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Tripp Lite SmartOnline 60kVA Modular 3-Phase UPS System, On-line Double-Conversion International UPS

1. H Confirm that the manual bypass circuit breaker switch eX is off Ly Output Manual Bypass Bypass Input 9 a Start Up Shutdown and Bypass continued 9 3 Standard Start Up Procedure Single UPS continued H Switch on the bypass input breaker switch Il and then output circuit breaker switch YJ After a brief initialization process the LCD screen will show ON AUTO BYPASS the BYPASS LED will illuminate and UPS system output will be supplied by the bypass reserve power source Switch on the main input circuit breaker switch al If the AC input power source is normal the UPS system is ready for start up Press the ON button EY for 3 seconds until you hear a beep then release the button The inverter will activate and synchronize with the bypass source then automatically switch from auto bypass reserve mode to online normal mode The BYPASS LED will darken and the NORMAL LED will illuminate Manual Bypass Output Manual Bypass 9 4 Battery Start Up Procedure Single UPS Note The battery must be at least partially charged for this operation to succeed H If there is an external battery cabinet connected switch on the circuit breaker EN of the external battery cabinet On the SU20K
2. 9 Start Up Shutdown and Bypass continued 9 10 Manual Bypass Procedure Parallel UPS Warning When the UPS system is in manual bypass the inverter shuts down Connected equipment loads are powered by the bypass reserve power source and will not receive battery backup during a utility power failure EB For the first UPS system you wish to shut down press the OFF button EY for 3 seconds until you hear a beep then release the button If the other UPS system can support the connected equipment loads alone the UPS system that was turned off will shut down its inverter and its LCD screen will read LOAD NOT POWERED The other UPS system s LCD screen will read ONLINE MODE If the total connected equipment load is too large to be handled by a single UPS system both UPS systems will shut down their inverters and switch to bypass mode and their LCD screens will read ON AUTO BYPASS Repeat step 1 for the second UPS system you wish to shut down El Switch off the main input circuit breaker switch el of each UPS system H Confirm that both UPS systems are shut down then switch on the manual bypass input circuit breaker switch eK of each UPS system The bypass reserve power source will power the loads and the LCD screen will read ON MANUAL BYPASS El Switch off the bypass input circuit breaker switch Y and the output circuit breaker switch ed of each UPS system
3. H Remove the battery cartridge fuses from each fuse block Disconnect the blue and white jumper cables attached to each fuse block Warning When disconnecting the jumper cables pull them straight away from the fuse block with even force Do not wiggle them side to side as this may damage the connector SEN NN NS A a US x NN E 7 HY lS Remove the fuse block bracket Note its orientation before removal 6 Internal Battery Connection Continues 6 2 Internal Battery Connection Procedure continued D Slide a battery string with a red cable into an empty slot within the battery compartment Make sure the battery string is oriented as shown in the diagram Note Start with the empty slots at the bottom of the battery compartment and work toward the empty slots at the top of the battery compartment TERMINALS Slide a battery string with a black cable into an empty slot within the battery compartment next to the battery string that you inserted in step 6 Make sure the battery string 1s oriented as shown in the diagram Repeat steps 6 and 7 as needed until all the battery strings have been inserted into the empty battery slots Note Depending on the model of the UPS system some battery compartment slots may remain empty SID
4. o s E o o o o e e e L4 e Re T SCH o o o lol e o o o 9 SU40KX shown front Note Individual models may vary from diagrams Unit shown with front bezels removed o Control Panel The control panel allows the operator to monitor and control the UPS system See Section 3 Control Panel Features for more information Internal Power Modules 20kVA internal power modules can be replaced in the field without powering down connected equipment loads The number of internal power modules varies by model The internal power modules are capable of N 1 redundancy in SU40KX SU60KX and SU80KX models Internal Battery Pack Compartment SU20KX and SU40KX only Internal batteries must be connected by a qualified electrician See Section 6 Internal Battery Connection for more information Output Circuit Breaker Switch Q4 Controls AC output power Manual Bypass Circuit Breaker Switch Q3 Controls AC input power to the UPS system during manual bypass operation Bypass Input Circuit Breaker Switch Q2 Controls AC input power to the UPS system during auto bypass operation Main Input Circuit Breaker Switch Q1 Controls AC input power to the UPS system during online normal operation Levelers The levelers provide long term support for
5. LCD Status Display Multi language display ESC Escape Button Escape Page Up Scroll Buttons A and V Scroll cursor Up or Down Control Panel Enter Button 4 Confirm settings ON Button Press and hold for 3 seconds to start up the UPS turns Inverter ON OFF Button Press and hold for 3 seconds to power OFF the UPS turns Inverter OFF EPO Emergency Power Off Button Pressing the EPO button will completely remove power from the UPS output m HEA E EJ 2 Rl u Tz P 10 2 Display Hierarchy The Tripp Lite E3 Series UPS features a user friendly LCD screen to show messages and display UPS Status screens Level 1 Level 1 Welcome UPS Diagram Alarm Fault Info Level 2 Level 2 Level 2 Measurements UPS Setup Maintenace Password Level 3 required Level 3 Level 4 Level 3 Level 4 Input mains amp bypass Bypass Setting gt gt Serial number Voltage Range gt gt V A Hz Frequency Range gt gt Level 4 Level 4 Inverter output Output Setting gt gt Picea V Inverter Voltage gt gt e Inverter Frequency gt gt 50 60Hz 1 2 3 4 45 6 ECO Mode gt gt Enable Disable Inverter output Frequency Converter Mode gt gt T Redundancy number gt gt Statistics gt gt A Level 4 1 2 3 4 5 6 Battery Setting gt gt Level 4 Inv
6. 31429 bied HI Reserve I P UPSI Parallel Port ooo Reserve I P UPS2 Parallel Port e ane 2198 Peed 8 Operating Modes This section provides a basic description of the UPS system s operating modes For more information about switching between operating modes refer to Section 9 Start Up Shutdown and Bypass 8 1 Online Normal Mode Single UPS In online normal mode the UPS system s rectifier converts incoming AC utility power to DC power that charges the batteries and supplies the inverter The inverter transforms the DC power to precision regulated pure sine wave AC power that supports the operation of connected equipment This dual conversion technology isolates connected equipment from all power problems and ensures that connected equipment receives ideal power at all times 8 2 Battery Backup Mode Single UPS When a blackout or other extreme power event occurs the UPS system automatically switches from normal mode to battery backup mode The UPS system s batteries internal and or external provide emergency DC power to the inverter The inverter transforms the DC power to precision regulated pure sine wave AC power that supports the operation of connected equipment 8 3 Auto Bypass Mode Single UPS If the inverter malfunctions due to excessive temperature overload output short circuit abnorm
7. E Scroll through the Measure Menu and confirm all input and output power readings are within the recommended specifications EE If any problems are noted contact your technical support personnel for further assistance EF The critical load is now supported by conditioned battery back up power 9 7 Preliminary Checklist Parallel UPS Warning Parallel configuration requires exactly two UPS systems 1 1 redundancy or capacity Do not attempt to link more than two UPS systems via parallel configuration The UPS systems must have the same rating and capacity for parallel UPS installation Attempting to link dissimilar UPS systems will damage the UPS systems and create a serious risk of personal injury and property damage e All circuit breaker switches should be off including the breakers of the external battery cabinets Confirm that no voltage potential exists between Neutral and Ground Confirm that the input power source matches the rating voltage frequency and phase of the UPS systems e Each UPS must have a different Parallel ID that indicates the UPS systems are being run in parallel See Section 10 5 5 for more details Note After start up the UPS systems will perform a brief self test and display the results on the LCD screen After a successful self test the UPS systems will provide AC power to the connected equipment load 9 Start Up Shutdown and Bypass continued 9 8 Start Up Procedure Parallel UPS
8. or W to select MAINTENANCE in the main menu then press 1 to confirm UNIT 1 1 LOAD UNPROTECTED Cle AMOI IS EAS 2008 10 03 ele The first item is the series number of the UPS unit H Use A or W to select the desired item then press 4 to confirm SINTEHANHCE Sr ur FIEQ amp 200015 W0 PFW VERSION STATISTICS EVEI AREG ADVANCED H Firmware Version Use A or W to select the F W version item then press to confirm IB pee ci IL COSE YOUR ed ETE a E Ke ON AUTO BYPASS 2008 10 02 11 59 59 The display will show the firmware version of the system and each power module SYSTEM TRIEP te 1s does Amii SIE I NV EISES REISER EL ID CIEL TEUER E H101010101110001 s COL DU UE DL 100 BIB H1i01i 0i idliilio i H10101040112000 32 EECH lr DEEL al WTO WIC Oe WER Kl Statistics UNIT 1 1 Use A or W to read the statistics data then press 4 to confirm 99 66 The display will show the counts on battery counts on bypass and total operation time LOAD UNFEOTECTED 2008 10 02 OH se E a E Ph sag 2 ae ON BAT COUNTS 10 ON BYPASS COUNTS ae OPERATIOH TINE D H W 00 003 04 59 10 Display and Configuration icontinueo 10 6 Maintenance continued E Event Log Use A or W to read the event log then press to confirm D Advance Use A or W to select the ADVANCED item then press ed
9. BET f ERE e ca a l St EUR Get EE 2008 10 02 ONH AUTO BYPASS Ld TE Oe LIA EDS BT CHARGER CURRENT A 10 Display and Configuration continue 10 5 5 Parallel Setup Use A or W to select PARALLEL then press 4 to confirm H Use A or W to select the desired item then press 4 to confirm Parallel Group The parallel group setting tells the UPS that it is operating in parallel Group 1 is the default setting See Section 7 Wiring for wiring considerations Note Possible settings are 1 or 2 H Parallel ID Identifies the UPS number 1 8 within the group When paralleling UPS systems each must have a unique Parallel ID Press ESC to return to the UPS SETUP menu UN IIsei LOAD UH PROTEC TEL OH AUTO BYPASS 2008 10 02 Tg Le ee PARALLEL SETUP PARALLEL GROUP PARALLEL ID UN IIsei LOAD UH PROTEC TED OH AUTO BYPASS al gs 1u0 Uuz iem PARALLEL SETUP S PARALLEL GROUP PARALLEL ID OMIT 1 1 LOAD Ui Pro Tee TED OH AUTO BYPASS 2UO8 10 02 Ino d PARALLEL SETUP PARALLEL GROUP PARALLEL ID 10 Display and Configuration icontinueo 10 5 6 Control amp Test Setup Use A or W to select CONTROL amp TEST then press to confirm EB Use A or W to select the desired item then press 4 to confirm H Battery Auto Test Use A or W to select the desired item then press 4 to confirm A
10. Connect the parallel configuration cable EY to the DB9 parallel configuration port EJ of each UPS system Note Before starting up the Parallel UPS system ensure that the Parallel ID is different for each UPS and parallel group is set See Section 10 5 5 for more details If the UPS systems have external battery cabinets connected switch on the external battery cabinet circuit breaker switch EY of each battery pack On the SU20KX or SU40KX turn ON the battery breaker on the back of the UPS 9 8 Start Up Procedure Parallel UPS continued Switch on the bypass input circuit breaker switch Y of each UPS system After a brief initialization process the LCD screen will show ON AUTO BYPASS and the BYPASS LED will illuminate Switch on the main input circuit breaker switch ell of each UPS system Press the ON button EY of one of the UPS systems for 3 seconds until you hear a beep then release the button The inverter will activate and synchronize with the bypass source Press the ON button for the other UPS system for 3 seconds until you hear a beep then release the button When the inverter of each UPS system is operating normally they will automatically switch from auto bypass reserve mode to online normal mode at the same time The BYPASS LED will darken and the NORMAL LED will illuminate Check the output voltage of each UPS system The phase deviation between each UPS system should be less than 5V I
11. The LCD screen will turn off completely D Ifthe UPS systems have external battery cabinets connected switch off the external battery cabinet circuit breaker switch EA of each battery pack On the SU20KX or SU40KX turn OFF the battery breaker on the back of the UPS D In this mode only the manual bypass path including the manual bypass circuit breaker eK the load terminals of the output circuit breaker switch ef and the terminal block El contain hazardous voltage allowing qualified service personnel to perform maintenance or repair Note Qualified service personnel may prefer to de energize the UPS systems completely depending on local codes and the nature of the maintenance or repair Output Output Manual Manual they will switch to online normal of each battery pack On the SU20KX or SU40KX turn OFF the switch off the external ba
12. UPS System Measure Menu 1 Press the enter button 4 to select MEASURE from the main menu 2 Use the scroll buttons A or W to scroll through the available data screens Press the ESC button to return to the previous menu WHIT 81 1 Liab THPROTECTED DH AUTO EYFALS L1 WiE3 EAR Eit 4 T LI EFLI GER TEF 4 oo i31 Lit an UMGT 81 1 LOAD UHFEOQTEETED DH AUTO BE PRE vz uLT Y rE VOTE i VOT Crs DAD TPTROITCTIED PEET eg i DAD TH ALOIS TR D F ARPO FYFAN F IATE EFE FR PGi Ee FEP Fi FR Soi Eio AE IER 1668 13 23 11 35 LI mili A3 E hha 4 8 ads hid Thh bo 8 KR LC 188E 14 87 d 31882 16 amp 87 UBIT B1 1 CAD UHP TEC TE 1698 18 06 S AUTO BYPASS 11 16 15 bp INV Tj jEv Tat Twv T Twv T T UBILIT BI1 lI JR E RR OF 11 18 35 HEET F Loa UAPR e i CDN AO WYP Ae hAaTTER cH Td Vj F F ERRIME A 8 il DO APACEWWYa af STATER CHARSIE Vu tert RESULT DIL AT B5 Tail n wT B3 Tal IAT AN Tall AT Ba4 Tall p INIT Fi DAD DX PRET Ee To E ATS DY PS LE ENK Ur TI F ba e 2 a ie i IER J LE gg EO o RRP AD bo j H I ii i RE Har d CHAIN a i BW A Kl 10 Display and ROT e Hi Te UTC e TTT 10 5 UPS Setup Before changing the setting of each SETUP you have to login first HHIT amp 81 1 OAD UNPROTECTED 2008 10 02 IH AUTO BYPASS 12
13. the disconnect device must be a four pole device and must disconnect all line conductors and the neutral conductor If a disconnect device interrupts the neutral conductor it must simultaneously interrupt all line conductors Allow the batteries to charge uninterrupted for 24 hours after the initial wiring connection e Observe proper polarity by connecting negative to negative positive to positive and normal N to normal N Failure to observe proper polarity will damage the UPS system and create a serious risk of personal injury and property damage Observe proper phase by connecting R to R S to S T to T and N to N Source power phase rotation must be verified as RST before powering the UPS Failure to observe proper phase will damage the UPS system and create a risk of personal injury and property damage 7 2 Wiring Preparation De energize all input and output AC and DC of the UPS system and external battery cabinet if present Mark all cables according to their correct purpose polarity phase and diameter Review the diagrams in Section 7 3 and Section 7 4 to familiarize yourself with the terminal blocks Consult the table in Section 7 5 to find the correct electrical input output characteristics for the UPS system Note If the UPS system s input output power source is wye wye then Neutral and Ground must not be connected If the input power source has VNG 0 install an isolation transformer before
14. to confirm The ADVANCED item includes clear statistics clear event log firmware upgrade and other status monitor for service This item is only accessible for administrator The Password will be required to confirm again Warning Clearing or erasing the event log may invalidate warranty claims All warranty claims must be accompanied by supporting event log information Press ESC to return to the UPS SETUP menu Wey oe eel d LOAD UNFREOTECTED ON AUTO BYPASS 2008 10 02 Peono z00 i gt 08 10 02 05 10 46 Bypass Freq Abnormal SI aS 08 10 02 08 10 55 Mains Input Voltage Abnorma l lt 003 gt 08 10 02 05 10 55 Wanna cod Pon pablo Freg de ror nitet 00 4 gt 08 10 02 05 10 59 Cut put Breaker iTr Shae 08 10 02 08 10 59 On Bypass Bi LE S eet 2 LOAD UNFEOTECTED EET a TET Se 2008 10 02 Se SDV AN RI L HESE STATISTICS CLE EVENT LOG EEN RA 11 Communications Note The communications connections described in this section are optional The UPS system will function properly without these connections 11 1 Communications Interfaces SNMPWEBCARD Slot P1 P2 P3 P4 P5 P6 P7 Input Dry Contact Interface Parallel RS 232 Configuration Port Output Dry Serial Port Contact Interface Note The following connectors are provided with the UPS P1 P2 and a 12 position strip for the output dry contacts P3 and P7 are only shipped with the optional BP480V26B or BP480
15. 05 49 FREYP ASS OUTPUT BATTERY CHARGER PARALLEL COMNTEOL amp TEST LOCAL ER Accessing the UPS system setup menu requires a password From the login screen press the enter button 4 to select whether to log in as an administrator or user ADMINISTRATOR Qualified service personnel UNIT 1 1 Lote UH FRKOTEC TED 2U08 10 02 ON AUTO BYPASS Ibis e el ene User bP ADMIN IS TEA TOR The authorization is only to check the parameter but not to USER configure H The password consists of 4 numerals Press the scroll down button W or the scroll up button A to select the first numeral then press the enter button 4 to enter the numeral choice After LOAD UN PROTEC TED 2008 10 Ue entering the last numeral press the enter button 4 to confirm ON AUTO Jap eem m m Ie uus me the password choice The default user password is 0000 The default administrator password is 0000 Only qualified service personnel should have access to the administrator password FFADMIHIS TRA TOR USER UNIT 1 1 10 Display and Configuration icontinueo 10 5 UPS Setup continued EJ Ifthe password is wrong press 4 to reselect 10 5 1 Bypass Setup EB Enter the UPS system setup menu Use the scroll buttons A W to move the cursor to BYPASS SETUP then press the enter button H From the VOLTAGE RANGE screen use the scroll buttons A W to select a bypass voltage range and press the enter
16. 7 1 AC Input Output Wiring Single UPS 20 l1Ll5 Auxihary Dry Contact Input Circuit Diagram 56 7 8 AC Input Output Wiring Parallel UPS Single Input ZI 1l Eatemal Battery Cabinet Temperature Inputs 56 7 9 AC Input Output Wiring Parallel UPS Dual Inputs 2 1i 7 External Battery Status Input 20 11 8 Output Dry Contact Interface Detail a 8 Operating Modes 22 11 9 Output Dry Contact Circuit Diagram 58 8 1 Online Normal Mode Single UPS 22 1110 RS 232 Serial Port Circuit Diagram 58 8 2 Battery Backup Mode Single UPS 2 1 1 Parallel Configuration Port 58 8 3 Auto Bypass Mode Single UPS 22 8 4 Manual Bypass Mode Single UPS 22 12 Specifications 99 8 5 Online Mode Parallel UPS 23 12 1 UPS System Technical Specifications 59 8 6 Battery Backup Mode Parallel UPS 23 12 2 UPS System Floor Loading Table 59 87 Auto Bypass Mode Parallel UPS 23 Bypass Mode Parallel UPS 23 12 3 Battery Pack Floor Loading Table 50 8 8 Manual Bypass Mode Parallel UPS 24 8 9 Hot Standby Mode Parallel UPS 24 14 Warranty 60 9 Start Up Shutdown and Bypass 25 9 1 Control Panel and Breaker Diagrams 25 9 2 Preliminary Checklist Single UPS 25 9 3 Normal Start Up Procedure Single UPS 25 9 4 Battery Start Up Procedure Single UPS 26 9 5 Manual Bypass Procedure Single UPS 2 9 6 Shutdown Procedure Single UPS 24 9 7 Preliminary Checklist Parallel UPS 28 9 8 Start Up P
17. ELE AEA SE LU UNIT 1 1 LOAD UNPROTECTED 2008 10 02 CUBE ASIEN Weise Ee ul mes ans GITE mg e TYPE A H 40 EBAT STRINGS 1 INSTALL DATEL Y WE Di 0 10 01 HEAT REPLACE DATE Y M O 10 10 01 TEST DURATION SEC 10 10 Display and Keele VT Le TTT 10 5 4 Charger Setup Use A or W to select CHARGER then press 4 to confirm EB From the CHARGER CURRENT screen use the scroll buttons A W to select the desired setting and press the enter button 4 to confirm the setting Note The default charger current setting is 7A Each internal power module has a 5 amp charger Charger current can be set from a minimum of 2 amps total to a maximum of 5 amps per internal power module multiplied by the number of modules For example the SU60KX has three internal power modules so its charger current range is 2 15 amps Set the charger current value based on the size of the battery system See Section 10 5 3 for more information about determining the size of the battery system Warning Setting the charger current too high may damage batteries and reduce their operational lifespan Consult the factory for guidance before changing the default setting H Press A or W to change the charging current then press to confirm Press ESC to return to the UPS SETUP menu UNIT l i LOAD UNPROTECTED 2008 10 02 Shy SU a BI IUD HARGER SETUP LIES To ME Is ue TES ot ICH IE e
18. The installation site should also have a dedicated AC circuit available that is compatible with the UPS system s input requirements See Section 12 Specifications for details on input requirements and floor loading requirements Before unpacking the unit you should transport the shipping container closer to the final installation site to minimize the distance you will need to move the unit after the protective shipping container has been removed If you plan to store the UPS system for an extended period before installation follow the instructions in Section 13 Storage and Service Unpacking and storage instructions are also printed on the Unpacking and Storage Instructions sheet secured to the shipping container Warning Do not attempt to unpack or move the UPS system without assistance 5 2 Unpacking EB Inspect the shipping container s for visible damage If you determine that the unit has been damaged during shipping contact Tripp Lite for assistance Do not attempt to use the UPS system if it has been damaged or mishandled H Confirm that the shipping container is upright and use a screwdriver to remove its top panel front panel and back panel Also remove the plastic wrap and interior cushioning material Confirm that the model name and rating at the rear of the cabinet match the unit you ordered Examine the cabinet for any damaged or loosened parts Confirm that the shipping container includes the accessories that ship wit
19. You can press W to see the details For example UNIT 1 1 LOAD UNPROTECTED DN AUTO BYPASS 2008 10 02 SE ESL AINS INPUT VOLT OR FREQ NOK khhPLS CHECK MAINS OUTPUT BREAKER OFF PLS OPEN IT INPUT VOLT amp FREQ Press W again to go to the next message If there is no further message the screen will return to the default screen 10 3 1 Status Display EB The UPS system output is off and the connected equipment loads are not powered This condition may be due to automatic UPS shutdown or manually switching off the output circuit breaker switch Possible causes e The UPS automatically shuts down by itself Manually switch off the output circuit breaker RV Rei elc LOAD NOT POWERED 2U08 10 02 Ds os boo Ms PRESS TO BROWEE EVENT 004 10 Display and Configuration icontinueo 10 3 1 Status Display continued H The loads are supplied by bypass source due to initial startup of the UPS H The UPS is starting up by battery power H The UPS system is in auto bypass mode Connected equipment loads will lose power if the bypass power source fails UNIT 1 1 SELF DIAGHOSIS 2U08 10 02 III ud UNIT 1 1 SELF DIAGHOSIS 200 10 02 Ic M ipREss STO BROWEE EVEHT D004 Ot IST LOAD UNPROTECTED 2U08 10 02 OH AUTO BYPASS al PRESS TO BROW E EVENT 004 10 Display and Configuration continue 10 3 1 Status Display continued H The UPS system is operating in o
20. as it will negatively affect UPS performance H From the FREQUENCY screen use the scroll buttons A W to select the desired setting and press the enter button 4 to confirm the setting Note The output frequency setting is only used when the UPS system starts from battery or when frequency converter mode is enabled D From the ECO MODE screen use the scroll buttons A W to select the desired setting and press the enter button to confirm the setting ON AUTO Te E Hats OUTPUT SETUP i NOLT V FREQ Hz ECO FREQ CONV REDUNDANCY PWR BEES ERES OUTPUT SETUR E a REE pale PC FREQ CONV REDUNDANC Y PWR OH EI DUTPUT SETUP VOLT V FREQ Hz P ECO FREQ COHYV REDUNDANCY t FWE UET eel LOAD UNFEOTECTED UNIT BUT e l Poe hE DE EE E UNIT UNIT 1 1 LO UNFROTECTEL UNIT 2008 10 02 IS 2008 10 02 ET 2008 10 0232 Li 390 39 10 Display and Configuration iontinueo 10 5 2 Output Setup continued D From the FREQ CONVERTER MODE screen use the scroll buttons A W to select the desired setting and press the enter button 4 to confirm the setting In frequency converter mode the UPS will convert the incoming electrical power frequency to a different output frequency Therefore 60Hz can change to 50Hz output or 50Hz input can change to 60Hz output When in frequency converter mode bypass power is not an available source the UPS will not transfer
21. be emailed to you Any damages direct indirect special or consequential to the product incurred during shipment to Tripp Lite or an authorized Tripp Lite service center is not covered under warranty Products shipped to Tripp Lite or an authorized Tripp Lite service center must have transportation charges prepaid Mark the RMA number on the outside of the package If the product is within its warranty period enclose a copy of your sales receipt Return the product for service using an insured carrier to the address given to you when you request the RMA 14 Warranty Limited Warranty Seller warrants this product if used in accordance with all applicable instructions to be free from original defects in material and workmanship for a period of 2 years except U S Canada and Mexico 1 year from the date of initial purchase If the product should prove defective in material or workmanship within that period Seller will repair or replace the product in its sole discretion Service under this Warranty includes parts and Tripp Lite service center labor On site service plans are available from Tripp Lite through authorized service partners in most areas Visit www tripplite com for details International customers should contact Tripp Lite support at intlservice tripplite com THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR OR TO DAMAGE RESULTING FROM ACCIDENT MISUSE ABUSE OR NEGLECT SELLER MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY EXPR
22. button and answer YES to the question Transfer to Bypass Mode The UPS should transfer to Bypass H Confirm the UPS is in BYPASS mode amber Bypass LED is ON LCD displays Load Unprotected On Auto Bypass Do not proceed if it is not in BYPASS mode Turn OFF the MAIN INPUT circuit breaker el Wait until the Power Module fans turn OFF this may take a minute or two then turn OFF the BATTERY BREAKER On the 40K unit the BATTERY BREAKER for the internal battery is on the back of the UPS on the 60K and 80K units the BATTERY BREAKER is on the back of the matching battery cabinet Note Some external battery cabinets may have the BATTERY BREAKER Reech behind the front door or elsewhere Bypass D Turn ON the MANUAL BYPASS circuit breaker Ia The LCD will display Load Unprotected On Manual Bypass and you will hear an audible alarm Turn OFF the OUTPUT circuit breaker ef D Turn OFF the BYPASS INPUT circuit breaker Wl The unit s LCD will go blank after a few seconds EJ The critical load is now supported by unconditioned utility power 9 6 Shutdown Procedure Single UPS Warning The UPS system shutdown procedure will eliminate the AC power output for all loads Before shutdown confirm that all loads are turned off or place the UPS system in manual bypass mode to keep loads pow
23. pack s connectors The battery pack s acceptable DC voltage range is between 220V and 280V DC nominal 240V DC If several voltmeter tests yield results outside the acceptable DC voltage range contact Tripp Lite for assistance in determining the possible causes of the incorrect voltage reading before proceeding IF Connect the black cable for each internal battery pack to the nearest black connector located inside the UPS system s battery compartment Connect the red cable for each internal battery pack to the nearest red connector located inside the UPS system s battery compartment Warning Observe proper polarity by connecting negative to negative black to black and positive to positive red to red Failure to observe proper polarity will damage the UPS system and create a serious risk of personal injury and property damage EE Replace the battery access bezels FZ Follow the proper procedure to restart the UPS and re transfer the critical load to protected power Note If you need to remove or replace internal battery packs modify steps 6 and 7 by removing and or replacing the existing internal battery packs as required DANGER LETHAL HIGH VOLTAGE HAZARD
24. the UPS system and input power source then connect the UPS system s Neutral and Ground together 0209090208090909 ox 269 0900000909090 eelerer EE letz 0808 e 09000 Doz Jo B je B ie D 2 ES EI CLP I NISISIS O A LJ LI Fees E E E ECH Ee EE EE EE EE 0920902020209090 98696269696969625999590969690909090909599259596909590909090909890959690909090909 93020962090 595902590909 09 996252025969595908090982020202520900000 6208080 e 020202020909090 020202020209090 oe 0209028 090202020202090 020909098009090 O 92020202020900 909009020909690 e9e9e9e90909099909090 o9 99099909096 N lololop O OTO O WvTOTOTO3 LU 2029090209090909 2220209020202020 9020282020209020202020202020209 0009020909090901 S 2809992909909900020899200999200090900902080929 Hun E UU IN S ot 0900000900000 EE Ge 920909909000090 ja i a RR aD RISE TR e 0600000000000009 Switch E o Kal o o c c o O External Battery Cabinet Breaker 2 i Ou gt us tn c bo nme X LLI o c i iagrams D Grounding Terminals ing Bypass Input p Em t Wir SSS ine Main Input Lal Qo 3 E O S O a p 7 3 UPS System Terminal Block Diagram 7 4 External Battery Cab 7 W 17 SUSOKX and BP480V40C shown for illustration only consult the battery cabinet s documentation for exact specifications D SES Wiring continued 7 4
25. to bypass D Redundancy Use A or W to select the desired number of modules for redundancy usually one for redundancy then press 1 to confirm This feature allows the user to determine an acceptable power output limit to guarantee a redundancy of N 1 When this feature is enabled the UPS will send an alarm when power usage exceeds 80 of the non redundant power modules while maintaining the number of redundant power modules set For example on an S0kVA UPS if a Redundancy Setup is set to 1 Power Module the UPS will trigger an alarm when you exceed 80 of 60kVA as to guarantee one power module for N 1 redundancy Press ESC to return to the UPS SETUP menu 10 5 3 Battery Setup Use A or W to select BATTERY then press 4 to confirm UNIT 1 1 Le EUR ECH BOIS 2008 10 0232 aM re ETE seers csi Are DUTPUT SETUP ZOET FREQ Hz ECO FREQ CONV REDUNDANCY PUR LOAD UNPROTECTED 200g 10 03 CB ee ORAE s o e S i pa ele ae OUTPUT SETUP VOLT EW E FREQ Hz ECO FREQ CONV S REDUNDANCY FPWR UNIT All parameters in this segment can only be changed when UPS is in Bypass Mode 10 Display and Configuration OT 10 5 3 Battery Setup continued EB Enter the UPS system setup menu Use the scroll buttons A W to move the cursor to BATTERY SETUP then press the enter button 4 At UPS startup you must enter information about the battery in
26. 1 Control Panel and Breaker Diagrams NORMAL LED BATTERY LED BYPASS LED FAULT LED LCD Status Screen ESC Escape Button Scroll Buttons A and W Enter Button 3 ON Button OFF Button EPO Emergency Power Off Button eh Main Input Circuit Breaker Switch e Bypass Input Circuit Breaker Switch Control Panel Ei C Em EJ S Bl LJ SD E Output Manual Bypass ek Manual Bypass Circuit Breaker Switch E Bypass Ce fe Output Circuit Breaker Switch Circuit Breaker Switches UPS System Front Panel 9 2 Preliminary Checklist Single UPS e All circuit breaker switches should be off including the breaker of the external battery cabinet if present Confirm that no voltage potential exists between Neutral and Ground Confirm that the input power source matches the rating voltage frequency and phase of the UPS system Note After start up the UPS system will perform a brief self test and display the results on the LCD screen After a successful self test the UPS system will provide AC power to the connected equipment load 9 3 Standard Start Up Procedure Single UPS EB If there is an external battery cabinet connected switch on the circuit breaker EN of the external battery cabinet On the SU20KX or SU40KX turn on the battery breaker on the back of the UPS
27. 4 hours prior to use Do not rely on the UPS system to provide backup power to connected equipment until the batteries are fully charged Note If the UPS system remains off for an extended period of time it should be turned on periodically to allow the batteries to recharge The UPS system should be turned on and the batteries should be recharged at least one uninterrupted 24 hour period every 3 months Failure to recharge the batteries periodically may cause irreversible battery damage Service Your Tripp Lite product is covered by the warranty described in this manual A variety of Extended Warranty and On Site Service Programs are also available from Tripp Lite For more information on service visit www tripplite com support Before returning your product for service follow these steps 1 Review the installation and operation procedures in this manual to insure that the service problem does not originate from a misreading of the instructions 2 If the problem continues do not contact or return the product to the dealer Instead visit www tripplite com support 3 If the problem requires service visit www tripplite com support and click the Product Returns link From here you can request a Returned Material Authorization RMA number which is required for service This simple on line form will ask for your unit s model and serial numbers along with other general purchaser information The RMA number along with shipping instructions will
28. AD UN PROTEC TED 2008 10 02 choice Use the scroll buttons A W to select the desired settings ON AUTO BYPASS la Doro and press the enter button 4 to confirm the settings Note The administrator password should be used by qualified service personnel only DATE M D amp T IME es ieee le Se DATE FORMAT M D Y D M SERIAL COM ID LCD CONTRAST P ADMIN PASSWORD USER PASSWORD LANGUAGE iS d ENGLISH all ww User Password The password consists of 4 digits From the PASSWORD CHANGE screen use the scroll buttons A W and the enter button to select the desired menu choice Use the scroll buttons A W to select the desired settings and press the enter button 4 to confirm the settings UNIT 1 1 LOAD UN PROTEC TED 2008 10 02 OH AUTO BYPASS ee DATE Y M D amp TIME use ESO DATE FORMAT SUME M D Y D M SERIAL COM ID LCD CONTRAST DMIN PASSWORD USER PASSWORD LANGUAGE E Ee ENGLISH s ball Language Use A or W to select the language of LCD screen then press USE iii e to confirm Select from a variety of languages to display on LOAD UN PROTEC TED 2008 10 02 the LCD ON AUTO BYPASS Wee lee Be Press ESC to return to the UPS SETUP menu DATE M D amp T IME 08 10 02 12 19 59 DATE FORMAT Feel M D Y D M Y SERIAL COM ID LED CONTRAST ADMIN Pass WORD USER PAs Ss WORD LANGUAGE n s m ENGLISH F r 10 Display and Keele UTC e TTT 10 6 Maintenance Use A
29. All wiring should be performed by a qualified electrician in accordance with the warnings in this manual and all applicable electrical and safety codes Incorrect wiring may damage the UPS system severely and cause serious personal injury and property damage Read Section 2 Important Safety Instructions before proceeding 7 1 Wiring Warnings e De energize all input and output power sources of the UPS system before installing cables or making electrical connections e Use flexible cable of sufficient length to permit UPS system servicing The maximum cable length is 10 m 32 8 ft e Use ferrule caps to cover termination cables and prevent frayed ends from shorting on the UPS system terminal block e Use cabling rated VW 1 FT 1 or better e Use cable sleeves and connector clamps e The neutral conductor must be the same size as the current conductors e Tighten all connections with a torque of at least 3 95 N m 35 in Ib Confirm that all cables are marked correctly according to their purpose polarity phase and diameter e If the UPS system s input output power source is wye wye then Neutral and Ground must not be connected e If the input power source has VNG O install a grounded wye secondary isolation transformer with a properly bonded neutral to ground before the UPS system and input power source For equipment requiring a neutral connection to an IT power distribution system that requires neutral isolation upon disconnect
30. C DRYC NO COMM D DRYC NO COMM E DRYE NO COMM F DRYF NO O IN IN C Oo A JO O1 12VS I r DRYI 12VS I C DRY2 12VS I S DRY3 12VS DRY4 12VS I C dip plti DRY5 12VS I C DRY6 TXD R gt lt D The parallel configuration port allows the UPS system to be connected to another UPS system of identical type and capacity for use in a parallel 1 1 configuration for increased capacity or increased fault tolerance Warning Use only the parallel configuration cable that is included with the UPS system Attempting to use an incompatible cable may damage the UPS systems and create a serious risk of personal injury and property damage 12 Specifications 12 1 UPS System Technical Specifications Optional Messages Capacity 20kVA 16kW 40kVA 32kW 60kVA A8kW 80kVA 64kW Input 220 380V 230 400V or 240 415V AC 3 4 wire ground Output 220 380V 230 400V or 240 415V AC 20 4 wire ground ch Dynamic 7 10 90 Linear Load 0 05 Hz 5 lt 125 10 minutes lt 150 1 minute Interior Oscillator Frequency Regulation Synchronized Overload Audible Warning Battery Backup Intermittent UPS Abnormal L LCD Input Output e Bypass e Inverter e Frequency e Loading e Battery Voltage Continuous m J Display UPS Status Normal Bypass e Backup Fault UPS abnormal messages with intelligent self diagno
31. E VIEW EJ Reconnect the fuse block bracket The letters on the fuse block bracket should be upright when it is in the correct orientation EI Connect the blue and white jumper cables on each internal battery pack to the corresponding fuse block The labeling next to the fuse block identifies the correct fuse block for each cable IT Insert the battery cartridge fuses into each fuse block The fuses are interchangeable Make sure the fuses are firmly snapped into place Warning Battery cartridge fuses must be inserted last due to potential arcing of connectors Blown fuses must be replaced by a qualified electrician Replace only with fuses of the same type and rating ME KE AN NS Sa ce gt wan SC W y 1i 6 Internal Battery Connection Continues 6 2 Internal Battery Connection Procedure continued ER Use a voltmeter user supplied to test the voltage of each internal battery pack Observing proper polarity connect the voltmeter s black probe to the battery pack s black connector connect the voltmeter s red probe to the battery pack s red connector Make sure the voltmeter s probes touch the metal contacts inside the battery
32. ESSLY SET FORTH HEREIN EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ALL IMPLIED WARRANTIES INCLUDING ALL WARRANTIES OF MERCHANTABILITY OR FITNESS ARE LIMITED IN DURATION TO THE WARRANTY PERIOD SET FORTH ABOVE AND THIS WARRANTY EXPRESSLY EXCLUDES ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from jurisdiction to jurisdiction Tripp Lite 1111 W 35th Street Chicago IL 60609 USA WARNING The individual user should take care to determine prior to use whether this device is suitable adequate or safe for the use intended Since individual applications are subject to great variation the manufacturer makes no representation or warranty as to the suitability or fitness of these devices for any specific application Regulatory Compliance Identification Numbers For the purpose of regulatory compliance certifications and identification your Tripp Lite product has been assigned a unique series number The series number can be found on the product nameplate label along with all required approval markings and information When requesting compliance information for this product always refer to the series number The series number should not be
33. External Battery Cabinet Wiring Diagrams continued BYPASS INPUT E MAIN INPUT D OUTPUT TO EXTERNAL BATTERY CABINET e 7 5 Electrical and Cable Data SU40KX External Battery Cabinets B Cabinet 26AH 125A Fuses C Cabinet 40AH 160A Fuses 10 Year Cabinet 55AH 78AH 103AH 140AH 250A Circuit Breaker 220 380V 230 400V or 240 415V AC 30 4 wire ground 220 380V 230 400V or 240 415V AC 30 4 wire ground 220 380V 230 400V or 240 415V AC 30 4 wire ground 220 380V 230 400V or 240 415V AC 30 4 wire ground t ej ed 12V 20PCS SU40KX shown 220 380V 230 400V or 240 415V AC 30 4 wire ground 220 380V 230 400V or 240 415V AC 30 4 wire 4 ground 220 380V 230 400V or 240 415V AC 30 4 wire ground 220 380V 230 400V or 240 415V AC 30 4 wire 4 ground B ce B I pet etl E31 11e I 12V 20PCS Ski 12V 20PCS i iHi 12V 20PCS Input Bypass and Output Breaker Size Input Reserve Output and Battery Cable Size Battery Cable Size Battery Circuit Breaker Fuse Size D Wiring continued 7 6 External Battery Cabinet Wiring Warning External battery cabinets vary Read the external battery cabinet s documentation before attempting to connect it to the UPS system Use only external battery cabinets that have been approved by Tripp Lite Note An external battery cabinet is required with models SU60KX and SUSOKX It is optional with models SU20KX a
34. Owner s Manual SmartOnline 3 Phase UPS Systems Models SU20KX SU40KX SU60KX SUSO0KX Input Output 220 380V 230 400V or 240 415V AC 30 4 wire ground Not suitable for mobile applications TRIPP LITE POWER PROTECTION 1111 W 35th Street Chicago IL 60609 USA www tripplite com support Copyright 2010 Tripp Lite All trademarks are the sole property of their respective owners Table of Contents Introduction 10 Display and Configuration 33 2 Important Safety Instructions JO onore ee 33 10 2 Display Hierarchy 33 3 Control Panel Features 103 Default Display 934 4 Front and Rear Panel Features 10 3 1 Status Display 34 5 Cabinet Installation Hd Man Me L 5 1 Preparation 9 ee E 33 5 2 Unpacking 9 10 5 1 Bypass Setup 40 lt gt best 9 10 5 2 Output Setup 41 10 5 3 Battery Setup 43 6 Internal Battery Connection 105 4 Charger Setup Ae Models SU20KX and SU40KX Only eae au Ran de 6 1 Internal Battery Wiring Diagrams 11 Doct RN UA Y 6 2 Internal Battery Connection Procedure 13 a Ln ee 3 10 5 7 Local Setup 50 H Wiring 16 10 6 Maintenance 53 7 1 Wiring Warnings 16 z 3 7 2 Wiring Preparation 16 11 Communications 7 3 UPS System Terminal Block Diagram 17 NU d MN 7 4 External Battery Cabinet Wiring Diagrams 17 SH 7 5 Electrical and Cable Data 18 11 3 InputDry Contact Interface 2 7 6 External Battery Cabinet Wiring D e Remote Emergency Power Ou EPO Circuit Diagram 56
35. T CHARGE Enables activating the boost charge which is at a voltage of 20 higher than the nominal setting Warning Boosting battery charge rate for extended periods may damage the battery system Clear Battery Test Result Press to execute CLR BAT TEST RESULT This will clear all battery test results in log Note Clearing event logs may invalidate warranty claims All warranty claims must be accompanied by supporting event log information ONTROL amp TEST BAT AUTO TEST ao DAILY WEEKLY BIWEEKLY MONTHLY BUZZER DISABLE MANUAL BAT TEST OK FORCE BOOST CHARGE CLR BAT TEST RESULT BUZZER amp LED TEST LC UNPEGOTECTED DIN DE CH JeR ENGA 2008 10 03 i easag ONTROL gus TEST leet MUNN Wes TD DA ILY WEEKLY Ies Es ble E WH THLY BUAAE RF EHABLE JE oed A8 WEHUAL EBAT TEST FORCE BOOST CHARGE OK CCRT PATE TES TIRES gb tr BUZ ERTE EE T LOALO UNPEGOTECTED CIR SOIT DU TER ESAS 2008 10 02 Wi oe eee ONTROL amp TEST BAT AUTO TEST SJ DAILY WEEKLY BIWEEKLY MONTHLY BUZZER DISABLE MANUAL BAT TEST FORCE BOOST CHARGE CLR BAT TEST RESULT Jey EJ ecce IL ISB ables E 10 Display and Configuration iontinueo 10 5 6 Control amp Test Setup continued Select BUZZER AND LED TEST to initiate test of the control panel LEDs and audible alarm You must enter the administrator password to confirm the operation Press ESC to return to the UPS SETUP menu 10 5 7 Local Se
36. TECTED ON AUTO BYPASS ATTERY SETUP TYPE AH EAT STRINGS INSTALL DATE Y M D NEXT REPLACE DATE Y M D TEST DURATION SEC LOAD UNPROTECTED TE RE CETERA EA ESNE TEESE SBAT STEINGS INSTALL DATEL Y Wb Di HEAT dada eb ug DATE Y M TEST DURATION 3EC 200g 10 03 Id node rp 40 i 0 10 01 10 10 01 10 200g 10 03 Lobo conu eod i 08 10 01 10 10 01 10 200g 10 03 EA 40 0 10 01 10 10 01 10 10 Display and Configuration iontinueo 10 5 3 Battery Setup continued El From the INSTALL DATE screen use the scroll buttons A W to select the desired settings and press the enter button 4 to confirm the settings H Battery Next Replace Date Use A or W to set the next replace date then press 4 to confirm When the selected date 1s reached the UPS will alarm and a message will be shown in the LCD display D From the TEST DURATION screen use the scroll buttons A W to select the desired setting and press the enter button lt 4 to confirm the setting Press ESC to return to the UPS SETUP menu UNIT 1 1 Coe ANPR I SETS TE 2008 10 02 ON AUTO E Jet S E ATTERY SETUP TYPE AH 4D BAT STRINGS i INSTALL DATE Y M D HE Is II NEXT REPLACE DATE Y M D 10 10 01 TEST DURATION SEC 10 LOAD UNPROTECTED 200g 10 03 Ce RABBIT ISI p A DEA el E ETUE DEENEN 40 BAr STRINGS l INSTALL DATECY WE DI Oe 10 01 NEXT REPLACE DATE M D m m m HL
37. V40C matching battery cabinet 11 2 SNMPWEBCARD Slot Remove the cover panel to install a Tripp Lite SNMPWEBCARD accessory The SNMPWEBCARD accessory provides an Ethernet interface for the UPS system and enables remote monitoring and control via SNMP Web browser or telnet Visit www tripplite com for more information about ordering the SNMPWEBCARD accessory 11 3 Input Dry Contact Interface The input dry contact interface receives contact closure signals that allow the UPS system to receive commands and monitor external battery conditions P1 Remote Emergency Power Off EPO See Section 11 4 P2 Auxiliary Dry Contact Inputs 2 sets Input Contact A Pin 1 2 Rated for 12V DC minimum 0 1A nominal Input Contact B Pin 3 4 Rated for 12V DC minimum 0 1A nominal See Section 11 5 P3 External Battery Cabinet Temperature 1 Temperature Sensor Inputs from external battery cabinets See Section 11 6 PA4 External Battery Cabinet Temperature 2 Temperature Sensor Inputs from external battery cabinets See Section 11 6 P5 External Battery Cabinet Temperature 3 Temperature Sensor Inputs from external battery cabinets See Section 11 6 P6 External Battery Cabinet Temperature 4 Temperature Sensor Inputs from external battery cabinets See Section 11 6 P7 External Battery Status For use with battery status cable supplied with external battery cabinets BP480V26B or BP480V40C Note Do not apply voltages to the REPO cont
38. X or SU40KX turn on the battery breaker on the back of the UPS H Confirm that the manual bypass circuit breaker switch eX is off H Press the ON button EY for 3 seconds until you hear a beep then release the button The inverter will activate and use stored DC battery power to supply AC power to connected equipment The BATTERY LED will illuminate 2200 99999 OOOOOOOOOOOOOOOOO OOOGG006660686000 OO S600000 EE Output Bypass Input 9 Start Up Shutdown and Bypass continued 9 5 Manual Bypass Procedure Single UPS Warning Placing the UPS system in manual bypass will disable the inverter and power all loads from the manual bypass reserve source but the UPS system will still be energized Before performing maintenance or repair on the UPS system shut down and de energize the UPS system completely by following the steps in Section 9 6 Although connected equipment loads will be powered by the bypass reserve power source they will not receive battery backup in the event of a utility power failure EB If the UPS is in NORMAL mode green LED ON LCD displays Load Protected On Line Mode then you must stop the inverter by pressing and holding the red OFF O button EY until the UPS beeps then release the
39. acts or auxiliary dry contacts Damage to the UPS may result For the REPO the switch must be latching in order to keep output power OFF from the UPS output 11 Communications ocninueo 11 4 Remote Emergency Power Off EPO Circuit Diagram The Remote Emergency Power Off EPO input connection P1 allows you to connect the UPS system to your facility s EPO circuit Connecting the UPS system to the EPO circuit enables remote emergency shutdown of the UPS system s output Connect EPO input to a user supplied remote switch following the circuit diagram below This contact is normally open User supplied REPO button must be latching type and in a normally closed position When opened the UPS goes to bypass The inverter must then be restarted by pressing the ON button to return to on line mode Contact rated for 12V DC minimum 0 1A nominal P1 Op 12V 11 5 Auxiliary Dry Contact Input Circuit Diagram The auxiliary dry contact input connections P2 allow the UPS system to receive external signals These contacts are normally open External contacts rated for 12V DC minimum 0 1A nominal P2 11 6 External Battery Cabinet Temperature Inputs The external battery cabinet temperature input connections P3 P4 P5 P6 allow the UPS system to receive signals from an optional accessory that monitors the temperature of external battery cabinets Visit www tripplite com support for more info
40. al voltage or battery problems the inverter will shut down If the UPS system detects a bypass reserve power source that conforms to normal parameters then the UPS system automatically switches to auto bypass mode to continue supplying power to connected equipment When all problems are eliminated the UPS system switches back to online normal mode automatically 8 4 Manual Bypass Mode Single UPS If UPS system maintenance or repair is required you can bypass the UPS system and enable bypass reserve power manually After confirming that bypass power is present stop the inverter by pressing the OFF button and answering YES to the question Transfer to Bypass Mode this transfers the UPS to static bypass then switch the UPS system into manual bypass mode See Section 9 5 for complete manual bypass procedure This allows service technicians to perform maintenance or repair jobs without interrupting the flow of AC power to connected equipment Warning The UPS system must be de energized completely before performing maintenance or repair by shutting it down completely after switching it to manual bypass mode RESERVE MAIN i L i Q1 j qi Q4 LOAD Q4 LOAD 8 Operating Modes continued 8 5 Online Mode Parallel UPS Parallel redundancy 1 1 provides UPS system redundancy or increased total capacity Under parallel redundancy the total load is shared by two UPS systems If one of the UPS systems malfu
41. button to confirm the setting UN II ei Ia ED EN SIN EE al s 10 02 ON AUTO BYPASS Dee CREE PASSWORD ERROR YES LOAD UNPROTECTED 2008 10 02 IH AUTO BYPASS 12 09 49 FREYVP ASS OUTPUT BATTERY CHARGER PARALLEL CONTROL amp TEST LOCAL DEBE ely l LE ESSE MEDIE a d P eos DOSES 2008 10 02 VE PAM BC I TERIS YPASS SETUP VOLT RANGE 220W FREQ RANGE 50Hz 10 Display and Configuration iontinueo 10 5 1 Bypass Setup continued FE From the FREQUENCY RANGE screen use the scroll buttons A W to select a bypass frequency range and press the enter button 4 to confirm the setting Press ESC to return to the UPS SETUP menu 10 5 2 Output Setup Use A or W to select OUTPUT SETUP then press to confirm BEBE ess sd LOAD UNFREOTECTELD 2008 10 02 CUS ANNO Tee ECE Il Tn YPASS SETUP VOLT RANGE 220 J FREQ RANGE 50Hz All parameters in this segment can only be changed when UPS is in Bypass Mode EB Enter the UPS system setup menu Use the scroll buttons A W to move the cursor to OUTPUT SETUP then press the enter button 4 Bl ee H LOAD UNPROTECTED 2008 10 02 EH ESTE TIE ENT ies Wie els oe OUTPUT SETUP FRYOLT V e FREQ Hz ECO FREQ CONV REDUNDANCY PWR UNIT 10 Display and Configuration iontinueo 10 5 2 Output Setup continued H Output Voltage Do not change the default voltage setting
42. circulate air from front to back Do not use any air conditioning or fan that blows air directly toward the rear of the UPS system After moving the UPS system to its final location lock the casters FA and use the levelers E to stabilize the cabinet Ensure that all four levelers make firm contact with the floor For emergency use install a fire extinguisher rated for energized electrical equipment fires Class C rating or exact equivalent with a non conductive extinguishing agent near the UPS system 6 Internal Battery Connection Models SU20KX and SU40KX Only DANGER LETHAL HIGH VOLTAGE HAZARD Potentially lethal high voltage exists within the batteries even when not connected to a UPS system Battery connection should be performed by qualified service personnel only following all the precautions listed in this manual and adhering to local electrical codes Read Section 2 Important Safety Instructions before proceeding Internal battery connection is for models SU20K X and SU40KX only Each internal battery pack consists of two strings of batteries one string with a black cable and one string with a red cable The number of internal battery packs varies with model 6 1 Internal Battery Wiring Diagrams Review the internal battery wiring diagrams prior to connecting the internal batteries The UPS system can accept up to four internal battery packs each pack consists of two strings
43. cluding amp hour rating number of strings and charger current Use the following formulas as a guide TYPE AH Internal batteries are 9 AH per string The AH rating for external batteries is equal to the number after the V in the model name For example BP480V26B 26 AH When internal and external batteries are used total the values of each battery string For example SU40KX and BP480V26B 58 AH 9 9 40 BAT STRINGS If only internal batteries are used enter the number of strings For example SU40KX has two internal battery strings so enter 2 If both internal and external batteries are used do not count the internal battery For example SU40KX with BP480V55 enter 1 CHARGER CURRENT See Section 10 5 4 for information about setting the charger current El From the EXT BAT TYPE screen use the scroll buttons A W to select the desired settings and press the enter button 4 to confirm the settings Note See step I for additional guidance on AH settings BP480V26B 26 AH BP480V40C 40 AH BP480V55 255 AH BP480V78 78 AH BP480V103 103 AH BP480V140 140 AH Battery Strings Use A or W to select the desired number of battery strings then press 4 to confirm Note See step 1 for information about battery string settings LOAD UNPROTECTED DR SION SD II GIL alae mne Ue e Ie Se H EATER THOS INSTALL DATEL Y Wb Di HEAT FEFLACE DATE Y M TEST LURATI ON SEC LOAD UNPRO
44. confused with the marking name or model number of the product WEEE Compliance Information for Tripp Lite Customers and Recyclers European Union Under the Waste Electrical and Electronic Equipment WEEE Directive and implementing regulations when customers Note on Label i ng buy new electrical and electronic equipment from Tripp Lite they are entitled to e Send old equipment for recycling on a one for one like for like basis this varies depending on the country These symbols are used on the label WW Send the new equipment back for recycling when this ultimately becomes waste V AC Voltage V DC Voltage Phase Ground Tripp Lite has a policy of continuous improvement Specifications are subject to change without notice TRIPP LITE POWER PROTECTION 1111 W 35th Street Chicago IL 60609 USA www tripplite com support EJ 201003163 932688 EN
45. each string consists of 10 batteries The number of internal battery packs varies with model Q3 Q2 BYPASS INPUT E MAIN INPUT M OUTPUT UPS B ce B r1 3 HIHIHI 11711 Isi c 12V 20PCS 12V 20PCS SUAOKX shown VBoard WI RED W2 BLUE W3 WHITE W4 BLACK 12V 9AH 10PCS 12V 9AH 10PCS uw i we T 7 au r1 p o1 pO U 31 p 1 p p BLACK BLACK p EE 12V 9AH IOPCS 12V 9AH IOPCS RED RED CEH HIHIHIHI HAHH H emp BLACK BLACK 12V 9AH IOPCS 12V 9AH IOPCS RED RED DR mn ll ll mg gll IT em BLACK BLACK 12V 9AH IOPCS 12V 9AH IOPCS RED RED 1 HO A A141 4 BLACK BLACK DE SU40KX shown 6 Internal Battery Connection continues 6 1 Internal Battery Wiring Diagrams continued m ll III E le GN RER el DI E CS LIT lene I iei 1 a D e 1 Em Sale le E lel D GI ie dE m d d Ej CG IDE lel m el J ld ES dr SIS E Pe dex Ime Em ka lel II S Bed er lel is II EIS IIIJ Sie GIS UTILE XII Sie E ES E D OI yL hs E gt u 1 Ka m Agam nF C J J
46. ent load is too large to be handled by a single UPS system both UPS systems will shut down their inverters and switch to bypass mode and their LCD screens will read ON AUTO BYPASS H Forthe UPS system you wish to shut down switch off the main pes i e E E E x LLOQ 9099 input circuit breaker switch bail then switch off the output circuit SE EE breaker switch ef Manual Bypass H For the UPS system you wish to shut down switch off the bypass input circuit breaker switch 89 500009 OOOOcOOOOOO00 DODOL COOL IT TT OOOO O20 9900999 LOO O99 eeecee Output Manual Bypass l When the UPS system is completely shut down the LCD screen will be completely off If the UPS systems have external battery cabinets connected switch off the external battery cabinet circuit breaker switch EX of each battery pack On the SU20KX or SUAOK X turn OFF the battery breaker on the back of the UPS Note If the UPS system remains off for an extended period of time it should be turned on periodically to allow the batteries to recharge The UPS system should be turned on and the batteries should be recharged at least one uninterrupted 24 hour period every 3 months Failure to recharge the batteries periodically may cause irreversible battery damage
47. ered by the reserve bypass power source EB Ifthe UPS is in NORMAL mode green LED ON LCD displays Load Protected On Line Mode then you must stop the inverter by pressing and holding the red OFF button EY until the UPS beeps then release the button The UPS should transfer to Bypass Confirm the UPS is in BYPASS amber Bypass LED is ON LCD displays Load Unprotected On Auto Bypass Do not proceed if it is not on BYPASS Turn OFF the OUTPUT circuit breaker CY Turn OFF the MAIN INPUT circuit breaker el Turn OFF the BYPASS UNIT circuit breaker 9 Wait until the Power Module fans power OFF and the LCD goes blank this may take a minute or two then turn OFF the BATTERY BREAKER on the SU20KX and SU40KX units the BATTERY BREAKER is on the back of the UPS on the SU60KX and SUSOKX units the BATTERY BREAKER is on the back of the battery cabinet Output ed ps Note If the UPS system remains off for an extended period of time it should be turned on periodically to allow the batteries to recharge The UPS system should be turned on and the batteries should be recharged at least one uninterrupted 24 hour period every 3 months Failure to recharge the batteries periodically may cause irreversible battery damage 9 a Start Up Shutdown and Bypass continued 9 6 Shutdown Procedure Single UPS conti
48. erial port ID and press the enter button lt 4 to confirm the setting Note This setting does not apply to standard RS 232 connections It only applies for RS 485 RS 422 communications 2008 10 02 IT lee ETE EL UNPEGOTECTED DIN DD 0 JR I n DATE i Y yf D amp T IVE Hes d Be Impe m a ZZ DATE FORMAT SERIAL COMI ID EI RE ED eR dT ADMIN PASSWORD USEE FPA55WORD LANGUAGE UNIT 1 1 Loin HB ERCGTEC TED ON AUTO BYPASS 2U08 10 U2 he Ton Sn DATE M D amp T IME SEES loess oe DATE FORMAT een M D Y D M i SERIAL COM ID LCD CONTRAST 5 ADMIN PASSWORD 0000 USER PASSWORD good LANGUAGE aa a a Tite For standard RS232 connection this ID is not used If using the RS485 RS422 converter of other brands to connect to RS232 port the ID can be set to 00 01 El LCD Contrast Use A or W to set the contrast of LCD screen then press 0 to confirm Changes the contrast ratio of the LCD This item is user accessible is the lowest and 5 is the highest level UNIT 1 1 LOAD UN PROTEC TED OH AUTO BYPASS 2008 10 02 12 19 59 03 10 03 12 19 59 DATE Y M D amp TIME DATE FORMAT M D Y D M SERIAL COM ID D LED CONTRS T 5 ADMIN PAs SWORD Us ER Pass WORD LANGUAGE 10 Display and Configuration iontinueo 10 5 7 Local Setup continued D Administrator Password From the PASSWORD CHANGE screen use the scroll buttons A W and the enter button to select the desired menu LO
49. eries should be charged for an uninterrupted 24 hour period every 3 months to maintain their longest usable life Failure to recharge the batteries may cause irreversible battery damage EPO Emergency Power Off Button Press this button to turn the UPS system s output OFF and also disable bypass output If the UPS system is in battery backup mode when the EPO button is activated Main output and bypass output are turned off the alarm sounds fans shut down after approximately one minute and control circuitry remains active Releasing the EPO button by pressing it again turns off the UPS system completely including the alarm and control circuit Press the ON button for 3 seconds to restart the UPS system If the UPS system is in online normal mode when the EPO button is activated Main output and bypass output are turned off the alarm sounds fans and control circuitry remain active Releasing the EPO button by pressing it again turns off the alarm and places the UPS system in auto bypass mode Press the ON button for 3 seconds to return the UPS system to online normal mode See Section 10 Display and Configuration for detailed information about the control panel s menus and displays 4 Front and Rear Panel Features Ohe 9Oo Go oo o loe e o geeoe e OOOO D
50. erter output Battery Type gt gt Battery strings gt gt Logging gt gt Hz Install date gt gt 1 2 3 4 5 6 Next replace date gt gt Level 4 Level 4 Output Charger Setting gt gt per m Charger Current gt gt V Hz A KW KV A o Password Level 4 required Level 5 Parallel Setting gt gt Clear Statistics Batttery Parallel Group gt gt Parallel ID gt gt Level 5 V A Status TestT Level 4 Control amp Test gt gt Clear Log Temperature Battery Auto Test gt gt Buzzer gt gt ON OFF coe STS Manual battery test gt gt FW upgrade 1 2 3 4 5 6 Force Boost Charge gt gt System PFC amp INV Clear battery test result gt gt PM Buzzer amp LED Test gt gt Level 5 Level 4 Local Setting gt gt Date Time gt gt PM DC bus volts Date format gt gt PM charger volts Serial ID gt gt PM charger current LCM contrast gt gt STS status Change admin password gt gt Change user password gt gt Language gt gt 10 Display and Configuration icontinueo 10 3 Default Display ER After the UPS system starts up and completes the self test the LCD status screen will show the default display The default display includes a status message and diagram that shows the operational status of the UPS system UNIT 171 LORD UH PEO TECTED OH AUTO BYPASS 5 WI ess HE E US ere eda PRESS TO BROW E EVENT O004 When any event occurs you will see the sign flashes
51. f the phase deviation is within the acceptable range switch on the output circuit breaker switch eG of each UPS system Note For more information on checking the output voltage of each UPS system see Section 10 4 Output a ToT H Hr Manual Manual Bypass 990 oO D D q 0O09099999 ee OOOOOOOCOOO VG GOD BSSSSSSSSS Oe ER Bypass Bypass Input Manual Bypass Bypass Input 9 E Start Up Shutdown and Bypass continued 9 9 Shutdown Procedure Parallel UPS Warning The UPS system shutdown procedure will eliminate the AC power output for all loads Before shutdown confirm that all loads are turned off or place the UPS systems in manual bypass mode to keep loads powered by the bypass reserve power source ER For the UPS system you wish to shut down press the OFF button EX for 3 seconds until you hear a beep then release the button If the other UPS system can support the connected equipment loads alone the UPS system that was turned off will shut down its inverter and its LCD screen will read LOAD NOT POWERED The other UPS system s LCD screen will read ONLINE MODE If the total connected equipm
52. group set to 2 and a different Parallel ID that indicates the UPS systems are being run in parallel See Section 10 5 5 for more details El Follow the steps in Section 7 7 wiring the UPS systems as shown in the diagram H Connect the included parallel UPS cable EN to the parallel port A of each UPS system 7 9 AC Input Output Wiring Parallel UPS Dual Input Sources Parallel UPS Warnings The total input cable length must be equal to the total output cable length in order to prevent unbalanced load sharing between two UPS systems under reserve mode i e Res1 OP1 Res2 OP2 deviation must be lt 10 Parallel configuration only supports 2 UPS systems 1 1 redundancy or capacity Do not attempt to link more than two UPS systems via parallel configuration The UPS systems must have the same rating and capacity for parallel UPS installation Attempting to link dissimilar UPS systems will damage the UPS systems and create a serious risk of personal injury and property damage Each UPS must have its Parallel group set to 2 and a different Parallel ID that indicates the UPS systems are being run in parallel See Section 10 5 5 for more details EB Follow the steps in Section 7 7 wiring the UPS systems as shown in the diagram H Connect the included parallel UPS cable EN to the parallel port E of each UPS system Reserve I P ACIP2 ACI P 1 UPS2 Parallel Port SL em e e
53. h the unit The UPS system should include an RS 232 serial cable a parallel redundancy cable a remote EPO wiring connector a dry contact input connector 4 contacts a dry contact output connector 12 contacts and a software CD ROM If anything is missing or damaged contact Tripp Lite for assistance H Confirm that the unit is stable then remove the side panels from the shipping container D Remove the bolts from the shipping brackets securing the unit to the pallet then remove the shipping brackets from the UPS system Warning Be extremely careful as the unit could shift unexpectedly EJ Use several of the screws you removed in step 2 to attach the top panel of the shipping container to the front edge of the shipping pallet The smooth surface of the panel should face upward so that it can be used as a ramp for rolling the unit off the shipping pallet Do not attempt to use the top panel as a ramp if it is cracked or otherwise structurally damaged Make sure the casters at the bottom of the unit are unlocked Using extreme caution slowly roll the unit down the ramp with the aid of several assistants 5 Cabinet Installation icontinueo 5 3 Placement Use the casters to move the UPS system for a short distance over a level smooth stable surface Do not attempt to use the casters to move the UPS system over longer dista
54. i Bes Ki 3 Imm D GES e S ba UPS System Battery Back Connector UPS System I Battery Back Connector 4 E El m 2 07 EE E E E rol Ife aA es alle gei E cl gei SIS BIS E E ll LH RR ale o gt als II zl i El mm e D Bal elis EI e 1 i ele em allel Specs d d I I EE ag r E r I m nal SE IL e Is ellis oI E E GEZ SoS ES E pl mim E mal EIS O GK H Si E SU40KX shown Fuse Block Bracket tc RER ells t Uz E E SIS Soe Geer ells SUS l O SR E 1 pen E E 6 Internal Battery Connection Continues 6 2 Internal Battery Connection Procedure 1 Place the UPS system in bypass or turn it completely off and turn off the internal battery circuit breaker switch located on the rear of the UPS system Remove the battery access bezels located on the front of the UPS system
55. ions Parallel Configuration Port This DB9 port connects the UPS system to another UPS system of identical type and capacity for use in a parallel redundancy 1 1 configuration See Section 7 Wiring and Section 8 Operating Modes for more information Input Dry Contact Interface This interface receives dry contact signals that allow the UPS system to receive commands and monitor external battery conditions See Section 11 Communications for more information Output Dry Contact Interface This interface allows the UPS system to send information via dry contact communications See Section 11 Communications for more information Internal Battery Circuit Breaker Switch SU20KX and SU40KX only Controls the input output power of the UPS system s internal batteries Terminal Block Cover Remove the terminal block cover to access the UPS system s input bypass input external battery cabinet output and grounding connection terminals Wiring conduits pass through the circular knockouts in the terminal block cover See Section 7 Wiring for more information including a detailed diagram of the terminal block 5 Cabinet Installation Read Section 2 Important Safety Instructions Before Installation 5 1 Preparation The UPS system must be installed in a structurally sound area with a level floor that 1s able to bear the weight of the UPS system any external battery cabinet and other equipment that will be installed nearby
56. is red light illuminates when any UPS system or input power fault occurs Available diagnostic information will be displayed on the LCD screen LCD Status Screen This illuminated LCD status screen displays text and graphics to indicate a wide range of UPS system operating conditions and diagnostic data Note The LCD backlight will turn off after 10 minutes of inactivity Turn on the backlight by momentarily pressing the ON button or one of the scroll buttons ESC Escape Button Press this button to return to the previous page or menu Scroll Buttons A and WV Press these buttons to move the cursor up or down and navigate the control panel menus and screens These buttons are also used for data entry in several screens Enter Button 4 Press this button to select a menu item or confirm a setting change ON Button Press and hold this button for 3 seconds to turn the UPS system s inverter ON OFF Button Press and hold this button for 3 seconds to turn the UPS system s inverter OFF If the UPS system is in online normal mode it will switch to auto bypass mode Note Switching the inverter OFF does not stop the converter stage of the UPS and therefore the connected battery is still charging as required Note After switching the inverter OFF if the battery circuit breaker or AC main input circuit breaker are opened and remain open for an extended period of time the batteries should be recharged periodically At a minimum the batt
57. les Do not open the batteries Do not short or bridge the battery terminals with any object Replace batteries with equivalent batteries available from Tripp Lite Do not operate the UPS system without batteries The batteries are recyclable Refer to local codes for disposal requirements Do not dispose of the batteries in a fire mutilate the batteries or open the battery coverings Battery fuses should be replaced by qualified service personnel only Blown fuses must be replaced with the same number and type of fuses Potentially lethal voltages exist within the UPS system as long as the battery supply is connected Service and repair should be performed by trained personnel only while the UPS system is turned off or placed into bypass mode Disconnect internal batteries if present before performing any service work by switching off the internal battery circuit breaker and removing the battery fuse s Disconnect external batteries if present by switching off the external battery cabinet breaker and disconnecting the external battery cabling from the UPS system Do not connect or disconnect batteries when the UPS system is operating from the battery supply or when the unit is not in bypass mode Do not remove the plastic sleeves covering internal batteries Internal and external batteries must be replaced by equivalent batteries available from Tripp Lite Before connecting an external battery cabinet to the UPS system read the external batter
58. llows for scheduling of a battery test frequency for the duration selected in Section 10 5 3 step 6 Ey Buzzer Use A or W to select enable or disable the buzzer then press to confirm Silences the audible alarm ILICE UNPEGOTECTED E DE CH JEN TU DRIICHT geo T0859 D PRB AT AUTO TEST BUZZER MANUAL BAT TEST 2008 10 02 Ince DAILY WEEKLY BIWEEKLY MONTHLY EHABLE JE Enos jl FORCE BOOST CHAEGE ub deysgp c pers TIRES IET Jey E Organ e ecu diego Ipse IRE ED UNPEGOTECTED CHL DIT CD Je Tc tn ONTROL amp TEST BAT AUTO TEST BUAAE RB WEHUAL EBAT TEST DEE JENCHNCHSS Wi nal ir 2008 10 02 ho meh n m DAILY WEEKLY BIWEEKLY MONTHLY EHABLE JEN E sede E jl Eb eye dos dp dede dE TE IE Ejus on EO ek ILLIS IX UNPEGOTECTED ON AUTO BYPASS ONTROL TEST level SUP Re F BUZZER MANUAL BAT TEST III JEEP No Cu npe eal Sr 2008 10 02 gag BE DAILY Tel Tel Ts JE d WH THLY EERE BIERE NET zb lene Weis TERES lati b paran eg ecc Els ET 10 Display and Configuration iontinueo 10 5 6 Control amp Test Setup continued E Manual Battery Test Press to execute MANUAL BAT TEST Allows you to run a battery test at a non scheduled time at the user s discretion ESTER TEN UNPEGOTECTED OH ROTO JEE 2008 10 03 Idm ae This item is only accessible for administrator The Password will be needed Force Boost Charge Press 4 to execute FORCE BOOS
59. nces The UPS system should be moved close to its final installation location inside its shipping container before it is unpacked from the shipping container Use a mechanical device of sufficient capacity to move the shipping container Warning The UPS system could tip if it is moved over an unstable surface Be extremely careful when moving the UPS system Push the UPS system from the front or rear not from the sides Position the UPS system in a structurally sound area with a level floor that is able to bear the weight of the UPS system any external battery cabinets and other equipment that will be installed nearby The installation site should also have a dedicated AC circuit available that is compatible with the UPS system s input requirements See the Section 12 Specifications for more information about input requirements and floor loading requirements The UPS system must be installed in a clean secure environment with a relative humidity less than 9096 non condensing Operate the UPS system at indoor temperatures between 17 C and 29 C 62 F and 84 F Prevent damage to cabling by using suitable protective conduits In order to maintain proper airflow and service access you must maintain the following clearances e At least 100 cm 39 4 clearance in front of the UPS system e At least 50 cm 19 7 clearance behind the UPS system e At least 50 cm 19 7 clearance above the UPS system Warning The cooling fans
60. nctions the total connected equipment load is supported by the remaining UPS system If the total load exceeds the capacity of the remaining UPS system it will switch to auto bypass mode 8 6 Battery Backup Mode Parallel UPS Similar to on battery backup mode for a single UPS system Section 8 2 except the total connected equipment load is shared by the parallel 1 1 UPS systems 8 7 Auto Bypass Mode Parallel UPS Similar to auto bypass mode for a single UPS system Section 3 except with parallel 1 1 UPS systems LOAD LOAD LOAD 8 mm Operating Modes continued 8 8 Manual Bypass Mode Parallel UPS Similar to manual bypass mode for a single UPS system Section 8 4 except with parallel 1 1 UPS systems Note Both UPS systems must be switched into manual bypass mode 8 9 Hot Standby Mode Parallel UPS For added fault tolerance the redundant UPS system acts as the bypass reserve power source for the main UPS system LOAD 9 Start Up Shutdown and Bypass Warning The UPS system s output voltage is set at 220 380V by default If you require output voltage of 230 400V or 240 415V you must change the UPS system s output voltage by accessing the output setup menu described in Section 10 5 2 You must place the UPS system in bypass mode before changing the output voltage Do not connect your equipment to the UPS system s output until you have set the proper parameters 9
61. nd SU40KX Contact Tripp Lite for external battery cabinet ordering information EB De energize all input and output AC and DC of the UPS system and external battery cabinet and confirm that the external battery cabinet breaker switch EX is off If the UPS system has already been wired to an AC power source see Section 9 6 for shutdown instructions H Remove the terminal block covers from the UPS system and external battery cabinet El Connect the positive neutral N and negative UPS system connection terminals of the external battery cabinet to the corresponding positive 4 neutral N and negative external battery connection terminals of the UPS system See Section 7 3 and the external battery cabinet s documentation for terminal block diagrams See Section 7 4 for wiring diagrams See Section 7 5 for cable size requirements Cabling should be protected by flexible conduit and routed through the appropriate knockouts in the terminal block cover Warning Observe proper polarity by connecting negative to negative and positive to positive Failure to observe proper polarity will damage the UPS system and create a risk of personal injury and property damage l Connect the external battery cabinet s grounding terminal EA to the ZE UPS system s corresponding grounding terminal DI with a 4 AWG 2 ofo 5 189 mm g
62. nline normal mode Connected equipment loads will receive battery backup power if the mains utility or generator power source fails 1 TheUPSisin battery backup mode The loads are supplied by battery power The UPS is performing the battery test UNIT 1 1 LOAD PEOTECTED 2008 10 03 Du UNIT 1 1 bLosp PROTECTED 2008 10 02 OH BATTERY IMS d PRESS TO BROWEE EVENT 004 UNIT 1 1 IEN EE NS i ZUUS ID 0 4 due 59 10 Display and Configuration icontinueo 10 3 1 Status Display continued EJ The UPS system is operating in economy mode and connected equipment loads are being powered by the bypass source E The UPS system is in manual bypass mode in order to allow qualified service personnel to perform maintenance or repair on the UPS system Connected equipment loads will lose power if the bypass power source fails 10 4 Main Menu From the default display press the enter button 4 to access the main menu Press the scroll down button W or the scroll up button A to move the cursor Press the enter button 4 to select one of the available menu options BEREIT Ed LOAD PROTECTED 2U08 10 02 De ED UNIT 1 1 LOAD UNPROTECTED 2OU08 10 02 OH MANUAL BYPASS Dm am ipggss STo BROWEE EVENT 004 UNIT 1 1 Loar UHPEREOTECTED 2U08 10 02 OH AUTO BYPASS oe om khMEASUEKE UPS SETUP amp CONTROL MAINTENANCE 10 Display and Configuration iontinueo 10 4 Main Menu continued
63. nual contains instructions and warnings that should be followed during the installation and operation of the UPS systems described in this manual Read all instructions thoroughly before attempting to move install or operate the UPS systems described in this manual Failure to comply may invalidate the warranty and cause property damage and or personal injury Location Warnings e Install the UPS system in a controlled indoor environment away from moisture temperature extremes flammable liquids and gasses conductive contaminants dust and direct sunlight e Install the UPS system in a level structurally sound location The UPS system is extremely heavy be extremely careful when moving or lifting the unit e Operate the UPS system at indoor temperatures between 32 F and 104 F 0 C and 40 C only For best results maintain indoor temperatures between 62 F and 84 F 17 C and 29 C Leave adequate space around all sides of the UPS system for proper ventilation Do not block cover or insert objects into the external ventilation openings of the cabinet Do not place any object on the unit especially containers of liquid Do not mount the unit with its front or rear panel facing down at any angle Mounting in this manner will seriously inhibit the unit s internal cooling eventually causing product damage not covered under warranty Do not install the UPS system near magnetic storage media as this may result in data c
64. nued To transfer the critical load to NORMAL mode from Manual Bypass EB Confirm the UPS is in MANUAL BYPASS the MANUAL BYPASS circuit breaker eK is ON the OUTPUT YJ BYPASS INPUT Il and MAIN INPUT A circuit breakers are OFF El Turn ON the BATTERY BREAKER on the SU20KX and SU40KX units the BATTERY BREAKER is on the back of the UPS on the SU60KX and SU80KX units the BATTERY BREAKER is on the back of the battery cabinet Turn ON the BYPASS INPUT circuit breaker fe the amber Bypass LED should come on and the LCD will display Load EF Q4 Unprotected On Manual Bypass Confirm the amber B YPASS LED is ON Do not proceed if it is t t not ON Turn ON the OUTPUT circuit breaker af Turn OFF the MANUAL BYPASS circuit breaker eK The LCD will display Load Unprotected On Auto Bypass Turn ON the MAIN INPUT circuit breaker The Power Module fans will turn ON Press and hold the green ON button until the UPS beeps then release the button The UPS will perform a self test diagnostic and the LCD will display Self Diagnosis After the UPS self test is completed the UPS will transfer to NORMAL mode green LED Q3 ON and LCD displays Load Protected On Line Mode 3 5 ON mug B o N EJ Confirm there are no active alarms present on the display and audible beeping If an alarm is present press the UP or DOWN arrows to display the active alarm Correct the action as required
65. orruption Keep all recorded magnetic media a minimum of 60 cm 24 inches away from the UPS system Do not attempt to stack the UPS system Attempting to stack the UPS system may cause permanent damage and create a potential for serious personal injury The casters are designed for minor position adjustments within the final installation area only The casters are not designed for moving the UPS system over longer distances The casters are not designed to provide long term support for the UPS system after final installation Use the levelers to provide long term support When moving the UPS system push from the front or rear not from the sides Do not attempt to unpack or move the UPS system without assistance Connection Warnings The power supply for the UPS system must be 3 phase rated in accordance with the equipment nameplate It also must be suitably grounded and wired according to all applicable national and local electrical wiring standards codes and regulations e The UPS system contains hazardous high voltages that have the potential to cause personal injury or death from electric shock The UPS system has its own energy source battery internal and or external The output terminals may be live even when the UPS system is not connected to an AC supply f the UPS system receives power from a motor powered AC generator the generator must provide clean filtered computer grade output Use of this equi
66. pment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly affect its safety or effectiveness is not recommended Do not use this equipment in the presence of a flammable anesthetic mixture with air oxygen or nitrous oxide The UPS system is designed to power modern computer loads and associated peripheral devices Do not use the UPS system to power pure inductive or capacitive loads nput and output wiring should be performed by trained qualified electricians only Due to high leakage current a proper earth ground connection is essential before connecting the AC supply solate the UPS system before working on the circuit An easily accessible disconnect device should be incorporated in the fixed wiring The disconnect device must disconnect all line conductors simultaneously when opened Battery Warnings 2 Important Safety Instructions The UPS system does not require routine maintenance There are no user serviceable parts inside Only qualified service personnel should open the access panels for any reason Batteries present a risk of electrical shock and burns from high short circuit current Battery connection or replacement should be performed only by qualified service personnel observing proper precautions Turn off the UPS system before connecting or disconnecting internal batteries Use tools with insulated hand
67. rm that the manual bypass circuit breaker switch eK is off Third confirm that the output circuit breaker switch e is off l Confirm the phase of each cable then connect the cables according to the UPS system terminal block diagram in Section 7 3 See Section 7 5 for cable size requirements Cabling should be protected by flexible conduit and routed through the appropriate knockouts in the terminal block cover Warning Observe proper phase rotation by connecting R to R S to S T to T and N to N Failure to observe proper phase will damage the UPS system and create a risk of personal injury and property damage H Replace the UPS system s terminal block cover D x Wiring continued 7 8 AC Input Output Wiring Parallel UPS Single Input Source Parallel UPS Warnings The total input cable length must be equal to the total output cable length in order to prevent unbalanced load sharing between two UPS systems under reserve mode i e Res1 OP1 Res2 OP2 deviation must be lt 10 Parallel configuration only supports 2 UPS systems 1 1 redundancy or capacity Do not attempt to link more than two UPS systems via parallel configuration The UPS systems must have the same rating and capacity for parallel UPS installation Attempting to link dissimilar UPS systems will damage the UPS systems and create a serious risk of personal injury and property damage Each UPS must have its Parallel
68. rmation 11 7 External Battery Status Input The external battery cabinet status input connection P7 allows the UPS system to receive external battery cabinet status signals through an optional cable Pin 1 12V Pin 2 detection cable connected Pin 3 battery cabinet breaker status signal active breaker on signal inactive off Pin 4 reserved Pin 5 reference voltage Visit www tripplite com support for more information 11 Communications Continues 11 8 Output Dry Contact Interface Detail The UPS system has six dry contact output connections These contacts can be normally open or normally closed Default Messages Contact Pin 5 6 Utility power is absent blackout or abnormal The UPS system is in battery backup mode Pin 11 12 The battery voltage is lower than the reference value Optional Messages Message External parallel communication failure EPO activated The UPS system s output is disabled by the emergency power off EPO function Load on manual bypass The UPS system is in manual bypass mode Battery cabinet over temperature warning shutdown The temperature of the external battery cabinet is too high Output voltage abnormal The UPS system s output voltage is too high or too low Battery need replace According to the data in the BAT DATE SETTING the UPS system is overdue for battery replacement See Section 10 5 3 for more information Bypass over temperature warning shutdown The tempera
69. rocedure Parallel UPS 20 9 9 Shutdown Procedure Parallel UPS 30 9 10 Manual Bypass Procedure Parallel UPS 31 9 11 Switching from Manual Bypass to Normal Parallel UPS 32 1 Introduction Tripp Lite s SmartOnline 3 Phase UPS Systems Models SU20KX SU40KX SU60KX and SU80KX are ideal for backing up and protecting data centers telecommunications VoIP networks industrial facilities security emergency systems and more Advanced Features e True on line double conversion with superior IGBT inverter technology e Low input current THD allows 1 1 generator sizing for maximum efficiency and cost savings e Internal N 1 power module redundancy SU40KX SU60KX and SU80KX Built in parallel or hot standby redundancy 1 1 capability for increased capacity or fault tolerance e Up to 80kVA capacity in a compact footprint up to I60kVA in parallel configuration High input power factor and high efficiency with low thermal loss and low noise e Simplified easy to repair long life high availability system design e Redundant auxiliary power and control circuits Dual input design with separated rectifier and bypass input e All models support external battery cabinets for extended battery backup runtime e High resolution LCD status screen simplifies operation and delivers detailed operational information including system block diagrams 2 Important Safety Instructions SAVE THESE INSTRUCTIONS All sections of this ma
70. round cable Keep the ground cable connected at all times after installation H Connect the UPS system s grounding terminal EN to your facility s earth ground EJ with a 4 AWG 5 189 mm minimum ground cable Keep the ground cable connected at all times after installation D Replace the terminal block cover of the external battery cabinet If you do not plan to wire the AC input output of the UPS system at this time replace the terminal block cover of the UPS system Eon E E ES E ee edd OTO O O O O O OJ NIOIOIOIO Siess elei bs besi ee Loir L iteit iteiteit iteitet E EENEG cN a h tH NIS Be L L S A B o L ror roruormpm D Wiring continued 7 7 AC Input Output Wiring Single UPS ER After de energizing all input and output AC and DC of the UPS system remove the terminal block cover from the UPS system OTOTOTOTO DS eg ie em I ololrolro a H Ifyou did not connect the ground cable in Section 7 6 connect the UPS system s grounding terminal EN to your facility s earth ground E with a 4 AWG 5 189 mm ground cable Keep the ground cable E E connected at all times after installation EISE Remove the UPS system s front bezel to expose the circuit breakers First confirm that the main input circuit breaker switch el and the bypass input circuit breaker switch Y are both off Second confi
71. sis Standard Optional Interface RS 232 Dry Contact SNMPWEBCARD Yes 1 1 for 2 UPS systems of the same type and capacity only Others Parallel Redundancy m O Standard Local and Remote SRAM Event Log 500 Records Parameter Configuration Hot Standby Installation Optional Battery Temperature Compensation Battery Cold Start Optional Standard Efficiency Normal 94 ECO 97 0 ms Overall o Transfer Time Temperature 32 F 104 F 0 C 40 C Humidity non condensing 9096 Noise 1 m 65 dBA 68 dBA 70 dBA 70 dBA Dimensions Power Module Width 520 mm 20 47 in 850 mm 33 46 in Ss Height 1165 mm 45 86 in With internal batteries 12 2 UPS System Floor Loading Table 12 3 Battery Pack Floor Loading Table SU40KX SUGOKX BP480V26B BP480V40C Le 40 12V batteries 40 12V batteries Weight 267 kg 412 kg 210 kg 244 kg 26AH each 40AH each 1 2 2 2 2 Floor Loading 600 kg m 927 kg m 475 kg m 552 kg m Weight 470 kg 1036 Ib 700 kg 1543 Ib Floor Loading 1064 kg m 1575 kg m 13 Storage and Service Storage The UPS system must be stored in a clean secure environment with a temperature less than 40 C 104 F and a relative humidity less than 90 non condensing Store the UPS system in its original shipping container if possible If installation occurs more than 6 months after you receive the UPS system recharge the batteries for at least 2
72. the UPS system Casters The casters are designed for small position adjustments within the final installation location only they are not designed for moving the UPS system over longer distances The casters are not designed to provide long term support for the UPS system after final installation Use the levelers to provide long term support 4 Front and Rear Panel Features continue SU40KX shown rear Note Individual models may vary from diagrams Unit shown with front bezels removed 3 m E Levelers The levelers provide long term support for the UPS system Casters The casters are designed for small position adjustments within the final installation location only they are not designed for moving the UPS system over longer distances The casters are not designed to provide long term support for the UPS system after final installation Use the levelers to provide long term support Accessory Slot Remove the cover panel to install a Tripp Lite SNMPWEBCARD accessory The SNMPWEBCARD accessory provides an Ethernet interface for the UPS system and enables remote monitoring and control via SNMP Web browser or telnet Visit www tripplite com for more information about the SNMPWEBCARD accessory RS 232 Serial Communications Port This DB9 port connects the UPS system to compatible workstations or servers enabling automatic shutdown during extended blackouts and monitoring of operating and power condit
73. ttery cabinet circuit breaker switch EA battery breaker on the back of the UPS the manual bypass input circuit breaker switch eK of each UPS system The LCD screen will read ON AUTO BYPASS D Switch on the main input circuit breaker switch D of each UPS a beep then release the button When the inverter of each UPS system is operating normally button for the second UPS system for 3 seconds until you hear mode at the same time output circuit breaker switch el of each UPS system until you hear a beep then release the button Press the ON system H Press the ON button D of the first UPS systems for 3 seconds 9 11 Switching from Manual Bypass to Normal Mode Parallel UPS 9 ul D Q gt to Le iov em O Le EE Ze Y Q P E 14 see QU El Switch on the bypass input circuit breaker switch and the H Ifthe UPS systems have external battery cabinets connected H Confirm that both UPS systems are shut down then switch off 10 Display and Configuration 10 1 Control Panel Diagram NORMAL Green LED Illuminated when the UPS input power is normal BATTERY Amber LED Illuminated when the UPS is in Battery Backup mode BYPASS Amber LED Illuminated when the UPS is in Manual Bypass mode FAULT Red LED Illuminated when any fault occurs
74. tup Use A or W to select LOCAL SETUP then press 4 to confirm El Use A or W to select the desired item then press ed to confirm From the DATE TIME CHANGE screen use the scroll buttons A W to select the desired settings and press the enter button 4 to confirm the settings Note Changing this setting does not require an administrator login a user login is sufficient ilg p s sb ual LOAD UNPEOTECTED 200s 10 03 CJ P IEEE Er le ey e Jos mE rm E ONTROL amp TEST BAT AUTO TEST DAILY WEEKL BIWEEKLY MONTHLY BUZZER eee DISABLE MANUAL BAT TEST FORCE BOOST CHARGE ELE EAT ESI RESULT Z BUZZER amp LED TEST LOAD UNPROTECTED 2008 10 02 ON AUTO BYPASS l2 19 359 RRDOATE CY M D amp T IME O8 10 02 l2 19 59 DATE FORMAT M D Y D M Y SERIAL COM ID LCD CONTRAST ADMIN PASSWORD US ER PASSWDOED LANGUAGE poy E ENGLIS ONWIT 1 1 Losp UN PROTES TED 2U08 10 02 ON AUTO BYPASS leer ciel unes ZDATE CY M D amp TIME E im s dier e sue DATE FORMAT M D Y D M Y SERIAL COM ID D IGI 5 ADMIN Pass WORD OOO 0 USER PASS WORD OOO 0 LANGUAGE qm Yee ENGLISH all 7 10 Display and Configuration iontinueo 10 5 7 Local Setup continued H Date Format Use A or W to change the date format then press to confirm This item is user accessible El From the SERIAL COM ID screen use the scroll buttons A W to select the desired s
75. ture of the bypass static transfer switch is too high Battery ground fault The battery has a grounding error Bypass static switch fault The bypass static transfer switch is abnormal Note If you require optional messages to be enabled contact Tripp Lite 11 Communications continues 11 9 Output Dry Contact Circuit Diagram The UPS system has six dry contact output connections These contacts can be normally open or normally closed Contacts are rated for 250V AC 28V DC 8A OUTPUT DRY CONTACT 11 10 RS 232 Serial Port Circuit Diagram The RS 232 DB serial port connects the UPS system to a workstation or server cable included By communicating with the UPS system through this port Tripp Lite s PowerAlert UPS management software included can monitor and control the UPS system PowerAlert also serves as an SNMP proxy allowing the UPS system to appear as an SNMP manageable device on the network RS 232 signals and operations include load level battery status battery level operation mode AC input voltage AC output voltage AC input frequency internal temperature set shut down delay time enable disable alarm and remote shutdown Hardware Pin Assignment Baud Rate 2400 BPS Pin 2 TXD Transmit Data Data Length 8 bits Pin 3 RXD Receive Data Stop Bit 1 bit Pin 5 GND Signal Ground Parity NONE 11 11 Parallel Configuration Port COMM A DRYA NO COMM B DRYB NO COMM
76. y cabinet s documentation Use only external battery cabinets that have been approved by Tripp Lite If the UPS system remains off for an extended period of time it should be turned on periodically to allow the batteries to recharge The UPS system should be turned on and the batteries should be recharged at least one uninterrupted 24 hour period every 3 months Failure to recharge the batteries periodically may cause irreversible battery damage Wiring Warnings See Section 7 1 for wiring warnings 3 Control Panel Features Oo EB LL o c EE KM A Ia BBA NORMAL UNIT 1 8 LOAD UNPROTECTED 2009 05 28 BATTERY ON AUTO BYPASS OS 31 57 wn LA Eu avia Gei um KC Kam 3 I O PRESS TO BROWSE EVENT 000 NORMAL LED This green light illuminates to indicate that the UPS system is in online normal mode The primary AC input supply is present and within standard operating parameters BATTERY LED This amber light illuminates when the UPS system is in battery backup mode discharging the batteries to provide power to connected equipment An audible alarm will also sound BYPASS LED This amber light illuminates when the UPS system is in bypass mode auto bypass or manual bypass Battery backup power will not be available to connected equipment while the UPS system is in bypass mode but connected equipment loads will be supported by the bypass reserve power source FAULT LED Th

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