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Eaton Powerware 9140 10kVA HW

1. Communication USB Port Port o o m I O O o odo o oo oO o Ne 4 20A 250V lo H O Ej vss RS232 SERVICE RESERVED RESERVED Output o o Circuit REPO Es xstor gt Breakers Connector ati 6 q M 4 C19 Output Receptacles gt A O Qi M 7 e E O o E ad EBM X Slot Ground Battery Communication Bonding Connector Bay Screw IEC 309 60A IEC 309 60A Input Power Cord Output Power Cord DP Figure 27 Plug Receptacle UPS Rear Panel Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 47 INSTALLATION 10 11 12 To change the factory set defaults see User Settings on page 64 Turn the UPS on by selecting MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm The amp indicator illuminates solid The UPS is now in Normal mode and supplying power to your equipment If the alarm beeps or a UPS alarm indicator stays on see Troubleshooting on page 95 If you installed an optional REPO or ROO test the REPO or ROO function Activate the external REPO or ROO switch Verify the status change on the UPS display Deactivate the external REPO or ROO switch and restart the UPS If optional EBMs are installed continue to Configuring the UPS for EBMs on page 72 NOTE The batteries charge to 80
2. p M EDU E EE Tass Output 1 Line Line 1 Out 2 Neutral Out 13 3 mm 6 AWG 1 8 Nm 16 Ib in 3 Output Ground 1 Use 13 3 mm 6 AWG 90 C copper wire minimum For ease of installation use appropriately sized ferrules on the end of each wire Line 2 Out single phase 208V only 12 Set the phase input selector switch for single phase or three phase input See Figure 31 on page 53 for the location of the switch NOTE The UPS will not operate if the input is wired for single phase and the selector switch is set for three phase NOTE If the input is wired for three phase and the selector switch is set for single phase the UPS will operate on single phase Operating the UPS in this configuration is NOT recommended and could result in unintended upstream breaker tripping and overheating of the input wiring if the breaker and wiring are sized for three phase input NOTE Resetting the phase input selector switch while the UPS is running has no effect on UPS operation The UPS reads the position of the switch only when powering on 13 Replace the input and output terminal block covers 14 If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw See Figure 28 on page 50 for the location of the ground bonding screw NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the h
3. LIGOOOaOOai Co OD DOoDOO IOOOOOOIOOOOE OOO aia aaa O E DoODODODODODDODODODDODDDDDDDODODODO 0000 00 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 0 0 E na nn nn nn nn salles UPS Battery BOBEHCEDBOBOOHOHBOBHOO 000508 0 e GN Connector O000000000000000000 o PS a na nn ann nm HAV 9 DODOODO OD OOOO OOO OOOO IC IE TC JE o EIE o IC Ih Q9 ogogorun DDODODODOUDDODDDODOO 7 CE 1 DO QOOouOdouddo EBM Cable UPS EBM Battery Circuit Breakers o o o EBM Battery Cable Retention Clip Figure 26 Typical EBM Installation 44 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Connectors o 00000 e 90000 00000 00000 00000 00000 o 00000 EBM o o o UPS Installation INSTALLATION For the PW9140 10000 or PW9140 7500 model see the following section Plug Receptacle UPS Installation For the PW9140 10000 HW or PW9140 7
4. on Slide one battery tray on each side of the UPS out 2 inches Turn off utility power and wait 60 seconds Push the DIP switches to the up position Slide the battery trays back in Turn on utility power If the condition persists contact your service representative Silencing the Alarm Before silencing an alarm check the alarm condition and perform the applicable action to resolve the condition 98 Press any button on the front panel display to silence the alarm If the alarm status changes the alarm beeps again overriding the previous alarm silencing Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality TROUBLESHOOTING Service and Support If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 356 5737 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please have the following information ready when you call for service Model number e Serial number Firmware version number Date of failure or problem e Symptoms of failure or problem Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the orig
5. L entretien doit tre r alis par du personnel qualifi connaissant bien les batteries et les pr cautions n cessaires N autorisez aucun personnel non qualifi manipuler les batteries Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 9 SAFETY WARNINGS Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enth lt wichtige Anweisungen die Sie w hrend der Installation und Wartung des USV Unterbrechungsfreies Stromversorgungssystem und der Batterien befolgen m ssen Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Ger t arbeiten Bewaren Sie das Handbuch zum Nachlesen auf Die USV f hrt lebensgef hrliche Spannungen Alle Reparatur und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgef hrt werden Die USV enth lt keine vom Benutzer zu wartenden Komponenten ACHTUNG Dieses USV Unterbrechungsfreies Stromversorgungssystem enth lt eine eigene Energiequelle Batterien Die Ausgangssteckdosen k nnen Spannung f hren auch wenn das USV nicht an eine Wechselstromquelle angeschlossen ist Die Ausgangssteckdosen stehen unter Umst nden unter Spannung selbst im Bereitschafts oder REPO Bet
6. Screw Positions Positions for Rail and Front dd position 4 Mounting Bracket j gt Position 3 a Position 2 Bottom of Rack or Oo 1 Top of Other Cabinet 4 Figure 2 Front Rail Screw Positions for the EBM 2 If access to the sides of your rack is difficult adjust the length of the rails see Figure 4 and loosely install the fasteners see Figure 6 before continuing to Step 3 24 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION 3 Using two M5 machine screws and an adapter plate attach the rail to the front of the rack see Figure 2 and Figure 3 Do not tighten the screws Front M5 Screws D NN A y 7 Y ada wan wan wan gan aan aaa we Saloka A A N Position 6 gt Position 5 gt Position 4 gt Position 1 X Adapter Plate en ND as Y OS Figure 3 Securing the Front Rail 4 Adjust the rail size on the rail assembly for the depth of your rack see Figure 4 Figure 4 Adjusting the Rail Depth Right Rail Assembly Shown Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 25 INSTALLATION 5 Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate see Figure 5 Tighten all screws at the front and rear of the rail Adapter Plate Position
7. The battery recharges when necessary Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 67 OPERATION UPS Startup and Shutdown Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Verify that UPS installation has been carried out correctly and the UPS ground has been connected Normal Mode Startup user setting is enabled the UPS will automatically start up on battery o NOTE f the UPS detects that utility power is unavailable or out of range and the DC Start To start up the UPS with utility power connected 1 2 Turn off all protected equipment before starting up the UPS Switch on utility power where the UPS is connected Wait for the front panel LCD to illuminate The LCD displays the startup screen for five seconds then displays the system status screen The fans run The 4 indicator flashes quickly then slowly indicating that the UPS has entered Standby mode Switch all output circuit breakers to the ON position Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm The LCD displays a confirmation message and the v indicator illuminates solid The UPS is now in Normal mode and supplying power to your equipment If the A indicator is flashing check the UPS status from the front panel to view the ac
8. To comply with international standards and wiring regulations the sum of the leakage current of the UPS and the total equipment connected to the output of this UPS must not have an earth leakage current greater than 3 5 milliamperes Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality w SAFETY WARNINGS CAUTION e Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries e Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instruktioner som skal fglges under installation og vedligeholdelse af UPS en og batterierne L s venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp fremtidige opslag Denne UPS indeholder LIVSFARLIG HOJSPANDING Alle reparationer og vedligeholdelse bar kun udfgres af en AUTORISERET SERVICETEKNIKER Ingen af UPS ens indvendige dele kan repareres af brugeren ADVARSEL A e Denne UPS indeholder sin egen energikilde batterier Udgangsstikkene kan endog v re str mf rende n r UPS en i
9. capacity in less than 5 hours However it is recommended that the batteries charge for 48 hours after installation or long term storage 48 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION Hardwired UPS Installation Only qualified service personnel such as a licensed electrician shall perform the electrical installation Risk of electrical shock NOTE Do not make unauthorized changes to the UPS otherwise damage may occur to your equipment and void your warranty o gt The Eaton 9140 hardwired models require a dedicated branch circuit that meets the following requirements Forsingle phase 60A 10 kVA models or 50A 7 5 kVA models circuit with short circuit and overcurrent protection For three phase 30A 10 kVA models or 20A 7 5 kVA models circuit with short circuit and overcurrent protection A separate single phase input must have a 60A 10 kVA models or 50A 7 5 kVA models breaker connected to the bypass input e 200 240 Vac line to neutral 50 60 Hz The breaker must be wall mounted and be readily accessible to the operator Flexible metal conduit recommended for ease of service and maintenance To hardwire the UPS 1 Verify that all circuit breakers are in the OFF O position 2 If you are installing power management software connect your computer to the USB port UPS communication port or optional X Slot card see page 75 For
10. d repair or alteration not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions This Warranty is not valid if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Company shall not be responsible for any charges for testing checking removal or installation of Warranted Items COMPANY DOES NOT WARRANT EQUIPMENT NOT MANUFACTURED BY COMPANY IF PERMITTED BY THE APPLICABLE MANUFACTURER COMPANY SHALL PASS THROUGH SUCH MANUFACTURER S WARRANTIES TO END USER COMPANY DOES NOT WARRANT SOFTWARE INCLUDING SOFTWARE EMBEDDED IN PRODUCTS THAT IS NOT CREATED BY COMPANY WITHOUT LIMITING THE FOREGOING COMPANY SPECIFICALLY DOES NOT WARRANT SOFTWARE SUCH AS LINUX THAT WAS CREATED USING AN OPEN SOURCE MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY COMPANY WITH RESPECT TO THE PRODUCTS AND SERVICES
11. 1 cm WxDxH 16 9 x 29 9 x 10 3 6U 16 9 x 26 0 x 5 2 3U Weights Plug Receptacle Chassis 42 kg 92 Ib EBM Chassis 14 kg 31 Ib Hardwired Chassis 39 kg 86 Ib 4 Internal Battery Trays 17 kg 37 Ib 4 Internal Battery Trays 17 kg 37 Ib each Total EBM Weight 82 kg 179 Ib Total Plug Receptacle UPS Weight 110 kg 240 Ib Total Hardwired UPS Weight 107 kg 234 Ib Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 91 SPECIFICATIONS Table 9 Electrical Input Nominal Voltage 200 208 220 230 240V auto sensing Voltage Range 160 253V 174 288V Nominal Frequency 50 60 Hz auto sensing Frequency Range 45 65 Hz Default Frequency 60 Hz 50 Hz for hardwired model 220 240V Maximum Input Current at 48A Nominal Utility Voltage not applicable for hardwired models Noise Filtering MOVs and line filter for normal and common mode noise Connections 3 meter IEC 309 60A power cord or hardwired Input Power Factor 0 99 Input Mode Single phase or three phase three phase option on hardwired models only Table 10 Electrical Output Regulation Nominal output voltage 2 Static 10 Dynamic Nominal Outputs 200 208 220 230 240V voltage configurable or auto sensing 45 48 45 43 41A 9 10 10 10 10 kVA 7 2 8 8 8 8 kW Output Overload 100 1109 activates Overload alarm 110 130 load transfers to Bypass mode after 1 minute 130 150 load transfers
12. 5 1 NOTE A value of 1 indicates the UPS internal batteries only See Configuring the UPS for EBMs on page 72 Battery Test Enabled Disabled Enabled NOTE When Enabled the battery test runs automatically approximately every three months DC Start Enabled Disabled Shipped Disabled After one startup and shutdown sequence Enabled Auto Restart Enabled Disabled Enabled UPS ID 0 through 3 0 NOTE This option is not used Changes to these options should be made before turning on the UPS while the UPS is in Standby mode otherwise the changes do not take effect 64 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Table 5 User Settings continued OPERATION Description Available Settings Default Setting Language Select Language English Spanish English French German Finnish XCP Load Control Enabled Disabled Enabled Upper Bypass V 0 through 20 1 increments 20 Lower Bypass V 0 through 20 1 increments 20 Bypass Freq Dev 1 through 5 Hz 1 Hz increments 3 Hz Bypass Frequency Deviation Limits NOTE This value sets the limits from 1 Hz to 5 Hz of the nominal output configuration Qualify Bypass Enabled Disabled Enabled NOTE This setting enables or disables the bypass qualification rules When set to Disabled Bypass is always available Allow Bypass Enabled Disabled Enabled Set Baud Rate Port 1 RS232
13. AND EXCEPT FOR SUCH FOREGOING WARRANTY COMPANY DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY TITLE NON INFRINGEMENT AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE COMPANY S SOLE LIABILITY AND END USER S EXCLUSIVE REMEDY FOR FAILURE OF COMPANY TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE END USER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE LIMITATION OF LIABILITY The remedies of the End User set forth herein are exclusive and are the sole remedies for any failure of Company to comply with its obligations hereunder In no event shall Company be liable in contract in tort including negligence or strict liability or otherwise for damage to property or equipment other than the Products including loss of profits or revenue loss of use of Products loss of data cost of capital claims of customers of the End User or any special indirect incidental or consequential damages whatsoever The total cumulative liability of Company hereunder whether the claims are based in contract including indemnity in tort including negligence or strict liability or otherwise shall not exceed the price of the Product on which such liability is based Company shall not be responsible for failure to provide service or parts due to causes beyond Company s reas
14. Center 7x24 at 800 356 5737 Outside of the USA contact your local Eaton product sales or service representative For comments or questions about this Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA Load Protection Guarantee US and Canada Eaton UPS Models 3105 5110 5115 5125 5130 9120 9125 9130 9135 9140 9150 9155 9170 and FERRUPS GUARANTOR The Guarantor for the load protection guaranty set forth herein is Eaton Corporation Corporation an Ohio Corporation company Company LIMITED GUARANTY This load protection guaranty this Guaranty applies only to the original End User the End User of any Eaton 3105 5110 5115 5125 5130 9120 9125 9130 9135 9140 9150 9155 9170 and FERRUPS Products individually and collectively the Product and cannot be transferred This Guaranty applies even in the event that the Product is initially sold by Company for resale to an End User WHAT THIS GUARANTY COVERS For the lifetime of the Product Guarantor promises to repair or replace at Guarantor s option the equipment valued up to the limits shown below that is damaged by an AC power line surge spike or other transient when properly connected to Guarantor s uninterruptible power system UPS Reimbursement for or restoration of data loss excluded This Guaranty applies only if all of the following circumstances arise 1 The UPS is plugged into pr
15. MA flat head screws plus 2 extra Rails and fasteners 2 sliding rail assemblies left and right 4 adapter plates for 7 1 mm round hole 4 adapter plates for 9 5 mm square hole 2 M6 machine screws plus 2 extra 16 M5 machine screws plus 2 extra 2 M6 clip nuts for racks with round holes plus 2 extra 2 2 M6 cage nuts for racks with square holes plus 2 extra 8 M4 machine screws with 8 M4 locknuts plus 2 extra of each EBM user s guide Optional seismic mounting brackets and fasteners 2 EBM seismic mounting brackets 4 wing bolts plus 1 extra 4 M6 machine screws plus 2 extra NOTE Discard the EBM user s guide if you are installing the EBM with a new UPS at the same time Use the UPS user s guide instead to install both the UPS and the EBM Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 23 INSTALLATION Rack Setup for the EBM O NOTE Mounting rails are required for each individual cabinet NOTE The recommended configuration is to install the EBM s in the lower part of the rack with the UPS directly above the EBM s To install the optional EBM rail kit 1 Select the proper holes in the rack for positioning the EBM in the rack see Figure 2 1 NOTE The EBM takes up position 1 through position 9 O O 2 O O Q O O ho 1 O 1 1 Position 8 Me gt
16. NDAREN KAN UTF RA SERVICE PA inuti UPS enheten e Den h r UPS enheten inneh ller sin egen energik lla batterier Uttagen kan vara sp nningsf rande ven da UPS enheten inte ar ansluten till sp nningsn tet e Uttagen kan vara sp nningsf rande ven i vilo eller REPO l get Med ing ngskopplingen ledare till ledare 208 V ledare till ledare enfas r till exempel sp nningen i uttagen 110 120 V matt fr n nolla till jord 18 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality SAFETY WARNINGS e Ta aldrig bort n tsladden n r UPS enheten r p slagen Detta tar bort skyddsjordningen fr n b de UPS enheten och den anslutna utrustningen Minska risken f r brand eller elektriska st tar genom att installera denna UPS enhet inomhus d r temperatur och luftfuktighet r kontrollerade och d r inga ledande f roreningar f rekommer Omgivande temperatur f r ej verstiga 40 C Anv nd inte utrustningen n ra vatten eller vid h g luftfuktighet max 95 96 e F r alla UPS modeller g ller att verbelastningsskydd f r de in och utg ende v xelstr mskretsarna skall levereras av andra F r att minska brandrisken skall enheten bara anslutas till en krets som skyddas med verbelastningsskydd p 60 ampere 10 KVA modeller eller 50 ampere 7 5 KVA modeller i enlighet med National Electrical Code ANSI NFPA 70 e F r alla UPS modeller g ller att l mpligt klassade str mbryt
17. NOTE For Europe the emergency switch requirements are detailed in Harmonized document HD 384 48 S1 Electrical Installation of the Buildings Part 4 Protection for Safety Chapter 46 Isolation and Switching For more information about how the REPO and ROO features function see Remote Emergency Power off and Remote On Off on page 76 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION To install the REPO or ROO switch 1 Verify that the UPS is off and disconnected from utility power 2 Insert the REPO connector provided in the accessory kit into the REPO port on the UPS rear panel See Figure 38 on page 75 for the location of the REPO port 3 Refer to the following table to plan the REPO or ROO behavior REPO Contact Open Contact Closed NC Shutdown Online NO Online Shutdown ROO Contact Open Contact Closed NC Online Standby NO Standby Online This connector must only be connected to an IEC 60950 safety extra low voltage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation 4 Connect the switch or circuit to the REPO connector using non shielded 0 82 mm2 0 33 mm 18 22 AWG wire 1 NOTE For REPO a separate contact must simultaneously cause UPS input AC power to be removed 5 Verify that the externally connected REPO or ROO switch is not activated to enable power to the UPS output recept
18. OF COMPANY HEREUNDER WHETHER THE CLAIMS ARE BASED IN CONTRACT INCLUDING INDEMNITY IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THOSE SET FORTH ABOVE Company shall not be responsible for failure to provide repair or replacement under this Guaranty due to causes beyond Company s reasonable control END USER S OBLIGATIONS In order to receive the benefits of this Guaranty the End User must use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Company s obligations under this Guaranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Guaranty COSTS NOT RELATED TO GUARANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Guaranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Guaranty will be borne by the End User TO MAKE A CLAIM In the
19. Set p for th UPS ts A Ee Ste EG ah Ne He eS og Installing the UPS Internal Batteries EBM Installation e iT Le is Era RE ad in UPS Install tiOris 32th tied 2 sense ad ins IC du etes Plug Receptacle UPS Installation Hardwired UPS nstallation 23228544 ote 20H CARS ge E ERG aa NS eee REPO arid ROO Installation rrr ee Rx CEP WEE 4 Operation uou doce O ce uc cto tac d nuca ine a we i aa Gontrol Panel Functions a zen umor Le tte eed Dee One CAD str sb Rs Changing th Language u sese kehren twee D Rr cbe DO een hi veh dece idis Display Funcions Semet SN XE debt eei eee red on Km tee tie ee ox aay snes tht User Settings uie ec x eem ee eee seg pcc etd ea teg Operating Modes Jens iun B0 ad TEE ee ote p Eee Dti VU Normal Mode 4 2 88 25 Deleted oett td emite a ede ete Ra oe a thd Battery MODE ai men eeu t x vou ea ttt resulted SO apt ede dos ey yt ea Gr eke Bypass Modes ota te Melt eere et et s Standby Mode prede TENA AS dep vetat seen o doa Os UPS Startup and Shutdown Normal Mode Startup ai Sox bu oe T pe b EIU ESRTPA e E eed ER SP EE Starting the UPS on Battery e Er eee Hee an p Revera bus IntermaliBVDass Startup o2 zn d a rar eph E uiii Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 21 22 23 23 24
20. The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test NOTE For an accurate battery test test the UPS with at least 10 load applied to the UPS You can configure the battery test settings initiate a test cancel a test and view the test report Configuring the Battery Test The UPS automatically performs a battery test approximately every 90 days if this option is enabled To enable or disable the automatic battery test select MENU from the system status screen then select SETUP USER SETUP and BATTERY TEST Select to enable or disable the automatic test 72 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality OPERATION Initiating a Battery Test To initiate a manual battery test select MENU from the system status screen then select CONTROL BATTERY TEST and SCHEDULE TEST The UPS verifies the battery converter and schedules the battery test to occur during the next appropriate stage in the charging cycle or immediately if possible During the battery test the EX indicator flashes rapidly Canceling a Battery Test To cancel a test already scheduled select MENU from the system status screen then select CONTROL BATTERY TEST and CANCEL TEST Viewing the Battery Test Report To view a report of the latest battery test select MENU from the system status screen then select CONTROL BATTERY TEST and TEST REPORT Transferring the UPS Be
21. Tome as precau es adequadas A manuten o deve ser realizada por pessoal qualificado com conhecimento sobre baterias e ciente das precau es exigidas Mantenha o pessoal n o autorizado afastado das baterias Siga as instru es apropriadas ao desfazer se das baterias Consulte os c digos do local para maiores informa es sobre os regulamentos de descarte de produtos Nunca jogue as baterias no fogo porque h risco de explos o MpeaynpexaeHua no mepam 6easonacHocTM BAXHbIE YKA3AHMR NO MEPAM BESOTIACHOCTM COXPAHMTE 3TM YKA3AHMH B aHHOM PyKOBOACTBE CONEP gt KATCA BaxxHble HHCTDyKIIHH IIO YCTAHOBKE M O6CIYKHBAHHIO HCTOUHHKA Gecrlepe6o Horo nuTaHHA MBIT u 6arape Iepen pa6oroit c 060py10BaHHEM HPOYTHTE BCE HHCTPYKLHH CoxpaHHTe giaHHoe DyKOBOJICTBO IIA JIAJIBHEiIIIeTO HCIIOJIbSOBAHHs ONACHO B gamHoM MBIT nmerorca CMEPTEJIBHO OIIACHBIE HAIIPSBKEHHA Bce Pa60TbI NO PEMOHTY H O CIIYAMBAHMIO HOJDKHBI BbIIONHATBCA TOJIDKO YIIOJIHOMOMEHHBIM OBC IV7KHBAIOIIMM IIEPCOHA IOM Buytpu MBII ner y3108 OBC IV KHBAEMBIX IIOJIBSOBATE IEM Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 15 SAFETY WARNINGS MAPEAYNPEXAEHME B nannom MBII ycranoBrenbi CO CTBEHHBIE HCTOYHHKH 9Hepruu 6arapeu Ha BbIXO IHbIX poserkax Moxker BITE nanpsrxenne naxe ecm MBII He IIOJIKJIIOueH K CETH IIEPEMEHHOTO TOKA He orcoexnHa Te CETEBOH LIHYP H He M3BJIEKA TE ero BHJIKY H3 poaerK
22. USA call the Customer Reliability Center 7x24 at 800 356 5737 Outside of the USA contact your local Eaton product sales or service representative For comments or questions about this Load Protection Guaranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA 104 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality
23. assembly for the depth of your rack see Figure 16 Figure 16 Adjusting the Rail Depth Right Rail Assembly Shown 5 Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate see Figure 17 Tighten all screws at the front and rear of the rail Adapter Plate Position 5 gt Position 4 Te B TN Position 3 N as 1 7 Position 2 Bottom of Rack or Top of Other Cabinet Position Figure 17 Securing the Rear Rail Right Rail Assembly Shown Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 35 INSTALLATION 6 Repeat Steps 3 through 5 for the other rail 7 Totighten the rail adjustment assemble four M4 machine screws and four M4 locknuts to the middle of the rail assembly Tighten using a 7 mm 9 32 nut driver See Figure 18 Repeat for the other rail M4 Screws Figure 18 Tightening the Rail Adjustment Right Rail Assembly Shown 36 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION The UPS is heavy see page 91 A minimum of two people are required to remove the UPS from its carton 8 Place the UPS on a flat stable surface with the front of the UPS facing toward you 9 Remove the UPS front cover and the electronics module and set them aside see Figure 19 To remove the UPS front cover loosen the two front cover screws Grasp the fingergrips on both
24. esplodere se esposte alle fiamme 12 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE SAFETY WARNINGS Denne h ndboken inneholder viktige instruksjoner som du bgr overholde ved montering og vedlikehold av UPS enheten og batteriene Les alle instruksjoner fgr utstyret tas i bruk og gjem h ndboken til fremtidig referanse NOEN AV DELENE i UPS en Denne UPS en inneholder LIVSFARLIGE SPENNINGER All reparasjon og service m kun utf res av AUTORISERT SERVICEPERSONALE BRUKERE KAN IKKE UTF RE SERVICE PA UPS enheten inneholder sin egen energikilde batterier Utgangsstikkene kan vaere str mf rende selv n r UPS enheten ikke er koblet til et stramuttak S stramuttakene 110 120V m lt fra n ytral Strgmforsyningskabelen m ikke fjernes e ikkerhetsjordingen fjernes fra UPS en og co For redusere fare for brann eller elektris in forurensende stoffer Romtemperaturen m n rheten av vann eller ved meget hoy luf ramuttakene kan v re spenningsfgrende se fase til fase inngangsledningsfgring 208V fas til j nendgrs miljg med kontrollert temperatur og ler det ik uk For alle UPS modeller skal overstramsbes utgangsvekse det bare tilkob eller 5 ANSI NFPA 70 For alle UPS m utgangsvekse det bare tilkob eller 50 ampere 7 5 kVA modeller klassif
25. fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic Hu CAUTION F Do not discard the UPS or the UPS batteries in the trash This product contains sealed 0 lead acid batteries and must be disposed of properly For more information contact your Pb local recycling reuse or hazardous waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 89 UPS MAINTENANCE 90 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Chapter 7 Specifications This section provides the following specifications Model list Weights and dimensions Electrical input and output Environmental and safety e Battery Table 7 Model List Power Levels DE SM aa do Rated at Nominal Inputs PW9140 10000 10 kVA 8 kW PW9140 10000 HW PW9140 7500 7 5 kVA 6 kW PW9140 7500 HW EBM Model Number PW9140 192V EBM 9 kVA 7 2 kW derated at 200V input Table 8 Weights and Dimensions UPS Extended Battery Module EBM Dimensions 43 0 x 76 0 x 26 2cm 43 0 x 66 0 x 13
26. has an available communication bay for one of the following X Slot cards ConnectUPS X Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops In addition a Environmental Monitoring Probe can be attached to obtain humidity temperature smoke alarm and security information Relay Interface Card has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass Modbus Card allows you to continuously and reliably monitor the UPSs in your Building Management System BMS Multi Server Card has six serial communication ports that can communicate simultaneously with other computers using LanSafe Power Management Software provided on the Software Suite CD Single Port Card connects to the Expansion Chassis to enable multiple communication options or to a PC for power management control See Figure 38 on page 75 for the location of the X Slot communication bay ConnectUPS X gt ga Wd ES Ge uu l Multi Server Card Web SNMP Card ee cm cem ces e Relay Interface Card fo 7 77 E D Single Port Card QE o o Modbus Card C ge De Figure
27. not available Easily replaceable electronics module and batteries that simplify maintenance by allowing you to replace them safely without powering down the critical load Emergency shutdown control through the remote emergency power off REPO port or the option to configure the REPO port as a remote on off ROO function Two standard communication options with a USB port and two DB 9 serial ports one DB 9 port is reserved for service use Optional X Slot cards with enhanced communication capabilities for increased power protection and control Firmware that is service upgradable through the X Slot or DB 9 ports Advanced power management with the Software Suite CD for graceful shutdowns and power monitoring Backed by worldwide agency approvals Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference inside the UPS This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS This UPS contains its own energy source batteries The output receptacles may carry live volt
28. ou choques el tricos instale a UPS em ambiente interno com temperatura e umidade controladas e livres de contaminadores condut veis A temperatura ambiente n o deve exceder 40 C N o opere pr ximo a gua ou em umidade excessiva m x 95 14 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality SAFETY WARNINGS Para todos os modelos UPS a protec o contra sobrecorrente para os circuitos de entrada e sa da CA ser fornecida por terceiros Para reduzir o risco de inc ndios conecte apenas a um circuito equipado com prote o contra sobrecorrente de circuito de deriva o para 60 amperes modelos de 10 kVA ou 50 amperes modelos de 7 5 kVA de acordo com o National Electrical Code ANSI NFPA 70 Para todos os modelos UPS os disjuntores adequados para os circuitos de sa da de CA ser o fornecidos por terceiros Para reduzir o risco de inc ndios conecte apenas a um circuito equipado com a prote o contra sobrecorrente de circuito de deriva o para 50 amperes de acordo com o National Electrical Code ANSI NFPA 70 Para obedecer aos padr es internacionais e s regulamenta es de cabeamento a soma da corrente de vazamento do UPS e do equipamento conectado sa da deste UPS n o deve ter uma corrente de vazamento no terra maior do que 3 5 miliamperes As baterias podem oferecer risco de choque el trico ou queimadura ocasionados por alta tens o com possibilidade de curto circuito
29. power to the connected equipment Turn the UPS on by selecting MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm The UPS does not start The main utility breaker is off Verify that the main utility breaker is on The power cord is not connected correctly plug receptacle models Check the power cord connections The electronics module is being replaced Complete the replacement procedure before starting the UPS or remove the utility power The UPS does not turn off The batteries or electronics module is being replaced Complete the replacement procedure before shutting down the UPS The UPS is powered front panel and fans are on but some or all of the protected equipment is not on The equipment is not connected to the UPS correctly Verify that the equipment is plugged into the UPS receptacles For hardwired models contact a qualified electrician to check connections to the power source The REPO switch is active or the REPO connector is missing Reset the REPO switch and restart the UPS Verify that the REPO connector is present Circuit breakers for UPS receptacles are in the OFF position Switch UPS receptacle circuit breakers to the ON position UPS receptacles have been turned off by power management software or a communication card Modify the settings in the power management software or the communica
30. result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and ma having a grounded e ELECTRIC ENERGY Attempting to alter intenance applicable to equipment and remote battery supplies not supply circuit HAZARD Do not attempt to alter any battery wiring or connectors wiring can cause injury 82 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality UPS MAINTENANCE How to Replace EBM Batteries To replace the EBM batteries 1 Switch all battery circuit breakers to the OFF O position see Figure 26 on page 44 2 Remove the cable retention clip and screws and unplug the EBM cable from the UPS If additional EBMs are installed remove the cable retention clip and screws and unplug the EBM cable from the battery connector on each EBM 3 Remove the EBM front cover see Figure 41 To remove the front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly CAUTION Pull the battery trays out onto a flat stable surface The battery trays are unsupported when you pull them out of the EBM Figure 41 Removing the EBM Front Cover Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 83 UPS MAINTENANCE Push down and hold the battery tray lock to unlock the tray Pull the battery tray slowly out onto
31. s Guide 164201622 Rev 3 www eaton com powerquality 95 TROUBLESHOOTING Alarm or Condition Possible Cause Action On Bypass LO LED is on 1 long beep every 5 seconds The UPS is in Bypass mode The equipment transferred to bypass utility power Battery mode is not available however the utility power continues to be passively filtered by the UPS Check for one of the following alarms overtemperature overload UPS failure hot swap or remote emergency power off REPO Bypass Unavailable JO LED is flashing slowly 1 long beep every 5 seconds Bypass is not available because the bypass input utility is outside the configured bypass range Check the bypass utility The UPS is receiving bypass utility power that may be unstable or in brownout conditions The UPS continues to supply power to your equipment Check for one of the following alarms bypass over or under voltage bypass over or under frequency or bypass unavailable Battery Connection A LED ison 1long beep every 5 seconds The UPS does not recognize the internal batteries If the condition persists contact your service representative A battery tray is disconnected Verify that all battery trays are fully seated and locked in place If the condition persists contact your service representative Overload LED is on 1 long beep every 5 seconds Power requirements exceed the UPS capacity greater th
32. t rkeit ohjeita joita on noudatettava UPS virtal hteen ja akkujen asennuksen ja huollon yhteydess Lue kaikki ohjeet ennen laitteiston k ytt ja s ilyt ohje my hemp tarvetta varten VAARA KAYTTAJAN HUOLLETTAVIA OSIA T m UPS sis lt HENGENVAARALLISIA J NNITTEITA Kaikki korjaukset ja huollot on j tett v VAIN VALTUUTETUN HUOLTOHENKIL N TOIMEKSI UPS ei sis ll MIT N VAROITUS T ss UPS virtal hteess on oma energianl hde akut L ht vastakkeissa voi olla j nnite vaikka UPS virtal hdett ei ole kytketty verkkovirtaan L ht liit linja linjaan tulokytkenn ss 208 110 120 V mitattu neutraalista m Ala pois turvamaadoituksen UPS laitteesta V linja linjaan aattoon a tai irrota sis ntulojohtoa kun UPS on kytkettyn T m poi ja siihen liitetyst laitteistosta imiss voi olla j nnitteit my s valmius ja REPO tilassa Esimerkiksi yksivaiheinen j nnite tuloliittimiss on staa V hent ksesi tulipalon ja s hk iskun vaaraa asenna t m UPS sis tiloihin joissa l ep puhtauksia Ymp rist n l mp kosteita tiloja 95 maksimi Kaikissa UPS malleissa muiden on ylivirtasuoja Tulipaloriskin pienen mp tila ja kosteus on s dett viss ja ila ei saa ylit virtapiirin ylivirtasuoja jonka luokitus on 60 ampeeria 10 kVA mallit 7 5 kVA mallit kansallisten s hk s nn sten ANSI NFPA 70 n mukaan Kaikissa UPS ma
33. to Bypass mode after 1 second gt 150 load transfers to Bypass mode after 100 ms Voltage Waveform Normal mode Sine wave lt 3 THD with linear load lt 5 with nonlinear load Output Receptacles Plug Receptacle Models Hardwired Models 4 C19 3 C19 and 1 dual C13 each with 20A circuit breaker each with 20A circuit breaker Full Output IEC 309 60A Hardwired 92 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Table 11 Environmental and Safety SPECIFICATIONS Operating Temperature 0 C to 40 C 32 F to 104 F Optimal battery performance 25 C 77 F Storage Temperature 20 C to 50 C 4 F to 122 F Transit Temperature 20 C to 50 C 4 F to 122 F Relative Humidity 0 95 noncondensing Operating Altitude Up to 3 000 meters above sea level Transit Altitude Up to 15 000 meters above sea level Heat Dissipation 2066 BTU hr maximum Audible Noise Less than 55 dBA at 5 feet with battery fully charged without horn Leakage Current 3 5 mA Communication DB 9 1200 19200 baud USB 1 1 compliant Surge Suppression ANSI C62 41 Category B3 Safety Conformance UL 1778 CSA C222 No 107 3 EN and IEC 62040 2 NOM 019 SCFI 1993 EN and IEC 62040 1 1 Hardwired models only EN and IEC 60950 1 Hardwired models only Agency Markings cULus cUL NOM Hardwired models only T V CE
34. 19200 9600 2400 1200 9600 Port 2 SERVICE 19200 9600 2400 1200 Set Site Wiring Fault Enabled Disabled Disabled Contact Config Contact Usage REPO ROO Disabled REPO Contact Type N O N C N 0 Changes to these options should be made before turning on the UPS while the UPS is in Standby mode otherwise the changes do not take effect Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 65 OPERATION Operating Modes The Eaton 9140 front panel indicates the UPS status through the UPS indicators Figure 36 on page 61 shows the UPS front panel indicators and controls Figure 37 shows the internal circuit configuration Bypass Figure 37 Internal Circuit Configuration Normal Mode During Normal mode the v indicator illuminates solid and the UPS is powered from the utility The UPS monitors and charges the batteries as needed and provides regulated and filtered power protection to your equipment 66 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality OPERATION Battery Mode When the UPS is operating during a power outage the alarm beeps once every five seconds and the EJ indicator illuminates solid When the utility power returns the UPS transfers to Normal mode operation while the battery recharges If battery capacity becomes low while in Battery mode the E indicator flashes slowly and the alarm becomes continuous
35. 30 32 32 33 42 43 45 45 49 58 61 62 63 64 66 66 67 67 67 68 68 69 70 TABLE OF CONTENTS UPS Shutdown from Normal or Bypass Mode 7 UPS Shutdown from Battery Mode 7 Configuring the UPS For EBMS ga sumo wee DE a re DEVE Ra Gaga 72 Initiating the Battery Test css a Goedel e eR Eti ee du di bude bti 72 Transferring the UPS Between Modes 73 5 Communication Id riada 15 ISDEM 76 Remote Emergency Power off and Remote On Off 76 DB Communication POLES oy ot oot o e ee ee S TA a et Red 3 78 KeSlOt Cards e 79 LanSafe Power Management Software 80 6 UPS Maintenance elle cad kl REIR RR x EXER E YD Ss 81 UPS and Battery Cares tonta ad cL ed ede Lester MERA Gd eke Baba eibi 81 Storing the UPS and Batteries vr REUS te xr Ve ol SR IE a ROS 81 Whe nito Replace Batteries os eee RR ded em sh ue 82 R placing Batteries Cas sors tet oe det ttes a ete tede wd doe er reu dii ieri ile p 82 How to Replace EBM Batteries 83 How to Replace UPS Internal Batteries 85 Testing New Batteries re enneren ate oem edet eet 87 Re
36. 31 Dual Input Feed Three Phase 6 Punch holes in the terminal block covers for the input input bypass dual input feed only and output conduit using a Greenlee punch or similar device The holes accommodate up to 2 IMC conduit 7 Pull the input input bypass dual input feed only and output wires through separate conduit leaving approximately 15 cm 6 of exposed wire Attach a flexible metal fitting to the end of each conduit 8 Insert each conduit through a wiring access entry and attach the conduit fitting to the panel Strip 1 5 cm 0 5 of insulation from the end of each incoming wire Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 53 INSTALLATION 9 Connect the input and ground wires to the input terminal block according to Figure 32 and Table 1 Mn L2in L3In Neutral In Input Ground SOS 00 00 Figure 32 UPS Input Terminal Block Table 1 UPS Input Wiring Specifications UPS Terminal Terminal A Terminal Wire Tightening Block Position Hrs Function Size Rating Torque Input 1 L1 In 2 L2 In 13 3 mm 6 AWG 1 8 Nm 16 Ib in 3 L3 In 4 Neutral In 5 Input Ground Use 13 3 mm 6 AWG 90 C copper wire minimum For ease of installation use appropriately sized ferrules on the end of each wire For single phase 208V only in North America and Japan utility L2 connects to UPS neutral for most ot
37. 40 Optional X Slot Cards Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 79 COMMUNICATION LanSafe Power Management Software 80 O Each Eaton 9140 UPS ships with LanSafe Power Management Software To begin installing LanSafe software see the instructions accompanying the Software Suite CD NOTE When installing LanSafe software select serial port installation For the UPS manufacturer and model select Eaton and Eaton 9140 If the Eaton brand options are not available in your version of the software select Generic UPSs for the manufacturer and Generic XCP for the model LanSafe software provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information If there is a power outage and the Eaton 9140 UPS battery power becomes low LanSafe software can automatically shut down your computer system to protect your data before the UPS shutdown occurs Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Chapter 6 UPS Maintenance This section explains how to Care for the UPS and batteries Replace the UPS and EBM batteries Test new batteries Replace the electronics module Recycle used batteries or UPS UPS and Battery Care oa For the best preventive maintenance keep the area around the UPS clean and dust
38. 5 gt Position 4 S Position 3 N de gt Position 2 Bottom of Rack or Top of Other Cabinet Position 1 Figure 5 Securing the Rear Rail Right Rail Assembly Shown 6 Repeat Steps 3 through 5 for the other rail 7 To tighten the rail adjustment assemble four M4 machine screws and four M4 locknuts to the middle of the rail assembly Tighten using a 7 mm 9 32 nut driver See Figure 6 Repeat for the other rail M4 Screws Figure 6 Tightening the Rail Adjustment Right Rail Assembly Shown 26 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION 8 Place the EBM on a flat stable surface with the front of the EBM facing toward you 9 If the front and rear mounting brackets are already installed skip to Step 12 If the brackets are not already installed continue to Step 10 10 Align the two front mounting brackets with the screw holes on the sides of the EBM and secure with eight supplied MA flat head screws see Figure 7 11 Align the two rear mounting brackets with the lowest two screw holes on the sides of the EBM and secure with four supplied M4 flat head screws Rear Mounting Brackets 2 Ee Front Mounting Brackets 2 Figure 7 Installing the EBM Front and Rear Mounting Brackets 12 Install two cage or clip nuts as shown in Figure 8 If the rack holes are square use two cage nuts If the rack holes are round use two
39. 500 HW model see Hardwired UPS Installation on page 49 Plug Receptacle UPS Installation your equipment and void your warranty 1 NOTE Do not make unauthorized changes to the UPS otherwise damage may occur to The Eaton 9140 plug receptacle models require a dedicated branch circuit that meets the following requirements 60A 10 kVA models or 50A 7 5 kVA models circuit with short circuit and overcurrent protection 200 240 Vac 50 60 Hz The breaker must be wall mounted and be readily accessible to the operator Flexible metal conduit recommended for ease of service and maintenance To install a plug receptacle UPS 1 2 Verify that all circuit breakers are in the OFF O position If you are installing power management software connect your computer to the USB port UPS communication port or optional X Slot card see page 75 For the communication port use the supplied serial cable If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw See Figure 27 on page 47 for the location of the ground bonding screw Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 45 INSTALLATION 46 NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements NOTE Verify that the total equipment ratings do not exceed the U
40. EMC Class A EN 50091 2 FCC Part 15 ICES 003 Seismic Uniform Building Code UBC and Bellcore for Zone 4 Earthquake Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 93 SPECIFICATIONS Table 12 Battery DES Internal 1 EBM 2 EBMs 3 EBMs 4 EBMs Batteries Type Sealed maintenance free valve regulated lead acid Monitoring Advanced monitoring for earlier failure detection and warning Configuration 32 12V 5 Ah Charging in minutes 266 336 368 398 419 10 kVA models Charging in minutes 215 367 390 416 440 7 5 KVA models NOTE Charging times are approximate and are to 80 usable capacity at nominal line voltage after full load discharge Table 13 Battery Runtimes in Minutes Tm M oe nn 1 EBM 2 EBMs 3 EBMs 4 EBMs 100 Load 5 12 2 35 45 75 Load 7 17 35 46 60 50 Load 12 27 52 69 90 25 Load 31 61 99 138 181 RE hire ae nt 1 EBM 42 EBMs 3 EBMs 44 EBMs 100 Load 85 235 315 53 65 5 75 Load 12 30 52 69 86 5 50 Load 22 515 785 98 5 111 25 Load 48 94 116 gt 120 gt 180 NOTE Battery times are approximate and vary depending on the load configuration and battery charge 94 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Chapter 8 Troubleshooting The Eaton 9140 is designed for durable automatic operation and also alerts you whenever potential operating problems may occur Usuall
41. GEREPAREERD A e Deze UPS bevat een eigen energiebron batterijen De uitgangscontactdoos kan onder spanning staan zelfs wanneer de UPS niet is aangesloten op de netspanning e Zelfs in de modus Standby of REPO kunnen de uitgangsaansluitingen onder spanning staan Bij lijn naar lijn bekabeling 208V lijn naar lijn eenfase bijvoorbeeld bedraagt de spanning bij de uitgangsaansluitingen 110 120V gemeten vanaf neutraal naar aarde a Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality SAFETY WARNINGS Verwijder de ingangsnoer niet of haal de stekker van de ingangsnoer er niet uit terwijl de UPS aan staat Hierdoor zou de UPS en uw aangesloten apparatuur geen aardebeveiliging meer hebben Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met temperatuur en vochtigheidregeling te worden geinstalleerd waar geen geleidende verontreinigingen aanwezig zijn De omgevingstemperatuur mag 40 C niet overschrijden Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid max 9596 Voor alle UPS modellen dient de overstroombeveiliging voor de in en uitgangswisselstroomkringen door anderen te worden verzorgd Om brandgevaar te verminderen dient u dit apparaat alleen aan te sluiten op een stroomkring met overstroombeveiliging op het aftakcircuit voor 60 amp re 10 kVA modellen of 50 amp re 7 5 kVA modellen in overeenstemming met de Amerikaanse
42. H pH BKJIHOYEHHOM MBILI IIpu arom 3amuTrHoe 3a3emreHne orknouaercs OT MBIT x OT o6opynonsauus HOHKMOUEHHOTO x VIIB Jia cuwxenus OnacHOCTH HOXKAPA WIM IIOpaxxeHus IJIEKTPHYECKUM TOKOM ycraHaB mBa re MBII B 3akpbrroM IIOMEIIIEHHN c KOHTpOo IHpyeMbIMH TEMITEPATYpo H BIAXKHOCTHIO B KOTOPOM OTCYTCTBYIOT IIPOBONAIIME 3arpasHaronne BerrecrBa Temrieparypa okpyxkaroitero B03 ryxa He JI0JDKH npesbirars 40 C He oxciuryarupyitre YCIPO CTBO OKOJIO BOJIBI UM B MecTax c IIOBBIIIIeHHOIi BJIMKHOCTBIO Makc 95 HA monene MBII c mocrosHHO 3AMAAHHBIMMU BbBIXOJIHBIMH KOHTAKTAMH YCTPO CTBO 3allMTbI OT Neperpy3KH BBIXOJIHOTO KOHTypa KOHTYPOB IepeMeHHOTO TOKA npuo peraercs OTACNBHO HA monene MBII c mocrosHHO 3AMAAHHBIMMU BbBIXOJIHBIMH KOHTAKTAMH COOTBETCTByIOIIIHe Pa3MbIKAIOIILHE IIEPEKJIHOYATEIH BbIXOMHOTO KOHTypa KOHTypoB HePeMEHHOTO TOKA npuo peraioTcs OTIIe IbHO e MIA o6ecneuenus co6monenna rpe6oBauuit MEXKAYHAPOHHBIX CTaH IAapTOB H TPe60BaHHH K Pa3BO IK 9 1 KTPHYECKHX Weel cyMMapHas BEJIMYMHA TOKA yreuxu Ha 3eMJIIO Bcero o6opynonanus IIONKJIHOYEHHOTO K BbIXoNy MBII He JOKHA HPEBBILIATE 3 5 MWVIMAMIIEPa OCTOPOXHO Bpicokoe Hallps gt KeHHe BbI3BAHHOE KOPOTKHM 3aMbIKAHHEM B arapee MOXET TIPUBECTH K IIOPA gt KCHNIO YIEKTPHYECKUM TOKOM WIM OXOry Co6 rogaitre MEPbI HpeOCTOPOXHOCTH TexHHYecKoe 06CIYXHBAHHE JJOJDKHO OCyIHecTB DITbCs KBANH DHIINPOBAHHBIM IIepcoHa IOM IO pa6ore c ACTOYHHKAMH HATAHHA 3HAKOMBIM C MEp
43. If the Battery Low alarm is set the A indicator also flashes This warning is approximate and the actual time to shutdown may vary significantly the Battery Low warning may occur before the batteries reach 2596 capacity See Table 13 on o NOTE Depending on the UPS load and the number of Extended Battery Modules EBMs page 94 for estimated runtimes When utility power is restored after the UPS shuts down the UPS automatically restarts Bypass Mode In the event of a UPS overload or internal failure the UPS transfers your equipment to utility power Battery mode is not available however the utility power continues to be passively filtered by the UPS The O indicator illuminates The UPS transfers to Bypass mode when The user activates Bypass mode through the front panel The UPS detects the electronics module being replaced The UPS has an overtemperature condition The UPS detects an internal failure The UPS has an overload condition of 110 to 13096 for 60 seconds 130 to 15096 for 1 second or greater than 15096 for 100 ms If an overload condition is corrected the UPS returns to Normal mode However if an overload condition occurs three times within 20 minutes the UPS will lock on Bypass for one hour Standby Mode When the UPS is turned off and remains plugged into a power outlet the UPS is in Standby mode The YY indicator flashes slowly indicating that power is not available to your equipment
44. National Electrical Code ANSI NFPA 70 Voor alle UPS modellen dienen toepasselijk geclassificeerde stroomonderbrekers voor de in en uitgangswisselstroomkringen door anderen te worden verzorgd Om brandgevaar te verminderen dient u dit apparaat alleen aan te sluiten op een stroomkring met overstroombeveiliging op het aftakcircuit voor 50 amp re in overeenstemming met de Amerikaanse National Electrical Code ANSI NFPA 70 Om te voldoen aan internationale normen en bekabelingsvoorschriften mag de som van de lekstroom van het UPS apparaat en alle apparatuur die is aangesloten op het UPS apparaat niet een aardlekstroom van 3 5 milliamp re te boven te gaan OPGELET Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden veroorzaken door een grote kortsluitstroom Neem de juiste voorzorgsmaatregelen in acht Het onderhoud moet worden uitgevoerd door bevoegde onderhoudsmonteurs die verstand hebben van accu s en op de hoogte zijn van de vereiste voorzorgsmaatregelen Houd onbevoegden uit de buurt van de accu s De batterijen moeten op de juiste wijze worden opgeruimd Raadpleeg hiervoor uw plaatselijke voorschriften Nooit batterijen in het vuur gooien De batterijen kunnen ontploffen Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Tarkeita Turvaohjeita SAFETY WARNINGS T RKEIT TURVAOHJEITA SUOMI SAILYT N M OHJEET T m k ytt ohje sis lt
45. PS capacity to prevent an overload alarm 4 Plug the equipment to be protected into the UPS output receptacles but do not turn on the protected equipment see Figure 27 5 Make any necessary provisions for cord retention and strain relief 6 lf an emergency power off disconnect switch is required by local codes see REPO and ROO Installation on page 58 to install the REPO switch before powering on the UPS If you are not required to install a REPO switch you can install an optional remote on off ROO switch see page 58 7 Switch all circuit breakers to the ON position 8 Plug the UPS input power cord into an IEC 309 60A power outlet The YY indicator flashes indicating the UPS is in Standby mode with the equipment offline The fans run and the LCD illuminates and displays the UPS startup screens Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION
46. Powerware Series Eaton 9140 UPS 7 5 10 kVA User s Guide E T N Powering Business Worldwide Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada EN 50091 2 Some configurations are classified under EN 50091 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which case the user may be required to take additional measures Eaton Powerware ABM LanSafe and X Slot are
47. UPS Input Display the current utility voltage and frequency Battery Display the current positive and negative battery voltages percent battery charge and expected battery runtime in minutes DC Link Display the current positive and negative rail voltages System Display the system runtime days hrs min sec Alarm History Display the most recent 50 events and alarms by description alarm number and time day hr mins sec in system runtime Model Info UPS Type UPS Serial Number UPS Part Number Firmware Version Setup User Setup See Table 5 for detail Service Setup This screen is password protected Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 63 OPERATION User Settings The following table displays the options that can be changed by the user Table 5 User Settings Description Available Settings Default Setting O P Output Frequency 50 Hz 60 Hz Auto Auto NOTE If Auto is selected input frequencies 55 Hz are set to 50 Hz and input frequencies gt 55 Hz are set to 60 Hz O P Frequency changes from Auto to the sensed frequency setting O P Output Voltage 200V 208V 220V 230V 240V Auto Auto NOTE If Auto is selected input voltages 220V are set to 208V and input voltages gt 220V are set to 230V O P Voltage changes from Auto to the sensed voltage setting Buzzer Alarm Enabled Disabled Enabled Battery Pack 1 through
48. a flat stable surface use two hands to support the tray Repeat for each battery tray in the cabinet See Recycling the Used Battery or UPS on page 89 for proper disposal Slide the new battery trays into the EBM cabinet see Figure 42 Push each tray in until the battery tray lock on the handle catches to lock the tray in place Battery Tray Lock Figure 42 Installing the Battery Trays Replace the EBM front cover see Figure 43 and tighten the two front cover screws Figure 43 Replacing the EBM Front Cover 84 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality UPS MAINTENANCE 7 Repeat Steps 3 through 6 for each EBM 8 Plug the EBM into the UPS as shown in Figure 26 on page 44 For additional EBMs plug the EBM cable into the battery connector on the adjacent EBM 9 Reinstall the cable retention clip s and screws to hold the EBM cable s firmly in place 10 Switch all battery circuit breakers to the ON position How to Replace UPS Internal Batteries To replace the UPS internal batteries 1 Remove the UPS front cover see Figure 44 To remove the front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly Figure 44 Removing the UPS Front Cover Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 85 UPS MAINTENANCE CAUTION Pull the battery trays
49. aMH riperocropoxuocru He nonyckaitre K pa6ore c 6GarapeaMu HOCTOPOHHHX e Heo6xonumo co miojaTb npanira YTHAM3ALHH aKKYMYMIATOPOB O6parurecb K MECTHbIM HOPMATUBHbIM akTaM 3a MHPOpManHe o TPE OBAHHAX K yrummanun _ Huxorxa He pocaitre aKKyMy I3TOpbI B OTOHb AKKYMY IATOPBI MOTYT B3OPBaTbCA ION BO8HE CTBHEM OTHA 16 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalaci n y el mantenimiento del SIE y de las bater as Por favor lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO T CNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE ADVERTENCIA Este SIE contiene su propia fuente de energ a bater as Los recept culos de salida pueden transportar voltaje activo aun cuando el SIE no est conectado con una fuente de CA Es posible que los recept culos de salida tengan voltajes activos a n en modo Standby de espera o REPO Por ejemplo con el cableado de entrada de l nea a l nea 208V l nea a l nea monof sico el voltaje en los recept
50. acles 6 Plug in or apply utility power to the UPS The UPS enters Standby mode Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 59 INSTALLATION 10 11 To configure the UPS for REPO behavior select MENU from the System status screen then select SETUP USER SETUP and CONTACT CONFIG Set CONTACT USAGE to REPO Then set CONTACT TYPE to either normally open N O or normally closed N C To configure the UPS for ROO behavior select MENU from the system status screen then select SETUP USER SETUP and CONTACT CONFIG Set CONTACT USAGE to REMOTE ON OFF Then set CONTACT TYPE to either normally open N O or normally closed N C REPO only Start the UPS by selecting MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm Activate the external REPO or ROO switch to test the function Verify the status change on the UPS display REPO only De activate the external REPO switch and restart the UPS 60 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Chapter 4 Operation This chapter contains information on how to use the Eaton 9140 including front panel operation operating modes UPS startup and shutdown configuring the UPS for Extended Battery Modules EBMs initiating the battery test and transferring the UPS between modes Control Panel Functions The UPS has a four button two line
51. age even when the UPS is not connected to an AC supply The output receptacles may have live voltages even in Standby or remote emergency power off REPO mode For example with line to line inp single phase the voltage at the output recep neuti e Do not remove or unplug the input cord when y ground from the UPS and the equipment connec safe Toreduce the risk of fire or electric shock install this U controlled indoor environment free of conductive con mus 9596 maximum e For all UPS models overcurrent pro provi bran 7 5 be p bran NEC ral to ground not exceed 40 C 104 F Do n ided by others To reduce the ri ch circuit overcurrent protectio VA models rating in accordan acles is the UPS i ot operate near wa ection for the inpu n for 60 amperes 1 ovided by others To reduce th ch circuit overcurrent protectio ANSI NFPA 70 am ut wiring 208V line to line 10 120V measured from urned on This removes the to the UPS in a temperature and humidity inants Ambient temperature or excessive humidity nd output AC circuit s is to be sk of fire connect only to a circuit provided with 0 kVA models or 50 amperes ce with the NEC ANSI NFPA 70 For all UPS models suitably rated disconnect switches for the output AC circuit s are to e risk of fire connect only to a circuit provided with n for 50 amperes rating in accordance with the
52. an 100 of nominal see page 92 for specific output overload ranges Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode if the load increases The alarm resets when the condition becomes inactive Overtemperature LED is on 1long beep every 5 seconds The UPS internal temperature is too high or a fan has failed Shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted Restart the UPS If the condition persists contact your service representative Site Wiring Fault A LED is on 1 long beep every 5 seconds Ground wire connection does not exist or the line and neutral wires are reversed in the wall outlet Have a qualified electrician correct the wiring Input is phase to phase neutral is not bonded to ground Disable the Set Site Wiring Fault setting see User Settings table on page 64 The UPS does not provide the expected backup time The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your service representative 96 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Alarm or Condition Possible Cause TROUBLESHOOTING Action Power is not available at the UPS output receptacles The UPS is in Standby mode Supply
53. anguage setting select MENU from the system status screen then select SETUP USER SETUP and LANGUAGE Scroll through the available options and press the button to select the language 62 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality OPERATION Display Functions When the UPS starts up the LCD displays the Eaton logo and the type of UPS About 5 seconds after startup or after 15 minutes of inactivity the LCD displays the system status screen The system status screen shows the output voltage output frequency output load percent and the current operating mode see Figure 36 on page 61 The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen From the system status screen press the lt button to select MENU Use the two middle buttons 4 and W to scroll through the menu structure Press the button to select an option or enter a submenu Press the ESC button to cancel or return to the previous menu The following table shows the basic menu structure Table 4 Menu Map for Display Functions Main Menu Submenu Display Information or Menu Function Control Output Control Turn the UPS on and off Transfer to other modes Battery Test Cancel a test Schedule a test View a test report Status Active Alarms Display any active alarms UPS Output Display the voltage current frequency load current watts and VA
54. are f r de utg ende v xelstr mskretsarna skall levereras av andra F r att minska brandrisken skall enheten bara anslutas till en krets som skyddas med ett verbelastningsskydd p 50 ampere i enlighet med National Electrical Code ANSI NFPA 70 e For att uppfylla internationella standarder och kopplingsf reskrifter far den totala l ckstr mmen i UPS en och all ansluten utrustning inte har en h gre jordslutningsstr m n 3 5 milliampere VIKTIGT e Batterierna kan inneb ra en risk f r elektrisk st t eller br nnskada fr n kortsluten starkstr m lakttag l mpliga f rsiktighets tg rder Service ska utf ras av utbildad servicepersonal med kunskap om batterierna och n dv ndiga f rsiktighets tg rder H ll ej beh rig personal borta fr n batterierna e Batterierna m ste avyttras enligt anvisningarna i lokal lagstiftning e Anv nda batterier f r aldrig br nnas upp De kan explodera Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 19 SAFETY WARNINGS 20 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Chapter 3 Installation This section explains Equipment inspection Unpacking the cabinet Extended Battery Module EBM setup and installation including EBM batteries UPS setup and installation including UPS internal batteries Remote emergency power off REPO or remote on off ROO installation Inspecting the Equipm
55. by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind to the Product not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions This Guaranty is not valid a unless the End User returns to Company the Warranty Registration Card or completes the registration form on http powerquality eaton com ProductRegistration within thirty 30 days of purchase or b if the Product s serial numbers have been removed or are illegible Company shall not be responsible for any charges for testing checking removal or installation of any items LIMITATION OF LIABILITY THE REMEDIES OF THE END USER SET FORTH HEREIN ARE EXCLUSIVE AND ARE THE SOLE REMEDIES FOR ANY FAILURE OF COMPANY TO COMPLY WITH ITS OBLIGATIONS HEREUNDER EXCEPT AS OTHERWISE PROVIDED FOR IN THIS GUARANTY IN NO EVENT SHALL COMPANY BE LIABLE IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE FOR DAMAGE TO PROPERTY OR EQUIPMENT OTHER THAN THE PRODUCTS INCLUDING LOSS OF PROFITS OR REVENUE LOSS OF USE OF PRODUCTS LOSS OF DATA COST OF CAPITAL CLAIMS OF CUSTOMERS OF THE END USER OR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER THE TOTAL CUMULATIVE LIABILITY
56. cabinet to the rack as shown in Figure 21 Position 17 o M6 screw 5 and cage Position 11 clip nut Position 8 o UPS y TO Position 3 M5 screw Position 2 M5 screw o Optional e E EBM Figure 21 Securing the Front of the UPS Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 39 INSTALLATION NOTE To install the optional seismic mounting brackets the length of the rails must be between 28 5 and 32 inches 16 If installing the optional seismic mounting brackets align the two UPS seismic mounting brackets with the screw holes on the sides of the UPS above the rear mounting brackets Loosely secure the brackets with the eight supplied wing bolts See Figure 22 Do not tighten the wing bolts Figure 22 Installing the Optional UPS Seismic Mounting Brackets 40 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION 17 If the optional seismic mounting brackets are installed secure the brackets on the UPS to the rack using four M6 machine screws as shown in Figure 23 Verify that the vent holes on the sides of the UPS are not covered by the seismic mounting brackets Tighten the wing bolts on the seismic moun
57. cking the UPS Accessory Kit Verify that the following items are included with the UPS Mounting brackets and fasteners if not already installed 4 front mounting brackets 2 rear mounting brackets 20 MA flat head screws plus 2 extra Rails and fasteners 2 sliding rail assemblies left and right 4 adapter plates 7 1 mm round hole 4 adapter plates 9 5 mm square hole 16 M5 machine screws plus 2 extra 6 M6 machine screws plus 4 extra 6 M6 clip nuts for racks with round holes plus 4 extra 6 M6 cage nuts for racks with square holes plus 4 extra 8 M4 machine screws with 8 M4 locknuts plus 2 extra of each Cables Serial cable USB cable e REPO connector e Software Suite CD e This user s guide Optional seismic mounting brackets and fasteners 2 UPS seismic mounting brackets 8 wing bolts plus 1 extra 4 M6 machine screws plus 2 extra 32 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION Rack Setup for the UPS The UPS is heavy see page 91 A minimum of two people are required to remove the UPS from its carton o NOTE Mounting rails are required for each individual cabinet NOTE The recommended configuration is to install the optional EBM s in the lower part of the rack with the UPS directly above the EBM s To install the UPS rail kit 1 Select the proper holes in the rack for positi
58. clip nuts 13 Slide the EBM into the rack Verify that the rear mounting brackets engage in and slide easily along the inside of the rails Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 27 INSTALLATION 28 14 Secure the front of the cabinet to the rack as shown in Figure 8 Position 8 M6 screw and clip cage nut Position 3 M5 screw Position 2 M5 screw 0606640060 069606106 Figure 8 Securing the Front of the EBM NOTE To install the optional seismic mounting brackets the length of the rails must be between 28 5 and 32 inches 15 If installing the optional seismic mounting brackets align the two EBM seismic mounting brackets with the screw holes on the sides of the EBM above the rear mounting brackets Loosely secure the brackets with four supplied wing bolts See Figure 9 Do not tighten the wing bolts Figure 9 Installing the Optional EBM Seismic Mounting Brackets Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION 16 If the optional seismic mounting brackets are installed secure the brackets on the EBM to the rack using four M6 machine screws as shown in Figure 10 Tighten the wing bolts on the seismic mounting brackets Figure 10 Securing the Optional EBM Seismic Mounting Bracke
59. culos de salida es de 110 120V medido de neutro a tierra No retire o desenchufe el cable de entrada mientras el SIE se encuentre encendido Esto suprime la descarga a tierra de seguridad del SIE y de los equipos conectados al SIE Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 9596 m ximo Para todos los modelos de SIE la protecci n contra sobrecargas de corriente para el los circuito s de entrada y salida de CA debe suministrarse por parte de terceros Para reducir el riesgo de incendio realice la conexi n nicamente con un circuito que se proporcione con protecci n contra sobrecargas de corriente de circuito de bifurcaci n para una especificaci n de 60 amperios modelos 10 kVA o 50 amperios modelos 7 5 kVA de acuerdo con el C digo El ctrico Nacional ANSI NFPA 70 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 17 SAFETY WARNINGS Para todos los modelos de SIE interruptores de desconexi n especificados adecuadamente para el los circuito s de salida de CA deben ser suministrados por parte de terceros Para reducir el riesgo de incendio realice la conexi n nicamente con un circuito que se proporcione con protecci n contra sobrecarga de corriente de circ
60. da is twenty four 24 months from the date of purchase or thirty 30 months from the date of shipment WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Product and battery individually and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Company a Warranted Item is defective and the defect is within the terms of this Warranty Company s sole obligation will be to repair or replace such defective Warranted Item including by providing service parts and labor as applicable at the option of Company PROCEDURES FOR REPAIR OR REPLACEMENT OF WARRANTED ITEMS The Warranted Item will be repaired or eplaced at a Company site or such other location as determined by Company f the Warranted Item is to be replaced by Company and the End User supplies a credit card number or purchase order for the value of the replacement Product Company will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End User the replacement Warranted Item to the End User within one 1 business day after Company receives notice of the warranty claim In such case the End User must eturn at Company s expense the defective Warranted Item to Company in the same packaging as the eplacement Warranted Item received by the End User or as otherwise instructed by Company If Company does not receive the defective Warranted Item Company will either char
61. dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFI E A UN PERSONNEL QUALIFI AGR AUCUNE PIECE R PARABLE PAR L UTILISATEUR ne se trouve dans l onduleur AVERTISSEMENT e Cette onduleur poss de sa propre source d alimentation batteries est possible que es prises de sortie soient sous tension m me lorsque l onduleur n est pas connect e ne alimentation CA c e Les prises de sortie peuvent pr senter des tensions de phase m me en modes Attente ou REPO Par exemple avec un c blage d entr e phase phase 208 V phase phase monophas la tension au niveau des prises de sortie est de 110 120 V mesur e entre neutre et terre e Ne pas retirer le cordon d alimentation lorsque l onduleur est sous tension sous peine de supprimer la mise la terre de l onduleur et du mat riel connect Pour r duire les risques d incendie et de d charge lectrique installer l onduleur uniquement l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans u
62. e care when moving and opening the cartons Leave the components packaged until ready to install 3 Discard or recycle the packaging in a responsible manner or store it for future use Follow these guidelines when locating the cabinet after unpacking Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion Avoid placing the cabinet on its side Make sure the air vents on the front and rear of the cabinet are not blocked The recommended configuration is to install the optional EBM s in the lower part of the rack with the UPS directly above the EBM s If installing optional EBM s continue to the following section EBM Setup Otherwise continue to UPS Setup on page 32 22 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality EBM Setup 0 INSTALLATION The Eaton 9140 EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square or round mounting holes The rail assemblies adjust to mount in 19 inch panel racks from 24 to 33 inches deep 28 5 to 32 inches deep if installing the optional seismic mounting brackets Checking the EBM Accessory Kit If you purchased an optional EBM verify that the following items are included with the EBM Mounting brackets and fasteners if not already installed 2 front mounting brackets 2 rear mounting brackets 12
63. eating elements NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm 15 Plug the equipment to be protected into the UPS output receptacles but do not turn on the protected equipment see Figure 28 on page 50 16 Make any necessary provisions for cord retention and strain relief 56 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 17 18 19 20 21 22 23 INSTALLATION If an emergency power off disconnect switch is required by local codes see REPO and ROO Installation on page 58 to install the REPO switch before powering on the UPS If you are not required to install a REPO switch you can install an optional remote on off ROO switch see page 58 Switch the main utility breaker on Switch all circuit breakers to the ON position The amp indicator flashes indicating the UPS is in Standby mode with the equipment offline The fans run and the LCD illuminates and displays the UPS startup screens To change the factory set defaults see User Settings on page 64 Turn the UPS on by selecting MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm The Y indicator illuminates solid The UPS is now in Normal mode and supplying power to your equipment If the alarm beeps or a UPS alarm indicator stays on see Troubleshooting on page 95 I
64. ector quickly and firmly To install the optional EBM s 1 6 Verify that all battery circuit breakers are in the OFF O position see Figure 26 Remove the cable retention clip from the UPS battery connector Retain the clip and two screws Remove the cable retention clip from all EBM battery connectors except on the EBM installed in the lowest position in the rack Retain the clips and screws Plug the EBM cable s into the battery connector s as shown in Figure 26 Up to four EBMs may be connected to the UPS Turn each cable retention clip 90 degrees and reinstall each clip to hold the EBM cable firmly in place Continue to the following section UPS Installation the correct number of EBMs see page 72 o NOTE After UPS installation ensure maximum battery runtime by configuring the UPS for Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 43 INSTALLATION o O mr I o oo o o oo oo oG n USB RS232 SERVICE RESERVED RESERVED Bed X SLOT REPO 0 IC ICE ICIC ETC TE IE IEI CIE TCIE CIC fi EIC o o o o o ro I o IC IC IL ILI IL IE IL fu nu u un u nn rrr cb rr u m a I I Output Circuit Breakers mom o o o oo o o o af a o o o u CC OOOO OOOO ONDA ODO dono od U
65. else til afgreningskredslgb med en kapacitet p 50 ampere i overensstemmelse med National Electrical Code ANSI NFPA 70 e Mhp overholdelse af internationale standarder og regler for ledningsfgring m summen af leekstrammen fra UPS enheden og hele udstyret der er tilsluttet UPS udgangen ikke have en jordleekstram p mere end 3 5 milliampere ADVARSEL Batterierne kan give risiko for elektrisk stgd eller brands r for rsaget af hgj kortslutningsstram Overhold gaeldende forsigtighedsregler Servicering skal udfgres af kvalificeret servicepersonale med kendskab til batterier og g ldende forsigtighedsregler Hold uautoriseret personale v k fra batterierne e Korrekt bortskaffelse af batterier er p kr vet Overhold g ldende lokale regler for bortskaffelsesprocedurer e Skaf dig aldrig af med batterierne ved at br nde dem Batterierne kan eksplodere ved ben ild Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud van de UPS en de accu s Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk A Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING Alle reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden
66. ent If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 21 INSTALLATION Unpacking the Cabinet CAUTION e Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock e The UPS is heavy see page 91 A minimum of two people are required to remove the UPS from its carton To unpack the cabinet and accessories 1 Cutthe pallet straps and remove the large cardboard outer sleeve Have two people lift the sleeve for ease of removal 2 The cabinet batteries and accessory kit are packaged in individual cartons Do not install the batteries until after the cabinet is installed in the rack Us
67. er where the UPS is connected Wait for the front panel LCD to illuminate The LCD displays the startup screen for five seconds then displays the system status screen The fans run The amp indicator flashes quickly then slowly indicating that the UPS has entered Standby mode Switch all output circuit breakers to the ON position Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO BYPASS and OK to confirm The LCD displays a confirmation message the 40 indicator illuminates solid the indicator flashes and the alarm sounds indicating the UPS is operating in Bypass mode The load is now powered by utility power Optional Press any button to silence the alarm Turn on the protected equipment 70 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality OPERATION UPS Shutdown from Normal or Bypass Mode To shut down the UPS from Normal or Bypass mode 1 Turn off or remove all protected equipment before turning off or shutting down the UPS 2 Select MENU from the system status screen then select CONTROL OUTPUT CONTROL and UPS TO OFF 3 Confirm the selection by pressing and holding the lt button for three seconds to select OK The LCD displays a confirmation message and the Y indicator flashes slowly indicating that the UPS is no longer supporting the load and has transfered to Standby mode 4 To shut down the UPS from Standby m
68. erter and schedules the battery test to occur during the next appropriate stage in the charging cycle or immediately if possible During the battery test the ET indicator flashes rapidly 3 To view a report of the latest scheduled battery test select MENU from the system status screen then select CONTROL BATTERY TEST and TEST REPORT Replacing the Electronics Module Consider all warnings and notes before replacing the electronics module The electronics module can be replaced easily without turning the UPS off or disconnecting the load The UPS automatically transfers to Bypass mode Battery mode is not available however the utility power continues to be passively filtered by the UPS If you prefer to remove input power to change the electronics module see UPS Shutdown from Normal or Bypass Mode on page 71 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 87 UPS MAINTENANCE e Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries e ELECTRIC ENERGY HAZARD Do not attempt to alter any battery or electronics module wiring or connectors Attempting to alter wiring can cause injury O NOTE DO NOT DISCONNECT the electronics module while the UPS is in Battery mode To replace the electronics module 1 Remove the UPS front cover see Figure 46 To remove the front cove
69. es o CIEIIEICICICICCIEIEJEREREIICEIEELEIETERETEIEIEIEOLOCEIEIETIBCERIC e Ground O Bonding Screw nput Terminal EB Output Terminal Block Cover Battery Block Cover Connector X Slot e Communication Bay Figure 28 Hardwired UPS Rear Panel 50 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION 5 Follow the instructions for the input configuration to be used with the UPS For single phase single input feed see Figure 29 the input bypass terminal block is factory wired The L1 JP and L pins are connected by a short jumper wire and the bypass is connected to the input terminal block s L1 automatically For single phase dual input feed see Figure 30 remove the short jumper wire connecting the L1 JP and L pins so that you can connect the second feed to the input bypass terminal block later in this procedure For three phase dual input feed see Figure 31 remove the short jumper wire connecting the L1 JP and L pins so that you can connect the second feed to the input bypass terminal block later in this procedure Only a Y type star 5 wire input is supported A delta 4 wire input is NOT supported Connect 380 415V L to L 220 240V L to N 208 120V three phase input is NOT supported three phase input to the bypass input is not recommended Wire sizing and upstream breaker 1 NOTE A three phase single input feed configuration jumpering one of the phases of a si
70. f you installed an optional REPO or ROO test the REPO or ROO function Activate the external REPO or ROO switch Verify the status change on the UPS display Deactivate the external REPO or ROO switch and restart the UPS If optional EBMs are installed continue to Configuring the UPS for EBMs on page 72 NOTE The batteries charge to 80 capacity in less than 5 hours However it is recommended that the batteries charge for 48 hours after installation or long term storage Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 57 INSTALLATION REPO and ROO Installation P 58 The Eaton 9140 includes a two position terminal see Figure 35 that can be either left open or configured one of two ways Asaremote emergency power off REPO contact that allows power to be switched off at the UPS output from a customer supplied switch in a remote location Asaremote on off ROO contact that allows the UPS to be turned on and off from a customer supplied switch in a remote location Figure 35 REPO ROO Connection The REPO ROO circuit is an IEC 60950 safety extra low voltage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation CAUTION To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated
71. fettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO All interno del gruppo statico di continuit NON vi sono PARTI RIPARABILI DALL UTENTE Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 11 SAFETY WARNINGS AVVERTENZA e UPS contiene la propria fonte di energia batterie Le prese d uscita possono essere sotto tensione anche quando l UPS non collegato all alimentazione elettrica CA e Le prese d uscita possono essere sotto tensione anche nelle modalit Standby o REPO Per esempio con un cablaggio in entrata del tipo linea linea linea linea 208V singola fase la tensione sulle prese d uscita 110 120V con misurazione effettuata dal neutro alla terra e Non rimuovere n scollegare il cavo di ingresso quando il gruppo statico di continuit acceso poich in tal modo si disattiverebbe il collegamento a terra di sicurezza del gruppo statico di continuit e dell apparecchiatura ad esso collegata Perridurre il rischio di incendio o di scossa elettrica installare il gruppo statico di continuit in un ambiente interno a temperatura ed umidit controllata privo di agenti contaminanti conduttivi La temperatura ambiente non deve superare i 40 C Non utilizzare l unit in prossimit di acqua o in presenza di umidit eccessiva 95 max e Per tutti i modelli UPS occorre predisporre la protezione da sovracorrenti per i circuiti c a di ingresso e uscita Per ridurre il risch
72. ffects of power disturbances and guard the integrity of your equipment Figure 1 shows the Eaton 9140 UPS with an optional Extended Battery Module EBM Y Ae om BANAN ARR A ANAN AAN Rn OOOO 0000 00000000000000L NANO UPS A U EBM Figure 1 The Eaton 9140 UPS with Optional EBM Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INTRODUCTION Providing outstanding performance and reliability the Eaton 9140 s unique benefits include the following Online double conversion high frequency UPS design with pure sine wave output and power factor correction The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery For hardwired models choice of operation mode between single phase input mode and three phase input mode 6U rack height with the highest power density for a 10000 VA UPS Advanced Battery Module ABMs technology that uses advanced battery management to increase battery service life optimize recharge time and provide a warning before the end of useful battery life Extended runtime with up to four EBMs Start on battery capability for powering up the UPS even if utility power is
73. for future use Service Only OCHO o o O O OO o EE EDo o 4 spi USB RS232 SERVICE RESERVED RESERVED on Y Y REPO Port X Slot Communication Bay REPO connector installed Figure 38 Communication Options Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 75 COMMUNICATION USB Port The UPS can communicate with a USB compliant computer using LanSafe Power Management Software or other HID compliant power management software compatible with Microsoft Windows 2000 and XP operating systems that support HID devices NOTE The latest versions of the LanSafe software and the USB firmware are available at www eaton com powerquality To establish communication between the UPS and a computer 1 The USB port is hot pluggable Connect the USB cable to the USB port on the UPS rear panel see Figure 38 Connect the other end of the USB cable to the USB port on your computer 2 Install the LanSafe software and USB drivers according to the instructions provided with the Software Suite CD Remote Emergency Power off and Remote On Off The Eaton 9140 includes a two position terminal that can be either left open or configured one of two ways Asaremote emergency power off REPO contact that allows power to be switched off at the UPS output from a customer supplied switch in a remote location The REPO feature shuts down the
74. free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 25 C 77 F NOTE The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Storing the UPS and Batteries If you store the UPS for a long period recharge the battery every 10 months by connecting the UPS to utility power The batteries charge to 8096 capacity in less than 5 hours However it is recommended that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 81 UPS MAINTENANCE When to Replace Batteries When the E indicator flashes slowly and the audible alarm beeps intermittently the batteries may need replacing Contact your service representative to order new batteries Replacing Batteries 1 NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode Batteries can be replaced easily without tu
75. from supplying the load For ROO a remote on signal energizes the load and opening the connection sends a remote off signal that de energizes the load NOTE To restart the UPS return the REPO terminal to its normal deactivated state then use the front panel to return the UPS to Normal mode NOTE Disconnect the load when changing the active state of the ROO contact The load will energize or de energize as soon as the state is changed depending on whether there is a jumper installed CAUTION e The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The REPO switch must have a minimum rating of 24 Vdc and 20 mA e To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated e When REPO is activated for a UPS with line to line 208V input the output receptacles will have 120V neutral L2 to ground REPO ROO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO ROO L1 2 0 82 0 33 mm 2 T 18 22 AWG 0 82 mm 18 AWG Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 77 COMMUNICATION DB 9 Communication Ports The Eaton 9140 provides two DB 9 ports on the UPS rear panel The service port is not intended for customer use and does not support standard communication p
76. ge the End User s credit card or send the End User an invoice which the End User agrees to pay for the value of the replacement Product f the Warranted Item is to be replaced by Company but the End User is unwilling or unable to supply a credit card number or purchase order for the value of the replacement Product Company will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End User the replacement Warranted tem to the End User within one 1 business day after Company receives the defective Product from the End User n any case Company will provide shipping instructions and will pay its designated carrier for all shipping charges for eturn of defective equipment and replacement of Warranted Items Any returned Warranted Item or parts that are eplaced may be new or reconditioned All Warranted Items returned to Company and all parts replaced by Company shall become the property of Company Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 101 WARRANTY WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation
77. graphical LCD with backlight It provides useful information about the UPS itself load status events measurements and settings see Figure 36 On Battery Indicato Bypass Indicator yellow yellow Power On Indicator Alarm Indicator green red Output Voltage Output and Load Frequency Percent Current Access Operating to Menu Mode Options Control Buttons for the LCD Menu Options Figure 36 Eaton 9140 Control Panel System Status Screen Shown Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 61 OPERATION The following table shows the indicator status and description Indicator Status Description o On The UPS is operating normally Green Slow Flash The UPS is in Standby mode Fast Flash The UPS is starting up Off The UPS is turned off and will not turn on automatically EE On The UPS is in Battery mode Yellow Slow Flash The UPS is in Battery mode and a Low Battery condition is detected Fast Flash A battery test is in progress LO On The UPS is in Bypass mode Yellow Slow Flash Bypass mode in unavailable because the input utility is outside the configured bypass range N Slow Flash The UPS has an active warning alarm and is supporting the load See Troubleshooting on page 95 for additional information Red All LEDs Slow Flash The UPS is powering down and the load is no longer supported Changing the Language To change the l
78. her countries 200 220 240V utility neutral connects to UPS neutral 3 The ground screw on the input terminal block can be used for input ground if an appropriate ring lug is available 10 Connect the input bypass and ground wires to the input bypass terminal block according to Figure 33 and Table 2 LineIn Neutral In Input Bypass L1 JP e Ground CLOLOLS Figure 33 UPS Input Bypass Terminal Block 54 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION Table 2 UPS Input Bypass Wiring Specifications UPS Terminal Terminal Terminal Wire Tightening Block Position MES NS Funcion Size Rating Torque Input Bypass 1 L1 JP 2 Line In 13 3 mm 6 AWG 1 8 Nm 16 Ib in 3 Neutral In 4 Input Bypass Ground Use 13 3 mm 6 AWG 90 C copper wire minimum For ease of installation use appropriately sized ferrules on the end of each wire 11 Connect the output and ground wires to the output terminal block according to Figure 34 and Table 3 Neutral or L2 Out Line L1 Output RE dd Ground AUARHR SES INPUT OUTPUT 3 phase Y L N 1 phase 208V L1 L2 O 1 phase 200 220 240V L N Figure 34 UPS Output Terminal Block Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 55 INSTALLATION Table 3 UPS Output Wiring Specifications
79. inal packaging or request packaging from the Help Desk or distributor Units damaged in shipment as a result of improper packaging are not covered under warranty A replacement or repair unit will be shipped freight prepaid for all warrantied units NOTE For critical applications immediate replacement may be available Call the Help Desk for the dealer or distributor nearest you Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 99 TROUBLESHOOTING 100 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Chapter 9 Warranty Two Year Limited Warranty US and Canada Eaton UPS Models 9120 9125 9130 9135 9140 and FERRUPS up to 3 1 kVA WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Corporation Corporation an Ohio Corporation company Company LIMITED WARRANTY This limited warranty this Warranty applies only to the original End User the End User of any Eaton 9120 9125 9130 9135 9140 and FERRUPS up to 3 1 kVA Products individually and collectively the Product purchased on or after June 1 2004 and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Company for resale to an End User LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States the District of Columbia and Cana
80. io di incendio effettuare il collegamento soltanto a un circuito dotato di una protezione da sovraccarico per il circuito derivato per 60 A per i modelli da 10 kVA o 50 A per i modelli da 7 5 kVA come stabilito dalle norme statunitensi sugli impianti elettrici National Electrical Code ANSI NFPA 70 e Per tutti i modelli UPS occorre predisporre dei sezionatori adeguatamente tarati per il i circuito i c a di uscita Per ridurre il rischio di incendio effettuare il collegamento soltanto a un circuito dotato di una protezione da sovraccarico per il circuito derivato per 50 A come stabilito dalle norme statunitensi sugli impianti elettrici National Electrical Code ANSI NFPA 70 e Per uniformarsi alle norme e ai regolamenti internazionali in materia di cablaggi la somma totale della corrente di dispersione dell UPS e di tutte le attrezzature collegate alla sua uscita non deve superare i 3 5 milliampere ATTENZIONE e Le batterie possono comportare un rischio di scossa elettrica o di ustione in seguito a un elevata corrente di corto circuito Osservare le dovute precauzioni L assistenza deve essere eseguita da personale qualificato esperto di batterie e delle necessarie precauzioni Tenere il personale non autorizzato lontano dalle batterie e Le batterie devono essere smaltite in modo corretto Per i requisiti di smaltimento fare riferimento alle disposizioni locali Non gettare mai le batterie nel fuoco poich potrebbero
81. isering i ANSI NFPA 70 For overholde internasjonale standarder og ledni men til UPS og totalutstyret tilkoblet UPS utgangen ikke ha en lekkasjestram jordlekkasjestram over 3 5 milliampere odeller skal passende utkob stromskretslgpet ene leveres av an es en krets med overstramsbeskyttelse for 60 ampere 10 kVA modeller ytte stromskretslgpet ene leveres av an es en krets med overstramsbeskyttelse for 60 ampere 10 kVA modeller 0 ampere 7 5 kVA modeller klassifiserin ing e ord e st t i Standby eller REPO modus Med f eks il fase enfaset er spenningen ved V rekkes ut n r UPS en er p slik at ikke utstyret som er forbundet med den bar denne UPS en installeres i et uftfuktighet som er fritt for ledende e overskride 40 C Den m ikke brukes i ighet 9596 maks for inngangs og dre For redusere brannfaren sen skal g i henhold til National Electrical Code sbrytere for dre For redusere brannfaren skal henhold til National Electrical Code ngsfgringsregelverk m summen av Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality SAFETY WARNINGS FORSIKTIG e Batterier kan utgj re en fare for elektrisk stat eller branns r pga hay kortsluttingsstram Treff passende forholdsregler Service bgr utfgres av kvalifisert servicepersonale med kjennskap til batterier og ngdvendige forholdsregler Hold uautori
82. kke er koblet til en vekselstr msforsyning e Udgangsstikkene kan endog v re sp ndingsf rende i Standby eller REPO modus Med f eks fase til fase indgangsledningsf ring 208V fase til fase nfaset er sp ndingen i udgangsstikkene 110 120V m lt fra nulpunkt til jord e Netledningen m ikke fjernes og stikket m ikke tr kkes ud mens UPS en er t ndt Dette fjerner sikkerhedsjorden fra UPS en og fra det udstyr der er sat ti e Installer denne UPS i et temperatur og fugtighedskontrolleret indend rsmilj frit for ledende forureningsstoffer for at formindske risikoen for brand og elektrisk stgd Rumtemperaturen m ikke overstige 40 C UPS en bar ikke betjenes n r vand eller hgj fugtighed maksimalt 95 e P alle UPS modeller skal overstramsbeskyttelsen til indgangs og udgangs AC kredslgbet ene leveres af andre For at reducere risikoen for brand m tilslutning kun ske til et kredslgb med overstramsbeskyttelse til afgreningskredslgb med en kapacitet p 60 ampere 10 kVA modeller eller 50 ampere 7 5 kVA modeller i overensstemmelse med National Electrical Code ANSI NFPA 70 4 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality SAFETY WARNINGS e P alle UPS modeller skal skilleafbrydere med passende maerkedata til udgangs AC kredslgbet ene leveres af andre For at reducere risikoen for brand m tilslutning kun ske til et kredslgb med overstramsbeskytt
83. lleissa muiden on toimitettava luokitukseltaan sopiva virrankatkaisukytkimet l ht AC piiriin piireihin Tulipaloriskin pienen vain virtapiiriin jossa on oman vir apiirin ylivirtasuoja jonka luokitus o kansallisten s hk s nn sten ANSI NFPA 70 n mukaan Kansainv listen standardien mukaan UPS n ja kaikkien sen l ht n kyt oissa ei ole virtaa johtavia 40 C Al k yt l hell vett ja v lt toimitettava tulo ja l ht AC piirin piirien miseksi kytke vain virtapiiriin jossa on oman ai 50 ampeeria miseksi kytke n 50 ampeeria vuotovirran summan maavuotovirta ei saa ylitt 3 5 milliampeeria ettyjen laitteiden Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality N SAFETY WARNINGS e Akut voivat aiheuttaa s hk iskun tai palovammojen vaaran johtuen suuresta oikosulkuvirrasta Noudata kaikkia asianmukaisia varotoimia Laitteen saa huoltaa vain ammattitaitoinen huoltohenkil kunta joka tuntee akut ja niihin liittyv t varotoimet l p st valtuuttamatonta henkil st l helle akkuja e Akusto t ytyy h vitt s d sten mukaisella tavalla Noudata paikallisia m r yksi e Ala koskaan heit akkuja tuleen Ne voivat r j ht Consignes de s curit CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous tes invit suivre lors de toute proc
84. m berlaststromschutz von 50 Ampere in bereinstimmung mit dem National Electrical Code ANSI NFPA 70 ausgestattet ist e Um internationale Normen und Verdrahtungsvorschriften zu erf llen d rfen die USV und die an den Ausgang dieser USV angeschlossenen Ger te zusammen einen Erdschlussstrom von insgesamt 3 5 Milliampere nicht berschreiten VORSICHT Batterien k nnen das Risiko eines elektrischen Schlags bergen oder durch hohen Kurzschlussstrom in Brand geraten Die richtigen VorsichtsmaRnahmen beachten Die Wartung muss von qualifiziertem Wartungspersonal durchgef hrt werden das im Umgang mit Batterien ge bt ist und ber gute Kenntnisse der erforderlichen VorsichtsmaRnahmen verf gt Nicht autorisiertes Personal von Batterien fern halten e Die Batterien m ssen ordnungsgem entsorgt werden Hierbei sind die rtlichen Bestimmungen zu beachten Batterien niemals verbrennen da sie explodieren k nnen Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI Il presente manuale contiene importanti istruzioni da seguire durante l installazione e la manutenzione dell UPS e delle batterie Leggere integralmente le istruzioni prima di utilizzare l apparecchiatura e conservare il presente manuale per futuro riferimento PERICOLO A La TENSIONE contenuta in questo gruppo statico di continuit LETALE Tutte le operazioni di riparazione e di manutenzione devono essere ef
85. ne atmosph re excessivement humide 95 96 maximum 8 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality SAFETY WARNINGS Pourtous les mod les d onduleurs la protection contre les surintensit s pour les circuits d entr e et de sortie c a doit tre assur e par les autres circuits Pour r duire le risque d incendie connectez uniquement un circuit fourni avec une protection contre les surintensit s du circuit de d rivation de 60 amp res mod les 10 kVA ou 50 amp res mod les 7 5 kVA d intensit nominale conform ment au National Electrical Code ANSI NFPA 70 e Sur tous les mod les d onduleurs des sectionneurs d une capacit correcte pour le ou les circuits de sortie c a doivent tre fournis par les autres circuits Pour r duire le risque d incendie connectez uniquement un circuit fourni avec une protection contre les surintensit s du circuit de d rivation de 50 amp res d intensit nominale conform ment au National Electrical Code ANSI NFPA 70 Pour respecter les normes et r glementations de c blage internationales la somme du courant de fuite vers la terre de l onduleur et de l ensemble des quipements connect s sa sortie ne doit pas tre sup rieure 3 5 milliamp res ATTENTION e Les batteries peuvent pr senter un risque de choc lectrique ou de br lure provenant d un courant de court circuit haute intensit Observez les pr cautions appropri es
86. ode unplug or remove utility power from the UPS The UPS powers down all indicators flash slowly and the UPS shuts down completely in approximately 10 seconds UPS Shutdown from Battery Mode To shut down the UPS from Battery mode 1 Turn off or remove all protected equipment before turning off or shutting down the UPS 2 Select MENU from the system status screen then select CONTROL OUTPUT CONTROL and UPS TO SHUTDOWN 3 Confirm the selection by pressing and holding the lt button for three seconds to select OK The LCD displays a confirmation message and all indicators flash slowly indicating that the UPS is powering down and no longer supporting the load The UPS disconnects from the batteries and powers off in approximately 10 seconds Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 71 OPERATION Configuring the UPS for EBMs To ensure maximum battery runtime configure the UPS for the correct number of EBMs 1 3 Select MENU from the system status screen then select SETUP USER SETUP and BATTERY PACK Use the A or V button to select the number of battery packs in your UPS configuration All UPS and EBM Cabinets Number of Battery Packs UPS 1 EBM 2 UPS 2 EBMs 3 UPS 3 EBMs 4 UPS 4 EBMs 5 Press the button to save the setting 4 Press the ESC button until the system status screen appears Initiating the Battery Test 06 NOTE
87. onable control END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Company s obligations under this Warranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts 102 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality WARRANTY COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Customer Reliability
88. oning the UPS in the rack see Figure 14 o NOTE The UPS takes up position 1 through position 18 la Position 17 Screw Positions for Upper Front Mounting Bracket OO 6 Oe 4 Position 11 ojo Position 8 olo Screw Positions for PO 3 Position 5 Rail and Lower Front i 4 Position 4 Mounting Bracket TR Position 3 gt gt 1 Position 2 Bottom of Rack or MI Top of Other Cabinet e Figure 14 Front Rail Screw Positions for the UPS Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 33 INSTALLATION 2 If access to the sides of your rack is difficult adjust the length of the rails see Figure 16 and loosely install the fasteners see Figure 18 before continuing to Step 3 3 Using two M5 machine screws and an adapter plate attach the rail to the front of the rack see Figure 14 and Figure 15 Do not tighten the screws Front M5 Screws PS Position 6 ma OS X X gt Position 5 gt Position 4 gt Position 1 X S VIE N X Y slentendenlander Adapter Plate SS ondendanlggiunden Y Sonde eanuataadan X Figure 15 Securing the Front Rail 34 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION 4 Adjust the rail size on the rail
89. operly grounded and wired outlets using no extension cords adapters other ground wires or other electrical connectors 2 The installation of the UPS complies with all applicable electrical and safety codes described by the National Electrical Code NEC 3 The UPS was used under normal operating conditions and in accordance with all labels and instructions and 4 The UPS was not damaged by accident other than AC power line transient misuse or abuse Cumulative Limits to be paid by Guarantor under this Load Protection Guaranty 25 000 for Eaton UPS Model 3105 e 150 000 for Eaton UPS Models 5110 5115 5125 and 5130 e 250 000 for Eaton UPS Models 9120 9125 9130 9135 9140 9150 9155 9170 and FERRUPS products Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 103 WARRANTY WHAT THIS GUARANTY DOES NOT COVER Any reimbursement or repair to End User s equipment does not include reimbursement for or restoration of any data loss This Guaranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation of Product d repair or alteration of Product not authorized in writing by Company personnel or performed
90. out onto a flat stable surface The battery trays are unsupported when you pull them out of the UPS 2 Push down and hold a battery tray lock to unlock a tray Pull the battery tray slowly out onto a flat stable surface use two hands to support the tray See Figure 45 The UPS display indicates within 5 60 seconds that a battery is disconnected However if an optional EBM is installed the display does not indicate a disconnected battery Repeat for each battery tray See Recycling the Used Battery or UPS on page 89 for proper disposal Battery Tray Lock Figure 45 Removing the Battery Trays 3 Slide the new battery trays into the cabinet Push each tray in until the battery tray lock on the handle catches to lock the tray in place 4 Replace the UPS front cover and tighten the two front cover screws 86 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality UPS MAINTENANCE Testing New Batteries oa NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test NOTE For an accurate battery test test the UPS with at least 10 load applied to the UPS To test the new batteries 1 Plug the UPS into a power outlet apply utility power on hardwired models for 48 hours to charge the battery 2 Select MENU from the system status screen then select CONTROL BATTERY TEST and SCHEDULE TEST The UPS verifies the battery conv
91. placing the Electronics Module 87 Recycling the Used Battery or UPS 89 T Specifications Joe ree Spe RI EXE VET QE ee o d eee ares 91 8 Troubleshooting oso so li RE a Y X ee 95 TypicalzAlarms and Conditions iaa A ana len ED 95 Sileneirig the Alarme riire srep i bie CE eth Meee oed exe Hed geod DU be P ERE amp 98 Service and SUPPOM ase td meba edet de ge ie Rd ie bc deb etude Lal te ds 99 9 Warranty ne IE IERI meme dec 101 Two Year Limited Warranty US and Canada 101 Load Protection Guarantee US and Canada 103 ii Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Chapter 1 Introduction The Eaton 9140 uninterruptible power system UPS protects your sensitive electronic equipment from the most common power problems including power failures power sags power surges brownouts line noise high voltage spikes frequency variations switching transients and harmonic distortion Power outages can occur when you least expect it and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the Eaton 9140 you can safely eliminate the e
92. protected equipment immediately and does not follow the orderly shutdown procedure initiated by any power management software Any devices that are operating on battery power are also shut down immediately The UPS transfers to Standby mode and the Control menu options are unavailable This feature can be used for shutting down the load and the UPS by thermal relay for instance in the event of room overtemperature When REPO is activated the UPS shuts down all converters de energizes all system relays and fully powers down the load immediately If the utility breaker is also tripped the UPS fully powers down within 10 15 seconds When the REPO switch is reset the equipment will not return to Normal mode until the UPS is manually started 76 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality COMMUNICATION Asaremote on off ROO contact that allows the UPS to be turned on and off from a customer supplied switch in a remote location If the ROO function is configured energizing and de energizing the load from the front panel is NOT available However transfers between Normal mode and Bypass mode are available through the front panel Two REPO ROO positions may be used normally open or normally closed The pins on the normally open REPO connector are not connected together When this connection is closed For REPO the logic circuitry completely shuts down the UPS thus preventing the power
93. r loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly 2 Turn the module lock switch to the UNLOCK position The UPS transfers to Bypass mode Figure 46 Removing the Electronics Module 88 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality UPS MAINTENANCE w Grasp the handle at the base of the electronics module and pull the module slowly out of the cabinet Use two hands to support the module out onto a flat stable surface gt Treat the original and replacement modules with care to avoid damaging connectors or internal circuitry Label the original module with masking tape or some other identifier Record the serial number of the replacement module for your warranty If not returning the electronics module for warranty see the following section Recycling the Used Battery or UPS for proper disposal g Insert the replacement module by sliding it carefully into the cabinet Verify that it seats firmly against the rear of the cabinet 9 Turn the module lock switch to the LOCK position The UPS automatically returns to Normal mode N Replace the UPS front cover and tighten the two front cover screws Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS Do not dispose of the battery or batteries in a
94. registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its subsidiaries and affiliates Greenlee is a registered trademark of Greenlee Textron Microsoft and Windows are registered trademarks of Microsoft Corporation Modbus is a registered trademark of Schneider Automation National Electrical Code and NEC are registered trademarks of National Fire Protection Association Inc All other trademarks are property of their respective companies Copyright 2006 2010 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives e Harmonized Standards IEC 61000 3 12 EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality Oy Koskelontie 13 FIN 02920 Espoo Finland Phone 358 9 452 661 Fax 358 9 452 665 68 Special Symbols The following are examples of symbols used on the UPS or accessories to ale
95. rieb Zum Beispiel betr gt bei einer Verkabelung mit Au enleitern 208 V einphasige Verkabelung die Spannung an den Ausgangssteckdosen 110 120 Volt gemessen an der Nullleitererdung e Das Eingangskabel nicht entfernen oder abziehen w hrend die USV eingeschaltet ist weil hierdurch die Sicherheitserdung von der USV und den daran angeschlossenen Ger ten entfernt wird Um die Brand oder Elektroschockgefahr zu verringern diese USV nur in Geb uden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren in denen keine leitenden Schmutzstoffen vorhanden sind Die Umgebungstemperatur darf 40 C nicht bersteigen Die USV nicht in der N he von Wasser oder in extrem hoher Luftfeuchtigkeit max 95 96 betreiben e Bei allen USV Modellen muss der berstromschutz f r den die Eingangs und Ausgangswechselstromkreis e anderweitig gew hrleistet werden Um die Brandgefahr zu verringern nur an eine Leitung anschlieRen die mit einem berlaststromschutz von 60 Ampere 10 kVA Modelle oder 50 Ampere 7 5 KVA Modelle in bereinstimmung mit dem National Electrical Code ANSI NFPA 70 ausgestattet ist 10 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality SAFETY WARNINGS Bei allen USV Modellen m ssen geeignete Trennschalter f r den die Ausgangswechselstromkreis e anderweitig bereitgestellt werden Um die Brandgefahr zu verringern nur an eine Leitung anschlieRen die mit eine
96. rning the UPS off or disconnecting the load If you prefer to remove input power to change the batteries see UPS Shutdown from Normal or Bypass Mode on page 71 Consider all warnings cautions and notes before replacing batteries A e Servicing should be performed by qualified service personnel knowledgeable of batteries and required preca utions Keep unauthorized personnel away from batteries Batteries can present a risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use too batteries 4 Discon terminals 5 Wear s with insulated handles 3 Do not lay tools or metal parts on top of nect charging source prior to connecting or disconnecting battery rubber gloves and boots When replacing ba teries replace with the same type and number of batteries or battery packs Contact your service representative to order new batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the Skin and eyes and may be extremely toxic Determine if the battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can
97. rotocols The RS 232 port is available for UPS monitoring control and flash upgrades To establish communication between the UPS and a computer connect your computer to the RS 232 UPS communication port using the supplied serial communication cable see Figure 38 on page 75 When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins are identified in Figure 39 and the pin functions are described in Table 6 6060 00000 Figure 39 Communication Port Table 6 Communication Port Pin Assignment Pin Number Signal Name Function Direction from the UPS 1 GND Signal common tied to chassis 2 TxD Transmit to external device Out 3 RxD Receive from external device In 4 DTR PnP Plug and Play from external device tied to Pin 6 In 5 GND Signal common tied to chassis 6 DSR To external device tied to Pin 4 Out 7 No Connection m 8 No Connection 9 No Connection 78 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality X Slot Cards COMMUNICATION X Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices The Eaton 9140
98. rt you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol information such as important operating and maintenance instructions A CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional a This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center Pb This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Table of Contents 1 Introd ction 2 encender eins ee den de 2 Safety Warnings x15 ais dod ace acd cvm cv de eru e e at icd Qe e ede 3 Installation oven eerte note ce Iter anah ent eter eese este ted eel ate Be Inspecting the Equipment na e A KN NG REM eA TAG Unpaeking the Cablnat s or ree tme aaa EBM Set p o he RE SEPIUS eum NIIS ER ERR Ghacking the EBM Accessory Kit 225225 aaa oer tye he a eed da ewe ones da GO Rack S t p forthe EBM stu Sete t ea etae eme te e RS goat Installing the EBM Batteries an sasab a d ak Na A E LUE a le BC M C Checking the UPS Accassoty KIE ass cocos peto it wich ena to Raw baled CNA RAD re tales Rack
99. sert personale borte fra batteriene Batterier m fjernes p korrekt m te Se lokale forskrifter vedrgrende krav om fjerning av batterier e Kast aldri batterier i flammer da de kan eksplodere hvis de utsettes for apen ild Regulamentos de Seguranca INSTRU ES DE SEGURAN A IMPORTANTES GUARDE ESTAS INSTRU ES Este manual cont m instru es importantes que devem ser seguidas durante a instala o e manuten o do no break e das baterias Leia todas as instru es antes de operar o equipamento e guarde este manual para consult lo futuramente CUIDADO A UPS cont m VOLTAGEM MORTAL Todos os reparos e assist ncia t cnica devem ser executados SOMENTE POR PESSOAL DA ASSIST NCIA T CNICA AUTORIZADO N o h nenhuma PE A QUE POSSA SER REPARADA PELO USU RIO dentro da UPS ADVERT NCIA Este no break possui sua pr pria fonte de energia baterias As tomadas de sa da podem estar energizadas mesmo que o no break n o esteja conectado a uma fonte de energia el trica e Os receptaculos de sa da podem ter voltagens altas mesmo em modo de Espera ou REPO Por exemplo com o cabeamento de entrada linha a linha 208V monof sico a voltagem nos recept culos de sa da de 110 120V medi o entre neutro e terra e N o remova ou desconecte o cabo de entrada quando a UPS estiver ligada Isto remover o aterramento de seguran a da UPS e do equipamento conectado Para reduzir o risco de inc ndios
100. sides of the cover and pull the cover forward firmly To remove the electronics module turn the module lock switch to the UNLOCK position Grasp the handle at the bottom of the module and pull the module slowly out of the cabinet Use two hands to support the module Figure 19 Removing the UPS Front Cover and Electronics Module Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 37 INSTALLATION 10 If the front and rear mounting brackets are already installed skip to Step 13 If the brackets are not already installed continue to Step 11 11 Align the four front mounting brackets with the screw holes on the sides of the UPS and secure with 16 supplied M4 flat head screws see Figure 20 12 Align the two rear mounting brackets with the lowest two screw holes on the sides of the UPS and secure with four supplied M4 flat head screws Rear Mounting Brackets 2 Front Mounting Brackets 4 Figure 20 Installing the UPS Front and Rear Mounting Brackets 38 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION 13 Install six cage or clip nuts as shown in Figure 21 If the rack holes are square use six cage nuts If the rack holes are round use six clip nuts 14 Slide the UPS into the rack Verify that the rear mounting brackets engage in and slide easily along the inside of the rails 15 Secure the front of the
101. the communication port use the supplied serial cable Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 49 INSTALLATION 3 Switch off utility power at the distribution point where the UPS will be connected Be absolutely sure there is no power 4 Remove the input and output terminal block covers and retain see Figure 28 Communication USB Por Port 9 LJ 9 om ojo o oo Eo o Al rri 4 20A 250V o Er USB Rs232 SERVICE RESERVED RESERVED E E Output r Circuit to Breakers e l po F REPO nero Hs 3 C19 Connector N ES Output eT aon Receptacles 0 N OO E podda e e jun u un u un un In I I uam Tun LIC IC IL ILI a Le Fan o o EE 2 C13 CICIEICIEIEROREIE a Da Output EE Receptacl
102. ting brackets Vent Holes uBuuuuunuuuuuguunuunugaunuuuuunuuud Figure 23 Securing the Optional UPS Seismic Mounting Brackets 18 Replace the electronics module by sliding it carefully into the cabinet Verify that it seats against the rear of the cabinet Turn the module lock switch to the LOCK position Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 41 INSTALLATION Installing the UPS Internal Batteries To install the battery trays into the UPS cabinet 1 Verify that the output circuit breakers on the UPS rear panel are in the OFF O position see Figure 26 on page 44 2 Slide the battery trays into the cabinet see Figure 24 Push each tray in until the battery tray lock on the handle catches to lock the tray in place Battery Tray Lock Figure 24 Installing the Battery Trays 3 Replace the UPS front cover and tighten the two front cover screws see Figure 25 Figure 25 Replacing the UPS Front Cover 4 If you are installing an optional EBM continue to the following section EBM Installation Otherwise continue to UPS Installation on page 45 42 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality EBM Installation INSTALLATION CAUTION A small amount of arcing may occur when connecting an EBM to the UPS This is normal and will not harm personnel Insert the EBM cable into the UPS battery conn
103. tion card refer to the individual user s guide The UPS is in Standby mode Use the front panel to return the UPS to Normal mode Battery test failed The batteries need service Contact your service representative Battery test did not run Load was less than 1096 of rated capacity when the battery test started Battery test report shows CANCELLED then changes to TEST SCHED during the next appropriate stage in the charging cycle The UPS automatically reschedules the battery test User cancelled the battery test through the front panel Battery test report shows CANCELLED Reschedule the battery test if necessary Battery charge cycle has not completed Wait 48 hours Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 97 TROUBLESHOOTING Alarm or Condition Possible Cause Action The UPS does nottransferto No input is available to the bypass Bypass mode input terminal block Check the bypass input terminal block wiring Connect an input to the bypass input terminal block The bypass utility does not qualify Check the bypass utility The UPS is receiving bypass utility power that may be unstable or in brownout conditions Bypass mode is disabled Check that the Allow Bypass user setting is Enabled see page 64 The UPS front panel is off DIP switches on the rear panel are but the fans and output are in the down position
104. tive alarms Correct the alarms and restart if necessary Turn on the protected equipment 68 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality OPERATION Starting the UPS on Battery 1 NOTE Before using this feature the UPS must have been powered by utility power at least Once To start the UPS on battery without utility power connected 1 Turn off all protected equipment before starting up the UPS 2 Switch all output circuit breakers to the ON position 3 Press any button on the front panel display to activate the screen 4 Wait for the front panel LCD to illuminate The LCD displays the startup screen for five seconds then displays the system status screen The fans run The amp indicator flashes quickly then slowly indicating that the UPS has entered Standby mode 5 Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO BATTERY and OK to confirm The LCD displays a confirmation message and the EJ indicator illuminates solid The UPS is now in Battery mode and supplying battery power to your equipment 6 Turn on the protected equipment Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 69 OPERATION Internal Bypass Startup To start up the UPS in internal Bypass mode with utility power connected 1 2 Turn off all protected equipment before starting up the UPS Switch on utility pow
105. ts Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 29 INSTALLATION Installing the EBM Batteries To install the battery trays into the EBM cabinet 1 Verify that the battery circuit breaker on the EBM rear panel is in the OFF O position see Figure 26 on page 44 2 Remove the EBM front cover see Figure 11 To remove the front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly Figure 11 Removing the EBM Front Cover 3 Slide the battery trays into the cabinet see Figure 12 Push each tray in until the battery tray lock on the handle catches to lock the tray in place Battery Tray Lock Figure 12 Installing the Battery Trays 30 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION 4 Replace the EBM front cover and tighten the two front cover screws see Figure 13 Figure 13 Replacing the EBM Front Cover Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 31 INSTALLATION UPS Setup The Eaton 9140 UPS comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square and round mounting holes The rail assemblies adjust to mount in 19 inch panel racks from 24 to 33 inches deep 28 5 to 32 inches deep if installing the optional seismic mounting brackets Che
106. tween Modes From Normal to Bypass Mode Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO BYPASS and OK to confirm From Bypass to Normal Mode Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm From Standby to Bypass Mode Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO BYPASS and OK to confirm From Bypass to Standby Mode Select MENU from the system status screen then select CONTROL OUTPUT CONTROL and UPS TO OFF Confirm the selection by pressing and holding the button for three seconds to select OK Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 73 OPERATION 74 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality Chapter 5 Communication The Eaton 9140 UPS is equipped with a USB port a REPO port two DB 9 communication ports and an X Slot communication bay see Figure 38 Two parallel ports are available for future use Either the USB port or the RS 232 DB 9 communication port may be used to monitor the UPS however they cannot operate simultaneously The service DB 9 port is used only to upgrade the firmware The X Slot communication bay can accommodate any Eaton X Slot card and can operate simultaneously with the USB port or RS 232 communication port USB Port DB 9 Communication Ports Parallel Ports
107. uito de bifurcaci n para una especificaci n de 50 amperios de acuerdo con el C digo El ctrico Nacional ANSI NFPA 70 e Para cumplir con los est ndares internacionales y regulaciones de cableado la suma de la corriente de fuga del SIE y el total del equipo conectado con la salida de este SIE no debe tener una p rdida de corriente de fuga a tierra mayor de 3 5 miliamperios PRECAUCION e Las bater as pueden constituir un riesgo de descarga el ctrica o quemaduras por corriente alta de corto circuito Adopte las precauciones debidas Personal calificado de servicio que conozca de bater as y est al tanto de las precauciones requeridas debe darle servicio al equipo Mantenga al personal no autorizado alejado de las bater as Esnecesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes Nunca deseche las bater as en el fuego Las bater as pueden explotar si se las expone a la llama S kerhetsforeskrifter VIKTIGA SAKERHETSFORESKRIFTER SPARA DESSA FORESKRIFTER Den h r anvisningen inneh ller viktiga instruktioner som du ska f lja under installation och underh ll av UPS enheten och batterierna L s alla instruktioner innan du anv nder utrustningen och spara den h r anvisningen f r framtida referens Denna UPS enhet inneh ller LIVSFARLIG SP NNING ENDAST AUKTORISERAD SERVICEPERSONAL f r utf ra reparationer eller service Det finns inga delar som ANV
108. y the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Use the following troubleshooting chart to determine the UPS alarm condition Typical Alarms and Conditions Alarm or Condition The following table describes typical alarms and conditions check the Alarm History through the front panel for a list of active alarms If an alarm appears with a service code please contact the Help Desk see page 99 Possible Cause Action On Battery LED is on 1 short beep every 5 seconds A utility failure has occurred and the The UPS is powering the equipment with battery UPS is in Battery mode power Prepare your equipment for shutdown Battery Low E LED is flashing slowly Continuous beep The UPS is in Battery mode andthe This warning is approximate and the actual battery is running low time to shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 2596 capacity See Table 13 on page 94 for estimated runtimes When utility power is restored the UPS restarts automatically provides power to the load and charges the battery Battery Test E LED is flashing quickly 1 long beep every 5 seconds A battery test is in progress Wait until the battery test completes Eaton 9140 U PS 7 5 10 kVA User
109. zing would need to be similar to a single phase input NOTE Neutrals are bonded inside the terminal block Wire the input and bypass terminal blocks so they share the same ground and neutral and have inputs of the same frequency NOTE install no more than one wire per terminal Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality 51 INSTALLATION m E o o m L1 JP L N e m E a 3 phase Y LI L2 13 N E 1 phase 208V L1 L2 O 1 phase 200 220 240V L1 N Figure 29 Single Input Feed Single Phase 1PHASE 3 PHASE F SUR RER 2 OLOO AAA amp L1 JP L N e L1 JP co Ela 5 Qe 9 ZA AN 3 phase Y L1 L2 L3 N 1 phase 208V L1 L2 O 2 1 phase 200 220 240V L1 N L1 2 Figure 30 Dual Input Feed Single Phase 52 Eaton 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev 3 www eaton com powerquality INSTALLATION NOTE Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors ul o lt oa m E o q a gt m L1 JP L N e m T E gt a 3 phase Y LI L2 13 N 1 phase 208V L1 L2 O 1 phase 200 220 240V L1 N Figure

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