Zippy Technology R2W-6500P power supply unit
Contents
1. HOLD UP TIME 16 ms MINIMUM AT FULL LOAD amp 90 VAC INPUT VOLTAGE e DIELECTRIC WITHSTAND INPUT OUTPUT 1500 VAC FOR 1 MINUTE INPUT TO FRAME GROUND 1500 VAC FOR 1 MINUTE e EFFICIENCY 68 TYPICAL AT FULL LOAD 115V POWER GOOD SIGNAL ON DELAY 100 ms TO 500 ms OFF DELAY 1 ms OVERLOAD PROTECTION 110 160 MAX OVER VOLTAGE PROTECTION 45V gt 5 7V 6 5V 3 3V gt 3 9 43V 12V gt 13 3 14 3V OVER CURRENT PROTECTION EMI NOISE FILTER FCC CLASS B CISPR22 CLASS B e SAFETY UL 1950 CSA 22 2 NO 950 T V IEC 950 REMOTE ON OFF CONTROL e FAULTY ALARM METHODS LED BUZZER TTL SIGNAL e HOT SWAPPABLE HOT PLUGGABLE REDUNDANCY FUNCTION REMOTE SENSING DESIGN e ISOLATION BUILT IN IN THE POWER MODULE e MEET IEC 1000 3 2 CLASS D ACTIVE PFC DIMENSION 84 H X 101 W X 300 D mm COOLING TWO 38x38x28 mm DC FANS MODULE AC INLET IN EACH MODULE 1 8 INSTALLATION amp TESTING Turn off Remote off the on off switch Mount the power supply in the system chassis using the proper mounting tool the mounting holes in the power supply should match those in the case Attach the connectors to the M B by following the M B instructions there are various connectors pin outs on both power supply and M B They should match each other otherwise the connection will cause undetectable harms Attach all the remaining power supply connections to the various peripherals as needed These connectors are keyed so2. P P REMARKS TOTAL CURRENT OF 5V AND 3 3V NOT EXCEED 43 A Total output power not exceed 400w TEMPERATURE RANGE OPERATING 0 C 40 C STORAGE 20 C 70 C HOLD UP TIME 16 ms MINIMUM AT FULL LOAD amp 90 VAC INPUT VOLTAGE DIELECTRIC WITHSTAND INPUT OUTPUT 1500 VAC FOR 1 MINUTE INPUT TO FRAME GROUND 1500 VAC FOR 1 MINUTE EFFICIENCY 68 TYPICAL AT FULL LOAD 115V POWER GOOD SIGNAL ON DELAY 100 ms TO 500 ms OFF DELAY 1 ms OVER LOAD PROTECTION 110 160 MAX OVER VOLTAGE PROTECTION 45V gt 5 7V 6 5V 3 3V gt 3 9 43V 12V gt 13 3 14 3V OVER CURRENT PROTECTION EMI NOISE FILTER FCC CLASS B CISPR22 CLASS B SAFETY UL 1950 CSA 22 2 NO 950 T V IEC 950 REMOTE ON OFF CONTROL FAULTY ALARM METHODS LED BUZZER TTL SIGNAL HOT SWAPPABLE HOT PLUGGABLE REDUNDANCY FUNCTION REMOTE SENSING DESIGN ISOLATION BUILT IN IN THE POWER MODULE MEET IEC 1000 3 2 CLASS D ACTIVE PFC DIMENSION 84 H X 101 W X 300 D mm COOLING TWO 38x38x28 mm DC FANS MODULE AC INLET IN EACH MODULE INPUT CHARACTERISTICS R2W 6460P e VOLTAGE 90 264 VAC FULL RANGE FREQUENCY 47 63 Hz e INPUT CURRENT 8 0 4 0 A FOR 115 230 VAC e INRUSH CURRENT 60A 80A MAX FOR 115 230 VAC PER POWER MODULE OUTPUT CHARACTERISTICS OUTPUT OUTPUT CURRENT REGULATION OUTPUT VOLTAGE RIPPLE amp NOISE LOAD LINE MAX P P REMARKS TOTAL CURRENT OF 5V AND 3 3V NOT EXCEED 43 A total output power not exceed 460w TEMP
3. you have solved the problem 3 Once you hear the buzzer sound or see the LED with RED light please be aware of a If the load is under the minimum over the maximum load of each channel please refer the Sec 1 7 specification b If each power cord been well plugged into the inlet Suppose the above conditions happen please unplug the power cords wait for 2 3 minutes for releasing the protection state then test it again c If buzzer still sounds or the LED shows power module is defective please locate the defective power module perform hot swap procedure please refer to the Sec 1 9 Hot swap procedures sent the defective power module to your vendor for RMA operation d If you can not fix the problem please contact with your vendor for supporting 13 The RELIABILITY solution to E application d0oO00000000 ZIPPY TECHNOLOGY CORP POWER DIVISION HEADQUARTERS 10F NO 50 MIN CHYUAN RD SHIN TIEN CITY TAIPEI HSIEN TAIWAN R O C TEL 886 2 29188512 FAX 886 2 29134969 WEB SITE http www zippy com tw E mail power zippy com tw USA OFFICE U S East Atlantic 11 Melanie Lane Unit 1B East Hanover NJ 07936 TEL 1 973 463 9499 FAX 1 973 453 8014 E mail edward zippy com U S West Pacific 961 CALLE NEGOCIO SAN CLEMENTE CA 92673 USA TEL 1 949 366 9525 FAX 1 949 366 9526 EMAIL powerusa Ozippy com CANADA OFFICE ZIPPY TECHNOLOGY CANADA INC Unit3 3671 Viking Wa
4. Full range 90V 264VAC input Active Power Factor Correction PFC built in ATX 400 460W 400 460W output power Remote sensing design Meet FCC CISPR EMI regulation Compact size for 2U chassis Space save design Dual EMI Line Filter inlets design Two 38X28 m m ball bearing DC fan on power module design High Density 7 1 W in for 460W module 1 5 PRE INSTALLATION Before installing the R2W unit into the system chassis please review the following drawings page 4 13 and find out the best way to match them 1 6 DRAWING page 5 6 1 7 SPECIFICATIONS page 7 9 002 V0 dAS iH Pv SCOT OX 134VYB 3015 HLIM 31ON OLL O LOI m 3710H VAO YY ZX LXO v9 H A VA EN C Y ava H NOlLdlMOS3Q ERE x SNOISIA3J EJ 3o BV SIE V aus el 2002 02 90 00VIOAZH t 00VNOMCY 25 78 3A0Odddy OGT T X ERNA OO LF XX EHAR Med ETE Sal W Ia xb z 9 foooooon THK xc z 9 2002 02 30 Beever cv 2002 21 ONV HST Rees cv avo HE NOLdRIOS3d RE i INPUT CHARACTERISTICS R2W 6400P VOLTAGE 90 264 VAC FULL RANGE FREQUENCY 47 63 Hz INPUT CURRENT 8 0 4 0 A FOR 115 230 VAC INRUSH CURRENT 60A 80A MAX FOR 115 230 VAC PER POWER MODULE OUTPUT CHARACTERISTICS OUTPUT OUTPUT CURRENT REGULATION OUTPUT VOLTAGE RIPPLE amp NOISE LOAD LINE MAX
5. LED indicating the status of the power supply will light again when testing another power supply by performing the similar procedure 10 If everything works out fine then turn off remote off the power system Now put back the cover of the case and tighten with the screws that you have retained earlier Now you have completed the installation of the R2W redundant power supply system 1 9 HOT SWAP PROCEDURES Please refer to the following when either power module or the fan found defective A Locate the defective power module by examining the individual LED if LED without light it indicates the power module is defective WARNING Please perform the above step carefully otherwise it may cause shut down the whole system WARNING Please do not remove the defective power module until you have worn gloves to keep from be burned This is due to the cover of the power module is used as heat sink for cooling usually the temperature is around 50 60 degree Celsius under full load condition B Loosen the bracket screws of the power module C Remove the defective power module by pulling out method WARNING Please put aside the power module await for cooling down Keep from other people tough it until it is cool 11 D Replace a new Good power module insert the power module into the power system to the end E Check the LED of the power module light Green F Check the LED indicating the total power system statu
6. there will be only one possible way to connect them Before applying power to the system make sure there are no loose or incorrect connectors You do not need to worry about the setting of AC Input because of the units full range features Double check that all connections to the M B are matched properly Maybe you would like to test the redundancy function before you put back the cover of your system chassis Remote on the on off switch you will notice that 1f the power unit is operating properly the individual LEDs and external warning LEDs please refer to Sec 1 10 for detail explanation are lit Green Now remove one of the power modules the warning buzzer in the power system will sound and the external warning LED which displays the status of the total power supply system will change color to Red the individual LEDs on the front of power module indicating the power supply s status will not light Meanwhile the power supply will continue to backup the power output without affecting the computer system s operation When the warning buzzer sounds the user can reset the warning buzzer by pressing the buzzer reset or use the reset switch of the system chassis The reset switch can be connected by wires lead provided from the power supply system please refer to Sec 1 10 Insert the power module which is removed for testing earlier the sound of the warning buzzer will disappear the external warning LED will turn Green again The
7. ERATURE RANGE OPERATING 0 C 40 C STORAGE 20 C 70 C HOLD UP TIME 16 ms MINIMUM AT FULL LOAD amp 90 VAC INPUT VOLTAGE e DIELECTRIC WITHSTAND INPUT OUTPUT 1500 VAC FOR 1 MINUTE INPUT TO FRAME GROUND 1500 VAC FOR 1 MINUTE e EFFICIENCY 68 TYPICAL AT FULL LOAD 115V POWER GOOD SIGNAL ON DELAY 100 ms TO 500 ms OFF DELAY 1 ms OVERLOAD PROTECTION 110 160 MAX OVER VOLTAGE PROTECTION 45V gt 5 7V 6 5V 3 3V gt 3 9 43V 12V gt 13 3 14 3V OVER CURRENT PROTECTION EMI NOISE FILTER FCC CLASS B CISPR22 CLASS B e SAFETY UL 1950 CSA 22 2 NO 950 T V IEC 950 REMOTE ON OFF CONTROL e FAULTY ALARM METHODS LED BUZZER TTL SIGNAL e HOT SWAPPABLE HOT PLUGGABLE REDUNDANCY FUNCTION e REMOTE SENSING DESIGN e ISOLATION BUILT IN IN THE POWER MODULE MEET IEC 1000 3 2 CLASS D ACTIVE PFC e DIMENSION 84 H X 101 W X 300 D mm COOLING TWO 38x38x28 mm DC FANS MODULE AC INLET IN EACH MODULE INPUT CHARACTERISTICS R2W 6500P e VOLTAGE 105 264 VAC FULL RANGE FREQUENCY 47 63 Hz e INPUT CURRENT 8 0 4 0 A FOR 115 230 VAC e INRUSH CURRENT 60A 80A MAX FOR 115 230 VAC PER POWER MODULE OUTPUT CHARACTERISTICS OUTPUT OUTPUT CURRENT REGULATION OUTPUT VOLTAGE RIPPLE amp NOISE LOAD LINE MAX P P REMARKS TOTAL CURRENT OF 5V AND 3 3V NOT EXCEED 43 A total output power not exceed 500w TEMPERATURE RANGE OPERATING 0 C 40 C STORAGE 20 C 70 C
8. PRODUCTS MANUAL R2W SERIES High Density Redundant Power Supply For 2U Chassis Rev A1 P N 702 10041 INDEX 1 1 Introduction page 2 1 2 Packing page 3 1 3 Model Designation page 3 1 4 Features page 4 1 5 _ Pre Installation page 4 1 6 Drawing page 5 6 1 7 Specification page 7 9 1 8 Installation amp Testing page 10 11 1 9 Hot Swap Procedures page 11 12 1 10 Pin outs and function of connectors page 12 13 1 11 Trouble shooting page 13 1 1 INTRODUCTION First of all thank you for purchasing R2W Series High Density Redundant power supply for 2U chassis The R2W is a 1 1 Hot swappable Hot pluggable High Density Redundant power supply set it consists of 1 complete metal frame nickel plated 2 compact size smaller than PSII form factor 1 1 power modules 3 backplane board The R2W Series of hot swappable high density redundant power supply offer a maximum 400 460 watts of output power The R2W series provide Active Power Factor correction PFC at full range AC Input complies with IEC 1000 3 2 3 for critical applications The power unit s size is compact which smaller than PS II form factor and both power modules built two interior 38X28 m m ball bearing DC fans Each power module has designed with 6 outputs including 3 3V 5V 12V 12V 5V amp 5VSB circuits and higher current availability based on Intel ATX12V EPS12V standards All you can see on the backplane board is just passive
9. components and this is the key point to a greater Power Supply MTBF The unit features a warning sub system including LED display buzzer alarm TTL signal etc at the same time it guides user the fast way to find out the power supply and DC fan Good or Fail optional conditions When all the power modules are at normal condition it balances the load share through its parallel design and results the power system increase reliability To really discover the power and ease in using these products we recommend that you read through this manual carefully 1 2 PACKING Your R2W box package should consist of the following A R2W 1 B Accessory pack included 1 holding bracket for shipment 1 C Products manual 1 1 3 MODEL DESIGNATION Model number identification R2W 6ZZZP R Redundant AC Input 2W suit for 2U chassis 1U 44 4 m m 6 for 6 DC outputs 5V 12V 5V 12V 3 3V 5VSB for ATX12V EPS12V Spec ZZZ total output power ZZZ 400 460 etc unit watt P with PFC built in full range 1 4 FEATURES R2W Series High Density Redundant power supply with Active Power Factor correction 1 1 Hot swappable Hot pluggable AC Input for 2U chassis Easy fit into 2U 400 460W 400 460W ATX12V EPS12V outputs AAA AAA Dimension 84 H x 101 W x 300 D m m True Redundant design Passive backplane All circuit been designed in the power module Hot swap Hot plug ability
10. s It should be from twinkle to Green G Tighten the screws of the power module to fix it H If you want to test this new power module in simulating defective situation Please refer to the Section 1 8 Installation amp Testing Section Remarks If the DC fan of the power module fail you have to replace the power module Please follow with the Hot Swap procedures of the power module 1 10 PINOUTS AND FUNCTION OF THE CONNECTORS Please be aware of the polarity THE POWER SIGNAL CONNECTOR OF TOTAL POWER PIN COLOR CONDITION 1 RED POWER FAIL 2 BLACK GND 3 GREEN POWER OK THE BUZZER RESET SWITCH CONNECTOR PIN COLOR LEVEL 1 YELLOW 5VSB PULL HIGH 2 BLACK GND THE SIGNAL CONNECTOR OF POWER RESET PIN COLOR VOLTAGE 1 RED TTL SIGNAL OPEN COLLECTOR 2 BLACK GND TTL signal Sink current max 5mA Source current max 50uA Low Active Defective High Normal 1 11 TROUBLE SHOOTING If you have followed these directions correctly there should be no problem occurred Some common symptoms are the system doesn t work buzzer sounds work for a very short period etc please try the following steps to verify and correct it 1 Check all the connections correct pinouts loose connections wrong direction etc 2 Check for short circuits or defective peripherals by unhooking each peripheral once at a time When the systems functions again
11. y Richmond B C V6V 2J5 Canada TEL 1 604 278 6615 FAXT 1 604 278 6624 CELL 1 778 288 9622 E mail ian zippy com Note The description stated herein is subject to change without prior notice All brand names and trademarks are the property of their respective owners
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