 110 120 130 mm 60 50 40 30 20 10 20 mm 2 mils 0 0 0 12 mm 0 20 mm 5 mils 8 mils IV ao 10 20 30 40 2 50 60 in
27. mils codes 2XXX 10 mm 0 4 in 110 mm 4 3 in on 0 30 mm 12 mils codes See reading diagrams in par 3 4 for further details 1 3 ACCESSORIES The following accessory is available on request Name Description Part Number DC5 2200 DC converter 4 30 Vdc to 5 Vdc 93ACC1040 a2 DS1100 2 INSTALLATION 2 1 PACKAGE CONTENTS Verify that the DS1100 reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes DS1100 reader with cable Quick Reference Guide WinHost CD ROM Barcode test chart PCS 0 9 UUU UU Mounting kit e bracket e screws c S Figure 1 D81100 Package Contents INSTALLATION ec 2 2 MECHANICAL INSTALLATION DS1100 can be installed to operate in any position There are three screw holes M3 x 5 on the body of the reader for mounting The diagram below gives all the information required for installation refer to pars 2 2 1 2 2 2 and 2 5 for correct positioning of the scanner with respect to the code passage zone DS1100 mm inch The quote refers to the scan line MOUNTING BRACKET 18 0 7 3x45 n T Ee 32 0 12 S mm WE inch 30 1 18 21 0 82 i a 3x 45 m2 Figure 2 DS1100 Overall Dimensions e DS1100 2 24 1 Mounting DS1100 Using the DS1100 mounting bra
28. no 13 40012 Lippo di Calderara Bologna Italy dichiara che declares that the d clare que le bescheinigt da das Ger t declare que el DS1100 XXXX Laser Scanner e tutti i suoi modelli and all its models et tous ses mod les und seine modelle y todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate are in conformity with the requirements of the European Council Directives listed below sont conformes aux sp cifications des Directives de l Union Europ enne ci dessous der nachstehend angef hrten Direktiven des Europ ischen Rats cumple con los requisitos de las Directivas del Consejo Europeo seg n la lista siguiente 89 336 EEC EMC Directive e 92 31 EEC 93 68 EEC emendamenti successivi and further amendments et ses successifs amendements und sp teren Ab nderungen y succesivas enmiendas Basate sulle legislazioni degli Stati membri in relazione alla compatibilit elettromagnetica ed alla sicurezza dei prodotti On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety Bas e sur la l gislation des Etats membres relative la compatibilit lectromagn tique et la s curit des produits ber die Ann herung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertr glichkeit und Produktsicherheit entsprechen Basado en la aproximaci n de las leyes de los Pa ses Miembros respecto a la compatibilidad ele
29. nuous These outputs are both level or pulse configurable 14 INSTALLATION SECHS 2 4 USER INTERFACE The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 1 13 6 9 14 25 9 pin male connector 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub male 9 pin D sub female 21 TXAUX Power Supply VS 5 Vdc 5 Power GND Test Cable for DS1100 15 e DS1100 2 5 POSITIONING The scanner must be positioned so that the laser beam is aligned to completely intersect the codes passing in front of it This positioning must also be within its reading distance see par 3 4 The DS1100 scanner is able to decode barcode labels at a variety of angles however significant angular distortion may degrade reading performance When mounting the DS1100 take into consideration these three ideal label position angles Pitch 0 Skew 15 to 30 and Tilt 0 Follow the suggestions for the best orientation The Pitch angle is represented by the value P in Figure 14 Position the reader in order to minim
30. ple MX4000 with the RS485 half duplex main interface poe E RS485 HD Main Interface E RS232 Auxiliary Interface Local Echo e z External Trigger for On Line mode Figure 19 Multiplexer Layout The auxiliary serial interface can be used in Local Echo mode to control any single scanner visualize collected data or to configure it using the WinHost utility or Host Mode programming procedure When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone 20 READING FEATURES a 3 READING FEATURES The number of scans performed on the code by the DS1100 and therefore the decoding capability is influenced by the following parameters e number of scans per second e code motion speed e label dimensions e scan direction with respect to code motion Typically 5 scans should be allowed during the code passage to ensure a successful read 3 1 STEP LADDER MODE Direction of code movement at LS speed DS1100 LH Laser beam Figure 20 Step Ladder Scanning Mode If scanning is perpendicular to the code motion direction Figure 20 the number of effective scans performed by the reader is given by the following formula SN LH LS SS 2 These symbols signify SN number of effective scans LH label heigh
31. re the Start Stop characters correctly assigned e Is the serial trigger source correctly connected and configured On line Mode and Serial On Line Reader doesn t respond correctly to the expected external signals end e In the WinHost program select the OPERATING MODE tab and check the TIMEOUT parameterisation 28 TROUBLESHOOTING Is TROUBLESHOOTING GUIDE Reading Not possible to read the target barcode always returns No Read Check synchronization of reading pulse with object to read Is the scan line correctly positioned Place barcode in the center of scan line and run TEST MODE If you still have trouble check the following e ls the reading distance within that allowed see reading diagrams e ls the Tilt angle too big e Is the Skew angle less than 10 direct reflection e Choose the CODE tab and enable different code types except Pharmacode LENGTH Variable e Is the Bar Code quality sufficient If you had no success try to perform the test using the BARCODE TEST CHART included with the product Communication Device is not transmitting anything to the host Is serial cable connected Is correct wiring respected Are serial host settings equivalent to serial device setting Communication Data transferred to the host are incorrect corrupted or incomplete In the WinHost program select the DATA FORMAT tab and check for values of HEADER TERMINATO
32. t in mm LS label movement speed in mm s SS number of scans per second 21 DS1100 For example the DS1100 500 scans sec for a 25 mm high code moving at 1000 mm s performs 25 1000 500 2 10 scans 3 2 PICKET FENCE MODE Direction of code em at LS speed Laser beam Figure 21 Picket Fence Scanning Mode If scanning is parallel to the code motion Figure 21 the number of effective scans is given by SN FW LW LS SS 2 These symbols signify SN number of effective scans FW reading field width in mm LW label width in mm LS label movement speed in mm s SS Scans per second For example for a 50 mm wide code moving in a point where the reading field is 180 mm wide at a 3000 mm s speed the DS1100 500 scans per sec performs 180 50 3000 500 2 20 scans 22 READING FEATURES a 3 3 PERFORMANCE The DS1100 scanner is available in different versions according to the reading performance Max Code Resolution 0 20 8 0 12 5 Version Speed scans s 500 500 1XXX 2XXX Version Reading Distance 1XXX 30 mm 1 2 in 220 mm 8 7 in on 0 50 mm 20 mils codes 2XXX 10 mm 0 4 in 110 mm 4 3 in on 0 30 mm 12 mils codes Refer to the diagrams given in par 3 4 for further details on the reading features These diagrams are taken on various resolution sample codes at a 25 C ambient temperature depending on the conditions
Download Pdf Manuals
Related Search