Smeg L23LINP fireplace
Contents
1. 2 CENTRE LINE Figure 3 If a concealed gas connection is to be made ensure the gas supply pipe is in it s final position and can enter the appliance in the correct position when the appli ance is hung on the wall Drill the wall as appropriate for the type of wall as previously described in this section and insert the chosen type of wall fixings Insert the wall fixing screws into the top wall plugs taking care to leave the screws protruding approximately 5mm from the wall Now hang the appliance onto these screws through the two keyhole shaped holes in the upper brackets on the back panel of the appliance Insert the lower fixing screws into the lower wall plugs through the corresponding fixing holes in the lower part of the back panel Do not tighten fully Before tightening the wall mounting screws fully at this stage it is recommended to check the horizontal alignment of the appli ance with a spirit level as small adjustments can still be made if necessary When this has been checked tighten all four fixing screws fully To access the upper fixing screws insert a screwdriver through the round access holes in the front face of the out let grille as shown in figure 5 These access holes are located in the same position on all models 7 1 CHECKING THE BURNER AND SPARK GAP There are no imitation fuel bed components to install The appliance features a ribbon burner which is designed to produce a continu2. 3 2007 Smeg UK LTD Remove the outer packaging remove any instructions or fixing kits Read ALL these instructions before continuing to unpack or install this appliance Lift off the remaining packaging components and remove the contents of the box Check that the components supplied correlate with the component checklist Please dispose of all the packaging materials at your local recycling centre QUANTITY DESCRIPTION l Firebox and burner assembly l Set of manufacturers instructions l Decorative glass facia assembly Linear and Classic models l Painted decorative facia in one of several colours Fab models l Screw and wall plug pack 4 M6 x 12 screws l Rubber grommet l Fitting template All models There are four possible entry points for the gas supply pipework to enter the appliance firebox The L23 firebox is shown in figure as an example but the relative location of these holes are the same for all models These entry points are knock out type holes Non concealed gas connections may be made using the entry points in the bottom or sides of the firebox A con cealed gas connection may be made using the knock out hole in the centre back of the firebox Select the most appropriate entry point and knock out the relevant hole with a sharp tap from a hammer and fit the rubber grommet supplied A small incision can now be made in the rubber to slip snugly around the outside of the supply pipe and sleeving All installation pipe
3. be emitted from the outlet grille this should be no cause for concern Accordingly the room should be well ventilated with all windows and doors open during this period During this period the appliance may cause smoke alarms to sound If this happens reset the alarms but do not remove the batteries Recommend that a guard be used for the protection of the young pets the elderly and the infirm Isolate the fire from the gas supply Ensure that the fire is fully cold before attempting service 10 0 SERVICING A suggested procedure for servicing is detailed below Lay out the dustsheet and tools 2 Remove the decorative frame glass facia assembly Removal is reverse of section 8 3 3 Remove the glass door assembly 4 screws and clean carefully 4 Inspect the burner and the catalyst and clean if necessary with a soft brush 5 Disconnect the gas supply 6 Detach the burner front cover plate by removal of the four retaining screws Undo the four screws retaining the burner support brackets to the base and rear of the firebox Remove the control knob and spindle assembly from the valve by removal of the spindle retaining clip 7 Remove the burner unit strip off the burner pipes and clean thoroughly 8 Clean the in line restrictor pilot assembly and the burner tube Do not attempt to remove the pilot injector as this can cause damage 9 Re assemble components 10 Turn on the gas supply and leak test Check pilot and burner for good ignitio
4. it is recommended that such device is continuously mains powered and arranged in such a way that the gas supply to the appliance is isolated in the event of an alarm The selection and installation of such device shall be in accordance with the current edition of BSEN 50292 and the user must be briefed regarding the use and maintenance of such a device Installation in living rooms is common however other rooms such as kitchens dining rooms and hallways are permitted providing a suitable natural gas supply is available and rooms sizing and ventilation requirements are strictly adhered to see sections at and 4 1 2007 Smeg UK LTD The appliance is designed to be versatile and as such will operate correctly when exposed to normal gentle draughts experienced within the home It is not recommended however that the appliance be installed in areas where it is likely to be directly exposed to persistent strong draughts that may be generated by outside doors windows air vents air conditioning units extractor fans ceiling fans etc See section 4 1 for more information on ventilation Clearances to non combustibles Non combustible surfaces are defined as brick metal marble concrete etc and also a number of man made materials impervious to flame If in doubt refer to the material manufacturer for further information before proceeding with installation Clearances to the sides of the appliance are 100mm 4 Clearance to the fron
5. of person considered as competent by the HSE under the above regulations The installation shall also be carried out in accordance with the following e Manufacturers Instructions e The Building Regulations issued by the Department for Communities and Local Government the Building Standards Scotland Consolidation Regulations issued by the Scottish Development Department e Relevant British standards insofar as the relevant areas are not covered by these instructions e For Republic of Ireland reference should be made to the current edition of IS813 the relevant standards governing installation Failure to comply with the above could lead to prosecution and deem the manufacturer s warranty invalid This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space The appli ance is designed to fit various types of situations as described in sections 3 0 and 4 0 The appliance must be installed in a cor rectly sized room see section 3 1 and the correct purpose provided ventilation must be provided see section 4 1 It should be noted that heaters create warm air currents These currents move heat to wall surfaces next to the heater Installing the heater next to vinyl or cloth wall coverings or operating the heater where impurities in the air such as tobacco smoke can dle smoke etc exist may cause the walls to become discoloured This appliance is intended as a seco
6. of the house frame are not damaged refer to section 7 0 The appliance must not be positioned vertically within 100 mm 4 of a carpeted floor rugs or fabric materials of any kind This dimension is measured vertically to the bottom of the appliance firebox 2 A minimum of 100 cm purpose provided ventilation is required for this appliance This may be achieved either with one vent 100 2 2 2 cm ata high or low position in the room or split ventilation i e 50cm be installed at high level and 50cm be installed at low level within the room An openable window or equivalent is also required To reduce the possibility of draughts road noise or insects entering the room via the air vent we recommend the use of Black Hole Vortex or Centurion type vents featuring internal baffles The requirements of any other gas oil or solid fuel appliances operating in the same room or space must be taken into consideration when assessing ventilation Any ventilation fitted must comply with BS 5871 part 2 BS5871 part 4 when published and BS 5440 part 2 Ventilation fitted under or within immediate vicinity of the appliance must not be used as it may adversely effect performance of the ODS system For Republic of Ireland refer to the current edition of IS813 and any relevant rules in force The appliance shall not be installed within metre of any existing air vent and any new air vent shall not be installed within metre of the appliance
7. del Supplied by Date installed Fire serial No Name of installer Corgi Reg no of installer 10 0 SERVICE HISTORY Serviced by Corgi Registration no of Engineer 4 DO 005955 0 As our policy is one of continuous improvement and development we hope therefore you will understand we must retain the right to amend details and or specifications 2007 Sme UK LTD without prior notice 8
8. densation may occur on colder sur faces within the room 2 2007 Smeg UK LTD 4 0 OPERATING THE APPLIANCE Classic models The control knob is located on the lower right hand side of the outer case It is marked as shown in figure 6 Linear models The control knob is located on the lower right hand side of the outer case It is marked as shown in figure 7 Fab models The control knob is located on the lower right hand side of the outer case It is of a spher ical design and is marked as shown in figure 8 Figure 6 Figure 7 The pilot is visible behind the left hand side of the burner Push in and turn the control knob to the SPARK position and hold there for a few seconds Continue turning anti clockwise i DA through the spark click to the PILOT light position ensuring the pilot has lit If not return O OFF position the knob clockwise and repeat When the pilot lights after the spark keep the knob depressed for approximately ten sec SPARK position onds Now release the knob and the pilot should stay alight If the pilot is extinguished dur ing use wait three minutes before repeating the ignition procedure 6 LOW position To achieve the HIGH setting push the control knob in slightly and continue turning anti clockwise to the high position The main burner should light after a few seconds To decrease the setting to low turn the control knob clockwise
9. e Requirements 2 9 0 Briefing the customer 7 4 1 Ventilation 3 10 0 Servicing 7 5 0 Unpacking the Appliance 4 10 1 Servicing the Burner Unit 8 5 1 Component Checklist 4 10 2 Pilot Assembly 8 6 0 Gas Supply Routes 4 10 3 Catalysts 9 7 0 Fixing the Appliance 4 10 4 Testing for Firebox Leakage 9 7 1 Checking the Burner amp Spark Gap 5 11 0 Troubleshooting Guide 10 This appliance is a high efficiency flueless catalytic flame effect gas fire It provides radiant and convected warmth both efficient ly and safely utilising the latest type catalytic converter and burner technology The appliance does not require a flue system of any type as the catalytic converter cleans the flue products to provide a complete combustion system which is intrinsically safe It is designed to operate on Natural Gas or Propane see data badge and is factory set for operation on the gas type and at the pressure stated on the appliance data plate The appliance incorporates a combustion monitoring system Oxygen Depletion System It must not be adjusted or put out of operation If replaced then manufacturer s original parts must be used It is the LAW that all gas appliances and fittings are installed by a competent person and in accordance with the Gas Safety Installation and Use Regulations 1998 the relevant British Standards for Installation Codes of Practice and the Manufacturers Instructions At the time of writing CORGI registered operatives are the only class
10. ed 0 0015 If replacing firstly remove the decorative frame glass facia as described in section 8 4 The catalysts are located on the top of the internal firebox and can be removed be unscrewing the retaining nuts securing the clamping plates Remove the catalysts their seals and discard Refit the new catalysts and seals in reverse order ensure the catalysts and the glass door have good seals 10 4 TESTING FOR FIREBOX LEAKAGE Appliances that are several years old or have been extensively dismantled should be checked for soundness It is important that all the products of combustion pass through the catalytic converter at the top of the firebox before leaving the appliance The firebox is heated by lighting for a few minutes to provide a flow through the firebox The burner is then shut off and a smoke pellet or match introduced at the base of the fire underneath the burner tray Large quantities of smoke will emerge from the top of the appliance but none should emerge from the joints or gasket faces especially around the door It is important to note that the appliance can never be expected to be 100 smoke tight and small quantities of smoke may be seen in corners of joints and gasket faces etc without affecting safety when the fire is in operation 2007 Smeg UK LTD Fire sparks but pilot does not light Pilot lights but then goes out Fire does not spark at pilot Fire runs for a time and then cuts off Pilot flame shrinks when
11. ee section 9 0 of these instructions Failure to produce this information may invalidate the warranty The appliance should be serviced regularly to ensure continued safe operation See the servicing section for further reference Parts of this appliance become naturally hot during use It is recommended that a suitable fireguard conforming to BS 8423 is used especially where young children pets the elderly or infirm are concerned The manufacturer of this appliance considers all surfaces as working surfaces with the exception of the control knob and control panel Combustible items such as flooring and furniture and soft wall coverings such as blown vinyl or embossed paper low temper ature surrounds etc may discolour if fitted too close to the fire See relevant section for further details on clearances to com bustibles No combustible materials or flooring should protrude onto the hearth if fitted This appliance incorporates a combustion monitoring system ODS DO NOT burn any foreign material on this fire Under no circumstances shall the appliance be used if the glass front door or panel has been removed damaged or is open Do not place any objects on top of the appliance The integral catalysts should be checked by the installer upon servicing to ensure there are no defects or obstructions that may prevent the satisfactory flow of combustion products The expected life of the catalyst is in excess of 11 000 hours 10 years of norma
12. er materials likely to combust if exposed to flame Generally any mate rial which is likely to discolour melt or misshape when exposed to moderate heat should be considered as a combustible mate rial or surface Clearance to the sides of the appliance are 100mm 4 but curtains drapes and other fabrics are not permitted within a distance of 500mm 20 of the appliance sides No such materials are permitted directly above the appliance regardless of distance The minimum clearance to the ceiling above the appliance is 800mm 31 5 measured from the top of the appliance glass panel Combustible materials should not be positioned directly in front of the appliance within a distance of one metre Under no circumstances should any electrical equipment e g plasma screen TV sets etc be positioned on the wall above the appli ance The appliance is designed to be wall mounted alone and not in conjunction with any type of combustible fire surround No combustible shelves should be positioned on the wall above the appliance It should be established that any mirrors or picture frames etc to be positioned on the wall above the appliance are able to withstand prolonged exposure to moderate heat and moisture before proceeding with their installation The back of the appliance may be installed directly onto a combustible wall providing it is relatively flat and does not interfere with the various vent holes in the back panel of the appliance The wall
13. fire is on high Fire smells when first lit or in use No gas to fire check isolators are open Pipe work blockage clean out Air not fully purged re purge supply or wait longer Spark earthing to metal work reset gap correctly Blocked pilot clean out internally Severe restriction in gas supply clear obstruction Faulty thermocouple replace pilot unit Blocked pilot clean out Blocked lint gauze clean Hold control knob in for longer Check control knob does not foul indicator plate If the pilot will not stay lit there is a problem with dirt the gas supply or the thermocouple needs replacement Modifications are dangerous and can have a serious unseen effect on safety NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY ALIGHT HT lead detached refit Check the spark gap see section 8 2 Faulty piezo unit replace Debris shorting out electrode clean Spark shorting to metalwork under tray realign HT lead Loose or faulty thermocouple rectify Blocked pilot clean out Dirt or lint in pilot aeration hole or on the lint gauze clean thoroughly If the pilot will not stay lit there is a problem with dirt the gas supply or the thermocouple needs replacement Modifications are dangerous and can have a serious unseen effect on safety NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY ALIGHT Poor gas flow to fire check pressure with fire on high If pressure is low remove any res
14. hod of attachment to the appliance for all frame designs is the same All models Remove the facia panel from any protec tive packaging Ensure all any protective film is removed as the facia may be damaged if the fire is lit with the facia in position whilst still covered in film The facia panel is supported by four M6 screws which protrude from the front of the outer casing as shown in figure Il Ensure each screw is unscrewed approxi mately one turn from the fully screwed in position in order to create a 2mm gap as shown in figure 2 Simply hang the facia panel onto the outer casing ensur ing that the corresponding keyhole shaped holes engage the screwheads fully 9 0 BRIEFING THE CUSTOMER All instructions must be handed to the user for safekeeping Show the customer how to light and control the fire After commis sioning the appliance the customer should be instructed on the safe use of the appliance and the need for regular servicing Frequency of service depends on usage but MUST be carried out at least once annually Advise that cleaning of the fire maybe achieved when the fire is cold using a damp cloth and mild detergent on most surfaces Figure Advise that on first light up of a new appliance initial curing of high temperature paint and burning off of lubricants may occur for the first few hours of operation During this period some smoke may
15. ified in sec tions 3 and 4 of these instructions the integrity of the wall and the feasibility of the The wall where the appliance is proposed supply pipe routing the firebox of the appliance may be secured to the wall to be installed must be capable To ensure customer safety be sure to design the installation so that the strength of Oya earemeclgu Ets tame mamas both the wall and any wall fixings used are sufficient Smeg UK LTD assumes absolutely no responsibility for injuries and damages that may occur due to improper installation or handling The appliance should not be installed load of the appliance Measures should also be taken to ensure sancion of artthiniakes Vibia until all wet plastering and or dry wall sanding and wall painting has been completed tian and other external forces Do not block the ventilation holes of the appliance The wall onto which the appliance is installed must be flat Install only on a vertical surface Avoid sloped surfaces Installation onto anything other than a vertical wall may result in fire damage or injury 4 2007 Smeg UK LTD 7 0 FIXING THE APPLIANCE CONTINUED If the appliance is to be mounted on the inner leaf of a conventional cavity brick wall or a solid wall then the fibre wall plugs and fixing screws provided may be used Depending on the condi tion of the wall it may be necessary to use additional fixings In this situation any additional fixings and wallplugs shou
16. l use After this time the catalyst should be replaced This appliance is only suitable for the gas type for which it is supplied WARNING Due to the nature of this product the area around the top of the appliance i e the grille gets very hot Care should be taken when operating the appliance 2 0 CLEARANCES TO COMBUSTIBLES Clearances to non combustibles Non combustible surfaces are defined as brick metal marble concrete etc and also a number of man made materials impervious to flame If in doubt refer to the material manufacturer for further information before proceeding with installation Clearances to the sides of the appliance are 100mm 4 Clearance to the front of the appliance is 500mm 20 The back of the appliance may be installed directly onto a non combustible wall providing the area behind the appliance is flat and does not interfere with the various vent holes in the back panel of the appliance A non combustible shelf of any depth may be positioned above the appliance provided it is no closer than 400mm from the top of the appliance glass panel and the wall above the appliance is non combustible The appliance must not be positioned vertically within 60mm 2 4 of a solid floor i e wood or stone or hearth This dimen sion is measured vertically to the bottom of the appliance firebox 1 2007 Smeg UK LTD Clearances to combustible materials Combustible materials are defined as wood fabrics or oth
17. ld be of the same size and type as the ones provided At the appropriate stage of the installation drill four holes using only a 6 5mm masonry bit to a depth of 39mm Insert the fibre wallplugs provided ensuring they are flush to the wall Figure 2 If the appliance is to be mounted on a dry lined wall or a timber framed construction wall then efforts should be made to fix in at least two posi tions vertically into one of the wooden studs or supporting wooden members of the wall using two of the fixing screws provided If this is not achievable then the wall should be strengthened using appropriate build ing materials WARNING If there is no alternative than to rely on some plasterboard Plasterboard alone is not consid fixings then special cavity ered to be a structural material screw fixings or hollow wall It is not recommended to rely on i ETE E a ETA AT 2n chors will be required which aa ET LEA are not supplied with this product These should be con structed from metal and not plastic and of the design indicated in figure 2 For further guidance for wall fixing in timber framed buildings refer to the current edition of IGE UP 7 Flat Wall Fixing All Models Figure 4 To assist with fixing the appliance a template is provided The L23 model template is shown for the purposes of example in figure 3 Mark the positions shown as Fixing points on the wall 326 5mem 12857 FIREBOK OUTLINE
18. mbar 13 2 mbar Low Hot 0 75 mbar 4 4 mbar 7 3 mbar 4 2 mbar Low Cold 0 75 mbar 4 5 mbar 7 5 mbar 4 4 mbar Flow restrictor oriffice 1 03 mm 1 03 mm 1 30 mm Oxypilot SIT Bray 9082 9082 9082 Gas control BM733 BM733 BM733 Gas Inlet restrictor elbow 8mm 8mm 8mm Ignition Piezo spark Piezo spark Piezo spark Spark Gap 1 0mm 4 0 mm 4 0 mm 4 0 mm Please see Data Badge affixed to appliance for current data This appliance is for use only with the gas type and at the pressure stated on the appliance Data Badge 3 0 INSTALLATION REQUIREMENTS If the appliance is to be sited near a disused or unserviceable fireplace served by a natural draught flue then the old flue must be sealed off It will be necessary to ventilate the old flue to prevent condensation and dampness forming however any air vent used to ventilate the old flue must not be sited within 500mm of this appliance If the flue can be ventilated to the outside of the build ing then this is usually the best solution If in doubt then advice should be sought from a local building control officer The appli ance is designed to be wall mounted If the appliance is to be mounted on a newly fabricated area of wall that also serves the pur pose of sealing off the old flue then it is very important that there are no holes gaps or otherwise in this wall that will allow draughts from the old flue to enter the room especially directly behind the appliance Such draughts could affect the pe
19. must be structurally sound and constructed from a mate rial capable of withstanding moderate heat Brick concrete finished plaster most types of conventional wall paper and dry lined plasterboard are examples of suitable materials Materials such as flock blown vinyl and embossed paper which are sensitive to even small amounts of heat should be avoided as scorching and or discolouration may occur over time If the appliance is to be mounted on a dry lined wall or a timber framed construction wall then the integrity and ability of the wall to carry the weight of the appliance must be confirmed It is important in these circumstances that any vapour control bar rier is not damaged and that any structural members of the house frame are not damaged refer to section 7 0 The appliance must not be positioned vertically within 100 mm 4 of a carpeted floor rugs or fabric materials of any kind This dimension is measured vertically to the bottom of the appliance firebox Purpose provided ventilation of 100cm is required for this appliance An openable window or equivalent is also required Any ven tilation fitted must comply with BS 5871 part 4 and BS 5440 part 2 Ventilation fitted under or within immediate vicinity of the appliance must not be used as it may adversely effect performance of the combustion monitoring system ODS system The appliance shall not be installed within metre of any existing air vent and any new air vent shall not be in
20. n I I Refit the glass door assembly ensuring correct orientation and a good seal 12 Refit the decorative facia frame assembly as detailed in section 8 3 13 Check the purpose provided ventilation is un obstructed 14 Light the fire and test setting pressures 15 Check safe operation of the appliance For specific servicing instructions see relevant sections 7 2007 Smeg UK LTD 10 1 SERVICING THE BURNER UNIT AND GAS ASSEMBLY All models Firstly remove the decorative frame glass facia assembly as described in section 8 3 Remove the inner glass panel and disconnect the gas connection inside appliance The gas connections to the gas valve can now be released Detach the burner front cover plate by removal of the four retaining screws as shown in figure 9 section 8 2 Remove the control knob and spindle by pulling out wards Classic and Linear models To remove the outer casing sides and top remove the four retaining screws designated a in figure 13 Pull the casing for ward slightly and then lift the entire casing assembly upwards and remove Fab models To remove the right hand casing side panel remove the two screws shown in figure I5 then pull the right hand side forward and then side ways Note to remove the burner it is only neces sary to remove the right hand side panel The same method is used should it be necessary to remove the left hand panel All models To remove the burner undo the two sc
21. ndary source of heat only and should not be used in a room without some form of back ground heating present If the appliance is used in a room as the sole source of heat then condensation may occur on colder sur faces within the room On first light up of a new appliance initial curing of high temperature paint and burning off of lubricants may occur for the first few hours of operation During this period some smoke may be emitted from the outlet grille this should be no cause for con cern Accordingly the room should be well ventilated with all windows and doors open during this period During this period the appliance may cause smoke alarms to sound If this happens reset the alarms but do not remove the batteries Consult ALL instructions before installation and use of this appliance This appliance is free from any asbestos material 2007 Smeg UK LTD 2 0 APPLIANCE DATA Gas Group All models G20 Natural Gas CAT 12H P23 Models L23 Models L30 Models Inlet Pressure 2 0mbar 20 mbar 20 mbar 20 mbar Max Energy Input Gross 2 0 kw 2 0 kw 2 6 kW Max Energy Input Net 1 8 kW 1 8 kW 2 35 kW Max Gas Rate 0 20 m3 h 0 20 m3 h 0 25 m3 h Min Energy Input Gross 1 0 kW 1 3 kW 1 5 kW Min Energy Input Net 0 9 kw 1 15 kW 1 35 kW Pilot Energy Input Gross 166 WV 166 VV 166 W Pilot Energy Input Net 150 W 150 W 150 W Burner Pressures High Hot 1 5 mbar 17 5 mbar 17 5 mbar 13 7 mbar High Cold 1 5 mbar 18 0 mbar 18 0
22. no circumstances should any electrical equipment e g plasma screen TV sets etc be positioned on the wall above the appli ance The appliance is designed to be wall mounted alone and not in conjunction with any type of combustible fire surround No combustible shelves should be positioned on the wall above the appliance It should be established that any mirrors or picture frames etc to be positioned on the wall above the appliance are able to withstand prolonged exposure to moderate heat and moisture before proceeding with their installation The back of the appliance may be installed directly onto a combustible wall providing it is relatively flat and does not interfere with the various vent holes in the back panel of the appliance The wall must be structurally sound and constructed from a mate rial capable of withstanding moderate heat Brick concrete finished plaster most types of conventional wall paper and dry lined plasterboard are examples of suitable materials Materials such as flock blown vinyl and embossed paper which are sensitive to even small amounts of heat should be avoided as scorching and or discolouration may occur over time If the appliance is to be mounted on a dry lined wall or a timber framed construction wall then the integrity and ability of the wall to carry the weight of the appliance must be confirmed It is important in these circumstances that any vapour control bar rier is not damaged and that any structural members
23. ns electrode lead thermocouple lead and then the complete valve Replacement must be original manufacturers parts Re assembly is the reverse of removal Ensure setting pressures are as stated in Section 2 Appliance Data 10 2 PILOT ASSEMBLY Clean the pilot assembly with a soft brush and blow through Check the aeration holes are free of any dirt or lint Clean thor oughly internally the connection can be removed from the base of the pilot unit using two spanners to make cleaning easier Do not damage or try to dismantle the pilot injector The unit is factory set and the only check necessary is to ensure the spark gap is correct See specifications for gas setting NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY ALIGHT If the pilot will not stay lit there is a problem with dirt the gas supply or the thermocouple needs replacement Modifications are dangerous and can have a seri ous unseen effect on safety and therefore MUST not be done Replacements must be original manufacturers parts Re assemble in the reverse of removal Ensure setting pressures are as stated in Section 2 Appliance Data 8 2007 Smeg UK LTD 10 3 CATALYSTS It is recommended that the catalysts are inspected for signs of damage and dirt during routine servicing procedures The expect ed life of the catalysts is in excess of 11 000 hours 10 years of normal use After this time the catalysts should be replaced If there are any deposits of dirt or so
24. ot on the catalyst they should be cleaned with a soft brush and a vacuum cleaner If removed for cleaning ensure the seals are in good condition before replacing the catalyst New seals will usually be required The performance of the catalysts may be checked using a combustion gas analyser as follows Any analyser used should conform to BS7927 1998 Al 1999 Ignite the fire as per the operating instructions and run at maximum setting for 15 minutes Position gas sample probe directly over the catalysts via the outlet grille on top of the appliance Record the carbon dioxide CO2 concentration and then the car bon monoxide CO concentration as displayed by the analyser also noting the units in which the values are expressed Most analysers display carbon dioxide CO2 concentrations in percentage terms and carbon monoxide concentration in parts per million ppm terms In order to calculate the combustion ratio for the appliance CO CO2 it is first necessary to express both gas concentrations in terms of percentage To convert from parts per million ppm to a percentage divide the ppm figure by 10 000 Examples 35ppm 0 0035 I5ppm 0 0015 5ppm 0 0005 Now divide the concentration of carbon monoxide CO expressed in percent by the concentration of carbon dioxide CO2 to obtain the appliance combustion ratio CO CO2 ratio The combustion ratio of the gasses emitted by the catalytic convertor should not exce
25. ous band of flame over it s length The burner should be visually inspected to ensure it is free from any foreign matter If it is necessary to clean or dust off the burner then the glass door should be removed by removal of the four retaining screws Re fit the glass door after cleaning or inspection ensuring a good seal The gap between the spark electrode and the pilot should be 3 5mm to produce a good spark There should be no need to adjust this If under any cir cumstances the piezo electric spark fails the pilot cannot be lit manually 8 0 TESTING AND COMMISSIONING Turn on and test the gas supply up to the fire for any leaks in accordance with the current edition of BS6891 5 2007 Smeg UK LTD 8 1 OPERATING THE APPLIANCE Classic models The control knob is located on the lower right hand side of the outer case lt is marked as shown in figure 6 Linear models The control knob is located on the lower right hand side of the outer case It is marked as shown in figure 7 Fab models The control knob is located on the lower right hand side of the outer case It is of a spher ical design and is marked as shown in figure 8 Figure 6 The pilot is visible behind the left hand side of the burner Push in and turn the control knob to the SPARK position and hold there for a few seconds Continue turning anti clockwise through the spark click to the PILOT light position ensuring the pilot has lit If not re
26. ppliance A wipe with a dry cloth is normally sufficient DO NOT use abrasive cleaners as they can damage the finish Metal parts may be cleaned using an appropriate metal cleaner or baby oil Test on a hidden part of the aluminium before cleaning Clean only in the direction of the grain GLASS PANEL This can be cleaned with a suitable glass cleaner Test on a small area first PAINTED AREAS These can be cleaned using a dry cloth FINISHED METAL AREAS These can either be cleaned using a proprietory metal cleaner or baby oil Test on a small hidden part before cleaning Always clean in the direction of the grain 2007 Smeg UK LTD 7 0 SERVICING The appliance should be checked on an annual basis to ensure it is working safely and that there is no excessive build up of soot The frequency of service will depend on usage but MUST be carried out at least once annually Servicing must be carried out by a competent person such as a CORGI registered installer 8 0 LIST OF REPLACEMENT PARTS The Installation instructions carry full servicing details for the use of the installer PART NO ITEM FB F960001 Inner glass door assembly P23 models IN F960002 Inner glass door assembly L23 models IN F960003 Inner glass door assembly L30 models FT F730023 Pilot assembly FT003 155 2 Gas valve Please Enquire Burner unit FB F780079 Catalyst seal kit must also be supplied IN F940 136 Seal kit for Catalyst 9 0 INSTALLATION DETAILS Mo
27. rews retaining the burner support bracket desig nated b in figure 13 to the base and rear of the fire box and undo the four retaining screws on the right hand side panel near the control valve as shown in figure 14 The burner may now be removed Remove the pilot and main burner pipes and blow through to dislodge any debris Now remove the restrictor elbow and blow through to make sure it is entirely clear Unclip the pilot lint gauze and clean with a soft brush Clean the exterior of the pilot assembly with a soft brush and blow through the flame ports on the pilot head Check the aeration holes are free from lint or dirt The pilot assembly can be removed if required by disconnecting the electrode HT lead gas pipe and unscrewing the mounting screws and lifting away The pilot assembly is a non serviceable item and should not be taken apart Aeration holes must be absolutely clear internally for proper operation NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY ALIGHT Modifications are dangerous and can have serious unseen effects on safety If the pilot will not stay lit there is a problem with dirt the gas supply to it or the thermocouple needs replacement The gas valve is a non serviceable item If this needs replacement remove M4 securing screw holding the valve in place remove all pipe unio
28. rform ance of the ODS system and result in nuisance cutting out for example If the gas supply pipe is to enter the appliance from the rear i e emerge from the wall behind the appliance then any hole in the wall from which the pipe emerges must be tightly sealed Any existing under grate draught device should be sealed off to prevent loss of heat or creation of draughts It is possible to install the appliance onto certain types of combustible materials see section entitled Clearances to combustible materials 3 1 ROOM SIZING P23 and L23 models The room size should be a minimum of 23m3 e g 10 l x 10 l x 8 L30 models The room size should be a minimum of 30m3 e g 1 6 x 1 1 6 x 8 This is to allow adequate circulation of air and ensure the correct operation of the fire This volume may include adjacent spaces but these spaces must not be separated by a door Note To calculate a room size in cubic metres m3 divide the room volume in cubic feet ft3 by 35 3 4 0 SITE REQUIREMENTS WARNING This appliance may be installed in any room in the home except bathrooms or bed rooms Upon implementation of BS 5871 pt 4 installation in bedrooms is then permit Leai SR ted if the appliance is to be fitted in a bedroom then an electronic carbon monoxide aale AA detector complying with the current edition of BSEN 50291 must be installed in the of the appliance into the wall same room as the appliance For maximum safety
29. sssesmeg echnology with style L30 FAB P23 LINEAR P23 CLASSIC L23 LINEAR L23 CLASSIC MODELS WALL MOUNTED HIGH EFFICIENCY GAS FIRE INSTALLATION amp USER INSTRUCTIONS It is the LAW that all gas appliances and fittings are installed by a competent person such as a CORGI registered fitter and in accordance with the Gas Safety Installation and Use Regulations 1998 All instructions must be handed to the user for safekeeping Revision A 08 07 Country s of destination GB IE SMEG UK LTD 3 Milton Park Abingdon Oxon OX14 4RN Phone 44 0 870 99 09 907 Fax 44 0 870 99 09 337 CE P23 Linear P23 Classic L23 Linear 4 M L23 Classic Please note Except where otherwise stated all rights including copyright in the text images and layout of this booklet is owned by Smeg UK LTD You are not permit ted to copy or adapt any of the content without the prior written permission of Smeg UK LTD The products covered by this booklet are protected under patent GB227533 IB L30 Fab 2007 Smeg UK LTD Section Contents Section Contents Page No Page No 1 0 Important Notes l 8 0 Testing and Commisioning 5 2 0 Appliance Data 2 8 1 Operating the Appliance 6 3 0 Installation Requirements 2 8 2 Setting pressure 6 3 1 Room Sizing 2 8 3 Fitting the Decorative Frame 7 4 0 Sit
30. stalled within metre of the appliance The requirements of other appliances operating in the space or room must be taken into consideration when assessing ventila tion requirements this will have been carried out by your CORGI registered installer A supply of fresh air into the room is advis able to maintain temperatures within limits This appliance must not be installed in a bedroom or a bathroom For Republic of Ireland see relevant rules in force P23 and L23 models The room size should be a minimum of 23m3 e g 10 l x 10 1 x 8 L30 models The room size should be a minimum of 30m3 e g 1 6 x 1 1 6 x 8 This is to allow adequate circulation of air and ensure the correct operation of the fire This volume may include adjacent spaces but these spaces must not be separated by a door Note To calculate a room size in cubic metres m divide the room volume in cubic feet ft3 by 35 3 It should be noted that heaters create warm air currents These currents move heat to wall surfaces next to the heater Installing the heater next to vinyl or cloth wall coverings or operating the heater where impurities in the air such as tobacco smoke can dle smoke etc exist may cause the walls to become discoloured This appliance is intended as a secondary source of heat only and should not be used in a room without some form of back ground heating present If the appliance is used in a room as the sole source of heat then con
31. t of the appliance is 500mm 20 The back of the appliance may be installed directly onto a non combustible wall providing the area behind the appliance is flat and does not interfere with the various vent holes in the back panel of the appliance A non combustible shelf of any depth may be positioned above the appliance provided it is no closer than 400mm from the top of the appliance glass panel and the wall above the appliance is non combustible The appliance must not be positioned vertically within 60mm 2 4 of a solid floor i e wood or stone or hearth This dimen sion is measured vertically to the bottom of the appliance firebox Clearances to combustible materials Combustible materials are defined as wood fabrics or other materials likely to combust if exposed to flame Generally any mate rial which is likely to discolour melt or misshape when exposed to moderate heat should be considered as a combustible mate rial or surface Clearance to the sides of the appliance are 100mm 4 but curtains drapes and other fabrics are not permitted within a distance of 500mm 20in of the appliance sides No such materials are permitted directly above the appliance regardless of distance The minimum clearance to the ceiling above the appliance is 800mm 31 5 measured from the top of the appliance glass panel Combustible materials should not be positioned directly in front of the appliance within a distance of one metre Under
32. ted in section 2 0 of these instructions The fire is factory set to achieve these pressures and any significant variation could indicate a supply problem If the pressure is too high the gas supply meter may be set incor rectly This should be checked with the fire running and if nec essary reset by the gas supplier If the burner pressure is too low then check the inlet pressure with the appliance running If this is less than the inlet pressure stated in section 2 0 of these instructions it will need to be reset by the gas supplier If the setting pressure is too low but the meter pressure is acceptable then a problem in the supply pipework is to be suspected Upon satisfactory checking of the burner pressure turn the fire off disconnect the pressure gauge and refit the test point screw Light the fire and check for gas soundness Re fit the burner cover plate and replace the four retaining screws Figure 10 In the event that the burner pressure is not in accordance with the figures stated in the data section of these instructions the appliance must not be commissioned and the manufacturer should be contacted for guidance 6 2007 Smeg UK LTD 8 3 FITTING THE DECORATIVE FRAME ASSEMBLY Please note that the Linear and Classic models are supplied with a tinted glass facia assembly which dif fer in appearance when viewed from the front simi larly the Fab model is supplied with a metal facia however the met
33. to the LOW setting Ki HIGH position To turn to the PILOT position from the HIGH or LOW positions press the control knob in and return to the pilot position and release To turn the fire off keep the knob pressed in return to the OFF position and release 5 0 COMBUSTION MONITORING SYSTEM This fire is fitted with a combustion monitoring safety device ODS If the appliance shuts down during use for no apparent rea son then several reasons may be suspected Figure 8 If a door or window has been opened creating a draught then pilot disturbance could be the problem and removal of the draught should resolve this The appliance can then be re lit in accordance with the previous section If pilot disturbance is not the cause then the ODS safety system may be in operation Switch the appliance OFF call in your installer to check the appliance and ven tilation Remedial work must be carried out as required DO NOT allow the appliance to be used until the appliance and instal lation is passed as safe If the pilot continues to be extinguished you must call your installer to check the operation of the complete appliance 6 0 CLEANING Before carrying out any of the following operations ensure that the appliance is OFF and completely cold Regularly clean around the appliance to ensure that dust fluff pet hair etc are kept to a minimum There are no other specific requirements for care other than regular cleaning of the general a
34. triction in pipework or valve Check all isolators are adequately sized and fully open Check meter pressure is adequate If the pilot will not stay lit there is a problem with dirt the gas supply or the thermocouple needs replacement Modifications are dangerous and can have a serious unseen effect on safety NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY ALIGHT Newness smell from brand new appliance Leakage occurring Carry out leakage test and rectify any problems Combustible materials used in incorrect positions 10 2007 Smeg UK LTD USER INSTRUCTIONS Section Content Page No 1 0 Important Notes l 2 0 Clearances to Combustibles l 3 0 Ventilation amp Room Size 2 4 0 Operating Instructions 3 5 0 Combustion Monitoring System 3 6 0 Cleaning 3 7 0 Servicing 4 8 0 List of Replacement Parts 4 9 0 Installation Details 4 10 0 Service History 4 1 0 IMPORTANT NOTES The installation and Servicing of this fire MUST only be carried out by a competent person such as a CORGI registered fitter in accordance with the Gas Safety Installation and Use Regulations 1998 the relevant British Standards Codes of Practice the Building Regulations and the manufacturer s instructions Failure to comply with the above could lead to prosecution and invalidate the appliance warranty Keep a note of the installer s name and address CORGI registration number the original purchase receipt and the date of instal lation s
35. turn the knob clockwise and repeat When the pilot lights after the spark keep the knob depressed for approximately ten sec onds Now release the knob and the pilot should stay alight If the pilot is extinguished dur ing use wait three minutes before repeating the ignition procedure To achieve the HIGH setting push the control knob in slightly and continue turning anti clockwise to the high position The main burner should light after a few seconds To decrease the setting to low turn the control knob clockwise to the LOW setting To turn to the PILOT position from the HIGH or LOW positions press the control knob in and return to the pilot position and release To turn the fire off keep the knob pressed in return to the OFF position and release Figure 7 O OFF position SPARK position 6 LOW position LG HIGH position Figure 8 8 2 SETTING PRESSURE All models The pressure test point is located on the left hand Fab model shown as example side of the appliance on the main burner pipe next to the brass restrictor connector Remove the burner cover plate to access by removal of the four retaining screws as shown in figure 9 Release the setting pressure test point screw shown in figure 10 and attach a pressure gauge Light the fire on the HIGH set ting To commission the appliance the burner pressure must be in accordance with the figures sta
36. work must be in accordance with the current edition of BS 6891 natural gas installations and for timber framed dwellings the current edition of IGE UP 7 i bW In order to avoid unnecessary pressure drops no more than l 5m of gt Ea 8mm diameter pipe must be used If a concealed gas connection is to be made the supply pipe should always be sleeved through walls and floors using the shortest possible route For concealed supply pipe routing pipes must where possible be vertical and providing there is sufficient E wall thickness available they should be placed in pipe chases Horizontal VI PU See i la i U Aiii aa pipe runs should be avoided Prior to chasing a solid wall an inspection e sy mT A should be made to note the proximity of any cables sockets outlets Y Y Cre G SSN which may already be buried Pipes must be secured using suitable clips i T and protected against corrosion Ideally factory finished protected ae E pipework and fittings should be used Joints should be kept to a minimum te and compression fittings must not be used The pipework installation must be tested for tightness before any protection is applied and or the pipework and fittings are buried Figure Remove any protective film coatings from the finished decorative surfaces of the appliance After having selected the final mount ing position of the appliance taking into account the requirements as spec
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