Char-Broil 4-Burner Gas Grill with Flush-Lidded Sideburner
Contents
1. No gas flow e Vapor lock at coupling nut to LP cylinder e Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES oe cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected e Wires are Shorting Sparking between ignitor and electrode Dead battery Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If anything but burned replace valve hose regulator If burned discontinue use of product until a plumber has investigated cause and corrections are made e Replace LP cylinder e Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from oe and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder e Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and de spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages e Turn off control Knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and o grease from inside firebox area grease tray and other surfaces Prevention Solution See instructions on control panel and in Use and Care section Make sure v2. Open lid during lighting To ignite push and turn ignition burner knob to HI Push and hold ELECTRONIC IGNITION button until the burner lights f ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure 7 To ignite remaining burners turn knob to the HI position Starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Lighting instructions are continued on the next page o1 E 0 N O Ignitor Lighting continued 8 For grills equipped with ELECTRONIC IGNITION at each burner Repeat steps 4 through 6 to light each burner 9 Once each burner has ignited turn knobs to desired setting Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting A Do not lean over grill while lighting 1 Open lid Turn ON gas at LP cylinder 2 Place match into match holder hanging from side panel of grill Light match then light burner by placing match through the cooking grate into firebox 3 Push in and turn far right or far left burner knob to the HI position depending on match light hole selected Be sure burner lights and
3. on eee ee 21 Repeat step 8 A on left side shelf Place left side shelf to the left side of firebox A Tighten the pre installed screws to the left side shelf B Attach left side shelf to firebox with 1 4 20x1 2 screws on the upper holes Attach left fascia to control panel with 10 24x1 2 screws Position valve behind fascia and line up holes C Insert 1 of the 8 32x3 8 screws but do not fully tighten Slip bezel under inserted screw and position as shown C Line up other hole and insert 1 8 32x3 8 screw through bezel and into valve Tighten both securely Unscrew the hardware s from sideburner Place sideburner into shelf D Make sure to insert valve into sideburner tube Attach sideburner to drip pan with the screws and lock washers unscrewed from sideburner just now Attach sideburner ignitor wire to electrode as shown E a q Qty 2 Qty 5 Qty 2 1 4 20x1 2 10 24x1 2 8 32x3 8 Machine Screw Machine Screw Machine Screw Qty 3 2410 24 Hex Nut Control Knob Bezel Pa oF ot oye oye or ye oye of gt oF t rad ES Sideburner Valve Sideburner iia gt 3 Sideburner Valve Sideburner Ignitor Wire Valve 22 Attach left towel bar to the rear of left side shelf with 10 24x1 2 screws and 10 24 hex nuts Attach left towel bar to left fascia with 8 32x3 8 screw and 8 32 het nuts A Place grate o
4. Qy EN Ea ES ES ce EE MM ES Ea 5 ES Ea ze EM A EA KE ES z LL MM NN SS m7 UU W Ww XX YY 27 AAA BBB CCC EEE FFF NOT Pictured 1 HARDWAREPACK i 1 ASSEMBLYMANUAL ENGLISH _ 14 ASSEMBLY MANUAL FRENCH NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same PARTS DIAGRAM ASSEMBLY Place legs as shown NOTE Left leg assembly has large holes on ends of legs Attach center brace left front and left rear am Qty 12 1 4 20x1 2 Machine Screw Qty 12 7mm Flat Washer 2 Qty 12 7mm Lock Washer Upper Brace Left Cart Center Brace sae Left Rear Leg aoe Left Front Leg Upper Brace Right Cart leg with 1 4 20x1 2 screws 7mm Flat Washer and 7mm Lock Washer on each side Attach upper brace left leg assembly which was assembled previously with 1 4 20x1 2 screws 7mm Flat Washer and 7mm Lock Washer on each side Note orientation of Upper Braces as shown in image The assembly method of right leg assembly is similar to left leg assembly Right Front Leg Qty 4 1 4 20x1 2 Machine Screw Qty 4 7mm Flat Washer a Qty 4 7mm Lock Washer Left Le g assembly Place bottom shelf with cut out hole for LP cylin
5. USDA standards for meat doneness Check it out at www isitdoneyet gov Sauces Sauces containing sugars and fats can cause flare ups and your food may burn In general apply these sauces during the final 10 minutes of cooking Keep in mind use of excessive sauces or glazes will also require extra cleaning afterwards Marinades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to desired temperature for cooking and place food on cooking grate as desired Close lid to retain more smoke Hardwood varieties that work particularly well with grilled foods include Alder Apple Cherry Grapevines Hickory Mesquite Oak Rosemary and Sassafras Skewers Metal skewers should be flat with long handles Round skewers allow food to roll when turned so it may not cook as evenly Use metal skewers when cooking meat kabobs Wooden skewers should be soaked in water for an hour before use and are best used for quick cooking foo
6. any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance For residential use only Do not use for commercial cooking THIS GRILL IS FOR OUTDOOR USE ONLY N CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference AX WARNING Failure to follow all manufacturer s instructions could result in Serious personal injury and or property damage AX CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as pu
7. e Store in dry location e When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children e Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers e Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors e When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 4 de Remove carryover tubes and burners Detach electrode from burner NOTE Removal Detachment method will depend on the burner configuration See different configurations in illustrations below Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times E B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to
8. engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electrodes e Remove and reconnect all output connections at module and electrodes elf Sparks are observed other than from burner s wire insulation may be damaged Replace wires Replace battery with a new AA size alkaline battery Use paper towel to remove moisture e Replace cracked or broken electrodes NOTES 29 NOTES Please register your product online at www charbroil com register If you register online you do not need to send in this registration card PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA SI NO LA DEVUELVE PUEDE VERSE AFECT ADA SU COBERTURA DE GARANTIA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE AFFECTEE SI VOUS NE LE FAITES PAS POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARANTIE N EST PAS TRANSFERABLE
9. regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting Dra py Regulator Coupling Nut If your grill is not getting hotter than 250 F to 300 F these steps should be taken first to reset the gas regulator safety device 1 Open the grill lid 2 Turn off all Knobs on the contro panel in front 3 Turn off the tank knob 4 Disconnect the regulator from the LP tank 5 Wait 30 seconds 6 Reconnect the regulator to the LP tank 7 Slowly open the LP tank knob all the way Do not put excessive force on the valve at the full open position to avoid damaging the valve 8 Turn on the appropriate control knob and light the grill per the instructions on the control panel An illustration of this process is included in this Product Guide See Troubleshooting section for additional information Pre Heating Your Grill J ust like your home oven your grill should be pre heated to provide optimum performance Pre heat the grill on high for 10 15 minutes longer if weather conditions require Please refer to the lighting instructions inside the Product Guide if you have questions about how to light your grill A match light chain and hole is provided for your convenience GRILLING GUIDE Grilling 101 Outdoor grilling is really quite simple You ll succeed with burgers dogs or steaks usually on your very first try With experience you wi
10. stays lit 4 Light adjacent burners in sequence by pushing knobs in and turning to the HI position OQ CONN aR Sideburner Ignitor Lighting A Do not lean over grill while lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Turn sideburner knob to the HI position push and hold ELECTRONIC IGNITOR button 3 If sideburner does NOT light within 5 seconds turn knob to OFF wait 5 minutes then p repeat lighting procedure e Sideburner Match Lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Place lit match near burner 3 Turn sideburner knob to the HI position Be sure burner lights and Stays lit 12 Burner Flame Check e Remove cooking grates and flame tamers Light burners rotate knobs from HI to LOW You should see a smaller flame in LOW position than seen on HI Perform burner flame check on sideburner also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section OCD i gt tr gt Oo gt 01D gt My gt Turning Grill Off e Turn all knobs to the OFF position Turn LP cylinder OFF by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make s
11. 1 First Name Nombre Pr nom Initial Inicial Initiale Last Name Apellido Nom de famille Address number and street Direcci n n mero y calle Adresse num ro et rue Apt Number N de apart N d appt City Ciudad Ville State Estado Province Zip Code C digo Zip Code postal O EA E E ES PO O O O DA ee E E LI E mail Address Direcci n de correo electronico Adresse lectronique 1 Attach copy of your sales receipt here If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Adjunte aqu la copia de su Si nos informa voluntariamente su direcci n de correo electr nico nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle Si vous choisissez de nous fournir votre adresse lectronique vous nous donnez la permission de I utiliser pour vous faire part d offres sp ciales susceptibles recibo de compra de vous int resser Veuillez attacher une copie de votre re u ici Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 3 Phone Number N mero telef nico Num ro de t l phone 6 Date of Purchase Fecha de compra Date de l achat EA G AA ee ee ee A IMPORTANT IMPORTANTE IMPORTANT X j N N la ti N i Write Serial Number and Model Number in spaces below T a ame ome Uae vena on au mayest Escriba en los espacios de abajo el numero de serie IO O O O IO IA O O O
12. ANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the pr
13. First Time Use Read your Assembly Manual and ensure the grill is put together properly Remove all Point of Purchase advertising material from all grill surfaces before first use We recommend operating your grill on its highest setting for 15 20 minutes prior to your first use This aids in removing the oils used during manufacturing Lava Rock Briquettes This gas grill has been designed engineered and tested to be used with flame tamers or heat distribution plates to provide more even heating improve the cleaning process and reduce flare ups The addition of after market lava rocks charcoal or briquettes of any type will cause poor combustion and increase the likelihood of a grease fire and is not recommended Using briquettes lava rock or charcoal in this grill will void your warranty For extra smoke flavor we recommend using a smoker box with wood chips Temperature The temperature gauge in the hood of your new grill measures air temperature The air temperature inside your grill will never be as hot as the temperature at the cooking surface Note Since 1995 all regulators the part that attaches to the gas tank to regulate the flow of gas have included a safety feature that restricts gas flow in the event of a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve Ifthe gas
14. LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar fittings on your grill NOTE Your grill may NOT be equipped with a sideburner NOTE Sideburner shelf fascia not shown for clarity 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clea
15. O O O O O tt y el n mero de modelo Inscrivez le num ro de s rie et le num ro de modele dans les espaces ci dessous 8 Purchase Price Precio de compra Prix d achat L 00 H Your Gender Sexo Sexe 1 1 Male Masculino Masculin 2 1 Female Femenino F minin 9 Which product are you registering Mail to Env elo a Qu producto est registrando Quel produit enregistrez vous Warranty Registration Department 1 LI Gas Grill Parrilla a gas Gril au gaz 2 U Electric Grill Parrilla el ctrica Gril lectrique P O Box 1240 3 LI Smoker Ahumador Fumoir Columbus GA 31902 1240 4 L Charcoal Grill Parrilla a carb n Barbecue au charbon 5 LI Charcoal Smoker Ahumador a carb n Fumoir au charbon 6 LI Outdoor Fireplace Chimenea para exteriores Foyer ext rieur 7 LI Cooker Fryer Cocina freidora Cuiseur Friteuse 8 LI Other Otro Autre Thank you for completing this questionnaire Your answers will help us and other companies reach you with offers that may interest you If you prefer not to receive these offers please check here LJ Gracias por completar este cuestionario Sus respuestas nos ayudar n a nosotros y a otras compa as a llegar a usted con ofertas que puedan resultarle de inter s Si prefiere no recibir estas ofertas por favor marque aqu O Merci d avoir bien voulu remplir ce questionnaire Vos r ponses nous aideront et aideront d autres compagnies a vous communiquer des of fres sp ciales suscep
16. PRODUCT GUIDE MODEL 463210311 IMPORTANT Fill out the product record information below Serial Number See rating label on grill for serial number Date Purchased For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 800 241 7548 Estimated assembly time 35 40 minutes The following are trademarks registered by W C Bradley Co in the U S Patent and Trademark Office Caldera Charcoal2Go Char Broil American Gourmet Bandera Brush Hawg CB 9406 Char Diamonds Char Broil Charcoal Gas Everybody Grills Grill 2 Go Grill 2 Go Express Grill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild West Tradition and the following marks 940 ah The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Tested Commercial Series Designer Series Diamond Flame Double Chef Everybody Outside FastStart FlavorMaster Front Avenue Grill 2 Go Advantage Grill 2 Go Ice Hog and Yard Bird H20 Smoker Infrared Grilling s Juicy Little Secret Incredib
17. WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefore you should retain your sales slip or invoice Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces RUST is not considered a manufacturing or materials defect This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR Shipping cost standard or expedited for warranty and replacement parts Service calls to your home Repairs when your product is used for other than normal single family household or residential use l Damage failures or operating difficulties resulting from acc dent alteration careless handling misuse abu
18. alves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care e Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Fora grill equipped with the AUTO CLEAN feature make sure the AUTO CLEAN valve is set to Grill e Turn off Knobs and disconnect coupling nut from LP cylinder Reconnect and retry e Turn the coupling nut approximately one half to nee ever ee turn until solid stop Tighten by hand only do not use tools e Replace electrode s Main Burners e Tip of electrode should be Hae toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary e Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly e Replace ignitor wire electrode assembly Replace with a new AA size alkaline battery Troubleshooting continued Problem Possible Cause Burner s will not light ELECTRONIC IGNITION using ignitor No spark no ignition noise See Electronic Ignition Troubleshooting also e No spark some ignition noise e Sparks but not at electrode or at full strength Burner s will not See GAS ISSUES
19. der next to legs with axle holes Attach to right and left leg assemblies with 1 4 20x1 2 screws 7mm Flat Washer and 7mm Lock Washer on each side o lona anana Right Le 9 assembly 17 Attach upper and lower front panel to cart with 1 4 20x1 2 screws 7mm Flat Washer and 7mm Lock Washer on each side Attach upper front panel to lower front panel with 10 24x1 2 screws and 10 24 hex nuts Upper Front panel y 1 4 20x1 2 10 24x1 2 Machine Screw Machine Screw Qty 8 7mm Flat Washer Qty 8 7mm Lock Washer Qty 2 10 24 Hex Nut 4 Turn assembly upside down Insert axle rod into wheel axle spacer legs and other axle spacer and wheel Attach with 1 axle washer and hitch pin Push leg extenders into right legs Attach back brace to cartwith 1 4 20x1 2 screws Y 7mm Flat Washer and 7mm Lock Washer on each side O O ed i Y Leg Extenders DAS 7Y Axle Rod Qty 1 Qty 4 Axle 1 Hitch Pin mm Flat Washer Spacer Qty 2 y O o E ty 4 Qty 1 Q Axle Washer 7mm Lock Washer Axle Washer ey a ey Hitch Pin Cone side of wheel against leg l Axle Spacer Peres NA IA 1 4 20x1 2 Machine Screw ES Back Brace Stand cart upright Attach tank heat shield to cart back brace with 10 24x1 2 screws Tank Heat Shield Qty 3 10 24
20. der valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP Cylinder Leak Test For your safety eLeak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks eGrill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result If growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve Type 1 outlet with lt thread on outside Do not use a POL transport plug plastic part with external threads It will defeat the safet
21. ds such as vegetables and fruits Utensils Use tongs or a spatula to handle the food instead of a fork and don t turn the food too often Piercing the food os with a fork will release Ss i juices that you want in EP the meat and may cause flare ups GRILLING GUIDE Cleaning Your Grill Why Clean We ve all heard the saying an ounce of prevention is worth a pound of cure This is great advice when it comes to keeping your grill clean J Routine Care Periodic cleaning of this grill is necessary as grill fires can occur when grease and food debris collect in the bottom of the grill After each use remove any remaining food particles from the cooking grate and inside of the grill using a grill brush Do this after the grill has cooled down yet is still warm Itis much easier to clean food particles while warmth Is still present than after the food particles have completely cooled and hardened This grill is not designed to be burned off by closing the lid and turning the burners on High for an extended time The excessive heat generated can cause leftover grease to catch fire and can cause permanent damage to your grill General Cleaning Plastic parts Wash with warm soapy water and wipe dry Do not use abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like compositi
22. ed noise can be heard from spark module SECTION Ill Sparks are present but not at all electrodes and or not at full strength 28 Possible Cause Battery not installed properly Dead battery Button assembly not installed properly Faulty spark module e Output lead connections not connected e Output lead connections not connected Arcing to grill away from burner s e Weak battery Electrodes are wet Electrodes cracked or broken sparks at crack Check Procedure e Check battery orientation Has battery been used previously e Check to insure threads are properly engaged Button should travel up and down without binding If no Sparks are generated with new battery and good wire connections module is faulty e Are output connections on and tight e Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end up and end down Replace battery with new AA size alkaline battery e Unscrew button cap assembly and reinstall making sure threads are aligned and
23. eep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat Separate Separate raw meats from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meatand poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly GRILLING GUIDE Tips amp Tricks Cooking on your new grill is a hands on experience and it is recommended to remain outside with your grill while cooking Grilling can be affected by many external conditions In cold weather you will need more heat to reach an Ideal cooking temperature and grilling may take longer The meat s internal temperature and thickness can also affect cooking times Cold and thicker meats will take longer to cook Internal Meat Temperatures Meat cooked on a grill often browns very fast on the outside Therefore use a meat thermometer to ensure it has reached safe internal temperatures USDA Recommended Safe Minimum Internal Temperatures Beef Veal Lamb Steaks amp Roasts 145 F 145 F 160 F Beef Veal Lamb Ground 160 F Egg Dishes 160 F Turkey Chicken amp Duck Whole 165 F Pieces amp Ground Please refer to the USDA for complete up to date information Our internal temperature chart is based on
24. es To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot SPIDER ALERT SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s SPIDER WEBS CONTROL PANEL INSIDE VENTURI BURNER In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Storing Your Grill e Clean cooking grates
25. le Taste Infallible Results Infrared Inside Let s Grill Something Together Longhorn Precision Flame Quick2Burn QuickSet Ready When You Are Season Set And Savor Sizzle On The Grill SureFire Torchfork Trentino Universal Grill Parts You Bring the Party TEC is atrademark of Tec Infrared Grills 2010 Char Broil LLC Columbus GA 31902 Printed in China Assembly instructions 2010 11 09 10 G560 001 020801 TABLE OF CONTENTS FOP OUR SACU IPPO gon A 2 3 A A A 4 7 Useana Care ca20icateaddanos dantecedeciegsansas 8 13 Limited Warranty cs ttn mata wae ace were werd dane ee is 14 A tere gus ening wee eeneaus 15 Pains alamo serra rise ri 16 EEE 11 01 PAPA Co anew in EE 17 25 TIOUDICSNOOUNG ee inten cud era orde de 26 28 Registration Card cece eect ee eee tetas 31 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual WARNING WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious Injury CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury DANGER DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury If you smell gas Shut off gas to the appliance Extinguish
26. ll learn how to work with your grill creating more Imaginative meals all the time This knowledge makes up the art of grilling Before you start grilling organize your food according to cooking technique and required cooking time and optimize the use of your grilling area Direct Cooking Direct cooking Involves grilling your meat directly over high heat It is perfect for searing steaks chops and other smaller pieces of meat and vegetables that quickly make their way to the table Indirect Cooking Indirect cooking utilizes select burners to circulate heat throughout the grill without direct contact between the meat and the flame The meat is placed over the burner that is off This method is generally used to slow cook large cuts of meat and poultry A pan can be placed underneath the meat to catch grease and food drippings and helps minimize clean up LZ A Y N G Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burner arrangement A pan can be placed underneath the meat to catch grease and food drippings and helps minimize clean up Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To k
27. make sure air comes out each hole Wire brush entire outer surface of burner to remove food residue and dirt Clean any blocked ports with a stiff wire such as an open paper clip Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve Carefully replace burners Attach burners to brackets on firebox Reposition carryover tubes and attach openings See illustrations at right Attach electrode to burner Correct burner to valve engagement ove to burners Replace flame tamers and cooking grates Firebox burner bracket electrode with a flat blade screwdriver LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE All Parts 1 year from date of purchase PERFORATION MANUFACTURING AND MATERIAL DEFECTS ONLY Note A dated sales reciept
28. n cooking surfaces while grill is hot A Ifyou notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation openings in cylinder enclosure grill cart free and clear of debris A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A If you have a grill problem see the Troubleshooting Section A Ifthe regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Ignitor Lighting A Do not lean over grill while lighting 1 Turn OFF gas burner control valves Turn ON gas at LP cylinder
29. nd leak check before 1 J attaching to grill and regulator Place LP tank into hole in bottom shelf make sure tank valve is facing left side of the grill Then place tank retainer as shown to hold LP tank securely in place Place the hose onto the hook as shown Then connect regulator to tank valve securely See Use and Care section to correctly Leak Test and perform the Burner Flame Check LP Tank 25 EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas rn from LP cylinder valve Gas leaking between LP o and reguiator connection Fire coming through control panel Grease fire or continuous excessive flames above cooking Surface Troubleshooting Problem Burner s will not light using ee See Electronic Ignition Troubleshooting also Continued on next page 26 Possible Cause e Damaged hose e Mechanical failure due to rusting or mishandling e Failure of cylinder valve from mishandling or mechanical failure mproper installation connection not tight failure of rubber seal e Fire in burner tube section of burner due to blockage Too much grease buildup in burner area Possible Cause GAS ISSUES e Trying to light wrong burner Burner not engaged with control valve Obstruction in burner
30. nto sideburner shelf B Place control knob onto sideburner valve stem C Left Fascia a yo ry o 2 NN Left Towel Bar A A tle A A DA A A Da Sideburner Grid Control Knob gt a h s ml ESO OA E a oOo Aa 2 Qty 2 Qty 2 Qty 1 Qty 1 ww Q a 10 24x1 2 10 24 8 32Xx3 8 8 32 k Q Machine Screw Hex Nut Machine Screw Hex Nut 23 Place cooking grates onto grate rests Place warming grid onto the top of the firebox Vertical legs insert into the solts on the upper ledge of thefirebox Warming Grid Cooking Grate e ES Mr Unscrew ignitor cap and place AA battery into ignitor slot with positive end facing outward Screw ignitor cap onto ignitor oe pos Ignitor Cap AA Battery 24 1 6 Hang grease cup clip from bottom of grease tray and place grease cup into grease cup Clip a C P L8 Grease Tray Grease Cup Clip Grease Cup Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill a
31. oduct to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight postage pre paid Consumer returns that do not meet these standards will be refused 14 PARTS LIST Qty J escription IREBOX UBE BURNER F ELECTRODE UBE BURNER LECTRODE MAIN BURNER ARRY OVER TUBE EAT TENT VAPORIZER BAR OP LID OUTER OP LID INNER INSERT OP LID LEFT END CAP OP LID RIGHT END CAP OGO PLATE EMPERATURE GAUGE EZEL F TEMPERATURE GAUGE ANDLE TOP LID ILICONE RUBBER BUMPER SMALL ARDWARE FOR TOP LID OOKING GRATE ARMING GRID ALVE HOSE REGULATOR ASSEMBLY ONTROL PANEL BEZEL F KNOB ONTROL KNOB ATCH HOLDER LECTRONIC IGNITION MODULE IDE SHELF LEFT EFT FASCIA BB 1 RIP PAN SIDEBURNER CC 1 LECTRODE F SB DE BURNER IDE BURNER GRATE IDE BURNER LID OWEL BAR LEFT IDE SHELF RIGHT IGHT FASCIA OWEL BAR RIGHT EFT REAR LEG O Th A dh IL U Ql my j ON Alu LIO m gt A N HIO Z xa T m m gt Ale 3 83 8 8 8 3 e lt lt 3 lt 0 210 o o 2 x 2 ejleg
32. on most residue can be wiped away with baking soda water solution or glass cleaner Use non abrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or non abrasive cleaner and warm water Wipe dry with a soft non abrasive cloth Stainless steel surfaces Stainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper Cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking Surfaces while grill is hot Storing Your Grill e Clean cooking grates e Store grill in dry location e When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children e Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer e Store grill indoors ONLY if LP cylinder is turned off disconnected and rem
33. on previous page match light Match will not reach e Improper method of match lighting Sudden drop in gas Out of gas flow or low flame Excess flow valve tripped e Vapor lock at coupling nut LP cylinder connection Flames blow out e High or gusting winds Low on LP gas Excess flow valve tripped Flare up e Grease buildup Excessive fatin meat e Excessive cooking temperature Persistent grease fire e Grease trapped by food buildup around burner system Prevention Solution See Section of Electronic Ignition System See Section Il of Electronic Ignition System See Section Ill of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care e Check for gas in LP cylinder e Turn off Knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill e Turn off Knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry e Turn front of grill to face wind or increase flame height e Refill LP cylinder e Refer to Sudden drop in gas flow above e Clean burners and inside of grill firebox Trim fat from meat before grilling Adjust lower temperature accordingly e Turn knobs to OFF Turn gas off at LP cylinder Leave lid in posi
34. oved from grill Never store LP cylinder indoors e When removing grill from storage follow the Cleaning the Burner Assembly instructions in the Use and Care section of the Product Guide Critters Spiders like to make their homes in the venturi tubes of grills These must be inspected and cleaned regularly to ensure there are no blockages Refer to the Use and Care portion of this Product Guide for complete information USE AND CARE DANGER NEVER store a spare LP cylinder under or near the appliance or in an enclosed area e Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death If you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department LP Cylinder Removal Transport and Storage Turn OFF all control knobs and LP cylinder valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Loosen cylinder screw beneath bottom shelf then lift LP cylinder up and out of cart Install safety cap onto LP cylinder valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage sA disconnected LP cylinder in LP Cylinder Valve storage or being transpor
35. rance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips A Before opening LP cylinder valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP cylinder valve A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for sideburner and side shelf is 10 Ibs A The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clea
36. rchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories Such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf or side shelf resulting in failure of grill cart components GRILLING GUIDE Getting Started
37. se fire flood acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any food loss due to product failures or operating difficulties Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery of your product Repairs to parts or systems resulting from unauthorized modifications made to the product The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES BW NO mr OOrAINN Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARR
38. ted must have a safety cap installed as shown Do not store an LP cylinder in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP cylinder Safety inside a vehicle which may become overheated by the sun Retainer Strap Do not store an LP cylinder in an area where children play 8 LP Cylinder The LP cylinder used with your grill must meet the following requirements Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg Capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B 339 cylinders soheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking eLP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection OPD Hand Wheel Device OPD This OPD safety feature Is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage LP cylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas eLP gas is nonto
39. tibles de vous int resser Si vous pr f rez ne pas recevoir d informations concernant ces of fres sp ciales veuillez cocher ici O 31 Thank you for recent purchase from Char Broil Register your product to receive a special offer www charbroil com register EVERYBODY gt y Werniis 1 394 A CF Broji 1 ef es alle l e al bb ome GEILL e A F 3 frie Aati i Check out these great features on our website as O we ae ee Product information e Grilling accessories e Replacement parts e Reliable customer support e Delicious recipes e Grilling tips from expert chefs e Exciting events and promotions e Share your grilling secrets e Browse the on line store e And much more CABO www charbroil com il For all your grilling needs
40. tion and let fire burn out After grill cools remove and clean all parts Flashback Burner and or burner tubes are blocked Turn knobs to OFF Clean burner and or burner tubes See burner fire in burner tube s cleaning section of Use and Care Unable to fill LP Some dealers have older fill nozzles cylinder with worn threads One burner does not e Grease buildup or food particles in light from other end s of carryover tube s burner s AUTO CLEAN e The worn nozzles don t have enough bite to engage the valve Try a second LP dealer e Clean carry over tube s with wire brush Possible Cause Prevention Solution If Equipped Timer does not work e Dead Battery e Replace Batteries Green light does not e Batteries installed incorrectly e Install batteries correctly flash e Knob Position did not start the Clean e Push Knob in to start the clean cycle Green LED should begin to Cycle flash No LED s will illuminate e Dead Battery e Replace Batteries Red LED next to battery Low Battery Strength e Prepare to replace batteries NOTE Clean cycle will operate with a symbol is illuminated weak battery 27 Troubleshooting Electronic Ignition Problem Ignition SECTION No sparks appear at any electrodes when Electronic Ignition Button is pressed no noise can be heard from spark module SECTION Il No sparks appear at any electrodes when Electronic Ignition Button Is press
41. ure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check e Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces e Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result e Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth e Stainless steel surfac
42. x1 2 Machine Screw Place grease tray to the cart assembly as shown Insert tank retainer to the holes from the bottom shelf Grease Tray Tank Retainer Wire Form 19 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws Qty 4 1 4 20x1 2 Machine Screw Mount fascia onto side shelf using three 10 24x1 2 screws and 10 24 hex nut A Place right side shelf to the side of firebox B Tighten the pre installed screws to the right side shelf C Qty 3 410 24x1 2 Qty 3 Machine Screw 10 24 Hex Nut 20 Attach right side shelf to the firebox with 1 4 20x1 2 screws on the upper holes Attach right fasica to control panel with 10 24x1 2 screws Qty 2 1 4 20x1 2 Machine Screw _ a a oOo _ Qty 2 10 24x1 2 Machine Screw e Lar Attach right towel bar to the rear of right side shelf with 10 24x1 2 screws and 10 24 hex nuts Attach right towel bar to the front of right fascia with 8 32x3 8 screw and 8 32 hex nut Qty 2 Qty 1 i 10 24x1 2 8 32x3 8 Machine Screw Machine Screw Qty 2 10 24 Hex Nut Qty 1 8 32 Hex Nut
43. xic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten Cabbage so that it can be smelled eLP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or calla local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder Exchange Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual eAlways keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill Place dust cap on cylin
44. y feature of the valve 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut holding regulator in a Straight line with LP cylinder valve so as not to cross thread the connection Nipple has to be centered Hold coupling nut and regulator as shown for proper connection to LP cylinder valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death e Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LPcylinder valve and call
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