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Toshiba Satellite L630-16D

1. 1 l ns uu lj jll Pi i Alt X Exit Test Selected Press SPRCE to Set Pres 1 Basic Functionality Test This test item is to check whether the CPU works normally through math and logic calculation which means verifying the general registers math registers and logic registers 2 CPU Speed This test item is to detect the work frequency of the current CPU User should change the parameters setting in the following window before the test 30 Satellite Satellite Pro 1630 1635 Maintenance Manual 3 5 System Test 3 Diagnostic Programs Copyright 1998 2818 Inventec Tianjin Ltd Batch Run Parameters CPU Speed Paran Log File Name custom log CPU Speed Comparison Whether you want to make a comparison of the CPU speed with the value set in Expected CPU Speed you should choose Yes otherwise No Expected CPU Speed Specify the expected CPU Speed value you want for further comparison Allowable Error Rate Specify the Allowable Error Rate value you want for further comparison 3 Coprocessor NPU Basic Functions Test This test item is to check whether the precision of the numeric processor in the float calculation is up to the IEEE standards 4 CPU Information This test item is used for getting amp showing CPU Information It will be displayed as follows S
2. En Figure D 10 SL keyboard Satellite Satellite Pro L630 L635 Maintenance Manual D 5 Appendices Apx D Key Layout D 11 Arabic AR Keyboard i NE m B Figure D 11 AR keyboard D 12 Czech CZ Keyboard Figure D 12 CZ keyboard D 6 Satellite Satellite Pro L630 L635 Maintenance Manual D Key Layout Appendices D 13 Portuguese PT Keyboard le ur C LEETTTETEITI aa T xv eV d E ETE TEES I GIDC pE a Figure D 13 PT keyboard D 14 Slovakian SK Keyboard Figure D 14 SK keyboard Satellite Satellite Pro L630 L635 Maintenance Manual D 7 Appendices Apx D Key Layout D 15 Italian IT Keyboard a e c SA SPACE TELE mass
3. Figure D 26 NO keyboard Satellite Satellite Pro L630 L635 Maintenance Manual D 13 Appendices D 27 Scandinavian N5 Keyboard Apx E Key Layout F n fei d 4 RAT xx SHIFT Ehre Figure D 27 N5 keyboard D 28 Canadian Bilingual CB Keyboard Y Ped aln il e l 5 0 Figure D 28 CB keyboard lt gt Satellite Satellite Pro L630 L635 Maintenance Manual Key Layout Appendices D 29 Romania RO Keyboard ITFIITIEIT Figure D 29 RO keyboard D 30 Bulgaria BU Keyboard ETTITIII H DU Elo E iF 2 a Figure D 30 BU keyboard Satellite Satellite Pro L630 L635 Maintenance Manual D 15 Appendices Apx E Key Layout D 31 Japan JP Keyboard IE m Fn IE E x wi amp CEDE g m ra a ra
4. 2 Firre TTL Figure D 15 IT keyboard D 16 French FR Keyboard r OPT F ET PPTP PPE I Figure D 16 FR keyboard D 8 Satellite Satellite Pro L630 L635 Maintenance Manual D Key Layout D 17 German GR Keyboard Appendices a A Figure D 17 GR keyboard D 18 Greek GK Keyboard 2 re m re m m m i n i lur D LP Soa SPACE HOME _ PTP 5 LOCK SHIFT on AT TTITIEES H SHIFT END ele jm A Figure D 18 GK keyboard Satellite Satellite Pro L630 L635 Maintenance Manual Pd B 3 EXE ij Appendices Apx E Key Layout D 19 Hungary HU Keyboard Figure D 19 HU keyboard D 20 Spanish SP Keyboard algae eE m 3H TI Figure D 20 SP keyboard D 10 Sa
5. 4 43 Installing the Power Button ioo Pb RS REM ter 4 44 u A tte tet ius 4 45 Removing the Speakers 4 45 Installing the Speakers uoo ania een 4 46 Switch board and Button DOSE etenim 4 47 Satellite Satellite Pro L630 L635 Maintenance Manual Removing the Switch board and Button 4 47 Installing the Switch board and Button board 4 48 4 19 DC IN cable Card reader board and Bluetooth Card 4 49 Removing the DC IN cable Card reader board and Bluetooth Card 4 49 Installing the DC IN cable Card reader board and Bluetooth Card 4 50 Satellite Satellite Pro L630 L635 Maintenance Manual xi Appendices Appendix A Appendix B Appendix C Appendix D xii Handling the LCD Module a eoe erste eda ee 1 Board Layout 1 Keyboard Scan Chatacter Codes kno Baa C 1 D 1 Satellite Satellite Pro L630 L635 Maintenance Manual Chapter 1 Hardware Overview 1 Hardware Overview Satellite Satellite Pro L630 L635 Maintenance Manual 1 Hardware Overview Chapter 1 Contents ll Features re ES 5 D2 system Unit Compotelils 12 1 9029 m C DUELO DE cosas ino
6. a otc bo aet ais ped 57 3 12 Ouick Eest Item Lists oaa i vh Oa e ue 1 4 Replacement Procedures 4 1 General P v 4 1 Safety 4 2 Safety E 4 2 Before You nunasqa nuqa ua 4 4 Disassembly Procedures 4 5 Satellite Satellite Pro L630 L635 Maintenance Manual Assembly PIOCPQUEES 4 5 Tools anu Equipment dte d tuae ee M Pa e ease 4 6 Screw Tightening Torque rt Ret ta eS de 4 6 Colors of Screw Shanks d UL pel Pe eda 4 7 Symbols of Screws on the Computer 4 7 Symbol examples 2 25 4 7 4 2 Battery Pack PC card Bridge 4 8 4 2 1 Battery Paese Ola pii Gstaad fase aspe stas 4 8 Removing the Battery Pack 4 8 Installing ihe u 4 9 4 2 2 eaS 4 10 Removing the Bridge Media oic eter tre ro tense quad zune 4 10 Installing the Bridge 4 10 4 3 Memory Mod le 4 11 Removing the Memory Module 4 11 Installing the Memory Module
7. 4 12 4 4 HPD S 4 13 REMOVES the HDD 4 13 Installing the HDD 4 15 4 5 ODD Bay 4 16 Removing ODD Bay Module npe deck 4 16 Installing the ODD Bay Module coge itesor tue bero 4 17 Disassembling the ODD DEVE uiis etel eor aa 4 18 Assembling the ODD Bezelas eie 4 18 Disassembling the ODD Drive ient iet nece Corte conie ee rue ta 4 19 Assemblimg the ODD DUVE mirr ben toe geben iae je 4 19 4 6 Keyboard Hn 4 20 Removing Key estos sa p eM 4 20 Installing the Keyboard RTC battery 4 21 4 7 Wireless LAN NUT Su Eod dida 4 22 Removing the Wireless LAN Card nag se 4 22 Installing the Wireless LAN entente 4 23 Satellite Satellite Pro L630 L635 Maintenance Manual ix 4 8 4 9 4 10 4 11 4 12 4 13 4 14 4 15 4 16 4 17 4 18 TODA 4 24 Installime the 4 25 Display Assembly Qon US Ped Ud 4 26 Removing the Display enne 4 26 Installi
8. 21 1 43 RTG 22 Chapter 2 Troubleshooting 2 1 2 1 2 2 Basic Floweh tt eique adco qut te 2 2 23 Power Supply deii 2 6 Procedure 1 Power Icon Cheek 2 6 Procedure 2 Connection Check a 2 7 Procedure 3 Replacement Check soe ea a ei tau dieu a eds 2 7 2 4 System BOA 2 8 Procedure 1 Message Check eese er estet 2 8 Procedure 2 Test Program Check drops ae 2 9 Procedure 3 Replacement Check 2 9 2 5 ners eer e 2 10 Procedure 1 Message C Heck usos nee od ox Put 2 10 Procedure 2 Partition Check i200 iuri ese 2 10 Procedure 3 Format e 2 11 Procedure 4 Test Program Check 2 11 Satellite Satellite Pro L630 L635 Maintenance Manual Procedure 5 Connector Check and Replacement 2 13 2 6 Keyboard sh n 2 14 Procedure 1 Test Program Check 2 14 Procedure 2 Connector Check and Replacement Check 2 14 2 7 saa Celso 2 15 Procedure 1 External Monitor Check
9. Figure D 31 JP keyboard Satellite Satellite Pro L630 L635 Maintenance Manual
10. 4 Replacement Procedures 4 Replacement Procedures 4 ii Satellite Satellite Pro L630 L635 Maintenance Manual 4 Replacement Procedures Chapter 4 Contents SECO t EE Fehler Textmarke nicht definiert Safety Precautions Fehler Textmarke nicht definiert Safety Precautions Fehler Textmarke nicht definiert Before You Begin Fehler Textmarke nicht definiert Disassembly Procedures Fehler Textmarke nicht definiert Assembly Procedures Fehler Textmarke nicht definiert Tools and Equipment Fehler Textmarke nicht definiert Screw Tightening Torque Fehler Textmarke nicht definiert Colors of Screw Shanks Fehler Textmarke nicht definiert Symbols of Screws on the Computer Body Fehler Textmarke nicht definiert Symbol examples Fehler Textmarke nicht definiert 42 Battery Pack PC card Bridge Media Fehler Textmarke nicht definiert 4 2 1 Battery Pack wavs iGo tees Fehler Textmarke nicht definiert Removing the Battery Pack Fehler Textmarke nicht definiert Installing the Battery Pack Fehler Textmarke nicht definiert 4 2 2
11. T B L FR T x des TYY s LI TY w E IR 1 Y U I 0 h i PGUP d 2 2 0 t iu Uu MER L t D Ven El Y i lws folla nilis vile sig lr ENTER PGON i a s iji s oom ER g L 2 i 1j n n n m nm TT TT nm TIT T lt gt SHIFT E E 7 B 8 5 E zj 2 END E Lu JU J Le i DL UTR 1 CTRL Fx 7 1 Uu Uu UU Uu Uu UL Uu i T v Figure D 2 TW keyboard Satellite Satellite Pro L630 L635 Maintenance Manual D 1 Appendices Apx D Key Layout D 3 Thai TH Keyboard Pr EPRE LI Figure D 3 TH keyboard iL gt D 4 Russian RU Keyboard SHIFT zd B SOE C m ganm Figure D 4 RU keyboard D 2 Satellite Satellite Pro L630 L635 Maintenance Manual D Key Layout Appendices D 5 Hebrew HE Keyboard om SPACE HOME x vis lod TETI pu T EERTE m
12. Keyboard Scan Character Codes Appendices Table C 2 Scan Codes with left Shift key 55 AA AA AA AA AA AA AA AA AA AA AA AA AA Note The table above shows scan codes with the left Shift key In combination with the right Shift key scan codes are changed as listed below With left Shift With right Shift Set 1 EO B6 E0 2A EO 36 Set 2 EO FO 12 FO 59 EO 12 59 Satellite Satellite Pro L630 L635 Maintenance Manual C 5 Appendices Apx C Keyboard Scan Character Codes Table C 3 Scan Codes in Numlock mode Code set 1 Code set 2 We 02 EO 12 EO 70 70 EO 12 2A 52 2A EO 53 EO 2A EO 4B EO 2A EO 47 EO 2A EO 4F EO 2A EO 48 EO 2A EO 50 EO 2A EO 49 EO 2A EO 51 2A EO 4D EO 2A EO 5B 2A EO 5 z z Z z z z z z z gt gt Table C 4 Scan Codes with key _ EO 9C EO FO 5A CTRL LALT ARROW NUMERIC Scrl C 6 Satellite Satellite Pro L630 L635 Maintenance Manual Keyboard Scan Character Codes Appendices Table C 5 Scan Codes in overlay mode Code set 1 Code set 2 Table C 6 No 124 key scan code Code set 1 Code set 2 EO 37 B7 EO 7 E0 FO Ctrl Shift Alt Satellite Satellite Pro L630 L635 Maintenance Manual C 7 Appendices Apx C Keyboard Scan Character Codes Table C 7 No 126 key scan code Key Code set 1 Code se
13. Bridge Media Slot This slot is for your memory card requirements like SD Mini SD Micro SD SDHC SDXC MMC Memory Stick and Memory Stick Pro Cards to provide memory card read on your computer Webcam The computer has internal camera It supports 640x480 without Macro module which also equips with Internal MIC Battery The computer has removable 3 6 12 Cell Lithium Ion battery pack and internal battery rechargeable 8 Satellite Satellite Pro L630 L635 Maintenance Manual 1 1 Features 1 Hardware Overview Figures 1 1 1 2 1 3 and 1 4 show the computer and its system unit configuration respectively ID Specification 14 T rr Ver 0 5 Date 2009 12 14 Issue New version for Bremen TOSHIBA 3 2 000 plate 18b LCD Hinge area ot back 5a Top Holder SP area laste Super back fFirish Palsh Gloss 3000 wth patam texture 45 idi 17 Bottom BM 4 2 TooHolder idsgec 9 Speak vas 6 Power button imesh 00 8 XP12 Finish Goss 10 KB strip cover paste inject Super black Finish Polish Gloss 3000 concaved 0 2mm 4 3 Power Button idsoec ODD Bezel as standard Acor 18 Battery Knob pass tack iya Super black Polish Goss 2000 1
14. Figure D 5 keyboard D 6 Korean KR Keyboard Figure D 6 KR keyboard Satellite Satellite Pro L630 L635 Maintenance Manual D 3 Appendices Apx D Key Layout D 7 UK English UK Keyboard Figure D 7 UK keyboard D 8 DU UE US International USE Keyboard Figure D 8 USE keyboard D 4 Satellite Satellite Pro L630 L635 Maintenance Manual D Key Layout Appendices D 9 Danish DK Keyboard mi s reca ne m Lra nz a INE E LI ENTER i a SHIFT E rr io Figure D 9 DK keyboard D 10 Swiss Switzerland SL Keyboard s a Pes Se LEE ege LITT T E E LEL
15. M LUE E wy ca 30 Memory 35 40 ceca eai 44 ii Satellite Satellite Pro L630 L635 Maintenance Manual 3 Diagnostic Programs 3 9 Communication COMM 52 3410 lt tom tatu 53 3 11 Error Codes and description 57 SM OEC dil Viren BISt PRX DP EUR 1 Satellite Satellite Pro LO30 L635 Maintenance Manual iii 3 1 General 3 Diagnostic Programs 3 1 General This chapter explains the diagnostic programs which tests and diagnoses the functions of the hardware components of this computer The diagnostic programs can be classified into two types OPTION and DIAGNOSTIC TEST NOTE 1 This Diagnostic supports Bremen 10 amp 10G NOTE 2 Before test must set SATA Controller Mode to Compatibility in BIOS Advanced setting when finished test set it to AHCI NOTE 3 Before running a test be sure to 1 Check that all the cables are connected securely 2 Exit the application that is currently running and close Windows The OPTION includes the following functions Select Items Test Select Items Edit Batch Parameters Load Batch Parameters Save Batch Paramete
16. other properties are trademarks or registered trademarks of their respective holders il Satellite Satellite Pro L630 L635 Maintenance Manual Preface This maintenance manual describes how to perform hardware service maintenance for the Toshiba Personal Computer Satellite Satellite Pro L630 L635 referred to as Satellite Satellite Pro L630 L635 in this manual The procedures described in this manual are intended to help service technicians isolate faulty Field Replaceable Units FRUs and replace them in the field SAFETY PRECAUTIONS Four types of messages are used in this manual to bring important information to your attention Each of these messages will be italicized and identified as shown below DANGER Danger indicates the existence of a hazard that could result in death or serious bodily injury if the safety instruction is not observed WARNING Warning indicates the existence of a hazard that could result in bodily injury if the safety instruction is not observed CAUTION Caution indicates the existence of a hazard that could result in property damage if the safety instruction is not observed NOTE Note contains general information that relates to your safe maintenance service Improper repair of the computer may result in safety hazards Toshiba requires service technicians and authorized dealers or service providers to ensure the following safety precautions are adhered to strictly Be sure to
17. External interface Performs communication through the I2C bus via the internal EC KBC Transfers the power supply operation mode Output monitor Monitors the voltage output to the system block load logic circuit side Monitors the voltage over voltage input output current of the battery pack Monitors the internal temperature of the battery pack Monitors the supply voltage from the AC adapter 20 Satellite Satellite Pro L630 L635 Maintenance Manual 4B1 5 Blu Ray Writer Blu Ray Writer drive accepts 12 cm 4 72 inch or 8 cm 3 15 inch discs At maximum it can read CD ROM at 24x speed play DVD ROM at 8x speed read BD ROM Video at 1 6x speed BD ROM Doata at 6x speed and write CD R at 24x speed CD RW at 4x speed High Speed CD RW at 10x speed Ultra Speed CD RW at 16x speed DVD R at 8x speed DVD RW at 6x speed DVD R DL at 4x speed DVD R at 8x speed DVD RW at 8x speed DVD R DL at 4x speed DVD RAM at 5x speed BD R at 6x speed and BD RE at 2x speed Blu Ray Writer drive is shown in Figure 1 7 and its specifications are listed in Table 1 3 Figure 1 7 Blu Ray Writer Drive Table 1 3 Blu Ray Writer Drive Specifications 1 7 Batteries The computer has the following 2 types of batteries Main Battery Pack Real Time Clock RTC Battery Table 1 4 lists the specifications of these batteries Table 1 4 Battery Specifications Main Battery Pack 4400 mAh 6 Cell Lithium lon 10 8 V 5600 mAh Satellite
18. 4 14 Satellite Satellite Pro L630 L635 Maintenance Manual 4 4 HDD 4 Replacement Procedures Installing the HDD Install the HDD according to the following procedures and Figures 4 4 4 5 CAUTION To avoid damage always hold the HDD only by its sides 1 Attach the HDD chassis 2 Secure the HDD and its chassis with the four M3x3 5 black flat head screws CAUTION To prevent the HDD bracket from being distorted when installing the HDD pack into the computer do not press the center of the HDD pack Always hold the HDD pack by its sides 3 Install the HDD pack into the correct position in the computer Connect the HDD pack to the computer holding the HDD pack by its sides 4 Secure the HDD pack with one M2 5x2 5 black flat head screw Notice When assemble HDD please push HDD to left end and fix F3 screw tightly 42 Satellite Satellite Pro L630 L635 Maintenance Manual 4 15 4 Replacement Procedures 4 5 ODD Bay Module 4 5 ODD Bay Module Removing the ODD Bay Module NOTE The installation and removal procedures are the same for all the modules that can be installed in the ODD bay See the appropriate sections for the disassembly procedures of specific modules Remove the ODD bay module according to the following procedures and Figures 4 6 1 Turn the computer upside down 2 Remove the 2 5 white flat head screw 3 Push out on the ODD bay module in the direction of the arrow CAUTION Ha
19. Do not touch or cause damage to the fan in the cooling module Remove the thermal module for VGA Model Remove the thermal module according to the following procedures and Figures 4 15 and 4 16 1 Remove the fan cable from CN4300 on system board 2 Remove four screws in the order shown on the thermal module 3 Remove the thermal module Thermal module N gt 222 CN4300 N 2 4 2 4 Figure 4 15 Removing the thermal module Figure 4 16 Applying silicon grease 4 30 Satellite Satellite Pro L630 L635 Maintenance Manual 4 11 Thermal module 4 Replacement Procedures Installing the thermal module for VGA Model Install the thermal Module according to the following procedures and Figures 4 15 and 4 16 CAUTION When installing the cooling module keep the following in mind 1 Besure to confirm the correct position for the module 2 Secure the relevant screws on the main board according to the number sequence sealed on the heat sink module NOTE Apply silicon grease with a special syringe to cover the surface of the CPU chip completely 1 If silicon grease is already applied to the CPU wipe it off with a cloth By using a special syringe apply silicon grease G7762 to the CPU chip center so that the entire CPU chip is covered with the grease G7762 2 Install the CPU cooling module into the correct position on the system board 3 Securing CPU cooling module with
20. cuite 2 15 Procedure 2 Test Program Check ua 2 15 Procedure Connector Check and Replacement Check 2 15 2 8 ODD Optical Disk Drive iioii eer e rette MIR 2 17 Procedure 1 ODD Cleaning 2 17 Procedure 2 Test Program Check 2 17 Procedure Connector Check and Replacement Check 2 17 2 9 PAN MEE 2 19 Procedure 1 Test Program Check 2 19 Procedure 2 Connector Check and Replacement Check 2 19 2 10 Audi MN T EE 2 20 Procedure 1 Test Program Check 2 20 Procedure 2 Connector Check and Replacement Check 2 20 2 11 Cooling Module m M 2 21 Procedure Program Check onec u a 2 21 Procedure 2 Connector Check and Replacement 2 21 Chapter 3 Diagnostic Programs 3 1 ellc uuu nesta 1 3 2 3 3 2 1 Quick Test 3 3 2 2 nero TE M T cS 3 3 2 3 Keyboard Layout es coisa n S S u SS n a us 7 3 2 4 Audio Play 8 3 2 5 Audio Record
21. return to the FDISK menu and choose the option to set the active partition for drive C Then restart the computer If the problem persists perform Check 4 Check 4 Enter DIR C and press the Enter key If the following message is displayed go to Procedure 3 If contents of drive C are listed on the display perform Check 5 Invalid media type reading drive C Abort Retry Fail Check 5 Use the SYS command in the DOS system to install system files If the following message appears on the display the system files have been transferred to the HDD Restart the computer If the problem persists go to Procedure 3 System transferred NOTE If the computer is running Windows 7 Home edition and the hard disk capacity is more than 512 MB the FDISK program will ask if you need support for a partition larger than 2 GB Select Y for large partition support however be sure to read the precaution regarding access by other operating systems Procedure 3 Format Check The 2 5 inch HDD is formatted using the low level format program and the FREE DOS FORMAT program Using these programs follow the steps below to format the HDD Check 1 Enter FORMAT C S U to format the HDD and transfer system files If the following message appears on the display the HDD has been formatted Format complete If you cannot format the HDD using the test program go to Procedure 4 Procedure 4 Test Program Check Run the HDD test program stored on the maintenan
22. 2 1 Basie Flowchart 1 2 sua deerat tee e a 2 3 Tables Table 2 1 HDD Error Code and Status na 2 12 Satellite Satellite Pro L630 L635 Maintenance Manual 2 iii 2 1 Outline 2 Troubleshooting 2 1 Outline This chapter describes the fault diagnosis procedures for field replaceable units FRUs in the computer FRUs covered here as follows 1 System board 2 HDD 3 Keyboard 4 Display 5 ODD drive 6 LAN 7 Speaker 8 Cooling module See Chapter 4 for the procedures to replace FRUs and Chapter 3 for the procedures to use test programs The following tools are required to perform the diagnostic procedures Diagnostics maintenance test program disk Screwdrivers 2 mm 2 5 mm Cleaning disk kit for ODD drive cleaning Bootable CD Multi meter External monitor Headphone Microphone A BEX TEST DVD 10 Music CD 11 DVD TSD 1 TOSHIBA EMI DVD Test Media 90 Lg tc 2 1 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 2 Basic Flowchart 2 2 Basic Flowchart The basic flowchart in Figure 2 1 serves as a guide for identifying a possibly faulty FRU Before going through the diagnostic flowchart steps verify the following Ask the user if a password has been registered and if so ask him or her to enter the password If the user has forgotten the system password use a jump wire to make a short circuit on M B B500 location then turn the
23. CD Controller Error Functional errors with the CD Send the CD ROM for repair ve ROM CD Read Error Either the disk or the CD ROM Replace the disk or send the CD 04 is damaged ROM for repair CD Seek Error Either the disk or the CD ROM Replace the disk or send the CD 07 is damaged ROM for repair 09 Eject Error Wrong CD ROM drive Exit from the wrong drive Satellite Satellite Pro LO30 L635 Maintenance Manual 61 3 Diagnostic Programs 3 1 1 Error Codes and Description 62 Satellite Satellite Pro LO30 L635 Maintenance Manual 3 12 Quick Test List 3 12 Quick Test Item List 3 Diagnostic Programs Device Test Items Comment CPU Basic Functionality INPU Basic Functions CPU Information Memory BIOS ROM Cache Memory Bit Stuck High Test 10 or 3 minutes Bit Stuck Low Test 10 or 3 minutes Address Test Board Interval Timer Clock Calendar ACPI Test FAN FAN Speed Video MESA 1024x768x64K Mode MESA 1024x768x32bit Mode 1024X768 Video Modes Test Video Memory 1096 or 3 minutes Color Purity Test Direct Color Test LCD Panel HDD Sequential Random Read 25 or 3 minutes SMART Check LAN Card Device ID Detection Vendor ID Detection Address Detection Satellite Satellite Pro L630 L635 Maintenance Manual i
24. Keyboard Map amp Stroke Test Check the KBD connection and Test Fail fails repeat the test 03 Clock Line Test Fail Clock Line Test fails As above 04 Line Test Fail Data Line Test fails As above 05 Mouse 01 Touch Pad Test Fail Touch Pad Test Fail repeat the test 20xx IDE HDD 01 Get Parameter Fail 2 Reinput the correct parameters 02 Write Pattern Error HD is damaged Send the HD for repair 03 Data Compare Error HD is damaged As above 04 Read Verify Error HD is damaged As above 05 Seek Error HD is damaged As above 06 Dist Rest The HD controller is damaged above Failed Disk Controller Test 07 interrupt The HD controller is damaged As above Failed 09 Disk Conon The HD controller is damaged above Test Failed Disk dos not support Change HD which supported 10 SMART Disk dos not support SMART SMART and test again 11 Disk read attribute Disk read attribute threshold Send the HD for repeit threshold error error 12 Disk read attribute value error As above error Disk SMART attribute Disk SMART attribute value 13 As above value error error 21 ODD 01 Disk in disk is found in the CD Insert a disk into the CD ROM ROM 02 The Disk in is The disk in the CD ROM is not Insert a DATA CD not Data Disk Data Disk IDE
25. Satellite Satellite Pro L630 L635 Maintenance Manual 3 2 Quick Start 3 Diagnostic Programs 3 2 Quick Start When the system is booting from Service Diagnostic CD or USB Flash Memory the following screen will be displayed Satellite 1650 1655 1 630 1635 amp 650 655 600 640 645 Satellite Pro L6558 L638 amp CB558 C6588 CB548 Dynabook EX BX Service Diagnostic Version 1 10 Quick Test Customization Test Keyboard Layout Test Audio Play Test Audio Record Test DHI Read DMI Write Systen Information View Logs Exit to 05 Enter Your Choice 879 Please select a test item or select 0 to exit to Free DOS 3 2 1 Quick Test When this item is selected the system will run the configured test items and generate a test report automatically When the test is completed a file named Quick log would be saved in the defined location When Quick log is being created meanwhile a file named quick log has already existed the system will automatically rename Quick log to Quick old for the backup purpose of the log file For the detail of test item please refer to Quick Test Item List 3 2 2 Customization Test When this item is selected the system will run the diagnostic programs according to the procedures you defined When the test is completed a file named Custom log will be saved in the defined location Please see the following example Mouse test Satellite Satellite Pro
26. Test Random 02 Random Increment Read Write RandIncr Satellite Satellite Pro L630 L635 Maintenance Manual 27 3 Diagnostic Programs 3 4 Subtests 10 Data Bus Test DataBus 11 Bus Noise BusNoise 12 Speed MemSpeed Storage 01 HDD 01 Sequential Random R W SeqRdRW1 02 Sequential Random Seek Seek1 03 Performance Perform1 04 Controller Check Controller 05 Diagnostic Read Write DiagRW1 06 SMART Test SMARTI 02 ODD 01 Controller Test CDRWController 02 Data Transfer Rate CDRWTTransRate 03 Data CD Butterfly Seek CDRWButterfly 04 CD Random Seek CDRWSeek 05 CD Sequence Seek CDRWSFSeek 06 Tray Eject Test CDRWTray Video 01 Mode 01 Character Test CharTest 02 Attribute Attribut 03 Text Page Selection PageSel 04 Text Color Color 05 80 25 Text Mode Text Mode o2 40 480 IVGAMode 640X480 Video Modes 640x480x256 Mode Video o VESA 640x480x32K Mode he CIS Modes VESA 640 480 64 Mode V64048 0 2 4 640 480 16 Mode V640480 32 VESA 640x480x32bit Mode 800X600 Video Modes 800x600x256 Mode 800x600x64K Mode V800600 15 02 VESA 800x600x32K Mode V800600 16 VESA 800 600 16 Mode Y80060 32 800x600x32bit Mode VESA 102417681256 Mode 102476815 1024x768x64K Mode V10247 68 2 4 2
27. Test i e ee 8 3 2 6 Duo 9 Satellite Satellite Pro L630 L635 Maintenance Manual yii 3 2 7 9 3 2 8 System 10 3 2 9 15095 12 3 2 10 Exitto Free DOS rotten tov 12 3 2 11 Diagnostics Screen Explanation 12 3 3 rii MR m 16 3 3 1 16 3 3 2 Batch Parameters Configuration 17 3 3 3 Item s Parameters Configuration 19 3 3 4 Load Batch Parameters iei iei e dei cit leni deret i lc tatu 20 3 3 5 Saye Batch Parameters 21 3 3 6 LOG Parameters dees asad 21 3 3 7 Specify EOG Vie WEE sceni eosi e aaae reso enge 22 3 3 8 Display LAG BiG eM det 23 3 3 9 LOG VIGWEE eie aa ee ee 23 SO TU LOG File Sample 25 3 4 26 3 2 DV SUMMIT s c 29 3 6 Memory 34 3 7 NV PI 40 3 8 Video s E 44 3 9 Communication 52 3 10 82515125 53 3 11 Brror Codes and
28. and Internal Speakers Redirection e Smart Audio GUI advanced audio control KBC EC Keyboard Controller Embedded Controller WINBOND NPCE781LAO0DX chip is used to serve as KBC EC and Super IO KBC Scancontroller function Interface controller function BC Power supply sequence control Overheat shutdown support LED control Beep control Device ON OFF Cooling fan speed control Universal I O port Battery capacity check Flash memory reprogramming function EC access interface communication control Battery EEPROM 24C02 equivalent 128 words x 16 bits I2C interface integrated in battery pack Storing records of battery use Clock Generator e ICS ICSOLPRS3197 Generating the clock signal required for the system LAN Controller Satellite Satellite Pro L630 L635 Maintenance Manual 15 1 Hardware Overview 1B1 2 System Unit Components Atheros AR8152 AR8151 10 100Mbit 1Gbit TEEE802 3 IOBASE T 100BASE TX physical layer interface IEEE 802 3u Auto Negotiation support Digital Adaptive Equalization control IOBASE T auto polarity correction LAN Connect interface Automatic detection of unplugged mode Remote boot PXE 2 1 Smart power down when link is not detected Wireless LAN Controller Support following 3 kinds of mini PCI wireless LAN cards Data Rate Frequency Channel 16 IEEE 802 11
29. aree tat noit estas 17 1 4 DVD Super Multi R Double Layer tb ornat boton 18 1 5 Bl R3y WIET a u dp aha erai suede 19 1 6 Power Supply eiii eer teniendo Ue to dua UC acides i den aded 20 17 Batteries antn 21 1 7 1 Batte ly PNE 21 1552 Battery Charging Conttrol 21 1 7 3 RTC Battery noe 22 Satellite Satellite Pro L630 L635 Maintenance Manual iii 1 Hardware Overview Figures Figure 1 1 ID Parts Description 9 Figure 1 2 Computer Block 10 Figure 1 3 System Board Configurations ke oaa dua 11 Figure 1 4 System Unit Block Diagram i o oo ct beg ric tado esti ip etis imag ud 12 Figure les SATA HDD aieo ehe eee eee eripe A Ret eque Miis 17 Figure 1 6 DVD Super Mult Drive 18 Figure 1 7 Blu Ray Writer 19 Tables Table 1 1 HDD Specifications erede tib Leite te debct Dose 17 Table 1 2 DVD Super Multi Drive Specifications seen 18 Table 1 3 Blu Ray Writer Drive Specifications eese 19 Table 4 4 Battery Speericationss ie ee eed
30. computer power on When booted the computer overrides password protection and automatically erases the current password Make sure the Windows 7 Home Edition has been installed on the HDD Any other operating system can cause the computer to malfunction Make sure any piece of optional equipment has been installed Satellite Satellite Pro L630 L635 Maintenance Manual 2 2 2 2 Basic Flowchart 2 Troubleshooting Connect the AC Adapter Follow the power supply diagnostic BATTERY LED DC IN LED on Procedure im Seccion 23 Turn the power on Follow the system board diagnostic Yes A displayed Procedure Section 2 4 Follow the display diagnostic Message Toshiba Leading Innovation displayed Procedure in Section 2 7 Yes See the previous page to Yes Password displayed mE jns the password No Follow the HDD diagnostic OS started INO EM Procedure in Section 2 5 pres Figure 2 1 Basic Flowchart 1 2 2 3 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 2 Basic Flowchart Keyboard works well Insert Bootable CD into ODD or Bootable USB Memory into USB port Y Diagnostic Program Loaded No Follow the keyboard diagnostic procedure in Section 2 6 No _ Follow the diagnostic procedure Yes Perform each test with the diagnostic program Yes Identify the test resulting in
31. eias 21 Table 1 5 Quick Normal Charging Time iioi e or aae 22 iv Satellite Satellite Pro L630 L635 Maintenance Manual 1 1 Features 1 Hardware Overview 1 1 Features Toshiba Satellite L630 L635 Satellite Pro L630 L635 is a full size notebook PC based on the mobile Intel Arrandale Processor providing high speed processing capabilities and advanced features The computer employs a Lithium Ion battery that allows it to be battery operated for a longer period of time The display uses 13 3 inch HD LED panel at a resolution of 1366x768 The uPGA Socket supports BTO CTO for the CPU so that the system can be designed to suit your needs The computer has the following features L Processor CPU is mobile Intel Arrandale Processor Intel Core 15 CPU 1066MHz FSB Core 15 430M 2 26G Turbo Boost to 2 53G Hz Core 15 450M 2 40G Turbo Boost to 2 66G Hz Core 15 520M 2 40G Turbo Boost to 2 93G Hz Intel Core 13 CPU 1066MHz FSB Core 13 330M 2 13G Hz Core 13 350M 2 26G Hz Intel Pentium CPU 1066MHz FSB P6000 1 86G Hz Host Bridge System Controller System Controller Intel 5 Series Chipset HM55 Graphics Intel integrated graphics or M92X TX Park XT discrete graphics Memory Satellite Satellite Pro L630 L635 Maintenance Manual 5 1 Hardware Overview 1 1 Features The computer has two SO DIMM slots which come standard with DDR3 1066MHz PC3 8500 memory module DDR3 is driven at 1 5V It accepts BTO CTO fo
32. fasten screws securely with the right screwdriver If a screw is not fully fastened it could come loose creating a danger of a short circuit which could cause overheating smoke or fire If you replace the battery pack RTC battery or backup battery be sure to use only the same model battery or an equivalent battery recommended by Toshiba Installation of the wrong battery can cause the battery to explode Satellite Satellite Pro L630 L635 Maintenance Manual iii The manual is divided into the following parts Chapter 1 Chapter 2 Chapter 3 Chapter 4 Appendices Hardware Overview describes the Satellite Satellite Pro L630 L635 system unit and each FRU Troubleshooting Procedures explains how to diagnose and resolve FRU problems Test and Diagnostics describes how to perform test and diagnostic operations for maintenance service Replacement Procedures describes the removal and replacement of the FRUs The appendices describe the following Handling the LCD module Board layout Keyboard scan character codes Key layout Satellite Satellite Pro L630 L635 Maintenance Manual Conventions This manual uses the following formats to describe identify and highlight terms and operating procedures Acronyms On the first appearance and whenever necessary for clarification acronyms are enclosed in parentheses following their definition For example Read Only Memory ROM Keys Keys are used i
33. for times and the test will end either by user break or test time is out Satellite Satellite Pro L630 L635 Maintenance Manual 53 3 Diagnostic Programs 3 10 Peripheral Life Time 4 TouchPad Test Press left and right button and move the cursor to test Press ESC to abort the test Subtest 03 Led Test 1 Led Test NOTE 1 This Test can not support 3 1 LED Test Check whether the white led works normally Pouer 54 Satellite Satellite Pro 1630 1635 Maintenance Manual 3 10 Peripheral 3 Diagnostic Programs Check whether the orange led works normally Check whether the HDD led works normally Satellite Satellite Pro L630 L635 Maintenance Manual 55 3 Diagnostic Programs Service Diagnostic Uer Device Device LED Test 1 88 2889 83 28 13 39 26 28 13 39 23 HALT WAIT PAUSE i Esc 3 10 Peripheral Device LED Test Build Date 2887 82 89 Total Fail List Error Description Fails Found COUNT 81781 BAT 00 889 83 56 Satellite Satellite Pro 1630 1635 Maintenance Manual Break 3 1 1 Error Codes and Description 3 Diagnostic Programs 3 11 Error Codes and description The format of Error Code is ddxxee and dd is the device ID 1 2 chars is test function ID of device 2 chars is the error code of device 2 chars the range of error code is from 01 to 99 in each device the common error codes in all device are set to 99 and spann
34. it s own screws 4 Place the thermal module in the correct position and secure it with four screws on the thermal module 5 Connect the fan cable to CN4300 on the system board Satellite Satellite Pro L630 L635 Maintenance Manual 4 31 4 Replacement Procedures 4 11 Thermal module Removing the thermal Module CAUTION When removing the cooling module keep the following in mind The cooling module can become very hot during operation Be sure to let it cool down before starting the repair work Do not touch or cause damage to the fan in the cooling module Remove the thermal module according to the following procedures and Figures 4 17 4 18 1 Remove the fan cable from CN4300 on system board 2 Remove seven screws in the order shown on the thermal module 3 Remove the thermal module Thermal module Figure 4 17 Removing the thermal module Figure 4 18 Applying silicon grease 4 32 Satellite Satellite Pro L630 L635 Maintenance Manual 4 11 Thermal module 4 Replacement Procedures Installing the thermal Module Install the thermal Module according to the following procedures and Figures 4 17 4 18 CAUTION When installing the cooling module keep the following in mind 1 Besure to confirm the correct position for the module 2 Secure the relevant screws on the main board according to the number sequence sealed on the heat sink module NOTE Apply silicon grease with a special syringe to cover t
35. key as prompted by the message The error message appears when either data stored in RAM to be resumed is lost because the battery has been exhausted or the system board is faulty Resume failure and press any key to continue Satellite Satellite Pro L630 L635 Maintenance Manual 2 8 2 4 System Board 2 Troubleshooting Procedure 2 Test Program Check The maintenance test program contains several programs for diagnosing the system board and CPU Execute the following test programs using the procedures described in Chapter 3 System test Memory test Keyboard test Display test Hard Disk test Mouse test ODD test Sound test LAN test QOO DIN ON dx Da hs If an error is detected during these tests go to Procedure 3 Procedure 3 Replacement Check The system board memory or CPU may be defective Disassemble the computer following the steps described in Chapter 4 and replace the system board memory module or CPU with a new one 2 9 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 5 HDD 2 5 HDD To check if the 9 5mm HDD is defective or malfunctioning follow the troubleshooting procedures below as instructed Procedure 1 Message Check Procedure 2 Partition Check Procedure 3 Format Check Procedure 4 Test Program Check Procedure 5 Connector Check and Replacement Check CAUTION The contents of the HDD will be erased when the HDD diagnostic test or formatting is executed Save th
36. perform Check 3 Check 3 Replace the CPU with a new one 2 7 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 4 System Board 2 4 System Board To check if the system board is defective or malfunctioning follow the troubleshooting procedures below as instructed Procedure 1 Message Check Procedure 2 Test Program Check Procedure 3 Replacement Check Procedure 1 Message Check When the power is turned on the system performs the self diagnostic Power On Self Test POST embedded in the BIOS ROM The POST tests and initializes each IC on the system board If an error message appears on the display perform Check 1 If there is no error message go to Procedure 2 If FREE DOS or Windows 7 Home Edition is loaded normally go to Procedure 3 Check 1 If the following error message is displayed on the screen press the F1 key as prompted These errors occur when the system configuration preserved in the RTC memory generally called CMOS memory does not match the actual configuration or when the data is lost If you press the F1 key as prompted by the message the TSETUP screen appears to set the system configuration If the error message appears frequently when the power is turned on replace the RTC battery If any other error message is displayed perform Check 2 Bag RIC battery Check system Then press F1 key Check 2 If the following error message is displayed on the screen press any
37. respond according to the instruction in the screen Background Attribute Test 5 80 25 Text Mode 46 Satellite Satellite Pro LO30 L635 Maintenance Manual 3 8 Video 3 Diagnostic Programs This test item is to check whether 80 25 Text Mode works normally In the test user is required to respond according to the instruction in the screen 989 Dopo T3 41H18 tile vay 1 l Sz amp 7 0123455789 2 BRBCDEFGHIJKLHNO PQRSTUUHXVZEN1 abcdefghi jk lanoparstuyuxyzt AG B a amp gBGaiTiHA eKOG OD IUU LSS rr 1 gt 2 0 Is this display CY N lt Enter gt 1 Subtest 02 640 480 VGA Mode This test item is to check whether 680 480 VGA Text mode works normally In the test user is required to respond according to the instruction in the screen random color test in 640 480 graph node Satellite Satellite Pro L630 L635 Maintenance Manual 47 3 Diagnostic Programs 3 8 Video Subtest 03 VESA Video Modes This test item is to check whether all the video modes supported by the video card works normally In the test user is required to respond following the instruction in the screen 1 640X480 Video Modes Test VIREO VERA Mode 225 Is thie display 7 2 800X600 Video Modes Test 3 1024X768 Video Modes Test Subtest 04 VESA Video Memory This test item is to check whether VESA video memory could be correctly accessed write data amp read data B
38. test item by using arrow keys then press Enter to start If there are parameters provided user should set parameters in the parameter dialog window CPU Speed Test Step by Step 1 Select test item Select System CPU CPU Speed then press the Enter key Service Diagnostic Ver 1 00 ight 1998 261 Inventec Memory mui i 1 Basic Functionality 1 CPU Speed 1 Coprocessor 4 1 CPU Information Error CPU Protected Mode Error nable nitor nitor Test Mode Loopbound Test Order Sequence Cfg File Name cfg imi Log File Name custom log Hus HE 2 iud ui i E i Alt X Exit F8 Test lected Press SPRCE to Set Press Enter to Test 2 Parameters Setting Choose the OK button after you set the proper parameters in the following window Satellite Satellite Pro L630 L635 Maintenance Manual 5 3 Diagnostic Programs 3 2 Quick Start ervice Diagnost CPU Speed omparison xpected CPU Speed llouable Error RateCO xy Log File Name custon log 3 Test Result System will automatically run and display the test result as follows Service Diagnostic Ver 1 88 CPU Test Build Date 2987 92 89 CPUSpeed Testing CPU Speed Test Total Fail List Error Description Fails Found OOPBOUND C TIME 2888 83 28 15 17 53 COUNT 81 01 BAT 00 ORDER SEQ Custon log 5 2008 03 20 15 17 49 HALT WAIT PAUSE i Esc Break Following is the comparis
39. the error and perform the appropriate diagnostic procedures Any error detected by the diagnostic program No Perform the continuous test to check if the error is intermittent Any error detected by the diagnostic program Yes Identify the test resulting in the error and perform the appropriate No The system is normal Figure 2 1 Basic Flowchart 2 2 Satellite Satellite Pro L630 L635 Maintenance Manual 2 4 2 2 Basic Flowchart 2 Troubleshooting If the diagnostic program cannot detect an error the error may be intermittent Run the continuous test program repeatedly to isolate the problem Check the log utilities function to confirm which diagnostic test detected the error then perform the appropriate troubleshooting procedures as follows l 2 5 If an error is detected by the System test Memory test Async test Printer test Sound test or Real Timer test follow the system board troubleshooting procedures in Section 2 4 If an error is detected by the Hard Disk test follow the HDD troubleshooting procedures in Section 2 5 If an error is detected by the Keyboard test follow the keyboard troubleshooting procedures in Section 2 6 If an error is detected by the Display test follow the display troubleshooting procedures in Section 2 7 If an error is detected by the ODD test follow the ODD troubleshooting procedures in Section 2 8 If an error is detected by the LAN test follow t
40. to the specified locations See the appropriate explanations and figures for screw sizes To avoid personal injury use care to handle components that have sharp edges or corners After you have replaced a FRU check that the FRU works correctly to ensure normal computer operation 4 4 Satellite Satellite Pro L630 L635 Maintenance Manual 4 1 General 4 Replacement Procedures Disassembly Procedures The cable connectors come in these two basic types Pressure plate connectors Normal pin connectors To remove a pressure plate connector pull up the tabs on either side of the connector s plastic pressure plate and gently pull the cable out of the connector To reconnect the cable to the pressure plate s connector raise the pressure plate up to a satisfactory height and slide the cable into the connector Secure the cable in the correct position by pressing down the sides of the pressure plate so that the plate is flush with the sides of the connector Grasp and pull the cable gently to check that the cable is connected firmly If the cable comes off the connector reinsert the cable by raising the pressure plate up to a satisfactory height Normal pin connectors are used for all the other types of cables These connectors can be installed or removed by simply inserting them or pulling them out Assembly Procedures You have to reassemble the computer after you have disassembled the computer and fixed the component that caused the p
41. 1 Overview In Service Diagnostics with the Options menu user can configure the batch parameters test item s parameters and those parameters created by the LOG file Service Diagnostic Ver 1 00 Copyright 1998 2818 Inventec Tianjin Ltd Test Selected Items F8 Edit Batch Parameters k Interactive Test Load Batch Parameters Break on Error Save Batch Parameters Wait on Error Log Parameters Pause Enable Specify Log Viewer Display Error Log File Battery Life Monitor DOS Shell CPU Thermal Monitor Test Mode Test Order Cfg File cfg ini Log File Name custom log Options Menu Notes Select All None Items Switch between selecting all test items and selecting none The hot key is F6 Test Selected Items Execute all selected test items in this editor The hot key is F8 If Interactive option in batch parameters has not been selected a warning message would be shown as below The Interactive option in batch parameters has not been selected on the interactive test items would be directly reported as fail 16 Satellite Satellite Pro L630 L635 Maintenance Manual 3 3 Option 3 Diagnostic Programs e Edit Batch Parameters Configure batch parameters and all the test item s parameters Load Batch Parameters Upload all the test items and the parameters to the ini file Save Batch Parameters Save all the parameters and the test items that are
42. 14 Font 9 16 It requires the user to check whether all characters of each font type displayed correctly by answering the questions prompted on screen It will be displayed as follows CHARACTER TEST TEXT MODE 9 14 FONT 989 4 0006977 1 78 1115e oav 9123456789 lt gt BaOBCDEFGHIJKLHNOPQRSTUUHXVZI 1 abcdefghijklnnopqrstuuuxyuz il a 2 L HHH a eee Fegrazoprsoq6egen z 2 p Is this display CY N lt Enter gt 1 2 Text Attribute This test item is to check whether the text attribute of normal hi intensity inverse and blinking in text mode could be correctly displayed on the screen 44 Satellite Satellite Pro LO30 L635 Maintenance Manual 3 8 Video 3 Diagnostic Programs It would display the below texts of the different attributes in the screen Text in normal attribute Text in blinking normal attribute Text in inverse attribute Text in blinking inverse attribute Text in hi intensity attribute Text in blinking hi intensity attribute Suc Fer Users need to check whether all texts displayed correctly in the above six attributes and key in the answer or to the prompts Is this display OK Y N lt Enter Y gt Below is the test screen of Text Attribute Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test A
43. 2 Check 2 Make sure the computer is able to be powered without AC adaptor supply if it does not go to Procedure 3 Satellite Satellite Pro L630 L635 Maintenance Manual 2 6 2 3 Power Supply 2 Troubleshooting Procedure 2 Connection Check Power is supplied to the system board as illustrated below System board AC power cord AC adaptor cord Battery pack Follow the steps below to check whether each connector has been connected correctly Check 1 Make sure the AC adaptor and AC power cord have been firmly plugged into the DC IN socket and wall outlet respectively When they have been connected correctly perform Check 2 Check 2 Connect a new AC adaptor and AC power cord Ifthe Battery LED DC IN LED does not go go to Procedure 3 AC adaptor If the Battery LED DC IN LED does not go on in Amber perform Check 3 Check 3 Make sure the battery pack has been correctly installed in the computer and it is not fully charged If the battery LED does not go on in Amber while the battery pack has been installed correctly go to Procedure 3 Procedure 3 Replacement Check The battery pack system board or CPU may be faulty Disassemble the computer according to Chapter 4 and follow the steps below Check 1 Replace the battery pack with a new one if the battery pack is still not working properly perform check 2 Check 2 Replace the system board with a new one if the battery pack is still not working properly
44. 2 TP on off switch iplastc Super black Finish 3000 concaved 0 2mm JArtwork BM 44 TP Switch 13a Top case plastic Super Black IMR Precious Black iMtwork BM 4 1 digoc 13b Touch Pad area Finish Texture HN 2000G Artwork BM 4 1 Top Case idspec 20 Rubber Foot rearfront Rubber 7c ODD inject button yerum ish 205 21 DOR amp cover asic Premium tiack 5b Top Holder KB area Textum 0202 fFirish Polish Gloss 3000 4 2 TopHoldar 14 Touch Pad button e lege Me UO Artwork LA fFrish 40806 BM TopHolder idspec Artwork BM 4 6 Click Button 15 Status amp W LAN LED Lens as Figure 1 1 ID Parts Description Placement Satellite Satellite Pro L630 L635 Maintenance Manual 9 1 Hardware Overview 1 1 Features Clock Generator CPU IT ICSSLRSSISTARLET 326 Arrandale Socket 0 XR HI _SDIMI ter MI AD Park M92 Y X 31 PCH 5 2 Hangama 78 5 Wi Mini Bat T Di X WINB7SI NI C D yu Figure 1 2 Computer Block Diagram 10 Satellite Satellite Pro L630 L635 Maintenance Manual 1 1 Features 1 Hardware Overview DC IN Battery Speaker I Bridge USB
45. 2 Media Slot RGE Rj45 HDMI 0 D D H _ Heddphon Figure 1 3 System Board Configurations Satellite Satellite Pro L630 L635 Maintenance Manual 11 1 Hardware Overview 1 1 2 System Unit Components 1 2 System Unit Components Figure 1 4 is Block Diagram of the System Unit Expansion Memory 1 2 4GB Expansion Memory 1 2 4GB PC3 8500 DDR3 1066MHz Internal HDD SATA 250 640 GB eSATA Port DVD Super Multi R Double Layer DVD Super Multi R Double Layer with Label Flash Blue Ray combo BD ROM write BD RE w Label Flash Arrandale Processor Intel Mobile zy E Clock Generator 1 86GHz 2 93GHz ICS9LPRS3197 DC Socket rPGA989 LVDS LCD 13 3 Graphics CRT HDMI Antenna c Mini PCI Slot Wireless LAN Card Intel 802 11ag bg agn PCI Express PCH Controller Platform Memory Card Reader _RJ45 LAN Realtek RTL8151 8152 REA RTS5159 Controller Hub CODEC __ Speaker Conexant MIC Jack CX20671 Headphone USB USB eSATA USB Combo Internal LPC KBC EC WINBOND WPCET781L 12 Main Battery EEPROM 12 Figure 1 4 System Unit Block Diagram Satellite Satellite Pro L630 L635 Maintenance Manual 1 2 System Unit Components 1 Hardware Overview The system unit of the computer consists of the following components L P
46. 4444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 44444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 14444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 4 Text Color This test item is to check whether all 16 colors foreground and all 8 colors background works normally in VGA text mode The bit4 6 of the attribute byte of a character defines 8 background colors black blue green cyan red brown magenta and light gray and the bit0 3 defines 16 foreground colors dark gray light blue light green light cyan light red light magenta yellow and white besides the above 8 colors In the test user is required to
47. 8 Satellite Satellite Pro L630 L635 Maintenance Manual 3 4 Subtests 3 Diagnostic Programs VESA 1024x768x32K Mode V1024768 32 1024x768x16K Mode 1024x768x32bit Mode 04 VESAMEM 05 Test AGP 06 ILCD Panel Test LCDPanel 07 Register Test Register 08 Color Purity Test ColPurity 09 Direct Color Test DirectColor 10 Hes DACPalAddr 11 Engine BitbIt COMM 01 LAN Card 01 Device ID Detection DeviceID 02 Vendor ID Detection VendorID 03 Address Detection MAC Address Peripheral 01 Keyboard 01 Keyboard Data Line KBDataLn 02 Keyboard Clock Line KBClokLn 02 Mouse 01 TouchPad MSTpad 03 01 Device Led KBLED Satellite Satellite Pro L630 L635 Maintenance Manual 29 3 Diagnostic Programs 3 5 System Test 3 5 System Test Move arrow keys and press the Space key to select CPU test item from Service Diagnostic menu then highlight CPU and press the Enter to run this test item Subtest 01 CPU Inventec Tianjin Ltd Memory Storage Video Comm Parameters 1 1 CPU Speed 1 Coprocessor la Test Yes 1 CPU Information Error Yes 1 CPU Protected Mode Error Yes 1 MMX nable Yes Test CPU nitor Yes nitor Yes Test Mode Loopbound Test Order Sequence Cfg File Name cfg ini Log File Name custom log
48. Be careful of the kill switch button for the USB board It can be damaged when installing the USB board Make sure it is in the correct position Note B Before assembly DC IN cable please make sure hinge already fixed on bottom case 1 Seatthe Bluetooth card in the correct position and connect the Bluetooth card cable to Bluetooth card 2 Seat the card reader board in the correct position and connect the card reader board cable to CN9300 on the card reader board 3 Secure Card reader board with one M2 5x5 black flat head screw and one M2x2 5 black flat head screw 4 Seatthe DC IN cable in the correct position 5 Seatthe USB cable in the correct position and connect the USB cable to CN16 on the system board 4 50 Satellite Satellite Pro L630 L635 Maintenance Manual Appendices Appendices Appendix Contents Appendix A Handling the LCD Module eee A 1 Appendix B Board Layout iege bead ied patiens B 1 1 System Board ETOnE dob te aont 1 2 System Board Back VIew B 2 Appendix C Keyboard Scan Character Codes 22 1 4 2 2 2 C 1 Appendix D Key PRU URS p OR D 1 App ii Satellite Satellite Pro L630 L635 Maintenance Manual Handling the LCD Module Appendices Appendix Handling the LCD Module Pre
49. Bridge Media Fehler Textmarke nicht definiert Removing the Bridge Media Fehler Textmarke nicht definiert Installing the Bridge Media Fehler Textmarke nicht definiert 43 Memory Module Fehler Textmarke nicht definiert Removing the Memory Module Fehler Textmarke nicht definiert Installing the Memory Module Fehler Textmarke nicht definiert 44 aedis testati sten Fehler Textmarke nicht definiert Removing HDD Fehler Textmarke nicht definiert Installing the HDD Fehler Textmarke nicht definiert 4 5 ODD Bay Module Fehler Textmarke nicht definiert Removing the ODD Bay Module Fehler Textmarke nicht definiert Installing the ODD Bay Module Fehler Textmarke nicht definiert Disassembling the ODD Drive Fehler Textmarke nicht definiert Satellite Satellite Pro L630 L635 Maintenance Manual 4 iii 4 Replacement Procedures 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 14 4 Assembling the ODD Benzel Fehler Textmarke nicht definiert Disassembling the ODD Drive Fehler Textmarke nicht definiert Assembling the
50. Fail List Setting 3588 3788 Detected 3574 Error Description Fan Fast Speed Test Setting 4200 4488 Detected 4237 rpm Current Fan Speed 4237 Fails Found LOOPBOUND C TIME 2818 84 88 13 12 44 COUNT 817 81 CPU 5 BAT ORDER SEQ custon log 5 2010 04 08 13 18 26 HALT WAIT PAUSE i Break 34 Satellite Satellite Pro LO30 L635 Maintenance Manual 3 6 Memory Test 3 Diagnostic Programs 3 6 Memory Test This test module is to check whether the memory chip works normally Subtest 01 BIOS ROM This test item is to check the validity of BIOS ROM that includes two sub items ROM Read and ROM Write Protection ROM Read is to check whether BIOS ROM could be correctly read out ROM Write Protect is to check whether BIOS ROM is write protected Subtest 02 Patterns This test item is to check whether the system memory includes base memory and extended memory that could be accessed correctly through writing and reading with a series of designed pattern data Below is the parameter setting dialog window Service Diagnostic Ver 1 00 Copyright 1998 2818 Inventec Tianjin Ltd Pattern Test Test Option Choose the Memory part to take the test Base Memory or Extended Memory Extended Memory Test Range Specify the test coverage range of Extended Memory If user chooses Total Size it means that the whole Extended Memory will be tested Although user can input the
51. Information Menu Information Battery CPU IDE Detecting IDE Please wait 1 1 Prev Next Item PgUp PgDn Prev Next Page On the left column of the above screen the detected hardware components are listed The corresponding information of the detected hardware components is displayed on the right of the screen It displays the current running status information of the check program The name of the program is marked on the top of the screen At the bottom the function keys are listed for user operation During the detection keyboard operation is invalid When the detection is finished the hardware components information will be displayed as follows Satellite Satellite Pro L630 L635 Maintenance Manual 11 3 Diagnostic Programs Systen Information Menu Batteru 1 CPU IDE IDE IDE IDE IDE IDE LANCARD LCH Hemory SBridge Ship BIOS Video 8 Video 1 Hire less CPU BrandString Processor ID Uendor ID Brand ID Fanily Level Model Level Stepping Level ExtC lock FSB Speed FPU HHX HTT SSE2 3 2 Quick Start Information Intel R Core TM i5 CPU M 438 D 2 27GHz bfebfbff080020552 GenuinelIntel B 5 5 2 1865 BHHz 2278 MHz On Chip ves ves ves 1 1 Prev Next Item PgUp PgDn Prev Next Page ESC Exit User can use function keys listed on the bottom of the screen to display the configuration of the component or exit the current program On the left col
52. LO30 L635 Maintenance Manual 3 3 Diagnostic Programs 3 2 Quick Start 1 Use arrow key to select TouchPad item on Peripheral in the menu then press Space key to select it When it is being selected there is a X marked in the 1 Service Diagnostic Ver 1 00 System Storage Video Comm Interactive Test Break on Error Mait on Error Pause Enable Battery Life Monitor Yes CPU Thermal Monitor Yes Test Mode Loopbound Test Order Sequence Cfg File Name cfg ini Log File Name custom log Alt X Exit Test Selected Press SPRCE to Set Press Enter to Test Select Test Mouse or press F8 to run the test The prompt information would be displayed in the screen as below This test item needs user to verify whether the mouse works normally Life Time 4 TouchPad Test Press left and right button and move the cursor to test Press ESC to abort the test The test result will be displayed in the following screen 4 Satellite Satellite Pro L630 L635 Maintenance Manual 3 2 Quick Start 3 Diagnostic Programs Service Diagnostic Ver 1 00 Mouse Test Build Date 2007 02 09 TouchPad Test TouchPad Test Total Fail List Error Description Fails Found B ILOOPBOUND C TIME 2818 83 25 19 82 44 COUNT 81 81 CPU 58C BAT 00 ORDER SEQ custon log 5 2010 03 25 19 42 33 HALT WAIT PAUSE i Esc Break Here is another method to run the test Highlight a
53. MOW IEEE802 llbgn MOW 802 1106 w BT IEEE802 11bgn w BT cards The Antenna has two wires antenna support for Sound System CONEXANT CX20671 integrated audio controller supports multimedia The sound system contains the following Stereo speakers Headphone jack nternal microphone External microphone jack Keyboard 33 kinds countries keyboard which is TOSHIBA 2010 New 4 with numeric keypad flat one Toshiba Touch Pad Normal Wide Touch Pad with ON OFF mechanical button Bluetooth Bluetooth wireless technology eliminates the need for cables between electronic device such as desktop computer printer and mobile phone eSATA USB Combo Port This product has one eSATA USB Combo port which allows device connection through either eSATA or USB signals of eSATA USB Combo Port USB Port The computer has two USB 2 0 ports It is supported to daisy chain a maximum of 127 USB devices The serial data transfer rate is 480Mbps 12Mbps and 1 5Mbps These ports support PnP installation and hot plugging Satellite Satellite Pro L630 L635 Maintenance Manual 7 1 Hardware Overview 1 1 Features RGB External Monitor Port 15 external monitor port is provided through which the computer automatically recognizes an external VESA DDC 2B compatible monitor HDMI Out Port A HDMI monitor can be connected to HDMI Out Port on the computer
54. Mode DVD ROMMode CD ROM Mode SATA Interface 150 MB s Average Random Buffer Memory Size 2MB BD ROM BD R BD RE DVD DVD VI DEO DVD ROM DVD R DVD RW DVD R DL DVD RAM DVD R DVD RW DVD R DL CD CD DA CD ROM CD R CD RW CD ROMXA Photo CD Multi Session Video CD CD Extra CD CD Text Hybrid SACD Satellite Satellite Pro L630 L635 Maintenance Manual 19 1 Hardware Overview 6B1 7 Batteries 1 6 Power Supply The power supply unit provides many different voltages for the system board and performs the following functions 1 Power input monitor Checks whether the DC power supply AC adapter is connected to the computer Checks whether the battery pack is connected to the computer Monitors the DC power supply input voltage AC Adapter output voltage Power supply s internal control Turns on and off the battery pack charging power supply Issues a charging current instruction to the PWM control IC of the battery pack charging power supply Controls the supply of DC power supply input AC Adapter output to the power supply unit Controls the supply of power to the system block load logic circuit side Controls forced shutdown if the power supply malfunctions Logic circuit control Instructs the gate array to enable disable tuning the power on Controls power on off operation Status display Turns on the Power LED in White Battery indicator in White Amber or Amber Flash
55. O30 L635 Maintenance Manual 25 3 Diagnostic Programs 3 3Option ITEM TEST FAIL Function ID 502 Error Code 50202 Error Message Touch Pad Test Fail End Time Wed Jul 05 10 49 16 2006 26 Satellite Satellite Pro L630 L635 Maintenance Manual 3 4 Subtests 3 4 Subtests 3 Diagnostic Programs Test Pub Test Group T Subtest ID Test items Internal Name System 01 CPU 01 Basic Functionality Test CPUBasicFun 02 Speed CPUSpeed 03 Coprocessor Coprocessor NPU Basic Functions NPUFun 04 Information CPUInformation 05 CPU Protected Mode Protect 06 MMX MMX 02 01 DMA Controller 1 02 Interval Timer Timer 03 Clock Calendar RealClock 04 PCI System PCI 05 Plug and Play PnP 06 ACPI Test ACPI 03 FAN 01 CPU Fan Speed Test FANSpeed Memory 01 BIOS BIOSROM 02 Pattern 01 Bit Stuck High Test BSHigh 02 Stuck Low Test BSLow 03 Checker Board Test ChkBd 04 CAS Line Test CASLine 05 Incremental Test Incrment 06 Decremental Test Decrment 07 Incremental Decremental Test Idcrment 03 Extended Pattern 01 Write Read Cycle Test XWRCycle 02 Read Cycle Test XRCycle 04 Walking 1 s Test WalkHigh 05 Walking 05 Test WalkLow 06 Memory Address Address 07 Refresh Test Refresh 08 Memory CacheOne 09 Random Memory 01 Randomize
56. ODD Drive Fehler Textmarke nicht definiert Keyboatdla isotope Uta e ede Fehler Textmarke nicht definiert Removing Keyboatrd Fehler Textmarke nicht definiert Installing the Keyboard and battery Fehler Textmarke nicht definiert Wireless LAN Card Fehler Textmarke nicht definiert Removing the Wireless LAN Card Fehler Textmarke nicht definiert Installing the Wireless LAN Card Fehler Textmarke nicht definiert COVER Fehler Textmarke nicht definiert Installing the Top Cover Fehler Textmarke nicht definiert Display Assembly Fehler Textmarke nicht definiert Removing the Display Assembly Fehler Textmarke nicht definiert Installing the Display Assembly Fehler Textmarke nicht definiert System Board ote tots n ta tuit uds Fehler Textmarke nicht definiert Removing the System Board Fehler Textmarke nicht definiert Installing the System Board Fehler Textmarke nicht definiert Thermal module ese cett para Fehler Textmarke nicht definiert Remove the Thermal module for VGA Model Fehler Textmarke nicht definiert Installing the thermal module for VGA Mode
57. Procedure 2 Test Program Check Insert the diagnostics bootable CD in the computer s CD ROM turn on the computer and run the test See Chapter 3 for information on how to perform the test If an error is detected in the test go to Procedure 3 If no error is detected the display itself is normal Procedure 3 Connector Check and Replacement Check The display unit has an LCD module Fluorescent lamp FL panel close switch and FL inverter board Any of the components or their connections may be defective Disassemble the computer following the steps described in Chapter 4 then perform the following checks 1 If the FL does not light perform Check 1 2 Ifcharacters or graphics are not displayed normally perform Check 5 3 Ifthe FL remains lit when the display is closed the panel close switch may be defective Perform Check 8 Check 1 Make sure the following cables have been firmly connected to the system board and FL inverter board FL inverter board System board CPU HV cable LCD FL cable If any of the cables is loose or off reconnect it firmly and return to Procedure 3 If there is still an error perform Check 2 Check 2 The LCD FL cable may be faulty Replace it with a new one and return to Procedure 3 If there is still an error perform Check 3 Check 3 The FL may be faulty Replace it with a new one and return to Procedure 3 2 15 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 7 Disp
58. ST 32 Is this display OR 7 171 Subtest 10 DAC Palette Address This test item is to check the function of DAC registers and Palette registers In the test user is required to respond according to the instruction in the screen s Is this display OK 7 Y N Satellite Satellite Pro L630 L635 Maintenance Manual 51 3 Diagnostic Programs 3 9 Communication COMM 3 9 Communication COMM Subtest 01 LAN Card This test item is to check whether the module can detect the existence of the network card and display its related information 1 Device ID Detection Detect the device ID of the network card 2 Vendor ID Detection Detect the vendor ID of the network card 3 MAC Address Detection Detect the MAC address of the network card 52 Satellite Satellite Pro 1630 1635 Maintenance Manual 3 10 Peripheral 3 Diagnostic Programs 3 10 Peripheral Subtest 01 Keyboard This test item is to check whether the keyboard works normally 1 Keyboard Data Line Test Check whether the keyboard data line works normally 2 Keyboard Clock Line Test Check whether the keyboard clock line works normally Subtest 02 Mouse Test Check whether the point devices work normally 1 Touch Pad Before test Touch Pad s function user should set a timeout time at below screen At the below screen of Touch Pad test user can press the left button right button and move the mouse to verify its functions
59. Satellite Pro L630 L635 Maintenance Manual 21 1 Hardware Overview 6B1 7 Batteries 1 7 1 Main Battery The main battery pack serves as the computer s main power source when the AC adapter is not attached The main battery maintains the state of the computer so that it can resume it 1 7 2 Battery Charging Control Battery charging is controlled by WINBOND NPCE781L When AC adapter and battery pack are attached to the computer NPCE781L controls the charge on off state and detects a full charge Battery Charge When the AC adapter is attached the battery 15 charged by off state charge when the system is powered off or by on state charge when it is powered on Table 1 5 Quick Normal Charging Time Charge Time Off State Charge 3 6 12 Cell About 4 hours max On State Charge 3 6 12 Cell About 4 10 hours max NOTE The time required for normal charge depends on the power consumption by the system Using the fluorescent lamp and frequently accessing the disk consume much power and lengthen the charge time Any of the following cases stops battery charge 1 The battery becomes fully charged 2 AC adapter or battery pack is removed 22 Satellite Satellite Pro L630 L635 Maintenance Manual 6 1 7 Batteries 1 Hardware Overview 3 The battery or AC adapter voltage is abnormal Detection of full charge A full charge is detected only when the battery 15 being charged by quick or normal charge A full charge
60. Satellite Pro L630 L635 Maintenance Manual 21 3 Diagnostic Programs 3 Edit Log File Parans Report Destination FILE 0 ItcDiag log OK Report Destination If selecting NONE no log file will be generated if selecting FILE a log file with the name specified in Log File Name will be generated Log Options Y Log Errors If selecting this parameter errors will be recorded when the test fails Y Log Test Activities If selecting this parameter the subtest results will be recorded Y Log Test Start Time If selecting this parameter the start time of the test will be recorded Y Log Test End Time If selecting this parameter the end time of the test will be recorded Y Log Errors Only If selecting this parameter errors will be recorded only when the test fails Y Log Errors Only with Time If selecting this parameter errors and time will be recorded only when the test fails Y Append to Old Log File If selecting this parameter the new log will be added to the old one 22 Satellite Satellite Pro L630 L635 Maintenance Manual 3 3 Option 3 Diagnostic Programs Y Log Device Info on Fail If selecting this parameter details of the failed test will be recorded Log file Name Specify the Log file name You can input the detail path of the file System will show the detail path of the file 3 3 7 Specify LOG Viewer You can specify the Log file viewer in the S
61. Toshiba Personal Computer Satellite L630 L635 PSKO00x PSKO01 x PSK04x PSK05x Maintenance Manual TOSHIBA CORPORATION S No Satellite Satellite Pro L630 L635 Maintenance Manual Copyright 2010 by Toshiba Corporation rights reserved Under the copyright laws this manual cannot be reproduced in any form without the prior written permission of Toshiba No patent liability is assumed with respect to the use of the information contained herein Toshiba Satellite Satellite Pro L630 L635 Maintenance Manual First edition May of 2010 Disclaimer The information presented in this manual has been reviewed and validated for accuracy The included set of instructions and descriptions are accurate for the Satellite Satellite Pro L630 L635 at the time of this manual s production However succeeding computers and manuals are subject to change without notice Therefore Toshiba assumes no liability for damages incurred directly or indirectly from errors omissions or discrepancies between any succeeding product and this manual Trademarks Intel and Pentium are registered trademarks of Intel Corporation IBM IBM PC XT PC AT PS 2 and OS 2 are registered trademarks of IBM Corporation Windows 7 home edition are registered trademarks of Microsoft Corporation Sound Blaster and Pro are trademarks of Creative Technology Ltd UNIX is a registered trademark of X Open Company Ltd NetWare are registered trademarks of Novell Inc
62. according to the following procedures and Figures 4 19 4 20 4 21 and 4 22 1 Check that the triangle on the cam is in the unlock position 2 Attach the CPU to the correct position in the CPU socket Align the CPU with the CPU socket by using the triangle as a guide O0000000000000000000 Figure 4 21 Installing the CPU CAUTION Seat the CPU by aligning the triangle with the shaded area Satellite Satellite Pro C650 C655 Maintenance Manual 4 35 4 Replacement Procedures 4 12 CPU 3 Secure the CPU by rotating the cam 120 degrees to the right with a flat blade screwdriver NOTE FOXCONN CPU socket will be 180 degrees to the left Figure 4 22 Securing the CPU 4 36 Satellite Satellite Pro L630 L635 Maintenance Manual 4 13 Display Mask 4 Replacement Procedures 4 13 Display Mask Removing the Display Mask Disassemble the Display mask according to the following procedures and Figure 4 23 1 Peel off four seal tapes and remove four M2 5x5 black flat head screw
63. ance Manual 3 7 Storage 3 Diagnostic Programs invalid If user chooses Special Size the test of IDE HDD will be taken according to the coverage range that user chooses or time LBA Start LBA End Specify the start and end byte in LBA Large Block Address Percent Specify the coverage rate in percentage of the total disk Time Limit h Choose or Input the time hour of the defined range of the total disk to be tested Time Limit m Choose or Input the time minute of the defined range of the total disk to be tested Test Mode Choose test mode from the following options 1 Read amp Write Write data on the disk then read it out and compare the two value 2 Read Verify Read data only 3 Unprotected Write Write data on the disk without backup original data Option Select sequential test or random test 2 Sequential Random Seek The test item is to check the correctness of HDD s sector s seeking function This test item involves the following parameters Copyright 1998 2010 Inventec Tianjin Ltd IDE HDD Seek 625142447 Satellite Satellite Pro L630 L635 Maintenance Manual 41 3 Diagnostic Programs 3 7 Storage IDE HDD Test Range is same as the description of the upper item LBA Start LBA End specify start and finish byte in LBA Large Block Address Option Select sequential test or random test Percent Specify the coverage rate in percentage of the total
64. as required by local ordinances or regulations Use only replacement batteries recommended by Toshiba NOTE Visually check the battery s terminals If they are dirty clean them with a dry cloth 1 Gently insert a new or recharged battery pack into place Check that the battery release latch slides in and stops with a click 2 Slide in the battery lock Satellite Satellite Pro L630 L635 Maintenance Manual 4 9 4 Replacement Procedures 4 2 Battery Pack Bridge Media 4 2 2 Bridge Media Removing the Bridge Media Remove the Bridge Media according to the following procedures and Figure 4 2 after checking that the computer is turned off in boot mode 1 Push a Bridge media It will pop out partly when you release so pull out the Bridge media NC _ 8 Memory card Figure 4 2 Removing the Bridge Media Installing the Bridge Media Install the Bridge Media according to the following procedures and Figure 4 2 after checking that the computer is turned off in boot mode 1 Insert a Bridge media and press it until it is securely connected After the Bridge media is installed check the hardware configuration in the Hardware Setup or TSETUP program to make sure that the Bridge media is compatible with the current hardware configuration 4 10 Satellite Satellite Pro L630 L635 Maintenance Manual 4 3 Memory Module 4 Replacement Procedures 4 3 Memory Module Removing the Memory Module Remove the memory module a
65. astic card in credit card size Screw Tightening Torque To secure screws follow the torque values listed below Over tightening can damage components and screws Under tightening can loosen the screw or cause screws to come off which may result in short circuits or other damage M2 2 mm 0 22 2 2 kgf cm 2 5 2 5 0 36 3 5 kgf cm M3 3 mm 0 51 N m 5 0 kgf cm M2 5x4 PSP TITE screws 0 204 2 0 kgf cm 2 5 6 GIZA TITE screws 0 36 N m 3 5 4 6 Satellite Satellite Pro L630 L635 Maintenance Manual 4 1 General 4 Replacement Procedures Colors of Screw Shanks For easy identification of the correct screws the screw shanks are colored according to their lengths as follows Screws of an even numbered length Brown Screws of an odd numbered length White Screws of a special length Black Screws of a special length are those of a length having decimal places such as 2 5 mm and 2 6 mm Symbols of Screws on the Computer Body For easy maintenance the screw types are shown on the computer body as symbols A symbol consists of a letter representing the screw type and a numeral representing the screw length Screw type Letter stands for bind stands for flat head Bind screw Flat head screw Super flat head screw stands for super flat head 5 Tapping screw T stands for tapping U Other screws stands for uniqu
66. atellite Satellite Pro L630 L635 Maintenance Manual 31 3 Diagnostic Programs 3 5 System Test Service Diagnostic Uer 1 88 CPU Test Build Date 2007 02 09 CPUInformation Testing CPU Information Standard Speed 227BMHz Current Speed 2261MHz PROCESSOR ID 0652 Unique ID Disable L2 Cache 256KB 8 5 17 6606 1688088000808 HSR2R 712121515171212121171212121517 Total Fail List Error Description Fails Found B OOPBOUND C TIME 2818 84 88 13 89 89 COUNT 81 81 CPU 61C BAT 97x custon log 5 2616 64 88 13 89 85 HALT WAIT PAUSE i Esc Break 5 CPU Protected Mode Test This test item is to check whether CPU protected mode instruction works normally 6 The test item is to confirm whether the CPU supports MMX instructions Subtest 02 Boards 1 DMA Controller This test item is to check whether the DMA controller works normally 2 Interval Timer This test item is to check whether the Interval Timer 18 2Hz 55ms works normally 3 Clock Calendar This test item is to check whether the system clock calendar works normally 4 PCI System This test item is to check whether the bus number device number and function number in PCI bus are valid 32 Satellite Satellite Pro 1630 1635 Maintenance Manual 3 5 System Test 3 Diagnostic Programs 5 Plug and Play This test item is to check 1 Whether the current system supports Plug n Play 2 Whether there is an ESCD Extended System Co
67. ay the Help information about the Log viewer operations and the functional keys e Ctrl Home Go to the start of the log file Ctrl End Go to the end of the log file e 24 Satellite Satellite Pro 1 630 1635 Maintenance Manual 3 3 Option 3 Diagnostic Programs Prompt the search dialogue for the user to input the string to be looked for and specify the searching method Find the next corresponding strings given 3 3 10 LOG File Sample Log file is a test result file which records the following information Test module name Test item name Start End time and the test result including PASS FAIL SKIP and ABORT When a failure is found both the error code and the error information were recorded In the Log file we use Test Items as the test item name which could not be modified in the whole time And we use the Internal Name as name in the program s which corresponds to the test item name and could be modified according to the user s favorite The following section is a sample of log file DIAG REPORT Module Name Service Diagnostic Ver 1 00 Memory Tester Build Date 2006 01 10 Walk High Begin Time Wed Jul 05 10 45 36 2006 Base Memory Test PASS Extended Memory Test PASS End Time Wed Jul 05 10 47 51 2006 Module Name Service Diagnostic Ver 1 00 Mouse Test Build Date 2006 01 10 MSTPad Begin Time Wed Jul 05 10 48 54 2006 Touch Pad Test FAIL Satellite Satellite Pro L
68. bg IEEE 802 11ag IEEE 802 11agn IEEE 802 11bg Standard 54M bps IEEE 802 11ag Standard 54M bps IEEE 802 11agn Standard 130M bps IEEE802 11bg 2 4GHz IEEE802 11ag 2 4GHz 5 4GHz TEEE802 1 lagn 2 4GHz 5 4GHz Satellite Satellite Pro L630 L635 Maintenance Manual 2 1 3 2 5 inch HDD 1 Hardware Overview 1 3 2 5 inch HDD The computer contains an extremely low profile lightweight and high performance HDD The HDD incorporates 9 5 mm height magnetic disk and mini Winchester type magnetic heads The HDD interface conforms to Serial ATA Storage capacities supported are 250 320 500 amp 640GB The HDD is shown in Figure 1 5 and some of its specifications are listed in Table 1 1 Figure 1 5 SATA HDD Table 1 1 HDD Specifications m mmm 2 1 e swa _ Dem m _ om mere Satellite Satellite Pro L630 L635 Maintenance Manual 17 1 Hardware Overview 3B1 4 DVD Super Multi R Double Layer 1 4 DVD Super Multi R Double Layer The DVD Super Multi drive accepts 12 cm 4 72 inch and 8 cm 3 15 inch discs At maximum the drive can play back DVD ROM at 8x speed read CD ROM at 24x speed and write CD R at 24x speed CD RW at 4x speed US CD RW at 24x speed High Speed CD RW at 10x speed DVD R at 8x speed DVD RW at 6x speed DVD R DL at 6x speed DVD R at 8x spe
69. c Programs 2 Random Increment Read Write This test item is to check whether the memory could be correctly accessed with randomized memory address and a series of incremental data Subtest 10 Data Bus Test This test item is to check whether the data bus works normally Subtest 11 Bus Noise Test This test item is to check whether the bus noise works normally Subtest 12 Memory Speed Test This test item is to check the data transferring rate for the cache memory and the system memory Satellite Satellite Pro L630 L635 Maintenance Manual 59 3 Diagnostic Programs 3 7 Storage 3 7 Storage Subtest 01 HDD This test item runs on IDE hard disks It checks the functions and performance of IDE hard disk In order to protect user s HDD data the password must be verified before the HDD test The screen is as follows 3 3 3 3 3 3 3 3 Password hard disk 1 Sequential Random R W This test item is to check the HDD s Read Write function through data writing and reading to HDD This test item needs user to submit the parameters Copyright 1998 2818 Inventec Tianjin Ltd IDE HDD Read Hrite 625142447 IDE HDD Test Range Specify the test coverage range of IDE HDD If user chooses Total Size it means that the whole IDE HDD will be tested Although user can input the parameter into other select box but the selected result is 40 Satellite Satellite Pro L630 L635 Mainten
70. cal locations The FRUs shown in the top area of the chart should normally be removed before removing the FRUs shown in the bottom area To replace the FRUS first identify the suspect FRU for the system failure Next according to this chart determine the FRUs that need to be removed before removing the suspect FRU After you determine those FRUS go to the appropriate sections according to the section numbers shown in the boxes Then start removal and replacement 4 2 4 5 4 9 Battery Pack 4 4 Bridge Media HDD ODD Wireless LAN Card Display Assembly 4 3 4 6 Memory Module Keyboard 4 13 4 8 Display Mask Top Cover 4 14 LCD Module 4 10 4 18 System Board Switch bord and botton board 4 15 CCD board and MIC 4 11 4 19 Thermal module Card reader board and DC IN cable How to use the chart two examples i ETE BayModue 7 li e For removing the System Board Bridge Media cin First remove the top cover with the 46 SM Modul Keyboard display assembly Then remove idi 48 4 13 HDD selectable bay module Display Mask Bluetooth card keyboard and op Cover wireless LAN card all of which are 11 shown above the top cover with s display assembly E 4 16 m System Board Power board MIUNDO e For removing the LCD Module U m m CCD boardand MIC i 41 d bu First remove the displa
71. cautions for handling the LCD module The LCD module can be easily damaged during assembly or disassembly Observe the following precautions when handling the LCD module 1 When installing the LCD module in the LCD cover be sure to seat it so that it 15 properly aligned and maximum visibility of the display is maintained OK 4 f to 2 Be careful to align the four holes at the right side and left side of the LCD module with the corresponding holes in the LCD cover before securing the module with four screws Do not force the module into place because stress can affect its performance Also the panel s polarized surface is easily scarred so be carefully when handling it Satellite Satellite Pro L630 L635 Maintenance Manual A 1 Appendices Apx A Handling the LCD Module 3 If the panel s surface gets dirty wipe it with cotton or a soft cloth If it is still dirty try breathing on the surface to create a light condensate and wipe it again If the surface is very dirty we recommend a CRT cleaning agent Apply the agent to a cloth and then wipe the panel s surface Do not apply cleanser directly to the panel Also never scratch the surface 4 If water or other liquid is left on the panel s surface for a long period it can change the screen s tint or stain it Be sure to quickly wipe off any liquid A 2 Satellite Satellite Pro L630 L635 Maintenance Manual Handling the LCD Module Appendices 5 Glass 15 us
72. ccording to the following procedures and Figures 4 3 after checking that the computer is turned off in boot mode CAUTION Remove the optional memory after turning off the computer If this is violated the computer or memory can be damaged 1 Turn the computer upside down 2 Release one memory module cover securing the screw 3 Remove the memory module cover CAUTION Do not touch the connectors on the memory modules or in the computer Contaminated connectors can cause memory access problems p unn cover screw Memory cover Latches Figure 4 3 Removing the memory module 4 Spread out the two memory lock latches so that the memory module pops up 5 Pull the memory module up and out at an angle using care to avoid touching the connectors Satellite Satellite Pro L630 L635 Maintenance Manual 4 11 4 Replacement Procedures 4 3 Memory Module Installing the Memory Module Install the memory module according to the following procedures and Figures 4 3 after checking that the computer is turned off in boot mode CAUTION Install the optional memory after turning off the computer If this is violated the computer or memory can be damaged 1 Insert the memory module into the connector at an angle of 45 degrees 2 Press down on the memory module so that it is secured with both memory lock latches Reinstall the optional memory cover 4 Secure the optional memory cover with the optional memory c
73. ce test program disk for all test items See Chapter 3 for details on how to use the test program If an error is detected during the HDD test an error code and status will be displayed The error codes and their status names are listed in Table 2 1 If an error code is not generated and the problem still exists go to Procedure 5 2 11 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 5 HDD Table 2 1 HDD Error Code and Status Get Parameter Fail 2 3 4 3 10 Read Old Data Error Write Pattern Error Read Back Data Error Data Compare Error Restore Data Error Read Verify Error Seek Error 10 Disk Controller Self Test Failed Disk Controller Test unexpected interrupt Failed 11 12 13 14 15 16 Disk Controller action Test Failed Disk dos not support SMART Disk read attribute threshold error Disk read attribute value error Disk SMART attribute value error Satellite Satellite Pro L630 L635 Maintenance Manual 2 12 2 5 HDD 2 Troubleshooting Procedure 5 Connector Check and Replacement Check The HDD system board or CPU may be faulty Disassemble the computer following the steps described in Chapter 4 and perform the following checks Check 1 Make sure the following connectors have been firmly connected to the HDD system board and CPU System board If any connector is loose or off reconnect it firmly and return to Procedure 1 If there is still an error perform Che
74. ck 2 Check 2 The HDD may be damaged Replace it with a new one following the disassembling instructions in Chapter 4 If the problem persists perform Check 3 Check 3 The System board may be damaged Replace it with a new one following the disassembling instructions in Chapter 4 If the problem persists perform Check 4 Check 4 The CPU may be damaged Replace it with a new one following the disassembling instructions in Chapter 4 2 13 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 6 Keyboard 2 6 Keyboard To check if the computer s keyboard is defective or malfunctioning follow the troubleshooting procedures below as instructed Procedure 1 Test Program Check Procedure 2 Connector Check and Replacement Check Procedure 1 Test Program Check Execute the Keyboard test available as part of the maintenance test program See Chapter 3 for information on how to perform the test If an error is detected in the test go to Procedure 2 If no error is detected the keyboard itself is normal Procedure 2 Connector Check and Replacement Check The keyboard or system board may be disconnected or faulty Disassemble the computer following the steps described in Chapter 4 and perform the following checks Check 1 Make sure the keyboard cable has been firmly connected to the system board System board CPU If the cable is loose or off reconnect it firmly and return to Procedure 1 If there is still an e
75. configured in the editor to a specified file Log Parameters Configure LOG parameters Specify LOG Viewer Specify the viewer for the LOG file Display Error Log File Load the LOG file viewer specified in the Specify Log Viewer to view the LOG file e DOS Shell Enter the DOS Shell and execute the DOS programs You can also exit to the Service Diagnostics Editor by the command of EXIT e Exit to DOS Exit the Service Diagnostics Editor and back to DOS 3 3 2 Batch Parameters Configuration The batch parameters configuration screen can be accessed through Service Diagnostics OPTIONS EDIT BATCH PARAMETERS BATCH PARAMETERS Satellite Satellite Pro L630 L635 Maintenance Manual 17 3 Diagnostic Programs 3 Edit Batch Parans Test Order Sequence e Test Order Specify the order of the test items Choose Sequence to adopt the sequential mode choose Random to run the test items in random sequence Test Options Choose one of the following options v Wait On Error Wait for further confirmation while an error occurs Y Break On Error Stop the test when a test item fails Pause Enable Pause at the end of each test items and wait for the user to response with the test items that requires the user to assist the test processes such as the keystroke test Y nteractive If the item is enabled during the test the test items that need user to response can r
76. dated The 1 line the font in yellow with blue background shows the attribute s value that is read from the current system and the 2 line the font in red with turquoise background shows the same value as that in the 1 line before user s editing User can modify the attribute s value in the 2 line and press Enter to confirm the current edition and continue editing the next attribute During the editing user could press F2 to confirm the DMI attribute update or press F4 to ignore the modification Press ESC to exit the program of DMI Write confirmation screen is as below DMI Infornation Check Version 1 00 Manufacture TOSHIBA Product Nane 3 Satellite L638 Version PSKB881 CSSKUS Serial Number 312311920 UUID 5 Part Nunber PSKB881 CSSKUS SH Nunber F2 Save the change F4 Edit again Please restart after updating DMI infornation 10 Satellite Satellite Pro L630 L635 Maintenance Manual 3 2 Quick Start 3 Diagnostic Programs 3 2 8 The attributes that have been modified would be marked in red otherwise in yellow User could press F2 to save the changes or press F4 to ignore and exit the current program System Information This function is used to read the system information When the test is completed a file named System log will be saved in the defined location During the reading process the following screen will be displayed to indicate that the progress is in detection System
77. definiert Figure 4 5 Removing the HDD chassis Fehler Textmarke nicht definiert Figure 4 6 Removing the ODD bay module Fehler Textmarke nicht definiert Figure 4 7 Removing the ODD Bezel Fehler Textmarke nicht definiert Figure 4 8 Removing the bracket from the ODD drive Fehler Textmarke nicht definiert Figure 4 9 Removing the keyboard Fehler Textmarke nicht definiert Figure 4 10 Removing the wireless LAN Fehler Textmarke nicht definiert Figure 4 11 Removing the screws from the bottom of the computer Fehler Textmarke nicht definiert Figure 4 12 Removing the top cover Fehler Textmarke nicht definiert Figure 4 13 Removing the screws from the back of the computer Fehler Textmarke nicht definiert Figure 4 14 Removing the system board Fehler Textmarke nicht definiert Figure 4 15 Removing the thermal module Fehler Textmarke nicht definiert Figure 4 16 Applying silicon grease Fehler Textmarke nicht definiert Figure 4 17 Removing the thermal module Fehler Textmarke nicht definiert Figure 4 18 Applying silicon grease Fehler Textmarke nicht definiert Figure4 19 Removing the CPU U Fehler Tex
78. disk Time Limit h Choose or Input the time hour of the defined range of the total disk to be tested Time Limit m Choose or Input the time minute of the defined range of the total disk to be tested 3 Performance Check the HDD s seeking speed and transfer the data rate 4 Controller Check Check the HDD controller s status including HDD interrupt and unexpected interrupt 5 Diagnostic Read Write This test item is a quick test to verify whether the HDD could be correctly accessed and the user could specify the percentage in the below dialog IDE Diagnostic Read Write 188 Percent 1 100 Specify the coverage rate in percentage of the total disk Time Limit h Choose or Input the time hour of the defined range of the total disk to be tested Time Limit m Choose or Input the time minute of the defined range of the total disk to be tested 42 Satellite Satellite Pro L630 L635 Maintenance Manual 3 7 Storage 3 Diagnostic Programs 6 SMART Test SMART stands for Self Monitoring Analysis and Reporting Technology SMART test will compare the attribute values with the threshold value in the HDD s controller to confirm whether there is any failure in the HDD Subtest 02 ODD The ODD test runs on IDE CDROM DVD ROM amp CD RW It will check the ODD driver s functionality and performance l Controller Test Check the CDROM controller s status Data Transfer Rate Check the data trans
79. e LCD 19 Register Test Error Physical problems with the video Check and see whether the video card card has any physical problem 20 Adapter not support DDC The video card doesn t support DDC The monitor doesn t support 2 Monitor not support DDC DDC 1 Check and see whether the 1 Physical problems with the video card has any physical 21 8615 Text and Attribute video card problem Test Error 2 Physical problems with the 2 Check and see whether the monitor monitor has any physical problem 26 Fest As above As above Error 21 15615 Video Mode Test Error 28 16bits Video Mode Test Error 29 24bits Video Mode Test Error 30 32bits Video Mode Test po VETERA Error 31xx Audio Check the Audio connection 01 Audio Play Fail Cannot play music replace the external fixture and repeat the test 02 Record Fail Cannot record As above 08xx LAN Card 01 Dus Exon duning Don t Scan PCI device Don t support PCI BIOS device ID test PCI Ethernet card not 02 during device ID Don t find Net Please insert Net cad test Intel PCI Ethernet card Don t found Net Card This Card orie 03 not present during can t be Read MAC by this P other method test method 09 Keyboard 60 Satellite Satellite Pro 1630 1635 Maintenance Manual 3 1 1 Error Codes Description 3 Diagnostic Programs Keyboard Map amp Stroke
80. e pan head screws studs etc Symbol examples 6 mm bind screw B6 12 mm bind screw B12 5 mm stud U5 The numeral represents the rounded length of the threaded portion regardless of the entire stud length Satellite Satellite Pro L630 L635 Maintenance Manual 4 7 4 Replacement Procedures 4 2 Battery Pack Bridge Media 4 2 Battery Pack Bridge Media 4 2 1 Battery Pack Removing the Battery Pack Remove the battery pack according to the following procedures and Figure 4 1 CAUTION When handling the battery packs use care not to short circuit the terminals Do not drop hit twist or bend the battery packs Do not scratch or break up their casing 1 Turn the computer upside down so that the back is facing you 2 Slide out the battery lock 3 Slide the battery release latch and remove the battery pack from the computer Battery lock Battery release latch d 1 Battery pack Figure 4 1 Removing the battery pack NOTE Dispose of the used battery packs as required by local ordinances or regulations 4 8 Satellite Satellite Pro L630 L635 Maintenance Manual 4 2 Battery Pack Bridge Media 4 Replacement Procedures Installing the Battery Pack Install the battery pack according to the following procedures and Figure 4 1 CAUTION The battery packs contain a lithium ion battery which can explode due to improper replacement use handling or disposal Always dispose of the battery packs
81. e required contents of the HDD to floppy disks or other storage drive in advance Procedure 1 Message Check When the computer s HDD does not function properly some of the following error messages may appear on the display Follow the steps below to check the HDD Check 1 If either of the following messages appears go to Procedure 2 If the following messages do not appear perform Check 2 Insert system disk in drive Press any key when ready Or Non System disk or disk error Replace and press any key Check 2 Check SETUP to see if the Hard Disk option has been set to Not used If so choose another setting and restart the computer If the problem persists go to Procedure 2 Procedure 2 Partition Check Boot from the DOS system Perform the following checks Check 1 Type C and press the Enter key If you cannot change to drive C perform Check 2 If you can change to drive C perform Check 3 Check 2 Type FDISK and press the Enter key Choose Display partition information from the FDISK menu If drive C is listed perform Check 3 If drive C is not listed return to the FDISK menu and choose the option to create a DOS Satellite Satellite Pro L630 L635 Maintenance Manual 2 10 2 5 HDD 2 Troubleshooting partition on drive C Then restart the computer If the problem persists go to Procedure 3 Check 3 If drive C is listed as active in the FDISK menu perform Check 4 If drive C is not listed as active
82. e same location as Current TIME C TIME in the above screen Current Loop Count LOOPBOUND mode it will display the total LOOP number planning to execute and the current LOOP number have been finished e g COUNT 01 01 the above screen CPU Temperature Detect the temperature in the current CPU e g 56C in the above screen Remaining Battery Capacity Remaining Battery Capacity detected in the current Battery e g 46 Test Order Define the test sequence There is two sequence modes Sequential Test Mode and Random Test Mode The default mode is Sequential Test Mode it would displays ORDER SEQ as in the above screen LOG File Name Display the file name of the test log e g Custom Log in the above screen Start Test Time S TIME Display the test start time for the current test item or the test script e g S TIME 2008 02 16 00 42 28 in the above screen Break On Error Display HALT as shown in the above screen when Break On Error 15 enabled Wait On Error Display as shown in the above screen when Wait On Error is enabled Pause Enable Display PAUSE when Pause Enable is enabled Manual Interrupt Method Display Esc Break to tell the user how to manually interrupt the test process Satellite Satellite Pro LO30 L635 Maintenance Manual 15 3 Diagnostic Programs 3 3Option 3 3 Options 3 3
83. eaker s sound source 08 RTC Alarm Error As above produce corresponding timing signal 13 PCI Bus Error PCI Check the board 14 Bus Scan Error PCI test fails As above 15 Device Access Error PCI access fails As above 16 PCI Config Verification Wrong PCI configuration Check PCI configuration on main Error board or PCI Device 58 Satellite Satellite Pro LO30 L635 Maintenance Manual 3 11Error Codes and Description 3 Diagnostic Programs configuration Repeat multiple times If there is 17 PCI to ISA Bridge Error PCI ISA bridge errors always the same error replace the board 18 ESCD Error ESCD errors As above 53 ACPI Table Test Error Errors with the ACPI table test As above 34 01 Fan Slow Speed Test Fail The fan slow speed test fails Check the FAN connection 02 Fan Stop Test Fail The fan stop test fails As above 03 Fan Fast Speed Test Fail The fan fast speed test fails As above 04 Video Check whether there is any 01 Attribute Error problems yi ine physical problem with the video 02 Text Page Selection Error As above As above 03 Text Color Error As above As above 04 Text Mode Error above As above 1 Check whether there is any 1 Physical problems with the physical problem with the vide
84. ed Device Code Description Cause Action ddxx ee Common Error 94 mteractive Mode Needed The test 1 not under interactive Check whether the interactive test mode mode is adopted Olxx CPU 01 CPU General Function The CPU General Function Replace the CPU Error register is damaged 02 CPU Arithmetic Error s As above damaged 03 CPU Logic Error As above damaged 7 The CPU Type is not Check whether the CPU is Intel Error supportable CPU 05 ICPU Speed Error The CPU speed differs from the Check the CPU speed and the set expected value expected speed 06 NPU General Function The NPU arithmetic unit is Replace the CPU Error damaged 07 Interrupt Error The NPU is damaged As above 08 Information Error Information of the CPU cannot Check whether the CPU is Intel be acquired CPU 09 protected Instruction Error The CPU is damaged Replace the CPU 21 MMX Test Error Replace the CPU damaged 02xx Memory Ol Read Error The ROM BIOS has Physical Test this unit on multiple problems machines 02 Write Protect Error As above problems The test pattern read out from the 03 Base Memory Error base memory is different from Test this memory chip on Address the one that has been written this address multiple machines Satellite Satellite Pro LO30 L635 Maintenance Ma
85. ed DVD RW at 8x speed DVD R DL at 6x speed and DVD RAM at 5x speed DVD Super Multi Drive is shown in Figure 1 6 and its specifications are listed in Table 1 2 Figure 1 6 DVD Super Multi Drive Table 1 2 DVD Super Multi Drive Specifications DVD ROM mode CD ROM mode Data EN NM Rate 33 3 U DMA transfer mode 2 Mbytes s 16 7 PIO mode 4 Multiword DMA mode 2 Access Time ms 130 ms 130 ms Data Buffer Size Mbytes DVD VIDEO DVD ROM DVD R DVD RW DVD RAM DVD R DVD R Double Layer DVD RW CD CD DA CD ROM CD R CD RW CD ROMXA Photo CD Multi Session Video CD CD Extra CD CD Text 18 Satellite Satellite Pro L630 L635 Maintenance Manual Fehler Verweisquelle konnte nicht gefunden werden 1 Hardware Overview 1 5 Blu Ray Writer Blu Ray Writer drive accepts 12 cm 4 72 inch or 8 cm 3 15 inch discs At maximum it can read CD ROM at 24x speed play DVD ROM at 8x speed read BD ROM Video at 1 6x speed BD ROM Data at 6x speed and write CD R at 24x speed CD RW at 4x speed High Speed CD RW at 10 speed Ultra Speed CD RW at 16x speed DVD R at 8x speed DVD RW at 6x speed DVD R DL at 4x speed DVD R at 8x speed DVD RW at 8x speed DVD R DL at 4x speed DVD RAM at 5x speed BD R at 6x speed and BD RE at 2x speed Blu Ray Writer drive is shown in Figure 1 7 and its specifications are listed in Table 1 3 Figure 1 7 Blu Ray Writer Drive Table 1 3 Blu Ray Writer Drive Specifications BD ROM
86. ed in the panel so be careful not to drop it or let it strike a hard object which could cause breakage or cracks 6 CMOS LSI circuits are used in the module so guard against damage from electrostatic discharge Be sure to wear a wrist or ankle ground when handling the module Satellite Satellite Pro L630 L635 Maintenance Manual A 3 Appendices Apx A Handling the LCD Module 7 Do not expose the module to direct sunlight or strong ultraviolet rays for long periods 8 Do not store the module at temperatures below specifications Cold can cause the liquid crystals to freeze lose their elasticity or otherwise suffer damage A 4 Satellite Satellite Pro L630 L635 Maintenance Manual Handling the LCD Module Appendices 9 Do not disassemble the LCD module Disassembly can cause malfunctions 10 If you transport the module do not use packing material that contains epoxy resin amine or silicon glue alcohol or oxide These materials can release gas that can damage the panel s polarization Satellite Satellite Pro L630 L635 Maintenance Manual A 5 Board Layout Appendices Appendix B Board Layout B 1 System Board Front View Figure B 1 Board Layout Front Satellite Satellite Pro L630 L635 Maintenance Manual B 1 Appendices Apx B Board Layout B 2 System Board Back View CN9304 U4501 qo E Figure B 2 Board Layout Back B 2 Satellite Satel
87. elets and rings before starting work Never work with damp or wet hands To avoid personal injury use care to avoid the sharp edges or corners of the components Satellite Satellite Pro L630 L635 Maintenance Manual 4 1 General 4 Replacement Procedures CAUTION 1 Before replacing a component make sure that the replacement component meets the required specifications To avoid computer failures never use components that do not meet the specifications To avoid internal damage such as short circuits and fire never drop metal objects such as screws pins paper clips etc into the components When a screw is removed be sure to replace a screw that is the same size as the original screw Make sure that all the screws are fastened securely Loose screws can cause short circuits overheating smoke or fire Before raising a FRU or other component make sure that all the component cables have been disconnected to avoid the risk of electrical shock caused by accidental contact with the energized components For AC input be sure to use the AC adapter and AC power cable that come with your computer or Toshiba recommended equivalents To avoid the risk of electrical shock make sure that all the replacement components meet the specifications of the computer and that all the cables and connectors are fastened securely Inside the PC are components that become hot during operation such as the CPU and cooling module To avoid bu
88. elow is the test item s parameter dialog window 48 Satellite Satellite Pro L630 L635 Maintenance Manual 3 8 Video 3 Diagnostic Programs VESA Video Memory Paran C If press Ctrl Break to force the test to terminate during execution of VESA Video Memory the test program will not operate and display properly in further tests Subtest 05 AGP Test This test item is to report the system s Accelerated Graphics Port status and check whether AGP registers works normally Subtest 06 LCD Panel Test This test item is to check whether there is any fault in its resolution by displaying the RGB gradient color screens Satellite Satellite Pro L630 L635 Maintenance Manual 49 3 Diagnostic Programs 3 8 Video Subtest 07 Register Test This test item is to check whether the registers of the video adapter works normally Subtest 08 Color Purity Test This test item is to check whether the system the video adapter and the display could display the purity color of red green blue black and white In the test user is required to respond according to the instruction in the screen Subtest 09 Direct Color Test This test item is to check the video adapter s composing ability of direct color in high and true color mode In the test user is required to respond according to the instruction in the screen 50 Satellite Satellite Pro 1630 1635 Maintenance Manual 3 8 Video 3 Diagnostic Programs DIRECT COLOR TE
89. ement Check 2 13 Keyboard anan osse Tat bouton fto u 2 14 Procedure 1 Test Program Check 2 14 Procedure 2 Connector Check and Replacement Check 2 14 Display ass un asan u 2 15 Procedure 1 External Monitor 2 15 Procedure 2 Test Program Check tet p rtc petu des 2 15 Procedure 3 Connector Check and Replacement 2 15 ODD Optical Disk Drive sirro 2 17 Procedure 1 ODD Cleaning Check eed haga 2 17 Procedure 2 Test Program 2 17 Procedure 3 Connector Check and Replacement Check 2 17 TEN MN E 2 19 Procedure 1 Test Progrant 2 19 Procedure 2 Connector Check and Replacement 2 19 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 10 PUI OTS o 2 20 Procedure 1 Test Program Cheek 4 eret tetigi 2 20 Procedure 2 Connector Check and Replacement Check 2 20 2 11 CoolmeMOdUle 2 21 Procedure 1 Test Program heck 2 21 Procedure 2 Connector Check and Replacement Check 2 21 Figures Figure
90. est Program Check Procedure 3 Connector Check and Replacement Check Procedure 1 ODD Cleaning Check 1 Turn off the power to the computer 2 Open the ODD tray by inserting a slender object such as a straightened paper clip into the eject hole The object must be long enough to activate the eject mechanism 3 Clean the laser pickup lens with a lens cleaner Apply the cleaner to a cloth and wipe the lens 4 Ifthe ODD drive still does not function properly after cleaning go to Procedure 2 Procedure 2 Test Program Check Execute the ODD drive test program available as part of the maintenance test program Insert the diagnostics CD in the computer s CD turn on the computer and run the test Then insert a test ODD Toshiba EMI DVD ROM TEST DISK TSD 1 into the ODD drive See Chapter 3 for information on how to perform the test If any error is detected by the test go to Procedure 3 Procedure 3 Connector Check and Replacement Check The ODD drive is connected to the system board by the connector The connector may be disconnected from the system board or faulty Disassemble the computer following the steps described in Chapter 4 and perform the following checks Check 1 Make sure the following connector has been firmly connected to the ODD drive and the system board System board Attachment case Connector If the connector is loose or off reconnect it firmly and return to Procedure 2 If there is still an error perform Chec
91. fer rate of the ODD drive It will read data from the ODD disc and calculate the data transfer rate This test needs a data CD Data CD Butterfly Seek Check the seek function of the ODD drive It will perform a serial of seeking operations First locate the minimum LBA address then the maximum the sub minimum the sub maximum and meet at center point This test needs a data CD Data CD Random Seek Check the random seek function of ODD drive Random access will reflect the performance of the heads random movement and seek It tests for 1000 times Data CD Sequence Seek Check the sequential seek function of ODD drive Perform location test to CD RW under LBA mode with the location address increasing in sequence Tray Eject Test Check the eject function of the ODD It will eject the ODD and ask the user to confirm if the operation succeeds Satellite Satellite Pro LO30 L635 Maintenance Manual 43 3 Diagnostic Programs 3 8 Video 3 8 Video This test item tests the video by 1 displaying the figures in different graphic modes 2 displaying the property and color of the characters in different text modes User will confirm whether each video mode works normally by judging whether the display is correct It checks whether the video memory works normally by writing data into the video memory then reading it out and comparing the two value Subtest 01 Text Mode 1 Character Test Tests two types of font patterns Font 9
92. gure 4 8 2 Remove two M2x3 black flat head screws 3 Remove the bracket ODD BRKT gt lt ODD driver M2x3 black flat head screw Figure 4 8 Removing the bracket from the ODD drive Assembling the ODD Drive Assemble the ODD drive according to the following procedures and Figure 4 8 2 Seatthe bracket and secure it with two M2x3 black flat head screws Satellite Satellite Pro L630 L635 Maintenance Manual 4 19 4 Replacement Procedures 4 6 Keyboard 4 6 Keyboard Removing Keyboard Remove the Keyboard according to the following procedures and Figure 4 9 1 Release the following 11 latches on the keyboard cover in that order One latch on right side and one latch on left sides Four bottom latches Five front latches 2 Remove the keyboard cover 3 Remove four M2 5x2 5 black flat head screws 4 Disconnect the keyboard cable from CN250 on the system board 5 Remove the keyboard D Latch M2 5x2 5 black flat head screw Keyboard cover Keyboard Figure 4 9 Removing the keyboard 4 20 Satellite Satellite Pro L630 L635 Maintenance Manual 4 6 Keyboard 4 Replacement Procedures Installing the Keyboard Install the keyboard according to the following procedures and Figure 4 9 1 Connect the keyboard cable to CN250 on the system board 2 Secure the keyboard with two M2 5x2 5 black flat head screws 3 Place the keyboard cover in the correct position and secure the following 11 latc
93. he LAN troubleshooting procedures in section 2 9 If an error is detected by the Speaker test follow the Speaker troubleshooting procedures in section 2 10 If an error is detected by the Fan On Off test follow the cooling module troubleshooting procedures in Section 2 11 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 3 Power Supply 2 3 Power Supply The power supply in the computer controls many functions and components To check if the power supply is defective or malfunctioning follow the troubleshooting procedures below as instructed Procedure 1 Power Icon Check Procedure 2 Connection Check Procedure 3 Replacement Check Procedure 1 Power Icon Check The following LED indicates the power supply status i Battery LED DC IN LED D The power supply controller displays the power supply status through the Battery LED DC IN LEDs as in the tables below Battery LED DC IN LED Power supply status On in Green AC Adaptor is plugged or Battery is fully charged On in Amber Battery is being charged from AC Adaptor Blinking in Amber Critical low battery while driving the computer Off Else If the Battery LED DC IN LED off follow the steps below 1 Remove the battery pack and the AC adapter to shut off power supply to the computer 2 Attach the battery pack and AC adapter back again Check 1 Make sure the Battery LED DC IN LED goes on If it does not go to Procedure
94. he item is enabled during the test the test items that need user to response can run normally such as PS2 Mouse test If it is disabled those test items will report FAIL Whether the option here is enabled it only affects the current test item Parameters For the test items with specific parameters this option will call the related configuration screens Otherwise the program will show the following dialogue window No Parameters Parameters for the specific test items Some test items Memory HDD e g have their individual parameters which can be configured in their parameters setting window 3 3 4 Load Batch Parameters Batch parameter is saved in the script file whose extension name is INI INI Below is the screen shot of Load Batch Parameters 20 Satellite Satellite Pro LO30 L635 Maintenance Manual 3 3 Option 3 Diagnostic Programs Service Diagnostic Ver 1 00 Copyright 1998 2818 Inventec Tianjin Ltd 1 Load config file Name cfg ini F AUDIO_P INI In this window you can specify the INI files that you wanted to be edited or modified 3 3 5 Save Batch Parameters Here you can save the edited or modified content to the batch parameters files i Save config file Nane cfg ini F AUDIO_P INI 3 3 6 LOG Parameters Setting You can access the Log Parameters screen through Service Diagnostics Options Generate Report Satellite
95. he steps described in Chapter 4 and replace the CPU with a new one 2 21 Satellite Satellite Pro L630 L635 Maintenance Manual Chapter 3 Diagnostic Programs 3 Diagnostic Programs Chapter 3 Contents 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 loce 1 UTE itae obuia essa cula Cid Lo 3 3 2 1 Quick 3 3 2 2 Customization Fest ei S teet dete i eiue iod axe 3 3 2 3 Keyboard Layout 7 3 2 4 Audio Play e e e ie 8 3 2 5 Audio Record Testi a 8 3 2 6 DMI Rea 9 3 2 7 DMI fuir 9 3 2 8 11 3 2 9 x E EE 12 3 210 Free DOS eU S EH ds 13 3 2 11 Diagnostics Screen Explanation esee 13 ODORS u 16 3 3 1 OVETVIEW 16 3 3 2 Batch Parameters Configuration 17 3 3 3 Item s Parameters Configuration 19 3 3 4 Load Batch Parameters aa 20 3 3 5 Save Batch 21 3 3 6 LOG Parameters 21 3 3 7 SPECI LOG Viewer at SN s Qa a 23 3 3 8 Display LOG Piles sa itecto e Mei a esu eb etnies 23 3 3 9 ge cau c 24 SLO LOG File Samples eise qe act ee gestes Epig E UD 25 pies 27 System
96. he surface of the CPU chip completely 1 Ifsilicon grease is already applied to the CPU wipe it off with a cloth By using a special syringe apply silicon grease G7762 to the CPU chip center so that the entire CPU chip is covered with the grease G7762 2 Install the CPU cooling module into the correct position on the system board 3 Securing CPU cooling module with it s own screws 4 Place the thermal module in the correct position and secure it with seven screws on the thermal module 5 Connect the fan cable to CN4300 on the system board Satellite Satellite Pro L630 L635 Maintenance Manual 4 33 4 Replacement Procedures 4 12 CPU 4 12 CPU Removing the CPU CAUTION When removing the CPU keep the following in mind The CPU can become very hot during operation Be sure to let it cool down before starting repair work Remove the CPU according to the following procedures and Figures 4 19 4 20 4 21 and 4 22 NOTE FOXCONN CPU socket will be 180 degrees to the right 1 Tear off the CPU mylar 2 Unlock the CPU by rotating the cam on the CPU socket 120 degrees to the left with a flat blade screwdriver in the order shown in the figure below 3 Remove the CPU CPU Mylar _ CPU Figure4 19 Removing the CPU Figure 4 20 Removing the CPU 4 34 Satellite Satellite Pro L630 L635 Maintenance Manual 4 12 CPU 4 Replacement Procedures Installing the CPU Install the CPU
97. he system board 3 Secure the display assembly with four M2 5x5 black flat head screws Satellite Satellite Pro L630 L635 Maintenance Manual 4 27 4 Replacement Procedures 4 10 System board 4 10 System Board Removing the System Board NOTE Be careful of the eject button for the PC card It can be damaged when removing the board Make sure it is securely installed Remove the System Board according to the following procedures and Figure 4 14 1 Release one M2 5x5 black flat head screw securing the system board 2 Remove the system board System board M2 5x5 black flat head screw Figure 4 14 Removing the system board 4 28 Satellite Satellite Pro L630 L635 Maintenance Manual 4 10 System board 4 Replacement Procedures Installing the System Board Install the System Board according to the following procedures and figure 4 14 NOTE Be careful of the eject button for the PC card It can be damaged when installing the system board Make sure it is pushed in 1 Seat the system board in the correct position 2 Secure the system board with one M2 5x5 black flat head screw Satellite Satellite Pro L630 L635 Maintenance Manual 4 29 4 Replacement Procedures 4 11 Thermal module 4 11 Thermal module CAUTION When removing the cooling module keep the following in mind The cooling module can become very hot during operation Be sure to let it cool down before starting the repair work
98. hes in that order One latch on right side and one latch on left side Four bottom latches Five front latches Satellite Satellite Pro L630 L635 Maintenance Manual 4 21 4 Replacement Procedures 4 7 Wireless LAN card 4 7 Wireless LAN Card Removing the Wireless LAN Card Remove the wireless LAN card according to the following procedures and Figure 4 10 CAUTION Do not touch the connectors on the wireless LAN card and in the computer with your bare hands Wireless LAN cards can fail if they are contaminated with sweat natural oils etc from your hands 1 Disconnect the two antenna cables with tweezers 2 Remove one M2x2 black flat head screws securing the wireless LAN card 3 Pull the wireless LAN card up from CN1300 on the system board and out at an angle Wireless Lan card M2x2 black flat head screw Antenna white cable Antenna black cable Figure 4 10 Removing the wireless LAN card 4 22 Satellite Satellite Pro L630 L635 Maintenance Manual 4 7 Wireless LAN Card 4 Replacement Procedures Installing the Wireless LAN Card Install the wireless LAN card according to the following procedures and Figure 4 10 1 Insert the wireless LAN card into the CN1300 an angle of 45 degrees 2 Press down on the wireless LAN card to secure it with two M2x2 black flat head screws 3 Connect the two antenna cables by pressing them firmly into place CAUTION Do not touch the connectors on the wireless LAN ca
99. hown as below Italian French German Greek Hungarian Spanish TurKish Turkish F Suedish Belgiam Yugoslavian Norwegian Scandinavian Canadian Multinational Canadian Bilingual Satellite Satellite Pro L630 L635 Maintenance Manual7 3 Diagnostic Programs 3 2 Quick Start LEFT TIME 85 Press Fn ESC to test Fn Please press the key one by one and E N D to skip this test It requires user to press the key and check whether the key in the screen changes color or not User can terminate test by typing END When testing the key it must press the ESC key at the same time When the user has checked all the keys and all the keys in the screen have changed color the diagnostics program would automatically end the test and report the pass information If keyboard test fails program will terminate the test and report the fail information when it is time to timeout The test will end when all keys are pressed or test time is out after 90 seconds 3 2 4 Audio Play Test Check whether the system could playback audio normally When the test is completed a file named Audio p log will be saved in the defined location 3 2 5 Audio Record Test Check whether the system could record the sound normally If there is no error during the whole test Pass otherwise Fail When the test is completed a file named Audio r log will be saved in the defined location 8 Satel
100. inge Disconnect CCD cable from CCD module 3 Remove one M2 6x6 black flat head screws on each side securing the LED hinge 4 Carefully tilt the LED module toward you 5 Remove two M2x2 5 black flat head screws on each securing the LED bracket 6 Remove the LED brackets 7 Turn the LED upside down Be sure to place it on a cushioned surface such as a foam pad 8 Remove the tape and LED cable connector Then disconnect the LED cable Satellite Satellite Pro L630 L635 Maintenance Manual 4 39 4 Replacement Procedures 4 14 LED Module M2x2 5 black flat head screw Right LED bracket N NN 2 6 6 black flat head screw n Left LED bracket x lt lt M2x2 5 black flat head screw Figure 4 24 Removing the LED module and screws w 5 cable LED module Figure 4 25 Removing the LED module 4 40 Satellite Satellite Pro L630 L635 Maintenance Manual 4 16 LED Module LED panel 4 Replacement Procedures Installing the LED Module NOTE LCD FL cable must be carefully peeled away before disconnecting it from the module Install the LED module according to the following procedures and Figures 4 24 4 25 1 Turn the LED upside down 2 Connect the LED cable to the LED module connector 3 Turm the LED right side up 4 Place the LED bracket in the correct position and secure it with two M2x2 5 black flat head screws on each side 5 Please the LED module in the correct position and sec
101. is detected when either of the following conditions is met 1 current in the battery charging circuit drops below the predetermined value 2 charging time exceeds the fixed limit 1 7 3 RTC Battery The RTC battery provides power to keep the current date time and other system information in memory while the computer is turned off Satellite Satellite Pro L630 L635 Maintenance Manual 23 2 Troubleshooting Chapter 2 Troubleshooting Satellite Satellite Pro L630 L635 Maintenance Manual 2 i 2 Troubleshooting Chapter 2 Contents 2 1 222 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 uu E 2 1 Basic 2 2 POWEFSUDDIV 2 6 Procedure 1 Power Icon Check ie 2 6 Procedure 2 Connection C Deck 2 7 Procedure 3 Replacement Check aD Ru peli epe 2 7 System Board 2 8 Procedure 1 5 0 UH Ida RM 2 8 Procedure 2 Test Program C Beck cio pes t ottenuto beet ER 2 9 Procedure 3 Replacement Check ese 2 9 ten 2 10 Procedure 1 Message cios oon ID eR EE 2 10 Procedure 2 Partition uasa 2 10 Procedure 3 Format CHECK usu estet queda tacens 2 11 Procedure 4 Test Program 2 11 Procedure 5 Connector Check and Replac
102. itch board and Button board Removing the Switch board and Button board Remove the Switch board and Button board according to the following procedures and Figure 4 29 1 Disconnect the switch board cable 2 Release two M2x2 5 black flat head screws securing the switch board 3 Remove the switch board 4 Disconnect the touch pad flat cable and button board cable 5 Release three M2x2 5 black flat head screws securing the button board 6 Release four M2x2 5 black flat head screws securing the button board bracket M2x2 5 black flat head screw Touch pad flat cable Switch board M2x2 5 black flat head screw Button board flat cable M2x2 5 black flat head screw Botton board Touch pad bracket Figure 4 29 Removing the Switch board and Button board Satellite Satellite Pro L630 L635 Maintenance Manual 4 47 4 Replacement Procedures 4 18 Switch board and button board Installing the Switch board and Button board Install the button board according to the following procedures and Figure 4 29 1 2 4 48 Seat the button board bracket in the correct position Secure button board bracket with four M2x2 5 black flat head screws Seat the button board in the correct position Secure button board with three M2x2 5 black flat head screws Connect the touch pad flat cable and button board cable Seat the switch board in the correct position Secure switch board with two M2x2 5 black fla
103. k 2 Check 2 The connector may be faulty Replace the connector with a new one following the steps in Chapter 4 If the ODD drive is still not functioning properly perform Check 3 2 17 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 8 ODD Optical Disk Drive Check 3 The ODD drive may be faulty Replace the ODD drive with a new one following the steps in Chapter 4 If the ODD drive is still not functioning properly perform Check 4 Check 4 The system board may be faulty Replace it with new one following the instructions in Chapter 4 If the ODD drive is still not functioning properly perform Check 5 Check 5 The memory may be defective Replace the memory module with a new one following the steps described in Chapter 4 Satellite Satellite Pro L630 L635 Maintenance Manual 2 18 2 9 2 Troubleshooting 2 9 LAN To check if the computer s LAN is defective or malfunctioning follow the troubleshooting procedures below as instructed Procedure 1 Test Program Check Procedure 2 Connector Check and Replacement Check Procedure 1 Test Program Check Execute the LAN check program available as part of the maintenance test program This program will check the LAN Insert the Bootable CD into the CD Turn on the computer and run the check program See Chapter 3 for information on how to perform the check If any abnormal is detected by the check go to Procedure 2 Procedure 2 Connector Check and Replaceme
104. l Fehler Textmarke nicht definiert Removing the thermal Module Fehler Textmarke nicht definiert Installing the thermal Module Fehler Textmarke nicht definiert CPU aS Mei E Me Fehler Textmarke nicht definiert Removing the CPU Fehler Textmarke nicht definiert Installing the CPU Fehler Textmarke nicht definiert Display Fehler Textmarke nicht definiert Removing the Display Fehler Textmarke nicht definiert Installing the Display Mask Fehler Textmarke nicht definiert LCD 255 Fehler Textmarke nicht definiert Removing the LED module Fehler Textmarke nicht definiert Satellite Satellite Pro L630 L635 Maintenance Manual 4 15 4 16 4 17 4 18 4 19 4 Replacement Procedures Installing the LCD Module Fehler Textmarke nicht definiert CCD Board and M IC Fehler Textmarke nicht definiert Removing the CCD Board and Fehler Textmarke nicht definiert Installing the CCD Board and MIC Fehler Textmarke nicht definiert Power Button Board Fehler Textmarke nicht definiert Removing the Power Button Boa
105. l Decrement Test Data Pattern is a series of data whose low byte is increasing data from 0x00 and high byte is decreasing data from OxFF 36 Satellite Satellite Pro LO30 L635 Maintenance Manual 3 6 Memory Test 3 Diagnostic Programs Subtest 03 Extended Pattern In addition to the above pattern test of the memory there is Read Write Cycle test and Read Cycle Test for the extended memory Below is the parameter dialog window of the extended pattern test Copyright 1998 2010 Inventec Tianjin Ltd Extended Memory Test Paran Test Range Specify the test coverage range of Extended Memory If user chooses Total Size it means that the whole Extended Memory will be tested Although user can input the parameter into other select box but the selected result is invalid If user chooses Special Size the test of Extended Memory will be taken according to the coverage range that user chooses or time Extended Memory Start Address and Extended Memory End Address MB Set the range of extended memory that is to be tested The test coverage will be according to the value setting in Percent mentioned at below Percent Choose the percentage of the defined range of the memory to be tested Time Limit h Choose or Input the time hour of the defined range of the memory to be tested Time Limit m Choose or Input the time minute of the defined range of the memory to be tested 1 Write Read Cycle Test Tes
106. lay Check 4 Check 5 Check 6 Check 7 Check 8 Check 9 Check 10 If there is still an error perform Check 4 The FL inverter board may be faulty Replace it with a new one and return to Procedure 3 If there is still an error perform Check 5 Make sure the LCD FL cable has been firmly connected to the system board and LCD module FL inverter board System board CPU LCD FL cable If the cable is loose or off reconnect it firmly and return to Procedure 3 If there is still an error perform Check 6 The LCD FL inverter cable may be faulty Replace it with a new one and return to Procedure 3 If there is still an error perform Check 7 The LCD module may be faulty Replace it with a new one and return to Procedure 3 If there is still an error perform Check 8 The System board may be faulty Replace it with a new one If there is still an error perform Check 9 The memory may be defective Replace the memory module with a new one following the steps described in Chapter 4 If the problem persists perform Check 10 The CPU may be faulty Replace it with a new one following the instructions in Chapter 4 Satellite Satellite Pro L630 L635 Maintenance Manual 2 16 2 8 ODD Optical Disk Drive 2 Troubleshooting 2 8 ODD Optical Disk Drive To check if the internal ODD drive is defective or malfunctioning follow the troubleshooting procedures below as instructed Procedure 1 ODD Cleaning Check Procedure 2 T
107. lite Pro L630 L635 Maintenance Manual Keyboard Scan Character Codes Appendices Appendix Keyboard Scan Character Codes Table C 1 Scan Codes set 1 and set 2 1 4 Codeseti Codeseti 1 Code set 2 Satellite Satellite Pro L630 L635 Maintenance Manual 1 Appendices C 2 Apx C Keyboard Scan Character Codes Table C 1 Scan Codes set 1 and set 2 2 4 E Lock A AC Enter Shift L No 102 key sss e Satellite Satellite Pro L630 L635 Maintenance Manual C Keyboard Scan Character Codes Table C 1 Scan Codes set 1 and set 2 3 4 Codeseti Codeset1 1 Code set 2 Ctrl Alt L Space ALT R Ins Del Satellite Satellite Pro L630 L635 Maintenance Manual Appendices Appendices Apx C Keyboard Scan Character Codes Table C 1 Scan Codes set 1 and set 2 4 4 Qedest i set 1 Code set 2 Keytop F11 F12 PrintSc Pause Fn Win App Kat Hir Hen Muh Notes Scan codes differ by mode Scan codes differ by overlay function Combination with the Fn key makes different codes Fn key does not generate a code by itself This key corresponds to key No 42 in a 102 key model Refer to Table C 6 No 124 key scan code Refer to Table C 7 No 126 key scan code 205 207 are for JAPAN keyboard only X X X X X 99 ON t pao C 4 Satellite Satellite Pro L630 L635 Maintenance Manual
108. lite Satellite Pro L630 L635 Maintenance Manual 3 2 Quick Start 3 Diagnostic Programs NOTE 1 This test only for internal microphone If the machine doesn t have camera module then it doesn t have internal microphone This test result will fail due to no internal microphone 3 2 6 DMI Read Read the information from the system s SMBIOS and display it in the screen as follows DMI Information Manufacture Product Nane Uersion Serial Number UUID OEM Part Number DEM SH Number Uersion 1 88 TOSHIBR Satellite 1630 PSK881 CSSKUS 392311920 S8ESF8868331E11DFBBR9882665C4D2181 PSK881 CSSKUS Press amu keu to exit User can press any key to exit the program 3 2 7 DMI Write In addition to reading the DMI information DMI Write also permits attributes editing and updating Manufacture Product Name Version Serial Number and Part Number etc The following screen will be displayed Satellite Satellite Pro LO30 L635 Maintenance Manual 9 3 Diagnostic Programs 3 2 Quick Start DMI Information Modify Uersion 1 88 Hanufacture E TOSHIBR Product Nane E Satellite 1630 Uersion 5 1 9 Serial Nunber 3123119209 UUID 8ESF8A6G331E11DFBBA98G266C4D2181 OEM Part Number PSKB881 CSSKUS SH Hunber F2 Confirm the change F4 Ignore the change Press ENTER key to complete an item s modification In this screen there are two lines which attribute could be edited and up
109. n the text to describe many operations The key top symbol as it appears on the keyboard is printed in boldface type Key operation Some operations require you to simultaneously use two or more keys We identify such operations by the key top symbols separated by a plus sign For example Ctrl Pause Break means you must hold down Ctrl and at the same time press Pause Break If three keys are used hold down the first two and at the same time press the third User input Text that you are instructed to type in is shown in the boldface type below DISKCOPY A B The display Text generated by the XXXXX that appears on its display is presented in the type face below Format complete System transferred Satellite Satellite Pro L630 L635 Maintenance Manual Table of Contents Chapter 1 Hardware Overview iue ost 5 1 2 5ystem Unit Components oec pee e S ita i eee RE a ema 12 3 2 5 1 HIDD u L a meas 17 1 4 DVD Super Multi R Double Layer aaa 18 1 5 Bl R y WIE n anuo ye ce usa Sag 19 1 0 20 ss l u a a ash 21 1 71 2 00 09 M 21 1 7 2 Battery Charging Control
110. ndle the ODD bay module carefully it can become hot during operation M2 0x5 white flat head screw d ODD bay module Figure 4 6 Removing the ODD bay module 4 16 Satellite Satellite Pro L630 L635 Maintenance Manual 4 5 ODD Bay Module 4 Replacement Procedures Installing the ODD Bay Module Install the ODD bay module according to the following procedures and Figures 4 6 1 Place the ODD bay module in the correct position and slide it in 2 Pushit in until it clicks into place 3 Secure the ODD bay module with one M2x5 white flat head screw Satellite Satellite Pro L630 L635 Maintenance Manual 4 17 4 Replacement Procedures 4 5 ODD Bay Module Disassembling the ODD Bezel Disassemble the ODD drive according to the following procedures and Figure 4 7 1 Push out on the ODD bay module in the direction of the arrow ADS bezel Figure 4 7 Removing the ODD Bezel Assembling the ODD Bezel Assemble the ODD drive according to the following procedures and Figure 4 7 1 Gently insert ODD bezel into place Check that the ODD bezel slides in and stops with a click 4 18 Satellite Satellite Pro L630 L635 Maintenance Manual 4 5 ODD Bay Module 4 Replacement Procedures Disassembling the ODD Drive NOTE Do not disassemble the ODD drive when it is working normally Disassemble or replace the ODD drive only if it fails Disassemble the ODD drive according to the following procedures and Fi
111. nfiguration Data in the BIOS 3 Whether there is PCI to ISA bridge in the system 4 Whether there is PCI bus in the system 6 ACPI Test ACPI test includes two sub items as below System Address Map Test Check the correctness of ACPI system memory map and whether its mapping scope is within real memory ACPI Table Test Check the correctness of ACPI relative configuration tables in the current system Subtest 03 FAN Speed Test 1 CPU Fan Speed Test This test item is to check whether the CPU fan currently used works normally in the different speeds of stop slow middle and fast Service Diagnostic Ver 1 00 Copyright 1998 2616 Inventec Tianjin Ltd Memory Storage Video Comm Periph Options CPU 1 Board P Batch Run Paraneters ive Test Yes Error Yes Error Yes e Enable Yes Battery Life Monitor Yes CPU Thermal Monitor Yes Test Mode Loopbound Test Order Sequence Cfg File Name cfg ini Log File Name custom log Alt X Exit Test Selected Press SPRCE to Set Press Enter to Test It will be displayed as follows Satellite Satellite Pro L630 L635 Maintenance Manual 33 3 Diagnostic Programs 3 5 System Test Service Diagnostic Ver 1 00 FanTest Build Date 2007 02 09 FanSpeed Testing FanSpeed Fan Stop Speed Test Setting 87 100 Detected B Fan Slou Speed Test Setting 2788 2988 Detected 2832 Fan Middle Speed Test z Total
112. ng the Display 4 27 System Board vaut aci 4 28 Removing the System Board eet aee ree ead sad eia t Dun ERST AE 4 28 Installing the System Boatrd PARS 4 29 Thermal module Lie pecus 4 30 Remove the Thermal module for 4 30 Installing the thermal module for Model 4 31 Removing the thermal Module eet et eerte eerte rei natae e Dess 4 32 Installing the thermal Module 4 33 4 34 Remoymse the CPU osse 4 34 Installing the o sou Mute dee anpi 4 35 Display as 4 37 Removing the Display Mask it decades 4 37 Installing the Display MasKk te Pe eee esae eae 4 38 ECD Mod le m D 4 30 Removing the LED mod le ulna ua Da ete Th uka aaa 4 39 Installing the LCD Module 4 41 CCED Board nd ING dai atenta lestis 4 42 Removing the CCD Board and MIC 4 42 Installing the CCD Board and MIC eene 4 42 Power Button Board s aa 4 43 Removing the Power Button Boatrd
113. nt Check The LAN connector RJ45 is mounted on the system board If the LAN malfunctions the system board or CPU might be faulty Disassemble the computer following the steps described in Chapter 4 and perform the following checks Check 1 The system board may be faulty Replace it with a new one following the instructions in Chapter 4 If the LAN is still not functioning properly perform Check 2 Check 2 The memory may be defective Replace the memory module with a new one following the steps described in Chapter 4 If the problem persists perform Check 3 Check 3 The CPU may be faulty Disassemble the computer following the steps described in Chapter 4 and replace the CPU with a new one 2 19 Satellite Satellite Pro L630 L635 Maintenance Manual 2 Troubleshooting 2 10Audio Test 2 10 Audio Test To check if the computer s Speaker is defective or malfunctioning follow the troubleshooting procedures below as instructed Procedure 1 Test Program Check Procedure 2 Connector Check and Replacement Check Procedure 1 Test Program Check Execute the Audio test available as part of the maintenance test program See Chapter 3 for information on how to perform the test If an error is detected in the test go to Procedure 2 If no error is detected the Audio itself is normal Procedure 2 Connector Check and Replacement Check The Audio or system board may be disconnected or faulty Disassemble the computer following the steps desc
114. nual 4 43 4 Replacement Procedures 4 16 Power button board Install the Power Button Board Install the Power Button Board and Switch Board according to the following procedures and Figures 4 27 1 Seat the Power button board in the correct position 1 Secure the Power button board with two M2x2 5 black flat head screws 4 44 Satellite Satellite Pro L630 L635 Maintenance Manual 4 17 Speakers 4 Replacement Procedures 4 17 Speakers Removing the Speakers Remove the Speakers according to the following procedures and Figure 4 28 1 Remove two M2x3 black flat head step screw securing the left speaker 2 Remove two M2x3 black flat head step screws securing the right speaker 3 Remove the left and right speakers M2x3 black flat head screw Left speaker Speaker cable M2x3 black flat head screw Right speaker Figure 4 28 Removing the speakers Satellite Satellite Pro L630 L635 Maintenance Manual 4 45 4 Replacement Procedures 4 17 Speakers Installing the Speakers Install the speakers according to the following procedures and Figure 4 28 2 4 46 Seat the left and right speaker in the correct position Route the speaker cable in the wire guide Secure the left speaker with two M2x3 black flat head screws Secure the right speaker with two M2x3 black flat head screws Satellite Satellite Pro L630 L635 Maintenance Manual 4 18 Switch board and button board 4 Replacement Procedures 4 18 Sw
115. nual 57 3 Diagnostic Programs 3 1 1 Error Codes and Description The test pattern read out from the extension memory is different 04 XMS Memory Problem Been As above written in this address 05 XMS Out Of Range Wrong parameters setup Check and reset the parameters 66 Address Test Error Interference between different Test this memory chip on address channels multiple machines 07 Toggle Bit Error Errors with the timer chip As above The acquired refreshing 08 Interval Error frequency is out of the estimated Reset the estimated range range The pattern read out from the L1 09 TL1 Cache test Error Cache is different from the Test this unit on multiple that has been written in the same address 12 Data Bus Error Interference between different erem data channels 14 Speed Error during the transfer speed Mates 03xx Board Repeat multiple times Whether 01 Test Error C pu there is always the same error data normally replace the board The difference between the actual precision of the interval 04 Interval Timer Error timer and its theory value is out As above of the permitted range The timer counts imprecisely 05 periodic Faster Error As above standard 06 Periodic Slower Error As above standard 07 Update ended Interrupt R W errors with the RTC epe Error refreshing interrupt controller The PC sp
116. o video card card M 2 Physical problems with the 12 Check whether there is any monitor physical problem with the monitor Check whether there is any 06 Character Test Error 2 physical problem with the video card 07 DAC Palette Address Test ee ers Error Check whether there is 08 Color Purity Test Error Physical problems physical problem with the video card or the monitor VESA Mode 1565 Direct 09 Color Test Error As above As above VESA Mode 16bits Direct 10 Color Test Error As above As above VESA Mode 24bits Direct 11 Color Test Error As above As above 12 Get the PCX graphics map Failure in getting PCX graphics Check for the PCX graphics map Error map 13 Bitblt Engine Test Error Physical problems with the video Check and see whether the video card card has any physical problem 14 PED As above As above Test Error Satellite Satellite Pro L630 L635 Maintenance Manual 59 3 Diagnostic Programs 3 1 1 Error Codes and Description Physical problems with the video 15 VESA VRAM Test Error 1 P physical problem with the video card or the monitor card or the monitor AGP configuration register Check and see whether the AGP 16 Test Error 8 video card has any physical errors problem 17 Panel Test Error Lower LCD color resolution Replace th
117. on report of the two testing methods mentioned above 1 Configuration and Running As to the method used in Mouse test the user is required to select test items by pressing Space key and set the parameters artificially See 3 3 3 Item s Parameters Configuration Then press 8 to start the test User should configure each parameter in advance otherwise the default parameters would be used Using this method user is allowed to select more than one test item at one time 2 Running the current test item 6 Satellite Satellite Pro L630 L635 Maintenance Manual 3 2 Quick Start 3 2 3 3 Diagnostic Programs As to the method adopted in CPU Speed test user should highlight the test item and press Enter to start testing And the user has to setup the parameters every time before running the test Using this method only one test item would be tested at one time Keyboard Layout test The test purpose is to check whether 30 kinds of keyboards run well during the test procedure When users choose the item the names of these countries will be displayed on the screen for user choice User press any index of token in ASCII and the program will test the kind of keymap of the country Keuboard Layout Test United States United Kingdon Japanese Korean Traditional Chinese Thai US International Herbreu Danish Suiss Suitzer land Arabic Czech Russian Portuguese Slocakian The test screen would be s
118. over securing screw After the computer is turned on check the hardware configuration in the Hardware Setup or TSETUP program to make sure that the installed memory module has been recognized by the system If it has not been recognized yet check the connections 4 12 Satellite Satellite Pro L630 L635 Maintenance Manual 4 4 HDD 4 Replacement Procedures 4 4 HDD Removing the HDD CAUTION Do not press on the top or bottom of the drive Applying such pressure can either corrupt the data in the drive or damage the drive gt lt Remove the HDD hard disk drive according to the following procedures and Figures 4 4 4 5 1 Release the M2 5x2 5 black flat head screw securing the HDD pack 2 Remove the HDD pack by pulling the pack following the direction of the arrows HDD pack i p 7 2 5 2 5 black flat head screw Figure 4 4 Removing the HDD pack Satellite Satellite Pro L630 L635 Maintenance Manual 4 13 4 Replacement Procedures 4 4 HDD NOTE Do not disassemble the HDD pack when it is working normally Disassemble or replace the HDD pack only if it fails 3 Place the HDD pack on a flat surface such as a desk and remove the four M3x3 5 black flat head screws 4 Place the HDD pack on a flat surface such as a desk and remove the chassis x chassis 0x3 5 black flat head screw Figure 4 5 Removing the HDD chassis CAUTION Do not apply pressure to the top or bottom of the drive
119. parameter into other select box but the selected result is invalid If user chooses Special Size the test of Extended Memory will be taken according to the coverage range that user chooses or time Satellite Satellite Pro L630 L635 Maintenance Manual 35 3 Diagnostic Programs 3 6 Memory Test Extended Memory Start Address MB amp Extended Memory End Address MB Set the range of extended memory that is to be tested the test coverage would be based on the setting and the value in Percent 96 mentioned at below Pattern Size Choose the pattern size BYTE WORD DWORD or ALL Percent Choose the percentage of the defined range of the memory to be tested Time Limit h Choose or Input the time hour of the defined range of the memory to be tested Time Limit m Choose or Input the time minute of the defined range of the memory to be tested 1 Bit Stuck High Test Data pattern Every bit is 1 Each bit is high 2 Stuck Low Test Data pattern Every bit is 0 Each bit is low 3 Checker Board Test Data pattern Lo byte and hi byte are composed with 0101 0x5 and 1010 0x A 4 CAS Line Test Data pattern Lo byte and hi byte are composed with 0000 0x0 and 1111 0xF 5 Incremental Test Data pattern A series of increasing data from 0 by adding 1 each time 6 Decrement Test Data Pattern A series of decreasing data from the maximum e g OXFFFF by subtracting 1 each time 7 Incrementa
120. pecify Log Viewer screen Designate Log File Viewer Please Input file Name logview exe OK The default viewing program of Service Diagnostics is Log View exe 3 3 8 Display LOG File You can specify the Log file for viewing in the Display Error Log File screen 21 Open a File Nane Custon log F KEYHAP LOG Satellite Satellite Pro L630 L635 Maintenance Manual 23 3 Diagnostic Programs 3 3Option In this screen you can specify a Log file and view it with the viewer designated in Specify LOG Viewer 3 3 9 LOG Viewer Service Diagnostic Log viewer LogFile Viewer R CUSTOM LOG lt Module Name gt Service Diagnostic Ver 1 00 Memory Tester Build Date 2006 81 18 CBSHigh Begin Time Wed Jul 23 87 20806 LogFile Uieuer Base Test Extended Menory 1 Help End Time Hed Jul lt Ctrl Hone gt Go to File Begim lt Ctrl End gt Go to File End Ctrl F35 Search F3 gt Search again st Build Date 2886 91 18 lt SpaceBar gt Select in Dialog Box LKBLed 1 us Begin Time Wed Ju Test Mode Check Device LED Test End Time Wed Jul 05 16 27 13 2006 Exit lt ESC gt Scroll lt t 1 PageUp PageDown Ctril Home Ctrl End gt Function Keys F1 Display Log File 734 16 29 42 11 Scroll a line backward or forward on the screen Page Up Page Down Scroll a page backward or forward on the screen Esc Exit the Log viewer Displ
121. r your memory requirements It can incorporate up to 8 0GB of main memory Using the following sizes of memory modules 1024 MB 128Mx64 DDR3 1066MHz 2048 MB 256 64 DDR3 1066MHz 4096 MB 512Mx64 DDR3 1066MHz Hard Disk Drive HDD The computer accommodates 2 5 inch 9 5mm height Serial ATA HDD with following storage capacities 250 GB 9 5mm thick SATA 5 400rpm 320 GB 9 5mm thick SATA 5 400rpm 500 GB 9 5mm thick SATA 5 400rpm 640 GB 9 5mm thick SATA 5 400rpm ODD The computer accommodates a fixed 12 7mm ODD with one of following types Tray Type DVD Super Multi R Double Layer drive Tray Type DVD Super Multi R Double Layer with Label Flash drive Tray Type Combo BD ROM with Label Flash drive Tray Type Blue Ray Writer BD RE with Label Flash drive Display LCD displays come in the following types at resolution 1366x768 13 3 WXGA HD 1366x768 CSV LED display On Board LAN The internal LAN supports 10 100Mbit or 1Gbit Ethernet enabling connection to a LAN at up to IGbps It supports Wake up on LAN from 53 54 55 and PXE boot support This internal LAN has RJ45 jack to directly accommodate a LAN cable 6 Satellite Satellite Pro L630 L635 Maintenance Manual 1 1 Features 1 Hardware Overview Wireless LAN The internal Mini Card slot supports IEEE802 11bg MOW IEEE802 11abg 802 1
122. rd Fehler Textmarke nicht definiert Installing the Power Button Board Fehler Textmarke nicht definiert SPEAK Ors uisi ERR E E Fehler Textmarke nicht definiert Removing the Speakers Fehler Textmarke nicht definiert Installing the Speakers Fehler Textmarke nicht definiert Switch board and Button board Fehler Textmarke nicht definiert Removing the Switch board and Button boardFehler Textmarke nicht definiert Installing the Switch board and Button board Fehler Textmarke nicht definiert DC IN cable Card reader board and Bluetooth Card Fehler Textmarke nicht definiert Removing the DC IN cable Card reader board and Bluetooth Card Fehler Textmarke nicht definiert Installing the DC IN cable Card reader board and Bluetooth Card Fehler Textmarke nicht definiert Satellite Satellite Pro L630 L635 Maintenance Manual 4 4 Replacement Procedures Figures Figure 4 1 Removing the battery pack Fehler Textmarke nicht definiert Figure 4 2 Removing the Bridge Media Fehler Textmarke nicht definiert Figure 4 3 Removing the memory module Fehler Textmarke nicht definiert Figure 4 4 Removing the HDD pack Fehler Textmarke nicht
123. rd and in the computer with your bare hands Wireless LAN cards can fail if they are contaminated with sweat natural oils etc from your hands Satellite Satellite Pro L630 L635 Maintenance Manual 4 23 4 Replacement Procedures 4 8 Top Cover 4 8 Top Cover Removing the Top Cover Remove the top cover according to the following procedures and Figures 4 11 and 4 12 Turn the computer upside down and remove the following 18 screws Twelve M2 5x6 black flat head screws Four M2x2 black flat head screws M2 5x6 black flat head screw M2 5x6 black flat head screw NSS N M2x2 black flat head screw gt Q SSS N M2x2 black flat head screw Figure 4 11 Removing the screws from the bottom of the computer 2 Turn the computer right side up 3 Disconnect the touch pad board flat cable from CN280 4 Disconnect the power board flat cable from CN201 5 Disconnect the speaker cable from CN600 6 Liftup the top cover 4 24 Satellite Satellite Pro L630 L635 Maintenance Manual 4 8 4 Replacement Procedures M2 5x6 black flat head screw Power board cable Top cover CN280 Touch pad board flat cable Figure 4 12 Removing the top cover Installing the Top Cover Install the top cover with the display assembly according to the following procedures and Figures 4 11 4 12 1 Seat the top cover adjusting its position 2 Connect the touch pad board flat cables to CN280 on the sy
124. ribed in Chapter 4 and perform the following checks Check 1 Make sure the Speaker cable has been firmly connected to the system board Speaker System board If the cable is loose or off reconnect it firmly and return to Procedure 1 If there is still an error perform Check 2 Check 2 The Speaker may be faulty Replace it with a new one following the instructions in Chapter 4 If the problem persists perform Check 3 Check 3 The System board may be faulty Replace it with a new one following the instructions in Chapter 4 If the Audio is still not functioning properly perform Check 4 Check 4 The memory may be defective Replace the memory module with a new one following the steps described in Chapter 4 If the problem persist perform Check 5 Check 5 The CPU may be faulty Disassemble the computer following the steps described in Chapter 4 and replace the CPU with a new one Satellite Satellite Pro L630 L635 Maintenance Manual 2 20 2 11 Cooling Module 2 Troubleshooting 2 11 Cooling Module To check if the computer s cooling module is defective or malfunctioning follow the troubleshooting procedures below as instructed Procedure 1 Test Program Check Procedure 2 Connector Check and Replacement Check Procedure 1 Test Program Check Execute the Fan On off test program available as part of the maintenance test program This test program checks the cooling module Insert the diagnostics bootable CD in the computer s CD t
125. rns let the hot components cool down before starting inspection or repair task Satellite Satellite Pro L630 L635 Maintenance Manual 4 3 4 Replacement Procedures 4 1 General Before You Begin Before you begin to disassembly the computer keep in mind the precautions and advice in this section Always begin disassembly by removing the AC adapter and battery pack Remove the optional parts and accessories as well The procedures for removing the batteries will be explained later Disassemble the computer only when an abnormality has occurred Use only the recommended tools To run and store the computer be sure to prepare a working environment that 15 free from Dust and contaminants Static electricity Extremely high or low temperatures and extremely high humidity Run the diagnostic tests explained in Chapter 2 of this manual to identify the FRU that has probably caused the system failure Perform only the required machine operations Use only the disassembly and reinstallation procedures described in this manual Place the removed components in a safe place away from the computer so that they are not damaged or get in the way of you doing your work Normally a number of screws need to be removed or replaced during disassembling Place the removed screws in a safe place so that you can easily find the right screws for the right components When assembling the computer use the specified screws to fasten the parts
126. roblem When reassembling the computer keep the following general guidelines in mind Take your time to carry out the suggested instructions completely Hurried reassembly can often cause problems Check that all the cable and connectors are fastened securely Before securing the FRUs or other parts check that the cables are not caught by the screws or FRUs Check that all the latches are closed securely Check that all the required screws are used to secure FRUs Using wrong screws can damage the threads or heads of the screws or does not ensure that the FRUs are secure After installing a FRU make sure that the FRU and computer work normally Satellite Satellite Pro L630 L635 Maintenance Manual 4 5 4 Replacement Procedures 4 1 General Tools and Equipment For your safety and that of other people in the working environment it is strongly recommended that you use electrostatic discharge ESD equipment The proper use of this equipment will ensure successful repair work and reduce the costs for repairing damaged components The equipment and tools required for disassembly and reassembly are One 2 mm Phillips screwdriver One 4 mm flat blade screwdriver Torx screwdriver Tweezers for pulling out screws ESD mats for the floor and work desks An ESD wrist strap or heel grounder Anti static carpets or flooring Air ionizers for highly electrostatic sensitive areas A pl
127. rocessor Mobile Intel Arrandale Processor Intel Core 15 Processor FSB 1066MHz Core Speed 2 26 2 40 GHz System Bus 1066 MHz On Die Level 2 Cache 3 MB Intel Core 13 Processor FSB 1066MHz Core Speed 2 13 2 26 GHz System Bus 1066 MHz On Die Level 2 Cache 3 MB Intel Pentium Processor FSB 1066MHz Core Speed 1 86 GHz System Bus 1066 MHz On Die Level 2 Cache 3 MB Memory Two expansion memory slots are provided They can hold 1 0 2 0 4 0GB memory modules available as options to grow up to 8 0GB PC3 8500 1066MHz DDR3 SDRAM supported 1024 2048 4096MB modules supported 1024 MB 128M x 64 2048 MB 256M x 64 4096 MB 512M x 64 DDR3 1 5 volt operation No parity bit 64 bit data transfer BIOS ROM Flash EEPROM 32Mb x 1 chip 4096KB flash parts NvStorage Size 64K NvStorage Free Space 63K 00 Size 992K FVO00 Free Space 176K FVO Size 384K FVO Free Space 68K Satellite Satellite Pro L630 L635 Maintenance Manual 13 1 Hardware Overview 1B1 2 System Unit Components System Controller Mobile Intel 5 Series Chipset HM55 PCH Direct Media Interface DMI PCIExpress Interface Integrated Serial ATA SATA Host Controller Intel High Definition Audio Controller Simple Serial Transport SST 1 0 Bus Platform Environmental Control Interface Uni
128. rror perform Check 2 Check 2 The keyboard may be faulty Replace it with a new one following the instructions in Chapter 4 If the problem persists perform Check 3 Check 3 The System board may be faulty Replace it with a new one following the instructions in Chapter 4 If the keyboard is still not functioning properly perform Check 4 Check 4 The memory may be defective Replace the memory module with a new one following the steps described in Chapter 4 If the problem persists perform Check 5 Check 5 The CPU may be faulty Disassemble the computer following the steps described in Chapter 4 and replace the CPU with a new one Satellite Satellite Pro L630 L635 Maintenance Manual 2 14 2 7 Display 2 Troubleshooting 2 7 Display To check if the computer s display is defective or malfunctioning follow the troubleshooting procedures below as instructed Procedure 1 External Monitor Check Procedure 2 Test Program Check Procedure 3 Connector Check and Replacement Check Procedure 1 External Monitor Check Connect an external monitor to the computer s external monitor port then boot the computer The computer automatically detects the external monitor even if resume mode is enabled If the external monitor works correctly the internal LCD LCD FL cable or FL may be faulty Go to Procedure 3 If the external monitor appears to have the same problem as the internal monitor the system board may be faulty Go to Procedure 2
129. rs Log Parameters Specify Log Viewer Display Error Log File DOS Shell Exit to Free DOS 2 ET EL R3 52 0 LET The DIAGNOSTIC TEST Devices include the following tests System Test Memory Test Storage Test Video Test Communication Test Peripheral Test Keyboard Layout Test Hot Key Test Audio Play Test Audio Record Test DMI Read DMI Write System Information Satellite Satellite Pro L630 L635 Maintenance Manual 1 3 Diagnostic Programs 3 1 General Before running the diagnostic programs get the following tools prepared A Service Diagnostic BOOT CD or USB Flash Memory A Formatted FLOPPY DISK A Test Media CD A BEX TEST CD ROM TCDR 702 for CD ROM test A Test Media DVD Toshiba EMI DVD ROM TEST DISK TSD 1 An External Monitor for DISPLAY test A CD ROM Driver for CD ROM test Audio Line for audio record test A Data CD for CD ROM test LIED BE The following chapters describe all the test details The test items could be selected from the DIAGNOSTIC TEST menu Note When booting up the unit for the first time the system will automatically select the location of the result log file If a USB floppy drive is connected and there is an unprotected floppy diskette with more then 50KB spare space in the drive system will save all log files into the root directory the diskette otherwise system will save all log files in the root directory of RAM disk 2
130. s securing the display mask 2 Insert your finger between the edge of display mask and the LCD and remove the display mask while unlatching the display mask Display mask Seal Figure 4 23 Removing the display mask Satellite Satellite Pro L630 L635 Maintenance Manual 4 37 4 Replacement Procedures 4 15 Display Mask Installing the Display Mask Install the display mask according to the following procedures and Figure 4 23 1 Install the display mask and lock the latches NOTE When installing the display mask ensure there is no gap between the display mask and the display cover 2 Secure the display mask with four 2 5x5 black flat head screws and stick four seal tapes 4 38 Satellite Satellite Pro L630 L635 Maintenance Manual 4 14 LED Module 4 Replacement Procedures 4 14 LED Module NOTE ICs are fragile Use extreme care not to apply pressure to the ICs along the edges of the LED module NOTE Dispose of used LED panels fluorescent FL tubes as required by local ordinances or regulations NOTE The LED cable must be carefully peeled away before disconnecting it from the module Removing the LED module Remove the LED module according to the following procedures and Figures 4 24 4 25 Peel off the two rubber sheets from LED cable NOTE Don t touch the double tape of rubber sheet surface for keep double tape surface clean and adhesive while remove the rubber sheet from the LED h
131. screen It consists of the following parts Title Bar Test Running Status and Report Panel Status Bar There would prompt a message box called USER BREAK in the central of the window whether user press ESC to interrupt the test 2 Test Running Status and Report Panel Test Running Status and Report Panel are located on the middle of Diagnostics Windows Test item name test process and test result are displayed in the left Test status and result are displayed in the upper right corner of the screen It displays the test status of the current test item TEST in testing PASS test finished and its result is passed FAIL test finished and its result is failed and SKIP test skipped Satellite Satellite Pro 1630 1635 Maintenance Manual 13 3 Diagnostic Programs 3 2 Quick Start The error list of each test module is displayed at the lower right corner of the screen It would display the total error quantity found in the test the most recent five error codes and description would be shown here Detailed error report could be viewed with Logview exe When pressing ESC key during the test process a User Break Windows will be popped up for the user to select 3 USER BREAK Pressing ESC key to interrupt the test USER BREAK message box would be prompted out in the central of Diagnostics Window for the user to select the following actions CONTINUE Continue the test SKIP Stop the sub item of current tes
132. stem board 3 Connect the power board flat cable to CN201 on the system board 4 Connect speaker cable to CN600 on the system board Turn the computer upside down and secure it with the following 18 screws Twelve M2 5x6 black flat head screws Four M2x2 black flat head screws Satellite Satellite Pro L630 L635 Maintenance Manual 4 25 4 Replacement Procedures 4 9 Display Assembly 4 9 Display Assembly Removing the Display Assembly CAUTION Use care to avoid that the antenna cable is not caught between the display assembly and computer Remove the display assembly according to the following procedures and Figures 4 13 1 Open the display panel M2 5x5 black flat head screw Wireless LAN antenna LCD FL cable lt 2 Figure 4 13 Removing the display assembly 2 Disconnect the LCD FL cable from CN3000 on the system board 3 Remove four M2 5x5 black flat head screws securing the LCD module to the bottom cover 4 Remove the wireless antenna cables from the bottom cover 5 Remove the display module 4 26 Satellite Satellite Pro L630 L635 Maintenance Manual 4 9 Display Assembly 4 Replacement Procedures Installing the Display Assembly Install the display assembly according to the following procedures and Figures 4 13 1 Place the display panel in the correct position and push the wireless antenna cable into the bottom cover 2 Connect the LCD FL cable to CN3000 on t
133. t 2 top Pause Common E1 1D 45 9D C5 14 77 FO 14 77 Ctrl 46 EO C6 7E EO FO This key generates only make codes C 8 Satellite Satellite Pro L630 L635 Maintenance Manual Appendices Appendix Key Layout D 1 United States US Keyboard T TIT T TYT Ti TIT T Tr n 8C B F2 j um E P B m m m DE Wu Ne de We We le Wi Jes u ir J ur iz tea ij 1 in iX ULE 2 A T T Ivy TI TY TY rr T T w 1 Y iif P m 1 Eu Tra F u i Tc T T Lu Ld M Be 7 T TIT nn 9 Tit n T lt gt SHIFT 2 X C V 8 N M SHIFT END 4 i LU i i cam 4 g a u CTRL ALT B CTRL M u u V gt Figure D 1 US keyboard D 2 Taiwan TW Keyboard T 7 T n TIT Tr T Y n gl x Fal zai Paa F10 g gl m INS DEL TIT i 7 n TIT n i s bo YE jj aij Jl lt 3 TT Ir SPACE gj Ex t EQ di d d T
134. t by using both read and write instructions Satellite Satellite Pro L630 L635 Maintenance Manual 37 3 Diagnostic Programs 3 6 Memory Test 2 Read Cycle Test Test by using read instructions Subtest 04 Walking 175 Test The test item is to ensure that there is no short circuitry issue in memory chip The parameter dialog window is the same as that in Subtest 02 Pattern Subtest 05 Walking 075 Test The test item is to ensure that there is no open circuitry issue in memory chip The parameter dialog window is the same as that in Subtest 02 Pattern Subtest 06 Memory Address This test item is to check short and open issue on memory address lines Subtest 07 Refresh Test This test item is to check whether the memory refresh works normally The parameter dialog window is as follows M n Paraneter uSec 8813 mu M x Parameter uSec EIH Subtest 08 Cache Memory The test item is to check whether the CPU internal cache memory could be accessed correctly Subtest 09 Random Memory Random Memory test includes the following two test items Randomize Test and Random Incremental Read Write Test The parameter dialog window is the same as that in Subtest 03 Extended Pattern 1 Randomize Test This test item is to check whether the memory could be correctly accessed with randomized data and randomized memory address 38 Satellite Satellite Pro LO30 L635 Maintenance Manual 3 6 3 Diagnosti
135. t head screws Connect the switch board cable Satellite Satellite Pro L630 L635 Maintenance Manual 4 19 DC IN cable card reader board and Bluetooth 4 Replacement Procedures 4 19 DC IN cable Card reader board and Bluetooth Card Removing the DC IN cable Card reader board and Bluetooth Card Remove the DC IN cable Card reader board and Bluetooth Card according to the following procedures and Figures 4 30 1 Remove the DC IN cable from base enclosure 2 Disconnect card reader board cable from CN9300 3 Remove the Card reader board cable 4 Release one M2 5x5 black flat head screw and one M2x2 5 black flat head screw securing the card reader board 5 Remove the card reader board 6 Disconnect Bluetooth cable from Bluetooth module 7 Remove the Bluetooth card from base enclosure p 2d IN cable M2 5x5 black flat head screw 2 2 5 black flat head Screw Ime reader board cable Card reader board CN9300 U 2 7 Bluetooth card Bluetooth card cable Figure 4 30 Removing the DC IN cable Card reader board and Bluetooth Card Satellite Satellite Pro L630 L635 Maintenance Manual 4 49 4 Replacement Procedures 4 19 DC IN cable card reader board and Bluetooth card Installing the DC IN cable Card reader board and Bluetooth Card Install the DC IN cable Card reader board and Bluetooth Card according to the following procedures and Figure 4 30 Note A
136. t item to go to the next item s test ABORT Stop the current test item to test the next module ABORT ALL Stop all the selected test items User could use the hot key Ctrl D to achieve the same operation When the user calls ABORT ALL the following message box will prompt for his selecting 4 Title Bar Title Bar located at the top of the window it includes information as follows Program Name and Its Version Service Diagnostic Verl 10 Test Module Name Label the name and version of the test module For example in the above screen the name of the test module is Memory Tester Build Date 2007 02 09 Status Bar Located at the bottom of the screen as follows LOOPBOUND 2888 82 16 88 42 48 COUNT 81781 56 464 ORDER SEQ 5 2888 82 16 88 42 28 HALT WAIT PAUSE Esc Break The status bar is used to indicate the current script setting and test status It consists of two lines that includes the information as follows Test Mode TIMEBOUND or LOOPBOUND e g LOOPBOUND in the above screen 14 Satellite Satellite Pro L630 L635 Maintenance Manual 3 2 Quick Start 3 Diagnostic Programs Script File Name Script file name e g Custom INT in the above screen Current Time C TIME Current system time e g 2008 02 16 00 42 40 in the above screen Test Time Remaining LEFT In TIMEBOUND mode it would display the remaining test time at th
137. tellite Satellite Pro L630 L635 Maintenance Manual E Key Layout Appendices D 21 Turkey TR Keyboard ETE jejej Figure D 21 TR keyboard a D 22 Turkish F TF Keyboard Figure D 22 TF keyboard Satellite Satellite Pro L630 L635 Maintenance Manual D 11 Appendices Apx E Key Layout D 23 Swedish SW Keyboard ici i i n ca A E iibi ri in Figure D 23 SW keyboard n D 24 Belgian BE Keyboard Figure D 24 BE keyboard D 12 Satellite Satellite Pro L630 L635 Maintenance Manual E Key Layout Appendices D 25 Yugoslavia YU Keyboard e a vA eM AE SHIFT ENO Figure D 25 YU keyboard anms es SPACE ENTER D 26 Norwegian NO Keyboard
138. tmarke nicht definiert Figure4 20 Removing the CPU Fehler Textmarke nicht definiert Figure 4 21 Installing the CPU Fehler Textmarke nicht definiert Figure 4 23 Removing the display mask Fehler Textmarke nicht definiert Figure 4 24 Removing the LED module and screws Fehler Textmarke nicht definiert Figure 4 25 Removing the LED module Fehler Textmarke nicht definiert Figure 4 26 Removing the CCD board and Fehler Textmarke nicht definiert Figure 4 27 Removing the power button board Fehler Textmarke nicht definiert Figure 4 28 Removing the speakers Fehler Textmarke nicht definiert Figure 4 30 Removing the DC IN cable Card reader board and Bluetooth Card Fehler Textmarke nicht definiert 4 Satellite Satellite Pro L630 L635 Maintenance Manual 4 Replacement Procedures Satellite Satellite Pro L630 L635 Maintenance Manual 4 vii 4 1 General 4 Replacement Procedures 4 1 General This chapter explains how to disassemble the computer and replace Field Replaceable Units FRUs Some replacement procedures may not require you to remove all the surrounding FRUs to replace only one FRU The chart below shows the FRUs in the order in which they should be removed in a top down manner irrespective of their physi
139. ttribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test f st At est ttribute Test Rttribute Test Attribute Te Rt ibute T ribute T t Rttri es ibute 1 T 04 Atty te Y attri e Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Attribute Test Is this display OK CY N lt Enter gt 1 3 Text Page Selection This test item is to check whether the video memory could be correctly written and read in VGA text mode According to the comparison of written data with read data the program would report PASS or FAIL Satellite Satellite Pro LG30 L635 Maintenance Manual 45 3 Diagnostic Programs 3 8 Video 4444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444444444444444444444444444444 44444444444444444444444444444444444444444444444444444444444444444444444444444444 44444444444444444444444444444444444444444444444444444444444444444444444444444444 44444444444444444444444444444444444444444444444444444444444444444444444444444444 4444444444444444444444444444444444444444444444444444
140. umn the components information is listed and user can use arrow keys or PgUp PgDn to view the list and highlight the chosen component On the right column the configuration information of the highlighted component is listed Press ESC to exit this program 3 2 9 View Logs User can enter one choice to view a log file in the screen as follows Select Log to vieu Quick Test Log Customization Test Log Keuboard Lauout Test Log Hot Keu Test Log Audio Play Test Log Rudio Record Test Log System Information Exit to Main Menu Enter Your Choice 7 12 Satellite Satellite Pro L630 L635 Maintenance Manual 3 2 Quick Start 3 Diagnostic Programs 3 2 10 Exit to Free DOS Select this item to exit to Free DOS 3 2 11 The Diagnostics Screen Explanation Below is an example of running a test item It includes the following parts Diagnostics Windows Test Status Area Progress Bar Error List Test Item s Title Status Bar and Message Box Service Diagnostic Uer 1 88 Memory Tester Build Date 2887 82 89 Bit Stuck High Base Memory Test PASS Extended Memory Test Size 2646MB Total Fail List CONTINUE or Description BxBBCFBBBB Fails Found OOPBOUND C TIME 2668 64 24 13 43 14 COUNT 81 81 CPU 63C 100 RDER SEQ Custom 109 S TIME 2008 04 24 13 43 65 HALT WAIT PAUSE i Esc Break 1 Diagnostics Windows When a test item is running a Diagnostics Windows is displayed in full
141. un normally such as Mouse test If it is disabled those test items will report FAIL When the option here is enabled it would affect all the test items while the same option in Item Parameters Configuration only affect that test item Monitor Battery Life 18 Satellite Satellite Pro L630 L635 Maintenance Manual 3 3 Option 3 Diagnostic Programs Monitor the remaining battery capacity percent Monitor CPU Thermal Monitor the CPU temperature Test Mode LOOPBOUND The chosen test items will run repeatedly according to the times specified in the Number of Loops TIMEBOUND The chosen test items will run for an extent time specified in Time Limit Hrs and Time Limit Min Time Limit Hrs Specify the hours whether TIMEBOUND is chosen under the batch mode Time Limit Min Specify the minutes whether TIMEBOUND is chosen under the batch mode e Number Of Loops Specify the repeating times when Loop Bound is chosen under the batch mode 3 3 3 Item s Parameters Configuration The test items parameters configuration screen be accessed through Service Diagnostics Options gt Edit Batch Parameters gt Item s Parameters gt System gt CPU gt Basic Functionality Basic Functionality Repeat Count 1 I e Repeat count Satellite Satellite Pro L630 L635 Maintenance Manual 19 3 Diagnostic Programs 3 3Option Repeat times of the test item e Interactive If t
142. ure it with one M2 6x6 black flat heat screws on each side 6 Connect CCD cable to CCD module CAUTION When installing the LED module please follow below instruction When plug in LED cable into LED module connector need to plug horizontally For Sharp panel if LED cable connector is not plugged horizontally it may be damaged Satellite Satellite Pro L630 L635 Maintenance Manual 4 41 4 Replacement Procedures 4 17 CCD board and MIC 4 15 CCD Board and MIC Removing the CCD Board and MIC Remove the CCD board and MIC according to the following procedures and Figure 4 26 1 Remove the CCD and MIC module from display rear cover CCD and MIC module Figure 4 26 Removing the CCD board and MIC 2 Liftthe CCD and MIC module from the display rear cover Installing the CCD Board and MIC Install the FL inverter board according to the following procedures and Figure 4 26 Seat the CCD and MIC module in the correct position 4 42 Satellite Satellite Pro L630 L635 Maintenance Manual 4 16 Power button board 4 Replacement Procedures 4 16 Power Button Board Removing the Power Button Board Remove the Power Button Board according to the following procedures and Figures 4 27 1 Remove two M2x2 5 black flat head screws 2 Remove the Power button board M2x2 5 black flat head _ Power board Figure 4 27 Removing the power button board Satellite Satellite Pro L630 L635 Maintenance Ma
143. urn on the computer and run the test See Chapter 3 for information on how to perform the test If any error is detected by the test go to Procedure 2 Procedure 2 Connector Check and Replacement Check The cooling module is connected to the system board If the cooling module malfunctions there may be a bad connection between the cooling module and the system board or either might be faulty Disassemble the computer following the steps described in Chapter 4 and perform the following checks Check 1 Make sure the cooling module has been firmly connected to the connector on the system board Also make sure that the tape is not stuck to any part of the fan and that the fan is free of foreign matter Cooling module System board CPU If the connector is disconnected connect it firmly to the system board and return to Procedure 1 If the tape is stuck to any part of the fan stick it back to the specified point If a foreign matter is found in the fan remove it and then return to Procedure 1 If there is still an error perform Check 2 Check 2 The cooling module may be faulty Replace it with a new one following the steps in Chapter 4 If the cooling module is still not functioning properly perform Check 3 Check 3 The memory may be defective Replace the memory module with a new one following the steps described in Chapter 4 If the problem persists perform Check 4 Check 4 The CPU may be faulty Disassemble the computer following t
144. versal Serial Bus USB Controller Integrated Gigabit LAN Controller Intel Active Management Technology with System Defense Intel I O Virtualization VT d Support Intel Trusted Execution Technology Support Power Management Logic External Glue Integration Enhanced DMA Controller System Management Bus High Precision Event Timers Timers Based on 82C54 Real Time Clock System TCO Reduction Circuits Serial Peripheral Interface SPI Support Interrupt Controller Firmware Hub Interface Support Low Pin Count LPC I F GPIO Analog and Digit Display Ports JTAG Boundary Scan Support Bridge Media Controller REA RTS5159 Memory Card Reader Controller Audio Controller CONEXANT CX20671 integrated audio controller supports multimedia The sound system features contain the following 4 Stereo DACS support 16 bit to 24 bit PCM format for stereo audio playback stereo ADCs support 16 bit to 24 bit PCM format for stereo independent sound inputs All ADCs support 44 1K to 192 0K Hz sample rate 14 Satellite Satellite Pro L630 L635 Maintenance Manual 1 2 System Unit Components 1 Hardware Overview Digital microphone interface with internal MIC boost supporting Jack sense detects up to 4 jacks using only one sense pin Digital Mixer 3 3V analog and operation uses Vaux for power management modes Audio Director for Headphone
145. y mask and eme Card reader board FL inverter board both of which are shown above the LCD module Satellite Satellite Pro L630 L635 Maintenance Manual 4 1 4 Replacement Procedures 4 1 General Safety Precautions Before you begin to disassembly read the following safety precautions carefully Be sure to follow them while you are working DANGER 1 Always use the genuine batteries or replacement batteries authorized by Toshiba Batteries other than those differ in specifications and are incompatible with the computer They may burst or explode To avoid leakage of alkaline solutions never heat or disassemble the battery packs Never throw the battery packs into a fire If this is violated they will explode The components such as the power supply and FL inverter carry high voltages When you partially disassemble the computer and turn on the components use extreme care not to touch the connectors and components to avoid the risk of electrical shock Do not disassemble individual components during first level maintenance WARNING 1 To avoid the risk of electrical shock turn the computer off and remove the adapter from the electrical outlet Because the battery in the computer is left charged the risk of electrical shock remains even after the AC adapter is removed from the electrical outlet To avoid the risk of electrical shock be sure to remove any metal jewelry or accessories such as necklaces brac

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