Eaton E Series DX 30 kVA BI
Contents
1. Lr TT 1 Forkliftgoes 7 from here Check the information on the type designation label of the equipment to verify that the unit is of the correct type The type designation label includes ratings a CE marking a type code a part number and a serial number The serial number is important when making inquiries It allows individual recognition of the equipment 12 4 3 Planning before installation The equipment must be installed in upright position The equipment requires space to front and back to enable cooling airflow Service and maintenance require more than 500mm clearance on right hand side All cooling air enters at front and exits at unit rear The required minimum clearance from unit rear to an obstruction is 400mm Because the service and user access is in the front there should be reserved enough space min 800mm 500mm SSS IE Sog 5 00mm Sl S Preparation for installation 1 Avoid extremes of ambient temperature excessive dust moisture or vibration flammable gases and corrosive or explosive atmospheres 2 Altitude for normal UPS function should not exceed 1000m 3 The battery cabinet should work within2. IER TP BYPASS ie m 3 T 2 Oly pe 12 N Jur 3 12 11 pe 12 UPSI UPS u er or Parallel machine wire connection drawing separate battery supply V P REC TLE IER VP BYPASS NTR BAT pr us NTR abs A 3 fis fia far 3 PE UPSI or 49 Single machine wire connection drawing P RECTIFIER I P BYPASS BAT N L1 L2 L3 11 12 13 PE L1 L2 L3 PE NFB NFB NFB NFB L1 L2 t3 Q NI L1 12 L3 PE N 11 12 13 50 8 Maintenance Warning The Maintenance must be performed by a service engineer form the manufacturer or form an agent authorised by the manufacturer Eaton DX 30 40 kVA B requires minimum maintenance 1 If
3. E ORE Intelligent slot Extended slot LCD panel Button LED indicator light Front view Rear view LO 83 CHGR FAN Battery trays Front view door open 3 Technical data 3 1 Standards UPS 30kVA B 40kVA B Safety 1EC62040 1 2008 EN62040 1 2003 and EN60950 1 2005 EMC IEC62040 2 2006 and EN62040 2 2005 Product 62040 3 1999 and EN62040 3 2001 3 2 Environment UPS 30kVA B 40kVA B Working Temperature 0 to 40 C 30 Cto 65 6 without batteries Storage Temperature OC to 40 C with batteries Relative Humidity 5 to 90 no condensation allowed Altitude derating coefficient See user operations section for more detail information Vibration IEC68 2 6 max 0 3mm 2 to 9Hz max 1m s2 9 to 200Hz sinusoidal 3 3 Dimensional drawings 30kVA B 40kVA B 470 700 1752 5 Without package W X D H mm IG 974 743 2008 With package 195 Without batteries Net Weight Kg 515 With batteries 255 Without batteries Gross Weight Kg 575 With batteries 3 4 Characteristics 30kVA B 40kVA B Efficiency nominal load Up to 92 Noise ISO 7779 gt 570 at 75 load
4. 3 5 AC input 30kVA B 40kVAB Rectifier input 3 phases N Bypass input 3 phases Voltage L N 121V 274 Volts without using battery Frequency 40 70 Hz Power factor 0 99 Input distortion gt 5 THD I Rated input voltage 380V 400 V 415V Rated input current 43A 41A 40A 57A 54A 52A 3 6 DC circuit Battery number 2 16 Battery nominal volt Positive battery 192V DC age Negative battery 192V DC Cut off voltage 154 2V DC when load gt 2kw 176 2V DC when load lt 2kw Battery charging current A 4 3 7 AC output B 40kVA B Active power 24KW 32KW Number of phases 3 phases N Frequency 50 60HZ Voltage L N 220 230 240 VAC Overload 110 lt Load lt 125 R and alarm hon 2 UR and alarm Overload and alarm UA eee and alarm available Load gt 150 then ae and alarm 3 8 Battery and Charger 30kVA B 40kVA B Internal battery package Panasonic LC RW 1245W CSB HR 1234WF2 Dimensions 94 151 64 5 pc Panasonic 94 151 65 pc CSB Strings 2x16 Stored energy time up to 8605 At Rated liner Load 25 C up to 540s At Rated liner Load 25 C Restored energy time lt 8Hours Up to 90 charge Charger Input Protection 8 Afuse Rated Charge Voltage 216V Default for Int
5. Fig 11 7 Tie up the wires properly see Fig 12 8 Reinstall the battery cover and secure it with the eighteen screws Table1 Battery cable list Lable 1 B2 B3 B4 B5 B6 B7 88 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 Colour Red Red Red Blu Blu Bik Red Red Red Bik Bik Blu Blu Blu Bik Blu Quantity 56 56 4 8 4 4 8 4 1 2 1 1 2 4 1 2 1 T Length mm 70 70 770 65 65 770 770 65 662 490 152 490 152 262 90 152 90 770 70 462 290 152 290 152 152 Remark The following warnings should be observed during the operation The batteries may contain potential electric shock danger because of high voltage Wear safety goggles Make sure to verify battery polarity before connecting Make sure to keep wires away from the adjacent legs and sharp edges of shelves handles 33 5 5 Connecting the external battery Before connecting the external battery please read the notice and warning label on the UPS Warning In the event of malfunction the battery cabinet chassis or battery cabinet frames may become live Warning Special care should be taken when working with the battery cabinet associated with the Eaton E Series DX 30 40 kVA When the battery cabinet is connected the ove
6. Battery pack 1 Battery pack 2 Battery pack 3 Fig 9 Battery pack 4 30 5 Connect the cables to each shelf respectively see Fig 10 Breaker 1 2 3 or mmm Red Line BAT BAT N Blue Line Bit 818 817 1 Shelf 4 Black Line 810 16 Bt Pj a 3 B7 B8 BA BS BG B4 B3 m Small connector Tt B iid 1 B14 n E EUR omo Big connector i H Shelf 3 B10 B16 B1 2 B7 B BE B3 Lin md i B14 2 T sme H H Shelf 2 B9 B15 2 AP B7 Be BG B4 B3 Lo d d 1 B14 Shelf 1 B7 884 86 B3 sorm Lid H H E B14 i SIREN RUSTIC Fig 10 31 6 Secure each fix plate with four screws see Fig 11 Remark make sure to connect wires with the same color
7. 6 Turn OFF the Bypass Input switch and N switch Maintenance Rectifier Bypass N switch Input Input Battery breaker ON OFF OFF OFF OFF 17 7 UPS is now in the maintenance bypass mode see below Note the Serv disconnect i e battery breaker must be turned off BYPASS INPU 11213 ELECTRONIC BYPASS BREAKER L1L2L3 L1L2L3 RECTIFIER INPUT MAINS INPUT BREAKER 5 MAINTENANCE BYPASS SWITCH INTERNAL BATTERIES FOR EXT BATTERIES Transfer UPS from maintenance bypass mode to normal mode 1 The normal start position should be following Battery Maintenance Rectifier Bypass breaker Switch Input Input ON OFF OFF OFF OFF 2 Turn ON the Bypass Input switch and N switch Maintenance Rectifier Bypass N Battery breaker switch Input Input ON OFF ON OFF When the LED of bypass turns green the UPS enters into bypass mode 3 Turn the Maintenance switch to UPS side Battery Maintenance Rectifier Bypass breaker Switch Input Input OFF OFF ON OFF 18 Then the UPS turn to bypass mode 4 Turn ON the Rectifier Input switch and battery breaker Maintenance Rectifier Bypass N Battery switch Input Input breaker OFF ON ON ON ON 5 Use LCD to turn the UPS from bypass mode to normal mode Switch off action press ESC to exit above picture 1 Switch on picture 2 Press ENTER COM
8. pality district or to a retail store so that they can be disposed of in an environmentally friendly way regardless of whether they contain toxic substances All batteries should be fully discharged before they are returned for disposal PROTECTION OF THEENVIRONMENT DISPOSAL OF THE EQUIPMENT 8 Do not on any account put your old equipment out with the domestic refuse For the sake of the environment please use your local authority s collection point set to return and recycle old electric and electronic equipment 56 11 Warranty The product is warranted against defects in design materials and workmanship for a period of twelve 12 months from its original date of purchase The local office or distributor may grant a warranty period different to the above and refer to local terms of liability as defined in the supply contract The UPS manufacturer is not responsible for 1 Any costs resulting from a failure if the installation commissioning repair alternation or ambient conditions of the equipment do not fulfil the requirements specified in the documen tation delivered with the unit and other relevant documentation 2 Equipment subjected to misuse negligence or accident 3 Equipment comprised of materials provided or designs stipulated by the purchaser Under no circumstances shall the manufacturer its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties
9. The technical data information and specifications are valid at the time of printing The UPS manufacturer reserves the right to modifications without prior notice 57 12 Display reference Table Indicator sone working condition Bypass Line Inverter Battery m BUZZER light light light light 1 Standby Mode Normal one flashing every 8 sec one beep every 8 sec Warning one flashing every 4 sec one beep every 4 sec Overload one flashing every 1 sec one beep 1 sec 2 Bypass Mode Normal e one flashing every 2 min beep every 2 min Warning e one flashing every 4 sec one beep every 4 sec Bypass phase error or bypass loss e one flashing every 2 sec one beep every 2 sec Overload e one flashing every 1 sec one beep 1 sec 3 Line Mode Normal Warning e e onc flashing every 4 scc onc beep every 4 sec Overload e e one flashing every 1 sec one beep every 1 sec 4 Battery Mode Normal e e one flashing every 4 sec one beep every 4 sec Warning e e one flashing every 4 sec one beep every 4 sec Low battery voltagc e one flashing every 1 scc one beep every 1 sec Overload e e one flashing every 1 sec one beep every 1 sec 5 Battery Self Diagnosis Mode Normal None None Warning s one Mashing every 4 sec beep every 4 sec Low battery voltage e
10. 3 2 Environment ed e op ee 3 4 3 5 E a h i in EAN E intai RENEO E TE TN 7 3 8 Battery 4 Mechanical cece eee He 43 Delivery check ee E ort ER DE ed 4 2 Unpacking and visual A 4 3 Planning before installation 4 4 Cabinet ou rn OR OR QURE eee axo qe 4 5 Maintenance Bypass Switch MBS 10 11 12 Electrical 21 5 1 Electrical 0000 21 5 2 Installation and wire connection 21 5 3 Suggested cable and protective 24 5 4 Internal Battery 22 02 26 5 5 Connecting the external 34 5 6 Connections between battery cabinet and 35 5 7 Handling the ec terree RR RIS 36 Software and connectivity cesses 37 eee eoo e dec idee eee exp asta 40 7 1 Sin
11. Bypass disconnect Breaker 55 3 5 Rectifier de Backfeed 1 RY NC KK Inverter DC DC Es ies Booster Electronic Output switch External RY Battery MBS m 4 2 L1 L2 L3 N PE 380 400 415VAC 50 60Hz 22 2 If UPS rectifier input and bypass input are supplied from one mains only Connect the mains supply cables to the UPS rectifier input terminals L1 L2 L3 N and The following three jumpers must be fixed between the rectifier and bypass input terminals L1 L1 L2 L 2 L3 L3 Rectifier 380 400 415VAC 50 60Hz input 4 Customer Breaker Lane Mains ul Breaker aa Internal N Switch Battery FS Serv Bypass disconnect Breaker 2 2 11 2 2 Rectifier 5 T Backfeed RY NC CX 4 54 24 o Inverter DC DC 3 Boost ba vere Electronic Output switch External RY Battery vest i 23 L1 L2 L3 N PE 380 400 415VAC 50 60Hz Terminal block diagram Warning e High touch current earth connection essential before connecting supply 23 In order
12. Step2 ON OFF ON ON gt Maintenance ON OFF The normal positions of the MBS switches LiL2L3 BYPASS BREAKER MAINS INPUT 111213 BREAKER 111213 SERV MAINTENANCE BYPASS SWITCH DISCONNECT INTERNAL BATTERIE FOR EXT N BATTERIES 15 The maintenance positions of the MBS switches ELECTRONIC BYPASS BREAKER BYPASS INPU L1L2L3 L1L2L3 RECTIFIER INPUT MAINS INPUT BREAKER L1L2L3 MAINTENANCE BYPASS SWITCH INTERNAL BATTERIES FOR EXT BATTERIES Transfer UPS from normal mode to maintenance bypass mode 1 The normal start position should be following Battery Maintenance Rectifier Bypass N breaker switch Input Input OFF ON ON ON ON 2 Use LCD to turn the UPS from normal mode to bypass mode Switch off action press ESC to exit above picture 16 1 Switch off picture map COMMAND HELP 2 If it is in single machine mode the following will appear CONFIRM LOAD OFF INVERTER NO CANCEL gt YES CONFIRM Remember to verify the transfer before proceeding the next step 3 Remove the locking plate of maintenance switch 4 Turn OFF the Rectifier Input switch and battery breaker Maintenance Rectifier Bypass N Battery switch Input Input breaker OFF OFF ON OFF Maintenance Rectifier Bypass N Battery switch Input Input breaker ON OFF ON OFF 5 Turn the Maintenance switch to MAINTENANCE side
13. a temperature range from15 C to 25 C 4 The maximum ambient temperature for normal UPS performance should not exceed 40 C 13 4 4 Cabinet installation N Note Please use stabilizing devices to fix the UPS prior to the installation The required distance for UPS units should allow for service access The same applies to the battery cabinet s that should be installed next to the UPS cabinet s N Caution UPS cabinet s can fall over if the installation brake pads are not used Both rear and front pads must be used to secure the UPS cabinet to the floor Use a 19mm wrench in clockwise direction to screw the brake pad down to the ground keeping the machine from moving 4 5 Maintenance Bypass Switch MBS Warning All operations inside the unit must be performed only by a service engineer from the manufacturer or from an agent authorised by the manufacturer The operation of the MBS is allowed for a service engineer from the manufacturer or from an agent authorised by the manufacturer The full UPS wiring diagram with a MBS switch is presented in the installation part of the manual 14 The switching sequence for circuit breaker from normal position to maintenance position Maintenance Rectifier Bypass Battery o switch Input Input breaker gt ON ON ON ON c gt Step1 OFF OFF ON ON o E 0
14. optional Maintenance Bypass Switch MBS for service inside the UPS when in stalled to the system Remember to open battery cabinet s breaker Always ensure by measuring with a multimeter that no dangerous voltages are present For detailed MBS operation instructions please see 4 5 1 2 Audience caution The intended audiences of this manual are people who plan the installation install commission and use or service the UPS The manual provides guidelines to check delivery installing and commissioning of the UPS The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols This manual is written for a global reader Caution Read the manual before operating or working on the UPS 1 3 CE marking The product has the CE marking in compliance with the following European directives LVD Directive Safety 2006 95 EEC EMC Directive 2004 108 EEC N Note This product for commercial and industrial application in the second environment Instal lation restrictions or additional Measures may be needed to prevent disturbances 1 4 User precaution The only user operations permitted are Start up and shut down the UPS excluding the commissioning start up Use of the LCD control panel and Emergency Power Off EPO switch Use of optional connectivity modules and their software The user must follow the precautions and only perform the described op
15. to gain access to the external electrical connections it is necessary to remove the front terminal protective panel of the UPS Before the cables are connected they shall be passed through the cable glands to hold them in position and tightened Connect the Protective Earthing PE cable first Connect other cables as shown in the connection terminal representations on the preceding and following pages Ensure that the UPS is isolated before removing front terminal protective panel RECTIFIER INPUT BYPASS INPUT BATTERY OUTPUT 112 13 L1 12 13 PE 11 12 03 PE 5 3 Suggested cable and protective devices Caution All cables should always use copper cable type The conductor cross sections apply for maximum currents 1 For PVC insulated copper cables at 70 C 2 When routed in conduits for electrical installations 3 When air temperature surrounding the conduits does not exceed 30 C 4 For cable lengths up to 30 m N Notice Should there be any variation in the c
16. Eaton E Series DX 30 40kVA B 380 400 415V 50 60Hz 3 phase input output User Guide Powering Business Worldwide 2010 Eaton Corporation All Rights Reserved The contents of this manual are the copyright of the publisher and may not be reproduced even extracts unless permission granted Every care has been taken to ensure the accuracy of the information contained in this manual but no liability can be accepted for any errors or omission The right to make design modifica tions is reserved User Guide UPS 30 40kVA B 380 400 415V 50 60 Hz 3 phase input 3 phase output 614 09946 00 1 Safety 5 ccc cece een eene 1 1 Satety Cautions usc ie eee e Dee e ed ER 1 2 Audience caution E ER PR ER Ee e RET TS CE 1 4 User precaution de ee eti ES ees 1 5 Environment 0 o ERSTE beads dues vo Feet UADIT 2 eee 2 1 System 2 2 Basic system configuration sss eee 2 3 Panel figure Nase Peste 2 4 Exterior 3 Iechnical data ree 00 OR DEDERE PRIN Sil Stand ands cero IT Dee EN EUR SERIO I
17. L2L3 MAINS INPUT OUTPUT L1L2L3 BREAKER B L1L2L3 oe LS MAINTENANCE BYPASS SWITCH INTERNAL BATTERIE FOR EXT BATTERIES 2 3 Panel figure Esc Ivi 5 X X D AC This light and inverter light will turn green when UPS is powered by Rectifier Input Q Inverter This light will turn green when UPS load is through the inverter Battery This light will turn yellow when UPS is powered by batteries Bypass This light will turn green when UPS load is powered by Bypass Input 5 Fault If the UPS worked under fault condition this light would turn on and stay red with continuous warning tone being given off in case of UPS abnormal function or flash red with intermittent warning tone being given off 6 LCD Display UPS commands M Confirm Enter press this button to select a menu or confirm an operation W PageDown press this button to switch to next screen display under the same menu PageUp press this button to return to next screen display under the same menu Esc Escape press this button to return to previous menu or cancel a certain operation Remark Refer to Chapter 12 for detailed information of LED in accordance with UPS condition 2 4 Exterior view Exterior figure of Eaton E Series DX 30kVA 40kVA B UPS
18. LEL 0 gt 3 3 0 UPS2 2 LES Ls Tia 3 3 ate E LEE 9 i L2 L3 3 6 PARALLEL M LA 5 it be 2 UPSB u L E E ja 2 1 N N i MEA E 2 13 ES N X9 PARALLEL 4 Mains 400 230V 50Hz Note Parallel signal cable should be connected as a loop 55 10 Recycling the used UPS or battery Before scrapping UPS or its battery cabinet the battery bank must be removed Local requirements must be followed in battery recycling or discard The removal of batteries is allowed only by authorised service personnel due to high energy and voltage Do not discard waste electrical or electronic equipment in the trash For proper disposal contact your local collecting recycling reuse or hazardous waste center and follow the local legislation These symbols indicate on a product You can find out which recycling firm is responsible for your neighbourhood by contacting your local authority 8 Batteries must not be put in the domestic refuse either All consumers have a statutory duty to take all batteries to a collection point in their munici
19. MAND CONFIRM LOAD ON INVERTER CONFIGURATION NO CANCEL gt YES CONFIRM 19 6 UPS is now in the normal mode see below BYPASS INPU ELECTRONIC 111213 BYPASS BREAKER RECTIFIER INPUT MAINS INPUT L1L2L3 BREAKER 0 L1L2L3 0 SERV MAINTENANCE BYPASS SWITCH DISCONNECT INTERNAL 9 BATTERIES FOR EXT N BATTERIES 7 Remount the locking plate of maintenance switch to the position to prevent the use of it 20 5 Electrical installation 5 1 Electrical Preparations N Note It must be ensured that no line input source can accidentally be connected to the UPS during installation Warning Installation may only be carried out by qualified technicians and in conformity with the applicable safety standards Warning The UPS unit is not applicable to the IT power distribution system 5 2 Installation and wire connection diagram The UPS unit has the following power connections Three phase L1 L2 L3 Neutral N and Protective Earth PE connection for the rectifier input Three phase L1 L2 L3 Neutral N and Protective Earth PE connection for the bypass input Nis INTERNALLY common for rectifier and bypass inputs Three phase L1 L2 L3 Neutral N and Protective Earth PE connection for the load output Positive pole 4 Negative pole Common midpoint Neutral pole and Protective Earthing PE connection for the external b
20. Q 50 0Hz 7 Press V again to obtain the below information BATTERY PARAMETER Pos BAT VOLT 216V Neg BAT VOLT 216V CAPACITY 9396 BACKUPTIME 42 6 Press again to obtain the below information POWER PARAMETER RN SN TN KW 0 0 0 0 0 0 KVA 0 0 0 0 0 0 8 Press V again to obtain the below information OTHER PARAMETER MODEL DX20KVA UPS VER UPSX X XLCDX X X CHGR X X X X X N Note If malfunction occurs x will appear at the lower right corner of the display while a warning occurs A will appear at the same position as illustrated in the below picture with battery mode as an example BYS BYS 1 REC INV REC INV L L3 L2 aT oet 5 BAT CHGR BAT CHGR 4 Start up action press ESC to exit the above picture 1 Switch on picture 2 Press ENTER COMMAND CONFIRM LOAD ON INVERTER CONFIGURATION NO CANCEL gt YES CONFIRM 43 3 Select Yes Confirm to switch on 4 Normal Switch on the machine LOAD 0 NBAT 216V I P VOLT 230 230 231 O P VOLT 230 230 230 O PFRQ 50 UPS IS LOADING ON PLEASE WAIT STATUS NORMAL MODE 5 Battery power supply switch off line input switch BATTERY PARAMETER Pos BAT VOLT 216V Neg BAT VOLT 216V CAPACITY 93 BACKUP TIME 44 5 Switch off action press ESC to exit above picture 1 Switch off picture 2 If
21. atteries 56 red wires B2 with an approximate length of 70mm 4 red wires B3 with an approximate length of 770mm and 8 red wires B4 with an approximate length of 65mm for BAT 4 red wires B9 B10 and B11 for BAT connection 4 blue wires B5 with an approximate length of 65 mm 4 blue wires with an approximate length of 770mm B6 for BATN 21 8 blue wires B14 B15 B16 and B18 for BATN connection 56 black wires B1 with an approximate length of 70mm 8 black wires B7 with an approximate length of 770mm and 4 black wires B8 with an approximate length of 65mm for BAT 4 black wires B12 B13 and B17 for BAT connection 1 If UPS rectifier input and bypass input are supplied from two mains Connect the mains 1 supply cables to the UPS rectifier input terminals L1 L2 L3 N and PE Connect the mains 2 supply cables to the UPS bypass input terminals L1 L2 L3 N and PE 380 400 415VAC 50 60Hz Rectifier 12 4 5 input PE PE Customer V VV Customer Breaker1 Breaker2 Mains Breaker Internal Battery Backfeed ind RY NC Serv MN
22. battery is switched off loaded equipments will not be covered for power off protection 2 Make sure UPS vent are properly ventilated and clean side frames and fan vents from dusts every half a year switch off AC battery cabinet and internal battery fuse prior to cleaning 8 1 Battery Maintenance The battery is key component of the UPS The battery life depends on the ambient temperature charge and discharge times High ambient temperature and deep discharge will shorten the battery life 1 Sealed maintenance free lead acid battery be used in the standard When being con nected to the utility power and if the UPS has been turned on the UPS keeps charging the battery and also offers the protective function of charging and discharging 2 Keep the ambient temperature between 15 C 25 3 If the UPS has not been used for a long period charging is recommended at the interval of 3 months 4 Normally the battery should be charged and discharged every 4 to 6 months Charging should be started after the UPS shut down automatically in the course of discharging In the regions of hot climates the battery should be charged and discharged every 2 months Moreover the standard charging time should be no less than 10 hours 5 It s not recommended to replace batteries individually Complete replacement should follow instructions given by battery suppliers 6 Under normal conditions the battery life lasts 3 to 5 years Should batteries
23. be found in poor performance replacement should be done as soon as possible only by qualified per sonnel with proper training Users are not allowed to replace without authorization 51 Remark A Prior to battery replacement switch off UPS and remove it from AC and battery take off internal battery breaker B Take off metallic articles such as rings and watches C Use screw drivers equipped with insulated handles and do not place tools or other metallic substances on the batteries D Short circuit or reverse connection is forbidden for battery polarity connection The troubleshooting procedure gives simple remedial if a malfunction occurs in the UPS The operator should start the trouble shooting if there is an active alarm indicated on the LCD screen Service should be contacted if the active alarm is abnormal and displayed as a service code Should maintenance prove necessary the following steps should be followed 1 Check if UPS input wiring is done properly 2 Check if all air switches are tripped out 3 Check if voltage input is within specified range Please refer to Light Reference Table of this User Manual first and then conduct proper treatment If problems still exist please record UPS model serial number as well as purchase date symptom on fault light condition LCD malfunction or warning information Table of Malfunctions LCD DISPLAY OR POSSIBLE SYMPTOM CAUSE SOLUTION Overloaded in bypass o
24. chines should allow for service access 3 Input wiring for each set of UPS should follow the requirements for that of single unit Each UPS input should be connected to the same input patch board 4 Each UPS output wire should be connected to the output patch board from which wires are distributed for load as illustrated in following figure Remark 1 common battery pack is applicable in parallel machine mode Remark 2 each battery pack should be of the same model from the same manufacturer Remark 3 requirement of output wiring length When the lead from the output terminal of each set of UPS to the output patch board is less than 20m wire difference should be less than 2096 When the lead from the output terminal of each set of UPS to the output patch board is longer than 20m wire difference should be less than 1096 Input distribution panel UPSI UPS2 UPS3 57 UPS8 D 0 D 0 D a rm output distribution pane ete Load Load Load Load 54 LIL2L3NPE LIL2LSN P Lp J 5 uj wth nt i wel 51 Load 400 230V u 0 u be 2 50Hz NS 2 UPS1 0 asses 1 4 EM E i tee x9 II MES PARAL
25. ee phase input and three phase output UPS with unit capacity ranging between 20KVA 40KVA Categorized by capacity the products can be further divided into 20KVA 30KVA and 40KVA This series not only provides perfect solution for power source protection and successfully solves problems such as blackout boost brownouts sags decaying oscillation high voltage impulse voltage fluctuations surges harmonic distortion disturbances frequency fluctuation etc but also enhances adaptability to complicated working environments so that the application fields is well extended to computer equipments commu nication equipments and other controlling equipments with good adaptability to complicated industrial environments as well Therefore this series products can be applied in a diversi fied multi industries field such as telecommunications financing transportation government manufacturing and energy sectors Eaton E Series DX products are also capable of ECO mode ECO mode means UPS load is powered by bypass AC supply while in case of abnormal AC supply the load will be supplied by accumulator battery after conversion through inverter As the energy conversion effi ciency reaches as high as 98 and transfer time less than 10ms under ECO mode when there is normal AC supply the energy saving effect of UPS is remarkable Remark ECO mode is applicable only to single unit 2 2 Basic system configuration ELECTRONIC BYPASS INPU L1
26. egrated bettery Initial Charging Current 4 5A Battery Leakage lt 3 5mA Battery protection 30A Fuse 3 For PCBA level 30A Fuse 2 3 For PCBA level 125A Breaker Max discharging current 87A Ubat 308VDC Full RCD load 116A Ubat 308VDC Full RCD load 10 4 Mechanical installation The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack Keep the UPS always in upright position and do not drop the equipment Do not stack the pallets 4 1 Delivery check The UPS is delivered with the following items 1 Winpower disc 2 RS 232 serial cable 3 Delivery documents 4 User Guide 5 Key 6 Battery kit wires amp trays Only for model without batteries 4 2 Unpacking and visual inspection Check that there are no signs of shipping damages The equipment should be transported in the upright position N Note A claim for shipping damage must be filed immediately and the carrier must be informed within 7 days of receipt of the equipment The packing materials should be stored for further investigation Unpack the equipment by removing the packing and shipping materials Make a visual inspection Remove the equipment from the pallet and make sure that the floor surface is solid and suitable for the wheeling and heavy weight Remove cover plate Remove side plate Remove stuffing and fix 11
27. el display being similar to switch on picture with AC supply DC switch on and off are available by following instruc tions appearing in the pictures 47 9 Procedures of DC switch on e Activate DC switch on function set under UPS bypass mode Make sure that and wires of batteries are properly connected to UPS e Switch on batteries Lightly touch ENTER Manually conduct switch on order within about 1min after LCD self inspection N Note UPS will be switched off automatically if there is no operation within 1min after LCD self inspection is completed 7 2 Parallel machine operation Redundancy introduction N X is currently the most reliable power supply structure in which N indicates the minimum UPS number required for the total load and X is the redundant UPS number namely the malfunctioning UPS number that the system can simultaneously bear The larger X is the higher reliability of system will be For instance if the total load of a customer registers 55kVA we can use 20KVA for N X design With N taking up 3 X can be selected in accordance with reliability degree or cost requirement Supposing customer selects X 2 and equalized UPS power supply is 11kVA for each unit when one set of UPS breaks down with malfunction the remaining four sets will provide power with almost 14kVA equalized current if two sets of UPS fail the remaining three sets of UPS are supposed to provide power supply wit
28. erations Any deviations from the instructions could be dangerous to the user or cause accidental load loss Warning The user is not permitted to open any screws excluding connectivity plates and the Emergency Power Off EPO switch Failure to recognise the electrical hazards could prove fatal 1 5 Environment The UPS must be installed according to the recommendations in this manual Under no circum stances the UPS should be installed in an airtight room in the presence of flammable gases or in an environment exceeding the specification Excessive amount of dust in the operating environment of UPS may cause damage or lead to malfunction The UPS should be always protected from the outside weather and sunshine The recommended operating temperature is from 15 to 20 Celsius degrees The recommended operating humidity 20 to 90 1 6 Inquiries Address any inquiries about the UPS and battery cabinet s to the local office or agent authorized by the manufacturer Please quote the type code and the serial number of the equipment 2 Introduction The product described in this manual is an Uninterruptible Power Supply UPS It is a true online continuous duty double conversion solid state three phase system providing con ditioned and uninterruptible AC power to protect the end user s load 2 1 System description Eaton E Series DX products are high efficiency and high performance double conversion pure online and thr
29. evice specification to terminals positive pole negative pole and Neutral pole Refer to instruction provided with the battery cabinet or by vendor Warning ENSURE CORRECT POLARITY 5 6 Connections between battery cabinet and UPS Make sure the Protective Earthing PE connected first EXTERNAL BATTERY CABINET UPS il PE PE PE PE N External Battery Cabinet Connections 35 5 7 Handling the batteries Warning Batteries are a potential source of danger due to their electrical charge and chemical composition Therefore observe the battery handling instructions of the manufacturer These usually can be found in the material which accompanies the shipment Recharging batteries N Warning When recharging observe the indications on the packaging Exchanging batteries N Warning Before replacing batteries make sure that those to be installed are fully charged Connecting external battery cabinet Warning If a battery cabinet has been disconnected and is to be reconnected the battery isolator may only be reconnected after you have made certain that voltage with the correct polarity is present on both sides of isolating device 36 6 Software and connectivity The Series p
30. gle machine tenes 40 7 2 Parallel machine 48 Maintenance sre etd ed eee 51 8 1 Battery 51 8 2 Regular 2 2 53 8 3 Gooling Tan ote err 53 Parallel Systems etre e Te ee edle tee et deret nus 54 Recycling the used UPS or 56 Warranty caroto cedet edes edet edes a us 57 Display reference lables i e tetur et pad RR RR 58 1 Safety instructions This user manual contains important safety instructions and operating instructions Please read the user manual carefully before operating or working on the UPS and save it for reference in the future 1 1 Safety caution The UPS operates with external AC mains battery cabinet s or bypass power It contains components that carry hazardous voltages and high currents The properly installed enclo sure is earthed and IP20 rated against electrical shock and foreign objects The user is not permitted to open it Failure to observe this could result in electric shock risk Only qualified personnel is allowed to install and service the UPS Warning Operations inside the UPS must be performed by a service engineer from the manufac turer or from an agent authorised by the manufacturer Use the
31. h almost 18kVA equalized current The maximum allowance of this system is for two sets of UPS going down at the same time the chances of which are much smaller than those of one UPS malfunction Therefore the reliability degree can be largely enhanced making it an optimal mode for application in locations where high degree of reliability is always a focus Eaton E Series DX 30 40 kVA B is capable of direct parallel connection which only requires the parallel connection wires optional for 2 to 8 sets of UPS in parallel connection in order to realize power redundancy N X 48 Parallel machine wire connection drawing one battery supply
32. it is in single machine mode the following will appear CONFIRM map COMMAND LOAD OFF INVERTER HELP NO CANCEL gt YES CONFIRM 3 If it is in parallel machine mode the 4 Press ENTER following will appear CONFIRM LOAD OFF INVERTER LOAD OFF SINGLE gt LOAD OFF PARALLEL NO CANCEL gt YES CONFIRM 45 5 Select Yes Confirm to switch off 6 Normal Switch off the machine UPS IS LOADING OFF UPS IS OFF PLEASE WAIT PRESS ANY KEY N Note If you intend to switch off only one set of UPS among the parallel machine system select single machine switch off if switch off is intended for the entire parallel ma chine system select parallel machine switch off 6 Help 1 Help picture 2 Press ENTER on help picture COMMAND HELP uu MAINTAIN PROCEDURE CONFIGURATION ALARM CONTROL ONLY FOR SERVICE 46 7 Configuration press ESC to exit the above picture You are able to access Setting picture by using user combination default 1234 subject to personal modification so as to set the following programs 1 Action display bypass power supply 2 Press V gt COMMAND COMMAND CONFIGURATION map CONFIGURATION 3 Enter respective password 4 Select action item SET UP gt USERKEY gt SELFTEST LANGUAGE RE START OTHER SERVICE KEY PASSWORD TIME 8 The Series is capable of DC start up without AC input pan
33. ld both the top and bottom tray flanges see Fig 5 28 Step4 Tape two sides see Fig 6 Make sure the cable is placed between the tray edges during tape mounting Front Back Battery Pack Assembly Fig 6 Step5 Paste the labels to the battery packs see Fig 7 Battery Pack 1 Please place the battery pack in correct direction su eu Fig 7 29 Make sure to paste the correct label to each battery pack and the battery packs are placed conformably with the labels i e the battery terminals are located on the bottom right corner see Fig 8 Battery Pack 1 Please place the battery pack in correct direction Battery Pack 2 Please place the battery pack in correct direction B7 thie Fig 8 Battery Pack 3 Please place the battery pack in correct direction B6 4 Battery Pack 4 Please place the battery pack in correct direction B3 B4 4 Put the battery packs into the enclosure from left to right and bottom to top and cover each shelf with a fix plate see Fig 9 please refer to Fig 4 for correspending battery packs Shelf 4 Shelf 3 Shelf 2 fix plate a
34. listed in the following chart Altitude M 1000 1500 2000 2500 3000 3500 4000 4500 5000 100 95 91 86 82 78 74 70 67 7 1 Single machine operation 1 Make sure L1 L2 and L3 phase sequences are correctly connected and then supply power to UPS 2 Close internal battery breaker 3 Turn on the switch on battery box if the UPS equipped with External battery make sure that the N and of terminal bay are in accordance with those the battery box 4 Switch on Input Switch Rectifier Input Switch Bypass Input Switch on UPS and fans start to rotate for UPS self inspection Main menu can be accessed within about 4sec and then operations should be carried 40 Remark the following drawing takes Eaton E Series DX 20KVA as an example and statistics are only for reference 1 Power on 2 Automatic access within about 4s EATON E Series DX 20KVA COMMAND CONFIGURATION UPS SELF TESTING PLEASE WAIT A MOMENT HELP 3 Press ESC to access or automatically 4 Press V to obtain the below informa within 1min with no button being pressed tion OUTPUT PARAMETER RN SN TN Vout 230 231 233 Tout 0 0 0 FRQ 50 0Hz LOAD 0 PBAT 216V I P VOLT 230230231 O P VOLT 230230230 O P FREQ 50 0Hz STATUS BYPASS MODE 41 5 Press V again to obtain the below information INPUT PARAMETER RN SN TN Vin 230 230 231 FR
35. onditions it will be necessary to verify whether the cable dimensions satisfy the requirements of IEC 287 and DIN VDE 0298 In cases where the cables are so long that they cause a drop in voltage of gt 3 a larger dimension shall be selected 24 Routing of communication cables or data lines should be kept separate from the UPS input output and external battery cables Use cable cross section and protective device specification Model 30kVA 40kVA Rectifier Input L1 L2 Bypass Input L1 L2 L3 N min conductor cross section mm 10 16 max possible cross section mm 35 35 Rectifier Input L1 L2 L3 N breaker A 80A 230VAC 100A 230VAC Bypass Input L1 L2 L3 breaker A 80A 230VAC 100A 230VAC Rectifier Input fuse A 80A 250VAC 100A 250VAC Bypass Input fuse 80A 250VAC 100A 250VAC Internal battery switch 125A 690VAC Output L1 L2 L3 N min conductor cross section mm 10 16 max possible cross section mm 35 35 External Battery Cabinet Positive pole 4 Neutral pole Negative pole min conductor cross section mm 16 25 max possible cross section mm 2 35 35 External Battery Cabinet Fuse A in Positive pole Neutral pole 120A 250VAC 150A 250VAC Negative pole External Battery Cabinet breaker A in Positive pole Neutral pole Nega 120A 250VAC 150A 250VAC tive pole 60A 250V AC Clearance distances 1 4mm Backfeed protection de
36. one flashing every 1 scc one beep every 1 sec Overload e e one flashing every 1 sec one beep every 1 sec 6 Fault Modc Normal Long light Long beep 7 Converter Mode Normal e e None None Warning e e one flashing every 4sec one beep every 4 sec 8 ECO Mode Normal ing None one beep every 1 min Warning e one flashing every 4 sec one beep every 4 sec 58 Should any display or warning message excluded in the above table be found please con tact distributor or call EATON Hot line for advice 6 Indicator light is on Indicator light flashes Warning include one or more than one of these 1 EPO active 11 Charger failure 2 Line loss 12 Battery over restrict 3 Neutral loss 13 Battery over temperature 4 Line phase error 14 Fan over restrict 5 Bypass loss 15 BUS capacitor over restrict 6 Bypass phase error 16 Fan failure 7 Battery open 17 Fan disconnected 8 Low battery voltage 18 Low temperature Battery 9 Over charger 19 communication disconnected 10 Battery reverse 20 Auxiliary charger failure 59
37. r Unloaded to the required inverter operation mode value Check that the input wiring The Fault LED Is lit Mains out of tolerance and input voltage are periodic beeps normal Check the battery switch Battery disconnected and the battery wiring Switch off and make sure Socket is properly connected Power up again LCD panel has no display 52 8 2 Regular service intervals The UPS requires very little maintenance if installed in an appropriate environment In order to ensure maximum availability of the UPS manufacturer recommends signing a proactive service agreement with a local authorised service provider Maintenance Interval Batteries change 3 5 years or according to battery suppliers recommendations Batteries test 18 months Cooling fan change 5 years 8 3 Cooling fan The cooling fan lifespan of the UPS unit is about 60 000 operating hours The actual lifespan depends on the environment and ambient temperature Fan failure can be predicted by increasing noise from the fan bearings The fan replacement is recommended once this symptom starts appearing Do not use other than manufacturer s specified spare parts 53 9 Parallel systems N Note Parallel is only connected to identical ports for the UPS of same models and kVA rating 1 Follow installation instructions for general installation requirements 2 Ventilation spacing between ma
38. rall voltage exceeds 400V It is very important to ensure that the batteries are installed separately in a dedicated battery cabinet N Notice The most common battery type used in UPS installations is the valve regulated battery Valve regulated cells are not sealed The amount of gas given off is less than for flooded cells but when planning the battery installation allowance must be made for adequate ventilation and heat dissipation Valve regulated cells are not completely maintenace free They must be kept clean and their connections checked periodically to ensure they are tight and that there is no evidence of corrosion It is inevitable that the batteries will lose charge during transportation and storage before attempting to carry out an autonomy test ensure that the batteries are fully charged as this may take several hours Cell performance typically improves after a few discharge recharge cycles 34 N Notice The requirements of the EC directives are satisfied when battery cabinet are used with original accessories If alternative batteries are used you must ensure that the appli cable EC directives are met and declare conformity Connect the battery cabinet as follows Turn off the UPS Check the internal battery breaker is off and or any external battery switchs open Connect PE first Connect the battery cabinet s with cables sized according to cable cross setion and protective d
39. rovide Intelligent Slot Expanded Slot PARALLEL AS400 EPO RS485 and RS232 as well as SERVICE Supervising Communication Interface exclusively available to Eaton technical personnel 1 3 4 5 7 o o Jo Jo o Jo PARALLEL PARALLEL 5400 EPO R5485 SERVICE a Intelligent slot RS232 Expanded slot 2 6 8 1 Intelligent slot suitable for WebPower card of remote supervising management enabling you to realize remote supervising management on UPS through Internet 2 Expanded slot Reserved for special applications 3 PARALLEL communication interface for parallel machine mode 4 Standard AS400 interface provides AS400 and users can directly use UPS supervising function offered by AS400 system to realize power source management See Appendix for AS400 port Pin 5 EPO Emergency Power Off providing the possibility of emergency shut down Normally closed 6 Standard RS485 Interface It can be used to monitor parallel units for completely control of UPS See Appendix for RS485 port Pin 7 SERVICE Interface available only to Eaton technicians 8 Standard RS232 Interface applicable to WinPower supervising software of graphic man agement See Figure for RS232 port Pin 37 RS232 port Pin Description 1 O 2 TXD Outp
40. ut 3 RXD Input 5 GND common TXD lt RXD GND V RS485 port Pin Description 3 RXDA Input 4 RXDB Input 5 TXDB Output 6 TXDA Output lt U R o T S R 1 S Fo R 1 2 N 38 AS400 port Pin Description I O 1 UPS Fail Output 2 Alarm Output 3 GND Common 4 Remote Shutdown Input 5 Common Common 6 Bypass Output 7 Battery Low Output 8 UPS ON Output 9 Line Loss Output rot UPS FAIL p En BYPASS Vl HeT ALARM e 2 70 BATTERY LOW GND UPSON a REMOTE SHUTDOWN 4 a go LINBELOSS COMMON O5 N Note The UPS have to be manually reset if remote shutdown occurs 39 7 User operations Warning High touch current earth connection essential before connecting supply The only user operations permitted are Start up and shut down the UPS excluding the commissioning start up Use of the LCD control panel and Emergency Power Off EPO switch Use of optional connectivity modules and their software Warning The user must follow the precaution warnings and only perform the described operation Any deviations from the user manual could be dangerous to the user or cause acciden tal load loss Should the UPS be intended for application above 1000m progressive decrease of rated output should be applied as
41. vice Break time lt 15s Protective Earthing conductor mm Max 35 Torque for fixing above terminals 2 8 3 Nm 25 N Notice The following label must be displayed on all switching devices installed in the same electrical system as the UPS even when these are located at a distance from the area in which it is located according to European standard EN 62040 1 Warning ENSURE THAT THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED BEFORE WORKING ON THIS CIRCUIT 5 4 Internal Battery Installation Please complete the procedure below to install batteries 1 Make sure that the breaker is in off position Located in front of the unit 2 Remove the eighteen screws on the battery cover and take off the battery cover see Fig 1 Si a breaker Fig 1 26 3 Assemble the battery packs There are eight batteries in each battery pack four packs in each shelf and total is four shelves Step1 Put batteries into the trays see Fig 2 Step2 connect the wires between the batteries see Fig 3 Back Fig 3 27 Please refer to the following figure Fig 4 for wire connections of the four battery packs en Battery Pack 2 4PCS Battery Pack 1 4PCS Battery Pack 4 4PCS Battery Pack 3 Fig 4 Step3 Install the top tray downward and fo
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