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Datalogic Matrix 200

1. 25 Application Examples 25 INSTALLATION see fn 28 Package 28 Mechanical 29 Mounting and Positioning Matrix 2007 31 CBX ELECTRICAL nennen nnn nnn nnn 33 5 EIS 34 Main Serial Interface 34 RS232 Interface cesta RR eter bnc DU 35 RS485 Full Duplex Interface 36 RS485 Half Duplex ses 37 ER er er docs art 39 IBENI mA T Ur dons detre dean 39 ID NET M Response Time sense 40 10 10 1 ID NET Network Termination ses 44 Auxillary IRS232 LUCILE CE D ET 44 EAN RER ASE 45 ie iieri ce PL 48 User Interface s Host eon te e p rite eil eee teu RM RE 50 25 PIN CABLE ELECTRICAL 51 25 gt te ee reb ar 51 A ER ARE 52 Main Serial
2. vii i EI lcm viii GENERAL VIEW dir tribe Saas t aacn Dn ordei etin Yet Sa B ca ERA Et oe cdd x RAPID CONFIGURALTION ixi dara isa ia aee ste tannins eena 1 Step 1 Connect the 1 Step 2 Mount and Position the 6 Step 3 Aim the 7 Step 4 X PRESS Configuration 8 Step 5 Installing VisiSet Configuration Program 9 Step 6 Configuration Using Autolearning Wizard 10 Step 7 686 Mode Mes ee ee e ERR 13 Advanced Reader Configuration uses 14 INTRODUCTION instants Prata Cert Eccc eet poesia Fev te For ER EE CREER ua 15 Product Descriptions uid ete ere dioc ter videret ete Poe Eie Puto vei eve 15 Indicators and eo case e cart ette eae 18 MD SINT 19 How Setup Configure the Reader Network 20 X PRESS Human Machine Interface 22 XPRESS M FUNCIONS rct tan ann ot ag Oe ri on ti rendre 22 Model Description oe ree ret ann diner 24 heel OS
3. Do not connect GND SGND and REF to different external ground references GND SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage drops CAUTION over 0 8 Vac RAPID CONFIGURATION lt 25 Pin Connector Pinout for Matrix 200 25 Models The table below gives the pinout of the 25 pin male D sub connector for connection to the power supply and input output signals Use this pinout when the Matrix 200 reader is connected by means of the 25 pin connector 1 13 14 25 Figure 2 25 pin Male D sub Connector 25 pin D sub male connector pinout Power supply input voltage Power supply input voltage CHASSIS Cable shield connected to chassis ITA External Trigger A polarity insensitive A External Trigger B polarity insensitive Input 2 A polarity insensitive Input 2 B polarity insensitive Output 1 Output 1 Output 2 2 ID NET network ID NET network 14 15 16 17 INC Not Connected RS485 RS485 Full Duplex Half Duplex TX TX RTX MAIN INTERFACE RX RX SW SELECTABLE RTS TX RTX CTS RX Do not leave floating see par 5 3 2 for connection details lt MATRIX 2007 REFERENCE MANUAL USB Models Before connecting the reader to the USB Port Install the USB Virtual COM Port Driver from the Support Files USB Virtual COM Port Drivers directory on
4. 52 I35292 Interface e eet re ere ER EE E ERR NR CHR 53 RS485 Full Duplex Interface 54 RS485 Half Duplex Interface 55 ID NET M Interface ee terrse ane amen ae 57 ID NET V Cables iier Ret Ee tee oe her ete erg eee RE MR aveo EUR 57 ID NET M Response Time seems 58 ID NET Network Termination ses 62 Auxiliary RS232 IMG ACC ras Patate ROSEE AS 62 TEE 63 uice 66 User Interface 68 TYPICAL EAYOU FS s one aree Era Ee ka rena rea peo dense nent Era 69 Pointsto POolnt z tete e e nan nr evt edo qe den ve vea e ee 69 Pass Through e 71 MINE Tots ses iet ira Oper teile eui ecu 72 RS232 Master Slave seems 75 M ltiple xer sla aan a ERR es 76 USB Connection Matrix 200 XXX x2x models only 77 READING FEATURES 78 Maximum Line Speed Calculation 79 SOFTWARE 4 444444444 4 81 VisiSet M System Requirements 81 Installing VisiSet N a 81 LE LUE To eae needs ect e gri de era t D 82 VisiSet M Optioris cett erre n ERR Fr VE Ee 83 Config ratjoM e 85 Edit Reader Parameters seen
5. File Mode Get Send Send Default Permanent Interactive 2D Codes 1D Codes Postal Codes Data Collection Digital 1 0 Match Code Miscellaneous Symbol Verification LEDs And Keypad Operating Modes Calibration Communication Ethemet Image Processing Stop Image Acquisition Disabled C OnNo Decode On Decode Screen Mode er IN 32 Decoded Image Code Position Only Camera Mode Arm Trigger View Image DEEE Download Image Acquisition Setting 1 Self Tuning Disabled IMAGE ACQUISITION SETTING 1 High Power Strobed Erne Tine tis 100 Gain Increasing Reson nest Te Resen orme Image Acquisition Information Exposure Time 10 20 Gain 120 Decoding Results Symbology Data Matrix ECC 200 Selected Code E 649 Code Data Datalogic 2D Code Reader Disabled Code Center X Y 307 213 Code Orientation 170 Quality Index Image Lighting Quality Exposure Index Lighting Index Underexposed Overexposed Statistical information on the last 10 samples TX RX Figure 102 Example Under Exposure Too Dark 92 SOFTWARE CONFIGURATION Over exposure To correct this result it is recommended to change the following parameters in their order of appearance 1 decrease the Gain 2 decrease the
6. 60 i c 7207 N e NC 2 n 3 2E J v mm in 12 5 7 049 Figure 29 ST 336 Mounting Bracket Overall Dimensions 19 0 75 4 So 3 T x E i REN 1 2 8 30 e 60 IE s dE ae X E i 185 L 38 4 0 73 06 2 n 2 1 50 37 1 46 30 Cet 18 5 10 0 39 0 73 Figure 30 ST 337 Mounting Bracket Overall Dimensions 30 INSTALLATION 3 3 MOUNTING AND POSITIONING MATRIX 2007 Using the Matrix 200 mounting brackets you can obtain rotation on the various axes of the reader as shown in the diagrams below es Tilt Pitch e Figure 31 90 Model with ST 337 Mounting Bracket Internal Positioning lt gt Tilt Figure 32 Straight Model with ST 336 Mounting Bracket Internal Positioning Figure 33 Mounting Bracket External Positioning 31 MATRIX 200 REFERENCE MANUAL Matrix 200 M is able to decode code labels at a variety of angles however significant angular distortion may degrade reading performance When mounting Matrix 2007 take into consideration these ideal label position angles Pitch or Skew 10 to 20 and Tilt 0 Note Since Matrix 200 is omni directional on the code plane the Pitch and Skew angles have the same significance with respect to the code plane However in some advanced code reading appli
7. Figure 40 RS485 Full duplex Connections i For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below NOTE USER INTERFACE RX485 SGND IM RX485 1 IG lee ee D EX READER SGND TX TX Figure 41 RS485 Full duplex Connections using Only TX Signals 36 CBX ELECTRICAL CONNECTIONS 4 2 3 RS485 Half Duplex Interface 0 This interface is provided for backward compatibility We using the more efficient ID NET network for Master Slave or Multiplexer layouts NOTE The RS485 half duplex 3 wires shield interface is used for polled communication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par 6 5 exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device polls slave devices to collect data CBX100 500 Function RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground USER INTERFACE RTX485 SGND 485 MAIN R TX R TX RX RX READER SGND RTX RTX Figure 42 RS485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the VisiSet utility or by the Host Programming Mode Figure 43 shows
8. 5 3 2 RS485 Full Duplex Interface RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments The following pins of the 25 pin connector are used for RS485 full duplex communication Pin Name Function 2 TX RS485 Transmit Data 3 RX RS485 Receive Data 4 TX RS485 Transmit Data 5 RX RS485 Receive Data 7 GND Ground Matrix 200 USER INTERFACE Chassis Figure 64 RS485 Full duplex Connections 0 For applications that do not use RX485 signals do not leave these lines floating but connect them to GND as shown below NOTE Matrix 200 USER INTERFACE TM RX485 GND Chassis Figure 65 RS485 Full duplex Connections using Only TX Signals 54 25 PIN CABLE ELECTRICAL CONNECTIONS 5 3 3 RS485 Half Duplex Interface 0 This interface is provided for backward compatibility We using the more efficient ID NET network for Master Slave or Multiplexer layouts NOTE The RS485 half duplex 3 wires shield interface is available for polled communication protocols It can be used for Multidrop connections with a Datalogic Multiplexer see par 6 5 exploiting a proprietary protocol based on polled mode called MUX32 protocol where a master device
9. Autolearning Wizard Positioning Send Defaults p Calibration Mode c 3 z Calibration Change Exposure Time And Gain Static Mode Code Setting Mode Add New Symbology Replace Current Symbologies 4 Code Setting Saving Options c Capture Image me Permanent Memory C Temporary Memory View Image RSR ee Download Image Bottom Right Image Acquisition Information Acquisition Setting Self Tuning Disabled Exposure Time x10us Autoleaming Result Code Setting procedure in progress Code Setting procedure completed 1 code s found Code Symbologies Gain 1 Data Matrix ECC 200 E Processing Mode Advanced Code Setting Decoding Results Rectangular Formats Disabled Symbology Data Matrix ECC 200 Selected Code Data Matrix Module Size 15 nils Code Data Datalogic 2D Code Reader pera a He Image Mirroring Disabled Code Center X Y 378 238 Code Contrast 2D Standard Code Orientation 0 Quality Index Decoding Method Standard Autolearning Result Image Lighting Quality TX RX Close 5 Select a Saving Options choice and press the Save button Autolearning Wizard Positioning Send Defaults Calibration Mode 2 Calibration Change Exposure Time And Gain Static Mode Change Gain Only Code Setting Mode Code Setting Add New Symbology Replace Current Symbologies
10. Basado en la aproximaci n de las leyes de los Pa ses Miembros respecto a la compatibilidad electromagn tica y las Medidas de seguridad relativas al producto Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti This declaration is based upon compliance of the products to the following standards Cette d claration repose sur la conformit des produits aux normes suivantes Diese Erklarung basiert darauf daR das Produkt den folgenden Normen entspricht Esta declaraci n se basa en el cumplimiento de los productos con las siguientes normas EN 55022 Class A ITE September 1998 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 September 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Lippo di Calderara July 11th 2008 Lorenzo Girotti Product amp Process Quality Manager x f 226 www automation datalogic com
11. Saving Options Permanent Memory C Temporary Memory Autoleaming Result Code Setting procedure completed 1 code s found Code Symbologies l Data Matrix ECC 200 Processing Mode Advanced Code Setting Rectangular Formats Disabled Data Matrix Module Size 15 nils Code Color Black Image Mirroring Disabled Code Contrast 2D Standard Decoding Method Standard Checking configuration 0K Configuration saved in Permanent memory 6 Close the AutoLearning Wizard If your application has been configured using the VisiSet Autolearning Wizard your reader is ready If necessary you can use VisiSet for advanced reader configuration NOTE 12 RAPID CONFIGURATION lt STEP 7 TEST MODE Use a code suitable to your application to test the reading performance of the system Alternatively you can use the Datalogic 1D 2D Test Chart Code 39 Data Matrix ECC 200 1 Enter the Test function by pressing and holding the X PRESS push button until the Test LED is on 2 Release the button to enter the Test function Once entered the Bar Graph on the five LEDs is activated and if the reader starts reading codes the Bar Graph shows the Good Read Rate In case of no read condition only the STATUS LED is on and blinks green green yellow yellow red Figure 13 X PRESS Interface Test Function 3 To exit the Test press the X PRESSTM push button once d By default
12. 130 24 34 03 The highest 8 bit number you can use is 254 107 ISO International Organization for Standardization A network of the national standards institutes of several countries producing world wide industrial and commercial standards LED Light Emitting Diode A low power electronic light source commonly used as an indicator light It uses less power than an incandescent light bulb but more than a Liquid Crystal Display LCD LED Illuminator LED technology used as an extended lighting source in which extra optics added to the chip allow it to emit a complex radiated light pattern Matrix Symbologies 2D Codes An arrangement of regular polygon shaped cells where the center to center distance of adjacent elements is uniform Matrix symbols may include recognition patterns which do not follow the same rules as the other elements within the symbol Multidrop A communication protocol for connecting two or more readers in a network with a concentrator or controller and characterized by the use of individual device addresses Multi row or Stacked Symbologies Symbologies where a long symbol is broken into sections and stacked one upon another similar to sentences in a paragraph RAM Random Access Memory Data in RAM can be accessed in random order and quickly written and read Symbol Verification The act of processing a code to determine whether or not it meets specific requirements Transmission Control Protocol Inte
13. 2 40 0 19 7 5 54 2 13 91 3 58 Matrix 200 212 097 0 15 6 7 5 2 13 3 58 1 97 x 1 26 0 25 10 47 1 85 103 4 06 0 25 10 77 3 03 146 5 75 Matrix 200 213 xxx as 0 20 8 10 3 03 5 75 3 15 x 1 97 0 38 15 65 2 56 193 7 60 1 2 3 Focus Distance Pixels per inch Focus Distance Measurement Conditions e Test Chart provided with the reader e Image Processing Mode Advanced Code Setting e Still code at the center of the FOV e Module Size mils equal to the resolution of the code to read e Code Symbology Data Matrix ECC 200 e Image Processing Self Tuning enabled e Angle 45 Image Processing Self Tuning Mode Code Contrast Levels Only e Skew Angle 15 This parameter setting increases the image processing time All distances indicated from the reading window to the code surface are the same for 90 models Depending on the code resolution symbology and number of characters in the code the Reading Area can be different from the FOV 78 READING FEATURES ED 7 1 MAXIMUM LINE SPEED CALCULATION The Exposure Time or Shutter parameter defines the time during which the image will be exposed to the reader sensor to be acquired This parameter depends heavily on the environmental conditions external lighting image contrast etc In general a longer time corresponds to a lighter image b
14. INPUT DEVICE Figure 80 PNP Input 2 Using External Power Matrix 200 Vext 30 Vdc max INPUT DEVICE Signal Figure 81 NPN Input 2 Using External Power 5 7 OUTPUTS Two opto coupled general purpose outputs are available on the 25 pin connector The meaning of the two outputs Output 1 and Output 2 can be defined by the user They are typically used either to signal the data collection result The pinout is the following Pin Function 9 Vdc Power Supply input voltage 8 O1 Configurable digital output 1 positive pin 22 O1 Configurable digital output 1 negative pin 11 O2 Configurable digital output 2 positive pin 12 02 Configurable digital output 2 negative pin 7 GND Power Supply input voltage The electrical features of the two outputs are the following Vcg max 30 Vdc max 40 mA continuous 130 mA pulsed By default Output 1 is associated with the Partial Read and No Read events which activates when the code s signaled by the external trigger are not decoded and Output 2 is associated with the Complete Read event which activates when all the selected codes are correctly decoded 66 25 PIN CABLE ELECTRICAL CONNECTIONS a The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two Refer to the Digital I O folder in the VisiSet Help On Line for furthe
15. Options 83 109 amp DATALOGIC DECLARATION OF CONFORMITY C de Datalogic Automation S r l Via S Vitalino 13 40012 Lippo di Calderara Bologna Italy dichiara che declares that the d clare que le bescheinigt daf das Gerat declare que el Matrix 2XX YYY ZZZ e tutti i suoi modelli and all its models et tous ses mod les und seine Modelle y todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate are in conformity with the requirements of the European Council Directives listed below sont conformes aux sp cifications des Directives de l Union Europ enne ci dessous der nachstehend angef hrten Direktiven des Europ ischen Rats cumple con los requisitos de las Directivas del Consejo Europeo segun la lista siguiente 89 336 EEC EMC Directive e 92 31 EEC 93 68 EEC emendamenti successivi and further amendments et ses successifs amendements und sp teren Ab nderungen y succesivas enmiendas Basate sulle legislazioni degli Stati membri in relazione alla compatibilit elettromagnetica ed alla sicurezza dei prodotti On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety Bas e sur la l gislation des Etats membres relative la compatibilit lectromagn tique et la s curit des produits ber die Ann herung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertr glichkeit und Produktsicherheit entsprechen
16. Symbol Size 20x20 Print Growth 20 Code Quality Index 100 150 15415 Quality Indicators Overall Grade 4 0 20 660 3 Decode A Symbol Contrast A Axial Hon Uniformity A Unused Error Correction A Download Last Image H Upload Bitmap Image Q Image Buffer F Calibration Tool M Autolearning Wizard V Symbol Verification 3 Button Function Menu Modulation Fixed Pattern Damage Grid Non Uniformity Data Datalogic 2D Code Reader Image Exposure Quality 100 Image Processing Time ms 122 fo RE Image Processing completed 8 Connection Matrix 400 on 172 16 11 12 Reader Status OFF LINE MODE Figure 105 Capture and Decoding Functions 8 6 STATISTICS Statistics on the reading performance can be viewed by enabling the Statistics parameter and selecting the View Statistics item in the File menu One of three different windows appears depending on the operating mode Refer to the VisiSet Help On Line for more details Total Samples Acquisition Counter Complete Read Counter Complete Reads 4 Last Samples Acquisition Counter Complete Read Counter Complete Reads 2 Reading Performance Mean Decoding Time ms Max Decoding Time ms Frame Rate Images s Last Decoded Code Data Matrix ECC 200 Datalogic 2D Code Reader Symbology Code Data Figure 106 Code Statistics 99 Matrix 4007 Reference Manual 9 MA
17. The PC will automatically connect to the Matrix 200 reader Upon connection Matrix 200 exits Run Mode and displays the Main Menu on VisiSet with all the commands necessary to monitor your reader s performance You can select these commands using the mouse or by pressing the key corresponding to the letter shown on the button See Figure 96 E VisiSet Cel File Edit Connect Disconnect Device Options Tools Help Menu Bar MAIN MENU Device Matrix 200 A Run Mode Model 211 100 Communication Port Auxiliary B Capture Image Standard Application Program for Matrix Family Rel 5 30 C Decode Last Image D View Last Image E Download Last Image H Upload Bitmap Image G Store Match Code Q Image Buffer F Calibration Tool Terminal M Autolearning Wizard Window V Symbol Verification 3 Button Function Menu Commands Status Bar Window Connection Matrix 200 on COM1 at 115200 N 8 1 Reader Status OFF LINE MODE Log OFF Figure 96 Main Window 82 SOFTWARE CONFIGURATION 8 3 1 VisiSet Options The Options item from the VisiSet menu see Figure 96 presents a window allowing you to configure the logging function Log VisiSet window properties Environment VisiSet communication channel Communication VisiSet Options Log Environment Communication Log options Log File Name Browse Default Open State Delete old log
18. polls slave devices to collect data The following pins of the 25 pin connector are used for RS485 half duplex communication Pin Name Function 2 RTX RS485 Receive Transmit Data 4 RTX RS485 Receive Transmit Data 7 GND Ground Matrix 2007 MULTIPLEXER RTX485 RTX485 RS485REF Chassis Figure 66 5485 Half duplex Connections This interface is forced by software when the protocol selected is MUX32 protocol In a Multiplexer layout the Multidrop address must also be set via serial channel by the VisiSet utility or by the Host Programming Mode 55 gt MATRIX 200 REFERENCE MANUAL The figure below shows a multidrop configuration with Matrix 200 readers connected to a Multiplexer A This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION Reader 1 0021 eiqe2 doupninw 13 PG 6000 4 lt gt 25 MULTIDROP 120 MULTIDROP MULTIDROP GND Reader C2 1 Multiplexer Multidrop Cable SHIELD Main Interface Figure 67 Matrix 2007 Multidrop Connection to a Mutiplexer 56 25 PIN CABLE ELECTRICAL CONNECTIONS 5 4 ID NET INTERFACE Pin Name Function 23 ID ID NET network 24 ID ID NET network 7 GND Ground 5 4 1 ID NET Cables The following instructions are referred to Figure 69 Figure 70
19. solution for applications where the space is very limited Ultra Compact Size Compact dimensions straight and 90 reading window models availability allow flexible mounting and positioning in narrow spaces Excellent Reading Performance WVGA image sensor up to 60 frames s acquisition rate and dynamic reading capability together with powerful decoding libraries provide excellent performance on a wide range of code symbologies as well as damaged and low quality codes Matrix 200 allows reading 10 mils codes in moving applications at speeds up to 2 m sec Innovative Optical Features The innovative optical and lighting systems ensure wide field of view at short reading distances combined with excellent illumination pattern Matrix 200 has a maximum reading distance of 200 mm and it can read at near distance ultra high density 2D codes up to 0 076 mm 3 mils Ease Of Use The intuitive X PRESS Human Machine Interface makes installation and maintenance easier than ever thanks to a five LED bar graph and the multi function key providing immediate access to relevant functions such as Aiming Setup for automatic imager calibration Learn for automatic code setting Test Mode for bar graph activation A Green Spot provides immediate Good Read feedback Enhanced Connectivity An embedded high speed ID NET communication interface allows efficient data collection and simplifies network wiring USB interface models allow direct con
20. 86 Send CONMOUALOM OPUOMS 52 epe ent ote bese 88 Calibration us s st EE 91 Multi Image Acquisition Settings e toca ro E etd aer ud ire 95 Run Time Self Tuning 95 Region Of Interest Windowing sens 96 Direct Part Marking Applications 97 Image Capture and 99 jr 99 MAINTENANCE 100 100 TROUBLESHOOTING 2 5 aaa aara 101 General Guidelines 101 11 TECHNICAL FEATURES lt ententes GLOSSARY EE remettent es xis REFERENCES CONVENTIONS This manual uses the following conventions User refers to anyone using a Matrix 200 reader Reader refers to the Matrix 200 reader You refers to the System Administrator or Technical Support person using this manual to install configure operate maintain or troubleshoot a Matrix 200 reader REFERENCE DOCUMENTATION For further details refer to the VisiSet Help On Line Matrix Reading Methods Matrix Host Mode Programming Matrix SW Parameter Guide Matrix Code Quality Veri
21. Device Power Output Signal me c1 93103103 w v Or Or Om 2 BA B v TX RX OUTPUTS INPUT2 aux 3 Figure 58 Output Open Emitter Using External Power Output Device Output Signal Pulled down to External Output Device Reference V V 01 O24 02 V 12 1258 NO TX RX OUTPUTS INPUT2 AUX 3 Figure 59 Output Open Collector Using External Power 49 gt MATRIX 200 REFERENCE MANUAL 4 7 USER INTERFACE HOST The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 1 13 6 9 14 25 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS 50 25 PIN CABLE ELECTRICAL CONNECTIONS a 5 25 PIN CABLE ELECTRICAL CONNECTIONS 5 1 25 PIN CONNECTOR The Matrix 200 M reader is equipped with a 25 pin male D sub connector for connection to the power supply serial interfaces and input output signals The details of the connector pins are indicated in the following table 1 13 14 25 Figure 60 25 pin Male D sub Connector 25 pin D sub male connector pinout Power supply input voltage Power supply input voltage CHASSIS Cable shield connected to chassis ITA External Trigger A polarity insensitive 5 External Trigger polarit
22. Exposure Time Calibration Tool Top Left Parameter Setup Stop Image Acquisition 7 Disabled gt Get Send Send Defaults Interactive oe 2D Codes 1D Codes Postal Codes Data Collection Digital 1 0 5 Match Code Miscellaneous Symbol Verification LEDs And Keypad Operating Modes Calibration Communication Ethemet Image Processing Screen Mode IMAGE ACQUISITION SETTING Self Tuning Decoded Image Code Position Only Internal Lighting Mode Exposure Time 10us C Camera Mode qoem mee E rol Image Polarity Inversion Arm Trigger View Image Region Of Interest Top Region Of Interest Bottom Download Image Region Of Interest Left Permanent Disabled High Power Strobed Image Acquisition Information re Disabled 7 486 10 Acquisition Setting 1 Self Tuning Disabled Exposure Time x10us 115 Gain 280 Decoding Results Symbology Data Matrix ECC 200 Selected Code n 3 649 Code Data Datalogic 2D Code Reader Code Center 307 213 Imaga Fiter Disabled Code Orientation 170 Quality Index EE Image Lighting Quality Exposure Index Lighting Index EE Underexposed gx Overexposed Statistical information on the last 10 samples Figure 103 Ex
23. Filters Disabled H Upload Bitmap Image DATA FORMAT 6 Store Match Code Code Field Justification Disabled Q Image Buffer Code Field Cutting Disabled No Read Message lt 24 gt F Calibration Tool Data Packet Format M Autolearning Wizard Statistics Field Separator Sting lt 13 gt lt 10 gt Statistics Field Format 1 Men Verification Symbology Identifiers Disabled 3 Button Function Menu Status Disabled Connection Matrix 200 COMI at 115200 N 8 1 Reader Status OFF LINE MODE Log OFF Figure 15 VisiSet Parameter Setup Window Host Mode Programming The reader can also be configured from a host computer using the Host Mode programming procedure by commands via the serial interface See the Host Mode Programming file on the CD ROM Alternative Layouts If you need to install an ID NET network Fieldbus network Pass Through network Multiplexer network or an RS232 Master Slave refer to the Matrix 200 Reference Manual Code Quality Verification Matrix 200 can be used as a Code Quality Verifier according to the ISO IEC 15415 ISO IEC 15416 AS9132 and AIM DPM Standards 14 INTRODUCTION c 2 INTRODUCTION 2 1 PRODUCT DESCRIPTION Matrix 200 is the new Datalogic 2D reader offering excellent reading performance ultra compact size and extreme ease of use Thanks to innovative optical features advanced software functions and complete connectivity options Matrix 200 is the cost effective
24. Interface 91989 LAN CI 43 Ep MATRIX 200 REFERENCE MANUAL 4 3 3 ID NET Network Termination The network must be properly terminated in the first and last reader of the network This is done by setting the ID NET Termination Resistance Switch in the CBX100 500 to ON 4 4 AUXILIARY RS232 INTERFACE The RS232 auxiliary interface is available for Point to Point Pass Through or Master Slave connections When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet The parameters relative to the aux interface baud rate data bits etc as well as particular communication modes such as LOCAL ECHO can be defined through the Communication folder of the VisiSet utility program The 9 pin female Auxiliary Interface connector inside the CBX is the preferred connector for device configuration or communication monitoring Figure 48 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface CBX100 500 RX Auxiliary Interface Receive Data TX Auxiliary Interface Transmit Data SGND Auxiliary Interface Reference USER INTERFACE RX TX EE 9 8 A 8 lt RER ie ID V HA MB POWE TRIGGER Reference Figure 49 RS232 Auxiliary Interface Connections d Do not connect the Aux Interface to the CBX spring clamp connectors and the 9 pin co
25. NOTE the VisiSet CD ROM The USB Virtual COM Port Driver allows sending serial data using the Matrix 200 USB port A different virtual COM Port will be assigned to each connected reader Installing the USB Virtual COM port drivers 1 Double click on the following file to launch the USB Virtual COM Port Driver Installer Windows DPInst exe Windows Vista DPInst64 exe For other operating systems see the readme txt in the Support Files USB Virtual COM Port Drivers directory For updated drivers or more details go to ftdichip com Drivers VCP htm Configuring the USB Virtual COM port Connect the Matrix 200 USB reader to your PC a new virtual COM port is associated with the reader Follow these steps to configure the associated COM Port Right click on My Computer in the Windows Start menu and select Properties Select the Hardware tab in the System Properties dialog and click the Device Manager button 4 Expand the Ports COM amp LPT item on the Device Manager menu Right click on USB Serial Port and select Properties 5 Select the Port Settings tab in the Properties dialog and click the Advanced button RAPID CONFIGURATION lt 6 From the Advanced Settings for COMx dialog Expand the COM Port Number menu and select a new COM Port number if desired optional Set the BM Options gt Latency Timer msec parameter to 1 Advanced Settings for COM2 COM Num
26. PIN CABLE ELECTRICAL CONNECTIONS Max 0 3 m 120 Ohm MA 4 Slave 24 up to 31 Slave 24 y 5ue 10 ajeupneg 0 19 94 31985 LAN GI Reader Master 12 24 Vdc oe GND POWER Cable Shield Main Interface i 9 Figure 71 ID NET Network Connections with Common Power Star Network 61 gt MATRIX 200 REFERENCE MANUAL 5 4 3 ID NET Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and last reader of the network 5 5 AUXILIARY RS232 INTERFACE The RS232 auxiliary interface is available for Point to Point Pass Through or Master Slave connections When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet The parameters relative to the aux interface baud rate data bits etc as well as particular communication modes such as LOCAL ECHO can be defined through the Communication folder of the VisiSet utility program The following pins of the 25 pin connector are used for auxiliary interface communication Pin Function 20 RX Received data 21 TX Transmitted data 7 GND Ground Matrix 200 USER INTERFACE TXD RXD GND Chassis Figure 72 RS232 Auxiliary Interface Connections Using 62 25 PIN CABLE ELECTRICAL CONNECTIONS a 5 6 INPUTS There are two optocoupled polarity insens
27. Phase OFF parameters 101 m MATRIX 200 REFERENCE MANUAL TROUBLESHOOTING GUIDE Problem Suggestion One Shot or Phase Mode using serial trigger source the TRIGGER LED is not blinking e In the Operating Mode folder check the settings for Reading Phase ON Acquisition Trigger and Reading Phase OFF parameters e Are the COM port parameters Baud Rate Parity Data Bits Stop Bits Handshake correctly assigned e In the communication folder check the settings of Reading Phase ON String Acquisition Trigger String and Reading Phase OFF String parameters e 15 the serial trigger source correctly connected Phase Mode the TRIGGER LED is correctly blinking but no image is displayed in VisiSet Calibration Tool window 15 the Phase frequency lower than the maximum frame rate Continuous Mode the TRIGGER LED is not blinking e Verify the correct software configuration settings Any Operating Mode the TRIGGER LED is correctly blinking but no result is transmitted by the reader at the end of the reading phase collection e In the Data Collection folder check the settings for the CODE COLLECTION DATA FORMAT and STATISTICS parameter groups Image not clear e Verify the Focus procedure Image focused but not decoded e Verify the Calibrate Image Density prodcedure Reading the reader always transmits the No Read Message e Run the Rapid Co
28. Static Mode Calibration C Change Gain Only Code Setting Mode ie Code Setting Add New Symbology Replace Current Symbologies Saving Options RS Permanent Memory Temporary Memory Autoleaming Result Jownload Image Bottom Right Image Acquisition Information Acquisition Setting Decoding Results Symbology Selected Code NE a Code Data Code Center m Image Lighting Quality TX RX Place the application specific code in front of the reader at the correct reading distance see step 2 and the Reading Features table in the chp 7 10 RAPID CONFIGURATION lt 2 Press the Positioning button The reader continuously acquires images and gives visual feedback in the view image window Move the reader or code to center it Press the Positioning button again to stop positioning Autolearning Wizard m Image Acquisition Information Capture Image View Image Download Image Bottom Right Calibration Mode Change Exposure Time And Gain Static Mode C Change Gain Only m Code Setting Mode Add New Symbology Replace Current Symbologies Saving Options C Permanent Memory Temporary Memory Autolearning Result Acquisition Setting Exposure Time x1Qus Gain Self Tuning Enabled Status Completed Decoding Results Symbology Selected Code fi E Cod
29. Status parameter and if desired set the related identification string from the Expected Slave Device ZN Device Description parameter Repeat this step for all planned Slave devices If necessary set the ID NET baudrate from the Reading System Layout gt Device Network Setting Network Baud Rate parameter 500 kbs default Configure the other device parameters via VisiSet Operating Mode Calibration Data Collection parameters etc If using the CBX connection box equipped with a BM100 Backup module perform Device Backup at the Master From the VisiSet Device Menu select ID NET Status Window and click on the Look For Devices On Network button to check the status of the expected Slave devices within the ID NET network ID NET Status Window Stop Devices Network Searching Slave Address Requested Status Status Device Description Seva Number Present Matrix400 CO7HO1516 Enabled Present Matrix400 0 01513 The reader network is ready 21 MATRIX 200 REFERENCE MANUAL 2 4 X PRESS HUMAN MACHINE INTERFACE X PRESS is the intuitive Human Machine Interface designed to improve ease of installation and maintenance Status information is clearly presented by means of the five colored LEDs whereas the single push button gives immediate access to the following relevant functions e Learn to self detect and auto configure for reading unknown codes e Setup to perf
30. a multidrop configuration with Matrix 200 readers connected to a Multiplexer A This is an example of multidrop wiring Consult the multiplexer manual for complete wiring instructions CAUTION 37 MATRIX 200 REFERENCE MANUAL Max 2 m CBX100 500 lt gt RS485 HD Termination Resistor ON Reader x up to 31 6000 GND CBX100 500 Reader RTX z 1 D 3 IFT O PG M E TES QE CBX100 500 x Reader c e 0 3 eec TER wuss GND MULTIDROP 120 Ohm 1 MULTIDROP Multiplexer MULTIDROP GND srt qp PG 6000 2 1 Multidrop Cable SHIELD Figure 43 Matrix 200 Multidrop Connection to a Multiplexer 38 CBX ELECTRICAL CONNECTIONS 4 3 ID NET INTERFACE Network Cable Shield ID NET network ID NET network Network Reference 4 3 1 ID NET Cables The following instructions are referred to Figure 45 Figure 46 and Figure 47 general cable type specifications are CAT5 twisted pair additional CAT5 twisted pair shielded cable AWG 24 or AWG 22 stranded flexible We recommend using DeviceNet cables drop or trunk type to the following reference standards AN50325 IEC 62026 UL STYLE 2502 80 C 30V e Cable Shield MUST be connected to earth ground ONLY at the Master e NEVER use ID NET cable
31. be used to successfully decode particular ink spread printed codes ex direct part mark codes A different filter can be applied to each Image Acquisition Setting The Erode Filter enlarges the image dark zones to increase readability Before No Read After Readable Erode The Dilate Filter enlarges the image white zones to increase readability Before No Read After Readable Dilate The Close filter eliminates dark areas defects in the white zones of the image The Open filter eliminates white areas defects in the dark zones of the image 98 SOFTWARE CONFIGURATION EP 8 5 IMAGE CAPTURE AND DECODING By using the Capture Image and Decode Last Image functions from the VisiSet Main menu you can get information about the image decodable codes in terms of Symbology encoded Data Position and Orientation Decode Time and Code Quality Assessment Metrics FER File Edit Connect Disconnect Device Options Tools Help Image captured 1280x1024 using Acquisition Setting 1 Self Tuning disabled MAIN MEHU A Run Mode B Capture Image C Decode Last Image D View Last Image tidbit Image Processing started 8 New Code 8 1 Symbology Data Matrix ECC 200 Number of Characters 24 Code Center Position 730 672 Pixel per Element 12 1 Module Size 24 0 mils Focus Distance Decoding Time ms 120 Code Orientation 359 Code Bounds TL 593 527 TR 867 535 BL 595 807 BR 867 818
32. by Using Ink Jet Technology 27 MATRIX 200 REFERENCE MANUAL 3 INSTALLATION 3 1 PACKAGE CONTENTS Verify that the Matrix 200 reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes Q Matrix 2007 reader Quick Reference Guide Test Chart d d Matrix family CD ROM d Mounting Kit Mounting Screws 2 e Washers 2 e Mounting Bracket Figure 26 Package Contents 28 INSTALLATION 3 2 MECHANICAL DIMENSIONS Matrix 2007 can be installed to operate in different positions The four screw holes x 4 on the body of the reader are for mechanical fixture Figure 27 The diagram below gives the overall dimensions of the reader and may be used for its installation Refer to par 3 3 for various mounting solutions and correct positioning and chp 7 for Reading Distance considerations _ 10 0 39 d OPTICAL AXIS M3x4 n 4 50 1 97 Figure 27 Straight Model Overall Dimensions M3x4 n 4 7T 25 Jpm 49 0 28 0 98 0 35 1 1 g ad 8 OPTICAL AXIS 7 15 0 59 54 45 2 13 ETT 1 77 Figure 28 90 Model Overall Dimensions 29 MATRIX 200 REFERENCE MANUAL 60 lt 30 7 v 1 f A i X 90 8 Ege 8 rox 12 5 64 25 2 52 0 49 0 98 A a
33. file OFF C ON OFF C ON r Lag Print Level Everything Only Codes Only Errors Figure 97 Options Log VisiSet Options Log Environment Communication Font amp Background Text example Change Font Change Background Restore Factory Settings Figure 98 Options Environment 83 lt gt MATRIX 200 REFERENCE MANUAL VisiSet Options Log Environment Communication Communication Channel C Serial port USB C Ethernet Autoconnect parts Starting port configuration for auto search Pot 1 pBaudrate bps p Stop bits comi 2400 61 E COM ae 4800 C 9600 COM2 19200 5 v C COM C 38400 C 57600 4 115200 C 230400 460800 C 921600 Figure 99 Options Communication 84 SOFTWARE CONFIGURATION e 8 4 CONFIGURATION Once connected to Matrix 200 as described in par 8 3 you can modify the configuration parameters as follows 1 Press the Calibration Tool button from the Main Menu Matrix 200 will download its permanent memory configuration parameters with the default values if it is the first time to VisiSet The Calibration Tool window will be displayed together with the Parameter Setup window working in Interactive Mode see par 8 4 1 and par 8 4 3 Edit the Matrix 200 configuration parameters according to your application requirements Use the Calibration Tool to fine tune the readi
34. following Send Configuration with Options and Send Default Configuration with Options dialogs from the Device Menu gt Parameter Setup File 2 42 Mode Get Configuration nt Interactive Send Configuration Send Configuration With Options gt ieading System Layout Data Collection 2D Codes 1D Codes Send Default Configuration Send Default Configuration With Options Select Next Parameter Ctrl F1 Select Previous Parameter Ctrl F2 VDO TY ore Or Image Acquisition Buffer Size ACQUISITION TRIGGER DELAY Status 88 SOFTWARE CONFIGURATION e Environmental Parameters regard the device Identity and Position in a Network ID NETTM Master Slave RS232 MUX 32 and are not influenced by the Send Default Configuration and Send Configuration commands This allows individual devices to be configured differently without affecting their recognized position in the network The following is a list of the Environmental Parameters READING SYSTEM LAYOUT Device Network Setting Number of Slaves DEVICE NETWORK SETTINGS Topology Role ID NET Slave Address Network Baud Rate EXPECTED SLAVE DEVICES Status Device Description Device Network Name MAIN PORT Communication Protocol Multidrop Address MISCELLANEOUS Reader Name User Name Line Name 89 lt gt MATRIX 200 REFERENCE MANUAL For device replacement it is necessary to send
35. the Test exits automatically after three minutes NOTE The Bar Graph has the following meaning gt 95 gt 75 gt 60 gt 40 gt 20 Figure 14 Test Bar Graph 13 lt MATRIX 20074 REFERENCE MANUAL ADVANCED READER CONFIGURATION For further details on advanced product configuration refer to the VisiSet M Help On Line The following are alternative or advanced reader configuration methods Advanced Configuration Using VisiSet Advanced configuration can be performed through the VisiSet program by selecting Device gt Get Configuration From Temporary Memory to open the Parameter Setup window in off line mode Advanced configuration is addressed to expert users being able to complete a detailed reader configuration The desired parameters can be defined in the various folders of the Parameter Setup window and then sent to the reader memory either Temporary or Permanent File Edit Connect Disconnect Device Options Tools Help MAIN MENU File Device Mode De e a ode 0 ur Mon ae Get Send Send Defaults Permanent Interactive BACS mage Operating Modes Calibration LEDsAndKeypad 2D Codes 1D Codes C Decode Last Image Match Code Symbol Verification Communication Reading System Layout Postal Codes Image Processing Miscellaneous Data Collection D View Last image CODE COLLECTION E Download Last Image Number Of Codes 1 Code Collection
36. the previously saved configuration both Configuration and Environmental parameters to the new device To do this select Send Configuration with Options from the Device Menu and check the Environmental Parameters checkbox Send Options Do you wantto send current configuration to device Parameter Selection Jv In order to return a device to its absolute default parameters including Environmental parameters the following Send Default Configuration with Options dialog must be used Send Defaults Options Do you wantto restore default configuration to device Parameter Selection 90 SOFTWARE CONFIGURATION 8 4 3 Calibration VisiSet provides a Calibration Tool to maximize the reading performance by tuning the acquisition parameters and the time of the delayed triggers By selecting the Calibration Tool from the VisiSet Main Menu F the following window appears together with the Parameter Setup window Calibration Tool Top Left Stop Image Acquisition Disabled After Any Capture C On No Decode On Decode Screen Mode Decoded Image C Code Position Only C Camera Mode Arm Trigger View Image ae Download Image Image Acquisition Information Acquisition Setting i Self Tuning Disabled Exposure Time x10us 50 Gain 155 Decoding Results Symbology Data Matrix ECC 200 Selected Code Code Data Datalogic 2D Code Reader Code Center X Y 308 213 Code O
37. then insert the VisiSet CD ROM wait for the CD to autorun and follow the installation procedure This configuration procedure assumes a laptop computer running VisiSet is connected to the reader s auxiliary port After installing and running the VisiSet software program the following window File Edit Connect Disconnect Device Options Tools Help Press Connect to configure the reader Connection none Reader Status NOT CONNECTED Log OFF Figure 11 VisiSet Opening Window lt MATRIX 200 REFERENCE MANUAL Set the communication parameters from the Options menu Then select Connect the following window appears File Edit Connect Disconnect Device Options Tools Help MAIN MENU Device Matrix 200 A Run Mode Model 211 100 Communication Port Auxiliary B Capture Image Standard Application Program for Matrix Family Rel 5 30 ipee Connection Matrix 200 on COM1 at 115200 N 8 1 Reader Status OFF LINE MODE Figure 12 VisiSet Main Window After Connection STEP 6 CONFIGURATION USING AUTOLEARNING WIZARD The Autolearning Wizard option is advised for rapid configuration or for new users It allows reader configuration in a few easy steps 1 Select the Autolearning Wizard button from the Main menu E Autolearning Wizard E gt B Autolearning Wizard Positioning Send Defaults Calibration Mode Change Exposure Time And Gain
38. Beene ee a LIO Terminal let io Fieldbus Interface Auxiliary Serial Interface Local Echo RS232 0 9 0 0 O o Ll nl External Trigger for One Shot or Phase Mode ID NET up to 32 devices max network extension of 1000 m 0 0 0 0 0 0 pman o pi o p o Figure 91 ID NET Fieldbus M S Multidata 74 TYPICAL LAYOUTS D 6 4 RS232 MASTER SLAVE 0 This interface is provided for backward compatibility We using the more efficient ID NET network for Master Slave or Multiplexer layouts NOTE The RS232 master slave connection is used to collect data from several readers to build either a multi point or a multi sided reading system there can be one master and up to 9 slaves connected together The Slave readers use RS232 only on the main and auxiliary serial interfaces Each slave reader transmits the messages received by the auxiliary interface onto the main interface All messages will be passed through this chain to the Master The Master reader is connected to the Host on the RS232 RS485 main serial interface There is a single reading phase and a single message from the master reader to the Host computer In this layout the Master operating mode can be set only to Phase Mode The Phase ON OFF signals must be brought only to the Master It is not necessary to bring them to the Slave readers The main and auxiliary ports are connected as sh
39. CBX100 500 CBX100 500 Terminal Block Connectors Input Power Power Supply Input Voltage Power Supply Input Voltage Protection Earth Ground Power Source External Trigger External Trigger A polarity insensitive External Trigger B polarity insensitive Power Reference External Trigger Power Source Inputs Input 2 A polarity insensitive Input 2 B polarity insensitive Power Reference Inputs lt Power Source Outputs Power Reference Outputs Output 1 Output 1 Output 2 Output 2 Auxiliary Interface Auxiliary Interface TX Auxiliary Interface RX 2 SGND Auxiliary Interface Reference ID NET REF ID Network Reference ID NET network D NET network Shield Network Cable Shield Main Interface RS485 RS485 TX RX Do not leave floating see par 4 2 2 for connection details 33 D MATRIX 200 REFERENCE MANUAL connection box verify the jumper positions in the CBX as indicated in its Installation Manual i To avoid electromagnetic interference when the reader is connected to a CBX 4 1 POWER SUPPLY Power can be supplied to the reader through the CBX100 500 spring clamp terminal pins as shown in Figure 37 Power Supply VGND V Earth in Ground E a aE Cece 888500000000 Vde GNDI amp REF DRE ID SGND TX RTS RX CTS POWER MAIN R TX R TX RX Figure 37 Power Sup
40. D is on 5 Release the button to enter the Learn function The Learn LED will blink until the procedure is completed The Learn procedure ends when the Image Processing and Decoding parameters are successfully saved in the reader memory the Learn LED will remain on continuously the Green Spot is activated and Matrix 2007 emits high pitched beeps If the calibration cannot be reached after a timeout of about 3 three minutes Matrix 200 will exit without saving the parameters to memory the Learn LED will not remain on continuously but it will just stop blinking In this case Matrix 200 emits a long low pitched beep 6 Exit the Setup function by pressing the X PRESS push button once green green yellow yellow red Figure 10 X PRESS Interface Learn Function If you have used this procedure to configure Matrix 200 go to step 7 RAPID CONFIGURATION lt STEP 5 INSTALLING VISISET CONFIGURATION PROGRAM VisiSet is a Datalogic reader configuration tool providing several important advantages Autolearning Wizard for rapid configuration and new users Defined configuration directly stored in the reader e Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored To install VisiSet turn on the PC that will be used for the configuration running Windows 98 2000 NT XP or Vista
41. DATALOGIC MATRIX 200 Reference Manual amp DATALOGIC Datalogic Automation S r l Via S Vitalino 13 40012 Lippo di Calderara di Reno Bologna Italy Matrix 200 Reference Manual Ed 08 2008 ALL RIGHTS RESERVED Datalogic reserves the right to make modifications and improvements without prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Datalogic is a registered trademark of Datalogic S p A in many countries and the Datalogic logo is a trademark of Datalogic S p A Datalogic Automation S r l 2007 2008 22 08 08 CONTENTS 4 3 2 REFERENCES m Q vi Ris ti E rese orte isque irruere derriere Roe a da near vi Reference Documentation see vi Service and SUPPO srein eaa n e eret ret euren Aine dente vi xia vi COMPLIANGE 5 1 2 cna va bas ei creo Ec Fea arua CEP eV encens een ent eva S tests vii EMG Combpllarige s ete eo tended tend eatin rete ceed iat pce tende Aen vii E vii LED Clas iis EE vii ezerel cello vii ECC Compliance exe A ire vee sie sets PERRO
42. ET connection is used to collect data from several readers to build a multi point or a multi sided reading system there can be one master and up to 31 slaves connected together The slave readers are connected together using the ID NET interface Every slave reader must have an ID NET address in the range 1 31 The master reader is also connected to the Host on the RS232 RS485 main serial interface For a Master Slave Synchronized layout the External Trigger signal is unique to the system there is a single reading phase and a single message from the master reader to the Host computer It is not necessary to bring the External Trigger signal to all the readers In the Master Slave Synchronized layout the Master operating mode can only be set to Phase Mode The main auxiliary and ID NET interfaces are connected as shown in the figure below 9 Slave 1 Slave n Master D Main Serial Interface RS232 or RS485 External Trigger ID NET up to 16 devices practical limit Figure 88 ID NET M S Synchronized Layout 72 TYPICAL LAYOUTS D For a Master Slave Multidata layout each reader has its own reading phase independent from the others each single message is sent from the master reader to the Host computer Master Slave 1 Slave n Terminal LES EEEE LIC gmummumumm
43. IEC 15416 Code 128 Code 39 Interleaved 2 of 5 Codabar Code 93 EAN 8 13 UPC A E AS9132A Data Matrix ECC 200 AIM DPM Data Matrix ECC 200 QR Code USER INTERFACE LED Indicators Power Ready Good Trigger Com Status Green Spot Keypad Button configurable via VisiSet Beeper 105 GLOSSARY AIM Association for Automatic Identification and Mobility AIM Global is the international trade association representing automatic identification and mobility technology solution providers AIM DPM Quality Guideline Standard applicable to the symbol quality assessment of direct part marking DPM performed in using two dimensional bar code symbols It defines modifications to the measurement and grading of several symbol quality parameters AS9132 Standard defining uniform quality and technical requirements for direct part marking DPM using Data Matrix symbologies Barcodes 1D Codes A pattern of variable width bars and spaces which represents numeric or alphanumeric data in machine readable form The general format of a barcode symbol consists of a leading margin start character data or message character check character if any stop character and trailing margin Within this framework each recognizable symbology uses its own unique format BIOS Basic Input Output System A collection of ROM based code with a standard API used to interface with standard PC hardware Bit Binary digit One bit is the basic unit of bina
44. INTENANCE 9 1 CLEANING Clean the reading window see Figure A 1 periodically for continued correct operation of the reader Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances 100 TROUBLESHOOTING 10 TROUBLESHOOTING 10 1 GENERAL GUIDELINES e When wiring the device pay careful attention to the signal name acronym on the CBX100 500 spring clamp connectors chp 4 If you are connecting directly to the Matrix 200 25 pin male D sub connector pay attention to the pin number of the signals chp 5 e f you need information about a certain reader parameter you can refer to the VisiSet program help files Either connect the device and select the parameter you re interested in by pressing the F1 key or select Help Paramters Help from the command menu e f you re unable to fix the problem and you re going to contact your local Datalogic office or Datalogic Partner or ARC we suggest providing if possible Application Program version Parameter Configuration file Serial Number and Order Number of your reader You can get this information while VisiSet M is connected to the reader the Application Program version is shown in the Terminal Window the Parameter Configuration can be saved to an ini file applying the File gt Save Configuration File command
45. Kit NPN 2 7 APPLICATION EXAMPLES Matrix 200 is profitably used in the omnidirectional reading of 2D stacked linear and postal codes for example in automated document handling and mail processing systems see Figure 17 UA Datalogic S p A USS Division Via Candini 2 Lippo di Calderara 40012 Bologna ITALY Figure 17 Address Coded in Datamatrix Symbology for Automated Mail Processing 25 MATRIX 200 REFERENCE MANUAL Matrix 2007 assures the reading of deformed and or overprinted codes even though damaged or printed on high reflective surfaces see Figures 18 19 20 Figure 18 Unidose Flow Pack with PDF417 Code Figure 20 Barcode Printed on Curved Surface Readable by Matrix 200 in spite of Image Optical Distortion Matrix 200 is also very powerful in reading low contrast direct part marked codes see Figures 21 22 23 24 and 25 Figure 21 Dot Matrix Code Directly Marked on Metal Surface by Using Dot Peening Technology 26 INTRODUCTION Figure 22 Dot Peening Marking on Metal Surface with Multi dot per Code Element Figure 23 Directly Marked Dot Matrix Code Characterized by Outstanding Separation Distance between Adjacent Code Elements we 3 pe er s OF Figure 24 DataMatrix Code Directly Marked on PCB Surface by Using Laser Etching Technology Co Figure 25 Dot Matrix Code Directly Marked on Copper Pad
46. Miscellaneous Sets the reader name and the saved image format Symbol Verification Sets the parameters relative to the various specifications in the Standards which regulate code validation LEDs And Keypad Sets the X PRESSTM LED and Keypad parameters related to their selected Functions Beeper Green Spot Autolearning Positioning etc 87 lt gt MATRIX 200 REFERENCE MANUAL When all the configuration parameters are set correctly save them to the Matrix 200 reader by pressing the Send button See Figure 100 For successive configuration of other readers or for backup archive copies it is possible to save the configuration onto your PC by selecting the Save Configuration File option from the File menu From the File menu you can also Save Configuration As Text File for a human readable version Load Configuration File available in the File menu allows you to configure a reader from a previously saved configuration file ini 8 4 2 Send Configuration Options The device parameters are divided into two main classes Configuration and Environmental which are effected differently by the Send Configuration and Send Default Configuration commands Configuration Parameters regard parameters that are specific to the device These parameters are influenced by the Send Configuration and Send Default Configuration commands that is they are overwritten by these commands The same parameters are modified by the
47. ND TX RTS RX CTS POWER ID NET S5 MAIN R TX R TX RX RX READER SGND TX RX RTS CTS Figure 38 RS232 Main Interface Connections Using Hardware Handshaking The RTS and CTS signals control data transmission and synchronize the connected devices START END OF OF TRANSMISSION TRANSMISSION RTS V DATA l TRANSMISSION TRANSMISSION l TRANSMISSION STOPPED ENABLED V V IDLE DISABLED IDLE ENABLED Figure 39 RS232 Control Signals If the RTS CTS handshaking protocol is enabled the Matrix 200 activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 35 c MATRIX 200 REFERENCE MANUAL 4 2 2 RS485 Full Duplex Interface The RS485 full duplex 5 wires shield interface is used for non polled communication protocols in point to point connections over longer distances max 1200 m 3940 ft than those acceptable for RS232 communications or in electrically noisy environments The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground USER INTERFACE RX485 TX485 SGND 485 TX485 SS Ser in ni n 0 REF 10 ID 9 RTS RX CTS ID NET MAIN R TX R TX RX RX READER SGND TX RX TX RX
48. ON READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT This product is intended to be installed by Qualified Personnel only This product is intended to be connected to a UL Listed Computer which supplies power directly to the reader or a UL Listed Direct Plug in Power Unit marked LPS or Class 2 rated 10 to 30 V minimum 500 mA LED CLASS Class 1 LED Product to EN60825 1 2001 CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interferenc
49. Outputs O1 Output 1 O1 Output 1 O2 Output 2 O2 Output 2 V Power Reference Outputs The electrical features of the two outputs are the following Vcg 30 max Ice 40 mA continuous max 130 mA pulsed max By default Output 1 is associated with the Partial Read and No Read events which activates when the code s signaled by the external trigger are not decoded and Output 2 is associated with the Complete Read event which activates when all the selected codes are correctly decoded The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two Refer to the Digital I O folder in the VisiSet Help On Line for further details 48 CBX ELECTRICAL CONNECTIONS OUTPUT CONNECTIONS USING MATRIX 2007 POWER AN Power is available directly to the Output Device independently from the Power Supply Switch inside the CBX CAUTION Output Device Power to Output Output device Signal Output device Reference Ea ame os eee eee Figure 56 Open Emitter Output Using Matrix 200 Power Output Device Power to Output device Output device Reference Output Signal 01 01 02 02 12 12B pT OUTPUTS INPUT2 Figure 57 Open Collector Output Using Matrix 200 Power OUTPUT CONNECTIONS USING EXTERNAL POWER Output Device Pulled up to External Output
50. Region Of Interest Top Region Of Interest Bottom Region Of Interest Left Region Of Interest Right Gain Decoding Results Symbology Code 128 Selected Code no Code Data 0 10 mm Code Center 837 606 Code Orientation 0 Image Lighting Quality m Underexposed verexposed Lighting Index Exposure Index Statistical information on the last 10 samples 96 SOFTWARE CONFIGURATION EP 8 4 7 Direct Part Marking Applications Decoding Method Direct Marking For DataMatrix and QR code the Decoding Method parameter selects the decoding algorithm according to the printing marking technique used to create the symbol and on the overall printing marking quality The Direct Marking selection improves the decode rate for low quality Direct Part Mark codes and in general for Direct Part Mark codes with dot peening type module shapes Washed out and Axial Dot Peening On Distortion Scratched Surface Low Contrast Problem Background Marked On Curved Axial Problems Shiny Surface distortion 3 Re Low contrast Half moon effects Shiny surface 8 noisy background noisy background All the previous examples are successfully read selecting the Direct Marking Decoding Method 97 EDP MATRIX 200 REFERENCE MANUAL Image Filter Sets the filter to be applied to the image before being processed This parameter can
51. Temperature Storage Temperature Max Humidiy Vibration Resistance 14 mm 2 to 10 Hz 1 5 mm 13 to 55 Hz Bump Resistance 30g 6 ms Shock Resistance 30g 11 ms EN 60068 2 27 3 shocks on each axis Protection Class IP65 EN 60529 PHYSICAL FEATURES Matrix 200 21x 1x0 models Matrix 200 21x 0x0 models Dimensions 50 x 32 x 45 mm 1 97 x 1 26 x 1 77 in Weight 60 g 2 1 oz without cable Material Aluminium alloy high ambient temperature applications should use metal mounting bracket for heat dissipation 104 TECHNICAL FEATURES lt gt PDF417 Standard and Micro PDF417 Data Matrix ECC 200 Australia Post Code 128 EAN 128 Standard and Direct Marking Royal Mail 4 State Customer Code 39 Standard and Full ASCII QR Code Kix Code Interleaved 2 of 5 Standard and Direct Marking Japan Post Codabar MAXICODE PLANET Code 93 Aztec Code POSTNET Pharmacode Microglyph POSTNET BB EAN 8 13 UPC A E this symbology requires an Intelligent Mail including Addon 2 and Addon 5 activation procedure contact your GS1 DataBar RSS Family local Datalogic Automation Composite Symbologies distributor for details X PRESS Human Machine Interface Configuration Methods Windows based SW VisiSet via serial or USB link Serial Host Mode Programming sequences CODE QUALITY VERIFICATION Standard Supported Symbologies ISO IEC 16022 Data Matrix ECC 200 ISO IEC 18004 QR Code ISO IEC 15415 Data Matrix ECC 200 QR Code ISO
52. VisiSet Help On Line Details regarding the connections and use of the interfaces are given in the next paragraphs 52 25 PIN CABLE ELECTRICAL CONNECTIONS a 5 3 1 RS232 Interface The RS232 interface can be used for Point to Point Pass Through or Master Slave connections When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet The following pins of the 25 pin connector are used for RS232 interface connection Pin Function 2 TX Transmit Data 3 RX Receive Data 4 RTS Request To Send 5 CTS Clear To Send 7 GND Ground It is always advisable to use shielded cables The overall maximum cable length must be less than 15 m 49 2 ft Matrix 200 USER INTERFACE Chassis Figure 62 RS232 Main Interface Connections Using Hardware Handshaking The RTS and CTS signals control data transmission and synchronize the connected devices START OF END OF 4v TRANSMISSION TRANSMISSION RTS Vea DATA DATA TRANSMISSION TRANSMISSION V V TRANSMISSION STOPPED V CTS V IDLE DISABLED IDLE Figure 63 RS232 Control Signals ENABLED ENABLED If the RTS CTS handshaking protocol is enabled Matrix 200 M activates the RTS output to indicate a message is to be transmitted The receiving unit activates the CTS input to enable the transmission 53 MATRIX 200 REFERENCE MANUAL
53. active state of the External Trigger corresponds to ON 63 gt MATRIX 200 REFERENCE MANUAL EXTERNAL TRIGGER INPUT PNP PH 1 Matrix 200 PNP PH 1 wires brown 10 30 black NO Figure 73 PH 1 Photocell PNP External Trigger Using Matrix 200 Power EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 200 POWER EXTERNAL TRIGGER Matrix 200 Signal Figure 74 PNP External Trigger Using Matrix 200 Power Matrix 200 EXTERNAL TRIGGER Figure 75 NPN External Trigger Using Matrix 200 Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER 30 Vdc max EXTERNAL TRIGGER Signal Matrix 2007 Figure 76 PNP External Trigger Using External Power 64 25 PIN CABLE ELECTRICAL CONNECTIONS Matrix 2007 Vext 30 Vdc max EXTERNAL TRIGGER Pm a Signal Figure 77 NPN External Trigger Using External Power Pin Name Function 9 Vdc Power Supply input voltage 6 2 Input 2 polarity insensitive 10 12B Input 2 polarity insensitive 7 GND Power Supply input voltage INPUT 2 CONNECTIONS USING MATRIX 200 POWER Matrix 200 INPUT DEVICE Figure 78 PNP Input 2 Using Matrix 200 Power Matrix 200 INPUT DEVICE Figure 79 NPN Input 2 Using Matrix 200 Power 65 gt MATRIX 200 REFERENCE MANUAL INPUT 2 CONNECTIONS USING EXTERNAL POWER Matrix 200 Vext 30
54. ample Over Exposure Too Light Decode 100 93 lt gt MATRIX 200 REFERENCE MANUAL Moving code out of the Field of View To correct this result and have the code completely visible in F O V it is possible to follow one or both the procedures listed below e reposition the reader e use the Acquisition Trigger Delay by tuning the Delay Time 100 Calibration Tool Top Left Parameter Setup Stop Image Acquisition Get Send Send Defaults Permanent Interactive Disabled After Any Capture OnNo Decod 1 1 20 Codes 1DCodes PostalCodes DataCollection DigtallO Match Code Miscellaneous Symbol Verification LEDs And Keypad Operating Modes Calibration Communication Ethemet Image Processing On Decode IMAGE ACQUISITION SETTING Screen Mode Decoded Image Code Position Only C Camera Mode 1 Enabled Self Tuning Disabled X Internal Lighting Mode High Power Strobed n View Image Exposure Time 10us 50 Bottom Flight Download Image Acquisition Setting 1 Self Tuning Disabled 140 x1 Disabled 7 Gain Increasing Image Polarity Inversion Region Of Interest Top Region Of Interest Bottom 486 Image Acquisition Information Exposure Time 10 50 Gain 140 Decoding Results Regi
55. and Figure 71 general cable type specifications are CAT5 twisted pair additional CAT5 twisted pair shielded cable AWG 24 or AWG 22 stranded flexible We recommend using DeviceNet cables drop or trunk type to the following reference standards AN50325 IEC 62026 UL STYLE 2502 80 C 30V Cable Shield MUST be connected to earth ground ONLY at the Master e NEVER use ID NET cable shield as common reference The ID NET max cable length depends on the baudrate used see the Baudrate Table below Common Power Connections use only 2 wires 23 and 24 DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding wide loops between them e Reader s chassis may be connected to earth e Network inside the same building Baudrate Table Baud Rate 125 kbps 250 kbps 500 kbps Cable Length 1200 m 900 m 700 m Application dependent contact your Datalogic Automation representative for details The default ID NET baudrate is 500 kbps Lower ID NET baudrates allow longer cable lengths The baudrate is software configurable by authorized Datalogic Automation personnel only 57 MATRIX 200 REFERENCE MANUAL 5 4 2 ID NET Response Tim
56. ber USB Transfer Sizes Cancel Select lower settings to correct performance problems at low baud rates Select higher settings for faster performance Defaults Receive Bytes 4096 Transmit Bytes 4096 BM Options Miscellaneous Options Select lower settings to correct response problems Serial Enumerator Serial Printer Latency Timer msec 1 Cancel If Power Off Timeouts Event On Surprise Removal Set ATS On Close Minimum Read Timeout msec 0 Disable Modem Ctrl At Startup Minimum Write Timeout msec 0 You now ready to use the new Port Matrix 200 M USB models can be connected in a Point to Point layout to a local host through their USB cable No external power supply is necessary Matrix 2007 Figure 3 Matrix 200 USB Model in Point to Point Layout lt MATRIX 20074 REFERENCE MANUAL STEP 2 MOUNT AND POSITION THE READER 1 To mount the Matrix 2007 use the mounting brackets to obtain the most suitable position for the reader Two of the most common mounting configurations are shown in the figures below Other mounting solutions are provided in par 3 3 lt gt Tilt Pitch Figure 4 Positioning 90 Model with Mounting Bracket lt gt Tilt Pitch Figure 5 Positioning Straight Model with Mounting Bracket 2 When mounting the Matrix 2007 take into consideration these three ideal label position angles Pitch
57. cations performance can be improved by modifying the Pitch angle Follow the suggestions below for the best orientation The Pitch and Skew angles are represented by the values P and S in Figure 34 and in Figure 35 Position the reader in order to avoid the direct reflection of the light emitted by the Matrix 200 reader it is advised to assure at least 10 for one of these angles In some cases such as low contrast or low illumination it can be useful to use a Pitch or Skew angle 0 P Mm e Assure at least 10 Minimize Figure 34 Pitch angle Figure 35 Skew angle The Tilt angle is represented by the value T in Figure 36 Matrix 200 M can read labels with any tilt angle ge Minimize Figure 36 Tilt angle See chp 7 for FOV and Reading Distance considerations 32 CBX ELECTRICAL CONNECTIONS EP 4 CBX ELECTRICAL CONNECTIONS All Matrix 200 25 pin models can be directly connected to a CBX connection box We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection easy device replacement and filtered reference signals 8 If you require direct wiring to the reader the details of the connector pins and relative connections are indicated in Chaper 5 NOTE The table below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the Matrix 200 reader is connected by means of the
58. d in the reader memory the Learn LED will remain on continuously and Matrix 200 M emits high pitched beeps If the calibration cannot be reached after a timeout of about 3 three minutes Matrix 200 TM will exit without saving the parameters to memory the Learn LED will not remain on continuously but it will just stop blinking In this case Matrix 200 emits a long low pitched beep 2 5 MODEL DESCRIPTION The Matrix 200 reader is available in different versions according to the following characteristics MATRIX 200 XXX XXX Sensor Size M Options 2 WVGA 1280x1024 0 Standard 1 ESD Safe 2 ESD Safe YAG Cut Filters 5 Interface 1 Internal Illuminator 0 Serial 2 USB Focus Distance Reading Window 1 Near 0 90 2 Medium 1 Straight 3 Far 4 UHD 24 INTRODUCTION 2 6 ACCESSORIES The following accessories can be used with the Matrix 200 reader Order No Accessory Description 93A301067 CBX100 Compact Connection Box 93A301068 CBX500 Modular Connection Box 93ACC1808 BM100 Backup Module for CBX100 500 93ACC1809 BM150 Display Module for CBX500 93ACC1810 93ACC1811 BM300 BM310 Profibus Module STD IP65 for CBX500 93ACC1814 BM400 DeviceNet Module IP65 for CBX500 93ACC1718 PG6002 AC DC Power Supply Unit US 93ACC1719 PG6001 AC DC Power Supply Unit UK 93ACC 1720 PG6000 AC DC Power Supply Unit EU 93ACC1791 PH 1 Photocell Kit PNP 93ACC1728 MEP 543 Photocell
59. e The following figure shows the response time of the ID NET network This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host Max ID NET Response Time 240 220 200 180 m n d 160 1 140 __ _ _ et 7 120 100 80 Response Time ms 60 40 20 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Number of Nodes 500 kbps 250kbps ee 125 kbps Figure 68 ID NET Response Time CONDITIONS e ID NET M S Synchronized layout e message length 50 bytes per node 58 2 5 PIN CABLE ELECTRICAL CONNECTIONS Max 0 3 m Reader Slave up to 31 Cable Shield 120 Ohm PG 6000 Main Interface Figure 69 ID NET Network Connections with isolated power blocks 104 ajqey ojepneg oj 19 94 91985 14 59 MATRIX 200 REFERENCE MANUAL Max 0 3 m 120 Ohm WY 4 Slave 24 up to 31 Slave 24 y 5ue 10 0 19 94 Reader Master 12 24 Vdc sp 9 O 3 GND POWER Cable Shield Main Interface i 9 Figure 70 ID NET Network Connections with Common Power Branch Network 60 91489 LIN AI 25
60. e Data Code Center m Image Lighting Quality Select a Calibration Mode choice and press the Calibrate button The reader flashes once acquiring the image and auto determines the best exposure and gain settings If the code symbology is enabled by default the code will also be decoded Autolearning Wizard Autolearning Wizard Positioning Send Defaults Calibration Mode as 2 z 3 Change Exposure Time Gain Static C Change Gain Only r Code Setting Mode c Code Setting Add New Symbology Replace Current Symbologies Capture Image Save View Image F utoleaming Result 7 Download Image Bottom Right Image Acquisition Information Acquisition Setting Self Tuning Exposure Time x1Qus Status Gain Saving Options Permanent Memory Temporary Memory Enabled Completed Calibration procedure in progress Calibration procedure completed using Image Acquisition Decoding Results Setting 1 Symbology Selected Code 1 E Code Data Code Center New Exposure Time 10 25 New Gain 16 Lighting Quality 11 lt MATRIX 200 REFERENCE MANUAL 4 Select a Code Setting Mode choice and press the Code Setting button The Autolearning Result section of the Autolearning Wizard window shows the code type results and the parameter settings
61. e to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense vii HANDLING The Matrix 200 M is designed to be used in an industrial environment and is built to withstand Vibration and shock when correctly installed however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage e avoid that the readers are dropped exceeding shock limits e do not fine tune the positioning by striking the reader or bracket NO Q viii e do not weld the reader into position which can cause electrostatic heat or reading window damage e do not spray paint near the reader which can cause reading window damage GENERAL VIEW Matrix 200 Matrix Figure A 1 Mounting Holes 4 3 Device Class Labels 5 Reading Window 2 POWER ON LED a HMI X PRESS Interface RAPID CONFIGURATION lt 1 RAPID CONFIGURATION STEP 1 CONNECT THE SYSTEM 25 Pin Models To connect the system in a Stand Alone configuration you need the hardware indicated in Figure 1 In this layout the data is transmitted to the Host on the main serial interface Data can also be transmitted on the RS232 auxiliary interface independently from the main interface selection When One Shot or Phase Mode Operating mode is used the
62. ead Only Memory An on board non volatile memory chip Element The basic unit of data encoding in a 1D or 2D symbol A single bar space cell dot Exposure Time For digital cameras based on image sensors equipped with an electronic shutter it defines the time during which the image will be exposed to the sensor to be acquired Flash Non volatile memory for storing application and configuration files Host A computer that serves other terminals in a network providing services such as network control database access special programs supervisory programs or programming languages Image Processing Any form of information processing for which the input is an image and the output is for instance a set of features of the image Image Resolution The number of rows and columns of pixels in an image The total number of pixels of an image sensor Image Sensor Device converting a visual image to an electric signal It is usually an array of CCD Charge Coupled Devices or CMOS Complementary Metal Oxide Semiconductor pixel sensors IEC International Electrotechnical Commission Global organization that publishes international standards for electrical electronic and other technologies IP Address The terminal s network address Networks use IP addresses to determine where to send data that is being transmitted over a network An IP address is a 32 bit number referred to as a series of 8 bit numbers in decimal dot notation e g
63. ed by an External Trigger photoelectric sensor when the object enters its reading zone Power CBX500 Matrix 2007 Fieldbus Interface Profibus DeviceNet etc Auxiliary Serial Interface Local Echo RS232 Host G External Trigger for One Shot or Phase Mode Figure 86 Fieldbus Interface Point to Point Layout 70 TYPICAL LAYOUTS D 6 2 PASS THROUGH Pass through mode allows two or more devices to be connected to a single external serial interface Each reader transmits the messages received by the Auxiliary interface onto the Main interface All messages will be passed through this chain to the host When One Shot or Phase Mode operating mode is used the reader can be activated by an External Trigger for example a pulse from a photoelectric sensor when the object enters its reading zone Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port of the last reader in the chain for manual code reading capability The Main and Auxiliary ports are connected as shown in the figure below 9 Device 1 Device 2 is 9 Dig Oo Ag Power D Main Serial Interface RS232 only Host Auxiliary Serial Interface RS232 External Trigger for One Shot or Phase Mode Figure 87 Pass Through Layout 71 MATRIX 20074 REFERENCE MANUAL 6 3 ID NET The ID N
64. esponse Time ms 60 40 20 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Number of Nodes 500 kbps 250kbps 125 kbps Figure 44 ID NET Response Time CONDITIONS e ID NET M S Synchronized layout e message length 50 bytes per node 40 C BX ELECTRICAL CONNECTIONS Max 0 3 m CBX100 500 Reader ID NET Termination Slave Resistor ON up to 31 Reader Slave HT TENTER DOES white Ill aster Resistor ON eel 104 9 qe ojepneg 49J8M Vdc PG 6000 VEND Main Interface Figure 45 ID NET Network Connections with isolated power blocks 919895 LAN dI 41 MATRIX 200 REFERENCE MANUAL Max 0 3 m CBX100 500 Reader ID NET Termination Slave Resistor ON up to 31 10 oyeupneg 1994 31989 LAN CI Termination Resistor ON 12 24 Vdc GND POWER Figure 46 ID NET Network Connections with Common Power Branch Network Main Interface 42 CBX ELECTRICAL CONNECTIONS Max 0 3 m CBX100 500 Reader ID NET Termination Slave Resistor ON up to 31 Termination Resistor ON 12 24 10 oj 1994 Vdc GND POWER Figure 47 ID NET Network Connections with Common Power Star Network Main
65. et through the Autolearning Wizard This tool includes visual feedback from the reader VisiSet provides a Calibration Tool to verify the exact positioning of the reader and to maximize its reading performance Statistics on the reading performance can also be visualized through a dedicated window in VisiSet Symbol Verification can be performed through VisiSet when the reader has been installed and setup as a Verifier station Programmability If your requirements are not met by the Standard Application Program Custom Application Programs can be requested at your local Datalogic distributor 16 INTRODUCTION Some of the main features of this reader are given below Ultra Compact Dimensions Direct and 90 window models for smart mounting Outstanding decoding capability on 1D 2D Stacked and Postal symbologies High performance on dynamic reading applications X PRESS for easy and intuitive setup Optical Aiming System 10 to 30 VDC Power Supply USB Connectivity ID NET embedded high speed connectivity Region Of Interest Windowing for higher frame rate Run Time Self Tuning for higher flexibility 17 MATRIX 200 REFERENCE MANUAL 2 2 INDICATORS AND KEYPAD BUTTON TRIGGER STATUS Xp Figure 16 Indicators The following LED indicators are located on the reader PWR blue LED indicates that the reader is connected to the power supply Fig
66. fier Solution provided as supplementary documentation on CD ROM SERVICE AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information including e PRODUCTS Search through the links to arrive at your product page where you can download specific Manuals and Software amp Utilities VisiSet a utility program which allows device configuration using a PC It provides RS232 and USB interface configuration e SERVICES amp SUPPORT Datalogic Services Warranty Extensions and Maintenance Agreements Authorised Repair Centres e CONTACT US E mail form and listing of Datalogic Subsidiaries PATENTS This product is covered by one or more of the following patents U S patents 6 512 218 B1 6 616 039 B1 6 808 114 B1 6 997 385 B2 7 102 116 B2 7 282 688 B2 European patents 999 514 B1 1 014 292 B1 1 128 315 B1 Additional patents pending vi COMPLIANCE For installation use and maintenance it is not necessary to open the reader EMC COMPLIANCE In order to meet the EMC requirements e connect reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm e for CBX connections connect the pin Earth to a good Earth Ground e for direct connections connect the main interface cable shield to pin 1 of the 25 pin connector POWER SUPPLY ATTENTI
67. g The Blue Ring Figure 8 X PRESS Interface Aim Function 5 Exit the Aim function by pressing the X PRESS push button once The blue ring turns off lt MATRIX 20074 REFERENCE MANUAL STEP 4 X PRESS CONFIGURATION Once Matrix 200 is positioned with respect to the code step 3 you can configure it for optimal code reading relative to your application This configuration can be performed either through the X PRESS Interface or the VisiSet configuration program Setup 1 Enter the Setup function by pressing and holding the X PRESS push button until the Setup LED is on 2 Release the button to enter the Setup function The Setup LED will blink until the procedure is completed id The Setup procedure ends when the Image green Acquisition parameters are successfully saved in the reader memory the Setup LED will remain on continuously and Matrix 200 emits 3 high pitched beeps yellow yellow If the calibration cannot be reached after a timeout in of about 5 five seconds Matrix 2007 will exit without saving the parameters to memory the Figure 9 X PRESS Interface Setup Setup LED will not remain on continuously but it will Function just stop blinking In this case Matrix 200 emits a long low pitched beep 3 Exit the Setup function by pressing the X PRESS push button once Learn 4 Enter the Learn function by pressing and holding the X PRESS push button until the Learn LE
68. gion of Interest settings Phase Mode acquires images during the reading phase depending on the selected value for the Acquisition Trigger and Acquisition Trigger Delay The Reading Phase ON and Reading Phase OFF events mark respectively the beginning and end of the reading phase Calibration Calibrates the acquisition parameters to maximize the reading performance see par 8 4 3 Q Communication Configures the parameters relative to each serial port regarding the transmission message formatting and string receiving Any change to the VisiSet communication port parameters baud rate data bits etc is effective as soon as the reader is disconnected from VisiSet Fieldbus Sets the parameters related to the External Fieldbus interface through the CBX500 and to its communication channels Reading System Layout Allows configuring the device according to the desired layout Standalone ID NET or Master Slave RS232 Image Processing Sets the image processing parameters shared by all available symbologies O 1D amp 2D Postal Codes Sets the characteristics of the code symbologies to be read Q Data Collection Defines the code collection parameters and the output message format Digital I O Configures the reader input output parameters Match Code Allows setting a user defined code and relative parameters to which the read code will be compared matched
69. in the Parameter Setup window Serial Number and Order Number can be obtained by applying the respective command in the Tools menu TROUBLESHOOTING GUIDE Problem Suggestion Power ON e Is power connected the POWER LED is not lit e f using a power adapter like PG6000 is it connected to wall outlet e f using rail power does rail have power e f using CBX does it have power check switch and LED e Check if you are referring to the 25 pin connector or to the CBX spring clamp connectors e Measure Voltage either at pin 13 and pin 25 for 25 pin connector or at spring clamp Vde and GND for CBX One Shot or Phase Mode e Check if you are referring to the 25 pin connector or to using the Input 1 External the CBX spring clamp connectors Trigger or Input 2 15 the sensor connected to the Input 1 or Input 2 the TRIGGER LED is not e 15 power supplied to the photo sensor blinking while the External e For NPN configuration is power supplied to one of the Trigger is switching two 11 or I2 signals A or B e For PNP configuration is one of the two 11 or I2 signals grounded A or B e Are the photo sensor LEDS if any working correctly Is the sensor reflector system aligned if present e In the Digital I O folder check the EXTERNAL TRIGGER or INPUT 2 Debounce Filter parameter setting In the Operating Mode folder check the settings for Reading Phase ON Acquisition Trigger and Reading
70. itive inputs available on the 25 pin connector of the reader Input 1 External Trigger and Input 2 a generic input The External Trigger can be used in One Shot Mode or in Phase Mode Its main functions are e acquisition trigger in One Shot Mode e reading phase ON reading phase OFF command in Phase Mode The main functions of the general purpose Input 2 are e second external trigger in Phase Mode e match code storage command when the Match Code option is enabled The electrical features of both inputs are Maximum voltage 30 Vdc Maximum current 12 mA The active state of these inputs are selected in software Refer to the VisiSet Help On Line An anti disturbance filter is implemented in software on both inputs so that the minimum pulse duration is 0 5 milliseconds This value can be increased through the software parameter Debounce Filter see the Digital I O folder in the VisiSet Help On Line for further details These inputs are optocoupled and can be driven by both NPN and PNP type commands Polarity insensitive inputs assure full functionality even if pins A and B are exchanged The connections are indicated in the following diagrams Pin Function 9 Vdc Power Supply input voltage 18 External Trigger A polarity insensitive 19 11B External Trigger B polarity insensitive 7 GND Power Supply input voltage The yellow Trigger LED Figure 16 5 is on when the
71. itted to the Host on the main serial interface The RS232 auxiliary interface can be used for reader configuration by connecting a laptop computer running VisiSet Host Mode programming can be accomplished either through the main interface or the Auxiliary interface In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the main interface selection When One Shot or Phase Mode operating mode is used the reader can be activated by an External Trigger for example a pulse from a photoelectric sensor when the object enters its reading zone PG6000 Matrix 200 erminal Main Serial Interface RS232 or RS485 Full Duplex Q Auxiliary Serial Interface Local Echo RS232 External Trigger for One Shot or Phase Mode Figure 85 Serial Interface Point to Point Layout 69 gt MATRIX 200 REFERENCE MANUAL In this layout a single scanner functions as a Slave node on a Fieldbus network The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box Reader configuration can be accomplished through the Auxiliary interface using the VisiSet configuration program or Host Mode programming In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the Fieldbus interface selection When One Shot or Phase Mode operating mode is used the reader can be activat
72. nection of multiple readers reading different sides of the same target All readers share a single presence sensor and activate deactivate simultaneously At the end of each reading phase a single data message is transmitted to the host Thanks to ID NET data communication among readers is highly efficient so that an immediate result will be available 19 MATRIX 200 REFERENCE MANUAL ID NET M S Multidata Multiple stations single reader CBX100 ID ID NET interface allows connection of readers reading objects placed on independent conveyors All readers are typically located far away from each other and they use a dedicated presence sensor At the end of each reading phase each reader transmits its own data message to the host Thanks to ID NET data collection among readers is accomplished at a high speed without the need of an external multiplexing device This leads to an overall cost reduction and to a simple system wiring 2 3 4 How To Setup Configure the Reader Network A complete ID NET reader network can be easily setup through VisiSet as follows Mounting amp Connection 1 Mechanically mount install all the readers refer to par 3 2 and 3 3 2 Wire ID NET refer to par 4 3 or 5 4 3 Power up the entire system Configuration of Slaves 1 Connect a PC equipped with VisiSet M to the Main or Auxiliary interface of the planned Slave reader Launch VisiSet and co
73. nection to a PC Industrial Features Matrix 200 with its rugged construction IP65 protection class 50 C max operating temperature and 10 to 30 VDC power supply is the ideal product for industrial applications 15 MATRIX 200 REFERENCE MANUAL Matrix 200 M has been developed for use in numerous industries like Electronics Board Tracking Electronics Product Tracking Pharmaceutical amp Chemical Medical Devices Traceability Pharmaceutical and Medicine Manufacturing OEM Chemical amp Biomedical Analysis Machines Access Control Systems Self Service Systems ATM Kiosks Print amp Apply systems Document Handling This technology intrinsically provides omni directional reading Standard Application Program A Standard Application Program is factory loaded onto Matrix 200 This program controls code reading data formatting serial port USB interfacing and many other operating and control parameters It is completely user configurable from a Laptop or PC using the dedicated configuration software program VisiSet provided on CD ROM with the reader There are different programmable operating modes to suit various code reading system requirements Quick automatic positioning calibration and code setting of the imager can be accomplished using the X PRESS button and LEDs on top of the reader without the necessity of a PC The previous functions can also be performed through VisiS
74. nfiguration procedure in chapter 1 e Position the reader as described in par 3 3 and through the VisiSet Calibration Tool Tune the ACQUISITION TRIGGER DELAY if the moving code is out of the reader field of view Setthe Continuous Operating Mode if no external trigger source is available Tune the IMAGE ACQUISITION SETTING to improve the code image quality Check the parameter setting in Decoding 2D Codes 1D Codes and Postal Codes folders View the full resolution code image to check the printing or marking quality Communication reader is not transmitting anything to the host 102 e 15 the serial cable wiring correct e f using CBX be sure the RS485 termination switch is OFF e Are the host serial port settings the same as the reader serial port settings e In VisiSet Digital I O folder COM LED can be configured to indicate MAIN COM port TX or MAIN COM port RX TROUBLESHOOTING TROUBLESHOOTING GUIDE Problem Suggestion Communication e Are the host serial port settings the same as the reader data transferred to the host serial port settings are incorrect corrupted or e In VisiSet Communication folder check the settings of incomplete Header and Terminator String parameters In VisiSet Data Collection folder check the settings of DATA FORMAT parameter group How do obtain my reader The reader Serial Number consists of 9 characters one Se
75. ng applications can be accomplished by the Rapid Configuration procedure using the X PRESS HMI which requires no external configuration program or by using the VisiSet Autolearning Wizard for easy setup These procedures are described in chapter 1 For all other applications use VisiSet through the reader serial ports 8 1 VISISET SYSTEM REQUIREMENTS To install and run VisiSet you should have a Laptop or PC that meets or exceeds the following e Pentium processor e Win 98 2000 NT 4 0 XP or Vista e 32 Ram 5 MB free HD space e one free RS232 serial port with 115 Kbaud SVGA board 800x600 or better using more than 256 colors 8 2 INSTALLING VISISET To install VisiSet proceed as follows 1 Turn on the Laptop or PC that will be used for configuration connected to the Matrix 200 communication ports 2 After Windows finishes booting insert the CD ROM provided Launch VisiSet installation by clicking Install Follow the instructions in the installation procedure 81 MATRIX 200 REFERENCE MANUAL 8 3 STARTUP After completing the mechanical and electrical connections to Matrix 200 you can begin software configuration as follows 1 Power on the Matrix 200 reader Wait for the reader startup The system bootstrap requires a few seconds to be completed The reader automatically enters Run Mode Run the VisiSet program Press Connect on the VisiSet menu bar
76. ng performance See par 8 4 3 Close the Calibration Tool window and disable the Interactive Mode by pressing the interactive button Save the new configuration to the reader permanent memory by pressing the Send button Close the Parameter Setup window and press Disconnect on the VisiSet menu bar see Figure 96 or launch Run Mode from the VisiSet Main menu Disconnect exits closing communication between Matrix 2007 and VisiSet and causes Matrix 200 to enter Run Mode The disconnected reader serial port is now available Run command does not close communication between Matrix 200 and VisiSet and causes Matrix 200 M to enter Run Mode In this case the reader output messages are displayed on the VisiSet terminal and the statistics are displayed in the Statistics window Statistics enabled 85 lt gt MATRIX 200 REFERENCE MANUAL 8 4 1 Edit Reader Parameters The Parameter Setup window displays the configuration parameters grouped in a series of folders Each parameter can be modified by selecting a different item from the prescribed list in the box or by typing new values directly into the parameter box By right clicking the mouse when positioned over the name of a specific Parameter or Group a pop up menu appears allowing you to directly manage that particular parameter or group You can View the Selected Value for each parameter You can Restore the Default Value of each parameter or of all the paramete
77. nnect to the Slave reader From the VisiSet Device Menu select Parameter Setup Set the Role of the Slave reader Synchronized or Multidata from the Reading System Layout Device Network Setting Topology Role parameter 5 Set the Slave Address according to the desired value 0 31 from the Reading System Layout gt Device Network Setting gt Slave Address parameter Each reader must have a different Address on the ID NET Network 6 If necessary set the ID NET baudrate from the Reading System Layout gt Device Network Setting gt Network Baud Rate parameter 500 kbs default 20 INTRODUCTION T Configure the other device parameters via VisiSet Operating Mode Calibration Data Collection parameters etc If using the CBX connection box equipped with a BM100 Backup module perform Device Backup at the Slave The Slave device is now Configured Repeat these steps for each Slave reader in the ID NET network Configuration of Master 1 Connect a PC equipped with VisiSet to the Main or Auxiliary interface of the planned Master reader Launch VisiSet and connect to the Master reader From the VisiSet Device Menu select Parameter Setup Set the Role of the Master reader Synchronized or Multidata from the Reading System Layout Device Network Setting Topology Role parameter Enable the planned Slave device N from the Reading System Layout gt Expected Slave Device N gt
78. nnector simultaneously 44 CBX ELECTRICAL CONNECTIONS 4 5 INPUTS There are two optocoupled polarity insensitive inputs available on the reader Input 1 External Trigger and Input 2 a generic input The External Trigger can be used in One Shot Mode or in Phase Mode Its main functions are e acquisition trigger in One Shot Mode e reading phase ON reading phase OFF command in Phase Mode The main functions of the general purpose Input 2 are e second external trigger in Phase Mode e match code storage command when the Match Code option is enabled The electrical features of both inputs are Vas 30 max lin 12 mA reader 12 mA CBX max The active state of these inputs are selected in software Refer to the VisiSet Help On Line An anti disturbance filter is implemented in software on both inputs so that the minimum pulse duration is 0 5 milliseconds This value can be increased through the software parameter Debounce Filter see the Digital I O folder in the VisiSet Help On Line for further details These inputs are optocoupled and can be driven by both NPN and PNP type commands Polarity insensitive inputs assure full functionality even if pins A and B are exchanged The connections are indicated in the following diagrams CBX100 500 Function V Power Source External Trigger External Trigger polarity insensitive 11B External Trigger B polarity insensitive V Po
79. on Of Interest Left 10 Symbology Data Matrix ECC 200 Selected Code 649 Code Data Datalogic 2D Code Reader Code Center X Y 527 210 Disabled Code Orientation 170 Quality Index 100 Image Lighting Quality Exposure Index Lighting Index Underexposed gx Overexposed TXJRX 7 E Close Figure 104 Example out of FOV M Statistical information on the last 10 samples Decode 80 94 SOFTWARE CONFIGURATION EP 8 4 4 Multi Image Acquisition Settings When controlled variable conditions occur in the application Multiple Image Acquisition Settings up to 10 can be defined to create a database of parameter groups that handle each specific application condition This database of pre defined settings functions cyclically and therefore automatically improves system flexibility and readiness For example an application may have two stable but different lighting conditions which require different lighting options One Image Acquisition Setting could enable and use the internal illuminator and a second setting could disable Internal Lighting to use external lighting These two groups will be used cyclically on each acquisition in order to automatically capture the correctly lighted image Image Acquisition Settings are found in the VisiSet Calibration parameter setup menu By selecting a different number and enabling its Status you can define the parameters fo
80. on Of Interest Windowing parameters in the Calibration parameter setup menu Region Of Interest Windowing allows defining a region or window within the reader FOV The Top Bottom Left and Right parameters allow to precisely define the image window to be processed visualized and saved In Matrix 200 the frame rate is dependent on the number of rows and columns in the defined window The smaller the window the lower the frame period and consequently the higher the frame rate In general the Image Processing time can be reduced by reducing the window dimensions Calibration Tool Top Left a E Parameter Setup File Mode Stop Image Acquisition Disabled After Any Capture OnNo Decode OnDecode Communication Reading System Layout Ethernet CH Data Collection Match Code Symbol Verification 20 Codes 1D Codes Postal Codes Image Processing Miscellaneous Decoded Image Operating Modes Calibration Digitall 0 LEDsAndKeypad Code Position Only Camera Mode Arm Trigger View Image Download Image Image Acquisition Information 550 IMAGE ACQUISITION SETTING 1 Self Tuning Disabled Intemal Lighting Mode Disabled Exposure Time 10 2000 Bottom Right Acquisition Setting 1 Self Tuning Disabled Exposure Time 10us 2000 550 Gain Increasing x1 Image Polarity Inversion Disabled
81. or Skew 10 to 20 and Tilt 0 although the reader can read a code at any tilt angle y 5 ft gt lt 4 Assure at least 10 Minimize Figure 6 Pitch Skew and Tilt Angles Minimize RAPID CONFIGURATION lt 3 Refer to the Reading Features table 7 to determine the distance your reader should be positioned at Rapid Configuration of the Matrix 2007 reader can be made either through the X PRESS interface steps 3 4 which requires no PC connection or by using the VisiSet Autolearning Wizard steps 5 6 Select the procedure according to your needs STEP 3 AIM THE READER Matrix 200 provides a built in aiming system to aid reader positioning The aiming system is accessed through the X PRESS Interface 1 Power the reader on During the reader startup reset or restart phase all the LEDs blink for one second On the connector side of the reader near the cable the POWER ON LED blue indicates the reader is correctly powered 2 Enter the Aim Locate function by pressing and holding the X PRESS push button until the Aim LED is on Release the button to enter the Aim function The blue ring turns on Place the application specific code in front of the reader at the reading distance indicated for your model in the Reading Features table centering it in the blue ring READY FOV green GOOD green yellow yellow red Figure 7 Aim Function Usin
82. orm Exposure Time and Gain calibration Aim Locate to turn on the blue ring to aid positioning e Test with bar graph visualization to check static reading performance STATUS 2 4 4 X PRESS Functions Quick access to the following functions is provided by an easy procedure using the push button 1 Press the button the Status LED will give a visual feedback 2 Hold the button until the specific function LED is on Test Focus Setup or Learn 3 Release the button to enter the specific function e Once button is pressed the cycle of LEDs activation is as follows READY green green green GOOD green green green E TRIGGE TRIGGER yellow yellow yal yellow com 5 yellow yellow E rcr yellow red red red 3 3 3 Release button Release button Release button to Exit to enter Test Mode to enter Aim Locate Mode 22 INTRODUCTION green green green green green green yellow yellow yellow yellow yellow yellow red red red gt gt gt cycle Release button Release button Release button to enter Setup Mode to enter Learn Mode to Exit Test Mode Function 1 Once entered the Bar Graph on the five LEDs is activated and if the imager starts reading codes the Bar Graph shows the Good Read Rate In case of aNO READ condition only the Status LED is on and blinks The Bar Graph has the following meaning gt 95 gt 75 gt 60 gt 40 gt 20 To e
83. own in the figure below 9 9 Slave 1 Slave n Power F 4 i Master Of D Main Serial Interface Slaves RS232 only Host Q Auxiliary Serial Interface RS232 External Trigger Figure 92 RS232 Master Slave Layout 75 MATRIX 2007 REFERENCE MANUAL 6 5 MULTIPLEXER 0 This interface is provided for backward compatibility We using the more efficient ID NET network for Master Slave or Multiplexer layouts NOTE Each reader is connected to a Multiplexer for example MX4000 with the RS485 half duplex main interface through a CBX connection box Before proceeding with the connection it is necessary to select the MUX32 communication protocol and the multidrop address for each reader Lee TC mummumummumu t Power MX4000 Main Serial Interface RS485 Half Duplex Auxiliary Serial Interface Local Echo RS232 Host External Trigger for One Shot or Phase Mode 999 Y Figure 93 Multiplexer Layout The auxiliary serial interface of the slave readers can be used in Local Echo communication mode to control any single reader visualize collected data or to configure it using the VisiSet utility Each reader has its own reading phase independent from the others When One Shot or Phase Mode opera
84. ply Connections The power must be between 10 and 30 Vdc only It is recommended to connect the device CHASSIS to earth ground Earth by setting the appropriate jumper in the CBX connection box See the CBX Installation Manual for details 4 2 MAIN SERIAL INTERFACE The signals relative to the following serial interface types are available on the CBX spring clamp terminal blocks The main serial interface type and its parameters baud rate data bits etc can be defined by the user via VisiSet software The RS485 half duplex is automatically set whenever MUX32 communication protocol is enabled For more details refer to the Communication folder in the VisiSet Help On Line Details regarding the connections and use of the interfaces are given in the next paragraphs 34 CBX ELECTRICAL CONNECTIONS 4 2 1 RS232 Interface The RS232 interface can be used for Point to Point Pass Through or Master Slave connections When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet The following pins are used for RS232 interface connection CBX100 500 Function TX Transmit Data RX Receive Data RTS Request To Send CTS Clear To Send SGND Signal Ground It is always advisable to use shielded cables The overall maximum cable length must be less than 15 m 49 2 ft USER INTERFACE SGND RXD TXD CTS RTS Ont 018 P REF ID ID SG
85. r a new group 8 4 5 Run Time Self Tuning RTST Run Time Self Tuning RTST increases Matrix s flexibility in the presence of uncontrolled variable conditions lighting code contrast etc by automatically adjusting its acquisition parameters Self Tuning Calibration In the Calibration parameter setup menu the Self Tuning parameters manage the Image Acquisition Setting parameters dynamically Self Tuning provides automatic adjustment in run time of different acquisition parameters Exposure Time and or Gain for each captured image based on calculations performed on previous acquisitions These dynamic settings will be used instead of the static settings saved in memory An 5 to Not Readable Readable For more details see the Matrix 200 M Help On Line Self Tuning Image Processing In the Image Processing parameter setup menu the Self Tuning parameters manage the Image Processing and Symbology related parameters They perform different processing attempts on the same captured image according to the selected Self Tuning Mode parameter value Symbologies Only Processing Modes Only Decoding Methods Only Code Contrast Levels Only Image Mirroring Only or General Purpose For more details see the Matrix 200 M Help On Line 95 MATRIX 2007 REFERENCE MANUAL 8 4 6 Region Of Interest Windowing In order to satisfy very high throughput applications higher frame rates can be achieved using the powerful Regi
86. r details Matrix 2007 USER INTERFACE lVext 30 Vdc max Figure 82 Open Emitter Output Connection Matrix 2007 USER INTERFACE 30 max EN Figure 83 Open Collector Output Connection 67 gt MATRIX 200 REFERENCE MANUAL 5 8 USER INTERFACE The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 2 5 1 13 9 pin male connector 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub male 9 pin D sub female 21 TX RX 2 2 Rx NEA 7 GND Power Supply Vdc 10 30 Vdc Power GND Test Cable for Matrix 2007 Figure 84 Test Cable for Matrix 2007 68 TYPICAL LAYOUTS gt 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations However they also require the correct setup of the software configuration parameters Dotted lines in the figures refer to optional hardware configurations within the particular layout 6 1 POINT TO POINT In this layout the data is transm
87. reader is activated by an External Trigger photoelectric sensor when the object enters its reading zone PG 6000 Matrix 2007 Be ETS Host I External Trigger or Presence Sensor V0 AUX for One Shot or Phase Mode Figure 1 Matrix 200 in Stand Alone Layout lt MATRIX 2007 REFERENCE MANUAL CBX100 CBX500 Pinout for Matrix 2007 25 Pin Models The table below gives the pinout of the CBX100 CBX500 terminal block connectors Use this pinout when the Matrix 200 M reader is connected by means of the CBX100 CBX500 Input Power 2 Outputs O Power Supply Input Voltage Power Source Outputs Power Supply Input Voltage Power Reference Outputs Protection Earth Ground Output 1 Output 1 Output 2 Power Source External Trigger Output 2 External Trigger A polarity insensitive External Trigger B polarity insensitive Auxiliary Interface TX Power Reference External Trigger Auxiliary Interface RX Power Source Inputs Auxiliary Interface Reference Input 2 A polarity insensitive Input 2 B polarity insensitive Network Reference Power Reference Inputs ID NET network Shield ID NET network Shield Network Cable Shield Main Interface 1 RS232 RS485 Full Duplex RS485 Half Duplex O RIS 1 TD RT _ RK RX __ CIS RE 52 SGND SGND Do not leave floating see par 4 2 2 for connection details
88. rence Inputs INPUT 2 CONNECTIONS USING MATRIX 200 POWER AN Power is available directly to the Input Device independently from the Power Supply Switch inside the CBX CAUTION Input Device Power to Input Device Input Input Device Signal Reference E cc V V 01 01 2 02 V 12 12B N TX RX OUTPUTS INPUT2 AUX 3 PNP Input 2 Using Matrix 2007 Power Input Device Power to Input Input Device Signal Input Device Reference Co Co om JE V V 01 01 02 O2 V 12 12B T OUTPUTS INPUT2 NPN Input 2 Using Matrix 200 Power INPUT 2 CONNECTIONS USING EXTERNAL POWER Input Device Input Signal Pulled down to External Input Device Reference ee V V 01 01 O2 O2 V 12 12B Af TX RX OUTPUTS INPUT2 AUX 3 Figure 54 PNP Input 2 Using External Power 47 MATRIX 200 REFERENCE MANUAL Input Device Pulled up to External Input Device Power Input Signal ee V V 01 O1 O2 02 v 12 12B TX RX OUTPUTS INPUT2 AUX 3 Figure 55 NPN Input 2 Using External Power 4 6 OUTPUTS Two optocoupled general purpose outputs are available The meaning of the two outputs Output 1 and Output 2 can be defined by the user They are typically used either to signal the data collection result or to control an external lighting system CBX100 500 Function V Power Source
89. rial Number letter 2 numbers another letter followed by 5 numbers e The reader Serial Number is printed on a label that is affixed on the bottom case near the reading window e The Serial Number can also be obtained by selecting Tools Get Reader Serial Number from the command menu in VisiSet A dedicated window will appear How do l obtain my reader The reader Order Number consists of 9 numbers Order Number e The reader Order Number can be obtained by selecting the Tools Get Reader Order Number from the command menu in VisiSet A dedicated window will appear 103 D MATRIX 200 REFERENCE MANUAL 11 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply Voltage 10 to 30 Vdc 5 Vdc Consumption 0 32 to 0 12 A 3 6 W max 0 5 A 2 5 W max 0 29 to 0 10 A 3 0 W typ 0 4 A 2 0 W typ Communication Interfaces Main USB 2 0 up to 921600 bit s RS232 2400 to 115200 bit s RS485 full duplex 2400 to 115200 bit s RS485 half duplex 2400 to 115200 bit s Auxiliary RS232 2400 to 115200 bit s ID NET Up to 1MBaud Inputs Input 1 External Trigger and Input 2 Opto coupled and polarity insensitive MEER Max Voltage 30 Vdc Max Input Current om Outputs Output 1 and Output 2 Opto coupled Vas haw 0 mA Max 30 Vac Vout 10 mA Max 1 8 Po Vout lLoag Max 170 mW image Sensor image Format Frame Rate Pitch Lighting System LED Safety Clas Operating
90. rientation 170 Quality Index Image Lighting Quality Exposure Index Lighting Index Underesposed gx Overexposed Statistical information on the last 10 samples TX RX Figure 101 Calibration OK This tool provides a real time image display while Matrix 200 is reading It also gives immediate results on the performance of the installed Matrix 200 TM reader The Parameter Setup window works in Interactive Mode in order to cause each parameter setting to be immediately effective If you want to save the temporary configuration to permanent memory you must first close the Calibration Tool window Then you must disable the Interactive Mode and select the Permanent Memory option from the Send Configuration item in the Device menu 91 EE MATRIX 200 REFERENCE MANUAL The following examples show some of the typical conditions occurring during the installation Under exposure To correct this result it is recommended to change the following parameters in their order of appearance 1 increase the Exposure Time 2 increase the Gain In general a longer exposure time corresponds to a lighter image but is susceptible to blurring due to code movement Exposure time is also limited by the Internal Lighting mode parameter Longer esposure times can be set if the power strobe level is lowered High gain settings may produce a grainy image that may affect the decoding process Calibration Top Left
91. rnet Protocol TCP IP A suite of standard network protocols that were originally used in UNIX environments but are now used in many others The TCP governs sequenced data the IP governs packet forwarding TCP IP is the primary protocol that defines the Internet 108 INDEX 2 25 Pin Connector 51 25 Pin Direct Connections 51 A Accessories 25 Application Examples 25 Auxiliary RS232 Interface 44 62 C Calibration 91 CBX Electrical Connections 33 Compliance vii E Edit Reader Parameters 86 G General View x Glossary 106 H Handling viii ID NET M 72 ID NET Cables 39 57 ID NET Interface 39 57 ID NET Network Termination 44 62 ID NET Response Time 40 58 Image Capture and Decoding 99 Inputs 45 63 Installing VisiSet 81 L Layouts 69 Main Serial Interface 34 52 Maintenance 100 Mechanical Dimensions 29 Model Description 24 Mounting and Positioning Matrix 200 31 Multiplexer 76 Outputs 48 66 Package Contents 28 Pass Through 71 Patents vi Point to Point 69 Power Supply vii 34 52 R Rapid Configuration 1 Reader Configuration 85 Reading Features 78 References vi RS232 Interface 35 53 RS232 Master Slave 75 RS485 Full Duplex 36 54 RS485 Half Duplex 37 55 5 Service and Support Software Configuration 81 Statistics 99 T Technical Features 104 Troubleshooting 101 U USB Connection 77 VisiSet
92. rs of a group Get Properties gives information about the parameter in the form of a pop up hint that describes the default value and the range list of valid values The Short Help gives information about the parameter in the form of a pop up hint E Parameter Setup File Device Get Send Send Defaults Interactive Match Code Symbol Verification Communication Reading System Layout Operating Modes Calibratio Codes 1D Codes Postal Codes Image Pe Parameter Group Data Collection CODE COLLECTION Number Of Codes PARERE 1 Code Collection Filters Disabled DATA FORMAT Code Field Justification Disabled Code Field Disabled Parameter View Selected Yalue Statistics Field Separator String Restore Default Vakjes Single droupiparamater Statistics Field Format Get Properties right click Symbology Identifiers STATISTICS Short Help Figure 100 Editing Parameters 86 SOFTWARE CONFIGURATION Ep Parameters to verify modify Operating Mode Sets the parameters which customize the reader operating mode starting from three main modes One Shot acquires a single image based on the selected value for the Acquisition Trigger and Acquisition Trigger Delay Continuous continuously acquires images with a rate up to the maximum allowable frame rate per second for the given sensor depending on the decoding time and the Re
93. ry information Generally eight consecutive bits compose one byte of data The pattern of 0 and 1 values within the byte determines its meaning Bits per Second bps Number of bits transmitted or received per second Byte On an addressable boundary eight adjacent binary digits 0 and 1 combined in a pattern to represent a specific character or numeric value Bits are numbered from the right O through 7 With bit O the low order bit One byte in memory can be used to store one ASCII character Composite Symbologies Consist of a linear component which encodes the item s primary data and an adjacent 2D composite component which encodes supplementary data to the linear component Dark Field Illumination Lighting of surfaces at low angles used to avoid direct reflection of the light in the reader s lens Decode To recognize a barcode symbology e g Codabar Code 128 Code 3 of 9 UPC EAN etc and analyze the content of the barcode scanned 106 Depth of Field The difference between the minimum and the maximum distance of the object in the field of view that appears to be in focus Diffused Illumination Distributed soft lighting from a wide variety of angles used to eliminate shadows and direct reflection effects from highly reflective surfaces Direct Part Mark DPM A symbol marked on an object using specific techniques like dot peening laser etching chemical etching etc EEPROM Electrically Erasable Programmable R
94. shield as common reference The ID NET max cable length depends on the baudrate used see the Baudrate Table below Common Power Connections use only 2 wires ID and ID DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding wide loops between them e Reader s chassis may be connected to earth e Network inside the same building Baudrate Table Baud Rate 125 kbps 250 kbps 500 kbps Cable Length 1200 m 900 m 700 m Application dependent contact your Datalogic Automation representative for details The default ID NET baudrate is 500 kbps Lower ID NET baudrates allow longer cable lengths The baudrate is software configurable by authorized Datalogic Automation personnel only 39 c MATRIX 200 REFERENCE MANUAL 4 3 2 ID NET Response Time The following figure shows the response time of the ID NET network This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host Max ID NET Response Time 240 220 200 iF 180 160 lt 140 120 E 100 1 4 80 R
95. ting mode is used the reader can be activated by an External Trigger for example a pulse from a photoelectric sensor when the object enters its reading zone 76 TYPICAL LAYOUTS 6 6 USB CONNECTION MATRIX 200 XXX X2X MODELS ONLY For Matrix 200 XXX 020 models the USB connection is possible in two different layouts The default baud rate is 115200 To maximize data transfer you can set it up to 921600 by configuring the reader though the Communication parameters via VisiSet For further details see the Communication Folder in the VisiSet Help On Line In a Point to Point layout the reader is connected to a local host through its USB cable No external power supply is necessary Matrix 200 Figure 94 USB Point to Point Layout One or more Matrix 200 USB models can be connected to USB Hub The HUB must be able to supply 500 mA to each port Matrix 200 ecco ev feeeee Hi H Hi H Hi H HOST USB HUB Figure 95 Multi USB Hub Layout 77 MATRIX 200 REFERENCE MANUAL 7 READING FEATURES Focus Field of View 7 Typ 2D Code Resolution Reading Distance mm in Linear and mm mils Distance MODELS mm in Stacked mm in Code Resolution mm mils 043 5 41 1 61 54 2 13 Matrix 200 211 xxx Me 0 10 4 5 1 61 2 13 1 38 x 0 87 70 19 7 5 36 1 42 61
96. ting mode of the internal lighting system The possible values are e Disabled the built in lighting system is turned off all the time This option can be useful only if external lighting is sufficient e Always ON the built in lighting system is turned on all the time at the lowest power level This option is useful if the lighting system blinking Strobed operating mode disturbs the operator e Very High High Medium Low Power Strobed the built in lighting system is on only during the image exposure time Four different lighting levels can be set To avoid LED array overheating for Power Strobed settings the program automatically limits the range of allowed values for the Exposure Time parameter Therefore after changes to Internal Lighting Mode recheck Exposure Time CAUTION The maximum target speed in the application is affected by these conditions e Code Background Contrast maximum speed decreases when decreasing image contrast poor quality codes reflective transparent coverings different supports and printing techniques e Code Resolution maximum speed increases when decreasing code resolution there is a decrement of overlapping effects between two adjacent elements e Tilt Angle maximum speed decreases when increasing Tilt angle from 0 to 45 degrees 80 SOFTWARE CONFIGURATION lt 8 SOFTWARE CONFIGURATION Software configuration of your Matrix 200 for static reading or simple code readi
97. ummmu t H H Power Host D Main Serial Interface RS232 or RS485 NES Auxiliary Serial Interface Local Echo RS232 External Trigger for One Shot or Phase Mode m ID NET up to 32 devices max network extension of 1000 m anuos Figure 89 ID NET M S Multidata The auxiliary serial interface of the slave readers can be used in Local Echo communication mode to control any single reader visualize collected data d or to configure it using the VisiSet utility The ID NET termination resistor switches must be set to ON only in the first NOTE and last CBX connection box 73 MATRIX 200 REFERENCE MANUAL Alternatively the Master scanner can communicate to the Host as a Slave node on a Fieldbus network This requires using an accessory Fieldbus interface board installed inside the CBX500 connection box System configuration can be accomplished through the Auxiliary interface of the Master reader internal CBX500 9 pin connector using the VisiSet configuration program or Host Mode programming Power Slave Slave n D Fieldbus Interface 9 External Trigger for One Shot or Phase Mode i ID NET up to 16 devices practical limit o Figure 90 ID NET Fieldbus M S Synchronized Layout Power Slave Slave n
98. ure 16 1 In normal operating mode the colors and meaning of the five LEDs are illustrated in the following table READY green LED indicates that the reader is ready to operate Figure 16 2 GOOD green LED confirms successful reading Figure 16 3 TRIGGER yellow LED indicates the status of the reading phase Figure 16 4 COM yellow LED indicates active communication on the main serial port Figure 16 5 STATUS red LED indicates a NO READ result Figure 16 6 When connected to a Fieldbus network through the CBX500 the COM LED is always active even in the absence of data transmission because of polling activity on the Fieldbus network During the reader startup reset or restart phase these five LEDs blink for one second In X PRESSTM Configuration mode the colors and meaning of these five LEDs are described in par 2 4 The keypad button Figure 16 7 is software programmable By default it starts the X PRESS interface for quick installation without using a PC see chp 1 18 INTRODUCTION 2 3 ID NET The ID NETTM network is a built in high speed interface dedicated for high speed reader interconnection ID NET is in addition to the Main and Auxiliary serial interfaces ID NET The following network configurations are available ID NET M S Synchronized Single station multiple readers CBX100 CBX100 ID NET ID NET interface allows local con
99. ut is susceptible to blurring due to the code movement a shorter exposure time corresponds to a darker image The following considerations must be applied only when the internal lighting system and 2D codes are used The Maximum line speed allowed for linear codes or postal code reading applications heavily depends on the direction of symbol movement When the direction of movement is parallel to the elements of the code the maximum speed is greater Assuming X Code Resolution mm Texp Exposure Time s e LS Line Speed mm s The essential condition to avoid blurring effects between two adjacent elements in a dynamic reading application is LS x Texp lt X The maximum theoretical line speed LS can be calculated as follows X min LS max Texp min is the minimum Exposure Time value obtainable for the specific application It can be evaluated in static reading conditions and may depend on code printing quality reader position etc Using the formulas previously explained it is possible to calculate the theoretical maximum line target speed expected for the application based on the maximum code resolution and the minimum suitable Exposure Time value The minimum Exposure Time value depends on the Matrix reader model selected for the application reading distance and on external lighting 79 MATRIX 200 REFERENCE MANUAL The Internal Lighting Mode parameter allows to set the opera
100. wer Reference External Trigger The yellow Trigger LED Figure 16 5 is on when the active state of the External Trigger corresponds to ON 45 Tp MATRIX 200 REFERENCE MANUAL EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 200 POWER AN Power is available directly to the Input Device independently from the Power Supply Switch inside the CBX CAUTION PH 1 Photocell PNP brown black blue OON 06 i ee REF HB sGND T TRIGGER AUX Figure 50 PH 1 External Trigger Using Matrix 200 Power NPN Photocell Power to Input Photocell Signal Photocell Reference JE 16 ee REF HB V SsGND e ID NET TRIGGER AUX Figure 51 NPN External Trigger Using Matrix 2007 Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER PNP Photocell Input Signal Pulled down to External Input Device Reference OON Je i E lt REF 10 ID V HA HB POWEI e ID NET TRIGGER Figure 52 PNP External Trigger Using External Power NPN Photocell Pulled up to External Input Device Power Input Signal OON T Figure 53 NPN External Trigger Using External Power 46 CBX ELECTRICAL CONNECTIONS CBX100 500 Function V Power Source Inputs 2 Input 2 A polarity insensitive 2 Input 2 B polarity insensitive V Power Refe
101. xit the Test Mode press the X PRESS push button once d By default the Test exits automatically after three minutes NOTE Aim Locate Function 2 This function causes the blue ring to turn on Since the blue ring is centered on the FOV it can be used to position the imager on the code The Aim LED blinks to indicate this state To exit the Aim Locate Mode press the X PRESS push button once The blue ring turns off 23 MATRIX 200 REFERENCE MANUAL Setup Function 3 Once entered the imager automatically performs Image Acquisition parameter calibration for the specific code presented to it The Setup LED will blink until the procedure is completed The Setup procedure ends when the Image Acquisition parameters are successfully saved in the reader memory the Setup LED will remain on continuously and Matrix 2007 emits high pitched beeps If the calibration cannot be reached after a timeout of about 5 five seconds Matrix 200 will exit without saving the parameters to memory the Setup LED will not remain on continuously but it will just stop blinking In this case Matrix 200 emits a long low pitched beep Learn Function 4 Once entered the imager starts a procedure to automatically detect and recognize codes which are presented to it The Learn LED will blink until the procedure is completed The Learn procedure ends when the Image Processing and Decoding parameters are successfully save
102. y insensitive Input 2 A polarity insensitive Input 2B polarity insensitive Output 1 Output 1 Output 2 2 ID NET network ID NET network 14 15 16 17 INC Not Connected RS485 RS485 TX TX RTX MAIN INTERFACE RX RX SW SELECTABLE RTS TX RTX CTS RX Do not leave floating see par 5 3 2 for connection details In order to meet EMC requirements e connect the reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm e for direct connections connect the main interface cable shield to pin 1 of the 25 pin connector 51 gt MATRIX 200 REFERENCE MANUAL 5 2 POWER SUPPLY Power is supplied to the reader through the pins provided on the 25 pin connector see Figure 61 Matrix 200 POWER SUPPLY i 1 icHassis V 10 30 Vdc VGND CHASSIS Earth Ground Figure 61 Power Supply Connection The allowed supply voltage range is 10 to 30 Vdc It is recommended to connect pin 1 CHASSIS to a common earth ground 5 3 MAIN SERIAL INTERFACE The signals relative to the following serial interface types are available on the 25 pin connector The main serial interface type and its parameters baud rate data bits etc can be defined by the user via VisiSet software The RS485 half duplex is automatically set whenever MUX32 communication protocol is enabled For more details refer to the Communication folder in the

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