Char-Broil C-33G3
Contents
1. ePutting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons eDo not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP tank off If grill has not been regularly cleaned a grease fire can occur that may damage the product Pay close attention while preheating or burning off food residue to insure that a grease fire does not develop Follow instructions on General Grill Cleaning and Cleaning The Burner Assembly to prevent grease fires e The best way to prevent grease fires is regular cleaning of the grill GRILLING GUIDE Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly Remove all Point of Purchase advertising material from all grill surfaces before first use We recommend operating your grill on its highest setting for 15 20 minutes prior to your first use This aids in removing the oils used during manufacturing Lava Rock Briquettes This gas grill has been designed engineered and tested to be used with flame tamers or heat distribution plates to provide more even heating improve the cleaning process and reduce flare ups The addition of after market lava rocks charcoal or briquettes of any type will cause poor combustion and increase the likelihood of a grease fire and is not recommended Using briquettes lava rock or charcoal in this grill will void your w2. in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage OPD Hand Wheel LP oylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling eUse only licensed and experienced dealers P dealer must purge new cylinder before filling eDealer should NEVER fill LP cylinder more than 8096 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liq
3. replace burners engagement N barbeque has been idle for an extended 11 Attach burners to brackets on firebox Le period of time 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Storing Your Grill Remove screws Clean cooking grates Store in dry location e When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors J Firebox When removing grill from storage follow Cleaning the Burner PE Assembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers electrode with Firebox burner Q a flat blade racke screwdriver LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manuf
4. this process is included in this Product Guide See Troubleshooting section for additional information Pre Heating Your Grill Just like your home oven your grill should be pre heated to provide optimum performance Pre heat the grill on high for 10 15 minutes longer if weather conditions require Please refer to the lighting instructions inside the Product Guide if you have questions about how to light your grill A match light chain and hole is provided for your convenience GRILLING GUIDE Grilling 101 Outdoor grilling is really quite simple You ll succeed with burgers dogs or steaks usually on your very first try With experience you will learn how to work with your grill creating more imaginative meals all the time This knowledge makes up the art of grilling Before you start grilling organize your food according to cooking technique and required cooking time and optimize the use of your grilling area Direct Cooking Direct cooking involves grilling your meat directly over high heat It is perfect for searing steaks chops and other smaller pieces of meat and vegetables that quickly make their way to the table Indirect Cooking Indirect cooking utilizes select burners to circulate heat throughout the grill without direct contact between the meat and the flame The meat is placed over the burner that is off This method is generally used to slow cook large cuts of meat and poultry A pan can be placed underne
5. CEIPT RETURNIT WITHIN10 DAYS OF PURCHASE FOR WARRANTYSERVICEPROOFOF PURCHASE WILLBE REQUIRED THISWARRANTYIS NON TRANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA ELSERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VEUILLEZCOMPLETERCETTECARTEET LA RETOURNERDANSLES 10 JOURSSUIVANTL ACHAT POUROBTENIRLE SERVICESOUS GARANTIE UNE PREUVED ACHAT DOIT ETREPRESENTEE VEUILLEZCONSERVERVOTREFACTURE LA PRESENTEGARANTIEN EST PAS TRANSFERABLE Required Necesario Exig PLEASEPRINT IMPRIMAPOR FAVOR S IL VOUS PLA TIMPRIMER First Name Nombre Pr nom Initial Inicial Initiale Last Name Apellido Nom de Famillie Address number amp street Direcci n n mero y calle Adresse num ro et rue Apt Number N2 de apart N2d appt City Cludad Ville State Estado Province Zip Code C digo Zip Code Postal O E mail Address Direcci n de correo electr nico Adresse lectronique oe Phone Number N mero telef nico Num ro de t l phone Model Number N mero de modelo Num ro de mod le 4 Serial Number N mero de serie Num ro de s rie Date of Purchase Fecha de compra Date de l achat Purchase Price Precio de compra Prix d achat o o 9 Which product are you registering Qu producto est registrando Quel produit enregistrez vous Gas Grill Parrilla a gas Gril au
6. LEG EXTENDER Ti 1 SDEBURERSHLF DRIP PAN escription O0 RIGHTSHELF ASSEMBLY PP 1 HEATSHEL SDEBURNER roa 1 EMPERMUREGAUGE CRR 1 BEZEL TEWPERATURE GAUGE SPRING PIN F CART NOT Pictured 1 HARDWARE PACK 1 JASSYNSTRUCTONENGUEH NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same PARTS DIAGRAM EE ASSEMBLY Lay the cart frames down Place front panel between cart frames Hook the holes to the preassembled 10 24x1 2 machine screws Tighten the Screws Lower Back Brace Upper Back Brace and Rear Tank Exclusion Wire LI Attach back braces to back of cart by inserting the ribs on back braces into the slots on rear legs and hooking the upper holes of back braces to the preassembled 10 24x1 2 machine screws Tighten the screws LI Hook rear tank exclusion wire onto rear of cart Upper Back Brace teo o a bLETTETE S Rear Tank Exclusion Wire 4 Lower Back Brace d Wheel assembly and Leg extender L Remove the wheel spacer and hitch pin from axle bolt Insert axle bolt through wheels secure with the wheel spacer and hitch pin removed previously A LI Push wheel assembly down until the axle bolt is locked securely by the clips on bottom of left legs B L Install leg extenders by lining up the locator tab correctly into th
7. PIDER AND WEBS P easiest for you INSIDE BURNER gt A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times C aaIES B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each If your barbeque is getting hard to light or burner tube several times the flame is weak check and clean the C Wear eye protection Use an air hose to force air into venturis and burners the burner tube and out the burner ports Check each port to make sure air comes out each hole Spiders or small insects are known to create 6 Wire brush entire outer surface of burner to remove food flashback problems by building nests and residue and dirt SaS laying eggs in the barbeque s venturi or 7 Clean any blocked ports with a stiff wire such as an open burner obstructing the flow of gas The paper clip backed up gas can ignite behind the control 8 Check burner for damage due to normal wear and corrosion panel This flashback can damage your some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right barbeque and cause injury To prevent flashbacks and ensure good performance the burner and venturi tube assembly should Correct be removed and cleaned whenever the Asie ee burner to valve N 10 Carefully
8. PRODUCT GUIDE MODEL 463722313 C 33G3 Grilling s Juicy Little Secret IMPORTANT Fill out the product record information below Serial Number See rating label on grill for serial number Date Purchased For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 800 241 7548 2013 Char Broil LLC Columbus GA 31902 Printed in China Assembly instructions 2013 07 05 12 G312 001 120801 DANGER POF YoUr SAE suse bes RE SERE I Pu bee Recerca cous 2 3 Grilling Guide esee 4 7 If you smell gas Use and Care oo sese 8 13 1 Shut off gas to the appliance Extinguish any open flame Limited WANN 2 046 xa eqer Ge need ES FERPOPPRIS dS 14 Open lid Parts List 1 RR 15 If odor continues keep away from the Paris DIOS serre rr UEPIVUSPITERATEEIURERUPCPPISA Y 16 appliance ang Immagine eam your gas supplier or your fire department conj 17 23 Troubleshooting ues ea teer reet 24 25 Registration Card P TrEPEPT 2 Do not store or use gasoline or other Safety Symbols flammable liquids or vapors in the vicinity of The symbols and boxes shown below explain what each heading this or any other appliance means Read and follow all of the messages found throughout An LP cylinder not connected for use shall not the manual be stored in the vicinity of this or any other ap
9. a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below 4 Do not use household cleaning agents Damage to gas train components can result If growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department Nipple has to be centered Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve Type 1 outlet with a thread on outside Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut holding regulator in a straight line with LP cylinder valve so as not to cross thread the connection Hold coupling nut and regulator as shown for proper connection to LP cylinder valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use
10. acturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE Stainless Burner 5 years from date of purchase PERFORATION MANUFACTURING Firebox and Lid 2 years from date of purchase AND MATERIAL DEFECTS ONLY All Other Parts year from date of purchase Note A dated sales reciept WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefore you should retain your sales slip or invoice Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces RUST is not considered a manufacturing or materials defect This limited warranty will
11. any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You m
12. arranty For extra smoke flavor we recommend using a smoker box with wood chips Temperature Convective Grills ONLY The temperature gauge in the hood of your new grill measures air temperature The air temperature inside your grill will never be as hot as the temperature at the cooking surface Note Since 1995 all regulators the part that attaches to the gas tank to regulate the flow of gas have included a safety feature that restricts gas flow in the event of a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting Regulator Coupling Nut If your grill is not getting hotter than 250 F to 300 F these steps should be taken first to reset the gas regulator safety device 1 Open the grill lid 2 Turn off all knobs on the control panel in front 3 Turn off the tank knob 4 Disconnect the regulator from the LP tank 9 Wait 30 seconds 6 Reconnect the regulator to the LP tank T Slowly open the LP tank knob all the way Do not put excessive force on the valve at the full open position to avoid damaging the valve 8 Turn on the appropriate control knob and light the grill per the instructionsl An illustration of
13. ath the meat to catch grease and food drippings and helps minimize clean up M27 EB Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burner arrangement A pan can be placed underneath the meat to catch grease and food drippings and helps minimize clean up Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat Separate Separate raw meats from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly GRILLING GUIDE Tips amp Tricks Cooking on your new grill is a hands on experience and it is recommended to remain outside with your grill while cooking Grilling can be affected by many external conditions In cold weather you will need more heat to reach an ideal cooking temperature and grilling may take longer T
14. ay also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight postage pre paid Consumer returns that do not meet these standards will be refused 14 PARTS LIST 8 2 PPRHNE SSCS o r NOE HEAT TENT 2 FLAME CARRYOVER TUBE ELECTRODE GREASE CUP CLIP GREASE CUP COOKING GRATE SWINGAWAY GRID Lo 1 BEFTCANFRAE LP 1 RGHTCARTFRAWE oo Q 1 UPPERLEFTCARTFRAME CR 1 UPPERRIGHTCARTFRAME UPPER CART BRACE CONTROL PANEL IGNITOR VALVE HOSE REGULATOR ASSEMBLY FRONT PANEL UPPER BACK BRACE LOWER BACK BRACE CONTROL KNOB DD 2
15. bjects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A f you have a grill problem see the Troubleshooting Section A fthe regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Ignitor Lighting Do notlean over grill while lighting 1 Turn Q OFF gas burner control valves 2 Turn ON gas at LP cylinder 3 Open lid during lighting 4 To ignite turn IGNITION BURNER knob to the HIGH position 5 Push IGNITOR button rapidly 6 If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure T Ignite remaining burners by turning to the HIGH position Starting with the burners closest to the IGNITION BURNER first If ignition still does not occur follow match lighting instructions Lighting instructions are continued on the next page Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls O OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could ac
16. cidently ignite with risk of injury Match Lighting 4 Do not lean over grill while lighting 1 Turn O OFF gas burner control valves 2 Turn ON gas at LP cylinder 3 Open lid during lighting 4 Place match into match holder hanging from side of cart Strike the match 5 Place lit match through the match light hole and near the burner Push in and turn left knob to the i HIGH position Be sure the burner lights and stays lit 6 Light adjacent burners in sequence by pushing knobs in and turning to the HIGH position NOTE Your grill may NOT be equipped with a Sideburner Sideburner Ignitor Lighting Tum OFF gas burner control valves Turn ON gas at LP cylinder To ignite SIDEBURNER open sideburner cover Turn sideburner knob to the HIGH position Push IGNITOR button rapidly 5 If sideburner does not light in 5 seconds turn knob to Q OFF wait 5 minutes then repeat lighting procedure A GW DN Sideburner Match Lighting 1 Turn ON gas at LP cylinder 2 Hold lit match to any port on the burner Push in and turn sideburner knob to the ib HIGH position Be sure the burner lights and stays lit Burner Flame Check Remove cooking grates and flame tamers Light burners rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Perform burner flame check on sideburner also Always check flame prior to each use If only low flame is seen refer to Sudden dro
17. e 1 8 to 3 16 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Troubleshooting continued Problem Burner s will not light using ignitor Burner s will not match light Low flame drop in gas flow Flames blow out Flare up Persistent grease fire Flashback fire in burner tube s Unable to fill LP cylinder Possible Cause PIEZO PUSH BUTTON AND ROTARY Push button sticks at bottom Rotary knob rotates without clicking Sparking between ignitor and electrode See GAS ISSUES on previous page Match will not reach Improper method of match lighting Out of gas Excess flow valve tripped Vapor lock at coupling nut LP cylinder connection High or gusting winds Low on LP gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Burner and or burner tubes are blocked Some dealers have older fill nozzles with worn threads Prevention Solution Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care eCheck for gas in LP cylinder Tu
18. e opening in the leg B Left Cart Frame Axle Bolt Hitch Pin N Right Cart Frame 1 Leg Extender Wheel Assembly Tank Exclusion Wire LI Hook tank exclusion wire onto right front leg Flex tank exclusion wire to insert other end into the hole on left rear leg LI Hook the other tank exclusion wire onto left front leg Flex tank exclusion wire to insert other end into the hole on lower side brace on right cart frame Left Cart Frame Right Cart Frame Tank Exculsion LEM ra a tany Lower Side Brace Firebox Assembly L Attach ignitor to control panel using the stamped nut that s provided A LI Attach ignitor wire to ignitor B LI Press down the pins on upper side braces Slide firebox assembly along upper side brace from front to rear of cart assembly until the pins snap into the holes on firebox support braces Make sure the brackets on firebox support brace are fitted into the opening of the brackets on upper side brace C Ignitor D Control panel D b j Stamped nut Right Side Shelf LI Hook right side shelf assembly to the preassembled 10 24x1 2 machine screws on cart Attach fascia to control panel with 10 24x3 8 wing screw Tighten all screws LI Repeat for sideburner shelf assembly aa Lr ra 10 24X3 8 Wing Screw 10 24X3 8 Wing Screw Qty 2 Sideburner T C Feed the screws preassembled on sideburner
19. eat to desired temperature for cooking and place food on cooking grate as desired Close lid to retain more smoke Hardwood varieties that work particularly well with grilled foods include Alder Apple Cherry Grapevines Hickory Mesquite Oak Rosemary and Sassafras Skewers Metal skewers should be flat with long handles Round skewers allow food to roll when turned so it may not cook as evenly Use metal skewers when cooking meat kabobs Wooden skewers should be soaked in water for an hour before use and are best used for quick cooking foods such as vegetables and fruits Utensils Use tongs or a spatula to handle the food instead of a fork and don t turn the food too often Piercing the food with a fork will release juices that you want in the meat and may cause flare ups GRILLING GUIDE Cleaning Your Grill Why Clean We ve all heard the saying An ounce of prevention is worth a pound of cure This is great advice when it comes to keeping your grill clean Routine Care Periodic cleaning of this grill is necessary as grill fires can occur when grease and food debris collect in the bottom of the grill After each use remove any remaining food particles from the cooking grate and inside of the grill using a grill brush Do this after the grill has cooled down yet is still warm Itis much easier to clean food particles while warmth is still present than after the food particles have completely cooled and
20. ed If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer NOTE DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces Over tightening may cause the porcelain coating to crack and break resulting in exposed metal that will be prone to rust Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf or side shelf resulting in failure of grill cart components Grease Fires
21. from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease cup and other surfaces Prevention Solution See instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care e Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn off knobs and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Replace electrode s Main Burners Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner if featured Tip of electrode should be pointing toward gas port opening on burner the distance should b
22. gaz Electric Grill Parrilla el ctrica Gril lectrique Smoker Ahumador Fumoir Charcoal Grill Parrilla a carb n Barbecue au charbon Cooker Fryer Cocina freidora Cuiseur Friteuse Other Otro Autre Oum ob woe We respect your privacy Respetamos su privacidad Nous respectons votre vie priv e T at 7 iwc Columbus GA 31904 OUTDOOR GAS GRILL For outdoor use only if Stored indoors Detach and Leave Cylinder Outdoors CAUTI ION Use only the gas pressure mequiator supplied wih this appliance This regulator is set for an outlet pressure of 11 inches water column 0 40 psi Turn off LP supply at cylinder when appliance is not in use STICKERON PRODUCT QAttach copy of your sales receipt here Adjunte aqui la copia 9 Store Name Nombre de la tienda Nom du magasin de su recibo de compra Your Gender Sexo Sexe Male Masculino Masculin Veuillez attacher une Female Femenino F minin copie de votre recu ici Mail to Enviar a Envoyer Char Broil Warranty Registration P O Box 1240 Columbus GA 31902 1240 lf you prefer not to receive special offers and promotions from Char Broil please check here B Marque aqu si no desea recibir ofertas y promociones especiales de Char Broil Si vous pr f rez ne pas recevoir d informations concernant des offres sp ciales et des promotions de Charbroil veuillez cocher ici Thank yo
23. hardened This grill is not designed to be burned off by closing the lid and turning the burners on High for an extended time The excessive heat generated can cause leftover grease to catch fire and can cause permanent damage to your grill General Cleaning Plastic parts Wash with warm soapy water and wipe dry Do not use abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or glass cleaner Use non abrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or non abrasive cleaner and warm water Wipe dry with a soft non abrasive cloth Stainless steel surfaces Stainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid a damage Do not use abrasive pad on a pE areas with graphics Pm Cooking surfaces If a bristle brush is used to clean any of the grill cooki
24. he meat s internal temperature and thickness can also affect cooking times Cold and thicker meats will take longer to cook Internal Meat Temperatures Meat cooked on a grill often browns very fast on the outside Therefore use a meat thermometer to ensure it has reached safe internal temperatures USDA Recommended Safe Minimum Internal Temperatures Beef Veal Lamb Steak Roasts amp Whole Pork 145 F with a 3 minute rest time Please refer to the USDA for complete up to date information Our internal temperature chart is based on USDA standards for meat doneness Check it out at www isitdoneyet gov Sauces Sauces containing sugars and fats can cause flare ups and your food may burn In general apply these sauces during the final 10 minutes of cooking Keep in mind use of excessive sauces or glazes will also require extra cleaning afterwards Marinades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce h
25. m soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot 3 Remove carryover tubes and burners C AU TI Q nj 4 Detach electrode from burner NOTE Removal Detachment method will depend on the S E D E 2 AL E RT burner configuration See different configurations in n illustrations below 5 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one S
26. ng surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Storing Your Grill Clean cooking grates e Store grill in dry location e When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer e Store grill indoors ONLY if LP cylinder is turned off disconnected and removed from grill Never store LP cylinder indoors When removing grill from storage follow the Cleaning the Burner Assembly instructions in the Use and Care section of the Product Guide Critters opiders like to make their homes in the venturi tubes of grills These must be inspected and cleaned regularly to ensure there are no blockages Refer to the Use and Care portion of this Product Guide for complete information RAA The Char Broil grill is equipped with Gear Trax which allow for the easy mounting of our unique line of Gear Trax accessories Please visit charbroil com for a complete list of Gear Trax accessories Available on most models VISIT CHARBROIL COM FOR ALL YOUR GRILLING NEEDS USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a hazard d
27. not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR Shipping cost standard or expedited for warranty and replacement parts Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage failures or operating difficulties resulting from accident alteration careless handling misuse abuse fire flood acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any food loss due to product failures or operating difficulties Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery of your product Repairs to parts or systems resulting from unauthorized modifications made to the product The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES AU N e Oo 00 10 tA Repair or replacement of defective parts 1s your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or
28. o light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips A Before opening LP cylinder valve check the coupling nut for tightness 4 When grill is not in use turn off all control knobs and LP cylinder valve 4 Never move grill while in operation or still hot 4 Use long handled barbecue utensils and oven mitts to avoid burns and splatters 4 Maximum load for sideburner and side shelf is 10 Ibs 4 The grease tray or cup must be installed during use and emptied after each use Do not remove grease tray or cup until grill has completely cooled 4 Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot 4 f you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once 4 Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test 4 Keep ventilation openings in cylinder enclosure grill cart free and clear of debris 4 Do not store o
29. p or low flame in the Troubleshooting Section a 5 HIGH d LOW OAD of gt of gt 0D gt of gt Turning Grill Off Turn all knobs to the OFF position Turn LP cylinder OFF by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn or linked Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grillloven cleaner to painted surfaces Plastic parts Wash with war
30. pear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Do not cover grates with aluminum foil or any other material This will block burner ventilation and create a potentially dangerous condition resulting in property damage and or personal injury Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt t
31. pliance WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury s Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor For residential use only Do not use for commercial or moderate injury cooking Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER f CAUTION uN Leave this manual with consumer some parts may contain sharp edges CONSUMER Wear protective gloves if necessary Keep this manual for future reference THIS GRILL IS FOR OUTDOOR USE ONLY DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly suppli
32. re coming through control panel Grease fire or continuous excessive flames above cooking Surface Troubleshooting 24 Problem Burner s will not light using ignitor Continued on next page Possible Cause Damaged hose Mechanical failure due to rusting or mishandling Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of burner due to blockage Too much grease buildup in burner area Possible Cause GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner No gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between ignitor and electrode Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If anything but burned replace valve hose regulator If burned discontinue use of product until a plumber has investigated cause and corrections are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator
33. rease Cup Failure to install grease cup clip Fg Clip and cup will cause hot grease to i drip from bottom of grill with risk of fire or property damage OO ae e Grease Cup 22 42 Hang tank collar on tank retainer Make sure the bottom of tank is set into the bracket on tank support brace LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator see Use amp Care section Once cylinder has been filled and leak checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing to side or front of cart as shown See Use amp Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Correctly Installed LP cylinder Regulator LP tank Always keep LP cylinders in upright position during use transport and storage Cylinder valve must face to side or front of cart once tank is attached Failure to install cylinder Alternate tank orientation correctly may allow gas hose to be damaged in depending on tank style operation resulting in the risk of fire 23 DANGER If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP cylinder and regulator connection Fi
34. rn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on slowly light grill Turn off control and tank knobs and disconnect regulator Reconnect regulator turn on tank knob slowly light grill Turn front of grill to face wind or increase flame height Refill LP cylinder Refer to Sudden drop in gas flow above Clean burners and inside of grill firebox rim fat from meat before grilling Adjust lower temperature accordingly Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position and let fire burn out After grill cools remove and clean all parts eTurn knobs to OFF Clean burner and or burner tubes See burner cleaning section of Use and Care The worn nozzles don t have enough bite to engage the valve Try a second LP dealer 25 NOTES 26 Please register your product online at Registre su producto en linea en Veuillez enregistrer votre produit a l adresse www charbroil com register Grilling s Juicy Little Secret If you register online you do not need to send in this registration card Si registra en linea no es necesario enviar esta tarjeta de registro Si vous enregistrez votre produit en ligne il n est pas n cessaire d envoyer la carte d enregistrement PLEASEFILLOUT THISCARDAND ATTACHA COPYOF YOURSALESRE
35. tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LP cylinder valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar fittings on your grill NOTE Your grill may NOT be equipped with a sideburner NOTE Sideburner shelf fascia not shown for clarity 5 If growing bubbles ap
36. u for completing this questionnaire Gracias por completer este cuestionario Merci d avoir bien voulu remplir ce questionnaire 27 THANK YOU FOR YOUR RECENT PURCHASE FROM Grilling s Juicy Little Secret CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more REGISTER YOUR PRODUCT TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER
37. ue to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death f you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department LP Cylinder Removal Transport and Storage Turn OFF all control knobs and LP cylinder valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Loosen cylinder screw beneath bottom shelf or disconnect other retention means then lift PL cylinder up and and out of cart Install safety cap onto LP cylinder valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage A disconnected LP cylinder in LP Cylinder Valve storage or being transported must have a safety cap installed as shown Do not store an LP cylinder in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP cylinder Safety inside a vehicle which may become overheated ap by the sun Retainer Strap Do not store an LP cylinder in an area where children play 8 LP Cylinder eThe LP cylinder used with your grill must meet the following requirements eUse LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP cylinders must be constructed and marked
38. uid propane LP gas into the atmosphere This is a hazardous practice eTo remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder Exchange Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual eAlways keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP Cylinder Leak Test For your safety e eak test must be repeated each time LP cylinder is exchanged or refilled eDo not smoke during leak test Do not use an open flame to check for gas leaks eGrill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use
39. valve brackets into keyhole slots on the fascia turn it to lock in place then tighten the screws A LI Place sideburner into sideburner drip pan Make sure sideburner valve is inside sideburner tube Secure sideburner with 5x9 fiber washer and 8 32 wing nut B Attach sideburner ignitor wire to sideburner electrode C LI Push control knob onto valve stem Place sideburner grate onto sideburner shelf D 20 32 Wing Nut 5x9 Fiber Washer Qty 1 Qty 1 Sideburner Valve 5x9 Fiber Washer C Sideburner Tube 20 32 Wing Nut 20 Lid assembly Place lid assembly onto firebox align hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Qa Hitch Pin Qty 2 Hinge Pin Qty 2 Heat Tent and Cooking Grate LI Place heat tents onto the V shape brackets LI Place cooking grate onto firebox Cooking Grate Heat Tent 21 Swing Away LI Insert ends of swing away pivot wire into holes in sides of grill lid Insert ends of swing away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing away is installed upside down Pivot Wire E gt a Pa c i Leg Wire qu eem Grease Cup and Grease Cup Clip LI Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip G
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