Zippy Technology MRW-6420P power supply unit
Contents
1. ene iow aw ro som em ___ s ene REMARKS TOTAL CURRENT OF 5V AND 3 3V NOT EXCEED 35 TOTAL 5V AND 3 3V AND 12V POWER NOT EXCEED 282 302 W TEMPERATURE RANGE OPERATING 0 C 40 C STORAGE 20C 70 HOLD UP TIME 16 ms MINIMUM AT FULL LOAD amp 90 VAC INPUT VOLTAGE DIELECTRIC WITHSTAND INPUT OUTPUT 1500 VAC FOR 1 MINUTE INPUT TO FRAME GROUND 1500 VAC FOR 1 MINUTE EFFICIENCY 6396 TYPICAL AT FULL LOAD POWER GOOD SIGNAL ON DELAY 100 ms TO 500 ms OFF DELAY 1 ms OVER LOAD PROTECTION 110 160 MAX OVER VOLTAGE PROTECTION 45V gt 5 7V 6 6V 3 3V gt 3 9 43V 12V gt 13 0 14 6V OVER CURRENT PROTECTION 5V 12V 3 3V 130 20 AT FULL LOAD 5V 12V SHORT CIRCUIT EMI NOISE FILTER FCC CLASS B CISPR22 CLASS B SAFETY UL 1950 CSA 22 2 NO 950 T V IEC 950 REMOTE ON OFF CONTROL FAULTY ALARM METHODS LED BUZZER TTL SIGNAL HOT SWAPPABLE HOT PLUGGABLE REDUNDANCY FUNCTION BALANCE LOAD SHARING DESIGN REMOTE SENSING DESIGN ISOLATION BUILT IN IN THE POWER MODULE MEET IEC 1000 3 2 CLASS D ACTIVE PFC DIMENSION 86 H X 150 W X 185 D mm COOLING TWO 40 mm DC FANS MODULE AC INLET IN EACH MODULE SINGLE AC INLET OPTIONAL Revision A03 INPUT CHARACTERISTICS MRW 6350P 6400P 6420P VOLTAGE 90 264 FULL RANGE FREQUENCY 47 63 Hz INPUT CURRENT 8 0 4 0 A FOR 115 230 VAC INRUSH CURRENT 60A 80A MAX FOR 115 2302. Please be aware of the polarity THE LED CONNECTOR OF POWER 1 PIN COLOR 1 GREEN 2 THE LED CONNECTOR OF POWER 2 PIN COLOR 1 2 THE LED CONNECTOR OF TOTAL POWER SYSTEM PIN COLOR 1 RED 2 BLACK 3 GREEN THE BUZZER RESET SWITCH CONNECTOR PIN COLOR 1 YELLOW 2 BLACK THE SIGNAL CONNECTOR OF POWER RESET PIN COLOR VOLTAGE 1 RED TTL SIGNAL 2 BLACK GND 1 11 TROUBLE SHOOTING If you have followed these directions correctly there should be no problem occurred Same common symptoms are the system doesn t work buzzer sound work for a very short period etc please try the following steps to verify and correct it 1 Check all the connections correct pinouts loose connections wrong direction etc 2 Check for short circuits or defective peripherals by unhooking each peripheral once at a time When the system functions again you have solved the problem 3 Once you hear the buzzer sound or see the LED with RED light please be aware of a If the load is under the minimum over the maximum load of each channel please refer the Sec 1 7 specification b If AC DC Input voltage been set correct c If each power cord been well plugged into the inlet Suppose the above condition been happened p
3. 400W 420W 420W output power Balanced load sharing design Remote sensing design Meet FCC CISPR EMI regulation Isolated fence design to meet safety regulation Compact size PSII form factor Revovable handle design 1 5 PRE INSTALLATION Before installing the MRT MRW unit into the system chassis please review the following drawing page and find out the best way to match them 1 6 DRAWING page 6 8 1 7 SPECIFICATIONS page 9 10 30 SN So ET e O0VWOLSW OOVNOLUN fig 5 78 OGZ F X WAT XX EN MENS LYN NOISIAIQ 4400 A90 IONHOAL AddlZ fa TALE Hk LATINI TIONIS 00C I IV avo NOISTAIT 33404 4402 BYE MAKTE Mel UN NOISIAIA A90 IONHOAL AddlZ PA ENAS E CHEST Hk INPUT CHARACTERISTICS MRT 6300 6320P VOLTAGE 90 264 FULL RANGE FREQUENCY 47 63 Hz INPUT CURRENT 6 0 3 0 A FOR 115 230 VAC INRUSH CURRENT 60A 80A MAX FOR 115 230 VAC PER POWER MODULE OUTPUT CHARACTERISTICS OUTPUT OUTPUT CURRENT REGULATION OUTPUT VOLTAGE RIPPLE amp NOISE MIN A MAX A PEAK A LOAD LINE MAX P P ow sem Jem os pesto iow
4. VAC PER POWER MODULE OUTPUT CHARACTERISTICS OUTPUT OUTPUT CURRENT REGULATION OUTPUT VOLTAGE RIPPLE amp NOISE MIN A PEAK LOAD LINE MAX P P ow f l fm sm _ os Jos fom vom pom som iow aw io 25 om em zo REMARKS NEITHER 5V amp 3 3V NOR 3 3V amp 12V SHOULD EXCEED 40 48 48 TOTAL MAXIMUM OUTPUT OF 5V 3 3V AND 12V 330W 378W 398W TEMPERATURE RANGE OPERATING 0 C 40 C STORAGE 20 C 70 HOLD UP TIME 16 ms MINIMUM AT FULL LOAD amp 90 VAC INPUT VOLTAGE DIELECTRIC WITHSTAND INPUT OUTPUT 1500 VAC FOR 1 MINUTE INPUT TO FRAME GROUND 1500 VAC FOR 1 MINUTE EFFICIENCY 6396 TYPICAL AT FULL LOAD POWER GOOD SIGNAL ON DELAY 100 ms TO 500 ms OFF DELAY 1 ms OVER LOAD PROTECTION 110 160 MAX OVER VOLTAGE PROTECTION 45V gt 5 7V 6 6V 3 3V gt 3 9 43V 12V gt 13 0 14 6V OVER CURRENT PROTECTION 5V 12V 3 3V 130 20 AT FULL LOAD 5V 12V SHORT CIRCUIT EMI NOISE FILTER FCC CLASS B CISPR22 CLASS B SAFETY UL 1950 CSA 22 2 NO 950 T V IEC 950 REMOTE ON OFF CONTROL FAULTY ALARM METHODS LED BUZZER TTL SIGNAL HOT SWAPPABLE HOT PLUGGABLE REDUNDANCY FUNCTION BALANCE LOAD SHARING DESIGN REMOTE SENSING DESIGN ISOLATION BUILT IN IN THE POWER MODULE MEET IEC 1000 3 2 CLASS D ACTIVE PFC DIMENSION 86 H X 150 W X 185 D mm COOLING TWO 40 mm DC FANS MO
5. the defective power module by examining the individual LED if LED without light it indicates the power module is defective WARNING Please perform the above step carefully otherwise it may cause shut down the whole system B Turn off the individual on off switch of the defective power module WARNING Please do not remove the defective power module until you have worn gloves to keep from be burned This is due to the cover of the power module has been used as heat sink for cooling usually the temperature is around 50 60 degree Celsius under full condition C Loosen the thumb screws of the power module D Remove the defective power module by pulling out WARNING Please put aside the power module for cooling down Prevent other people from touching it until it cools down E Replace with a functional power module and insert it into the power system to the end F Turn on the power module G Check the LED of the power module that should light Green H Check the LED indicating the total power status which should change from Red to Green I Tighten the screws and fix the power module J If you want to test this functional power module in simulating defective situation Please refer to the Section 1 8 Installation amp Testing Remarks If the DC fan of the power module fails you have to replace the power module Please follow the same procedures 1 10 PINOUTS AND FUNCTION OF THE CONNECTORS
6. DULE AC INLET IN EACH MODULE Revision A03 1 8 INSTALLATION amp TESTING Turn off Remote off the on off switch Mount the power supply in the system chassis using the proper mounting hardware the mounting holes in the power supply should match with those in the case Attach the connectors to the M B by following the M B instructions there are various connectors pin outs of both power supply and M B They should match each other otherwise the connection will cause undetectable harms Attach all the remaining power supply connections to the various peripherals as needed These connectors are keyed so there will be only one possible way to connect them Before applying power to the system make sure there are no loose or incorrect connections You do not need to worry about the setting of AC Input voltage because of the units full range features Double check that all pin outs amp connections to the M B are matched properly Maybe you would like to test the redundancy function before you put back the cover of your system chassis Turn on Remote on the on off switch you will notice if the power unit operates properly individual LEDs and external warning LED please refer to Sec 1 11 for detail explanation are lit Green Then when you remove one of the power modules the warning buzzer in the power system will sound and the external warning LED which displays the status of the total power supply system will chan
7. PRODUCTS MANUAL MRT MRW SERIES PS 2 Size Mini Redundant Power Supply Rev A1 P N 702 10042 1 1 1 2 1 3 14 1 5 1 6 LT 1 8 1 9 INDEX Introduction Packing Model Designation Features Pre Installation Drawing Specification Installation amp Testing Hot Swap Procedures Pin outs and function of connectors Trouble shooting page 2 3 page 3 page 3 page 4 page 5 page 6 8 page 9 10 page 11 12 page 13 14 page 15 page 16 1 1 INTRODUCTION First of all thank you for purchasing MRT MRW Series PS 2 size Mini Redundant power supply The MRT MRW Series are 1 1 Hot swappable Hot pluggable Redundant power supply set it consists of 1 Complete metal frame nickel plated 2 Compact size real PSII form factor 1 1 power modules 3 Backplane board The MRT MRW Series of hot swappable redundant power supply offer maximum 300 320 400 watts of output power The MRT MRW series provide Active Power Factor correction PFC at full range AC Input that complies with IEC 1000 3 2 for CE norms The units are compact size as PS 2 form factor and all the power modules are built interior 40X40X20 mm 40X40X28 mm ball bearing DC fans for better ventilation Each power module has been designed with 3 3V 45V 12V 12V 5V amp SVSB circuits All you can see on the backplane board are passive components and this is the key point of greater MTBF The units also provide a warning sub system i
8. ge color to be Red The individual LEDs both on the rear side or on the front control panel indicating the power supply s status will not light Meanwhile the other power module will continue to backup the power output without affecting the computer system s operation or cause system shut down The warning buzzer will continue sound until the user reset the warning buzzer by pressing the buzzer reset or use the reset switch The buzzer reset switch can be connected by wires lead provided by the power supply system please refer to Sec 1 11 and found on the front control panel of the system chassis After inserting the power module that is removed for testing earlier the sound of the warning buzzer will disappear and the external warning LED will turn Green again The individual LED indicating the status of the power supply will light again Then test the other power module by performing the same procedure of the above If you use the power detective signal there are two three pins connector refer to Sec 1 9 it should be connected to the card properly If everything works fine then turn off remote off the power system You can then put back the cover of the case and tighten it with the screws Now you have completed the testing and installation of MRT MRW redundant power supply system 1 9 HOT SWAP PROCEDURES Please refer to the following when either power module or the fan found defective A Locate and turn on
9. lease unplug the power cords wait for 2 3 minutes for releasing the protection state then test it again d If buzzer still sound or the LED shows power module is defective please locate which power module is defective perform hot swap procedure please refer to the Sec 1 9 Hot swap procedures sent the defective power module to your vendor for RMA operation e If you can not fix the problem please contact with your vendor for supporting 16 The RELIABILITY solution to E application LI II I LI II II II II LI II ZIPPY TECHNOLOGY CORP POWER DIVISION HEADQUARTERS 10F NO 50 MIN CHYUAN RD SHIN TIEN CITY TAIPEI HSIEN TAIWAN R O C TEL 886 2 29188512 FAX 886 2 29134969 WEB SITE http www zippy com tw E mail power zippy com tw USA OFFICE U S East Atlantic 11 Melanie Lane Unit 1B East Hanover NJ 07936 1 973 463 9499 FAX 1 973 453 8014 E mail edward zippy com U S West Pacific 961 CALLE NEGOCIO SAN CLEMENTE CA 92673 USA TEL 1 949 366 9525 FAX 1 949 366 9526 EMAIL powerusa Qzippy com CANADA OFFICE ZIPPY TECHNOLOGY CANADA INC Unit3 3671 Viking Way Richmond B C V6V 2J5 Canada TEL 1 604 278 6615 FAX 1 604 278 6624 CELL 1 778 288 9622 E mail ian zippy com Note The description stated herein is subject to change without prior notice All brand names and trademarks are the property of their respective owners
10. ncluding LED display buzzer alarm TTL signal etc At the same time it also indicates the status of the power system and DC fans When all the power modules are at normal condition it balances the load share through its parallel design and results in the increasing reliability of the power system In order to use the power supply more effectively and safely we suggest that you read through this manual carefully in advance of the installation and any operation 1 2 PACKING Your MRT MRW box package should consist of the following A MRT MRW Redundant set 1 B Accessory pack 1 C Product manual 1 1 3 MODEL DESIGNATION Model number identification MRT 6300P 6320P MRW 6400P 6420P MR Mini Redundant AC Input 6 for 6 DC outputs 5V 12V 5V 12V 3 3V 5VSB for ATX 2 03 ATX 12V EPS12V SSD Spec 300 320 400 420 total output power unit watt P with PFC Power Factor Correction built in 1 4 FEATURES MRT MRW Series Mini Redundant power supply W PFC 1 1 Hot swappable Hot pluggable AC Input PSII Size 300W 320W 400W 420W 300W 320W 400W 420W W PFC Dimension 86 H x 150 W x 185 D m m True Redundant design Passive backplane circuit been designed in the power module Hot swap Hot plug ability Full range operation AC input voltage 90V 264V Active Power Factor Correction PFC built in ATX 300W 300W 320W 320W 400W
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