APC SBPSU10K30FC1M1-WP
Contents
1. UPS VT and MGE Galaxy 3500 series that should be followed when handling the Maintenance Bypass Panel with Power Distribution wall mount This UL listed unit was designed to operate in conjunction with the Smart UPS VT and MGE Galaxy 3500 10 30kVA 208 V UPS Safety warnings Warning Only APC by Schneider trained personnel who are familiar with the construction and operation of this equipment as well as the mechanical and electrical hazards involved may perform this installation Warning This installation must comply with the requirements of ANSI NFPA 75 and NEC NFPA 79 Art 645 Warning All safety codes safety standards and other regulations must be strictly observed during installation and ongoing maintenance of this equipment Warning Prior to installing the Smart UPS VT or MGE Galaxy 3500 Maintenance Bypass Panel de energize all external power being supplied to the UPS Warning Ensure that no electrical power is connected to the Maintenance Bypass Panel and that all switches are in the OFF position before installing or servicing this unit Warning All wiring instructions must be followed precisely Failure to comply could result in permanent damage to the equipment Warning When installing this unit to a wall avoid contact with previously installed electrical wires and other potential hazards that might be embedded in the wall gt Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V M2. to loosen the 12 screws securing it to the enclosure An M10 nut driver is needed to remove the M6 flange nut securing the ground cable to the plate s ground stud The cables are typically color coded L1 black L2 red L3 blue N white and G green Utility connections 1 Connect the four inputs L1 L2 L3 N top to bottom from the Utility to the Power Terminal Block Use a standard flathead screwdriver and torque to 60in lbs 7 Nm 2 Connect the one ground input G from the Utility to the Ground Terminal Compression Lug Place the cable end in the bottom section of the compression lug and then use a standard flathead screwdriver and torque to 240in lbs 27 Nm Utility to Ground G Utility to Power Terminal Block L1 L2 L3 N Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation 12 UPS connections Note UPS cables can enter through the top or the bottom of the MBP However BOTTOM is recommended Refer to the Smart UPS VT 10 30kVA or MGE Galaxy 3500 208V Installation Manual for MBP cable connections at the UPS 1 Connect the four UPS inputs L1 L2 L3 N top to bottom to the Q1 Switch in the MBP Use a 4mm Allen wrench and torque to 60 in Ibs 7Nm 2 Conn
3. Arc by Schneider Electric Installation Smart UPS VT and MGE Galaxy 3500 Maintenance Bypass Panel with Power Distribution wall mount 10 30 kVA 208 V Contents SAVE THESE INSTRUCTIONS 1 Safety warnings nnn 1 Live maintenance precautions 1 Product ERMUA ea en 3 Internal components 4 Schematie ui A aa aoe cipe is 5 Gonsiderati ns a Environmental ln 6 Installation ner Overview At at ened che 7 TOONS 75 55 62 REN 7 Panel board breakers 7 Removing the front door 8 Mounting the MBP 9 Internal cable connections 10 Making external cable connections 11 Re attaching the front door 13 Installing Panel Board Breakers 14 Appendix A Changing Fuses Removing f ses ase dou adc tale 15 Replacing f ses 2 5 edere ete Rm hue Res 15 Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Safety SAVE THESE INSTRUCTIONS This manual contains important instructions for the Smart
4. BP Installation Live maintenance precautions APC does NOT recommend performing live maintenance to the MBP with Power Distribution However APC is aware that due to the critical nature of data center loads live maintenance may occur If providing live maintenance observe the following precautions to reduce the risk of electrical shock Caution 1 Never work alone 2 Only a certified electrician who is trained in the hazards of live electrical installation should perform the maintenance 3 Know the procedure for disconnecting electricity to the MBP in the event of an emergency 4 Wear appropriate protective clothing and other body equipment Be sure to use rubber insulated gloves and rubber insulated boots 5 Use double insulated tools If double insulated tools are not available insulate all tools with electrical tape 6 Use electrical tape to insulate any non insulated conductive parts 7 Always follow local codes and site regulations when working on the MBP 2 Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Product Overview Features The wall mount version of the Smart UPS VT and MGE Galaxy 3500 MBP combines bypass functionality with power distribution capability in a common enclosure The lower section of the MBP contains switches that facilitate the transfer of power from the UPS to bypass operation to allow maintenance to be performed on the UPS The upper section houses a 42 position panel b
5. able is not supplied Control wire connections between the UPS and the MBP additionally need to be made on site Control wires are not supplied Panel board breakers must be ordered separately Tie wraps are not supplied Tools The following tools are required for this installation Dolly hand truck Tape measure Pliers Level Marker Drill Panel board breakers M10 nut driver Standard flathead Phillips screwdriver T30 Torx screwdriver 4mm Allen wrench 1 2 socket with ratchet The 42 position panel board supports the following Square D 1 2 and 3 pole bolt on circuit breakers All of the circuit breakers listed below have been pre tested and approved by APC Breaker Type Breaker Type APC Part 1 pole 20Amp PDIP20ABBSD 3 pole 20 Amp PD3P20ABBSD 2 pole 20 Amp PD2P20ABBSD 3 pole 80 Amp PD3P80ABBSD 2 pole 30 Amp PD2P30ABBSD 3 pole 100 Amp PD3P100ABBSD Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Removing the front door optional Note Front door removal is NOT a requirement for this installation However removing the door will allow better access to the internal components 1 Place the MBP on its back such that its front door is facing straight up 2 Use the enclosed keys to unlock and then open the front door 3 Disconnect the internal ground cable from the ground stud on the door Use an M10 nut driver to remove the M6 flange nut securing the ca
6. ble to the stud 4 Using your thumb and forefinger pull the three rubber plugs off the bottom ends of the three hinge clips 5 Using pliers remove the three hinge clips connecting the door to the enclosure 6 Remove the door Store the door and all hardware in a safe location for later re attachment Front Door Locks 2 Hinge Clips 3 Hinges 3 8 Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Mounting the MBP APC by Schneider Electric recommends mounting the MBP to 3 4 inches plywood backing 36 in 914mm high x 28 in 711 mm wide 1 Attach the 3 4 inches plywood securely to the designated wall area The wall should be strong enough to support 1201 54 5 MBP Leave at least 18in 457 mm of space between the floor and the bottom of the plywood Use appropriate hardware for the type of wall employed 2 Measure and mark four 4 mounting hole locations on the plywood backing The locations will be in the shape of a rectangle measuring 25 94in 659mm across and 33 86in 860mm down 3 Drill starter holes in each of the four marked locations 4 Atleast three people are needed to lift the MBP and position it against the plywood backing Line up the MBP s four mounting holes with the four drilled starter holes 5 Screw four 4 1 4 x 1 inches hex head lag bolts along with four 4 1 4 inches flat washers into the holes Use a 1 2
7. ect the four UPS outputs L1 L2 L3 N top to bottom to the Q2 Switch in the MBP Use a 4mm Allen wrench and torque to 60 in Ibs 7Nm 3 Connect the two UPS control wires to Pins 7 and 8 in the MBP Control Terminal Block Use a standard flathead screwdriver and make the screws hand tight LT E u E o 2 o lo ol Control Wires 7 8 Bins o I LOBO 1 H 199 E dius Ye Ol lo ESSE o oH el LH HE Sta me F E lo L3 L QE rg d LX o LO O UPS Inputs to Q1 UPS Outputs to Switch L1 L2 L3 N Q2 Switch L1 L2 L3 N Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Re attaching the front door Note This section applies only if the front door was removed at the start of the installation process If you chose not to remove the door ignore this section Re attaching the front door requires at least two people one to hold the door in place and the other to make the necessary hardware connections 1 Holding the door at an angle to the MBP enclosure re insert the three hinge clips into the three door hinges 2 Using your thumb and forefinger push the three rubber plugs onto the bottom ends of the three hinge clips 3 Keeping the door open re connect the internal ground cable to the ground
8. es and corporate names are the property of their respective owners and are used for informational purposes only dox
9. etallic ends 4 Close and lock the front door Spring Clasps top and bottom Metallic End top and bottom Fuse Puller Fuse Bloc Note After changing fuses the MBP can be returned to normal operation by first switching Q2 ON and then switching Q1 ON Q3 remains OFF Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation 15 APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support Contact the APC Customer Support Center by telephone or e mail Local country specific centers go to www apc com support contact for contact information For information on how to obtain local customer support contact the APC representative or other distributors from whom you purchased your APC product Entire contents copyright 2009 American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo and TRADEMARK NAMES are trademarks of American Power Conversion Corporation All other trademarks product nam
10. inches socket with ratchet and tighten until rigid 25 94 in 659 4 1 4 x 1 in Lag Bolt 4 1 4 in Flat Washer 4 33 86 in 860 GeoooooooocoooooooooooooooooooooooooooooGo o 0000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000 G000000000000000000000000000000000000000000 Ht o PA AA IT o o Minimum 18 457 from floor Smart UPS VT MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Internal cable connections For the convenience of the installer ALL internal MBP cable connections were made prior to shipment Check to make certain the following internal cable connections were completed O Power Terminal Block to Input Fuse to Input Bus L1 L2 L3 N 10 Power Terminal Block L1 L2 L3 N top to bottom to Input Bus L1 L2 L3 N top to bottom Output Bus L1 L2 L3 top to bottom to Input Fuse Block L1 L2 L3 top to bottom Output Bus N to Neutral Bar N Output Fuse Block L1 L2 L3 top to bottom to Panel Board L1 L2 L3 left to right Neutral Bar N to Neutral Bar N refer to Internal components on page 4 Con
11. nal Block UPS Outputs Smart UPS VT Galaxy 3500 10 30 kVA 208 V MBP Installation Schematic inainosan P lt P 40 4 Lb Lb JL md Tue LAdNI SAN 9 N 00X 9 200 O O O 9 ZI LI N L00X seajDep c 15281 1 ajqeqins SJojonpuoo 1eddoo esn Ajuo Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Considerations Environmental The wall area selected for the MBP installation must be structurally sound and able to accommodate the size and weight of the unit Refer to Mounting the MBP on page 9 The MBP should be kept in a climate controlled environment having a temperature range of 0 to 40 C 32 to 104 and a relative humidity of 0 to 95 non condensing The MBP must be protected at all times from excessive moisture construction dirt corrosive elements and other contaminants 18in 457mm 6 Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Installation Overview attention to all safety warnings and caution notices Warning Review Safety on page 1 before starting this installation Pay strict g y pag g y ALL INTERNAL cable connections were made prior to shipment EXTERNAL cable connections with the UPS need to be made on site EXTERNAL cable connections from the utility also need to be made on site EXTERNAL c
12. ng plastic blanking plate s located directly in front of the newly installed breaker The blanking plates can be accessed through the smaller hinged panel board door at the front of the MBP Use one of the front door keys to open this door LI 3 pole Breaker B 11 i TAS 4 3 pole Breaker gt f le T positions 2 4 6 LA i 5 AT Bolt on 1 i Connections s tT Note After installation panel board breakers can be accessed by simply opening the panel board hinged door 14 Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Appendix A Changing Fuses Warning Before changing fuses make sure ALL MBP switches are in the OFF N position From normal operation first switch Q2 OFF and then switch Q1 OFF N Note Replace ALL blown fuses with Bussmann Class J 90 Amp fuses p n JKS 90 Removing fuses 1 Open the front door of the MBP to access the fuse block Use the enclosed front door keys 2 Using a plastic or insulated fuse puller tightly grasp the center section of the blown fuse 3 Pull the fuse toward you forcing its release from the two sets of spring clasps Replacing fuses 1 Using a plastic or insulated fuse puller tightly grasp the center portion of the replacement fuse 2 Align the fuse s metallic ends with the two sets of spring clasps that will hold it in place 3 Push the fuse into the two sets of clasps until the clasps snap around the m
13. oard for distributing power to load The unit weighs approximately 120 Ibs 54 5 kg The MBP can be installed quickly and easily to almost any type of sturdy wall structure refer to Mounting the MBP on page 9 Product SKU Input Output SBPSUIOK30FCIMI WP 81 3A 208 120 V 3 Phase 50 60Hz 83 3 208 120 V 3 Phase 50 60 Hz The MBP enclosure supports both top and bottom cable entry The unit contains three 90A fuses that provide over current and short circuit protection Space for Cutouts both ends Top Plate Knockouts 22 Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Internal components Panel Board 42 position Neutral Bar Cable Connection Ground Bar Neutral Bar Strain relief Bar Fuse Block 3 90 A Fuses Ground Terminal Compression Lug Power Terminal Block UPS Inputs Ground Bar vi s Sg 5 H H H 9 H E 5 5 5 E 9 i o ME ME H H H H H E H o E H E S o 9 E ME MEE i9 kJ 9 o E E E H ME ME H H 9 o 5 o 9 e T 5 E 9 EI E o rens o 8 o 01 Switch Q2 Switch Q3 Switch Neutral Bar Strain relief Bar Control Termi
14. stud on the inside of the door Place the M6 flange nut over the cable lug on the stud Use an M10 nut driver and torque to 120in Ibs 14 Nm 4 Close and lock the front door ON Hinge Clips 3 O Hinges 3 Rubber Plugs 3 SS Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 MBP Installation 13 Installing Panel Board Breakers This section describes how to install breakers to the MBP s 42 position panel board Electrical Hazard Before installing breakers make sure ALL MBP switches are in the OFF position From normal operation first switch Q2 OFF and then switch Q1 OFF 1 Use the enclosed keys to unlock and open the front door of the MBP 2 Select the next available breaker position s on the panel board and then snap the new 1 2 or 3 pole breaker into the appropriate guard rail Note The panel board supports Square D bolt on circuit breakers For a listing of recommended breakers refer to Panel board breakers on page 7 The top pole of a 3 pole breaker must always be placed in an L1 position on the panel board Counting down from the top these are positions 1 7 13 19 etc on the left side of the board and positions 2 8 14 20 etc on the right side of the board 1 Make the bolt on connections those nearer the center of the panel board Use a standard flathead screwdriver and torque to 24 in lbs 3 Nm 2 Remove the correspondi
15. trol Terminal Block to optional customer contacts 1 2 3 4 5 6 and UPS connections for Q3 7 8 Note The control wires from the UPS MUST be connected to the Normally Closed Auxiliary Contacts on Q3 7 8 DO NOT use terminals 5 and 6 for these connections Refer to Schematic on page 5 and to the appropriate wiring diagram in the UPS Installation Manual Output Fuse Block to Panel Board L1 L2 L3 e o o o x o O OGO o o o ee 7 Output Bus Output Bus to Neutral Bar N Block L1 L2 L3 Smart UPS VT and MGE Galaxy 3500 10 30 kVA 208 V MBP Installation Making external cable connections Note Utility cables can enter through the top or the bottom of the MBP However BOTTOM is recommended External cables can enter the MBP through any of the available 1 inch 25 4mm knockouts or by making larger cutouts in the top or bottom plates of the enclosure Each plate offers 22 knockouts and the ability to create up to four 4 2 inch 50 8mm cutouts Prior to making any of the following external cable connections establish an appropriate point of access by knocking out a 1 inch hole or cutting a larger hole in the top or bottom plate The plate can be removed using a Phillips screwdriver
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