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Datalogic CBX500

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1. Rw S B 180 E Mounting _ 809 __ 4 7 1 Holes 3 18 0 16 i m o E im N na ros H 3 00 HEW JES A A x Figure 1 Overall Dimensions ELECTRICAL CONNECTIONS AND SETUP The following figure shows the typical layout PWR PS I O Main Interface Scanner Auxiliary DHT Interface Seen Scanner m 1 Reading Device Configuration PC Figure 2 System Layout The dotted line in the figure refers to an optional temporary hardware configuration in which a portable PC can be quickly connected to the CBX500 and consequently to the reading device auxiliary interface through the internal 9 pin connector This allows monitoring of the data transmitted by the reading device or configuration CBX500 INSTALLATION MANUAL through the utility program see the reading device Installation Manual for more details The reading device auxiliary interface signals are also available on the internal spring clamp connectors After making system cabling and switch settings connect the reading device to the 25 pin connector on the CBX500 housing Switch ON the CBX500 power switch see Figure 3 The Power LED turns on blue when the power connection has the
2. CBX500 INSTALLATION MANUAL RS485 HD OFF Figure 11 RS485 HD Termination Resistance Switch The RS485 HD termination resistance switch enables or disables the insertion of the bus termination resistor for RS485 Half Duplex Multidrop applications In Multiplexer applications the termination resistor must be enabled ONLY on the last device of the chain the farthest away from the Multiplexer assuming the Multiplexer is the first device of the chain On all the other devices this resistor MUST be OFF disabled CAUTION This switch must also be OFF disabled when Fieldbus Modules are used INDICATOR LEDS blue red yellow ncc green 4 llow kid CBX500 green Figure 12 Indicator LEDs There are five Indicator LEDs which signal power and I O activity and are visible from the CBX500 outside cover The Power LED is blue when power is correctly applied to the CBX500 and the power switch is turned on This LED is red if power polarity is incorrect In this case the connected reading device and optional Backup Module are protected AN If external I O devices are powered through CBX500 connected to V V they are not protected from polarity inversion CAUTION The remaining four LEDs signal activity on the relative I O lines Their meaning depends on the software configuration of the connected reading device 12 CBX500 INSTALLATION MANUAL TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 10 t
3. BX500 INSTALLATION MANUAL POWER SOURCE JUMPER SETTINGS For most applications input power is provided through the dedicated spring clamp connectors inside the CBX500 However CBX500 may accept power from the connected reading device through the 25 pin connector This is useful for example to pass power to connected accessories such as Encoder and Presence Sensor from DX8200A VAC models or 6K 8K scanners powered directly through the network See the relative reading device Reference Manual for details To power CBX500 from the reading device the power source jumper must be placed in the power from device position as indicated in Figure 6 power from power from device clamps default Figure 6 Power Source Jumper Settings SHIELD TO PROTECTION EARTH JUMPER SETTINGS The network shield Shield can be connected to Earth Ground Earth either directly or through a filter circuit If the jumper is left open the network cable shield Shield is floating Shield O OJ IO 5 uvant Earth floating Filtered Earth Filter Circuit default Figure 7 Shield to Protection Earth Jumper Settings CHASSIS GROUNDING JUMPER SETTINGS The reading device chassis grounding method can be selected by positioning a jumper see Figure 8 In this way the reading device chassis can be connected to earth ground only if pin Earth is connected to a good earth ground For all reading devices except 6K 8K the chassis can alternat
4. DATALOGIC CBX500 INSTALLATION MANUAL Figure A 1 Indicator LEDs 4 Compression Connectors 5 2 Cover Screws 4 5 25 pin Device Connector 3 Fieldbus Interface Panel CBX500 INSTALLATION MANUAL 900 5 NI iV E r f r Li x VA JTHER VO rr OUTPUTS Figure B 1 Power switch ON OFF 2 Device Chassis Grounding Selector 3 Mounting Holes 2 4 I O Extension Module Connector 5 Backup Module Connector 6 Indicator LEDs 7 RS485 Termination Resistance Switch ID NET Termination Resistance Switch 9 Auxiliary Port Connector IP65 Fieldbus Module Connector 11 Standard Fieldbus Module Connector 42 Spring Clamp Terminal Blocks 13 Shield to Protection Earth Selector Power Source Selector CBX500 INSTALLATION MANUAL UPDATES AND LANGUAGE AVAILABILITY UK US The latest drivers and documentation updates for this product are available on Internet Log on to www automation datalogic com Su Internet sono disponibili le versioni aggiornate di driver e documentazione di questo prodotto Questo manuale disponibile anche nella versione italiana Collegarsi a www automation datalogic com F Les versions mises jour de drivers et documentation de ce produit sont disponibles sur Internet Ce manuel est aussi disponible en version frangaise Cliquez sur www automation datalogic com D Im Internet finden Sie die aktuellsten Versionen der Treiber u
5. all the system cables through them into the CBX500 housing 4 To connect the power and input output signals e Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm e Using a device such as a screwdriver push down on the lever directly next to the clamp see Figure 5 e Insert the wire into the clamp and release the lever The wire will now be held in the spring clamp 5 Tighten the compression connector nuts so that the internal glands seal around the cables Figure 5 System Cable Connections Flexible stranded wire should be used and must meet the following specifications All positions 24 16 AWG 0 2 1 5 mm The CBX500 spring clamp connector pinouts are indicated in the Pinout table Refer to the reading device Installation Manual for signal details CBX500 INSTALLATION MANUAL PINOUT U ower Supply Input Voltage ower Supply Input Voltage rotection Earth Ground wer Source External Trigger xternal Trigger A polarity insensitive xternal Trigger B polarity insensitive ower Reference External Trigger Power Source Inputs nput 2A polarity insensitive nput 2B polarity insensitive Power Reference Inputs ower Source Outputs ower Reference Outputs utput 1 utput 1 utput 2 utput 2 utput 3A polarity insensitive utput 3B polarity insensitive ower Source Other I O nput 3A polarity insensitive put 4A polarity insensitive ow
6. correct polarity The Power LED turns on red in case of wrong polarity After system functioning has been verified close the CBX500 using the four cover screws POWER SUPPLY Power is supplied to the CBX500 through the Vdc and GND pins provided on the spring clamp connector The power switch see Figure 3 switches the power supply ON or OFF for both the CBX500 and the connected reading device devices connected to these signals i e external trigger encoder etc are live and are not protected from polarity inversion Disconnect the power supply when working inside the CBX500 The power switch does not control power to the Vdc GND V V spring clamps therefore any CAUTION Figure 3 Power Switch ON OFF Positions CBX500 POWER SUPPLY V 10 30 Vdc GND Earth Ground Figure 4 Power Supply Connections Vdc is electrically connected to V just as GND is electrically connected to V This is useful for supplying external trigger inputs and outputs from the CBX500 power source however V and V signals should not be used as power supply inputs to the CBX500 The power supply must be between 10 and 30 Vdc only CBX500 INSTALLATION MANUAL SYSTEM WIRING The connection and wiring procedure for CBX500 is described as follows 1 Open the CBX500 by unscrewing the four cover screws 2 Verify that the CBX500 power switch is off see Figure 3 3 Unscrew the compression connectors and pass
7. delli and all its models et tous ses mod les und seine Modelle y todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate are in conformity with the requirements of the European Council Directives listed below sont conformes aux sp cifications des Directives de l Union Europ enne ci dessous der nachstehend angef hrten Direktiven des Europ ischen Rats cumple con los requisitos de las Directivas del Consejo Europeo seg n la lista siguiente 89 336 EEC EMC Directive e 92 31 EEC 93 68 EEC emendamenti successivi and further amendments et ses successifs amendements und spateren Ab nderungen y succesivas enmiendas Basate sulle legislazioni degli Stati membri in relazione alla compatibilit elettromagnetica ed alla sicurezza dei prodotti On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety Bas e sur la l gislation des Etats membres relative la compatibilit lectromagn tique et la s curit des produits ber die Ann herung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertr glichkeit und Produktsicherheit entsprechen Basado en la aproximaci n de las leyes de los Pa ses Miembros respecto a la compatibilidad electromagn tica y las Medidas de seguridad relativas al producto Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti This declaration is based upon compliance of the product
8. device for configuration or data monitoring CBX500 can also house several accessories which make the system highly flexible These include E Backup Module to backup and restore system configuration parameters making system maintenance extremely quick and easy e Display Module to show reading device menu and diagnostic messages at the CBX500 e Several Host Interface Modules to interface the scanner with the most popular Fieldbus network types Ethernet Profibus DeviceNet etc including IP65 protection versions e Mounting Adapters to provide easy mounting to DIN rails and Bosch profiles ACCESSORIES The following accessories are available on request for the CBX500 Name Description PatNumber SAFETY PRECAUTIONS ATTENTION READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT POWER SUPPLY This product is intended to be installed by Qualified Personnel only This device is intended to be supplied by a UL Listed NEC Class 2 power source devices powered through the CBX500 reading device P S I O Refer to the manual of the connected devices for details about minimum maximum supply voltage and power consumption Total power consumption is given by adding the CBX500 power consumption to that of all the CAUTION Each CBX500 supports only 1 single reading device system accessories CBX500 INSTALLATION MANUAL SUPPORTED READING DEVICE MODELS T
9. er Reference Other I O nput 3B and 4B common polarity insensitive put 3B and 4B common polarity insensitive uxiliary Interface TX uxiliary Interface RX uxiliary Interface Reference etwork Reference D NET network D NET network Network Cable Shield Input Power GND Earth U U External Trigger Input O Generic Input Q U U Outputs OJOJO Name GND Earth Ot 0 2 OO gt Other I O Auxiliary Interface A z ID NET Network oz alala L E TI gt x lt e RS485HD X RTX RTS RTX X CTS SGND SGND The input power signals Vdc GND and Earth as well as the network signals REF ID ID and Shield and RTX RTX and SGND are repeated to facilitate system cabling In this way the power and network busses can enter and exit the CBX500 from different spring clamps but be physically connected together Main Interface Do not leave floating see Reading Device Reference Manual for connection details To avoid electromagnetic interference Connect CBX500 Protection Earth Earth to a good earth ground Connect the reading device chassis to earth ground through the jumper default setting see Figure 8 Connect the Network Cable Shield Shield to Filtered Earth through the jumper default setting see Figure 7 Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules Fieldbus CAUTION C
10. he CBX500 can be directly connected to the following readers through the 25 pin connector illustrated in Figure A DS2400N DS4800 DS6300 MATRIX 1000 MATRIX 2000 DS6400 DX6400 DS8100A DX8200A MATRIX 400 DS1100 DS2200 10 30 Vdc model reading devices using the ADP MM1 25 pin gender changer 9 CBX500 is backward compatible with DS4600A DS2100N DS2400N black body and See the Gender Changer documentation for the relative CBX500 pinout NOTE OPENING THE CBX500 To install the CBX500 or during normal maintenance it is necessary to open it by unscrewing the four cover screws AN The CBX500 must be disconnected from the power supply during this operation CAUTION CBX500 INSTALLATION MANUAL MECHANICAL INSTALLATION CBX500 can be mounted to various wooden or plastic surfaces using the two self threading screws 3 9 x 45 mm and washers provided in the package Mounting to other surfaces such as concrete walls or metallic panels requires user supplied parts screws screw anchors nuts etc A mounting template is included in the package to facilitate hole drilling alignment CBX500 can also be mounted to a DIN rail or a Bosch Frame using the following mounting accessories BA100 93ACC1821 BA200 93ACC1822 The diagram below gives the overall dimensions of the CBX500 and shows the two mounting through holes
11. ively be connected to the power supply ground signal GND or it can be left floating but in this case the jumper must be removed For 6K or 8K scanners the chassis is internally connected to GND All Reading Devices except 6K 8K to GND floating to Earth default The scanner chassis is internally connected to GND E 6K 8K Family Scanners to Earth default Figure 8 Chassis Grounding 10 CBX500 INSTALLATION MANUAL 9 PIN READING DEVICE AUXILIARY SERIAL INTERFACE The reading device auxiliary serial interface available on the internal CBX500 9 pin connector can be used either for configuration or for data monitoring Connections can be made to a PC or Laptop using a straight through cable or a USB RS232 converter The details of the connector pins are indicated in the following table 5 1 OCOQUO OOOO 9 6 Figure 9 9 pin D Sub Female Connector 9 pin Connector Pinout Auxiliary RS232 Auxiliary RS232 Auxiliary Reference Ground i573 D NC NETWORK BUS TERMINATION ID NET OFF Figure 10 ID NET Termination Resistance Switch The ID NET termination resistance switch enables or disables the insertion of the bus termination resistor for ID NET network applications In ID NET network applications the termination resistor must be enabled ONLY on the first and last devices of the chain On all the other devices this resistor MUST NOT be enabled OFF CAUTION 11
12. nd Dokumentation von diesem Produkt Die deutschsprachige Version dieses Handbuches ist auch verf gbar Adresse www automation datalogic com E En Internet est n disponibles las versiones actualizadas de los drivers y documentaci n de este producto Tambi n est disponible la versi n en espafiol de este manual Direcci n Internet www automation datalogic com SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information including e PRODUCTS Search through the links to arrive at your product page where you can download specific Manuals and Software amp Utilities e SERVICES amp SUPPORT Datalogic Services Warranty Extensions and Maintenance Agreements Authorised Repair Centres e CONTACT US E mail form and listing of Datalogic Subsidiaries CBX500 INSTALLATION MANUAL DESCRIPTION The CBX500 is a connection box which can be used as an accessory to facilitate system connections for installation and device replacement of several Datalogic family reading devices System cabling is made through spring clamp terminal blocks inside the CBX500 while the reading device is connected to the CBX500 through a 25 pin connector on the housing A 9 pin connector placed inside the CBX500 facilitates connection between an external PC and the auxiliary serial interface of the reading
13. o 30 Vdc Consumption 0 8 0 5A Limited Current Consumption 2 5 A CBX reading device consumption see related manual USER INTERFACE LED Indicators Power On Polarity Error blue red Trigger yellow IN2 green OUT yellow OUT2 green PHYSICAL FEATURES 7 6 x 7 1 x 2 8 in Weight Storage Temperature 20 to 70 C 4 to 158 F Humidity max 90 non condensing Vibration Resistance 14mm 2 to 10 Hz EN 60068 2 6 1 5mm 13 to 55 Hz 2 hours on each axis 2g 70 to 200 Hz Shock Resistance 30 g 11 ms EN 60068 2 27 3 shocks on each axis Protection Class IP65 EN 60529 The features given are typical at a 25 C ambient temperature if not otherwise indicated for further details about minimum maximum supply voltage refer to the manual of the connected reading device since the minimum supply voltage required may be gt 10 when compression connectors and reading device are correctly connected If Host Interface Fieldbus Modules are used only correctly installed IP65 models guarantee IP protection Protection is not guaranteed when Standard Fieldbus Modules are mounted COMPLIANCE POWER SUPPLY This product is intended to be installed by Qualified Personnel only This device is intended to be supplied by a UL Listed NEC Class 2 power source CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the use
14. r may be required to take adequate measures 13 CBX500 INSTALLATION MANUAL FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 14 DATALOGIC DECLARATION OF CONFORMITY C s Datalogic Automation S r l Via S Vitalino 13 40012 Lippo di Calderara Bologna Italy dichiara che declares that the d clare que le bescheinigt da das Ger t declare que el CBX500 connection box modular e tutti i suoi mo
15. s to the following standards Cette d claration repose sur la conformit des produits aux normes suivantes Diese Erkl rung basiert darauf da das Produkt den folgenden Normen entspricht Esta declaraci n se basa en el cumplimiento de los productos con las siguientes normas EN 55022 Class A ITE September 1998 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 September 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Lippo di Calderara January 29th 2008 Lorenzo Girotti Product amp Process Quality Manager HU neus Je gp 821001382 Rev B

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