FAAC Model 400 Series (English)
Contents
1. I Electric motor Release lock Hydraulic piston 1 Cylinder 8 Front attachment 8 By pass valvas Housing 6 Gerotor pump iD Emergency release 17 Electrical cable bend dp Rear attochment nc Figure 1 guard ML E Table 1 400 Operator Technical Specifications MODEL CBC CBAC SB SBS CBACR jen SB EG Max Traction Thrust Foe daN 620 620 620 775 465 465 465 Effective Rod Stroke ces 10 1 4 10 1 4 10 1 4 10 1 4 10 1 4 15 15 Linear Rod Speed Operators Mod 400 ines seo 04 04 04 03 06 06 06 2 Operator Weight Ibs 19 19 19 19 19 22 2g Photocells Eee 70 70 70 60 80 50 50 Electronic control unit Ce cr NEA 1 1 1 0 75 1 5 1 5 1 5 Key operated push button Hydraulic Locking 1 Closing 1 2 2 2 Radio receiver 2 Opening and Closing Flashing light Max Leaf Length feet 16 16 18 20 12 18 20 Power Supply 115 VAC x 10 or 230 VAC 6 10 50 60 Hz Electric lock if necessary Absorbed Power W 220 Absorbed Current A 1 230V or 2 115V Electric Motor rpm 1400 4 poles C When laying electrical cables use Thermal Protection 248 conduits with adequate rigidity and flexibility on Winding F Thrust Capacitor 25uF 115 V or 8uF 230 V ce Always separate low voltage wiring Ambient Operating 4 to 131 from AC power cables Use separate shea2. AAT 13 5 2 Advanced Programming To access ADVANCED PROGRAMMING press and hold key F and then press key e Release key the unit displays the name of the first function e Release key F modify the value of the function with keys and e Press and hold key F the unit displays the name of the next function and if you release it the value that can be modified with keys and e When you reach the last function press F to exit the program the unit resumes monitoring input status The following table shows the sequence of functions accessible in ADVANCED PROGRAMMING ADVANCED PROGRAMMING F CR MAXIMUM TORQUE AT INITIAL THRUST The motors operate at maximum torque ignoring 1 I the torque setting at start of movement Useful for heavy leaves Active m Disabled LAST STROKE AT CLOSING The motors are activated at full speed for 1 second to facilitate locking of the electric lock Active m 1 Disabled REVERSING STROKE Before opening while the gate is closed the motors thrust to close for 2 seconds thus facilitating release of the electric lock Active mo Disabled LEAF 2 OPENING DELAY 2 s Enables delayed start at opening of leaf 2 avoiding interference between leaves Active i103 Disabled FAIL SAFE If this function is activated it enables a function testofthe photocells before any gate movement If the test fails photocells not serviceable the gate do
3. UL325 Compliant FAAC International Inc West Coast Operations FAAC International Inc Headquarter amp East Coast Operations 5151 Sunbeam Road 357 South Acacia Avenue Suites 9 11 Unit 357 Jacksonville FL 32257 Fullerton CA 92831 Tel 866 925 3222 Tel 800 221 8278 www faacusa com FAAC FAAC CONTENTS IMPORTANT SAFETY INFORMATION 4 Important Safety Instructions 4 Important Installation Instructions 4 General Safety Precautions 5 UL325 Gate Operator Classifications 6 Installing the Warning Signs 6 1 TECHNICAL SPECIFICATIONS 7 Dimensions ri 2 WIRING 7 3 INSTALLING THE MODEL 400 8 3 1 Preliminary Checks 8 3 2 Installation Dimensions 8 3 3 General Rules for Determining Installation Dimensions 8 3 4 Installing the Operator 8 4 START UP 10 Anti Crushing System Adjustments 10 5 FINAL OPERATIONS 10 6 SYSTEM TEST 11 7 MANUAL OPERATION 11 8 RESTORING NORMAL OPERATING MODE 11 9 SPECIAL APPLICATIONS FOR SWING LEAF GATES 11 Opening Outward with Operator Installed Inside 11 10 POSITIVE STOP ACCESSORY 12 11 MAINTENANCE AND REPAIRS 13 12 EXPLODED VIEWS 14 400 CBAC 14 Cylinder 15 Locking Cap 16 Rear Flange 17 13 455 D CONTROL BOARD 18 13 1 455 D Control Board Warnings 18 13 2 Technical Specifications 18 13 3 Electric Connections 18 13 4 455 D Layout and Components 18 13 5 Programming 22 13 6 Start Up 24 13 7 System Test 25 14 OPERATING MODES DETAILED DESCRIPTION 26 15 PREWIRED ENCL
4. Including the thrust force of the operator and the perfect operation of the gate hinges Checking Oil Level Periodically check the oil level inside the tank Cut power to the system e Position the operator vertically with the rear flange high up e Remove the oil fill plug o Insert a screwdriver until it comes in contact with the electric motor as shown in Fig 18 e Remove the screwdriver and check oil level as shown in Fig 18 A USE ONLY FAAC HP FLUID OIL Periodically check for correct adjustment of the anti crushing safety device and the effectiveness of the release system to allow manual operation Safety devices installed on the system must be checked every 6 months For repairs contact FAAC s authorized repair centers FAAC MODEL 400 Hydraulic Swing Gate Operator 13 Ee 12 EXPLODED VIEWS 400 CBAC 2 2 2 os mex seriocewcwur f oe mess casmeroavereno ls 09 490325 KIT LOCKING CAP 34 7073095 SWIVEL JOINT SQUARE 701803 M4X10 SELF TAPPING SCREW 3 7220355 FRONT MOUNTING BRACKET EE 2 3B 2 30 o ER 32 E E 35 VIBRATION DAMPENER 703401 00000 EMEN 98 Em E ELA M3 de 3 LOCK WASHER 4 MM 3 7019195 4170015 7272105 3900985 714017 2707 7228015 SWING GATE OPERATOR ALUMINIUM FORK KIT P N for 115V Motor 77000423 P N for 115V Motor Capacitors 2705 39 40 41 42 43 44 45 11 12 701006 4X45 BOLT
5. and then resume normal operation 13 7 System Test When you are finished programming test the system Verify that the entire system operates correctly Most importantly check that force is adequately adjusted and that safety devices are operating correctly FAAC MODEL 400 Hydraulic Swing Gate Operator 25 m 14 OPERATING MODES DETAILED DESCRIPTION peiaosip N3dO 19949 ON N3dO selaosip 4 esojo 1snuu JD 1oeue ON N3dO sel dbosip uedo 4snuu 4 3D 429449 ON peigosip NIdO OSHS ON do s D JOSH seso jo SADM D C e uouoailp SSISASI ui JUSUJSAOUI SUDISO Q3 5201 Bulusdo senuuuoo esoe ei uo PUD SYD07 JOSS ON 7G ydoodd ees g uouyp1uedo sdojs ONINAdO uedo Ol SOSIOGASI eso9 oJ uo PUD 4907 tg udoJ6DJ1od ees N3dO senos 428434 ON uouoJedo sdojs uouo4edo sdo s ONISOTD peiaosip NIdO 2949 ON e peigosip NIdO 42949 ON peiaosip Y Nado Budo pod uo 1 129Jje ON AJo4oIpeuuuul JOS eu sesoj 2 eel NIdO peidosip NIdO 2949 ON 1oejye ON peidgosip NIdO 129948 ON Sul Guiuedo Jos eu suado DiulDd eui 104 JOS suedo Qqaso1lo 32IA3QG AL34VS 19 dO SIDIAIA ALAAVS ONISOTD SIDIAIA ALIIVS ONINAdO 8 NdidO V NIdO SNIVLS AIVD pelgosip NIdO 4294 ON sasind 198 9 ON pelgosip NIdO 198 9 ON Ce JOS SUL SOSOID nda 216
6. compliance with French standard NFP 25 362 L Active mo Disabled ASSISTANCE REQUEST combined with next function If activated at the end of countdown settable with the next function i e Cycle programming it affects 8 s of pre flashing at every Open pulse job request Can be usefulfor setting scheduled maintenance jobs Active 7 Disabled CYCLE PROGRAMMING For setting countdown of system di ja cycles Settable in thousands from L I to IO thousand cycles The displayed value is updated as cycles proceed This function can be used to check use of the board or to exploit the Assistance request ANTI CRUSHING SENSITIVITY When operating with the gatecoder it controls anti crushing sensitivity EXTRA WORK TIME When operating without a gatecoder and limit switch if reversing occurs and if the leaf does not reach its end contact point you can activate this function to increase work time Active mio Disabled Exit from programming and return to inputs status monitoring 23 13 6 Start Up 13 6 3 Learning Operating Times Opening closing time is established by a learning procedure which 13 6 1 LED Check varies slightly according to whether you are using Gatecoders or not The board has a two digit display When not in PROGRAMMING 13 6 3 1 LEARNING NORMAL TIMES mode this display is used to indicate the status of inputs Fig U shows how the L
7. motor 2 MAIN POWER 115 or 230 Verify required d INPUT voltage before connecting OG 230V main power PAuse Time O closing delay Fi EL tine Lomi Force motor 1 G L time Learning j tt A lt SEMUS 2304 MSEMPSUSTIS 1154 Buttons Madihies the function value Also initiates motor run tme tL Go Modifies the function value Toggles through programming clions Tun F pda to display function Release to display function value RED 230v BLACK WHITE GREEN 120 VAC 5 AMP MAX FREE EXIT LOOP FAAC www faacusa com PHOTOBEAM INPUTS OPICL Affects opaning amp closing CL Affects closing only both require N C contacts or lumpers 24 vdc shadow Input Remove jumper if contacts are used Remove jumper if detector is used Ho c NC n NE c i i N C a OPEN PHOTO PHOTO eje shadow relay s quide E DEVICES OP CL CL IT jap pep cot vous e vindo DA T BO maglock relay gg SHADOW KIT l 4 4 o V2 VAC call OPTION ET um ji MASTER MOTOR 1 e MAGLOCK KIT SLAVE OPTION To add SHADOW LOOP DETECTOR E O 1 Snap detector and relay base on din MOTOR 2 To add a 24vdc MAG LOCK rail as shown 1 Snap relay base on din rail as shown 2 Plug detector into its base 2 Make the above connections with the 3 Make the above connections with wires
8. 3 7119405 PLUG FOR COVER 1 14 HEX NUT 4 MM 15 MOTOR 220V 4P VIBRATION DAMPENER 400 OPERATOR TANK VENT SCREW LABEL LONG PIN TORX M5X20 INOX SCREW 1 OIL PLUG 6 7 8 9 0 1 1 1 1 2 2 FAAC MODEL 400 Hydraulic Swing Gate Operator 14 ee FAAC Cylinder pos m eme os faooasss uavesoor s sa smmwasHER oe eee GASKET O RING rean FAAC MODEL 400 Hydraulic Swing Gate Operator FAAC Pos Jen eme 15 FAAC Locking Cap ps m psen me mem meon o w mme wey s rss _ caPFORLOGK FAAC MODEL 400 Hydraulic Swing Gate Operator FAAC DESCRIPTION POS 16 ee FAAC FAAC Rear Flange COSE a o FAAC MODEL 400 Hydraulic Swing Gate Operator 17 ee FAAC FAAC 13 455 D CONTROL BOARD 13 4 455 D Layout and Components A Important Before attempting any work on the control board connections maintenance always turn off power I FCA2 i 8 Please refer to Chapter 16 for AC power wiring guidelines 13 2 Technical Specifications Power Supply 115 V 10 or 230 V 6 10 50 60 Hz Absorbed Power 10 W Motor Max Load 800 W Accessories Max Load 0 5 A q Figure A J Electric Lock Max Load 15 VA Ambient Operating Temperature Range 4 F to
9. A logic except that LS aa AUN force a second command during opening immediately closes Li maximum force hydraulic the gate A maintained open command will not hold the LEAF 2 FORCE gate open Adjusts thrust of Motor 2 Pga E e E semi automatic This mode requires a second com Er minimum force mand during opening stops the gate A second command LJ maximum force hydraulic during closing reopens the gate LEAF 1 CLOSING DELAY Delays closing start of leaf 1 with respect to e EP semi automatic step by step This mode requires leaf 2 Adjustable from Li to z minutes see a command to open and a command to close A second Pause Time command during opening or closing causes the gate to stop A third command then reverses the previous motion TIME LEARNING see Section F 3 of the gate Enables the selection between simple l automatic learning and complete manual B manned pulsed This mode is designed for guard choice of deceleration and stop points learning station use and requires a three button switch pulsed to open close and stop the gate Simple Learning z s e C manned and constant This mode requires constant Complete Learning gt 3s pressure switches One to open and one to close No pressure on a switch stops the gate If using hydraulic operators set force to maximum level FAAC MODEL 400 Hydraulic Swing Gate Operator 22
10. Failure to meet this requirement could cause severe injury and or death for which the manufacturer cannot be held responsible The installer must provide a main power switch that meets all applicable safety regulations It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure Install devices such as reversing edges and photo beams to provide better protection for personal property and pedestrians Install reversing devices that are appropriate to the gate design and application Before applying electrical power ensure that voltage requirements of the equipment correspond to the supply voltage Refer to the label on your gate operator system Usage Use this equipment only in the capacity for which it was designed Any use other than that stated should be considered improper and therefore dangerous The manufacturer cannot be held responsible for damage caused by improper erroneous or unreasonable use If a gate system component malfunctions disconnect the main power before attempting to repair it Do not impede the movement of the gate you may injure yourself or damage the gate system as a result This equipment may reach high thermal temperatures during normal operation therefore use caution when touching the external housing of the gate operator Use the manual release mechanism according to the procedures presented in this manual Before performing any cleaning or maintenance oper
11. M1 In the B and C logics it always commands closing of both leaves To install several partial opening pulse generators connect the N O contacts in parallel STP STOP Contact N C Any device e g a push button which by opening a contact is able to stop gate movement To install several STOP devices connect the N C contacts in series NB If STOP devices are not connected jumper connect the STP terminals and CL FSW Closing Safety Devices Contact N C The purpose of the closing safety devices is to protect the leaf move ment area during closing During closing in the E A S EP AP SP logics the safety devices reverse the movement of the gate leaves or stop and reverse the movement when they are released see Ad vanced Programming in Section 13 5 2 During the closing cycle in logics B and C they interrupt movement They never operate during the opening cycle If the closing safety devices operate when the gate is open they prevent the leaf closing movement NB If no closing safety devices are connected jumper connect terminals CL and TX FSW Fig G OP FSW Opening safety devices contact N C The purpose of the opening safety devices is to protect the leaf move ment area during opening During opening in the E A S EP AP SP logics the safety devices reverse the movement of the gate leaves During the opening cycle in logics B and C they interrupt movement They never operate during the closing
12. and insert the supplied key Fig 13 Ref 2 Turn the key 90 clockwise to open the cover e Liftthe cover Fig 14 Remove the screw Fig 14 Ref 3 which secures the knob and then remove the knob Fig 14 Ref 4 e Locate the force adjustment screws By Pass on the operator Fig 14 Ref 5 and 6 e OPEN pressure screw green wording gate opening direction e CLOSE pressure screw red wording gate closing direction e To reduce torque turn screws counter clockwise e To increase torque turn screws clockwise When you have finished making adjustments re position the knob Fig 14 Ref 4 and tighten the screw Fig 14 Ref 3 Close the cover and lock it by turning the key counter clockwise WARNING Do not overtighten the screws to compensate for a damaged gate 5 FINAL OPERATIONS Ig 1 Finish the installation procedure as follows rige Close the cover of the release device with the key o 7 Remove the vent screw Fig 12 Ref 2 E A Fig Figure 14A aca WARNING Failure to remove the vent screw may result in E f b TIRSS erratic operation Tuam Na How Figure 12 LO qm i H Fi d i vb FAAC MODEL 400 Hydraulic Swing Gate Operator 10 m AAC 6 SYSTEM TEST 9 SPECIAL APPLICATIONS FOR SWING LEAF GATES When you have finished installing the unit run a functional check of the automated system and all ac cessories connected to it especially safety devices
13. c In order to prevent the rod from reaching its stop point internally when opening and closing the effective rod stroke is shorter than the maximum stroke FAAC MODEL 400 Hydraulic Swing Gate Operator 3 2 Installation Dimensions FAAC 3 3 General Rules for Determining Installation Dimensions If the dimensions indicated in table A or B cannot be achieved the following must be considered in order to calculate different measurements To obtain 90 opening of the leaf a b c To obtain over 90 opening of the leaf a b c Lower a and b dimensions will result in higher speeds Limit the difference between a and b to within 1 5 inches Higher differences will considerably vary gate opening and closing speed The minimum Z dimension is 2 inches Fig 4 If the pillar dimensions or the position of the hinge dimension d do not make it possible to keep dimension a at the required size a niche must be made in the pillar as shown in Fig 5 Dimension a must always be larger than dimension E For installations that open outward refer to Section 9 1 ll H ES Figure5 Y E e r F5 ew m Lu Q tel eL aA a q Psi pe Mo IM a aa ca ee 1 Length of Dimension a 2 in 2 Length of Dimension b 4 in S of 3 4 Installing the Operator Attention To avoid compromising operator functionality use measurements and dimensions indicated
14. esjnd pug euj 40 suedo pe6o06ue seoi ep Ajoejos BulsojD ULM IDO SUL seso 2 udS 2160 J qDI Q35 201 Buiuedo senuluoo esoe eJ uo PUD sxX207 12949 ON 9S0 O OJ SOSISASA uedo Ol SOSISASI GSDOo 9J UO PUD s420 c g udou6Diod ees NIdO SSADS 19egye ON peiqosip NIdO Sul esnod sppo 9a peidaosip NIdO e Swit esnod sppo 9a peigosip v NIdO Budo upd uo Jn 195949 ON uonojedo sdois g uou piedo sdolS ONINAdO AJ OLOIDSWU JOS SUL suedo ee SNISO12 g uou pD1edo sdojs 3Ssn vd uo N3dO peigosip NIdO 4098449 ON 19949 ON peigqosip NIdO 195949 ON e ul esnod 1ejjo seso o pup Joe ejBuis suedo eu esnod iso 4 seso o PUD joel eui suedo qQaso12 3 9IA3G Al134VS 1D dO S 3OIA3G A134VS SNISOT12 S32I 3G ALIIVS ONINAdO 8 N3dO V Na3dO SNLVLS 31v 9 sasINd dYa 91601 e e QD 1 If maintained it prolongs the pause until disabled by the command timer function 2 If a new pulse occurs within 2 seconds after reversing it immediately stops operation 3 During the partial opening cycle an OPEN A pulse causes total opening NB Effects on other active pulse inputs in brackets 21 FAAC MODEL 400 Hydraulic Swing Gate Operator FAAC FAAC 15 PREWIRED ENCLOSURE DIAGRAM Basic Programming Functions _ WARNING o o This system is either L LJ Logic Force
15. feet 1 83 m away from any moving part of the gate and located where the user is prevented from reaching over under around or through the gate to operate the controls Controls located outdoors or those that are easily accessible shall have security features to prevent unauthorized use The Stop and or Reset buttons must be located within line of sight of the gate Activation of the reset control shall not cause the operator to start All warning signs and placards must be installed and easily seen within visible proximity of the gate A minimum of one warning sign shall be installed on each side of the gate For gate operators that utilize a non contact sensor photo beam or the like See instructions on the placement of non contact sensors for each type of application Exercise care to reduce the risk of nuisance tripping such as when a vehicle trips the sensor while the gate is still moving Locate one or more non contact sensors where the risk of entrapment or obstruction exists such as at the reachable perimeter of a moving gate or barrier Use only FAAC Photobeam photoelectric eyes to comply with UL325 For gate operators that utilize a contact sensor edge sensor or similar See FAAC Important Installation Instructions continued Locate one or more contact sensors where the risk of entrapment or obstruction exists such as at the leading edge trailing edge and post mounted bot
16. for rapid connection to RP receivers see Fig Q Connect the accessory with the components side facing the inside of the card Insert and remove with power OFF Figure Q RP 1418 RP 433 RC 21 M FAAC FAAC 13 4 7 Terminal Block J6 Limit Switch or Gatecoder 13 5 Programming These inputs are designed for connection of opening To program the 455D Control Board you have to access PRO and closing limit switches or Gatecoders GRAMMING mode Programming is split into two parts BASIC and ADVANCED The 400 operator cannot use limit switches but only Gatecoders They are used to detect the leaf s angular 13 5 4 Basic Programming 3 5 1 Basic Programming position and to thus obtain deceleration and stop To access BASIC PROGRAMMING press key F positions more accurately than using the operating e Press and hold F the unit will display the name of the first func timing tion parameter Please refer to Figure S for wiring information If the When you release the key the unit will display the parameter s Gatecoders are not used the J6 inputs can be left current value unconnected e Value can be modified with keys and e Press and hold F again the unit will display the name of the next function parameter When you reach the last function press F to exit the program the display resumes monitoring input status The following table displays the sequence of functions accessible in BASIC PROGRAMMIN
17. gate hardware e The entrance is for vehicles only Pedestrians must use a separate entrance e SAVE THESE INSTRUCTIONS FAAC MODEL 400 Hydraulic Swing Gate Operator Important Installation Instructions FAAc Install the gate operator only when the following condi tions have been met The operator is appropriate for the type and usage class of the gate All openings of a horizontal slide gate have been guarded or screened from the bottom of the gate to a minimum of 4 feet 1 25 m above the ground to prevent a 2 25 inch 55 mm diameter sphere from passing through openings anywhere in the gate or through that portion of the adjacent fence that the gate covers when in the open position All exposed pinch points are eliminated or guarded Guarding is supplied for exposed rollers The operator is intended for installation on gates used by vehicles only Pedestrians must be provided with a sepa rate access opening To reduce the risk of entrapment when opening and closing the gate must be installed in a location that allows adequate clearance between the gate and adjacent struc tures Swinging gates shall not open outward into public access areas Before installing the gate operator ensure that the gate has been properly installed and that it swings freely in both directions Do not over tighten the operator clutch or pressure relief valve to compensate for a damaged gate User controls must be installed at least 6
18. oil leakage is normal A larger leak may occur screw if the operator is not fitted in a perfectly horizontal plane If the oil leak continues and or increases contact an FAAC authorized repair center Leaves stop at slow down Check the adjustment of the anti crushing system see Section 4 1 Gate speed not constant Incorrect installation dimensions see Section 3 2 FAAC MODEL 400 Hydraulic Swing Gate Operator 30 Ec LIMITED WARRANTY To the original purchaser only FAAC International Inc warrants for twenty four 24 months from the date of invoice the gate operator systems and other related sys tems and equipment manufactured by FAAC S p A and distributed by FAAC International Inc to be free from defects in material and workmanship under normal use and service for which it was intended provided it has been prop erly installed and operated FAAC International Inc s obligations under this warranty shall be limited to the repair or exchange of any part of parts manufactured by FAAC S p A and distributed by FAAC Interna tional Inc Defective products must be returned to FAAC International Inc freight prepaid by purchaser within the warranty period Items returned will be repaired or replaced at FAAC International Inc s option upon an examination of the product by FAAC International Inc which discloses to the satisfaction of FAAC Interna tional Inc that the item is defective FAAC
19. peigosip g Nd OD j9eye ON peigosip g NIdO 409449 ON 19949 ON pelgostp g NIdO 409449 ON JOS eui sesolD LOeHe ON N3dO pelgosip v NIdO 19egye ON 19949 ON peigosip v NIdO 19949 ON 196 ON Joe eU suedo Qq3Sso12 3 2IA3G Al34VS 19 dO S ADIAIG Al134VS ONISOTD S32IA3G ALIIVS SNIN3dO 6uisoJ2 g NIdO 6uiuedo y NIdO SNLVLS 31V O peigosip NIdO 19egye ON S3S 1fd 19949 ON peigosip NIdO 199JJe ON Ce JOS SUL seso 2 484 91601 6 e qol Q35 201 6Buluedo senuluoo esoe eJ UO PUD sx4207 NIdO SSADS 4098449 ON OSO O OJ SOSISASA uedo Ol SOSISASI GSsDo oJ uo PUD s420 c g udou6Diod ees NIdO SSADS 19egye ON peigosip NIdO 4S 194JO SeSO O esDe S UO Ce Cperaosip NIdO 1S JOJO S9SO D eosoo oJ UO peigosip v NIdO Gudo ibd uo y 195949 ON Uuonp1iedo sdois g uou pD1edo sdojs ONINAdO AJ OLOID SW UI JOS SUL suedo ee SNISO12 g uou pD1edo sdojs 3Ssn vd uo N3dO peigosip NIdO 19egye ON 19949 ON peigosip NIdO 1959949 ON e ul esnod 1ejjo seso o PUD Joe ejBuis sued Qo e ul esnod 1ejjo 4 seso o PUD joel eui suedo qIsoTo 3 9IA3G ALAAVS 1D dO S 3OIA3G A134VS ONISOTD SID1AIA ALIIVS ONINAdO a NidO V NidO SNLVLS 31V peigosip N d O 4029449 ON sasINd 19949 ON peigqosip NIdO 429449 ON Ce
20. the hazard or to reduce exposure to it Permanently install one warning sign on each side of the gate so they are fully visible to traffic and pedestrians Use appropriate hardware such as metal screws not supplied to permanently install each warning sign Moving Gate Can Cause Serious Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let children operate the gate or play in the gate area This entrance is for vehicles only Pedestrians must use separate entrance FAAC MODEL 400 Hydraulic Swing Gate Operator FAAC MODEL 400 OPERATOR These instructions apply to the following models 400 CBC 400 CBAC 400 SB 400 SBS 400 CBACR 400 CBAC EG 400 SB EG The FAAC Model 400 Swing Gate Operator consists of an electric pump and a hydraulic piston which transmits drive to the gate leaf Figure 2 Models with hydraulic locking do not require the installation of electric locks as they provide mechanical locking of the leaf when the motor is not operating Models without hydraulic locking require the installation of electric locks to ensure that the leaf is mechanically locked FAAC 400 Operators were designed and built to automate swing leaf gates Do not use for any other purpose 1 TECHNICAL SPECIFICATIONS DISTANCE BETWEEN i i G erecmwesmo iom 39 Figure 3
21. 0 p e qoI Q35 201 Buluedo SONUILUOD esoej oeJ uo PUD sxX2o0o7 NIdO SSADS 4294 ON e6SO O O SOSIOASA AJSLDI DSW UW JD 9 SUL sesoj 2 oel SNINIdO uedo O SOSISASI GsDo oJ UO PUD SHOOT 7G ydoiBoiod ees N3dO SSADS 199gye ON uoiyoJedo sdojs o pow w Joe 9y suedo s ONISOTD peigosip NIdO uG JOJO SOSO O esoo oJ UO Ce Cpeigosip NIdO uS J94JD SOSO O esoe oeiJ uo peigosip v N3do Budo uod uo y 409449 ON AJSLOIDSW UW JOS SUL SOSO D 92 ASNWd UO N3dO peidosip NIdO 409449 ON 19944 ON pelgosip NIdO 19849 ON e ul esnod Jeo seso o PUD Joe ejBuis suedo eu esnod dejo 4 Seso o PUD JOSE SUL suedo QqQaso12 3 2IA3G A134 VS 19 dO S 3OI A3Q ALJAVS ODNISOTD S32OIA3G ALAAVS 9NINIdO 8 N3dO V NidO SNLVLS ALVS peigqosip NIdO 409449 ON sasind JOO ON pelgosip NIdO 19eJe ON Ce JOS SUL SOSOID aSa 9160 9 QDI Q353 201 Buluedo SONUILUOD esooe oeJ uo PUD syD207 196 ON 96SO O O SOSIOASA Ce CL 4998449 ON SNINIdO uedo O SOSISASI GsDo oJ UO PUD SHOOT 7G ydoiBoiod ees NIdO SSADS 19949 ON uoiyoJedo sdois CL AJe41oIpoeuuuui JOS SUL suedo oeel ONISOTD CPeIqvsip N3d OD CL Quy esnod sppoolieel e CL euuu esnpd spool esel peigposip v N3do Budo uod uo jn 19949 ON COC lL euuu esnod sp
22. 1 Fasten the rear attachment to a pillar or column support Follow the measurements indicated in Tables A B If necessary modify the length of the supplied attachment For iron pillars weld the rear attachment Fig 6 Ref 2 directly to the pillars For masonry pillars select one of the following solutions A Install an appropriate wall plate and then accurately weld the rear attachment OR B Use screws and expansion plugs to secure the rear attachment plate Fig 6 Ref a to the pillar Then weld the rear attachment to the plate as shown in Figure 6 8 AAC AAC nn oe hn i oo ek Figure 8 2 Secure the operator to the rear attachment with the supplied screws Fig 6 3 Screw halfway down the front attachment onto the rod Fig 8 Ref 1 Tighten with the supplied nut 4 Release the operator see Section 7 G a Figure 6 Moe A E mid AE 11 Temporarily release the operator from the bracket and then permanently weld the bracket to the leaf Prevent welding slag from damaging the rod Fig 10 If welding is not feasible secure the front and rear attachment plates with screws 12 Grease all securing pins of the attachments 13 Prepare the protective housing and fit it on the operator as shown in Fig 11 Fit the electric cable strain relief Fig 12 Ref 3 deb 14 Re lock the operator and make electrical connections to the electronic control
23. 131 F a UN Protection Fuses 2 see Fig A Function Logics Semi automatic Automatic Safety Devices DL SIGNALLING AND PROGRAMMING DISPLAY Stepped Semi automatic Stepped Automatic Stepped Safety Devices Semi automatic B Dead man C J1 LOW VOLTAGE TERMINAL BLOCK Opening Closing Time Programmable from O to 120 s J2 CONNECTOR FOR RP RECEIVER Pause Time Programmable from O to 4 min 22 3 24 25 6 7 8 9 10 5 Da AT T NUS Tov cae TT NIFI DU CE dE o od 0 l J3 AC POWER SUPPLY TERMINAL BLOCK Closing Leaf Delay Programmable from O to 4 min Opening Leaf Delay 2 s can be excluded J4 MOTORS AND FLASHING LAMP CONNECTION TERMINAL BLOCK Thrust Force Adjustable on 50 levels for each motor J5 INDICATOR LIGHT AND ELECTRIC LOCK TERMINAL BLOCK Terminal Board Inputs Open Open Free Leaf Stop Limit switch J6 LIMIT SWITCH AND GATECODER TERMINAL BLOCK Opening Safety Devices Closing Safety Devices Power Supply Earth F1 MOTORS AND TRANSFORMER PRIMARY WINDING Terminal Board Outputs Flashing Lamp Motors 24 VDC Acces FUSE F 5A 230V F 10A 115V sories Power Supply 24 VDC Indicator Light Fail Safe 12 VAC Programmable Functions Logic Pause Time Thrust Force Torque F F PROGRAMMING PUSH BUTTON at Initial Thrust Opening and Closing Leaf Delay Reversing Stroke Over Pushing Stroke Indicator Light Pre Flashing Electric Lock PROGRAMMING PUSH BUTTON Fail Safe Safe
24. 9 20 2 SIP va W we O Figure J FAAC MODEL 400 Hydraulic Swing Gate Operator Connection of TWO Pairs of Closing Photocells hd lst ia SI 15 lt ME 20 21 STP 3i WL oo E Figure K Connection of TWO N C Contacts in Series e g Photocells Stop Q e7777 e7777 o Figure L Connection of TWO N O Contacts in Parallel e g Open A Open B 0 Figure M 13 4 2 Terminal Block J3 Power Supply Fig B PE Earth Connection Ground N AC V power supply Neutral L AC V power supply Line NB For correct operation the board must be properly grounded 13 4 3 Terminal Block J4 Motors and Flashing Lamp M1 COM OP CL Connection to Motor 1 Can be used in single leaf configuration M2 COM OP CL Connection to Motor 2 Cannot be used in single leaf configurations LAMP Flashing lamp output AC V FAAC 13 4 4 Terminal Block J1 Accessories Fig B OPEN A Total Opening Command N O Any pulse generator push button detector etc which by closing a contact commands opening and or closing of both gate leaves To install several full opening pulse generators connect the N O contacts in parallel OPEN B Partial Opening Command N O Closing Any pulse generator push button detector etc which by closing a contact commands opening and or closing of the leaf driven by motor
25. AC MODEL 400 Hydraulic Swing Gate Operator ER NOTE All safety devices must be connected using AAC NORMALLY CLOSED outputs Closing Safety Devices They operate only during the gate closing movement and therefore they are suitable for protecting the closing area against the risk of impact Opening Closing Safety Devices They operate during the gate opening and closing move ments and therefore they are suitable for the opening and closing areas against the risk of impact FAAC recommends use of the lay out in Fig D in the event of fixed obstacles at opening or in Fig E no fixed obstacles N B If two or more devices have the same function opening or closing they should be connected to each other in series see Fig L Connection of ONE Pair of Closing Photocells and ONE Pair of Opening Closing Photocells Recommended Layout 9 10 1 a BI 15 MI ME 20 21 A ye ISP LOCK open FSW WL E TX OP CL RX OP CL Figure E Connection of ONE Closing Safety Device and ONE Opening Safety Device aa 3 SI 15 ML Mab OPEN STP Figure F Connection of NO Safety Devices 9 M 3 SIC 15 ML 184 19 20 21 A STP TX LOCK OPEN 2 FSW WL Figure G 19 Connection of ONE Pair of Opening Photocells ae LIB 15 o ea 20 2 STP LOCK Open 2N FSW WL Figure Connection of ONE Pair of Opening Photocells and ONE Pair of Closing Photocells NM H PIE 15 16 17 18 1
26. ED segments of the display exactly correspond to Normal learning i e without limit switches and Gatecoders can be accomplished in two ways the inputs FSWOP FCA E SIMPLE LEARNING Without Slow Down Check that the leaves are closed Enter BASIC PROGRAMMING select the TIME LEARNING function and then press the push OP A button for 1 second The display begins flashing and the leaves begin to open As soon as the leaves reach the opening contact point provide an OP B OPEN A pulse with the key operated push button or with the radio control to stop the movement The leaves stop and the display Figure U FSWCL FCA2 stops flashing e A Press push button F to exit and save the programming The The table below shows the status of the LEDs in relation to the procedure is complete and the gate is ready to operate SS OTE PUS COMPLETE LEARNING With Slow Down ore E CAENIN E R Check that the leaves are closed Enter BASIC PROGRAMMING LED OFF open contact select the TIME LEARNING function and then press the push Operation of the Status Signaling LEDs button for more than 3 seconds The display begins flashing and leaf 1 begins to open The following functions can be performed by LEDs ON or sending OPEN A pulses by key push button or radio control Command activated 1 OPEN Slow down at opening of leaf 1 Command activated 2 OPEN Leaf 1 stops at opening and leaf 2 begins it
27. G BASIC PROGRAMMING press F Display Function Default OPERATING LOGICS see tab 3 a h Semi automatic Automatic Safety Automatic Stepped Semi automatic Stepped Automatic Safety Stepped Automatic B Semi automatic Dead man PAUSE TIME This has effect only when automatic logic is selected 13 4 8 Operating Logics pa E d Adjustable from LI to _ secs in one second increments 14 15 16 17 18 19 20 21 ale JEg LCK 24V FW WL T L GATECODER 1 a E BLACK Le GATECODER 2 L m L N PS pa This is a brief description of the main operating logics of the system For a complete description please refer to Table 3 Subsequently display changes to minutes and tenths of seconds separated by a decimal point time e A automatic The gate opens on command and auto matically closes after a pause phase A second com mand while opening is ignored a second command dur II is adjusted in 10 second increments upto 1 IL minutes max Thus if the unit displays L Pause ing the pause phase interrupts the pause time a second Time is 2 mins and 50 secs command during closing reopens the gate A maintained LEAF 1 FORCE open command will hold the gate open Adjusts thrust of Motor 1 e S security The security mode is like
28. International Inc will return the warranted item freight prepaid The products manufactured by FAAC S p A and distributed by FAAC Inter national Inc are not warranted to meet the specific requirements if any of safety codes of any particular state municipality or other jurisdiction and neither FAAC S p A or FAAC International Inc assume any risk or liabil ity whatsoever resulting from the use thereof whether used singly or in combination with other machines or apparatus Any products and parts not manufactured by FAAC S p A and distributed by FAAC Interna tional Inc will carry only the warranty if any of the manufacturer This warranty shall not ap ply to any products or parts thereof which have been repaired or altered without FAAC Interna tional Inc s written consent outside of FAAC International Inc s workshop or altered in any Way so as in the judgment of FAAC Interna tional Inc to affect adversely the stability or reliability of the product s or has been subject to misuse negligence or accident or has not been operated in accordance with FAAC Inter national Inc s or FAAC S p A s instructions or has been operated under conditions more severe than or otherwise exceeding those set forth in the specifications for such product s Neither FAAC S p A nor FAAC International Inc shall be liable for any loss or damage whatsoever resulting directly or indirectly from the use or loss of use o
29. OSURE DIAGRAM 28 FAAC MODEL 400 Hydraulic Swing Gate Operator 2 ee FAAC FAAC 16 POWER AND ACCESSORIES CONNECTIONS 29 AC Power Wiring Guidelines 29 AC Power Connection 29 Magnetic Lock Connection 29 17 TROUBLESHOOTING 30 LIMITED WARRANTY 31 Read this instruction manual before you begin installing the product AN Information regarding personal safety and proper maintanence of the product E Information regarding the product s characteristics or operation FAAC Model 400 Rev 01 October 2010 FAAC MODEL 400 Hydraulic Swing Gate Operator 3 sessao FAAC IMPORTANT SAFETY INFORMATION Important Safety Instructions A WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH e READ AND FOLLOW ALL INSTRUCTIONS e Never let children operate or play with the gate controls Keep remote controls away from children e Always keep people and objects away from the gate NO ONE SHOULD CROSS THE PATH OF A MOVING GATE e Test the gate operator monthly The gate MUST reverse on contact with a rigid object or when an object activates a non contact sensor If necessary adjust the force or the limit of travel and then retest the gate operator Failure to properly adjust and retest the gate operator can increase the risk of injury or death e Use the manual release mechanism only when the gate is not moving e KEEP GATE PROPERLY MAINTAINED Have a qualified service person make repairs to
30. Opening Outward with Operator Installed Explain to the client the correct operation and use of Inside the operator and indicate potentially dangerous areas of the automated system l l M Refer to Table 1 for this particular application Select the operator according to leaf length as detailed in Table 1 7 MANUAL OPERATION Installation dimensions are provided in Table C To adjust the anti crushing system for outward opening gates only perform the following steps note that these steps differ somewhat from instructions provided in Section 4 1 If the gate has to be moved manually due to a power failure or a fault in the system use the release device as described below e Lift the protective plug Fig 16 Ref 1 and insert l e OPEN screw green wording gate closing direction the supplied key Fig 16 Ref 2 Turn the key 90 clockwise to open the cover e CLOSE screw red wording gate opening direction Lift the cover Fig 16 Ref 3 e To reduce torque turn screws counter clockwise Turn the release knob counter clockwise approxi e To increase torque turn screws clockwise mately two complete turns Fig 16 Ref 4 You can now open or close the leaf manually 8 RESTORING NORMAL OPERATING MODE Figure 17 y E i eh e m See E l To prevent an involuntary pulse from activating the operator during manual operation cut power to the system before re locking the operator e Tore lock t
31. ations disconnect power to the equipment All cleaning maintenance or repair work must performed by qualified personnel m FAAC FAAC UL325 Gate Operator Classifications RESIDENTIAL VEHICULAR GATE OPERATOR CLASS A vehicular gate operator system intended for use in a single family dwelling garage or associated parking area COMMERCIAL GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II A vehicular gate operator system intended for use in commercial locations or buildings such as multi family housing units five or more single family units hotels parking garages retail stores or other buildings that service the general public INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS lll A vehicular gate operator system intended for use in industrial locations or buildings such as factories loading docks or other locations not intended to service the general public RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security areas or other restricted access locations that do not service the general public and in which unauthorized access is prevented via supervision by security personnel Installing the Warning Signs This FAAC swing gate operator is supplied with two warning signs to alert people that a possible hazard exists and that appropriate actions should be taken to avoid
32. ces are disabled Avoid CSI the leaf push button for more than 3 seconds The display begins flashing movement area when this operation is carried out and leaf 1 begins to open The following functions can be performed by sending OPEN A pulses by radio control or key push button WARNING During the learning procedure safety FAAC MODEL 400 Hydraulic Swing Gate Operator 24 SS eS FAAC Ac 1 OPEN Leaf 1 slows down at opening it stops automatically on reaching the stop limit 2 OPEN Leaf 2 opening movement begins 3 OPEN Leaf 2 slows down at opening it stops automatically on reaching the stop limit 4 OPEN Leaf 2 closing movement begins 5 OPEN Leaf 2 slows down at closing it stops automatically on reaching the stop limit 6 OPEN Leaf 1 closing movement begins 7 OPEN Leaf 1 slows down at closing it stops automatically on reaching the stop limit 8 OPEN End of learning When the display stops flashing press push button F to exit and save the programming The procedure is complete and the gate is ready to operate Notes The slow down pulse should be given before the gate reaches the positive stop to prevent the leaf from hitting it at full speed it would be mistaken for an obstacle e If only one leaf is present the entire sequence must neverthe less be effected When the leaf has finished opening supply 5 Open pulses until the leaf begins to close
33. cycle If the opening safety devices operate when the gate is closed they prevent the leaf opening movement NB If no opening safety devices are connected jumper connect inputs OP and TX FSW Fig G Negative for power supply to accessories 24 VDC Positive for power supply to accessories Important Accessories max load is 500 mA To calculate current draw refer to the instructions for individual accessories TX FSW Negative for power supply to photocell transmitters If you use this terminal for connecting the negative for supplying power to the photocell transmitters you may if necessary also use the FAIL SAFE function see Advanced Programming in Section 13 5 2 If this function is enabled the equipment checks operation of the photocells before each opening or closing cycle 13 4 5 Terminal Block J5 Indicator Light and Electric Lock W L Power supply to indicator light Connect a 24 VDC 3 W max indicator light if necessary between this terminal and the 24V supply To avoid compromising correct operation of the system do not exceed the indicated power LOCK Power supply to electric lock If necessary connect a 12 VAC electric strike lock between this terminal and the 24V power supply Please refer to Chapter 16 for Magnetic Lock connection FAAC MODEL 400 Hydraulic Swing Gate Operator FA do 13 4 6 Connector J2 Rapid Connection to RP Receivers This is used
34. ents to determine if the hydraulic system needs more pressure Gate opens but doesn t close Verify that the reversing devices are working properly FSWOP and FSWCL should be illuminated except when a reversing device is trig gered If either does not illuminate then one of your reversing devices is preventing the gate from responding to your signal Check your revers ing devices If no reversing devices are installed make sure a circuit is installed between appropriate terminals Gate moves slowly Check the adjustment of the anti crushing system see Section 4 1 Gate doesn t fully open or fully close Increase the bypass pressure to determine if the hydraulic system needs more pressure Check the operator s open close time selection You should set a time that is just longer than the rated speed of your model of operator For example the 400 CBAC has an opening time of 17 seconds therefore you should set the time to 20 or 25 seconds Check to see that there are no obstructions in the path of the gate or that the hinges are not binding Gate jerks as it moves Make sure that you have removed the breather screw see Section 5 Run several complete gate opening and closing cycles in order to release any air inside the piston Make sure that a flexible gate leaf is not the problem If the gate leaf flexes then stiffen the gate or use a slower operator Operator is losing oil from breather Initially a small amount of
35. es not start the movement Active 71 Disabled PRE FLASHING 5 s Activates the flashing lamp for 5 seconds before 1 1 start of movement Active 7 Disabled ELECTRIC LOCK ON LEAF 2 For using the electric lock on leaf 2 instead of 1 II on leaf 1 L Active r1c3 Disabled NB Parameter modifications take effect immediately Exit out of programming to save changes If the equipment is powered down before returning to normal status monitoring any unsaved modifications will be lost To restore programming defaults press and hold the three buttons F simultaneously for 5 seconds FAAC MODEL 400 Hydraulic Swing Gate Operator FAAC i ibd I Ir lis selected the output functions as a standard indicator light lighted at opening and pause flashing at closing and off when gate is closed Differentfigures correspond to the extra time compared to normal work time opening or closing when the output can be used via a relay to power a c era Md light Time can be adjusted from to sec in 1 sec steps and from 111 LLito 1 min in 10 sec steps Li Standard indicator light from to x Timed output CLOSING PHOTOCELLS REVERSE AT RELEASE Enable this function if you want the closing photocells to stop movement and reverse at release Default setting is immediate reverse L Active mo Disabled A D M A P FUNCTION When enabled the safety devices operate in
36. f the product s Without FAAC MODEL 400 Hydraulic Swing Gate Operator ee AAC limiting the foregoing this exclusion from liability embraces a purchaser s expenses for downtime or for making up downtime damages for which the purchaser may be liable to other persons damages to property and injury to or death of any persons FAAC S p A or FAAC International Inc neither assumes nor authorizes any person to assume for them any other liability in connection with the sale or use of the products of FAAC S p A or FAAC International Inc The warranty herein above set forth shall not be deemed to cover maintenance parts including but not limited to hydraulic oil filters or the like No agreement to replace or repair shall constitute an admission by FAAC S p A or FAAC International Inc of any legal responsibility to effect such replace ment to make such repair or otherwise This limited warranty extends only to wholesale cus tomers who buy directly through FAAC Interna tional Inc s normal distribution channels FAAC International Inc does not warrant its products to end consumers Consumers must inquire from their selling dealer as to the nature and extent of that dealer s war ranty if any This warranty is expressly in lieu of all other warranties expressed or implied includ ing the warranties of merchantability and fitness for use This warranty shall not apply to prod ucts or any part thereof whic
37. h inside and outside of a vehicular horizontal slide gate Locate one or more contact sensors at the bottom edge of a vehicular vertical lift gate Locate one or more contact sensors at the bottom edge of a vertical barrier arm Locate one or more contact sensors at the pinch point of a vehicular vertical pivot gate Locate hard wired contact sensors and wiring so that communication between sensor and gate operator is not subjected to mechanical damage Locate wireless contact sensors such as those that transmit radio frequency RF signals where the transmission of signals are not obstructed or impeded by building structures natural landscaping or similar hindrances Wireless contact sensors shall function under their intended end use conditions Use only FAAC MSE MO CN60 or M60 edge sensors FAAC MODEL 400 Hydraulic Swing Gate Operator FAAC A General Safety Precautions Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200 Standard Specification for Automated Vehicular Gate Construction For more information contact ASTM at www astm org Installation If you have any questions or concerns regarding the safety of the gate operating system do not install the operator and consult the manufacturer The condition of the gate structure itself directly affects the reliability and safety of the gate operator Only qualified personnel should install this equipment
38. h have been sub ject to accident negligence alteration abuse or misuse or if damage was due to improper installation or use of improper power source or if damage was caused by fire flood lightning electrical power surge explosion wind storm hail aircraft or vehicles vandalism riot or civil commotion or acts of God 31
39. he operator turn the release knob clockwise until it stops Fig 16 Ref 4 e Close the cover and turn the key 90 counter clockwise Fig 16 Ref 2 Finally remove the key and close the protective plug Fig 16 Ref 1 Lame E a Dimensions in Inchas ma am ub em IX Missa Figure i UNLOCK e Lue as fo re amo E Rod effective stroke maximum dimension FAAC MODEL 400 Hydraulic Swing Gate Operator 11 m FAAC Ac 10 POSITIVE STOP ACCESSORY In case the gate doesn t allow you to have built in mechanical stops it is possible to install directly on the operator an accessory to limit the rod s travel in both MTM KE A d With the use of the proper square shaped swivel joint supplied P N 490109 STANDARD 490043 EG Its possible to limit the rod s travel and create two solid The accessory is mounted on the front flange of the mechanical stop positions operator using the supplied bolts For additional details please refer to the instructions included with the positive stop accessory FAAC MODEL 400 Hydraulic Swing Gate Operator 12 FAAC FAAC 11 MAINTENANCE AND REPAIRS Figure 18 Run a functional check of the system at least twice a year Pay special attention to the efficiency of safety and release devices
40. nd connect it as follows 4 1 ly 17 18715 ROTE EE D mm a wp p ti q S EE 1 MAGLOCK 29 R FZVac FAAC 17 TROUBLESHOOTING The following table may help you identify and resolve some common problems CONDITION SUGGESTION Gate does not move Check that main power is supplied Ensure that the operator is not unlocked see Section 8 Check the adjustment of the anti crushing system see Section 4 1 Check the connection and operation of the thrust capacitor Check functionality of the electronic control unit Ensure that the torque force is set to a maximum of 50 in programming Verify that the LEDs FSWOP FSWCL and STOP are illuminated If they are not illuminated be sure that you have closed circuits in the stop and reversing inputs Verify that your activating device works properly OP_A should illumi nate when you signal the gate to open If OP_A does not illuminate when you signal the gate then the problem may be in your activating device Place a short across terminals 9 and 14 If the short causes the gate to open then the problem is in the activating device Check oil level inside the tank see Section 10 Fig 18 Gate does not open or close though Make sure that the motor is running in the right direction the motor is running Make sure the Manual Release mechanism has fully engaged the hydraulic system Increase the bypass pressure in small 74 turn increm
41. oolieel ISNVd UO N3dO peidosip NIdO 198 9 ON 196H ON peigosip NIdO 198 ON CL eu esnpd Jojo seso 2 PUD jos ejBuis susdo CL eu esnod 19440 4 Seso 2 PUD joe su suedo Qaso12 3 2IA3G Al13dVS 1D dO S 3OIA3Q AlIIVS DNISOTD S32OIA3G ALAAVS 9NINIdO 8 N3dO V NidO SNLVLS 31V 9 peigosip NIdO 199Jjoe ON sasind 1994je ON peigosip NIdO 199049 ON eg Cesind pug eui 10 suedo peBpbBuse seoil ep AjejoSs BulsojD ull JOS SUL ssop Ya 21607 q qo Q35201 Buluedo sonuiuoo esoej oeJ uo PUD syD207 1964 ON eSO O O SOSIOASA eg uoijD4edo sdojs SNINIdO uedo O SOSISASI GsDo oJ UO PUD SHOOT 7G ydoiBoiod ees NIdO SSADS 199 ON uollpIiedo sdol S AJSLOIPSW w Jos euj suedo sy ONISOTD peigosip NIdO 199Jjoe ON peigosip NIdO g 499449 ON pelgosip v N3dOo Budo iod uo JD 19946 ON AJG40Ipoeuuuul JOS SUL seso o2 eel NIdO pelgosip NIdO 409449 ON 196 ON pelgosip NIdO 199egye ON Joe ejBuis sued Qo JO9 su suedo Qqaso12 3 2IA3G ALIIVS 1D dO S 3OI A3Q ALJAVS ONISOTD S32IA3G ALAAVS DNINAdO 8 N3dO V NidO SNIVIS ALVS sasind n 9160 D qpL 1 If maintained it prolongs the pause until disabled by the command timer function ION diately stops operat ing it imme 2 If a new pulse occurs wi
42. provided in the kit the wires provided in the kit 3 Connect magnetic lock as shown 4 Connect loop as shown rev 2 0 Jan 08 FAAC MODEL 400 Hydraulic Swing Gate Operator 28 P FAAC AC Power Wiring Guidelines 1 Check local wiring codes in all cases and follow all local building codes Wiring and hookup should be performed by qualified electricians installers only 2 AC power should be supplied from a circuit breaker panel and must have its own dedicated circuit breaker This supply must include a green ground conductor 3 Properly ground the gate operator to minimize or prevent damage from power surges and or light ning Use a grounding rod if necessary A surge suppressor is recommended for additional protec tion AC Power Connection 1 Tum the circuit breaker for the MAIN POWER AC gate operator INPUT power to OFF before 2304 connecting the AC input wires 115w 2 Turn the Power Switch located on the left side of the prewired enclosure to OFF before connecting the AC input wires 3 Connect the AC input wires to the AC terminal located on the top left of the enclosure See diagram on the right 115v LINE NEUTRAL GROUND Lu FA L r4 r4 FAAC MODEL 400 Hydraulic Swing Gate Operator 16 POWER AND ACCESSORIES CONNECTIONS FAAC Magnetic Lock Connection When connecting a magnetic lock to the system use Maglock Relay Kit P N 2352 a
43. resume normal Re lock the operators operation 5 Restore power 6 Send and opening command on the OPEN A input Fig B 13 6 4 Learning Times with Gatecoder and check if the gate leaves are being commanded to open N B If the first OPEN A pulse commands a closing cut power Learning with the Gatecoder can be accomplished in two ways and reverse the phases of the electric motor red and black SIMPLE LEARNING With Slow Down NES a dd cane Check that the leaves are closed Access BASIC PROGRAM 7 Check force setting of the motors modify if necessary see MING select the TIME LEARNING function and then press the Section 13 5 1 push button for 1 second the display begins flashing and the N B For hydraulic operators like the 400 force should be pro leaves begin the opening movement level l SEU TOTO ID HUDGMGN UM The movement stops automatically when the opening stop limit is 8 Stop leaf movement with a STOP command reached The display will stop flashing 9 Release the operators close the leaves and re lock the operators Press push button F to exit and save the programming The proce dure is complete and the gate is ready to operate using the default Make sure travel limit mechanical stops are present slow down set at the factory COMPLETE LEARNING With Slow Down Check that the leaves are closed Access BASIC PROGRAM MING select the TIME LEARNING function and then press the devi
44. s opening movement _ a ee 3 OPEN Slow down at opening of leaf 2 FSWCL Safety devices clear safety devices triggered 4 OPEN Leaf 2 stops at opening and immediately begins its FSWOP Safety devices clear Safety devices triggered closing movement FCAM if used Flashes when Gatecoder 1 is in use 5 OPEN Slow down at closing of leaf 2 FCC1 if used Flashes when Gatecedsr T is fitis 6 OPEN Leaf 2 stops at closing and leaf 1 begins its closing movement FCC2 if used Flashes when Gatecoder 2 is in use 7 OPEN Slow down at closing of leaf 1 FCA2 if used Flashes when Gatecoder 2 is in use 8 OPEN Leaf 1 stops at closing When the display stops flashing press push button F to exit and save the programming The procedure is complete and the gate is me m 13 6 2 Rotation Direction and Force Check Notes The status of the LEDs while the gate is closed at rest are shown in bold 1 Program the functions of the 455 D control board according to e f you wish to eliminate deceleration in certain stages wait for the need as previously shown leaf to reach its stop limit and supply 2 consecutive Open pulses 2 Cut power to the electronic control equipment by 1 second 3 Release the operators and manually move the gate to the e If only one leaf is present the entire sequence must nevertheless mid point of the opening angle be effected When the leaf has finished opening supply 5 Open pulses until the leaf begins to close and then
45. thin 2 seconds after revers 3 During the partial opening cycle an OPEN A pulse causes total opening NB brackets In ive pulse inputs i Effects on other act 26 FAAC MODEL 400 Hydraulic Swing Gate Operator peijdaosip g v Na3d Oo UoijD1edo sdojs 19946 ON peigosip v NgdO uollDISdo sdojs peigposip g NIdO uoinpojedo sdojs 195949 ON uoi oJedo sdojs UonpoJedo sdojs SNINIdO uolLo1edo sdojs SNISO12 peigosip g NIdO 409449 ON peigosip g NIdO 409449 ON pelgosip v NIdO 19egye ON peigosp 9 v NIdO 409449 ON peiqposip g NIdO JOS SUL seso 2 fOSJIO ON N3dO peigosip v NIdO 40984349 ON 1294jo ON peigosip v NIdO 19949 ON peigosip v NgdO d 13596 GN Joe eui suedo Qq3S O12 3 9IA3G ALAAVS 1D dO S 3OIA3Q ALJAVS SNISOT12 S321I 3G A134VS ONINAdO 6uiso 2 g NIdO 6uiuedo y NIdO SNLVLS 31v 9 peidgposip g v NIdO 429442 ON sasINd peigosip g NIdO 408449 ON peigosip wy NIdO 429442 ON peigosip g v NIdO 199JJe ON N MOQ Q13H SAVMIV STOJINO2 Joe eui seso 2 Joe eui suedo udu 91601 u ql Q3 201 perigosip g v N3d o uollDISdO sdojs 19949 ON peigosip v NadO UuonpJedo sdojs peiaosip a Na3d O uoljpiedo sdojs v NIdO SSADS 429449 ON uoljpisdo sdojs 1o9Je ON 19949 ON SNINIdO 196 6 ON uedo oj sesionda SNISO12
46. ths etme lature RANGE E to avoid electrical interference Protection Class IP55 FAAC MODEL 400 Hydraulic Swing Gate Operator eee FAAC 3 INSTALLING THE MODEL 400 3 1 Preliminary Checks To ensure a correctly operating automated system the struc ture of the gate must satisfy the following requirements Leaf length should not exceed Max Leaf Length dimensions in Table 1 Gate should have a strong and rigid leaf structure Gate leaves should have a smooth uniform movement du ring the entire length of travel without any irregular friction Existing hinges should be in good condition Travel limit mechanical stops must be provided Perform all metal work before installing the automated gate operator system The condition of the structure directly influences the reliability and safety of the automated system Figure 4 Zmin 2 37 3 4 EG 47 1 4 Standard y Standard 3 y EG 4 Table A Recommended Dimensions for Standard Operators Opening Angle a b 93 5146 51 16 101 4 31 8 312 434 1014 14 2 0 Rod effective stroke maximum dimension in inches Table B Recommended Dimensions for EG Operators OpeningAngle a b c d s 1 5 7 8 Rod effective stroke maximum dimension in inches
47. ty Devices Logic Assistance Request Detection Time of Obstacle or Contact Point PROGRAMMING PUSH BUTTON Learning Function Simple or complete work time learning with or without Limit switch and or Gatecoder q T J5 o 22 23 24 25 J1 4 d TO pp COCO es os N icto Li Mt com amp E B AP lp l Sl ML ME 10 8 H 3 Og LLI LU TTA gt 2 a s 3 A gt AAG no MAX 60W un 230 VAC 9 50 Hz or 115 VAC A A cells and safety OPEN B devices see Section 13 4 1 LIMIT SWITCH SEO OR GATECODER NB Capacitors are supplied with the operator Figure B FAAC MODEL 400 Hydraulic Swing Gate Operator 18 FAAC 13 4 1 Connection of Photocells and Safety Devices Before connecting the photocells or other devices it is advisable to select the type of operation according to the movement area they have to protect see Fig C Opening Safety Devices They operate only during the gate opening movement and therefore are suitable for protecting the area between the opening leaves and fixed obstacles walls etc against the risk of impact and crushing Opening Closing Safety Devices Figure C Closing Safety Devices Opening Safety Devices Connection of ONE Pair of Closing Photocells ONE Pair of Opening Photocells and ONE Pair of Opening Closing Photocells Recommended Layout 1911 12 FIL a E 9 o P 8i WL i A 1 TX OP CL RX OP CL Figure D FA
48. unit following the instructions in Chapter 13 Figure 9 e 1 4 Inch S e 5 Fully extend the rod out to its stopping point then push it back approximately 1 4 inch Fig 7 6 Relock the operator see Section 8 7 Fit the front bracket onto the rod Fig 8 Ref 2 8 Close the gate leaf and while keeping the operator perfectly horizontal identify and mark the location of Figure 10 the front bracket on the leaf Fig 9 9 Temporarily fasten the front bracket to the leaf with two weld spots protect rod from welding slag a If the gate structure does not permit the bracket to be firmly fastened modify the structure to create a solid support base 10 Release the operator and manually check that the gate can freely and completely open Ensure that it stops via the travel limit mechanical stops and that leaf movement is good and frictionless FAAC MODEL 400 Hydraulic Swing Gate Operator 9 eee Figure 11 Figure 13 4 START UP Connect the power cable to the operator and fasten the P screws Figure 14A k O Anti Crushing System Adjustments p d The Model 400 has an anti crushing safety device which limits the Figure 14 operator s force when an obstacle is encountered while the gate is moving To adjust the intervention threshold of the anti crushing system temporarily open the release cover e Lift the protective cap Fig 13 Ref 1
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