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Canon Unit-AE1

1. 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Pickup Motor 4 11 F 4 23 4 11 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Cassette Right Lower Cover 4 12 O Removing the Cassette Right Lower Cover Before removing the Cassette Right Lower Cover Open the cassette right lower cover How to remove 1 Lift up lower guide and remove the arm F 4 24 2 Fit the D cut and remove the cassette right lower cover F 4 25 4 12 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Cassette Right Lower Cover Maintenance Periodical maintenance Adjustment Parts Configuration Role 5 Maintenance LI Maintenance gt Maintenance gt Adjustment gt Margin Adjustment Margin Adjustment 0 2 Q Periodical maintenance First side Mechanical Adjsutment E Periodically replacement parts 1 Make copies using the Cassette 3 and 4 and check that the left edge margin is 2 5 1 5mm N A Consumables Feed direction of paper Parts Name Parts Num Interval Remarks Number Image aaae FBSS4Os 1 9 L1 Feeding roller FC6 7083 120k Separation roller FC6 6661 120k Pickup idler gear FU3 0280 1 120k For China only Flying Paper F 5 1 Adjsutment method is same for both the Cassette 3
2. 5 2 Periodical maintenance 5 2 Periodically replacement parts 5 2 Consumables 5 2 Adjustment 5 2 Margin Adjustment 5 2 Parts Configuration Role 5 4 Appendix Service Tools 6 2 Special 5 6 2 General Circuit Diagram 1 3 General Circuit Diagram 2 3 General Circuit Diagram 3 3 Notes Before it Works Serving 0 Safety Precautions gt Notes Before it Works Serving Notes Before it Works Serving o Safety Precautions gt Notes Before it Works Serving 0 2 0 2 Specifications Specifications Names of Parts IB Specifications EU Specifications Specification Names of Parts Cross Section View Specification O Specifications Specifications Paper storage method Front loading method Separation retard method 550sheets 80g m paper 680sheets 64g m paper Center reference Pickup method P
3. 12 Put the 3 cables of the Cassette Feeding Unit through the guide and connect the 3 connectors to the host machine MEMO CAUTION Connect the connector with black color tube to Cst Heater Kit J1 option When securing the 3 cables in place with the guide be sure to place one cable to one groove of the guide e Besureto tuck the extra slack of the cable to the host machine side lt When Connecting to 550 Sheets Cassette Model gt lt When Connecting to 250 Sheets Cassette Model gt lt When Connecting to Cassette Module 1 Cassette Unit gt 2 NS 2 x3 F 2 21 2 Installation gt Installation Procedure 13 Loosen the screw on the Connector Cover included in the package and install the grounding wire between it and the toothed washer Installation gt Installation Procedure Screw Round Shape Terminal Toothed Washer CAUTION Be sure to pay attention to the installation orientation of the grounding wire Install from the direction of the arrow marked on the Plate 2 Installation gt Installation Procedure l 10 10 Installation gt Installation Procedure 11 14 Install the Connector Cover e 1 Screw Use the screw removed in step 11 lt When Connecting to Host Machine gt lt When Connecting to Cassette Module 1 Cassette Unit gt CAUTION NEST mr Be sure not to trap the cable 15 Turn the 4
4. Vertical path Roller 4 Feed Roller 4 Lifter EN Pickup Roller Detachment Roller 4 F 1 3 1 2 Installation How to Check this Installation Procedure Mi Checking the Contents Installation Procedure Adjustment 2 Installation 2 Installation gt Points to Note at Installation How to Check this Installation Procedure O When using the parts included in the package A symbol is described on the illustration in the case of using the parts included in the package of this product Packaged ltem F 2 1 O Symbols in the illustration The frequently performed operations are described with symbols in this procedure Screw Connector Harness OG OG a Nu 2 2 Tighten Remove Connect Disconnect Secure Free Claw Insert Remove Push Plug in Turn on Checking instruction 339 Check Visual Check Sound Check F 2 2 2 Installation gt Points to Note at Installation Points to Note at Installation e n the case of connecting to the 250 Sheets Cassette Model the Cassette Spacer A1 is required e To enable function of the heater Cst Heater Kit J1 and Cassette Heater Unit 37 must be installed 2 Installation gt Checking the Contents Checking the Contents CST Fee
5. Parts Configuration Role FUNCTION Pedestal Mark Name Part No gt PART controller PCB CHK Cassette 3 pickup motor FK2 7327 Drive the pickup unit J3006 3 Cassette 4 pickup motor FK2 7327 Drive the pickup unit 43007 4 54 Cassette 3 paper level 2 0149 Detects the cassette J3003 sensor A 3 paper level PS5 Cassette 3 paper level FK2 0149 Detects the cassette J3003 sensor B 3 paper level PS8 Cassette 3 retry sensor FK2 0149 Cassette 3 Retry J3003 Detection Cassette paper sensor FK2 0149 Detects whether J3003 paper is loaded in the cassette 3 sensor A 4 paper level sensor B 4 paper level Detection sensor cover open solenoid 3 pickup timing solenoid 4 pickup timing 3 paper size 3 paper size 4 paper size SW4 Detects the cassette 4 paper size Cassette heater UN1 Pedestal controller PCB FH4 2531 Controll the cassette pedestal Cassette 4 paper sensor FK2 0149 Detects whether J3004 paper is loaded in the cassette 4 Maintenance gt Maintenance gt Adjustment gt Parts Configuration Role 5 Maintenance gt Maintenance gt Adjustment gt Parts Configuration Role Cassette 3 Cassette 3 Retry sensor PS8 paper presence sensor PS2 Cassette 4 Retry sensor PS9 r Cassette 3 pickup solenoid SL1 Cassette 3 paper level sensorA PS4 832 Cassette 3 CR paper level sensor B PS5 Sen Cassette 4 M ep pick
6. Cassette Feeding Unit AE1 Service Manual Specifications Installation Technology Parts Replacement Procedure Maintenance Appendix Contents Safety Precautions Notes Before it Works Serving 0 2 Specifications Specification 1 2 Specifications 1 2 Specifications 1 2 Names of 1 2 External View 1 2 Cross Section View 1 2 Installation How to Check this Installation Procedure 2 When using the parts included in the package 2 Symbols in the illustration 2 Points to Note at Installation 2 Checking the Contents 3 CST Feeding Unit AE1 3 Contents of Cassette Spacer A1 3 Turning OFF
7. gt a x x i P N z z H z z si x 4 M M N N N N 0 o 0 o 6 0 o 0 0 O O O O C C J8D J11 J12 T tl EKHHBBHHBHHBH ERBUDE 2 EEEEBLDLE TUTT 1 2 Cassette 3 pickup motor Cassette 4 pickup motor B B SW6 Cassette 3 Cassette 3 Cassette 4 Cassette 4 size switch B size switch A size switch B size switch A A A 10 9 8 7 6 5 4 3 2 1 P 2 F 6 2 O General Circuit Diagram 3 3 10 H E 5 zd 2 1 1 MT KAM 4 y LILI m FONERA dh Appendix gt Service Tools gt General Circuit Diagram 3 3 m k K 6 5 Appendix gt Service Tools gt General Circuit Diagram 3 3 Es
8. 3 8 3 Technology gt Function gt Power supply gt Power connection with each option Removing the Cassette Size Parts Detection Unit Replacement ll Removing the Pickup Motor Removing the Pedestal Procedure Controll PCB ll Removing the Cassette lil Remove from the host Right Lower Cover machine ll Removing the Cassette Feed Roller Removing the Separation Roller Removing the Pickup Roller Removing the Pickup Assembly Idler Gear Removing the Cassette Pickup Unit 4 Parts Replacement Procedure 4 Parts Replacement Procedure gt Parts Replacement gt Remove from the host machine Parts Replacement 1 Remove the 3 harness from the guides lt When Connecting to 550 Sheets Cassette Model gt 4 2 O Remove from the host machine Before removing the host machine e Remove the Connecter Cover lt In the Case of Host Machine gt F 4 3 F 4 1 lt In the Case of 1 Cassette Unit gt 4 2 4 Parts Replacement Procedure gt Parts Replacement gt Remove from the host machine 4 Parts Replacement Procedure gt Parts Replacement gt Remove from the host machine lt When Connecting to 1 Cassette Unit gt 2 Remove the Cassette 3 Remove the Connecting Fixture e 1 screw lt When Connecting to 550 Sheets Cassette Mode gt BOTTOM VIEW 4 Parts Replacement Procedure gt Parts Replacement gt Remove from the host machine
9. 4 3 4 3 4 Parts Replacement Procedure gt Parts Replacement gt Remove from the host machine lt When Connecting to 250 Sheets Cassette Mode gt lt When Connecting to 1 Cassette Unit gt 4 Lift and remove the host machine F 4 8 CAUTION e The host machine weighs maximum approx 50 to 79 kg lt is recommended to lift it with 2 people or more However if there is a standard to handle a heavy load in each sales company follow it for operation Also make sure to lift the machine with keeping it level at operation BOTTOM VIEW F 4 7 5 Install the cassette and cassette 4 4 4 4 Parts Replacement Procedure gt Parts Replacement gt Remove from the host machine O Removing the Cassette Feed Roller Before removing the Cassette Feed Roller e Remove the Cassette MEMO This procedure describes the removing steps of cassette 1 Feed Roller Go through the same procedure for the Feed Roller of cassette 3 and cassette 4 Note Do not touch the surface of Pickup Roller Feed Roller and the Separation Roller How to remove 1 Remove the Cassette Feed Roller e 1 tab pau Hays a E 266 aU D 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Separation Roller O Removing the Separation Roller Before removing the Separation Roller e Remove the Cassette How to remove MEMO This procedure describes the removing steps of cassette
10. Detection Unit e 1 connector e 1 wire saddle e 2 screws N A N CS A N NI C D S le sS TR d 0 2 fl V fa SN Sm Cassette 3 Size Detection Unit 9 OS 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Pickup Motor 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Pickup Motor 4 10 O Removing the Pickup Motor Before removing the Pickup Motor Remove the Connector Cover e Remove 5 connectors s Remove Rear Cover 4 screws e 2 hooks F 4 21 How to remove MEMO This procedure describes the removing step of cassette 3 Pickup motor Go through the same procedure for the Pickup motor of cassette 4 4 10 1 Remove the upper pickup motor e 1 connector e 3 screws a 8 of a 000 000 98 8 aaa 8 aaa F 4 22 L 4 4 d 9 1 j ID 4 Parts Replacement Procedure Parts Replacement Removing the Pickup Motor Removing the Pedestal Controll PCB Before removing the Pedestal Controll PCB remove the Connector Cover Remove the 5 connectors Remove the Rear Cover How to remove 1 Remove the Pedestal Controll PCB 7 connectors 4 screws NS
11. and 4 5 2 5 Maintenance gt Maintenance gt Adjustment gt Margin Adjustment Maintenance gt Maintenance gt Adjustment gt Margin Adjustment 5 3 2 Pull out the cassette 3 Check the 2 scale positions on the adjusting plates I 4 Loosen the 3 fixing screws F 5 2 6 Tighten the fixing screw 7 Return the cassette to its original position MEMO When the cassette positions are uneven due to the mechanical adjustment adjust them by loosening the screw at left side 8 Make copies using the Cassette 3 and 4 and check that the left edge margin is 2 5 1 5i 5 Move the adjusting plates back and forth by referring the scale checked in the step 2 As moving the adjusting plate toward the rear by 1 scale the left edge margin becomes 1mm smaller MEMO When moving the scale be sure that the amount of the value to be moved are the same for the 2 points 5 3 Maintenance gt Maintenance gt Adjustment gt Margin Adjustment Parts Configuration Role
12. close and it is unnecessary to execute detection the Vertical Path Sensor does not execute residual jam detection Cassette 3 size switch B SW2 Cassette 3 size switch SW1 Cassette 4 size switch A SW3 Cassette 4 size switch B SW4 3 3 EJ Technology Function Pickup Feed System Paper Size Detection ___ Cassette size S switch A Cassette size switch B Detection dial 4 r Detection dial Cassette size switch B 3 Technology gt Function gt Pickup Feed System gt Paper Size Detection Width Length 1 2 3 4 1 2 3 4 B5 2570 1820 ON o 0 0 o EXEC 2670 11840 0 ON ON o o o 0 166 12700 19 0 0 ON ON o on o 0 ASR 485 2100 ON ON 0 0 o A4 2970 2100 O ON 0 0 on o o 5 1397 2159 ON 0 ON 0 ON 0 o LTR 2794 2159 0 ON 0 0 o B5 R 182 0 2570 ON ON 0 0 ON ON 2159 27 4 0 o ON 0 0 0 4 5 2100 2970 0 o ON o o on ON o LGL 2159 3556 o o 0 ON 0 ON B4 2570 13640 0 ON 0 o 86 2700 3900 0 ON ON 0 ON ON ON 2970 4200 ON 0 o o o ON LDR 794 4318 0 ON 0 0
13. o ON ON 1218 048 4572 o o o o 0 T 3 1 Also the cassette presence is detected when the size switch is pushed If no switch is pushed it is determined as no cassette 3 Technology gt Function gt Pickup Feed System gt Paper level sensor Setting method when the size detection patterns are overlapped Size should be found manually on the check screen for the combination of A5 Rand STMT R or the combination of B5 R and EXEC Specify the ecognition method for the special paper with user setting The setting size is indicated below Related Service Mode COPIER gt OPTION gt CST gt CSTX UY gt Nomber X shows Cassette Number Y shows size category X Y is one of the number 1 2 3 4 U1 E OFI M OFI A OFI FLSP A FLSP A LTRR G LGL Sample When setting in the Cassette 3 COPIER OPTION CST CST3 U3 gt 29 3 Technology gt Function gt Pickup Feed System gt Paper level sensor 3 5 Paper level sensor Paper level in a cassette is detected with the sensor indicated below Cassette 3 Cassette 4 Cassette paper level sensor A PS4 PS6 Cassette paper level sensor B PS5 PS7 Cassette paper sensor PS2 PS3 Cassette paper sensor PS2 er Lifter latch Cassette paper level sensor A PS4 E Flag Cassette paper level sensor B PS5 Paper sensor flag Lifter gear Tray F 3 7 3 5 3 Technology gt Function g
14. open JAM 3 Stationary JAM In case that the corresponding sensor is not turned ON within the specified time after it is turned ON Start key ON or Print start INTR PRINT Jam check normal error Sensor PS8 PS9 L Paper length feed range A Provision feed range F 3 14 Sensor Cassette 3 retry sensor PS8 Cassette 4 retry sensor PS9 T 3 7 Power ON JAM Before starting the warm up rotation at power ON check that no paper is at the sensor indicated below Sensor Cassette 3 retry sensor PS8 Cassette 4 retry sensor PS9 T 3 8 Door open JAM When it is detected that the door is opened during copy and printing Sensor Pedestal right cover sensor PS1 3 EJ Technology gt Function gt Power supply gt Power connection with each option 3 8 Q Power supply When power is turned ON the connected equipment supplies 24VDC and 5VDC to the Power connection with each option Pedestal Controller PCB 25VDC generates 3 3VDC in 3 Terminal Regulator in the Pedestal Control PCB 5VDC is used for sensors and IC driver and the 3 3VDC is used for the Control IC Asic Indicating the power supply path between the Printer and Option Reader ADF Unit Connect in device 3 Terminal Regulator Inner finisher B1 Sensor F 3 16 Cassette pedestal Unit AE1 Connector inside the cover is used for the connection with the printer F 3 15
15. 1 Separetion Roller Go through the same procedure for the Separetion Roller of cassette 3 and cassette 4 Note Do not touch the surface of Pickup Roller Feed Roller and the Separation Roller 1 Removing the Separation Roller e 1 tab at j gt EAT ES 5 M m vs ii F 4 10 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Separation Roller 4 5 4 5 O Removing the Pickup Roller Before removing the Cassette Pickup Roller e Remove the Cassette How to remove MEMO This procedure describes the removing steps of cassette 1 Pickup Roller Go through the same procedure for the Pickup Roller of cassette 3 and cassette 4 Note Do not touch the surface of Pickup Roller Feed Roller and the Separation Roller 1 Removing the Pickup Roller e 1 pin 1tab A Mtg d gt REM ASAT DA 7 casi H 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Pickup Assembly Idler Gear O Removing the Pickup Assembly Idler Gear Before removing the Pickup Assembly Idler Gear Remove the Cassette e Remove the Pickup Roller e Remove the Feed Roller How to remove MEMO This procedure describes the removing procedure of cassette 1 Pickup Assembly Idler Gear Go through the same procedure for the Pickup Assembly Idler Gear of cassette 3 and cassette 4 Note Do not touch the su
16. Adjusters clockwise 4 times and secure the equipment in place firmly 16 Install the removed covers e Grip Cover e Right Lower Sub Cover In the case that the Cassette Module 1 Cassette Unit is installed 17 Return the cassette of the host machine 18 Plug the power plug of the host machine to the outlet 19 Turn ON the main power switch 11 2 Installation gt Installation Procedure 2 Installation gt Setting the Cassette Setting the Cassette 1 Hold the Side Guide Plate Lever and set the Side Guide Plate to Side Guide Plate the specified size At this time set the Side Guide Plate to the click position the position where you feel a click by moving the Side Guide Plate while using the size index label of the sheet size to be set as a measure 3 Set papers 4 Open the cover at the Size Plate insertion area 2 Hold the Trailing Edge Guide Plate Lever and set the Trailing Edge Guide Plate to the specified size At this time set the Trailing Edge Guide Plate to the click position the position where you feel a click by moving the Trailing Edge Guide Plate while using the size index label of the sheet size to be set as a measure 5 Cut the 2 places of the Size Plates with nippers 6 Insert the Size Plate in accordance with the paper size being set 7 Close the cover at the Size Plate insertion area and return Cut Lump the Size Plates not in use together and store them at the the cassette to the equi
17. Cassette 3 size switch A SW1 P 2 Cassette 3 size switch B SW2 227 Pedestal right cover sensor PS1 Cassette 4 siz switch B SW4 Cassette heater H1 F 3 1 3 Technology gt Function gt Pickup Feed System gt Overview 3 2 O Pickup Feed System B Overview Papers in the cassette are lifted up with the Lifter Plate At pickup the Pickup Roller picks up a paper by coming down and contact with paper surface The Pickup Roller comes down when the Pickup Solenoide turns ON A paper picked up by the Pickup Roller is fed to the feed path with the Separation Roller and then is fed to the Registration Roller with the Vertical Path Roller The Vertical Path Roller Pickup Roller Feed Roller and Separation Roller are driven by the Cassette Pickup Motor Vertical path Ri Pickup Roller Feed Roller 3 Separation Rol Vertical path Ri Feed Roller 4 Separation Rol 7 Lifter Va F 3 2 3 2 EJ Technology gt Function gt Pickup Feed System gt Paper Size Detection Sequence Print start 9 Cassette 3 pickup motor M1 Cassette 3 pickup solenoid SL1 m EEEH C gt Cassette 3 retry sensor PS8 Cassette pedistal Cassette 1 pickup motor M3 Vertical path sensor UN53 Registration s
18. aper stack capacity Cassette Paper feed reference 64g m 909 Standard universal A3 B4 A4 B5 LDR LGL LTR A4R B5R LTRR A5R EX EC STMTR 12 x18 8K 16K 16KR Paper Type Paper size Paper grammage 64 to 90g m Size auto detection None Use the key on the host machine None Use the key on the host machine Heater for paper humidity adjustment Cassette heater is available as an option NO Option power supply of the host machine 585W 6500 24000 T 1 1 Paper size switch Control Panel Display Environmental measure Power supply Max power consumption 100W Specifications gt Specification gt Names of Parts gt Cross Section View O Names of Parts External View External Cover 1 Left cover 2 Upper tray cover 3 Lower tray cover 4 Right front cover 5 Pedestal right cover er tray CO NW A 1 Left cover A SEK S 252 222 4 2 2 SG N 3 tray co F 1 1 DU Cross Section View Pickup Roller 3 6 Right lower cover 7 Right rear cover B Rear cover 9 Connector cover 9 Connector cove CAS x d _ Q E eal 2 4 Right front Sn RAD 5 Cassette right lower cover 8 Rear cover 6 Right lower cover 7 Right rear cover F 1 2 Vertical path Roller 3 Feed Roller 3 Detachment Roller 3 Lifter
19. ding Unit AE 1 1 Cassette Feeding Unit 1 2 Positioning Pin x 2 3 Connecting Fixture 1 4 Connector Cover x 1 RS Tightening M3X8 5 x 5 TY CD Guides e FCC IC Sheet ll Contents of Cassette Spacer A1 MEMO Use the Cassette Spacer A1 when connecting to the 250 Sheets Cassette Model 2 Installation Checking the Contents Installation gt Checking the Contents 1 Cassette Spacer x 1 2 Positioning Pin Long x 2 3 Connecting Fixture x 1 4 Connector Cover x 1 Not use with this procedure 2 Installation gt Checking the Contents b Installation gt Unpacking Turning OFF the Host Machine Turn OFF the main power switch on the host machine and then remove the power plug from the outlet Unpacking L S 1 Remove the container box 2 Open the plastics and remove the 2 pads by lifting the rear side of the 3 Remove the 2 remaining pads and the plastics by lifting the front side equipment Then move the plastics toward the pads at the front side of the equipment Plastic Plastic 5 Remove all tapes affixed on the outside of the equipment 4 Lift the equipment and unload it from the pallet 6 Remove the all tapes on the cassette and packing materials 2 Installation gt Unpacking Installation gt Installation Procedure Installation Procedure MEMO Be sure to execute the following step 1 to 3 on
20. ensor PS33 Registration clutch CO 2 2 F m Connect in device Inner derivery sensor PS37 First derivery motor M22 First derivery sensor PS34 Registration motor M19 Fixing motor M21 Cassette 3 The speed of pickup increases Cassette 4 pickup motor M2 Cassette 4 pickup solenoid SL 2 Cassette 4 retry sensor PS9 Cassette pedistal Cassette 1 pickup motor M3 Vertical path sensor 53 Registration sensor PS33 Registration clutch CL33 Connect in device Inner delivery sensor PS37 First delivery motor M22 First delivery sensor PS34 Registration motor M19 Fixing motor M21 Cassette 4 The speed of pickup increases F 3 4 3 Technology gt Function gt Pickup Feed System gt Paper Size Detection 3 3 Paper Size Detection At the cassette pickup assembly since the feed speed is increased detection cannot catch up with it Thus delay and stationary jam detection are not executed at the Cassette 1 Pre Registration Sensor Instead of it the Vertical Path Sensor executes the delay and stationary jam detection Since the residual jam should be detected on each cassette the Cassette 1 Pre Registration Sensor detects it Because the Vertical Path Sensor is too
21. ly when connecting with the 250 sheet cassette model 1 When connecting with the 250 sheet cassette model loosen the 2 Positioning Pins which were installed to the Cassette Feeding Unit The removed Positioning Pins no longer used 4 Screws The removed screw will be used in step 2 Era 4 Da g 4 M 2 Install the 2 Positioning Pins Long packaged with Cassette Spacer A1 e 4 Screws Use the screws removed in step 1 O e ve 2 Installation gt Installation Procedure Installation gt Installation Procedure L 3 When connecting to the 250 Sheets Cassette Model install the 4 In the case that the Cassette Module 1 Cassette Unit is 5 In the case that the Grip Covers are installed release the claws Cassette Spacer included in the Cassette Spacer A1 by inserting it installed remove it with a flat blade screwdriver with a flat blade screwdriver and remove the Grip Covers into the 2 Positioning Pins i p Positioning Pin 6 Open the Right Lower Cover of the Cassette Feeding Unit 8 Close the Cassette Right Lower 7 Hold the 4 Grips on the host machine and mount the host machine while aligning the right and left corners of the front of the host machine and the front of the Cassette Cover Feeding Unit 9 Remove the cassettes to which the Connecting Fixture will be CAUTION installed in a later step e When mounti
22. move Right Front Cover of the 1 Cassette Unit 1 screw F 4 14 6 Remove the Right Rear Cover of the 2 Cassette Unit e 1 screw F 4 16 F 4 15 4 8 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Cassette 3 Pickup Unit gt When Connecting to 1 Cassette Unit Parts Replacement Procedure gt Parts Replacement gt Removing the Cassette 3 Pickup Unit gt When Connecting to 1 Cassette Unit 4 9 3 Remove the Right Rear Cover of the Host Machine and remove Right Rear Cover of the How to remove 1 Cassette Unit e Remove the Right Front Cover MEMO dcr This procedure describes the removing procedure of Cassette 3 Pickup Assembly Go through the same procedure for the Cassette 4 Pickup Assembly 1 Remove the Sensor Unit e 1 screw e 1 connector e 1harness guide SKI F 4 17 2 Remove the cassette 3 Pickup Unit 4 screws DL EZ BC 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Cassette 3 Pickup Unit gt When Connecting to 1 Cassette Unit O Removing the Cassette Size Detection Unit Before removing the Cassette Size Detection Unit Remove the Right Front Cover Remove the Right Rear Cover e Remove the Cassette Pickup Unit How to remove MEMO This procedure describes the removing steps of Cassette 3 Size Detection Unit Go through the same procedure for Cassette 4 Size Detection Unit 1 Remove the Cassette 3 Size
23. nary 3 7 Power 3 7 Door open 3 Power 3 8 Power connection with each option 3 8 Parts Replacement Procedure Parts Replacement 4 2 Remove from the host machine 4 2 Removing the Cassette Feed Roller 4 5 Removing the Separation Roller 4 5 Removing the Pickup Roller 4 6 Removing the Pickup Assembly Idler Gear 4 6 Removing the Cassette 3 Pickup Unit 4 7 When Connecting to 1 Cassette Unit 4 8 Removing the Cassette Size Detection Unit 4 10 Removing the Pickup Motor 4 10 Removing the Cassette Right Lower Cover 4 12 Maintenance Maintenance
24. ng the host machine on the equipment be sure to fit the holes on the bottom of the host machine into the 2 Positioning Pins on the top of the equipment The host machine weighs maximum approx 50 to 79 kg It is recommended to lift it with 2 people or more However if there is a standard to handle a heavy load in each sales company follow it for operation Also make sure to lift the machine with keeping it level at operation 2 Installation gt Installation Procedure Installation gt Installation Procedure 10 Install the Connecting Fixture e 1 Screw RS Tightening M3 x 8 5 lt When Connecting to 550 Sheets Cassette Model gt To install the Connecting Fixture insert it into the hole on the host machine and hook the tab of it to the plate on the host machine lt When Connecting to 250 Sheets Cassette Model gt e To install the Connecting Fixture insert it included in the Cassette Spacer A1 into the hole on the host machine and hook the tab of it to the plate on the host machine lt When Connecting to Cassette Module 1 Cassette Unit gt 2 Installation gt Installation Procedure 4 M BOTTOM VIEW er Installation gt Installation Procedure 11 Remove the Connector Cover The removed cover will not be used e 1 Screw The removed screw will be used in step 14 lt In the Case of Host Machine gt lt In the Case of Cassette Module 1 Cassette Unit gt
25. o lt 9 a A x 5 6 6 6 3 5 x D E 9 5 g 2 la 2 2 5 gt 2 2 2 2 al Q ac i 2 Jel 18 8 i lt Q lt o uil I EN c Gi oa al c oa ul ul col lt m m 7 uj i to to to 4 to to m O O O m O 7 to to O O O D D J1D J2D 14 13 12 11 10 7 5 4 3 2 1 14 13 12 11 0 7 5 4 3 2 1 dE KE EREU E E AMINE en Ll L i JL J2L C C J3 J109D J104D Es PE B J104DH Am TU 191 AE 1105 J106 J107 J108 E PS1 Pedestal right cover sensor BAR FAN BAR PS2 PS4 PS7 PS9 PS5 PS8 SL2 PS3 PS6 Ll es SL3 Cassette 3 Cassette 3 Cassette 3 Cassette 3 Cassette 3 Cassette 4 Cassette 4 Cassette 4 Cassette 4 Cassette 4 paper sensor paper level paper level retry sensor pickup paper sensor paper level paper level retry sensor pickup solenoid sensor A sensor B solenoid sensor A sensor B 1 o LL 1 Cassette 3 Cassette 4 10 9 8 7 6 5 4 3 2 1 P 1 F 6 1 6 3 O General Circuit Diagram 2 3 10 9 8 7 6 5 4 3 2 1 UN1 Pedestal controller PCB Appendix gt Service Tools gt General Circuit Diagram 2 3 ia DI eo a O O 5 O il C O A 9 2 E A Z E Di Q lt NNN AAN
26. pment rear MEMO The paper size setting is recognized automatically 12 2 Installation gt Setting the Cassette Installation gt Adjustment Adjustment 13 Adjustment of Margin 1st side 2 Pull out the cassette MEMO 3 Check the 2 scale positions of the Adjustment Plate As for the adjustment method the same procedure is applied to the Cassette 3 and 4 1 Make a copy from the Cassette 3 and 4 and check that the left edge margin is 2 5 1 5mm Feed direction of paper MEMO In the case of out of specification execute step 2 through 8 indicated below 4 Loosen the 3 Fixation Screws 13 2 Installation gt Adjustment Technology W Basic Configuration Pickup Feed System JAM Detection Power supply 3 Technology EJ Technology Function Pickup Feed System Overview Q Basic Configuration Sensor Solenoid Cassette 3 Cassette 3 Retry sensor PS8 paper presence sensor PS2 Cassetta east 4 Retry sensor PS9 pickup solenoid SL1 Cassette 3 paper level sensorA PS4 Cassette 3 paper level sensor 55 X A Cassette 4 Ls pickup solenoid SL2 Cassette 4 paper level sensor B PS7 Cassette 4 Cassette 4 paper presence sensor PS3 paper level sensor A PS6 Cassette 3 pickup motor M1 Pedestal controller PCB UN1 Cassette 3 pickup motor M2
27. rface of Pickup Roller Feed Roller and the Separation Roller 1 Remove the Pickup Assembly Idler Gear e 1 tab VO J 2 ag Bei 9 22 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Pickup Assembly Idler Gear 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Cassette 3 Pickup Unit 4 Remove the Right Front Cover of the Cassette Feeding Unit O Removing the Cassette 3 Pickup Unit Before removing the Cassette 3 Pickup Unit 1 Open the Cassette Right Lower Cover of the Cassette Feeding Unit e 1 screw 2 Pull out cassette 3 Remove the Right Front Cover of the Host Machine s Remove the claw with a flat blade screwdriver and remove the Right Front Cover e 1 screw e 1 claw 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Cassette 3 Pickup Unit F 4 13 4 7 4 7 4 Parts Replacement Procedure gt Parts Replacement gt Removing the Cassette 3 Pickup Unit gt When Connecting to 1 Cassette Unit 4 8 5 Remove the Right Rear Cover of the Host Machine B When Connecting to 1 Cassette Unit s Remove the claw with a flat blade screwdriver and remove the Right Rear Cover 1 screw MEMO When Connecting to 1 Cassette Unit be sure to remove the Cassette Right Lower Cover 1 Remove the Cassette Right Lower Cover of the 1 Cassette Unit 2 Remove the Right Front Cover of the Host Machine and re
28. t Pickup Feed System gt Paper level sensor If the paper is full Cassette paper level sensor A Cassette paper level sensor B Paper OFFO If the paper is approx half Cassette paper level sensor A Paper Cassette paper level sensor B OFFON If the paper is a little Cassette paper level sensor A Cassette paper level sensor B Paper F 3 8 3 Technology gt Function gt Pickup Feed System gt Paper level sensor Paper level sensor A OFF ON ON Paper level sensor B OFF OFF ON Paperl sensor OFF OFF OFF ON Paper level 100 to 50 50 to 50 sheets 50 sheet or less no paper 3 6 Display E 2 t F 3 12 T 3 5 3 6 3 Technology gt Function gt JAM Detection gt Door open JAM Q JAM Detection lll Delay JAM In case that the leading edge of paper does not reach to the sensor within the specified time after the speed of Cassette 3 and 4 Pickup Motor decreases to half Start key ON or Print start V INTR_ PRINT 1 1 Pickup motor 2 2 JE Sensor PS8 PS9 1 Provision feed time Motor speed up 2 Jam margin F 3 13 Cassette Motor Sensor Cassette 3 Cassette 3 pickup motor Cassette 3 retry sensor PS8 M1 Cassette 4 Cassette 4 pickup motor Cassette 4 retry sensor PS9 M2 T 3 6 3 Technology gt Function gt JAM Detection gt Door
29. the Host Machine 5 Unpacking 5 Installation Procedure 6 setting the Cassette 12 Adjustment 13 Adjustment of Margin 1st side 13 Technology Function 3 2 Basic Configuration 3 2 Sensor Solenoid 3 2 Pickup Feed System 3 2 3 2 3 3 Paper Size Detection 3 3 Paper level sensol 3 5 JAM Detection 3 Delay 3 7 Statio
30. up solenoid SL2 yd Cassette 4 x paper level sensor B PS7 Cassette 4 Cassette 4 paper presence sensor PS3 paper level sensor A PS6 Cassette 3 pickup motor M1 Cassette 3 pickup motor M2 Pedestal controller PCB UN1 Pedestal right cover sensor PS1 Cassette 3 size switch A SW1 Cassette 3 size switch B SW2 lt 4 Cassette 4 siz switch B SW4 Cassette heater H1 F 5 4 5 4 Appendix Service Tools General Circuit Diagram 1 3 Mi General Circuit Diagram 2 3 Mi General Circuit Diagram 3 3 6 Appendix gt Service Tools gt Special Tools Service Tools O Special Tools In addition to the standard tools set the following special tools are required when servicing the machine Appearance Digital multimeter FY9 2002 Reference Category A Must be kept by each service engineer B Must be kept by each group of about five engineers C Must be kept by each warkshop 6 Appendix gt Service Tools gt Special Tools Used as a probe extension when making electrical checks 6 2 6 2 6 3 O General Circuit Diagram 1 3 10 9 8 7 6 5 4 3 2 1 Vani o Di Nr 3 E E 5 D C a a UNI 5 Pedestal controller PCB c 0 O A A Q 2 E 0 5 E m gt l

Canon Unit-AE1

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