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SYSMAC PROGRAMMABLE CONTROLLERS C200H (CPU01

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1. Rated Input Voltage 100 to 120 VAC 50 60 Hz Operating Input Voltage 85 to 132 VAC 50 60 Hz Input Impedance 9 7 kQ 50 Hz 8 kQ 60 Hz Input Current 10 mA typical at 100 VAC ON Voltage 60 VAC min OFF Voltage 20 VAC max ON Response Time 35 ms max at 100 VAC 25 C OFF Response Time 55 ms max at 100 VAC 25 C No of Circuits 1 8 points common Internal Current Consumption 10 mA 5 VDC max Weight 250 g max Dimensions A shape Circuit Configuration 100 to 120 VAC Internal circuit Terminal Connections 100 to 120 VAC 67 Specifications AC Input Unit C200H IA122 1A122V Circuit Configuration Terminal Connections 68 Rated Input Voltage Appendix B 100 to 120 VAC 50 60 Hz Operating Input Voltage 85 to 132 VAC 50 60 Hz Input Impedance 9 7 kQ 50 Hz 8 kQ 60 Hz Input Current 10 mA typical at 100 VAC ON Voltage 60 VAC min OFF Voltage 20 VAC max ON Response Time 35 ms max at 100 VAC 25 C OFF Response Time 55 ms max at 100 VAC 25 C No of Circuits 1 16 points common Internal Current Consumption 10 mA 5 VDC max Weight IA122 300 g max IA122V 400 g max Dimensions B shape 100 to 120 VAC 100 to 120 VAC Internal circuit Specifications Appendix B AC Input Unit C200H 1A221 Rated Input Vo
2. Circuit Configuration Fuse 3 15 A 250 V 5 2 dia x20 MT4 SOC Note 1 No blown fuse detector circuit is provided 2 Check the fuse when there is no output Terminal Connections 250 VAC max 0 5 A max 2 A Unit 81 Specifications Contact Output Unit C200H OC221 Circuit Configuration Terminal Connections 82 Appendix B Max switching capacity 2 A 250 VAC cos of phase angle 1 2 A 250 VAC cos of phase angle 0 4 2 A 24 VDC 8 A Unit Min switching capacity 10 mA 5 VDC Relay G6B 1174P FD US 24 VDC w socket Service Life of Relay Electrical 500 000 operations resistive load 100 000 operations inductive load Mechanical 50 000 000 operations ON Response Time 10 ms max OFF Response Time 10 ms max No of Circuits 1 8 points common Internal Current Consumption 10 mA 5 VDC max 75 mA 25 VDC 8 points ON simultaneously Weight 250 g max Dimensions A shape A Internal circuit l i 250 VAC 24 VDC max 250 VAC 24 VDC max inductive load 2 A resistive load 2 A 8 A Unit Specifications Appendix B Contact Output Unit C200H OC222 Max switching capacity 2 A 250 VAC cos of phase angle 1 2 A 250 VAC cos of phase angle 0 4 2 A 24 VDC 8 A Unit Min switching capacity 10 mA 5 VDC Relay G6B 1174P FD US 24 VDC w socket Service Life of Relay Electri
3. OMRON ON LINE Global http Mwww omron com USA http www omron com oei Canada http www omron ca UNITED STATES To locate a Regional Sales Office local Distributor or to obtain product information call 847 843 7900 CANADA REGIONAL SALES OFFICES Ontario Toronto 416 286 6465 Kitchener 519 896 1144 Kingston 613 376 3968 Quebec Montreal 514 636 6676 British Columbia Vancouver 604 522 8855 Alberta Edmonton 403 440 0818 Calgary 403 257 3095 Sao Paulo 55 11 5564 6488 Cono Sur 54 114 787 1129 Florida 954 227 2121 Ciudad Juarez 656 623 7083 Mexico D F 555 534 1195 Monterrey N L 818 377 4281 W111 E1 10 2006 OMRON ELECTRONICS LLC Specifications subject to change without notice Printed in the U S A Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery 8 Lifecycle Information Omron C200H 0C222 C200H ID001 C200H ID002 C200H OA122 E
4. EXCLUSIVE OR XORW 36 R Exclusively ORs two 16 bit input words 11 and 12 and sets the bits in the result word R when the corresponding bits in input words differ in status EXCLUSIVE NOR XNRW 37 R Exclusively NORs two 16 bit input words 11 and 12 and sets the bits in the result word R when the corresponding bits in both input words have the same status INCREMENT INC 38 Wd Increments the value of a 4 digit BCD word Wd by one without affecting carry CY DECREMENT DEC 39 Wd Decrements the value of a 4 digit BCD word by 1 without affecting carry CY SET CARRY STC 40 STC 40 Sets the Carry Flag i e turns CY ON CLEAR CARRY CLC 41 CLC 41 Clears the Carry Flag i e turns CY OFF None Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers eR o o sR O A O DA A i i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Appendix E Name Symbol Function Operand Data Areas Mnemonic DISPLAY MESSAGE Displays eight words of ASCII code start FM MSG 46 ing from FM on the Programmin
5. Turn counterclockwise to remove clockwise to attach Standard screwdriver 1 2 3 Output Unit Fuses To replace a fuse follow the steps below 1 Turn OFF the power to the PC 2 Remove the fuse holder by turning it approximately 50 counterclockwise with a standard screwdriver 3 Remove the fuse from the holder 4 Insert a new fuse 5 Reattach the fuse holder by turning it approximately 50 clockwise with a standard screwdriver To replace a fuse follow the steps below Use only UL CSA certified replace ment fuses Fuse Specifications 5 2 dia x 20 Model F indicator fuse blowout Rating detection circuit C200H 0D411 Yes 5A125V C200H 0D211 No C200H 0D212 No 8A125V C200H 0D213 Yes C200H 0A121 E Yes 5A125V C200H 0A122 E Yes C200H OA222V_ No 3 A 250 V C200H 0A223 Yes 5 A 250 V C200H 0A224 No 3 15 A 250 V 59 Inspection and Maintenance Appendix A 112 3 1 Turn OFF the power to the PC 2 Detach the terminal block by unlocking the lock levers at the top and bottom of the terminal block 3 While pushing down the lock lever on the Backplane with a screwdriver as shown below remove the Output Unit 4 Remove the screw from the top of the Unit Phillips screwdriver 5 Detach the case from the Unit flat blade screwdriver 6 Pull out the printed circuit board 7 Insert a new fuse A spare fuse is provided inside the rear of the ca
6. 1 2 3 1 Remove the cover from the peripheral device connector with a standard screwdriver 2 Connect the CPU Mounting Programming Console to the peripheral device connector 3 Attach the CPU Mounting Programming Console to the CPU by tightening the mounting screws 14 Expansion I O Rack Section 2 3 2 3 Expansion I O Rack The Backplane used to construct a CPU Rack is also used to construct an Ex pansion I O Rack An Expansion I O Rack is identical to a CPU Rack except the CPU has been replaced with a Power Supply The parts of an Expansion I O Rack are shown in the following diagram 1 0 Connecting Cable Connector Connects Expansion I O Rack to pre ceding Expansion I O Rack or to CPU Backplane Power Supply RUN POWER FUBE Bus o 456 0 458 0 456 0 456 o 6 0 456 0 6 ALARM our aovac q ERROR INHIBIT 2a e ES Ci ii E E ES S BS Be a a n on mone E E zH A eh A oA E a CA Aa Al HA 3 qe HEH 1 0 Connecting Cable Connector I O Units Connects Expansion I O Rack Backplane mounting screws to next Expansion I O Rack four with 4 mm i heads When not used cover with a cap 15 Power Supply Section 2 4 2 4 Power Supply The Power Supply used for Expansion I O Racks is available in two models One runs on 100 to 120 or 200 to 240 VAC and the other runs on 24 VDC AC 16 Power Supply POWER indicator green Lights when power is
7. 100 mA 10 VAC 50 mA 24 VAC 10 mA 100 VAC min Leakage Current 1 5 mA 120 VAC max 3 mA 240 VAC max Residual Voltage 1 5 VAC max 50 to 1 200 mA 5 VAC max 10 to 50 mA ON Response Time 1 ms max OFF Response Time 1 2 of load frequency 1 ms or less No of Circuits 1 8 points common Internal Current Consumption 180 mA 5 VDC max Fuse Rating 5 A 250 V 5 2 dia x20 Power for External Supply N A Weight 300 g max Dimensions E shape Fuse blowout detection circuit Fuse 5 A 250 V 5 2 dia x20 HT SOC 250 VAC max 1 2 A max 4 A Unit Note When the fuse blows F LED lights and bit 08 turns ON Bits 08 through15 cannot be used as work bits Specifications Appendix B Triac Output Unit C200H OA224 Max Switching Capacity 0 5 A 250 VAC 50 60 Hz 2 A Unit Max Inrush Current 10 A pulse width 100ms 20 A pulse width 10 ms Min Switching Capacity 100 mA 10 VAC 50 mA 24 VAC 10 mA 100 VAC min Leakage Current 1 5 mA 120 VAC max 3 mA 240 VAC max Residual Voltage 1 5 VAC max 50 to 500 mA 5 VAC max 10 to 50 mA ON Response Time 1 ms max OFF Response Time 1 2 of load frequency 1 ms or less No of Circuits 1 12 points common Internal Current Consumption 270 mA 5 VDC max Fuse Rating 3 15 A 250 V 5 2 dia x20 Power for External Supply N A Weight 300 g max Dimensions B shape
8. 25 Mounting the Units Section 3 1 This Backplane has I O Units mounted to it but it has no CPU of its own The additional Backplane must also have an Expansion I O Power Supply mounted to its rightmost position This configuration of additional Backplane Expansion I O Power Supply and I O Units is called an Expansion I O Rack j E 0 a Ke 3 O a VERE EEE TE E E E oa E E E 1 E s I 9 ms ass O E ES E TEN E 9 The CPU Rack and Expansion I O Rack shown above are connected by a Con necting Cable the length of Cable between individual Racks can be up to 10 m but the total length of Cable between all Racks must be within 12 m Remember that this whole configuration is still referred to as one PC It is possi ble to add up to two Expansion I O Racks to one CPU Rack When installing I O Connecting Cables cover any unused connectors with the caps provided 26 Memory Packs Section 3 2 3 2 Memory Packs Note How to Mount an EPROM Chip to the Memory Pack 1 2 3 The CPU has a removable Memory Pack that stores the user program Memory Packs are available with three types of memory EPROM EEPROM and RAM refer to Section 2 6 Memory Packs If this is your first C200H then you must have a RAM Pack in order to write and test the program you are going to use If this is not your first C200H and you have a complete tested program already you can copy the program to an EPROM or EEPROM Pack f
9. Holding bracket Circuit board gt s rj kad g k w AO Circuit board guide 28 System Configurations Section 3 3 How to Mount the Memory Pack to the CPU 1 2 3 N Caution Mount the Memory Pack to the CPU by following the steps below 1 Turn OFF the power to the PC Do not attempt to mount the Memory Pack to the CPU while the power to the PC is ON Doing so may cause data to be lost or may damage the CPU or Memory Pack 2 Set the selector switches on the Memory Pack to the desired positions refer to Section 2 6 Memory Packs 3 Insert the Memory Pack into its compartment as shown below As you do this you will feel a slight resistance as the connector on the Memory Pack mates with the connector on the CPU Continue pushing on the Memory Pack until it is inserted completely into the CPU 3 3 System Configurations When building your C200H system there may be some restrictions depending on the Unit you are using and the Rack you are mounting it to The following fig ure shows an assembled CPU Rack Expansion I O Rack and Remote I O Slave Rack Use it as a quick reference when assembling your PC For details about the individual Units refer to that Unit s operation manual The items listed below should be kept in mind e The SYSMAC LINK Unit and the SYSMAC NET Link Unit are always mounted to either of the two slots to the left of the C200H CPU11 E CPU When using SYS
10. IR IR MUL 32 outputs the result to the specified result SR HR O Md words R and R 1 R and R 1 must be HR AR in the same data area AR LR MdxMr gt R 1 R Ie DM BCD DIVIDE Divides the 4 digit BCD dividend Dd by Dd Dr R DIV 33 the 4 digit BCD divisor Dr and outputs IR IR the result to the specified result words R SR HR Dd receives the quotient R 1 receives the HR AR remainder R and R 1 must be in the AR LR O R same data area LR DM TC LOGICAL AND Logically ANDs two 16 bit input words 11 11 12 R ANDW 34 and 12 and sets the bits in the result word IR IR ANDW 34 R if the corresponding bits in the input SR HR words are both ON HR AR AR LR LR DM R TC DM Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers eR o S sR OA O DA d a S i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic LOGICAL OR ORW 35 Symbol Function Logically ORs two 16 bit input words 11 and 12 and sets the bits in the result word R when one or both of the corresponding bits in the input words is are ON Appendix E Operand Data Areas 11 12 R
11. OOOO EE IES mi i o o oao y DO E CO FE IS E 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic Symbol Function Appendix E Operand Data Areas BIT COUNTER Counts the number of ON bits in one or N R SB BCNT 67 more words SB is the beginning source IR IR IR word and outputs the result to the speci SR HR SR fied result word R N gives the number of HR AR HR words to be counted All words in which bit AR LR AR R are to be counted must be in the same data LR TC LR area TC DM TC DM DM BLOCK COMPARE Compares a 1 word binary value S with S CB R BCMP 68 the 16 ranges given in the comparison IR IR IR table CB is the starting word of the com SR SR HR parison block If the value falls within any HR HR AR of the ranges the corresponding bits in the AR LR LR R result word R will be set The comparison LR TC TC block must be within one data area TC DM DM DM Lower limit Upper limit CB CB 1 1 CB 2 CB 3 0 s K CB 4 CB 5 1 Result CB 30 CB 31 gt 0 Lower limit lt S lt Upper limit 1 Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the ri
12. soars o choses ee hae eS Sa SL es Se E E 6 3 Emergency Stop preire waaay as ane ice dae seas ES Site ae cia 64 WANE eek seats caged aed Mees Sad EA Gees Ciskowski Se SECTION 7 Safety Considerations 0 0000000000000 006000000000 7 1 Interlock Circuits o o ooooooooooooooooorrr eee eee eee e eens J22 WATS es ip ane eins ae ais ae ted weakens BRA Od acs Sema Rentini Oe alle ee Vii TABLE OF CONTENTS Appendices A Inspection and Maintenance o oo ooocoocoorcr eee nent e ene nens BY Specihications ip IA ested ape Aes eae A ee ees eee n C Standard Models oia tr ele Geshe gee bea tee Ses bee A aoe EN Sloe D Programming Console Operation 0 0 0 0 E Programming Instructions 0 eect eee enn e nen eens Glossary iii tae eke eae eae Index coo eed a cies eg d tata et acelin aces Revision History iis i64 sess seas eave ad viii About this Manual This manual explains how to install a C series C200H Programmable Controller CPU01 E 03 E 11 E Section 1 is an introduction to Programmable Controllers General information about what a Programma ble Controller can do and how a Programmable Controller works is provided Section 2 provides a description of all the components of the C200H The names of all the individual parts of each Unit are given Section 3 explains how to assemble the C200H A detailed description of how to mount each Unit is pro vided Section 4 outlines the s
13. 5 Application Precautions i isos be va ee EA eV SN eee Gan Bal ace a ee ares xi Safety Precautions 1 2 3 xii Intended Audience This manual is intended for the following personnel who must also have knowl edge of electrical systems an electrical engineer or the equivalent e Personnel in charge of installing FA systems e Personnel in charge of designing FA systems e Personnel in charge of managing FA systems and facilities General Precautions N WARNING The user must operate the product according to the performance specifications described in the operation manuals Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems railroad systems aviation systems vehicles combustion systems medical equipment amusement ma chines safety equipment and other systems machines and equipment that may have a serious influence on lives and property if used improperly consult your OMRON representative Make sure that the ratings and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for programming and operating the Unit Be sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation It is extremely imp
14. L Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Revised content 6 July 1989 Corrections to pages 3 6 16 to 18 21 23 26 27 31 32 33 41 51 52 53 57 58 and 60 7 February 1990 Entire manual reorganized and reproduced 8 October 1990 Revision of text and inclusion of new product information C200H CPU11 E SYS MAC NET SYSMAC LINK C200H 0C225 and C200H OD212 Corrections to pages 7 10 12 13 15 16 23 27 28 34 to 39 61 63 64 82 85 94 97 to 100 103 104 8A May 1991 Pages 33 to 38 Completely redone Page 102 Backplane model numbers revised Page 103 BC031 V1 and BC101 V1 added to note at bottom of page Page 104 Microwave ID Sensor and Analog I O Units added Page 110 Terminal Resistor and Power Supply Adapter model numbers re vised The manuals has also been reformatted changing page numbers slightly 8B May 1992 Page 7 PC Operation Flowchart redone Page 27 The section reference in the second line corrected to Section 2 6 Memory Packs Page 28 Optical Fiber Cable in the lower left corner corrected to Optical Fiber Cable or Wire Cable Pages 113 to 128 The following instructions are missing from Appendix E Programming Instructions LMSG 47 TERM 48 SYS 49 CMPL 60 CTW 63 WTC 64 HTS 65 STH 66 VAL 69 SEND 90 and RECV 98 These instructions were
15. code the meaning of which depends on the value of N as follows N 000 to 003 N 004 000 Masks and unmasks in The interrupt time terrupt bits for the desig nated Unit N according to the data in D Bits cor responding to ON bits in D are masked those cor responding to OFF bits are unmasked Masked bits are recorded and will be executed when they are unmasked unless previously cleared interval is set ac cording to the data in D 00 01 to 99 99 s The deci mal point is not entered The in terrupt is can celled if D is 00 00 Clears the masked inter rupt bits of the designated Unit N according to the corresponding ON bits in D The subroutines corre sponding to bits cleared in this manner will not be executed when the bit is unmasked The time to the first interrupt is set according to the data in D 00 01 to 99 99 s The deci mal point is not entered The in terrupt is can celled if D is 00 00 Copies the mask status of the designated IIU to D Copies the time in terval data to D CC 000 to 002 N 000 to 004 Programming Instructions Name Mnemonic NETWORK SEND SEND 90 CPU11 Symbol Function Transfers data from n source words S is the starting word to the destination words D is the first address in node N of the spe cified network in a SYSMAC LINK or NET Link System The format of the control words varies depending o
16. for example where they are connected to the equipment they must be shielded from each other using grounded metal plates Metal plate iron Grounding at resistance of less than 100 Q Where 1 I O wiring 2 General control wiring 3 Power cables 5 4 Preventing Noise In order to prevent noise from interfering with the operation of the PC use AWG 14 twisted pair cables cross sectional area of at least 2 mm2 Avoid mounting the PC close to high power equipment and make sure the point of installation is at least 200 mm away from power cables as shown in the following diagram Power lines 200 mm min PC 200 mm min Whenever possible use wiring conduit to hold the I O wiring Standard wiring conduit should be used and it should be long enough to completely contain the I O wiring and keep it separated from other cables 50 SECTION 6 Power Considerations Use a commercially available 100 to 120 VAC 200 to 240 VAC or 24 VDC power source according to the model of PC you are using refer to Appendix B Specifications Expansion I O Racks if used must also be connected to the power source If possible use independent power sources for the PC input devices and output devices All Racks of the PC may be connected to one power source 6 1 Grounding 6 2 Insulation 6 3 Emergency Stop 6 4 Wiring 51 Section 6 3 Emergency Stop 6 1 Grounding 6 2 Insulation The Line Ground LG terminal
17. 0 6 A 2 x 26V 7 8 W 24 V 3 0 06 x 2 0 3 0 42 A lt 0 8 A 3 x 24 V 10 08 W Total 19 08 W lt 20 5 W e Peripheral Interface Unit IP006 e SYSMAC LINK Units SLK22 1 e Contact Output Units 0C221 6 e No Voltage Contact Input Units ID001 2 Maximum Current and Power Supplied Section 4 3 Example 4 Calculation of Power Consumption for Each Rack Examples e High density and Mixed I O Units MD215 1 e Current for MD215 0 3A Assume that the following Units are mounted to a rack to which is mounted the C200H CPU11 E The following table shows how the total power consumption is calculated Voltage Current consumption Power consumption 5V 1 0 01 x 5 0 3 x 1 0 35 A lt 0 7 A 1 x5V 1 75 W 26 V 2 0 2 0 24 V 3 Current 0 5 A lt 0 8 A 3 x24V 12W Total 13 75 W lt 18 5 W e Peripheral Interface Unit IP006 e SYSMAC NET Link Units SNT32 1 e Central Power Supply Adapter Current 0 1 e DC Input Units ID212 5 e High speed Counter Units CT002 1 e Current for ID212 0 5A The total power consumption for each Rack can be obtained from the following formulas e CPU Rack Total power consumption for each Unit 7 8 0 6 x 0 55 1 Where 7 Power consumption of the CPU 8 Power consumption of the CPU11 E 0 6 60 efficiency and VA 0 55 1 Power rate Number in parentheses when CPUO3 E is used e Expansion I O
18. 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Appendix E Name Symbol Function Operand Data Areas Mnemonic MOVE NOT Transfers the inverse of the data in the S D MVN 22 source word S to destination word D IR IR MVN 22 SR HR HR AR LR DM TC DM BCD TO BINARY Converts 4 digit BCD data in source word S R BIN 23 S into 16 bit binary data and outputs IR IR BIN 23 converted data to result word R SR HR S HR AR S R LR DM BCD BIN TC x100 x160 DM x101 x16 x102 x16 x103 x163 BINARY TO BCD Converts binary data in source word S S R BCD 24 into BCD and outputs converted data to IR IR BCD 24 result word R SR HR HR AR S R AR LR R an ECD L EN x160 x100 DM x161 x101 x162 x102 x163 x103 ARITHMETIC SHIFT Each bit within a single word of data Wd Wd LEFT is shifted one bit to the left with zero written IR ASL 25 ASL 25 to bit 00 and bit 15 moving to CY A 15 Bo LR ARITHMETIC SHIFT Each bit within a single word of data Wd Wd RIGHT is shifted one bit to the right with zero writ IR ASR 26 ten to bit 15 and bit 00 moving to CY HR 2 28 ASR 26 g AR a us LR ROTATE LEFT Each bit within a single word of data Wd Wd ROL 27 is moved one bit to the left with bit 15 mov IR ing to carry CY and CY moving to bit 00 HR ROL 27 g y CY g pa 15
19. 08 turns ON Bits 08 through15 cannot be used as work bits Terminal Connections 120 VAC max 1 A max 4 A Unit 78 Specifications Triac Output Unit C200H OA122 E Max Switching Capacity Appendix B 1 2 A 120 VAC 50 60 Hz 4 A Unit Max Inrush Current 15 A pulse width 100 ms 30 A pulse width 10 ms Min Switching Capacity 100 mA 10 VAC 50 mA 24 VAC 10 mA 100 VAC min Leakage Current 1 5 mA 120 VAC max Residual Voltage 1 5 VAC max 50 to 1 200 mA 5 VAC max 10 to 50 mA ON Response Time 1 ms max OFF Response Time 1 2 of load frequency 1 ms or less No of Circuits 1 8 points common Internal Current Consumption 180 mA 5 VDC max Fuse Rating 5 A 125 V 5 2 dia x20 Power for External Supply N A Weight 300 g max Dimensions E shape Circuit Configuration Fuse blowout detection circuit Fuse 5 A 125 V 5 2 dia x20 GGS Nagasawa Note When the fuse blows the F indicator lights and bit 08 turns ON Bits 08 through 15 cannot be used as work bits Terminal Connections 120 VAC max 1 2 A max 4 A Unit 79 Specifications Triac Output Unit C200H 0A223 Max Switching Capacity Appendix B 1 2 A 250 VAC 50 60 Hz 4 A Unit Max Inrush Current 15 A pulse width 100 ms 30 A pulse width 10 ms Circuit Configuration Terminal Connections Min Switching Capacity
20. 1 Unit C200H CE001 NETEANCUNLIOERN For 2 Units C200H CE002 115 System Operations Appendix D Programming Console Operation Operation Mode Key Sequence RUN MON PROG Data All NO NO YES Clear All Clear Partial Clear SS Retained if f pressed 1 O Table NO NO YES ES DN I O Table YES YES YES CH a HHEH I O Table YES YES YES cur H ensar CH ea HEHE 0 7 0 7 Rack no Unit no Setting YES YES YES Address Address Error YES YES YES Read 117 Programming Console Operation Appendix D Programming Operations Operation Mode Key Sequence RUN MON PROG Setting YES YES YES Al Address Address El YES YES YES Address Oom dl currently Search YES YES YES Instruction en a SRCH CLR Instruction NO NO YES Locate f Insert and position in Instruction vs el y Instruction program Delete then enter Instruction currently DEL displayed To check up to END 01 To abort 0 1 2 check level Program NO NO YES Check CLR 118 Programming Console Operation Appendix D Monitoring and Data Change Operations Operation Mode Key Sequence RUN MON PROG Monitor YES YES YES Monitor Clear 3 Word NO NO YES 7 Siena Monitor Bit Hex monitor in progress cl Forced NO YES YES Set Reset PV NO YES YES Cha
21. 25 VDC 8 points ON simultaneously Weight 400 g max Dimensions B shape Circuit Configuration Internal circuit ey El i 250 VAC 24 VDC max AAA Terminal Connections 250 VAC 24 VDC max inductive load 2 A resistive load 2 A 8 A Unit Note This Unit must be mounted to a C200H BC 86 1 V1 V2 Backplane Specifications Transistor Output Unit C200H OD211 Appendix B Max switching capacity 0 3A 24 VDC 10 _ 5 2 A Unit Min switching capacity None Leakage Current 0 1 mA max Residual Voltage 1 4 V max ON Response Time 0 2 ms max OFF Response Time 0 3 ms max No of Circuits 1 12 points common Internal Current Consumption 160 mA 5 VDC max Fuse Rating 5 A 125 V 5 2 dia x20 Power for External Supply 25 mA 24 VDC 10 _15 max Weight 300 g max Dimensions B shape Circuit Configuration Output LED indicator circuit Note No blown fuse detector circuit is provided Terminal Connections 24 VDC 0 3 A max 2 A Unit 24 VDC Note Be sure to supply power to B9 otherwise current will leak through the load while the output is OFF 87 Specifications Appendix B Transistor Output Unit C200H OD212 Max switching capacity 0 3 A 24 VDC 10 _15 4 8 A Unit Min switching capacity None Leakage Current 0 1 mA max Residual V
22. 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Appendix E Name Symbol Function Operand Data Areas Mnemonic 7 SEGMENT DECODER Converts hexadecimal values from the S Di D SDEC 78 source word S into 7 segment display IR IR IR SDEC 78 data Results are placed in consecutive SR HR HR half words starting at the first destination HR AR AR Di word D Di gives digit and destination de AR LR LR D tails The rightmost digit gives the first digit LR TC DM to be converted The next digit to the left TC DM gives the number of digits to be converted DM minus 1 If the next digit is 1 the first con verted data is transferred to left half of the first destination word If it is O the transfer is to the right half S D Oto F FLOATING POINT Divides one floating point value by another Dd Dr R DIVIDE and outputs a floating point result The IR IR FDIV 79 FDIV 79 rightmost seven digits of each set of two SR HR Dd words eight digits are used for mantissa HR AR and the leftmost digit is used for the expo AR LR Al nent and its sign Bits 12 to 14 give the ex LR DM ponent value 0 to 7 If bit 15 is O the expo TC nent is positive if it s 1 the exponent is DM negative avi JiR SINGLE WORD Moves one word of source data S to
23. Capacity 0 3 A 250 VAC 50 60 Hz 2 A Unit Min Switching Capacity 10 mA resistive load 40 mA inductive load 10 VAC Leakage Current 3 mA 100 VAC max 6 mA 200 VAC max Residual Voltage 1 2 V max ON Response Time 1 2 of load frequency or less OFF Response Time 1 2 of load frequency or less No of Circuits 1 12 points common Internal Current Consumption 200 mA 5 VDC max Fuse Rating 3 A 250 V 5 2 dia x20 Power for External Supply N A Weight 400 g max Dimensions B shape Circuit Configuration Fuse 3 A 250 V 5 2 dia x20 MF51SH JIS Note No blown fuse detector circuit is provided Terminal Connections 250 VAC max 0 3 A max 2 A Unit 77 Specifications Appendix B Triac Output Unit C200H 0A121 E Max switching capacity 1 A 120 VAC 50 60 Hz 4 A Unit Min switching capacity 10 mA resistive load 40 mA inductive load 10 VAC Leakage Current 3 mA 100 VAC max Residual Voltage 1 2 V max ON Response Time 1 ms max OFF Response Time 1 2 of load frequency or less No of Circuits 1 8 points common Internal Current Consumption 140 mA 5 VDC max Fuse Rating 5 A 125 V 5 2 dia x20 Power for External Supply N A Weight 250 g max Dimensions A shape Circuit Configuration Output LED indicator Internal circuit Fuse 5 A 125 V 5 2 dia x20 GGS Nagasawa Note When the fuse blows F LED lights and bit
24. DA002 Thermocouple K CA or J IC switchable 4 inputs C200H TS001 Thermocouple 4 inputs K CA or L Fe CuNi switchable C200H TS002 Platinum resistance thermometer JPt switchable DIN stan dards 4 inputs C200H TS101 Platinum resistance thermometer Pt switchable C200H TS102 Analog Units Temperature Sensor Units 4 inputs Temperature Control Units Thermocou Transistor output C200H TC001 ple Voltage output C200H TC002 Current output C200H TC003 Platinum re Transistor output C200H TC101 ca Voltage output C200H TC102 Current output C200H TC103 Heat Cool Temperature Thermocou Transistor output C200H TV001 Control Units ple Voltage output C200H TV002 Current output C200H TV003 Platinum re Transistor output C200H TV101 Ts oter Voltage output C200H TV102 Current output C200H TV103 PID Control Units Transistor output C200H PIDO1 Voltage output C200H PIDO2 Current output C200H PIDO3 109 Standard Models Specifications Appendix C Model number Position Control Units 1 axis Pulse output speeds 1 to 99 990 pps C200H NC111 1 axis Directly connectable to servomotor driver compat C200H NC112 ible with line driver speeds 1 to 250 000 pps 2 axis 1 to 250000 pps 53 pts per axis C200H NC211 Cam Positioner Unit Detects angles of rotation by means of a resolver and provides
25. Data Areas SUBROUTINE ENTER SBS 91 Data Areas SBS 91 N Calls subroutine N Moves program opera tion to the specified subroutine N 00 to 99 These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers CEN OA ee ee O ee i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Appendix E Name Symbol Function Operand Data Areas Mnemonic SUBROUTINE START Marks the start of subroutine N N SBN 92 SBN 92 N 00 to 99 RETURN Marks the end of a subroutine and returns None RET 93 RET 93 control to the main program WATCHDOG TIMER Sets the maximum and minimum limits for T REFRESH the watchdog timer normally O to 130 ms 0 to 63 WDT 94 WDT 94 T New limits Maximum time 130 100 x T Minimum time 130 100 x T 1 I O REFRESH Refreshes all I O words between the start St E O ORF 97 St and end E words Only I O words IR IORF 97 may be designated Normally these words are refreshed only once per cycle but re freshing words before use in an instruction can increase execution speed St must be less than or equal to E Data Areas These footnote tables show the actu
26. OFF current R Bleeder resistance Rin PC input impedance Wiring Examples The following are examples of how to connect I O devices to I O Units During wiring work slowly and carefully If an input device is connected to an Output Unit damage may result Check all I O devices to make sure they meet the spec ifications refer to Appendix B Specifications 41 DO Connections Section 44 DC Input Units Contact output DC input When using the configuration shown below the sensor and Input Unit should receive their power from the same supply NPN current output O Current regulator DA CCl een O Power ov Supply NPN open collector output Sensor Power O Output 7 mA O OV PNP current output IN DC input ana Sensor A N Q Power O IN AC DC input ER COMO The circuit below should be used for I O devices having a voltage output Voltage output COMO IN DC input Ll The circuit below should NOT be used for I O devices having a voltage output Sensor Power Supply Voltage output Sensor Power O IN DC input O COMO 42 DO Connections gt Section 44 AC Input Units Contact output IN AC input COM AC Switching IN AC input N Caution When using Reed switch as the input contacts for AC Input Units be sure the allowable current of the switch is at least 1 A Using switches with lower capaci ties may cause the
27. Power Supply Remote I O Slave Unit Total power consumption for each Unit 2 VA 0 6 x 0 55 1 Where 2 Power consumption of the I O Power Supply or Remote I O Slave Unit 0 6 60 efficiency and 0 55 1 Power rate Number in parentheses when PS211 RT002 P or RT202 is used DO Connections Section 44 4 4 10 Connections Connect the I O Devices to the I O Units using AWG 22 cross sectional area of 0 3 mm for 19 terminal terminal blocks and AWG 22 to 18 lead wire cross sec tional area of 0 3 to 0 75 mm for 10 terminal terminal blocks The terminals have screws with 3 5 mm diameter heads and self raising pressure plates Con nect the lead wires to the terminals as shown below Tighten the screws with a torque of 0 8 Ne m If you wish to attach solderless type terminals to the ends of the lead wires use terminals having the dimensions shown below 7 mm max e 7 mm max 5 o no Terminal Block The terminal block of an I O Unit can be removed by loosening the mounting screws You do not have to remove the lead wires from the terminal block in or der to remove it from an I O Unit 0123 4567 Locks for terminal block Unlock to remove the terminal block from the I O Unit Make sure the terminal block is locked securely after wiring is complete 40 DO Connections Section 44 1 0 Unit Cover A C200H COV11 Cover is provided as an I O Unit cover for Units that use 10P terminal bloc
28. RS 232C C200H LK201 V1 CPU mounting C1000H C2000H PCF 3G2A6 LK101 EV1 C500 APF PCF 3G2A6 LK101 PEV1 C200H RS 232C 3G2A6 LK201 EV1 C120 RS 422 3G2A6 LK202 EV1 PC Link Unit Multilevel RS 485 C200H LK401 Remote I O Master Unit Up to two per PC connectable to up to 5 APF PCF C200H RMO01 PV1 Slaves per PC total Wired C200H RM201 Remote I O Slave Unit 100 to 120 200 to 240 VAC switchable APF PCF C200H RT001 P 24 VDC C200H RT002 P 100 to 120 200 to 240 VAC switchable Wired C200H RT201 24 VDC C200H RT202 110 Standard Models Optional Products Specifications Appendix C Model number I O Unit Cover Cover for 10 pin terminal block C200H COV11 Terminal Block Cover Short protection for 10 pin terminal block C200H COV02 Short protection for 19 pin terminal block C200H COV03 Connector Cover Protective cover for unused I O Connecting Cable connectors C500 COVO1 Space Unit Used for vacant slots C200H SP001 Battery Set For C200H RAM Memory Unit only C200H BATO9 Relay 24 VDC G6B 1174P FD US DC24 Backplane Insulation Plate For 10 slot Backplane C200H ATTA1 For 8 slot Backplane C200H ATT81 For 5 slot Backplane C200H ATT51 For 3 slot Backplane C200H ATT31 I O Bracket For 5 slot Backplane C200H ATT53 For 8 slot Backplane C200H ATT83 For 3 slot Backplane C200H ATT33 Memory Unit Lock Fitting To secure Memory Unit to CP
29. Transformer or noise filter DC voltage regulator ot eye eke DC input output Sr pa Surge suppressor Wiring Section 6 4 Power Failure 6 4 Wiring SYSMAC C200H_ omron PROGRAMMABLE CONTROLLER C200H PS221 Ps211 C200H omron PROGRAMMABLE CONTROLLER 125VA0 eer a8 8 8 MPy se F AC Power Supply Wiring C200H CPU01 E CPU11 E A sequential circuit is built into the PC to handle power interruptions This circuit prevents malfunctions due to momentary power loss or voltage drops A timing diagram for the operation of this circuit is shown below The PC ignores all momentary power failures if the interruption lasts no longer than 10 ms If the interruption lasts between 10 and 25 ms the interruption may or may not be detected If the supply voltage drops below 85 of the rated volt age for longer that 25 ms less for the DC Power Supply the PC will stop operat ing and the external outputs will be automatically turned OFF Operation is re sumed automatically when the voltage is restored to more than 85 of the rated value The following diagrams show the proper way to connect the power source to the PC The terminals marked NC are not connected internally Screw 3 5 mm head with aN Breaker self raising pressure plate AC power source O00000 g 1 1 isolation J e Supply 100 to m transformer _ 3 6 120 or 200 to 240 Voltage selector VAC Short 100 to 120 VAC e K
30. an input signal enters the PC System or an output signal leaves the PC System In physical terms an I O point corresponds to termi nals or connector pins on a Unit in terms of programming an I O point corre sponds to an I O bit in the IR area Diagram written to the IR memory area listing the type of I O units controlled by a PC It must be cleared before programming or when I O units are changed Tables can be read verified or transferred to a EPROM The most basic type of Unit mounted to a Backplane I O Units include Input Units and Output Units each of which is available in a range of specifica tions I O Units do not include Special I O Units Link Units etc A switch that detects when an object has reached the limit of its movement by actually making contact with the object Limit Switches are fitted to electric elevators traveling cranes etc to indicate when a certain part of the equip ment has traveled to the specified limit Any of the Units used to connect a PC to a Link System These are Remote I O Units I O Link Units PC Link Units Host Link Units and Net Link Units The Display Terminal Unit can operate in five different modes Page Read Terminal Dynamic Scan Read Write and Self Diagnosis One complete Display Terminal Unit screen Two hundred screens can be stored on one RAM card The parallel interface uses the RS 232 connector but is not serial communi cation When parallel mode is selected as the comm
31. contacts to fuse due to surge current Output Units A fuse placed in the output circuit will protect the output element circuit board etc in the event of a short circuit in the output circuit Although some transistor Output Units and Triac Output Units have a built in fuse it is recommended that you connect an external fuse to each Output Unit for extra safety and ease of maintenance 43 SECTION 5 Installation Environment This section details the necessary environment and conditions for installation of the PC For specific instructions on mounting Units and wiring for I O and power refer to Section 2 4 Power Supply and Section 3 3 System Configurations 5 1 Installation Environment 5 2 Mounting Requirements 523 DUCE WO A A see pe gta Soe he eas 5 4 Preventing Noise 45 Installation Environment Section 5 1 5 1 Installation Environment N Caution Ambient Conditions Cooling Clearance Between Racks Cooling Fan 46 This section details the necessary environmental conditions for installing the PC Static electricity can damage PC components Your body can carry an electro static charge especially when the humidity is low Before touching the PC be sure to first touch a grounded metallic object such as a metal water pipe in order to discharge any static build up Do not install the PC in any of the following locations Doing so will affect PC life and may affect operating performance e Loca
32. is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed precautions can result in injury to people or dam age to property DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury N Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product The abbreviation Ch which appears in some displays and on some OMRON products often means word and is abbreviated Wd in documentation in this sense The abbreviation PC means Programmable Controller and is not used as an abbreviation for any thing else Visual Aids The following headings appear in the left co
33. model is mounted the unused points of that word are accessible only as work bits refer to the C200H Operation Manual The number of I O bits available for the entire system therefore varies according to the model of I O Units used as well as the model of Backplanes used The figure below shows the relationship between the model of I O Unit and work bits The shaded bits can only be used as work bits 5 point Unit 8 point Unit 12 point Unit 16 point Unit 32 IR Word Allocation Section 4 1 Note The CPU Rack begins with word 000 at the leftmost slot The first Expansion I O Rack begins with word 010 and the second Expansion I O Rack with word 020 The first word of each Rack is fixed regardless of the model of Backplane used As with the I O bits unused by individual I O Units the bits of the I O words un used by a Backplane can be used as work bits The following figure shows the relationship between the model of Backplane and I O words The shaded bits can only be used as work bits C200H BC031 Backplane 5555555 00 00 00 00 00 00 00 15 15 15 15 15 15 ros oe 55552 00 00 00 00 00 15 15 15 15 15 15 00 00 The C200H 0C225 0D212 0D21A 16 point Output Unit and C200H B7AO1 B7A Interface Unit can be mounted only to a C200H BC 1 V1 V2 Backplane For example if a PC consists of three 8 slot Racks with 8 point I O Units mounted to all I O Unit mounting positions the number of I O points for the e
34. mounted in an enclosure a cool ing fan may need to be installed as shown below to maintain the ambient tem perature within specifications Control Panel Mounting Requirements Section 5 2 5 2 Mounting Requirements The PC consists of from one to three Racks Each Rack must be mounted verti cally that is with the printing on the front panels oriented as it would normally be read The Racks should be mounted one above the other with the CPU Rack uppermost as shown below CPU Rack These connectors are not used Cover them with i Expansion Rack Caps lee A Expansion Rack The C200H is approved by Underwriters Laboratories under the condition that The device must be mounted vertically for ventilation purposes DIN Rail Mounting The PC may be mounted using DIN Rail if desired This type of mounting is not required and the PC may be directly mounted to any sturdy support meeting the environmental specifications refer to Appendix B Specifications If you want to mount the PC on DIN Rail you can order a DIN Rail from OMRON refer to Ap pendix B Standard Models DIN Rails come in the two heights shown below 7 3 mm Height 16 mm Height 47 Mounting Requirements Section 5 2 DIN Rail Mounting The DIN Rail Mounting Bracket shown below is necessary for mounting the PC Bracket to the DIN Rail Procedure 1 2 3 1 The following diagram is a view of the back of the Backplane A
35. originally added in revision 8 but inadvertently omitted from revision 8A 8C December 1993 Multipoint I O changed to High density I O throughout the manual Scan time changed to cycle time throughout the manual Page 10 Model number corrections made in the first paragraph of CPU Page 28 Reference corrected for SYSMAC NET Link Unit and SYSMAC LINK Unit Page 32 Table updated Page 33 Note added 1 4 V corrected to 1 4 A in the top table Pages 34 35 Models added and updated Page 37 Calculation of power consumption corrected Page 38 I O Unit Cover description added Page 42 Ambient conditions added Page 79 8 A Unit in Terminal Connections changed to 16 A Unit Page 82 Max switching capacity changed Page 92 B7A Interface Unit specifications added Pages 97 to 105 Appendix C completely updated 155 Revision code February 1999 Revision History Revised content References to C200H 0A221 removed throughout the manual Pages 10 23 27 31 34 92 C200H OD21A added Pages 10 23 27 31 82 84 Backplane model information corrected Pages 13 19 23 63 98 99 Added information on E shape l O Units Page 18 Number of terminals for B shape l O Units corrected Pages 34 Model numbers of SYSMAC LINK and SYSMAC NET Link Units changed C200H 0A224 added Pages 34 66 C200H IA222V added Pages 34 76 C200H OA222V added C200H OA222 removed Pages 34 78 C200H 0A122 E added C
36. otherwise current will leak through the load while the output is OFF 89 Specifications Appendix B Transistor Output Unit C200H 0D214 Sourcing Type Circuit Configuration Terminal Connections Max switching capacity 24 VDC 10 _15 0 8 A 2 4 A Unit surge current 2 A sourcing type PNP output Min switching capacity None Leakage Current 1 mA max Residual Voltage 1 5 V max ON Response Time 1 ms max OFF Response Time 1 ms max No of Circuits 1 8 points common Internal Current Consumption 140 mA 5 VDC max Fuse Rating Overcurrent protection Thermal protection Short circuit protection Power for External Supply 150 mA 24 VDC 10 _415 max Weight 250 g max Dimensions A shape OUT Out put Source Driver E AW Alarm circuit 24 VDC 2 1 A max 5 2 A Unit R aw LED indicator Output LED Note Be sure to supply power to AQ otherwise current will leak through the load while the output is OFF 90 Specifications Appendix B C200H 0D214 Short Circuit Protection The C200H 0D214 Output Unit is equipped with two types of short circuit pro tection One is overcurrent protection and the other is thermal protection The short circuit should be eliminated immediately in order to avoid damage to the Unit Overcurrent Protection When the output current reaches 2 A the alarm output turns ON and the alarm
37. rogrammable R ead O nly M emory A type of ROM into which the pro gram or data may be written after manufacture by a customer but which is fixed from that time on A PROM Writer is a device used to write data to ROM PROM and EPROM storage chips A switch that uses magnetic induction to measure the distance of a metallic object from the front of the switch A PC that is composed of Units mounted to one or more Racks This configu ration is the most flexible and most large PCs are Rack PCs A Rack PC is the opposite of a Package type PC which has all of the basic I O storage and control functions built into a single package R andom A ccess M emory RAM will not retain data when power is dis connected Therefore data should not be stored in RAM Storing text and graphics in the RAM ROM card from a personal computer or the ASCII Unit Graphics that have been written to the RAM ROM card are referred to as registered messages A Unit that extends the distance an Expansion I O Unit can be from the CPU R ead O nly M emory A type of digital storage that cannot be written to A ROM chip is manufactured with its program or data already stored in it and it can never be changed However the program or data can be read as many times as desired The voltage current that relay can switch ON and OFF An output device that rotates according to signals from the Control System The rotation is very precise and occurs in pre de
38. supplied to Power Supply POWER S 200H omron PROGRAMMABLE CONTROLLER i Sete see Power fuse 2 A 250 V 5 2 dia x 20 MF51NR Voltage selector terminals Terminals for external connections 240 VAC Power Supply Section 2 4 DC Power Supply POWER indicator green Lights when power is supplied to Power Supply Power fuse 5A 125 V 5 2 dia x 20 MF51NR POWER FUSE S 125VAC 5A H C200H omron a PROGRAMMABLE CONTROLLER Terminals for external connections 1169 1891691181 69 ee Ws 881169 Note The LG and GR terminals are connected internally 17 I O Units Section 2 5 2 5 I O Units A shape l O Units B shape I O Units 18 x sa S _ OO PI AAA ra s it lt DI lt x ol mm Pod I O Units come in three shapes A shape B shape and E shape Refer to Ap pendix B Specifications for the dimensions of each Unit I O Unit lock notch Nameplate I O indicators Indicate ON OFF sta tus of points 10 terminal terminal block 1 0 Unit lock notch Nameplate I O indicators Indicate ON OFF sta tus of points 19 terminal terminal block Memory Units Section 2 6 E shape l O Units 0123 891071007 2 6 Memory Units There are three types of Memory Units having three different types of memory The three types of memory are EPROM EEPROM and RAM Nameplate I O indicator
39. supply Note The power is supplied to the Input Units from the 24 VDC output of the Power Supply of the CPU Expansion I O Unit or Remote I O Unit Never connect 24 VDC output terminals to the input terminals or COM termi nals Terminal Connections Current PNP output 72 Specifications DC Input Unit C200H ID211 Appendix B Rated Input Voltage 12 to 24 VDC Operating Input Voltage 10 2 to 26 4 VDC Input Impedance 2 kQ Input Current 10 mA at 24 VDC ON Voltage 10 2 VDC min OFF Voltage 3 0 VDC max ON Response Time 1 5 ms max at 24 VDC 25 C OFF Response Time 1 5 ms max at 24 VDC 25 C No of Circuits 1 8 point common Internal Current Consumption 10 mA 5 VDC max Weight 200 g max Dimensions A shape Circuit Configuration o PI e i z IN 2 kQ i ai Internal l circuit l T COM i L 12 to 24 VDC IXI l LA l B Input LED indicator Terminal Connections 12 to 24 VDC 73 Specifications Appendix B DC Input Unit C200H ID212 Rated Input Voltage 24 VDC Operating Input Voltage 20 4 to 26 4 VDC Input Impedance 3 kQ Input Current 7 mA at 24 VDC ON Voltage 14 4 VDC min OFF Voltage 5 0 VDC max ON Response Time 1 5 ms max at 24 VDC 25 C OFF Response Time 1 5 ms max at 24 VDC 25 C No of Circuits 1 16 points common Internal Current Consumption 10 mA 5 VDC max Weight 300
40. the S DBs Of DISTRIBUTE destination word whose address is given IR IR IR DIST 80 DIST 80 by the destination base word DBs plus SR HR HR S offset Of HR AR AR AR LR LR LR TC TC s TC DM DM AA DM 4 J Offset OF S DBs Of Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers R o o sR o mio i o o oao O S Te d a i i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Appendix E Name Symbol Function Operand Data Areas Mnemonic DATA COLLECT Extracts data from the source word and SBs Of D COLL 81 writes it to the destination word D The IR IR IR COLL 81 source word is determined by adding the SR HR HR offset Of to the address of the source HR AR AR of base word SBs AR LR LR ED LR TC TC TC DM DM DM Base DBs Offset OF SBs Of D MOVE BIT Transfers the designated bit of the source S Bi D MOVB 82 word or constant S to the designated bit IR IR IR MOVB 82 of the destination word D The rightmost SR HR HR two digits of the bit designator Bi specify HR AR AR Bis the source bit The two leftmost digits AR LR LR
41. the cause of the high current and then shut off the external power supply for approx 1 second After confirming that the cause has been removed turn ON the pow er supply again to reset the output As shown in the diagram it is recommended that a relay or switch that turns ON or OFF only the external power supply be connected right before the B9 V Check that this relay or switch has a contact capacity higher than the external power supply current consumption 35 mA load current min 2 This Unit must be mounted to a C200H BC 1 V1 V2 Backplane 97 Specifications Appendix B Analog Timer Unit Oscillation Method Specifications RC oscillation Time Setting Range Use the DIP switch to set any of the following four ranges according to the chart shown on the next page 0 1 to 1 second typical 1 to 10 seconds typical 10 to 60 seconds typical 1 to 10 minutes typical Timer Pause Function The timing operation can be paused if so specified by the program Therefore the timers can also be used as cumulative registers Number of Timer Points 4 Indicators SET and TIME UP External Variable External variable resistors can be used to set the time value when the IN EXT selector is set Resistor to OFF EXT Use 20 kQ variable resistors Bit Allocation The word is determined by the system configuration 20 rosana oe ropas Los repaso 28
42. will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 15 16 17 18 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsi
43. 00 LR Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers CN OA O DA E O es 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic Symbol Function Appendix E Operand Data Areas ROTATE RIGHT Each bit within a single word of data Wd Wd ROR 28 is moved one bit to the right with bit 00 IR moving to carry CY and CY moving to bit HR ROBIE 15 AR 15__00 LR DM COMPLEMENT Inverts bit status of one word Wd of data Wd COM 29 changing Os to 1s and vice versa IR HR q E LR DM BCD ADD Adds two 4 digit BCD values Au and Ad Au Ad R O ADD 30 and content of CY and outputs the result to IR IR the specified result word R SR HR HR AR Au Ad CY R CY AR LR TC DM BCD SUBTRACT Subtracts both the 4 digit BCD subtrahend Mi Su R SUB 81 Su and content of CY from the 4 digit IR IR BCD minuend Mi and outputs the result SR HR to the specified result word R HR AR AR LR Mi Su CY R cy BM DM BCD MULTIPLY Multiplies the 4 digit BCD multiplicand Md Mr R MUL 32 Md and 4 digit BCD multiplier Mr and
44. 002 AC Input C200H IA121 C200H 1A122 14122V C200H 1A221 C200H 1A222 14222V AC DC Input C200H IM211 C200H IM212 Contact Output C200H 0C221 C200H 0C222 C200H 0C223 C200H 0C224 C200H 0C225 0 05 A Transistor Output C200H 0D411 0 14A C200H 0D211 0 16A C200H 0D212 0 18A C200H 0D213 0 14 A C200H 0D214 C200H 0D216 0 01 A each C200H 0D217 C200H OD21A 0 16 A Triac Output C200H 0A121 E 0 14A C200H OA122 E 0 18A C200H 0A223 0 18A C200H OA222V 0 20 A C200H OA224 0 27 A Analog Timer Unit C200H TMO01 0 06 A B7A Interface Unit C200H B7AI1 0 10A C200H B7AO1 Host Link C200H LK101 PV1 0 25A C200H LK201 V1 0 15A C200H LK202 V1 0 25A PC Link C200H LK401 0 35A Remote Master C200H RM001 PV1 0 20A C200H RM201 0 25A SYSMAC LINK Unit C200HW SLK13 SLK14 0 8 A SLK23 SLK24 Maximum Current and Power Supplied Section 4 3 Current Drawn from 26 V Supply Unit Model number Current consumption SYSMAC NET Link Unit C200HS SNT32 1 0A Feed Adapter C200H APS01 ASP02 OA TTL Input C200H ID501 0 13A DC Input C200H 1D215 TTL Output C200H OD501 0 22 A Transistor Output C200H 0D215 TTL O C200H MD501 0 18A DC Input Transistor C200H MD115 Output C200H MD215 High speed Counter C200H CT001 V1 0 30 A C200H CT002 Position Control C200H NC111 0 15A C200H NC112 0 15A C200H NC211 0 50 A Analog Input
45. 1 16 pts 24 VAC DC C200H IM212 Output Relay Output Unit 8 pts 2 A 250 VAC 24 VDC For resistive loads C200H 0C221 Units 12 pts 2A 250 VAC 24 VDC For resistive loads C200H 0C222 16pts 2 A 250 VAC 24 VAC For resistive loads C200H 0C225 5 pts 2 A 250 VAC 24 VDC For resistive loads C200H 0C223 Independent commons 8 pts 2 A 250 VAC 24 VDC For resistive loads C200H 0C224 Independent commons Triac Output Unit 8 pts 1A 120 VAC C200H 0A121 E 8 pts 1 2A 120 VAC C200H 0A122 E 8 pts 1 2 A 250 VAC C200H 0A223 12 pts 0 3 A 250 VAC C200H OA222V 12 pts 0 5 A 250 VAC C200H 0A224 Transistor Output 8 pts 1A 12 to 48 VDC C200H 0D411 Unit 12 pts 0 3A 24 VDC C200H 0D211 16 pts 0 3 A 24 VDC C200H 0D212 8 pts 2 1A 24 VDC C200H 0D213 8 pts 0 8 A 24 VDC sourcing type PNP with C200H 0D214 load short protection 8 pts 5 to 24 VDC sourcing type PNP C200H 0D216 12pts 5to 24 VDC sourcing type PNP C200H 0D217 16 pts 1 A 24 VDC sourcing type PNP with load C200H OD21A short protection Analog Timer Unit 4 timer 0 1 to 1s 1to10s 10 to 60s or 1 min to C200H TMO01 pts 10 min switchable Variable Resistor Connector with lead wire 2 m for 1 external C4K CN223 Connector Related resistor Product B7A Interface Units 15 or Connects to B7A Link Terminals C200H B7AI1 Basic I O Units 16 input pts 16 out put pts C200H B7AO1 Note The C200H 0C225 0D212 0D21A 16 point Output Unit and the C200H B7AO1 B7A Inte
46. 200H 0A224 0A223 added Pages 35 Analog I O Units added corrected Pages 39 to 40 Precautions for connecting DC two wire sensors added Page 41 Caution added Page 57 Fuse specifications table added Pages 60 61 Added step to procedures Page 63 Power consumption and dielectric strength corrected and surge cur rent added Pages 73 to 76 Specifications for C200H ID218 and C200H ID219 DC Input Units added Page 77 Circuit configuration corrected for C200H 0A121 E Pages 84 85 Circuit configurations changed for C200H OD212 and C200H 0D213 Pages 95 96 B7A Interface Unit information modified Page 99 Insulation plate mounting dimensions corrected Pages 100 to 111 Standard models list updated 156 January 2001 Page xii Minor change made to last caution Page xiii Changes made to wording of information on grounding and mount ing Pages 16 17 Minor changes made to graphics Page 17 Information on LG and GR terminals added Page 19 Pack changed to Unit in several places Information on Memory Units added Page 37 Minor change to last sentence Pages 51 52 Information on power supply wiring added Page 63 S I data replaced with metric equivalent OMRON OMRON ELECTRONICS LLC 1 Commerce Drive Schaumburg IL 60173 847 843 7900 For US technical support or other inquiries 800 556 6766 OMRON CANADA INC 885 Milner Avenue Toronto Ontario M1B 5V8 416 286 6465
47. 3G5A2 PF002 cable comes without connec tors and must be assembled by the user Product Description Plastic Optical Fiber Cable Cable only optical connectors not provided Order in units of 5 m for cable less than 100 m or in units of 200 m or 500 m Model no 3G5A2 PF002 Optical Connector A 2 pcs brown for plastic Optical fiber 10 m long max 3G5A2 CO001 Optical Connector B 2 pcs black for plastic Optical fiber 8 to 20 m long 3G5A2 C0002 Plastic Optical Fiber Cable 112 1 m w optical connector A provided at both ends 3G5A2 PF101 Standard Models Product Optical Fiber Cable for indoors Appendix C Plastic Clad Optical Fiber Cable PCF PCF stands for Plastic Clad Fiber This cable can be used to connect any Units The maximum length for Units hav ing the suffix P in their model number is 200 m The maximum length for Units without the suffix P in their model number is 800 m 0 1 m w connector Description Ambient temperature 10 to 70 C 1 m w connector 2 m w connector 3 m w connector 5 m w connector 10 m w connector 20 m w connector 30 m w connector 40 m w connector 50 m w connector Model no 3G5A2 OF011 3G5A2 OF 101 3G5A2 OF201 3G5A2 OF301 3G5A2 OF501 3G5A2 OF 111 3G5A2 0F211 3G5A2 0F311 3G5A2 0F411 3G5A2 OF511 Optical Fiber Cable for o
48. AM Pack switches Mounting requirements DIN Rail mounting 16 mm DIN Rail 7 3 mm DIN Rail DIN Rail mounting bracket procedure 153 Index N 0 Noise cables T O wiring output devices Output Units external fuse P PC block diagram flow chart operation role of Photoelectric Switch Power source wiring Power supply AC power supply DC power supply wiring precautions general process control computer Programming Console Hand held Proximity Switch R Relay printed circuit board Relays Output Unit replacement Remote I O PC Link Units Special I O Units word allocation 154 S Sequential circuit for power failure Servomotor servomotor drivers servomotors Solenoid Special I O Units Remote I O Slave Rack static electricity preventing stepping motor system configuration System Configurations Expansion I O Racks Host Link Unit T O Connecting cable Memory Packs Optical Fiber Cable Remote I O Master Unit Remote I O Slave Unit Special I O Units Standard I O Units SYSMAC Link Unit T Terminal block terminal block wiring W Wiring AC Input Units DC Input Units examples T O devices T O Units terminal blocks word allocation for expanded PC work bits Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No W111 E1 10
49. C200H ADO01 0 55 A C200H ADO02 0 45 A Analog Output C200H DAO01 0 65A C200H DA002 0 6A Temperature Control C200H TC001 0 33 A Units C200H TC002 C200H TC003 C200H TC101 C200H TC102 C200H TC103 Heat Cool Temperature C200H TVOO1 0 33 A Control Units C200H TV002 C200H TV003 C200H TV101 C200H TV102 C200H TV103 PID Control Units C200H PIDO1 0 33 A C200H PID02 C200H PIDOS Temperature Sensor C200H TS001 TS002 0 45 A Input C200H TS101 TS102 0 35 A ASCII C200H ASC02 0 15 A Voice Output C200H OV001 0 30 A ID Sensor C200H IDS01 V1 0 25 A C200H IDS21 Fuzzy Logic Unit C200H FZ001 0 30 A Cam Positioner C200H CP114 0 30 A Contact Output Model number C200H 0C221 0C222 0C223 0C224 0C225 Current consumption 0 075 A Transistor Output C200H 0D216 0D217 ID Sensor C200H IDS01 V1 IDS21 37 Maximum Current and Power Supplied Section 4 3 Note With all eight bits on simultaneously Model number Current consumption Current Drawn from 24 V Supply No Voltage Contact C200H ID001 ID002 0 06 A Input Units The total power consumption for each Rack can be obtained from the following formulas _ Total power consumption for each Unit 7 8 ae 0 6 x 0 55 1 vA Calculation Examples 7 CPU power consumption 8 Power consumption of the CPU11 E 0 6 60 efficiency 0 55 1 Power rate Number in parentheses when CPUO3 E is used _ Total power consumption for each
50. D Multiplies the 8 digit BCD multiplicand and Md Mr R MULTIPLY 8 digit BCD multiplier and outputs the re IR IR MULL 56 sult to the specified result words All words SR HR for any one operand must be in the same HR AR data area AR LR LR DM TC DM coa Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers AO A O i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic Symbol Function Appendix E Operand Data Areas DOUBLE BCD DIVIDE Divides the 8 digit BCD dividend by an Dd Dr R DIVL 57 8 digit BCD divisor and outputs the result IR IR to the specified result words All words for SR HR any one operand must be in the same data HR AR area AR LR R LR DM TC DM Quotient R 1 a Remainder R 3 R 2 DOUBLE Converts the BCD value of the two source S R BCD TO DOUBLE words S starting word into binary and IR IR BINARY BINL 58 BINL 58 outputs the converted data to the two result SR HR words R starting word All words for any HR AR R one operand must be in the same data AR LR area LR DM TC DM S 1 R 1 DOUBLE Converts th
51. However the Unit requires battery or capacitor back up in order to retain the information when the power is OFF Units with battery back up can retain their data for approximately five years at room temperature 25 C Units with capacitor back up retain their data for approximately 20 days at room temperature but the length of time va ries with temperature as shown below 20 Capacitor back up time days 10 E 1 25 50 80 Ambient temperature C Two switches are provided on Memory Units as shown below 1 a Write enable switch gt ME om ON OFF Initial mode selector SW2 SW1 the write enable switch only has an effect if the Unit is a RAM Unit or EE PROM Unit Peripheral devices can only write data to these Memory Units if SW1 is ON When you wish to write data to this Memory Unit make sure SW1 is set to the ON position After you have finished writing the data to the Memory Unit turn SW1 to the OFF position so that the data will be protected from any further changes If you try to write data to the Memory Unit while SW1 is in the OFF position the message DISABLED ROM will appear on the Programming Console SW2 Selects what operating mode the PC will be in when power is applied to the System If there is no peripheral device connected to the CPU the PC will enter RUN mode when power is applied If a Programming Console is connected to the CPU the PC will enter the mode that the Programming Console is set to If
52. LED lights Make sure the surge current of the load does not exceed 2 A or the alarm may be activated Thermal Protection When the junction temperature of the output transistor reaches its upper limit the output turns OFF the alarm output turns ON and the alarm LED blinks But the output transistor is provided with a heat sink So in some cases when the output is short circuited the thermal protection may not activate because the extra heat is dissipated by the heat sink However the alarm LED will still light and the alarm output will still turn ON How It Works When the short circuit protection activates the output displays the characteristic shown below Output Overcurrent Voltage limit alarm output point 0 Output current 2 A minimum value Each pair of outputs share one alarm LED and one alarm output bit as shown below bits 12 through 15 cannot be used as work bits Output No 6 7 Alarm LED No 4 6 Alarm Output Point No 11 Both the alarm LED and alarm output bit for the short circuited output turn ON even if only one of the outputs is short circuited Both outputs should be discon nected until the short circuit can be traced Clearing the Alarm When the short circuit has been eliminated reset the Unit by pressing the reset button The alarm LED will go out the alarm output will turn OFF and the output will be reset Output LED Alarm LED Reset button use a screwdriver or other similar objec
53. LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and
54. MAC NET a power supply adapter is mounted to the left of the Units e The C200H 0C225 0D212 0D21A 16 point Output Unit and C200H B7AO1 B7A Interface Unit can be mounted only to a C200H BC 1 V1 V2 Back plane 29 System Configurations Section 3 3 Special I O Units eUp to ten Special I O Units can be mounted eMount Special I O Units to any slot on the CPU Rack except the two slots to the left of the CPU or the Expansion I O Rack SYSMAC NET LINK Unit and SYSMAC LINK Unit Host Link Unit and Remote I O Master Unit eUp to two Units can be mounted eHost Link Units and Re mote I O Master Units can be mounted to any slot on the CPU Rack except the two slots to the left of the CPU or the the Expansion I O Rack e Use up to two Units mounted to either of the two slots to the left of the CPU eWhen using either of these two Units the use of peripheral devices is limited Refer to Section 4 3 Maximum Current and Power Supplied I O Connecting 1 0 Units el O Units available with 5 8 12 or 16 points eUnits available with 10 or 19 terminal terminal blocks eUnits with 5 and 8 points have 10 terminal terminal blocks and Units with 10 and 12 points have 19 terminal terminal blocks eThere are some restrictions on the mounting position of 19 terminal I O Units refer to Appendix B Specifications CPU Built in power supply 1 O Unit Cover For 10 term
55. N Response Time 1 5 ms max OFF Response Time 2 ms max No of Circuits 1 12 points common positive common sourcing type Internal Current Consumption 10 mA 5 VDC max 75 mA 25 VDC 8 points ON simultaneously Fuse Rating None Power for External Supply N A Weight 300 g max Dimensions B shape Do LED indicator A Internal i circuit 5 to 24 VDC 5 to 24 VDC Specifications Appendix B Transistor Output Unit C200H 0D411 Max switching capacity 12 to 48 VDC 1 A 3 A Unit Min switching capacity None Leakage Current 0 1 mA max Residual Voltage 1 4 V max ON Response Time 0 2 ms max OFF Response Time 0 3 ms max No of Circuits 1 8 points common Internal Current Consumption 140 mA 5 VDC max Fuse Rating 5 A 125 V 5 2 dia x20 Power for External Supply 30 mA 12 to 48 VDC max Weight 250 g max Dimensions A shape Circuit Configuration Note When the fuse blows F LED lights and bit 08 turns ON Bits 08 through 15 cannot be used as work bits Terminal Connections 12 to 48 VDC 1 A max 3 A Unit BEEBEEEEREE 12to48 VDC A Note Be sure to supply power to AQ otherwise current will leak through the load while the output is OFF 95 Specifications Appendix B Transistor Output Unit C200H 0D21A Sourcing Type with Load Circuit Protection Max switching capac
56. ON and OFF outputs at specified angles A maximum of 48 cam outputs 16 external outputs and 32 internal outputs maximum are avail able C200H CP114 High speed Counter Units 1 axis Pulse input counting speed 50 kcps C200H CT001 V1 5 VDC 12 VDC 24 VDC 1 axis Pulse input counting speed 75 kcps C200H CT002 RS 422 line driver ASCII Unit EEPROM C200H ASC02 I D Sensor Units Local application electromagnetic coupling C200H IDS01 V1 Remote application microwave transmissions C200H IDS21 Read Write Head Electromagnetic type V600 H series Microwave type V620 H series Data Carrier SRAM type for V600 H series V600 D R see note EEPROM type for V600 H series V600 DLILIP Voice Unit 60 messages max message length 32 48 or 64 s switchable C200H OV001 Connecting RS 232C C200H CN224 Cable Fuzzy Logic Unit Up to 8 inputs and 4 outputs I O to and from specified data area words C200H FZ001 Note For Read Write Head and Data Carrier combinations refer to the V600 FA ID System R W Heads and EE PROM Data Carriers Operation Manual and Supplement or V600 FA ID System R W Heads and SRAM Data Carriers Operation Manual and Supplement C200H Link Units Name Specifications Model number Host Link Unit Rack mounting C200H only APF PCF C200H LK101 PV1 RS 422 C200H LK202 V1
57. PU Rack The following figure shows the names of all the parts of a CPU Rack There are four models of Backplanes available with 3 5 8 and 10 slots for I O Units You can use any of these Backplanes to build a CPU or Expansion I O Rack Howev er the C200H 0C225 0D212 0D21A 16 point Output Unit and C200H B7AO1 B7A Interface Unit must be mounted to a C200H BC 1 V1 V2 Backplane This connector not used Cover with a cap Backplane x na SA ee CE oe onza su POWER psy rs OM ON an au E pd u way AUN TOR 4567 ETT 67 012 oaser 0123 aer gon our nee cow qu coe INHIBIT a o anoa CC m pamana inove E ca li a LE No LEI No ES K a roo ooo l Y E 5 RA los f i ma e SYSMAC C200H omron ot LAN PROGRAMMABLE COMTROLLER ES 7 O P 19 A TREN N By ii CPU Backplane mounting I O Units screws four with 4 mm dia heads 1 0 Connecting Cable connector Connects CPU Rack to Expansion I O Rack When not used cover with a cap 10 CPU Section 2 2 2 2 CPU C200H CPU01 E 03 Memory Pack connector Programming Console connector cover storage slot Note The CPU is available in three models The C200H CPU01 E and C200H CPU11 E both run on 100 to 120 or 200 to 240 VAC and the C200H CPU03 E runs on 24 VDC The C200H CPU11 E is unique in that it connects the SYSMAC LINK Unit or SYSMAC NET Link Unit to the CPU These two Units are mounted to e
58. R and or DM memory areas The process of checking for errors in a program The original condition of a function or system For example the FIT s default condition is to start from its hard drive but this default condition can be changed so that it starts from a floppy disk drive An automation concept in which control of each portion of an automated sys tem is located near the devices actually being controlled i e control is de centralized and distributed over the system Distributed control is a concept basic to PC Systems E lectrically E rasable P rogrammable R ead O nly M emory A type of ROM in which stored data can be erased and reprogrammed This is accom plished using a special control lead connected to the EEPROM chip and can be done without having to remove the EEPROM chip from the device in which it is mounted Electric static that can disturb electronic communications The snow that can appear on a TV screen is an example of the effects of electrical noise E rasable P rogrammable R ead O nly M emory A type of ROM in which stored data can be erased by ultraviolet light or other means and re programmed An I O Unit for a Package type PC that provides more I O points to the PC A general purpose computer usually quite similar to a business computer that is used in automated factory control A bit that is turned ON and OFF automatically by the system in order to pro vide status i
59. SYSMAC Programmable Controllers C200H CPU01 E 03 E 11 E INSTALLATION GUIDE OMRON C200H Programmable Controllers CPU01 E 03 E 11 E Installation Guide Revised January 2001 TA tare cu A cn foam cu AA 0 AUR Busy 0123 4567 0123 4567 01234567 01234567 ARM wW F F gt EMORY UNIT om inove fcne 7 pe e FA FA w dl Ne E p roc nom ee CE ie RH E LA More auoe 5 eje a ae lem om SYSMAC C200H omron PROGRAMMABLE COMTROLLER A alba bel bl Bob ES Terms and Conditions of Sale OMRON 1 Qa Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyers purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amoun
60. U C200H ATTO3 External Connector Solder terminal 40 pin with connector cover C500 CE401 Solderless terminal 40 pin with connector cover crimp type C500 CE402 Pressure welded terminal 40 pin C500 CE403 Solder terminal 40 pin with connector cover right C500 CE404 angle type Solderless terminal 40 pin with connector cover C500 CE405 right angle type Solder terminal 24 pin with connector cover C500 CE241 Solderless terminal 24 pin with connector cover crimp type C500 CE242 Pressure welded terminal 24 pin C500 CE243 Optical Units Name Specifications Model no Optical I O Unit No voltage Input Unit 8 pts 100 to 120 VAC APF PCF 3G5A2 1D001 PE power supply PCF 3G5A2 ID001 E AC DC Input Unit 12 to 24 VAC DC 8 pts APF PCF 3G5A2 IM211 PE PCF 3G5A2 IM211 E AC Input Unit 100 to 120 VAC 8 pts APF PCF 3G5A2 IA121 PE PCF 3G5A2 1A121 E Relay Output Unit 2A 250 VAC 24 VDC 100 to 120 200 to APF PCF 3G5A2 0C221 PE w relay socket 8 pts 240 VAC power PCE 3G5A2 0C221 E suppl Triac Output Unit 1A 100 to 120 200 to PPY APF PCF 3G5A2 0A222 PE 240 VAC w built in surge killer 8 pts PCF 3G5A2 0A222 E Transistor Output Unit 0 3 A 12 to 48 VDC APF PCF 3G5A2 0D411 PE 8 pts Repeater Unit Connected between 32nd and 33rd Units APF PCF 3G5A2 RPT01 PE when connecting more than 33 Units in a Remote Subsystem power s
61. U has occurred This is indicated by the PC outputting N the FAL number to the FAL output area To reset the FAL area N can be defined as 00 This will cause all previously recorded FAL num bers in the FAL area to be deleted FAL data sent after a 00 will be recorded in the normal way The same code numbers can be used for both FAL 06 and FALS 07 N 00 to 99 SEVERE FAILURE ALARM FALS 07 FALS 07 N A fatal error is indicated by outputting N to the FAL output area and the CPU is stopped The same FAL numbers are used for both FAL 06 and FALS 07 N 01 to 99 STEP DEFINE STEP 08 When used with a control bit B defines the start of a new step and resets the pre vious step When used without B it defines the end of step execution STEP START SNXT 09 Used with a control bit B to indicate the end of the step reset the step and start the next step which has been defined with the same control bit Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers R o o sR OA ee Te d ee i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic Symbol Function Appendix E Ope
62. Unit 2 All other Racks 0 6 x 0 55 1 VA 2 I O Power Supply Unit Remote I O Slave Unit power consumption 0 6 60 efficiency 0 55 1 Power rate Number in parentheses when PS211 RT002 P or RT202 is used Example 1 Assume that four Contact Output Units three No Voltage Contact Input Units and one Host Link Unit are mounted to a Rack along with CPU01 E The follow ing table shows how the total power consumption is calculated Voltage Current consumption Power consumption 1 0 01 x 7 0 25 0 32 A lt 1 6 A 1 x5V 1 6W 2 0 075 x 4 0 30 A S 0 6 A 2 x 26 V 7 8 W 3 0 06 x 3 0 3 0 48 A lt 0 8 A 3 x 24 V 11 52 W 20 92 W lt 23 W Example 2 Assume that six DC Input Units and two High speed Counter Units are mounted to a Rack along with the PS221 Power Supply The following table shows how the total power consumption is calculated Voltage Current consumption Power consumption 1 0 01 x 6 0 3 x 2 0 66 A lt 2 7 A 1 x5V 3 3W 2 0 2 0 3 Service power supply 0 8 A lt 0 8A 3 x 24 V 19 2 W 22 5 W lt 28 W Example 3 Assume that the following Units are mounted to a Rack to which a C200H CPU11 E is mounted The following table shows how the total power consump tion is calculated 38 Voltage Current consumption Power consumption 5V 1 0 01 x 6 0 18 0 24 A lt 1 1 A 1 x5V 1 2 W 26 V 2 0 075 x 4 0 30 A lt
63. a peripheral device other than the Programming Console is connected to the CPU the PC will enter the mode specified by SW2 The C200H CPU11 E unlike the other two CPU models has an additional bat tery connected to the CPU A flag assigned to the bits listed in the following table indicates where battery failure occurred in the RAM Unit or in the CPU and in which Unit Memory Units Section 2 6 Function C200H CPU01 E 03 25308 Battery failure in RAM Unit C200H CPU11 E 25308 Battery failure in RAM Unit or CPU AR2404 Battery failure in CPU In the following table the ON OFF status of the bits indicate where battery failure took place in the C200H CPU11 E For example when bit 25308 is ON the bat tery in the CPU failed 25308 AR2404 Unit in which the battery failed ON ON CPU ON OFF RAM Unit 21 SECTION 3 Assembly Instructions When we speak of a PC we usually think of it as a single object But actually even the simplest PCs are usually composed of several different devices In fact a single PC can be physically spread throughout a building but we still call it one PC 3 1 Mounting the Units a cios tit a e eae thea aba eae 3 2 Memory Packs racial tor triada dadas Velsadee 3 3 System Configurations 0 0 0 0 0 cece ee eee eee ne nee tere en eee 23 Mounting the Units Section 3 1 3 1 Mounting the Units There is no single Unit that can be said to constitute a Rack PC To b
64. a 3 kQ max 2 3 o W min Wiring Section 7 2 Output Leakage Current Output Surge Current Transistor Output Residual Voltage If there is a possibility of leakage current causing a transistor or triac to malfunc tion connect a bleeder resistor across the output as shown below OUT i EA Load power supply Bleeder resistor O COM Determine the value and rating for the bleeder resistor using the following for mula Where Eon ON voltage of the load leakage current in mA R bleeder resistance When connecting a transistor or triac Output Unit to an output device having a high surge current such as an incandescent lamp care must be taken to avoid damage to the Output Unit The transistor and triac Output Units are capable of withstanding a surge current of ten times the rated current If the surge current for a particular device exceeds this amount use the circuit shown below to pro tect the Output Unit OUT 0 CE SON COM o Another way of protecting the Output Unit lets the load draw a small current about one third the rated current while the output is OFF significantly reducing the surge current This circuit shown below not only reduces the surge current but also reduces the voltage across the load at the same time R SZ OUT ran E COM When connecting TTL circuits to transistor Output Units it is necessary to con nect a pull up resistor and a CMOS IC between the two This is because o
65. al ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers AA sR o mio i o o O DA A O ee eed 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic NETWORK RECEIVE RECV 98 CPU11 Data Areas Symbol Function Transfers data from the source words S is the first word from node N of the specified network in a SYSMAC LINK or NET Link System to the destination words starting at D The format of the control words va ries depending on the type of system In both types of systems the first control word C gives the number of words to be transferred For NET Link Systems in the second word C 1 bit 14 specifies the system 0 for system 1 and 1 for system 0 and the rightmost 7 bits define the network num ber The left half of word C 2 specifies the source port 00 NSB 01 02 NSU and the right half specifies the source node number For SYSMAC LINK Systems the right half of C 1 specifies the response monitoring time default 00 2 s FF monitoring dis abled the next digit to the left gives the maximum number of re transmissions 0 to 15 that the PC will attempt if no re sponse signal is received Bit 13 specifies whether a response is n
66. ape I O Units 145 145 E shape I O Units 138 138 VO Units The dimensions shown below are for the three shapes of l O Units mentioned throughout these specifications A shape I O Units 103 Specifications Appendix B E shape l O Units Backplane 138 _ gt Backplane Insulation Plates The dimensions shown below are for Backplane Insulation Plates PC mounting screws Insulation plate mounting screws Four screws with 4 mm diameter Four screws with 5 mm diameter heads are provided shafts are provided 12 dia 5 dia Specifications 3 slots C200H ATT31 5 slots C200H ATT51 8 slots C200H ATT81 10 slots C200H ATTA1 104 Specifications Appendix B VO Connecting Cables The dimensions shown below are for I O Connecting Cables Cable Length L C200H CN311 C200H CN711 C200H CN221 C200H CN521 C200H CN131 105 Appendix C Standard Models The C200H is a Rack type PC that can be configured many different ways Here is a series of tables listing the Units available for the C200H along with a brief description of the Unit and its model number C200H Racks Specifications Model number Backplane same for all Racks 10 slots C200H BC101 V2 8 slots C200H BC081 V2 5 slots C200H BC051 V2 3 slots C200H BC031 V2 CPU Rack CPU 100 to 120 200 to 240 VAC Does not suppo
67. ators that are located on the front panel of the three CPU models RUN indicator green POWER green Lights when the PC is Lights when power is operating normally supplied to the CPU RUN FUSE TE ALARM OUT 250VAC M ERROR INHIBIT 2A OUT INHIBIT red Lights when the Load OFF flag SR bit 25215 turns ON ALARM blinking red at which time all the outputs Blinks if an error occurs that are turned OFF does not stop the CPU ERROR solid red Lights if an error occurs that stops the CPU at which time the RUN indicator turns OFF and the outputs are turned OFF 12 CPU Section 2 2 Peripheral Device Connectors Cable Connection Direct Mounting Note All three CPU models are equipped with two connectors for peripheral devices One is used for the Handheld Programming Console or the Data Access Con sole the other is used for the CPU Mounting Programming Console The C200H CPU11 E however has a third connector that is used for connecting the SYSMAC LINK Unit or the SYSMAC NET Link Unit to the CPU To connect the Handheld Programming Console to the CPU a Connecting Cable is required as shown in the following diagram If you are using the SYSMAC LINK Unit or SYSMAC NET Link Unit in your sys tem you must use model C200H CPU11 E as the CPU The other two models mentioned above are not equipped with the appropriate connectors SYSMAC C200H omno PROGRAMMABLE CONTROLE pa Connectin
68. ble for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http oeweb omron com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability
69. cal 500 000 operations resistive load 100 000 operations inductive load Mechanical 50 000 000 operations ON Response Time 10 ms max OFF Response Time 10 ms max No of Circuits 1 12 points common 8 points max can be ON simultaneously Internal Current Consumption 10 mA 5 VDC max 75 mA 25 VDC 8 points ON simultaneously Weight 300 g max Dimensions B shape Circuit Configuration at Internal circuit l 250 VAC 1 24 VDC max Terminal Connections 250 VAC 24 VDC max inductive load 2 A resistive load 2 A 8 A Unit 83 Specifications Appendix B Contact Output Unit C200H OC223 Max switching capacity 2 A 250 VAC cos of phase angle 1 2A 250 VAC cos of phase angle 0 4 2 A 24 VDC 10 A Unit Min switching capacity relay 10 mA 5 VDC Service Life of Relay Electrical 500 000 operations resistive load 100 000 operations inductive load Mechanical 50 000 000 operations ON Response Time 10 ms max OFF Response Time 10 ms max No of Circuits 5 independent contacts Internal Current Consumption 10 mA 5 VDC max 75 mA 25 VDC 8 points ON simultaneously Weight 250 g max Dimensions A shape Circuit Configuration Internal circuit i 250 VAC f y 24 VDC max Terminal Connections 250VAC 24 VDC max inductive load 2 A resistive load 2 A 8 A Unit 84 Specifications Appendix B Contact O
70. ck Circuits 7 2 Wiring 55 Wiring Section 7 2 7 1 Interlock Circuits 7 2 Wiring Power Supply Output Input Leakage Current 56 When the PC controls an operation such as the clockwise and counterclockwise operation of a motor provide an external interlock such as the one shown below to prevent both the forward and reverse outputs from turning ON at the same time Interlock circuit 00501 uc Motor clockwise 00502 MGI mca Motor counterclockwise This circuit prevents outputs MC1 and MC2 from ever both being ON at the same time Even if the PC is programmed improperly or malfunctions the motor is pro tected The 24 VDC output of the CPU and Expansion I O Power Supply may be used to power other devices The output current of these supplies is limited to 0 3 A A separate power supply must be provided if the devices being powered require a higher current When two wire sensors such as photoelectric sensors proximity sensors or limit switches with LEDs are connected to the PC as input devices the input bit may be turned ON erroneously by leakage current In order to prevent this con nect a bleeder resistor across the input as shown below Sensor If the leakage current is less than 1 3 mA there should be no problem If the leak age current is greater than 1 3 mA determine the value and rating for the bleeder resistor using the following formulas leakage current in mA 7 2 R o
71. condi IR k tion SR HR AR LR TC AND LOAD AAA Logically ANDs the resultant execution None AND LD T T conditions of the preceding logic blocks AND NOT Logically ANDs the inverse of the desig B AND NOT nated bit with the current execution condi IR B tion SR HR m AR LR TC COUNTER A decrementing counter SV O to 9999 N SV CNT CP count pulse R reset input The TC bit TC IR CP CNT N is entered as a constant RE A SV LR DM LOAD Defines the status of bit B as the execution B LD condition for subsequent operations in the IR B instruction line SR HR AR LR TC TR LOAD NOT Defines the status of the inverse of bit B as B LD NOT the execution condition for subsequent op IR B erations in the instruction line SR Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers RR o S ST A A i SS 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic Symbol Function Appendix E Operand Data Areas OR Logically ORs the status of the designated B OR bit with the current execution condition IR E SR HR i AR LR TC OR LOAD Logically ORs the resul
72. e Unit or use a transformer to separate the power supply line to the B7A Interface Unit from the power supply lines to the CPU and l O Power Supply Unit BAG CH 4567 89101 121316 0123 1 O indicator ERR indicator Connection terminals Connection terminals for the B7A Link Terminal Connect this terminal to the SIG terminal of the B7A Link Terminal Connect this terminal to the negative power ter minal of the B7A Link Terminal Supply 12 to 24 VDC 12 to 24 VDC I O Indicator Indicates the ON or OFF status of input from the B7A Link Terminal or the ON and OFF status of output to the B7A Link Terminal ERR Indicator Incorporated by the B7Al1 and lit when the B7Al1 s data transmission or recep tion is abnormal 100 Specifications Appendix B Connection Terminals SIG Connects to the SIG terminal of the B7A Link Terminal V Connects to the negative power terminal of the B7A Link Terminal N Caution If the terminals are not connected correctly the internal circuitry of the B7A Link Terminal will be damaged Note 1 The transmission cable must be a VCTF cable with a thickness of 0 75 mm minimum 2 Do not wire power lines or high tension lines along with the transmission cable in the same conduit Input Mode Selector The B7Al1 incorporates an input mode selector on the back panel of the Unit with which the following modes can be set Inp
73. e binary value of the two S R BINARY TO DOUBLE source words S starting word into eight IR IR BCD BCDL 59 digits of BCD data and outputs the con SR HR BCDL 59 verted data to the two result words R HR AR O0 R starting result word Both words for any AR LR one operand must be in the same data LR DM area DM S 1 E R 1 DOUBLE COMPARE Compares the 8 digit hexadecimal values S4 S2 CMPL 60 in words S4 1 and S4 with the values in IR CPU11 CMPL 60 So 1 and So and indicates the result using SR the Greater Than Less Than and Equal HR Flags in the AR area S4 1 and So 1 are AR regarded as the most significant data in LR each pair of words TC DM Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers CA O DA PA O ee ees 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic COLUMN TO WORD CTW 63 CPU11 Symbol EA E ES Function Fetches data from the same numbered bit C in 16 consecutive words where S is the address of the first source word and creates a 4 digit word by consecutively placing the data in the bits of the destina tion word D The bit from w
74. e many different mod els of PC are networked together or it could be an application as small as a single PC controlling a single output device What is a Control System Section 1 1 A Position Control System A mn mmm ee r Position Control L Input Unit Signal line for Servomotor driver control Hand held Programming Power Console source Control switch EP Sd DC Servomotor Power Driver source potter een nnn enn MMM 22 DC Servomotor D SA a e ay DC Servomotor Driver SS ee BPS Servomotor LAN In the typical Control System example shown above a PC controls the move ment of the workpiece bed across two horizontal axes using Limit Switches and Servomotors to monitor and control movement The Role of the PC Section 1 2 1 2 The Role of the PC The PC is the part of the Control System that directly controls the manufacturing process According to the program stored in its memory the PC accepts data from the input devices connected to it and uses this data to monitor the con trolled system When the program calls for some action to take place the PC sends data to the output devices connected to it to cause that action to take place The PC may be used to control a simple repetitive task or it may be con nected to other PCs or to a host computer in order to integrate the control of a complex process 1 2 1 Input Devices PCs can rece
75. e time of the PC can be automatically calculated and monitored but it is necessary to have an understanding of the timing relationships within the PC for effective System design and programming How Does a PC Work Section 1 3 PC Operation Flowchart Power application Clears data areas and resets System counters Initial processing Checks I O Units on power application Resets watchdog timer Checks hardware and program memory Common processes Sets error flag and lights indicator Error or alarm Output refresh ing Remote proces sing End of program Resets watchdog timer Input Unit data to IR area Resets watchdog timer and program counter Executes program End of program Servic ing periph eral devices Instruction execution Input refreshing SECTION 2 Description This section provides information about the individual Units that make up a PC The names of all the parts of a Unit are given followed by any details that apply to that Unit alone For a description of how the Units fit together to become a PC refer to Section 3 Assembly Instructions For information about the model numbers of any of the parts described in this section refer to Appendix C Standard Models Ded CPU Rack ci a Ae O A A 2 3 Expansion I O Rack 2 4 Power SUPPLY tai tt sa dd a dia ZEN WO US A A AS RAS Sabena aaa hanes 2 6 Memory Units CPU Rack Section 2 1 2 1 C
76. ed in the program in any way desired 151 A B Assembly backplane connecting cable CPU Expansion I O Unit T O Units mounting the Units Backplane IR word allocation Backplane Insulating Plates Battery Memory Packs replacement C C200H CPU1 1 battery replacement power consumption calculation examples Cables control components Control System Cooling clearance between Racks cooling fan CPU C200H CPU01 03 C200H CPU1 1 indicators Peripheral Device Connectors cable connection direct mounting wiring CPU Rack Current consumption 24 V supply 26 V supply 5 V supply calculation examples cycle cycle time D E Duct work T O wiring power cables electrostatic charge Emergency stop circuit Expansion I O Rack Index F H factory computer Fuse CPU and power supply replacement Output replacement Output Units Grounding ground terminal line ground terminal wire humidity I L T O Devices connections T O points calculating the number of T O Unit Cover T O Units A shape B shape connections E shape input devices installation environment ambient conditions Insulating plates IR word allocation work bits Limit Switch M Memory Packs assembly battery failure flag EEPROM chip EEPROM Pack EPROM chip how to mount mounted to the printed circuit board EPROM Pack how to mount to CPU R
77. eeded 0 or not 1 and bit 14 specifies the system num ber 0 for system 1 and 1 for system 0 The right half of C 2 gives the source node number NET Link n no of words to be transmitted 0 to 1000 0X00 0000 Network no 0 to 127 Source port no Source node no NSB 00 NSU 01 02 0 to 126 SYSMAC LINK n no of words to be transmitted 0 to 1000 OXXO Re trans Response monitor time missions 0 1 to 25 4 s 0000 0000 Source node no 0 to 62 Source node N Destination node e S 1 e D 1 S n 1 D n 1 Appendix E Operand Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers CA A a DA E i i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF ASCII code ASCII Unit Backplane back up baud rate bit central processing unit communication cable Control System counter CPU cycle time data area Glossary A merican S tandard C ode for I nformation I nterchange A standard computer code used to facilitate the interchange of information among vari ous types of data processing equipment An Intelligent I O Unit The ASCII Unit has its own CPU and 16 kilob
78. eep voltage Open 200 to 240 VAC Isolation transformer fine Hane ES Short circuit these termi O Noise between the PC the specified range nals with the shorting 0 and ground can be sig refer to Appendix bracket supplied as an nificantly reduced by B Specifications accessory to select 100 0 connecting a 1 to 1 iso to 120 VAC supply volt O lation transformer Do age For 200 to 240 VAC not ground the second leave them open ary coil of the transform O er Screw 3 5 mm head with E self raising pressure plate gt Powerlin ZT OODOO0OOOO0S e Use AWG 14 twisted i Voltage selector par ee Her ER ae I Short 100 to 120 VAC alata oie mm min z Open 200 to 240 VAC l Short circuit these terminals ZI with the shorting bracket supplied as an accessory to select 100 to 120 VAC sup a ply voltage For 200 to 240 VAC leave them open Use 1 25 mm cables or larger The terminal blocks have screws with 3 5 mm diameter heads and self raising pressure plates For connecting to the terminal blocks use round crimp terminals for 3 5 mm diameter heads Directly connect ing stranded wires to the terminal blocks may cause a short circuit 2 53 Wiring Section 6 4 N Caution Tighten the AC Power Supply terminals on the terminal blocks to the torque of 0 8 N m Insufficient tightening may cause short circuiting malfunction or burning C200H CPU03 E Screw 3 5 mm head with CA Sra self raising pressure
79. en starting word St and ending word E one digit four bits to the right writing zero into the leftmost digit of the ending word St and E must be in the same data area k a id 4 TO 16 DECODER MLPX 76 MLPX 76 Converts up to four hexadecimal digits in the source word S into decimal values from 0 to 15 and turns ON the correspond ing bit s in the result word s R There is one result word for each converted digit Digits to be converted are designated by Di The rightmost digit specifies the first TC DM digit The next digit to the left gives the DM number of digits to be converted minus 1 The two leftmost digits are not used S 0 to F R 15 00 16 TO 4 ENCODER Determines the position of the leftmost ON S R Di DMPX 77 bit in the source word s starting word S IR IR IR Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers and turns ON the corresponding bit s in the specified digit of the result word R One digit is used for each source word Digits to receive the converted values are designated by Di The rightmost digit specifies the first digit The next digit to left gives the number of words to be converted minus 1 The two leftmost digits are not used 15 00 R Oto F CEN OA iS a 00000 to 23515 23600 to
80. eral Specifications nem _G200H CPUOT E CPUN E PS221 C200H CPUOS PS2A Supply Voltage 100 to 120 200 to 240 VAC selectable 24 VDC 50 60 Hz Operating Voltage Range 85 to 132 170 to 264 VAC 20 4 to 26 4 VDC Power Consumption 120 VA max per Rack Backplane 40 W max per Rack Backplane Surge Current Approx 5 times the normal current Output Capacity CPU Rack 3 A 5 VDC 1 6 A supplied to I O Units Refer to Section 4 4 Special Considerations for C200H CPU11 Expansion I O Unit Rack 3 A 5 VDC 2 7 A supplied to I O Units Fuse 2 A 250 V 5 2 dia x 20 MF51NR 2 A 125 V 5 2 dia x 20 MF51NR 24 VDC Output 0 3 A 24 VDC 10 _20 None Dielectric Strength 2 000 VAC 50 60 Hz for 1 minute between See Caution AC terminals and housing 500 VAC 50 60 Hz for 1 minute between DC terminals and housing leakage current 10 mA max Noise Immunity 1 000 Vp p pulse width 100 ns to 1 us rise time 1 ns Vibration Mechanical durability 10 to 35 Hz 1 mm double amplitude 24 5 m s in X Y and Z directions for 2 hours each When mounted on DIN Rail 16 7 Hz 1 mm double amplitude 4 9 m s2 in X Y and Z directions for 1 hour each Malfunction durability 2 to 55 Hz 19 6 m s2 in X Y and Z directions for 20 minutes each When mounted on DIN Rail 2 to 55 Hz 2 94 m s in X Y and Z directions for 20 minutes each Shock 98 m s in X Y and Z directions 3 times each Ambient Te
81. f the residual voltage left on the transistor output after the output turns OFF 57 Wiring Section 7 2 Inductive Load Surge When an inductive load is connected to an I O Unit it is necessary to connect a Suppressor surge suppressor or diode in parallel with the load as shown below This is so that the back EMF generated by the load will be absorbed Relay Output Unit Triac Output Unit Relay Output Unit Transistor Output Unit E COM Electrical Noise Be sure to take appropriate measures when any electrical device likely to pro duce noise is connected to the PC as a load Devices generating noise of more than 1 200 V such as electromagnetic relays and valves require noise sup pression For noise sources running off of AC power connect a diode in parallel with the coil of each device When mounting a CPU Rack and an Expansion l O Rack together on a mounting plate be sure to provide a solid ground the mounting plate The mounting plate must be plated with a highly conductive surface in order to ensure noise immu nity 58 Appendix A Inspection and Maintenance Certain consumable items in a PC such as fuses Relays or batteries need occasional replacement This Appen dix explains how to replace each of these items Refer to Appendix B for the specifications of individual consum able items Always keep spare items on hand so that they can be used as immediate replacements when needed CPU and Power Supply Fuses
82. fined steps An input device that sends either an ON or OFF signal to the Control System A switch can be operated either by a person or by the movement of a piece of equipment or material The arrangement in which Units in a System are connected This term refers to the conceptual arrangement and wiring together of all the devices needed to comprise the System In OMRON terminology system configuration is used to describe the arrangement and connection of the Units comprising a Control System that includes one or more PCs Unit watchdog timer word work bits Glossary In OMRON PC terminology the word Unit is capitalized to indicate any prod uct sold for a PC System though most of the names of these products end with the word Unit not all do e g a Remote Terminal is referred to in a col lective sense as a Unit Context generally makes any limitations of this word clear A special timer inside the CPU that monitors the PC s cycle time The watch dog timer sets a flag if the cycle time becomes longer than a certain specified value This is useful if the correct operation of your System depends on a certain maximum cycle time In digital circuits a group of bits Usually a word consists of four eight or sixteen bits In C series PCs a word consists of sixteen bits Words can be used to store data or they can be used for I O Bits in the IR area that are not being used for input or output These bits can be us
83. g Cable Handheld Programming Console The CPU mounting Programming Console can be mounted directly to the CPU and does not require a Connecting Cable To mount the CPU Mounting Pro gramming Console or any other peripheral device directly to the CPU follow the steps below The CPU mounting Programming Console when mounted to the CPU covers the two I O Units located directly to the left of the CPU For this reason it is impor tant to know which shapes can be mounted to these slots Notice in the following diagram that the two I O Units mounted directly to the left of the CPU are A shape Units The CPU mounting Programming Console can be mounted to the CPU provided A shape I O Units are mounted to these two slots Make sure the protective covers of the two I O Units are in place to avoid electrical interference with the CPU Because the surface of B shape and E shape I O Units protrudes a few centime ters from surface of the CPU B shape and E shape I O Units cannot be mounted to the two slots to the left of the CPU unless a Programming Console Base Unit is first mounted to the CPU to increase the mounting height of the Pro gramming Console 13 CPU Section 2 2 If you are using the C200H CPU11 E a SYSMAC LINK Unit or a SYSMAC LINK Unit can be mounted to either of the two slots to the left of the CPU They are then connected to the CPU with the Bus Connector Unit Peripheral device CPU Rack A shape l O Units
84. g Console IR or GPC All eight words must be in the HR MSG 46 same data area AR LR EU LONG MESSAGE Outputs a 32 character message to either S D LMSG 47 a Programming Console or a device con IR 000 Not CPU11 LMSG 47 nected via the RS 232C interface The HR 001 used output message must be in ASCII begin as 002 ning at address S The destination of the TC message is designated in D 000 specifies DM that the message is to be output to the GPC 001 specifies the RS 232C inter face starting with the leftmost byte and 002 specifies the RS 232C interface starting from the rightmost byte TERMINAL MODE When the execution condition is ON the None Programming Console operation mode is coe changed to TERMINAL mode There is no program command available to change the mode back to CONSOLE mode Pressing a the CHNG key on the Programming Con sole manually toggles between the two modes SET SYSTEM Used to either control certain operating P SYS 49 SYS 49 parameters or to execute the system Not used CPU11 DA commands that can be executed from the AR area The contents of the leftmost 8 bits i e bits 08 to 15 of P determine which function SYS 49 will have If they contain A3 then bit 00 specifies whether the battery will be checked and bit 07 specifies whether I O status will be maintained on start up Bit 06 specifies whether the Force Status Hold Bit is set To be effect
85. g max Dimensions B shape Circuit Configuration Internal circuit Terminal Connections 74 Specifications AC DC Input Unit C200H IM211 Circuit Configuration Terminal Connections Appendix B Rated Input Voltage 12 to 24 VDC Operating Input Voltage 10 2 to 26 4 VDC Input Impedance 2 KQ Input Current 10 mA typical at 24 VDC ON Voltage 10 2 VDC min OFF Voltage 3 0 VDC max ON Response Time 15 ms max at 24 VDC 25 C OFF Response Time 15 ms max at 24 VDC 25 C 1 8 points common No of Circuits Internal Current Consumption 10 mA 5 VDC max Weight 200 g max Dimensions 12 to 24 VAC DC 12 to 24 VAC DC A shape 75 Specifications Appendix B AC DC Input Unit C200H IM212 Rated Input Voltage 24 VDC Operating Input Voltage 20 4 to 26 4 VDC Input Impedance 3 kQ Input Current 7 mA typical at 24 VDC ON Voltage 14 4 VDC min OFF Voltage 5 0 VDC max ON Response Time 1 5 ms max at 24 VDC 25 C OFF Response Time 1 5 ms max at 24 VDC 25 C No of Circuits 1 16 points common Internal Current Consumption 10 mA 5 VDC max Weight 250 g max Dimensions B shape Circuit Configuration Internal circuit Terminal Connections 24 VAC DC 76 Specifications Appendix B Triac Output Unit C200H 0A222V Max Switching
86. ghtmost two digits for word numbers AA A DA PA O i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic VALUE CALCULATE VCAL 69 CPU11 Data Areas Symbol Function Calculates the cosine or sine of the given degree value or determines the y coordi nate of the given x value in a previously es tablished line graph For the sine and co sine conversions S is entered in BCD as an angle in the range 0 0 to 90 0 degrees When calculating the y coordinate in a graph S gives the address of the value of the x coordinate The calculated data is transferred to the destination word D Sine and cosine results are given in BCD Line graph coordinate calculations inter polation can be in BCD or BIN The data in the control word C deter mines which operation is performed If C is entered as a constant with a value of 0000 or 0001 the sine or cosine respectively of the source data value is calculated If C is entered as a word designation it gives the address of the first word of the data table for the line graph The value of the first two digits gives m 1 where m is the number of data points for which coordinates are given on the line graph Bits 14 and 15 respec tively specify the output and input data for
87. hrough 02915 to Remote I O Slave 1 600 and I O Terminals 512 IR bits 3 296 Racks 800 05000 10000 through 20000 through 03000 through 23515 through 09915 19915 23115 SR bits 312 23600 through 25507 TR bits 8 TR O through 7 HR bits 1 600 HR 0000 through 9915 AR bits 448 AR 0000 through 2715 LR bits 1 024 LR 0000 through 6315 Timers Counters 512 TIM CNT 000 through 511 TIMs O through 999 9 s TIMHs 0 through 99 99 s CNT O through 9999 counts DM words Read write 1 000 DM 0000 through 0999 Read only 1 000 DM 1000 through 1999 DM area is in Memory Pack RUN Output Contacts are closed while PC is in RUN mode and operating Max switching capacity 2A 250 VAC resistive load 0 5 A 250 VAC inductive load cos of phase angle 0 4 2 A 24 VDC Memory Protection Status of HR bits AR bits preset value of counters CNT and contents of data memory DM are retained during power failure Length of memory protection depends on the Memory Pack model being used refer to Section 2 6 Memory Packs Self diagnostic Functions CPU failure watchdog timer Battery failure Cycle time error Memory failure I O bus failure Host Link error Remote I O error etc Program Check Program check executed on start of RUN operation END missing Instruction errors Program can be checked by Programming Console or GPC at three levels 66 Specifications Appendix B AC Input Unit C200H 1A121
88. inal block I O Units Backplane Memory Packs eRAM EPROM or EE PROM Packs available eEEPROM requires an op tional EEPROM Chip eEPROM requires a sepa rately available EPROM Chip 3 5 8 10 slot types available eAvailable in lengths from 30 cm to 1 m eTotal length of I O Connecting Cables between all Racks must not exceed 12 m Expansion I O Power Supply Expansion I O Racks Up to two Expansion I O Racks can be connected to one CPU Rack Remote I O Slave Unit Up to five Units can be connected Backplane 3 5 or 8 slot types available Remote I O Slave Unit Power supply built in SECTION 4 System Connections In the preceding sections we have covered what all the parts of a PC are and how they should be assembled This section provides detailed information about the types of considerations involved in making all of the PC connections Also included in this section are considerations that should be kept in mind when using the C200H CPU11 E as the CPU 4 1 IR Word Allocation 4 2 Remote VO ui Tas 4 3 Maximum Current and Power Supplied 4 4 I O Connections 31 IR Word Allocation Section 4 1 4 1 IR Word Allocation Each slot of the Backplane is assigned a hardware word number This word is accessible for I O use only in the given slot However standard I O Units are available in 5 8 12 and 16 point models If an I O Unit other than a 16 point
89. ing Console Data Access Console C200H ATTO1 Cassette Tape Recorder Connecting Cable 1m SCYPOR PLGO1 PROM Writer For C series PCs 12 5 21 V C500 PRW06 Floppy Disk Interface Unit For C series PCs 3G2C5 FDIO3 E Printer Interface Unit For C series PCs 3G2A5 PRTO1 E Memory Pack for Printer Interface For C200H C1000H C2000H C2000 MP103 EV3 Printer Connecting Cable For printer 2 m SCY CN201 Peripheral Interface Unit High density I O 12 16 point I O Special I O Unit C200H IP006 Connecting Cable To connect GPC to Peripheral Interface Unit 2m 3G2A2 CN221 5m C500 CN523 10m C500 CN131 20m C500 CN231 30m C500 CN331 40m C500 CN431 50m C500 CN531 Graphic Programming Console 100 to 120 VAC w comment 3G2C5 GPC03 E Memory Pack For C200H C1000H C2000H 3G2C5 MP304 EV3 CRT Interface Unit For connection between GPC and CRT C500 GDI01 Programming Console Mounting Base C200H BP001 To attach peripheral Space between the 29 mm devices to the CPU with Programming B type or E type I O Units Console Adapter and 49 mm mounted to the CPU Rack CPU surface C200H BP002 SYSMAC Support Software SSS SYSMAC Support Software 3 5 2HD for IBM PC AT compatible C500 ZL3AT1 E Connection Cable CQM1 CIF02 CV500 CIFO1 114 Standard Models SYSMAC LINK Unit SYSMAC NET L
90. ink Unit If you are using any of the Units listed in the table below they must be mounted to a CPU Rack that uses model C200H CPU11 E as the CPU Otherwise these Units will not operate properly Appendix C Model number Specifications SYSMAC LINK Unit Wired via coaxial cable 918 data C200HW SLK23 Must be mounted to leftmost 2 slots on Rack link words With CECE Cr UME 2 966 data C200HW SLK24 link words Wired via optical fiber cable 918 data C200HW SLK13 Bus Connection Unit required separately May link words be used with APS Power Supply Unit 2 966 data C200HW SLK14 link words Terminator One required for each node at ends of System C1000H TERO1 Attachment Stirrup Provided with SYSMAC LINK Unit C200H TLOO1 F Adapter C1000H CE001 F Adapter Cover C1000H COVO1 Communications Coaxial cables Manufactured by Hitachi ECXF5C 2V Cable Manufactured by Fujigura 5C 2V Auxiliary Power Sup ply Unit For use with the C200H SLK13 SLK14 C200H APS03 SYSMAC NET Link Unit Must be mounted to leftmost 2 slots on Rack with C200H CPU11 E C200HS SNT32 Power Supply Required when supplying power from Central For 1 Unit C200H APS01 Adapter Power Supply For 2 Units C200H APS02 Power Cable Connects Power Supply Adapter and SYS For 1 Unit C200H CN111 MAG NET LIAKUAI For 2 Units C200H CN211 Bus Connection Unit Connects SYSMAC LINK Unit or SYSMAC For
91. is a Control System 2 2 eee eee F2 The Role of the PC s3 benoit eee dares a 1 3 How Does a PE Work Bici e ia api OED SECTION 2 Description a rana e REDEE geen ess 25 CPU RACK gain og See AS AR DD A o gags St alacant s sa lsoe toga s Lap ate ls E ong es soa E lage de save aes cacece E es ues 2 3 Expansion W O Rack viola pesaga Os gasie le PRS MES es Bee 2 4 Power Supply voice sete ab 229 MOUSE on Sek Dae Peed oe av sae es ws Pee 2 61 Memory US a A A isa bog SECTION 3 Assembly Instructions oooooooooo o ooo 321 Mounting the Units iest errei een estab idas RA 322 Memory Packs ici E ee RE TERA A we tne o RAEE whoa 3 3 System Configurations occse ie sinuss ie gue Ea aE e aoe Shane ees aoe SECTION 4 System Connections umi ewe ee Be ee ees 4 1 IR Word Allocation 0 0 00 eee n teenies 4 2 Remote W O A ee elt ee ae ee a ee a a 4 3 Maximum Current and Power Supplied 0 0 0 0 424 VO Connections seca 5b A a E E RA Ne aac de eats Aw Ree SECTION 5 Installation Environment cccccccccces 5 1 Installation Environment 0 0 cece eee nen eee eens 5 2 Mounting Requirements E A a cece eens 923 D ct Worker via a A A RA SONNE AES een ab 5 4 Preventing NoiSe ui ne tadpech tod dein lt SECTION 6 Power Considerations oooooooo oo oo nooo 6 1 AA a Ge pes ets 2 otk lal as sie ches wets Slee al gis 6 2 Insulanon
92. is a noise filtered neutral terminal that does not normally require grounding If electrical noise is a problem however this termi nal should be connected to the Ground GR terminal To avoid electrical shock attach a grounded earth ground AWG 14 wire cross sectional area of at least 2 mm to the GR terminal The resistance to ground must be less than 100 Q Do not use a wire longer than 20 m Care must be tak en because ground resistance is affected by environmental conditions such as soil composition water content time of year and the length of time since the wire was laid underground PC operation may be adversely affected if the ground wire is shared with other equipment or if the ground wire is attached to the metal structure of a building When using an Expansion I O Rack the Rack must also be grounded to the GR terminal The same ground can be used for all connections If a separate ground is being supplied to different Racks Insulating Plates must be used to insulate the Racks from each other Insulating Plates are supplied as an accessory refer to Appendix B Specifications 6 3 Emergency Stop 52 An external relay should be used to form an emergency stop circuit that turns the power to the PC OFF in the event of an emergency An emergency stop routine in the PC program is not sufficient to ensure safety The circuit shown below is an example of an emergency stop circuit Power section Control section
93. ither of the two slots located directly to the left of the the CPU and connected to the CPU via a bus connector A separate Unit the Bus Connector Unit is re quired to connect the SYSMAC NET Link Unit or the SYSMAC LINK Unit to the CPU Also note that model C200H CPU11 E has an additional battery connected to the CPU If you are using the SYSMAC LINK Unit or SYSMAC NET Link Unit in your C200H system use model C200H CPU11 E as the CPU Otherwise the link Units cannot be used Indicators Power fuse RUN POWER FUSE TE ALARM OUT 5 250VAC W ERROR INHIBIT 2A Detachable terminal block SYSMAC C200H omron PROGRAMMABLE CONTROLLER Peripheral device mounting hole Programming Console connector Handheld Programming Console connector Peripheral device connector Remove cover to gain access to connector Remove cover to gain access to connector store cov er in cover storage slot 11 CPU Section 2 2 C200H CPU11 E Indicators Power fuse MF51NR 5 2 dia x 20 LAA i mm 2A 250 V RUN TE ALARM OUT WW ERROR INHIBIT Memory Pack connector Battery compart ment Bus connector Available only with the C200H CPU11 E Used to connect this Unit to a SYSMAC LINK Unit or SYSMAC NET Link Unit Handheld Program ming Console con nector Programming Con sole connector cov er storage slot Programming Console connector Peripheral device connector CPU Indicators The following figure shows the indic
94. ity 24 VDC 10 _ 50 1 0 A 4 A Unit surge current 1 6 A sourcing type PNP output No of Circuits 1 16 points common Min switching None Internal Current 160 mA 5 VDC max capacity Consumption Leakage Current 0 1 mA max Load Short circuit Detection current 1 2 A min Protection 1 6 A typical Residual Voltage 0 8 V max Power for External Supply 35 mA 24 VDC 10 _ zo min ON Response Time 0 1 ms max Alarm Output See note No of outputs 1 2 KQ internal resistor Connectable Units Only the following DC Input Units and alarm output LED indicators can be connected C200H ID001 ID211 ID212 IM211 DC IM212 DC 1D215 ID501 MD115 MD215 MD501 Weight 400 g max OFF Response Time 0 3 ms max Circuit Configuration Dimensions Output LED indicator Internal Circuit Short circuit B shape Note When short circuit overload protection is activated all 16 outputs will be switched OFF and the ALARM output becomes active low level The problem can be detected externally by connecting a DC Input Unit to the ALARM output or by connecting an alarm output indicator It s not possible to connect both the Input Unit and the indicator at the same time 96 Specifications Appendix B Terminal Connections 24 VDC A LED 1D001 10211 10212 IM211 DC IM212 DC 1D215 1D501 MD115 MD215 MD501 Note 1 When the ALARM output turns ON remove
95. ive SYS 49 must be pro grammed at address 00001 with LD AR 1001 at address 00000 Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers CA AA O DA ee ee ee 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic Symbol Function Appendix E Operand Data Areas BINARY ADD Adds the 4 digit augend Au 4 digit ad Au Ad R ADB 50 dend Ad and content of CY and outputs IR IR ADB 50 the result to the specified result word R ae AS E Te ie LR DM R re TC i DM j BINARY SUBTRACT Subtracts the 4 digit hexadecimal subtra Mi Su R SBB 51 hend Su and content of carry from the IR IR SBB 51 4 digit hexadecimal minuend Mi and out SR HR Mi puts the result to the specified result word HR AR R AR LR R LR DM Mi TC Su DM l BINARY MULTIPLY Multiplies the 4 digit hexadecimal multipli Md Mr R MLB 52 cand Md and 4 digit multiplier Mr and IR IR MLB 52 outputs the 8 digit hexadecimal result to SR HR Md the specified result words R and R 1 R HR AR and R 1 must be in the same data area AR LR R Y LR DM Md TC DM X Mr Quo
96. ive input from either automated or manual devices The PC could receive data from the user via a pushbutton switch keyboard or similar device Automated input could come from a variety of devices microswitches timers encoders photosensors and so on Some devices like the Limit Switch shown below turn ON or OFF when the equipment actually makes contact with it Other devices like the Photoelectric Switch and Proximity Switch shown below use other means such as light or inductance in order to get information about the equipment being monitored Photoelectric Switch Limit Switch Proximity Switch The Role of the PC Section 1 2 1 2 2 Output Devices A PC can output to a myriad of devices for use in automated control Almost any thing that you can think of could be controlled perhaps indirectly by a PC Some of the most common devices are motors Solenoids Servomotors Stepping Motors valves switches indicator lights buzzers and alarms Some of these output devices such as the motors Solenoids Servomotors Stepping Motors and valves affect the controlled system directly Others such as the indicator lights buzzers and alarms provide output to notify personnel Solenoid Servomotor Stepping Motor How Does a PC Work Section 1 3 1 3 How Does a PC Work Block Diagram of PC Cycle Cycle Time Signals from switches sensors etc 1 2 3 PCs operate by monitoring input signa
97. k connectors After the I O wiring has been completed slide the cover up from the bottom as shown in the illustration below Attach Remove I O Unit cover DC Two wire Sensor If a two wire sensor is used with a 12 VDC or 24 VDC input device make sure Connection Precautions that the following conditions are satisfied Malfunctions will occur if these condi tions are not satisfied e The relationship between the PC ON voltage and the sensor residual voltage is as follows Von Vcc VR e The relationship between the PC ON current and the sensor control output load current is as follows lout min lon lout max lon Vcc VA 1 5 PC internal residual voltage Rin Connect R bleeder resistance if lon is less than lout min The constant for bleeder resistance is determined by the following equation R Vcc VA Mlour mi lon Power W 2 x Vcc VA IR x 4 margin e The relationship between the PC OFF current and sensor leakage current is as follows loFF S lleak Refer to the information on input and output leakage current on page 56 for details The value of loff depends on the Unit used For Input Units that have an unspe cified OFF current however the value of lopp is always 1 8 mA DC Input Unit Two wire sensor Voc Power supply voltage Vp Sensor output residual voltage Von PC ON voltage lout Sensor control output load current ION PC OFF current lleak Sensor leakage current loFF PC
98. located after END 01 will not be executed Appendix E Operand Data Areas None INTERLOCK IL O2 INTERLOCK CLEAR ILC 03 If an interlock condition is OFF all outputs and all timer PVs between the current IL 02 and the next ILC 03 are turned OFF or reset respectively Other instructions are treated as NOP Counter PVs are main tained If the execution condition is ON ex ecution continues normally None JUMP JMP 04 JUMP END JME 05 JMP 04 N JME 05 N When the execution condition for the JMP 04 instruction is ON all instructions between JMP 04 and the corresponding JME 05 are to be ignored or treated as NOP 00 For direct jumps the corre sponding JMP 04 and JME 05 instruc tions have the same N value in the range 01 through 99 Direct jumps are usable only once each per program i e N is 01 through 99 can be used only once each and the instructions between the JUMP and JUMP END instructions are ignored 00 may be used as many times as neces sary instructions between JMP 00 and the next JME 00 are treated as NOP thus in creasing cycle time as compared with di rect jumps N 00 to 99 not applicable for C K or C120 PCs FAILURE ALARM FAL 06 FAL 06 N Assigns a failure alarm code to the given execution condition When N can be given a value between 01 and 99 to indicate that a non fatal error i e one that will not stop the CP
99. ls and providing output signals When changes are detected in the signals the PC reacts through the user pro grammed internal logic to produce output signals The PC continually cycles the program in its memory to achieve this control Power Supply Memory Signals to Solenoids motors etc Programming Device A program for your applications must be designed and stored in the PC This program is then executed as part of the cycle of internal operations of the PC When a PC operates that is when it executes its program to control an external system a series of operations are performed inside the PC These internal op erations can be broadly classified into the following four categories 1 Common or overseeing processes such as watchdog timer operation and testing the program memory 2 Data input and output 3 Instruction execution 4 Peripheral device servicing The total time required for a PC to perform all these internal operations is called the cycle time The flowchart and diagram on the following page illustrate these internal operations for a typical PC Timing is one of the most important factors in designing a Control System For accurate operations it is necessary to have answers to such questions as these e How long does it take for the PC to execute all the instructions in its memory e How long does it take for the PC to produce a control output in response to a given input signal The cycl
100. ltage 200 to 240 VAC 50 60 Hz Operating Input Voltage 170 to 264 VAC 50 60 Hz Input Impedance 21 kQ 50 Hz 18 kQ 60 Hz Input Current 10 mA typical at 200 VAC ON Voltage 120 VAC min OFF Voltage 40 VAC max ON Response Time 35 ms max at 200 VAC 25 C OFF Response Time 55 ms max at 200 VAC 25 C No of Circuits 1 8 points common Internal Current Consumption 10 mA 5 VDC max Weight 250 g max Dimensions A shape Circuit Configuration 200 to 240 VAC Internal circuit Terminal Connections 100 to 120 VAC 69 Specifications AC Input Unit C200H 1A4222 14222V Circuit Configuration Terminal Connections 70 Rated Input Voltage Appendix B 200 to 240 VAC 50 60 Hz Operating Input Voltage 170 to 264 VAC 50 60 Hz Input Impedance 21 kQ 50 Hz 18 kQ 60 Hz Input Current 10 mA typical at 200 VAC ON Voltage 120 VAC min OFF Voltage 40 VAC max ON Response Time 35 ms max at 200 VAC 25 C OFF Response Time 55 ms max at 200 VAC 25 C No of Circuits 1 16 points common Internal Current Consumption 10 mA 5 VDC max Weight IA222 300 g max 1A222V 400 g max Dimensions B shape 200 to 240 VAC 100 to 120 VAC Internal circuit Specifications Appendix B No Voltage Contact Input Unit C200H ID001 Input Voltage No voltage contact NPN output
101. lumn of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient operation of the product 1 2 3 1 Indicates lists of one sort or another such as procedures checklists etc OMRON 1990 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permis sion of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the informa tion contained in this publication TABLE OF CONTENTS PRECAUTIONS coascirsra sera 1 Intended Audiences ntan A A A AA AR 2 General Precautions o o oooooooororr een eee ence n ees 3 Safety Precautions ss es netro ees A dread Reap er heed eaten 4 Operating Environment Precautions 0 0 eee eee eee eee ee 5 Application Precautions 0 ee cee eee eee eens SECTION 1 Introduction 6 5 5 4600 6 55 b 08 weds A 1 1 What
102. mats 0 indicates BCD 1 indicates binary x Output data m 1 where m is the l format number of data points nput whose coordinates are data specified in the table format Appendix E Operand Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers EN sR o mio i o o oao A S Te y O S i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic Symbol Function Appendix E Operand Data Areas BLOCK TRANSFER Moves the content of several consecutive N S D XFER 70 source words S gives the address of the IR IR IR starting source word to consecutive desti SR HR SR nation words D is the starting destination HR AR HR word All source words must be in the AR LR AR same data area as must all destination LR TC LR words Transfers can be within one data TC DM TC area or between two data areas but the DM DM source and destination words must not overlap S te D No of AA e Words S N 1 D N 1 ON N77 BLOCK SET Copies the content of one word or constant St E S BSET 71 S to several consecutive
103. max if power is supplied to the Interface Unit and B7A Link Terminal from a single power supply Transmission delay Typ 19 2 ms 31 ms max Minimum input time see note 2 16 ms Internal current consumption 5 VDC 100 mA max External power supply see note 1 12 to 24 VDC 10 10 mA min 12 to 24 VDC 10 30 mA min Weight 200 g max Note 1 The external power supply capacity does not include the capacity required by the B7A Link Terminal 2 The minimum input time is the minimum time required to read input signals from the CPU Be sure that the ON OFF width of signals sent to B7A Interface Unit output relays is at least 16 ms 101 Specifications Appendix B Dimensions Racks The dimensions shown below are for both the CPU Rack and Expansion l O Rack The C dimension for the Pro gramming Console will increase by 30mm when the Programming Console Adapter C200H BP001 is used and will increase by 50 mm when the Programming Console Adapter C200H BP002 is used M 4 screws 130 118 C200H BC101 lt 505 _________ gt 491 270 5 Model A Ww C200H BC031 246 260 C200H BC051 V1 316 330 C200H BC081 V1 421 435 C200H BC101 491 505 Peripheral device CPU Unit Ce C200H CPU01 02 03 118 C200H CPU11 143 102 Specifications Appendix B Mounted Unit Cc CPU01 03 Programming Console 148 173 Other peripheral devices 160 185 B sh
104. medies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron
105. mperature Operating 0 to 55 C 0 to 45 C for Programming Console Storage 20 to 65 C Humidity 35 to 85 RH without condensation Atmosphere Must be free of the following e Corrosive gases e Abrupt temperature changes e Direct sunlight e Dust salt or metal filings e Water oil or chemicals Grounding Less than 100 Q Degree of Protection Mounted in a panel Weight 6 kg max N Caution When conducting an insulation resistance or dielectric strength test disconnect the power supply terminals from the LG and GR terminals Do not conduct a dielectric strength test on the C200H CPUO3 E PS211 RTO02 P or RT202 Units The power supply input line and internal circuit of the 24 VDC Power Supply are not isolated from each other If a dielectric strength test is conducted the Power Supply will be damaged 65 Specifications Appendix B CPU Specifications Main Control Element MPU CMOS LS TTL Programming Method Ladder diagram Instruction Length 1 address instruction 1 to 4 words instruction Number of Instructions 145 12 basic instructions 133 special instructions C200H CPU11 159 12 basic instructions 147 special instructions Execution Time Basic instructions 0 75 to 2 25 us Special instructions 34 to 724 us Memory Capacity 6 974 words with 8k word memory 1 O bits 480 I O Units mounted Special I O Units Optical I O Units 00000 t
106. must be in the same data area CYCLE TIME Sets the minimum cycle time Mi in tenths Mi SCAN 18 SCAN 18 of milliseconds The possible setting IR Not used CPU11 range is from 0 to 999 0 ms If the actual SR cycle time is less than the time set using HR SCAN 18 the CPU will wait until the des AB ignated time has elapsed before starting TC the next cycle DM MULTI WORD Compares the data within a block of 16 S4 So D COMPARE words of 4 digit hexadecimal data Sy to IR IR MCMP 19 S4 15 with that in another block of 16 ae a CPU11 words S2 to S2 15 on a word by word 2 AR basis If the words are not in agreement LR LR D the bit corresponding to unmatched words TC TC turns ON in the result word D Bits corre DM DM sponding to words that are equal are turned OFF COMPARE Compares the data in two 4 digit hexadeci Cp1 Cp2 CMP 20 mal words Cp1 and Cp2 and outputs re IR sult to the GR EQ or LE Flags T AR LR TC DM MOVE Transfers data from source word S to S D MOV 21 destination word D IR IR Sm SHR co ae D LR DM TC DM Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers eR o o sR f mio i o o oao E om S Te y a S i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC
107. n ge or Timer Counter Change 1 currently displayed a Data WRITE PV NO YES YES Change 2 Change currently displayed in binary 119 Programming Console Operation Appendix D 120 Operation Mode Key Sequence RUN MON PROG SV Incre NO YES YES ment NO YES NO Timer Counter ane Decre currently displayed y Reset New SW do nor XES MES 3 Word Monitor o in progress CHG Data Time Read CLR MONTR MONTR HEX AS YES YES YES Cll Display Word currently L Convert displayed Programming Console Operation Cassette Tape Operations Operation Cassette Tape Write Appendix D Key Sequence File no Start address Start recording with the tape recorder Wait for about 5 seconds Cancel with the CLR key Cassette Tape Read File no Start address Start tape recorder playback RESET Wait for about 5 seconds Cassette Tape Verify File no Start address Start tape recorder playback Wait for about 5 seconds DM lt gt Cassette Tape 5 second tape leader Start tape recorder REC recording o laser Start tape recorder PLAY playback SHIFT B 121 Appendix E Programming Instructions Basic Instructions Name Symbol Function Operand Data Areas Mnemonic AND Logically ANDs the status of the desig B AND B nated bit with the current execution
108. n the type of sys tem In both types of systems the first con trol word C gives the number of words to be transferred For NET Link Systems in word C 1 bit 14 specifies the system 0 for system 1 and 1 for system 0 and the rightmost 7 bits de fine the network number The left half of word C 2 specifies the destination port 00 NSB 01 02 NSU and the right half specifies the destination node number If the destination node number is set to 0 data is transmitted to all nodes For SYSMAC LINK Systems the right half of C 1 specifies the response monitoring time default 00 2 s FF monitoring dis abled the next digit to the left gives the maximum number of re transmissions 0 to 15 that the PC will attempt if no re sponse signal is received Bit 13 specifies whether a response is needed 0 or not 1 and bit 14 specifies the system number 0 for system 1 and 1 for system 0 The right half of C 2 gives the destination node number If this is set to 0 the data will be sent to all nodes NET Link n no of words to be transmitted 0 to 1000 0X00 0000 Network no 0 to 127 Destination port no Destination node no 0 to 126 SYSMAC LINK n no of words to be transmitted O to 1000 OXXO Re trans Response monitor time missions 0 1 to 25 4 s 0000 0000 Destination node no 0 to 62 Source N Destination node N e S 1 EN D 1 S n 1 D n 1 Appendix E Operand
109. nformation A Special I O Unit A High Speed Counter Unit counts independently of the PC s cycle time This allows counting of very short fast signals A computer that is used to transfer data to or receive data from a PC ina Host Link system The host computer is used for data management and overall system control Host computers are generally small personal or busi ness computers A computer that has similar architecture to and is logically compatible with an IBM PC XT computer and that can run software designed for that com puter A succession of instructions which begins with a load instruction at the left bus bar and ends at a right bus bar interface 1 O devices I O point 1 O table 1 O Unit Limit Switch Link Unit operating mode page parallel interface PC PCB PC Link Unit Photoelectric Switch Power Supply printed circuit board Glossary An interface is the conceptual boundary between systems or devices and usually involves changes in the way the communicated data is represented Interface devices such as NSBs perform operations such as changing the coding format or speed of data The devices which are connected to the terminals on I O Units Special I O Units or Intelligent I O Units I O devices may be part of the Control System if they function to help control other devices or they may be part of the con trolled system if they interact directly with it The place at which
110. ng all zeros HR into the starting word St must be less than AR or equal to E and St and E must be in the LR same data area DM Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers A AA a DA E a 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic Symbol Function Appendix E Operand Data Areas REVERSIBLE WORD Creates and controls a reversible We ae SHIFT non synchronous word shift register be RWS 17 tween St and E Exchanges the content of SR SR CPU11 a word containing zero with the content of ne ae either the preceding or following word de LR LR pending on the shift direction Bits 13 14 TC TC and 15 of control word C determine the DM DM mode of operation of the register accord ing to the following The shift direction is determined by bit 13 OFF shifts the non zero data to higher addressed words ON to lower addressed words Bit 14 is the register enable bit ON for shift en abled Bit 15 is the reset bit if bit 15 is ON the register will be set to zero between St and E when the instruction is executed with bit 14 also ON St and E
111. ng the Units e Setting DIP switches or rotary switches e Connecting or wiring the cables e Connecting or disconnecting the connectors Failure to abide by the following precautions could lead to faulty operation of the PC or the system or could damage the PC or PC Units Always heed these pre cautions e Fail safe measures must be taken by the customer to ensure safety in the event of incorrect missing or abnormal signals caused by broken signal lines momentary power interruptions or other causes xiii Application Precautions 5 e Interlock circuits limit circuits and similar safety measures in external circuits i e not in the Programmable Controller must be provided by the customer e Always use the power supply voltage specified in the operation manuals An incorrect voltage may result in malfunction or burning e Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied Be particularly careful in places where the power supply is unstable An incorrect power supply may result in malfunction e Install external breakers and take other safety measures against short circuit ing in external wiring Insufficient safety measures against short circuiting may result in burning e Do not apply voltages to the Input Units in excess of the rated input voltage Excess voltages may result in burning e Do not apply voltages or connect loads to the Output Units in exces
112. ntire PC will be 8 points x 8 slots x 3 Racks 192 points If a PC consists of three 8 slot Racks with the I O Unit mounting positions equally divided between 16 point Input Units and 12 point Output Units the number of I O points for the entire PC will be Input points 16 points x 4 slots x 3 Racks 192 points Output points 12 points x 4 slots x 3 Racks 144 points Total I O points 192 144 336 33 Remote VO Section 4 2 4 2 Remote I O 34 The following figure shows the word allocation for a fully expanded C200H with three 8 slot Backplanes word word word 000 001 002 Power Supply Power Supply There are limits to how long the normal wiring between the PC and its Expansion I O Racks can be A Remote I O Unit can extend this distance greatly so that the PC and its Expansion I O Racks can even be located in separate buildings There are two types of Remote I O Systems optical and wired By locating a Rack farther from the CPU Rack a Remote l O System eliminates the time and mess in wiring or changing wiring to many devices that are sepa rated from the CPU Rack Although all I O points must ultimately be wired indi vidually the question is one of distance Do you want to wire dozens of terminals all the way across a factory complex or do you want to run a single cable for most of the distance and then wire individual terminals locally A PC with an Expan sion I O System is called an E
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114. oltage 1 4 V max ON Response Time 0 2 ms max OFF Response Time 0 3 ms max No of Circuits 1 16 points common Internal Current Consumption 180 mA 5 VDC max Fuse Rating 8 A 125 V 5 2 dia x20 Power for External Supply 35 mA 24 VDC 10 _15 max Weight 350 g max Dimensions B shape Circuit Configuration o 24 VDC e Note No blown fuse detector circuit is provided Terminal Connections 24 VDC 0 3 A max Note 1 Be sure to supply power to B9 otherwise current will leak through the load while the output is OFF 2 This Unit must be mounted to a C200H BC 1 V1 V2 Backplane 88 Specifications Appendix B Transistor Output Unit C200H 0D213 Max switching capacity 2 1 A 24 VDC 10 _ 50 5 2 A Unit NPN output Min switching capacity None Leakage Current 0 1 mA max Residual Voltage 1 4 V max ON Response Time 0 2 ms max OFF Response Time 0 3 ms max No of Circuits 1 8 points common Internal Current Consumption 140 mA 5 VDC max Fuse Rating 8 A 125 V 5 2 dia x20 Power for External Supply 30 mA 24 VDC 10 _15 max Weight 250 g max Dimensions A shape Circuit Configuration 24 VDC e Fuse blowout detection circuit Note When the fuse blows F LED lights and bit 08 turns ON Bits 08 through 15 cannot be used as work bits Terminal Connections 24 VDC 2 1 A max 5 2 A Unit Note Be sure to supply power to AQ
115. operation e Confirm that no adverse effect will occur in the system before attempting any of the following Not doing so may result in an unexpected operation e Changing the operating mode of the PC e Force setting force resetting any bit in memory e Changing the present value of any word or any set value in memory e Do not pull on the cables or bend the cables beyond their natural limit Doing either of these may break the cables e Do not place objects on top of the cables Doing so may break the cables xiv SECTION 1 Introduction This section provides general information about Programmable Controllers PCs and how they fit into a Control System 1 1 Whatisa Control System 0 0 cece eee 1 2 The Role of the PC 5 5 ge ciate E E cada aes Gea ea des 1 221 Input DEVICE gk Aig eee aie AR AA EEGs ER 1 2 2 Output Devices 1 3 How Does a PC Work 0 cc cee e eee e eee ees 1 1 What is a Control System A Control System is the electronic equipment needed to control a particular process It may include everything from a process control computer if one is used to the factory computer down through the PCs and there may be many of them networked together and then on down through the network to the control components the switches stepping motors solenoids and sensors which monitor and control the mechanical operations i Control Components ae A Control System can involve very large applications wher
116. or use on this C200H The EEPROM chip can be written to without removing the chip from the Memory Pack by using an appropriate peripheral device refer to Appendix C Standard Models The EPROM Chip may be programmed using a PROM Writ er or a FIT Ladder Pack Then the EPROM Chip must be mounted inside the EPROM Pack Only PROM Writer Model C500 PRWO6 may be used with the SYSMAC C200H After the data has been written to the EPROM Chip mount it to the inside of the EPROM Pack by following these steps 1 Remove the cover of the EPROM Pack as shown below 2 Unlock the holding bracket and slide it upward to remove it as shown below 3 Pull the printed circuit board out of the EPROM Pack 27 Memory Packs Section 3 2 4 On the printed circuit board there is a socket for the EPROM Chip On the socket you will find a notch Align the notch on the socket with the notch on the EPROM Chip and mount the EPROM Chip to the socket as shown be low a 3 d S 3 y AE a a a a Notch 5 Reassemble the EPROM Pack in the reverse order of disassembly During reassembly ensure that the circuit board is inserted along the guides on the top and bottom of the Pack housing and that the projections on the housing fit into the holes in the holding bracket Be sure to lock the holding bracket into the right side of the housing When reassembled the Pack should ap pear as shown below Circuit board guide Bracket Hole
117. ord S is placed into bit 00 of D the bit from word S 1 is placed into bit Appendix E Operand Data Areas 01 etc Bit C D S S 1 S 15 WORD TO COLUMN Places bit data from the source word S S D C WTC 64 consecutively into the same numbered IR IR IR CPU11 WTC 64 bits of the 16 consecutive destination SR SR SR HA words where D is the address of the first destination word Bit 00 from word S is placed into bit C of word D bit 01 from word S is placed into bit C of word D 1 etc S Bit C D D 1 D 15 HOURS TO SECONDS Converts a time given in hours minutes S R HTS 65 HTS 65 seconds S and S 1 to an equivalent time IR IR Not CPU11 Es 7 in seconds only R and R 1 S and S 1 SR SR used S ithi HR HR R must be BCD and within one data area R AR AR and R 1 must also be within one data ere LR LR area TC TC DM DM SECONDS TO HOURS Converts a time given in seconds S and S R STH 66 STH 66 S 1 to an equivalent time in hours minu IR IR Not CPU11 tes seconds R and R 1 S and S 1 must E SR used Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers be BCD between 0 and 35 999 999 and within the same data area R and R 1 must also be within one data area AR LR TC DM
118. ortant that a PC and all PC Units be used for the specified purpose and under the specified conditions especially in applications that can directly or indirectly affect human life You must consult with your OMRON representative before applying a PC System to the above mentioned applications Safety Precautions N WARNING N WARNING N WARNING N Caution Do not attempt to take any Unit apart while the power is being supplied Doing so may result in electric shock Do not touch any of the terminals or terminal blocks while the power is being supplied Doing so may result in electric shock Do not attempt to disassemble repair or modify any Units Any attempt to do so may result in malfunction fire or electric shock Tighten the screws on the terminal block of the AC Power Supply Unit to the torque specified in this manual The loose screws may result in burning or mal function Application Precautions 4 Operating Environment Precautions N Caution N Caution N Caution Do not operate the control system in the following places e Locations subject to direct sunlight e Locations subject to temperatures or humidity outside the range specified in the specifications e Locations subject to condensation as the result of severe changes in tempera ture e Locations subject to corrosive or flammable gases e Locations subject to dust especially iron dust or salts e Locations subject to exposure to wa
119. plate Breaker M ERROR INHIBIT 2A Sa e Supply 24 VDC o sze EL OOOO OO gis e Keep voltage oo O fluctuations within SYSMAC C200H omon the specified range refer to Appendix B Specifications rc 8 0 a i ay E 0 mp 0 0 C200H PS211 P ay rome i Screw 3 5 mm head with Mio aer a self raising pressure plate Power line LE 0000000000 e Use AWG 14 twisted HIT Short 100 to 120 VAC al area of 2 mm min oles Open 200 to 240 VAC sl Short circuit these terminals WES with the shorting bracket j pasa supplied as an accessory to l select 100 to 120 VAC sup ply voltage For 200 to 240 VAC leave them open Power Supply Wiring Use 1 25 mm cables or larger The terminal blocks have screws with 3 5 mm diameter heads and self raising pressure plates For connecting to the terminal blocks use round crimp terminals for 3 5 mm diameter heads Directly connect ing stranded wires to the terminal blocks may cause a short circuit Tighten the terminals on the terminal blocks to the torque of 0 8 N m o 8 54 SECTION 7 Safety Considerations There are certain safety requirements to be considered when installing the PC Some of these such as the emergency stop circuit refer to Section 2 4 Power Supply are part of the initial wiring The considerations described below should be kept in mind when operating the PC and when connecting I O devices to the PC 7 1 Interlo
120. ponents used to control other devices A Control System includes the PC System the PC programs and all I O de vices that are used to control or obtain feedback from the controlled system A PC function that counts the number of occurrences of a certain event An acronym for central processing unit The total time it takes the PC to perform internal operations i e reset the watchdog timer read the program receive input data send output data and execute instructions Cycle time is monitored by the watchdog timer within the PC and if it takes longer than a certain specified amount of time an error message may be generated or the CPU may just stop Cycle times will differ depending on the configuration of the system An area in the PC s memory that is designed to hold a specific type of data e g the LR area is designed to hold common data in a PC Link System 147 Glossary data disk data link debugging default condition distributed control EEPROM electrical noise EPROM Expansion I O Unit factory computer flag High speed Counter host computer IBM PC XT or AT or compatibles instruction line 148 Floppy disk used to store information such as programs or I O tables The data disk should be used in drive B of the FIT Allows for the connection of up to 32 PCs in a Net Link System where each is contributing information to a common memory area Data links may be estab lished in the L
121. rT DY specify the destination bit LR TC DM DM DM S D MOVE DIGIT Moves hexadecimal content of up to four S Di D MOVD 83 specified 4 bit source digit s from the IR IR IR MOVD 83 source word to the specified destination SR HR SR digit s S gives the source word address HR AR HR O D D specifies the destination word Specific AR LR AR D digits within the source and destination LR TC LR words are defined by the Digit Designator TC DM TC Di digits The rightmost digit gives the DM DM first source digit The next digit to the left gives the number of digits to be moved The next digit specifies the first digit in the destination word 15 00 S D Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers eR o S sR i mi O DA d a S i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic REVERSIBLE SHIFT REGISTER SFTR 84 Symbol t Function Shifts bits in the specified word or series of words either left or right Starting St and ending words E must be specified Con trol word C contains shift direction reset input and data input Bit 12 O shift right 1 shift lef
122. rand Data Areas SHIFT REGISTER Creates a bit shift register for data from the St E SFT 10 l starting word St through to the ending IR p SFT 10 word E input bit P shift pulse R reset HR input St must be less than or equal to E St AR R a and E must be in the same data area LR 15 00 15 00 Poe Ted ss KEEP Defines a bit B as a latch controlled by B KEEP 11 the set S and reset R inputs IR HR AR LR REVERSIBLE Increases or decreases the PV by one N SV COUNTER whenever the increment input II or decre TC IR CNTR 12 CNTR 12 ment input DI signals respectively go SR N from OFF to ON SV 0 to 9999 R reset HR sv input Each TC bit can be used for one tim AR er counter only The TC bit is entered as a LR constant DM DIFFERENTIATE UP DIFU 13 turns ON the designated bit B B DIFU 13 for one cycle on reception of the leading IR DIFFERENTIATE rising edge of the input signal DIFD 14 HR DOWN turns ON the bit for one cycle on reception AR DIFD 14 of the trailing falling edge LR HIGH SPEED TIMER A high speed ON delay decrementing N SV TIMH 15 timer SV 00 02 to 99 99 s Each TC bit can TC IR TIMH 15 N be assigned to only one timer or counter SR The TC bit is entered as a constant HR SV AR LR HR WORD SHIFT The data in the words from the starting St E WSFT 16 word St through to the ending word E IR is shifted left in word units writi
123. rface Unit must be mounted to a C200H BC 108 1 V1 V2 Backplane Standard Models C200H Special I O Units All of the following are classified as Special I O Units except for the ASCII Unit which is an Intelligent I O Unit Specifications Appendix C Model number High den sity I O Units DC Input 32 pts 5 VDC TTL inputs with high speed input function C200H 1D501 Units 32 pts 24 VDC with high speed inputs C200H ID215 Transistor 32 pts 0 1 A 24 VDC usable as 128 point dynamic output C200H OD215 Output Units unit 32 pts 35 mA 5 VDC TTL outputs usable as 128 point C200H OD501 dynamic output unit DC Input 16 input 12 VDC inputs with high speed input function C200H MD115 Transistor 16 output pts 0 1 A 12 VDC outputs usable as 128 point dynam Output Units ic input unit 16 input 16 output pts 24 VDC inputs with high speed input function 0 1 A 24 VDC outputs usable as 128 point dynam ic input unit C200H MD215 16 input 16 output pts 5 VDC TTL inputs with high speed input function 35 mA 5 VDC Output TTL outputs usable as 128 point dynamic input unit C200H MD501 1 0 Analog Unit Input 1 to 5 0 to 10 V 4 inputs C200H ADO01 4 to 20 mA 1 to 5 0 to 10 10 to 10 V 8 inputs C200H AD002 Analog Output Unit 1 to 5 0 to 10 V 2 outputs C200H DAO01 4 to 20 mA 10 to 10 V 4 outputs C200H
124. roimespipa 29 irme came be used 1 when time is running ToT ere 1 when time is up Programming and Timing Chart Ka start input Timer start _ Timer setting input word n bits 00 Wor n bits 08 through 11 through 03 AA Time up output Time up i output Time up fla prog Timer set value Internal Current nl Consumption 98 60 mA 5 VDC max Specifications Appendix B Internal variable resistors A Indicators These variable re O DDD The SET indicators in the top row light when the cor sistors are used to 0002 responding timer is operating The TIME UP indica set the timers The settings of these re sistors are effective only when the cor responding IN EXT selector is ON To set or adjust the time use the screwdriver supplied with the Unit Turn the vari able resistor clock wise to increase the time value The numbers 0 through 3 correspond to TO through T3 respec tively tors in the bottom row light when the corresponding timer TO through T3 turns ON Time range setting darn asndan PESE as Res Min External variable resistor connectors External variable resistors can also be used to set the timers The IN EXT selector pin must be set to the OFF position Numbers O through 3 correspond to TO through T3 respectively Use 20 kQ variable resistors and AWG 22 to 28 lead wires The connector has sol derless
125. rt SYSMAC C200H CPU01 E LINK and SYSMAC NET Link Systems 100 to 120 200 to 240 VAC Supports SYSMAC LINK and C200H CPU11 E SYSMAC NET Link Systems 24 VDC C200H CPU03 E Memory Unit CMOS RAM Unit built in backup UM 3K words C200H MR431 battery DM 1K words UM 7K words C200H MR831 DM 1K words CMOS RAM Unit capacitor backup UM 3K words C200H MR432 DM 1K words UM 7K words C200H MR832 DM 1K words EPROM Unit UM 7K words C200H MP831 EPROM ordered separately DM 1K words EEPROM Unit UM 3K words C200H ME431 DM 1K words EEPROM Unit UM 7K words C200H ME831 DM 1K words EPROM 27128 150 ns write voltage 12 5 V ROM ID B Expansion 1 0 Power Supply 100 to 120 200 to 240 VAC C200H PS221 1 0 Racks Unit 24 VDC C200H PS211 1 0 Connecting 30 cm C200H CN311 Cable max total 70 cm C200H CN711 length 12 m 2m C200H CN221 5m C200H CN521 10m C200H CN131 107 Standard Models C200H I O Units Specifications Appendix C Model number Input Units AC Input Unit 8 pts 100 to 120 VAC C200H IA121 16 pts 100 to 120 VAC C200H 14122 14122V 8 pts 200 to 240 VAC C200H 1A221 16 pts 200 to 240 VAC C200H IA222 IA222V DC Input Unit 8 pts No voltage contact NPN C200H IDO01 8 pts No voltage contact PNP C200H ID002 8 pts 12 to 24 VDC C200H ID211 16 pts 24 VDC C200H ID212 AC DC Input Unit 8 pts 12 to 24 VAC DC C200H IM21
126. s Indicate ON OFF status of points I O Unit lock notch 10 terminal terminal block Memory Model Capacity Maximum Backup Clock program size EPROM C200H MP831 8K words 6 974 words NO EEPROM C200H ME431 4K words 2 878 words C200H ME831 8K words 6 974 words RAM C200H MR431 4K words 2 878 words Battery NO C200H MR831 8K words 6 974 words C200H MR432 4K words 2 878 words Capacitor C200H MR832 8K words 6 974 words Contents for Memory Unit Registration Fixed DM area DM 1000 to DM 1999 I O table see note UM ladder program area Note O tables are also saved in the Memory Unit at the time of creation Therefore if the Memory Unit is set to write protect it will be impossible to create an I O table 19 Memory Units Section 2 6 EPROM Unit EEPROM Unit RAM Unit Switches on Memory Units Battery Failure Flag 20 The data that you wish to store in an EPROM Unit must first be written to an EPROM Chip using the PROM Writer Then the EPROM Chip must be mounted to the inside of the EPROM Unit Once this has been done the data cannot be changed In addition the data will be retained indefinitely when the power is turned OFF Data can be stored in the EEPROM Unit while the Unit is mounted to the PC The data is retained indefinitely when the power is turned OFF Data can be randomly written to and read from the RAM Unit
127. s and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformit
128. s of the maximum switching capacity Excess voltage or loads may result in burning e Disconnect the functional ground terminal when performing withstand voltage tests Not disconnecting the functional ground terminal may result in burning e Install the Unit properly as specified in the operation manual Improper installa tion of the Unit may result in malfunction e Be sure that all the mounting screws terminal screws and cable connector screws are tightened to the torque specified in the relevant manuals Incorrect tightening torque may result in malfunction e Leave the label attached to the Unit when wiring Removing the label may re sult in malfunction e Remove the label after the completion of wiring to ensure proper heat dissipa tion Leaving the label attached may result in malfunction e Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals Connection of bare stranded wires may result in burning e Double check all the wiring before turning ON the power supply Incorrect wir ing may result in burning e Mount the Unit only after checking the terminal block completely e Be sure that the terminal blocks Memory Units expansion cables and other items with locking devices are properly locked into place Improper locking may result in malfunction e Check the user program for proper execution before actually running it on the Unit Not checking the program may result in an unexpected
129. s on the Programming Console When this occurs replace the battery within one week to avoid loss of data The battery comes together with its connector as a set To replace the Battery Set follow the steps below The entire replacement must be completed within five minutes to ensure that the data will not be lost If you are using model C200H CPU11 E as the CPU the battery is installed in the Unit upon delivery 3 Remove the old Battery Set 4 Install the new Battery Set as shown shown in the following diagram Battery ee aha connector i tn Battery Set SYSMAC C200H RON PROGRAMMABLE CONTROLER 5 Replace the cover of the battery compartment 1 Turn OFF the power to the PC If the power was not already ON turn the power ON for at least one minute before turning the power OFF 2 Remove the cover from the battery compartment of the RAM Pack 6 Press CLR FUN MONTR MONTR or just turn the power to the PC OFF and then ON again to clear the error message on the Programming Con sole 63 Appendix B Specifications The following series of figures and tables provides a complete set of specifications for each Unit of the C200H Note that I O Units may take on one of three different shapes Thus I O Units are sometimes referred to as A shape I O Units B shape or E shape I O Units Refer to the figures at the end of the I O Unit specifications for the exact dimensions of these three shapes of I O Unit Gen
130. se when the Unit is delivered 8 Reassemble in reverse order of assembly Output Unit Relays To replace a Relay follow the steps below 112 3 1 Turn OFF the power to the PC 2 Detach the terminal block by unlocking the lock levers at the top and bottom of the terminal block 60 Inspection and Maintenance Appendix A 3 While pushing down the lock lever on the Backplane with a screwdriver as shown below remove the Output Unit 4 Remove the screw from the top of the Unit Phillips screwdriver 5 Detach the case from the Unit flat blade screwdriver 6 Pull out the printed circuit board The Relays are placed on the PC boards of individual Units as shown in the figures below 0C221 0C224 Eo CJ EJ 3 L4 5 Le Fa 61 Inspection and Maintenance Appendix A 0C222 BEEEEISEE ES Lz La 11 0C223 0C225 7 A Relay puller is provided inside the rear of the case when the Unit is deliv ered Use the Relay puller to pull out the Relay as shown below Insert a new Relay Relay puller 4 Using the Relay puller pull the relay up and out of the socket Printed circuit board 8 Reassemble in reverse order of assembly 62 Inspection and Maintenance Batteries 1 2 3 Appendix A Some RAM Packs use a battery refer to Appendix B for specifications When the battery is nearly discharged the ALARM indicator blinks and the message BATT FAIL appear
131. t Bit 13 is the value shifted into the source data with the bit at the opposite end being moved to CY Bit 14 1 shift en abled 0 shift disabled If bit 15 is ON when SFTR 89 is executed with an ON condition the entire shift register and CY will be set to zero St and E must be in the same data area and St must be less than or equal to E 15 14 13 1211 00 C Not used 15 00 15 00 E i 15 00 15 00 n e Ta Appendix E Operand Data Areas TABLE COMPARE TCMP 85 Data Areas Compares a 4 digit hexadecimal value CD with values in table consisting of 16 words TB is the first word of the compari son table If the value of CD falls within any of the comparison ranges corre sponding bits in result word R are set 1 for agreement and 0 for disagreement The table must be entirely within the one data area 1 agreement 0 disagreement These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers Reo o lS i O i i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Appendix E Programming Instructions Name Mnemonic Symbol Function Operand Data Areas ASCII CONVERT ASC 86 ASC 86 Con
132. t of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other re
133. t to press it 91 Specifications 92 Appendix B Programming Example If there is a short circuit in an output we want the pro gram to turn that output OFF Assume that the Unit is mounted at word 000 A program to turn OFF output bits OO and 01 is shown below A 00008 B 00008 Since alarm output bit 08 covers both output bits 00 and 01 both these outputs are forced OFF as soon as output bit 08 turns ON bits A and B can be any other bits required in the program Specifications Transistor Output Unit C200H 0D216 Appendix B Max switching capacity 0 3 A 5 to 24 VDC Min switching capacity 10 mA 5 VDC Leakage Current 0 1 mA max Residual Voltage 1 5 V max ON Response Time 1 5 ms max OFF Response Time 2 ms max No of Circuits 1 8 points common positive common sourcing type Internal Current Consumption 10 mA 5 VDC max 75 mA 25 VDC 8 points ON simultaneously Fuse Rating None Power for External Supply N A Weight 250 g max Dimensions A shape Circuit Configuration LED indicator Internal Circuit Terminal Connections 5 to 24 VDC 5 to 24 VDC 93 Specifications Transistor Output Unit C200H 0D217 Circuit Configuration Terminal Connections 94 Appendix B Max switching capacity 0 3 A 5 to 24 VDC Min switching capacity 10 mA 5 VDC Leakage Current 0 1 mA max Residual Voltage 1 5 V max O
134. tal of eight I O Units mounted to the Backplane I O Units come in three shapes A shape B shape and E shape refer to Appendix B Specifications for dimensions Normally only A shape I O Units can be mounted to the two rightmost I O Unit positions on the Backplane the ones next to the CPU This is so that there will be enough room to mount peripheral de vices such as a Programming Console to the CPU However if you use a Pro gramming Console Base Unit to increase the mounting height of the Program ming Console you will be able to mount the Programming Console to the CPU even if there are B shape and or E shape I O Units mounted to the two rightmost slots The C200H 0C225 0D212 0D21A 16 point Output Unit and C200H B7AO1 B7A Interface Unit can be mounted only to a C200H BC 1 V1 V2 Backplane If a Backplane other than these two models is used the Units will not operate properly Backplanes are available in different lengths three five eight ten slots and can hold a different number of I O Units accordingly refer to Appendix B Specifi cations for dimensions Of course not all I O Units look exactly alike but the ones in the figure show their typical appearance This configuration of Back plane CPU and I O Units is called a CPU Rack This term refers to the Back plane and all the Units mounted to it However if we want to include more than eight I O Units in our configuration we can add an additional Backplane
135. tant execution con None OR LD Add ditions of the preceding logic blocks pi p OR NOT Logically ORs the inverse of the desig B OR NOT nated bit with the execution condition IR SR B HR AR LR TC OUTPUT Turns ON B for an ON execution condition B OUT turns OFF B for an OFF execution condi IR tion SR HR AR LR TR OUTPUT NOT Turns OFF B for an ON execution condi B OUT NOT tion turns ON B for an OFF execution con IR dition SR S AR LR TIMER ON delay decrementing timer operation N SV TIM Set value 000 0 to 999 9 s The same TC TC IR TIMN bit cannot be assigned to more than one HR sv timer counter The TC bit is entered as a AR constant LR DM Special Instructions Name Mnemonic NO OPERATION NOP 00 Data Areas Symbol None Function Nothing is executed and program opera tion moves to the next instruction Operand Data Areas None These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers CA A O O E a er oe 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic END END 01 Symbol Function Required at the end of each program In structions
136. ter oil or chemicals e Locations subject to shock or vibration Take appropriate and sufficient countermeasures when installing systems in the following locations e Locations subject to static electricity or other forms of noise e Locations subject to strong electromagnetic fields e Locations subject to possible exposure to radioactivity e Locations close to power supplies The operating environment of the PC System can have a large effect on the lon gevity and reliability of the system Improper operating environments can lead to malfunction failure and other unforeseeable problems with the PC System Be sure that the operating environment is within the specified conditions at installa tion and remains within the specified conditions during the life of the system 5 Application Precautions Observe the following precautions when using the PC System N WARNING Always heed these precautions Failure to abide by the following precautions N Caution could lead to serious or possibly fatal injury e Always ground the system to 100 Q or less when installing the Units Not con necting to a ground of 100 Q or less may result in electric shock e Always turn OFF the power supply to the PC before attempting any of the fol lowing Not turning OFF the power supply may result in malfunction or electric shock e Mounting or dismounting Power Supply Units I O Units CPU Units Memory Cassettes or any other Units e Assembli
137. terminals and must be wired as shown below Max IN EXT selectors When the internal variable resis tor is used set the correspond ing pin to ON when an external variable resistor is used set the corresponding pin to OFF Pin numbers 4 through 1 correspond to TO through T3 respectively Timers Pin No 0 1tois 0 1to10s 10to60s 1to10m TO 8 0 1 0 1 7 0 0 1 1 Ti 6 0 1 0 1 5 0 0 1 1 T2 4 0 1 0 1 3 0 0 1 1 T3 2 0 1 0 1 1 0 0 1 1 0 OFF 1 ON 99 Specifications Appendix B N Caution Ensure that the external variable resistor connectors are open when using the internal variable resistor External variable resistor connector External variable resistor B7A Interface Unit C200H B7A _ 1 Basic I O Unit Type The B7A Interface Unit used with the B7A Link Terminal allows the transmission and reception of 16 point I O data over two wires The following B7A Interface Unit and B7A Link Terminal models are available B7A Interface Unit B7A Link Terminals 16 point input C200H B7AI1 B7A T6L11 Screw terminal models B7A T6D2 Modular models 16 point output C200H B7AO1 B7A R6LJL1 Screw terminal models B7A R6A52 Modular models Mount the B7A Interface Unit to the C200H BC 1 V1 or C200H BC 1 V2 Backplane Note If the B7A Interface Unit is connected to the C200H CPU03 E or C200H PS211 supply 24 VDC from an independent power supply to the B7A Interfac
138. tient P Remainder R 1_ BINARY DIVIDE Divides the 4 digit hexadecimal dividend Dd Dr R DVB 53 Dd by the 4 digit divisor Dr and outputs IR IR DVB 53 result to the designated result words R SR HR Dd and R 1 Rand R 1 must be in the same HR AR data area AR LR A LR TC eae DM Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers CN ee ee O ee i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Quotient R Remainder Programming Instructions Name Mnemonic Symbol Function Appendix E Operand Data Areas DOUBLE BCD ADD Adds two 8 digit values 2 words each and Au Ad R ADDL 54 the content of CY and outputs the result to IR IR the specified result words All words for SR HR any one operand must be in the same data HR AR area AR LR LR DM TC DM ie DOUBLE BCD Subtracts both the 8 digit BCD subtrahend Mi Su R SUBTRACT and the content of CY from an 8 digit BCD IR IR SUBL 55 minuend and outputs the result to the spe SR HR cified result words All words for any one HR AR operand must be in the same data area AR LR R LR DM TC cc A e DOUBLE BC
139. tions subject to ambient temperatures lower than 0 C or higher than 55 C e Locations subject to drastic temperature changes or condensation e Locations subject to ambient humidity lower than 10 or higher than 90 e Locations subject to corrosive or flammable gases e Locations subject to excessive dust especially iron dust or chloride e Locations that would subject the CPU to direct shock or vibration e Locations that would subject the PC to water oil or chemical reagents e Locations exposed to direct sunlight There are two points to consider in order to ensure that the PC does not over heat The first is the clearance between Racks and the second is installation of a cooling fan The Racks need to have sufficient room between each other to allow for I O wir ing and additional room to ensure that the I O wiring does not hamper cooling However the Racks must be mounted close enough to each other that the length of the Connecting Cable between any two Racks does not exceed 10 m and the total length of the Connecting Cables between all Racks does not ex ceed 12 m As a general rule about 70 to120 mm should be left between any two Racks A cooling fan is not always necessary but may be needed in some installations Try to avoid mounting the PC in a warm area or over a source of heat A cooling fan is needed if the ambient temperature may become higher than that specified refer to Appendix B Specifications If the PC is
140. ttach one Mounting Bracket to the left and right sides of the Backplane as shown be low Backplane DIN Rail Mounting Bracket There are two Back plane mounting screws each on the left and right sides of the Backplane Use these screws to at tach the DIN Rail Mounting Brackets to the Backplane 2 Mount the Backplane to the DIN Rail so that the claws on the Mounting Brackets fit into the upper portion of the DIN Rail as shown below This claw fits into the DIN Rail DIN Rail Backplane DIN Rail Mounting Bracket 48 Duct Work Section 5 3 3 Loosen the screws attaching the Mounting Brackets to the Backplane Slide the Backplane upward as shown below so that the Mounting Bracket and Backplane clamp securely onto the DIN Rail Tighten the screws DIN Rail Mounting Bracket WHINE it Z Slide this screw to the top of the Projections projection and then tighten it 5 3 Duct Work If power cables carrying more than 10 A 400 V or 20 A 220 V must be run along side the I O wiring that is in parallel with it at least 300 mm must be left be tween the power cables and the I O wiring as shown below Low current cable Grounding at resistance of less than 100 W Where 1 I O wiring 2 General control wiring 3 Power cables 49 Preventing Noise Section 5 4 If the I O wiring and power cables must be placed in the same duct
141. type negative common Input Impedance 3kQ Input Current 7 mA typical ON Voltage 14 4 VDC min OFF Voltage 5 0 VDC max ON Response Time 1 5 ms max no voltage contact at 25 C OFF Response Time 1 5 ms max no voltage contact at 25 C No of Circuits 1 8 points common Internal Current Consumption 10 mA 5 VDC max Weight 200 g max Dimensions A shape Circuit Configuration Current AA NR O Internal circuit 0 3 A 24vDC Y Internal 24 VDC power supply l Power 1 CPU Expansion I O Power I supply caia Remote I O Slave Unit a Note The power is supplied to the Input Units from the 24 VDC output of the Power Supply of the CPU Expansion I O Unit or Remote I O Unit Never connect 24 VDC output terminals to the input terminals or COM termi nals Terminal Connections Current NPN output 71 Specifications Appendix B No Voltage Contact Input Unit C200H ID002 Input Voltage No voltage contact NPN output type positive common Input Impedance 3 kQ Input Current 7 mA typical ON Voltage 14 4 VDC min OFF Voltage 5 0 VDC max ON Response Time 1 5 ms max no voltage contact at 25 C OFF Response Time 1 5 ms max no voltage contact at 25 C No of Circuits 1 8 points common Internal Current Consumption 10 mA 5 VDC max Weight 200 g max Dimensions A shape Circuit Configuration Current 24 VDC e Internal 24 VDC power
142. uild a Rack PC we start with a Backplane The Backplane for the C200H is shown below C200H Backplane The Backplane is a simple device having two functions The first is to provide physical support for the Units to be mounted to it The second is to provide the connectors and electrical pathways necessary for connecting the Units mounted to it The core of the PC is the CPU The CPU contains the program consisting of the series of steps necessary for the control task The CPU has a built in power sup ply and fits into the rightmost position of the Backplane The CPU of the C200H has no I O points built in So in order to complete the PC we need to mount one or more I O Units to the Backplane Mount the I O Unit to the Backplane by locking the top of the I O Unit into the slot on the Backplane and rotating the I O Unit downwards as shown in the following diagram Press down on the yellow tab at the bottom of the slot press the I O Unit firmly into position and then release the yellow tab 24 Mounting the Units Section 3 1 The figure below shows one I O Unit mounted directly to the left of the CPU I O Units are where the control connections are made from the PC to all the vari ous input devices and output devices As you can see from the figure above there is still some space available on the left side of the Backplane This space is for any additional I O Units that may be required The figure above shows a to
143. um currents supplied by each power supply There are three categories in the Maximum current supplied 1 The 5 V internal logic current powers I O Cards and communications cards Refer to the deductions table to determine what trade offs must be made when the total I O and peripherals exceed the CPUs internal logic current capacity 2 The 26 V relay current powers relay output cards and ID Sensor Units 3 Finally the external 24 VDC power supply on the CPU powers external in put devices The total wattage of all three categories cannot exceed the wattage listed in the last column Maximum power You should not exceed any of the individual current ratings for the voltage supplied by any single unit nor should you exceed the total maximum power out put Name Model number Max current supplied Maximum 5V 26 V 24 V power internal logic relay current No voltage current contact current CPU Rack C200H CPU01 E 16A 0 6 A 0 8 A 23 W C200H CPU03 E 18W C200H CPU11 E 14A 0 8 A 22W Expansion C200H PS221 2 7A 0 6A 0 8A 28 W I O Rack C200H PS211 23 W Slave Rack C200H RT001 P 2 7A 0 6A 0 8A 28 W C200H RT002 P 23W C200H RT201 0 8 A 28 W C200H RT202 23 W Note The figures shown in the maximum current supplied and maximum power supplied columns are computed with the power consumed by the Backplanes CPU Memor
144. unication mode up to 16 Display Terminal Units can be connected to a PC in parallel An acronym for Programmable Controller An acronym for printed circuit board A Unit used to connect two or more PCs together so that they can exchange data through their LR areas A switch that uses light to detect the presence of an object A Unit that mounts to a Backplane in a Rack PC It provides power at the voltage required by the other Units on the Rack A board onto which electrical circuits are printed for mounting into a comput er or electrical device 149 Glossary Programmable Controller programming device PROM PROM Writer Proximity Switch Rack PC RAM register registered Remote I O Unit ROM switching capacity stepping motor switch system configuration 150 A small computer like device that can control peripheral equipment such as an electric door or quality control devices based on programming and pe ripheral input devices Any process that can be controlled using electrical signals can be controlled by a PC PCs can be used independently or net worked together into a system to control more complex operations A peripheral device used to write programs and to input a program to a PC or to alter or monitor a program already stored in the PC There are dedicated programming devices such as Programming Consoles and there are non dedicated programming devices such as a host computer P
145. upply 85 to PCF 3G5A2 RPTO1 E 250 VAC 111 Standard Models Link Adapters Specifications Appendix C Model no Link Adapter 3 RS 422 connectors 3G2A9 AL001 3 optical connectors APF PCF 3G2A9 AL002 PE 3 optical connectors PCF 3G2A9 AL002 E 1 connector for RS 232C 2 for RS 422 3G2A9 AL003 1 connector each for APF PCF RS 422 and RS 232C 3G2A9 AL004 PE 1 connector each for PCF RS 422 and RS 232C 3G2A9 AL004 E 1 connector each for APF PCF and APF 3G2A9 AL005 PE 1 connector each for PCF and AGF 3G2A9 AL005 E 1 connector for APF PCF 2 for AGF 3G2A9 AL006 PE 1 connector for PCF 2 for AGF 3G2A9 ALO06 E O E converter 1 connector for RS 485 1 connector each for APF PCF B500 AL007 PE Used for on line removal of FIT or SYSMAC NET Link Units from the SYSMAC NET Link System SYSMAC NET Optical Link Adapter 3 connectors for APF PCF DIN Products B700 AL001 Name Specifications Model number DIN Track Mounting Bracket 1 set 1 included C200H DINO1 DIN Track Length 50 cm height 7 3 cm PFP 50N Length 1 m height 7 3 cm PFP 100N Length 1 m height 16 mm PFP 100N2 Optical Fiber Cable Plastic Optical Fiber Cable APF APF stands for All Plastic Fiber This cable can be used to connect only Units having the suffix P in their model number The maximum length is 20 m The
146. ut mode 15 points 1 error 16 points Function Fifteen point input from the B7A Link Sixteen point input from the B7A Link Terminal is effective Bit 15 is used as Terminal is effective transmission error bit Switch setting Upper side Lower side Bit no 00 to 14 Input 00 to input 14 Input 00 to input 14 allocation 15 Transmission error bit Input 15 Status of input indicator lamp 15 Not used Lit when input 15 is ON Not lit when input 15 is OFF Status of the ERR indicator Lit when there is a transmission error and OFF during normal transmission The ERR indicator is lit when an error occurs If the error is corrected the ERR indicator is OFF at the next trans mission cycle When there is a transmission error the B7A Link Terminal will hold the data just before the occurrence of the trans mission error If there is a transmission error because the B7A Link Terminal is turned off however data 0 is trans mitted in the first transmission cycle when the B7A Link Terminal is turned on again Transmission errors between the C200H B7A01 and B7A Link Terminal are detected by the B7A Link Terminal only Check the ERR indicator and error bit for any error Performance Specification Item C200H B7Al1 C200H B7AO1 I O points 16 points or 15 points and 1 error 16 output points input Transmission distance 500 m max if power is supplied to the Interface Unit and B7A Link Terminal separately 100 m
147. utdoors 1 to 500 m Order in Units of 10 m Ambient temperature 10 to 70 C 3G5A2 OF002 501 to 800 m Order in Units of 10 m Ambient temperature 0 to 55 C Must not be subjected to direct sunlight Crystal Optical Fiber Cable AGF AGF stands for All Glass Fiber Crystal optical fiber cable is not available from OMRON Cable Length The connectors may be difficult to attach to the cables Therefore always leave a little extra length when cutting the cable The lengths given for pre assembled cables are as shown below p Ss t md i k Fiber length m 113 Standard Models Peripheral Devices Product Appendix C Model no Programming Console Description Vertical w backlight 3G2A5 PRO13 E Horizontal w backlight 3G2A6 PRO15 E Vertical type w backlight Connecting cable required C200H PRO27 E Data Access Console Connecting cable required C200H DACO1 Programming Console and Data Access Console Connecting Cables For vertical type 2m C200H CN222 4m C200H CN422 Data Setting Console Used for data input and process value display for the C200H TC C200H TV C200H PID C200H DSCO1 Data Setting Console Con necting Cables For C200H DSC01 2m C200H CN225 4m C200H CN425 Panel Mounting Bracket For vertical Programm
148. utput Unit C200H OC224 Max switching capacity 2 A 250 VAC cos of phase angle 1 2 A 250 VAC cos of phase angle 0 4 2 A 24 VDC 16 A Unit Min switching capacity relay 10 mA 5 VDC Service Life of Relay Electrical 500 000 operations resistive load 100 000 operations inductive load Mechanical 50 000 000 operations ON Response Time 10 ms max OFF Response Time 10 ms max No of Circuits 8 independent contacts Internal Current Consumption 10 mA 5 VDC max 75 mA 25 VDC 8 points ON simultaneously Weight 300 g max Dimensions B shape Circuit Configuration Internal circuit 250 VAC 24VDC max Terminal Connections ee E ES 250 VAC 24 VDC max in ductive load 2 A resistive load 2 A 16 A Unit A3 A4 A5 85 Specifications Contact Output Unit C200H OC225 Appendix B Max switching capacity 2 A 250 VAC cos of phase angle 1 2 A 250 VAC cos of phase angle 0 4 2 A 24 VDC 8 A Unit Min switching capacity 10 mA 5 VDC Relay G6B 1174P FD US 24 VDC w socket Service Life of Relay Electrical 500 000 operations resistive load 100 000 operations inductive load Mechanical 50 000 000 operations ON Response Time 10 ms max OFF Response Time 10 ms max No of Circuits 1 16 points common 8 points max can be ON simultaneously Internal Current Consumption 50 mA 5 VDC max 75 mA
149. verts hexadecimal digits from the source word S into 8 bit ASCII values starting at leftmost or rightmost half of the starting destination word D The right most digit of Di designates the first source digit The next digit to the left gives the number of digits to be converted The next digit specifies the whether the data is to be transferred to the rightmost 0 or leftmost 1 half of the first destination word The leftmost digit specifies parity 0 none 1 even or 2 odd S Oto F D 8 bit data 15 08 07 00 INT 89 Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers eo o a ee ee A ee O ee i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF INTERRUPT CONTROL Controls programmed scheduled inter rupts and interrupts from Interrupt Input Units Each PC can have up to 4 IlUs N de fines the source of the interrupt 000 to 003 designate the no of the IIU 004 desig nates a scheduled interrupt In IIUs bits OO to 07 identify the interrupting subroutine higher bits are not used Bit 00 of Unit 0 cor responds to interrupt subroutine 00 through to bit 07 of Unit 3 which corre sponds to subroutine 31 CC is the control
150. words from the IR IR BSET 71 starting word St through to the ending HR SR word E St and E must be in the same AR HR data area LR AR TC LR S St DM TC DM i E SQUARE ROOT Computes the square root of an 8 digit Sq R ROOT 72 BCD value Sq and Sq 1 and outputs the IR IR ROOT 72 truncated 4 digit integer result to the spe SR HR cified result word R Sq and Sq 1 must HR AR R be in the same data area AR LR LR DM TC y DM DATA EXCHANGE Exchanges the contents of two words E1 E1 E2 XCHG 73 and E2 IR XCHG 73 HR AR a iB Tc DM Data Areas These footnote tables show the actual ranges of all data areas Bit numbers are provided except for DM and TC areas remove the rightmost two digits for word numbers eR o a O Te A O ee i 00000 to 23515 23600 to 25507 HR 0000 to 9915 TROto7 AR 0000 to 2715 LR 0000 to 6315 TC 000 to 511 Read Wr DM 0000 to DM 0999 0000 to 9999 Rd only DM 1000 to DM 1999 or 0000 to FFFF Programming Instructions Name Mnemonic ONE DIGIT SHIFT LEFT SLD 74 Symbol SLD 74 St ESE Function Shifts all data between the starting word St and ending word E one digit four bits to the left writing zero into the right most digit of the starting word St and E must be in the same data area St 0 St 1 Appendix E Operand Data Areas ONE DIGIT SHIFT RIGHT SRD 75 SRD 75 Shifts all data betwe
151. xpanded PC I O words 100 through 199 and DM words 1000 through 1999 are allocated to Special I O Units There are limitations to the number and model of Special I O Units that can be mounted to a Remote I O Slave Rack Provided no other mod els of Special I O Units are mounted to a Remote I O Slave Rack the maximum number of Special I O Units that can be mounted is shown below for each model Total number High speed Counter Position Control 4 Units NC111 NC112 ASCII Analog I O ID Sensor Fuzzy Logic Unit High density and Mixed I O Cam Positioner 8 Units Temperature Control PID Control Heat Cool Temperature Control Temperature Sensor Voice 6 Units Position Control NC221 2 Units When using a combination of A B C and D Units on a Remote I O Slave Rack the number of each model of Unit being used must satisfy the following two for mulas 3A B C 6DS 12 A B C DS8 Maximum Current and Power Supplied Section 4 3 In addition when PC Link Units are used a maximum of ten Special I O Units and PC Link Units total can be mounted to one Expanded PC When a High den sity I O Unit is mounted to a Remote I O Slave Rack the RM001 PV1 or RM201 Remote I O Master Unit must be used 4 3 Maximum Current and Power Supplied Current Supplied 1 2 3 The power supplies including those built in the CPUs are limited in the total cur rent they can supply to I O units The table below shows the maxim
152. y with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO
153. y Cassettes Peripheral Devices I O Power Supply Units and Slave Units already calculated Design the system so that the following two conditions are satisfied Condition 1 1 Total current consumption of all Units in the 5 V system lt the figure in the 5 V column 2 Total current consumption of all Units in the 26 V system lt the figure in the 26 V column 3 Total current consumption of all Units in the 24 V system lt the figure in the 24 V column Condition 2 1 x 5 V 2 x 26 V 3 x 24 lt maximum power supplied 35 Maximum Current and Power Supplied Deductions Table CPU11 E 5 V consumption I O card lt 1 4A CPU01 03 E 5 V consumption I O card lt 16A None Section Peripheral device deductions gt 1 4 A but lt 1 7 A gt 1 6 A but lt 1 9 A PROM Writer and CPU mounting Host Link Unit gt 1 7 A but lt 1 9 A gt 1 9 A but lt 2 1 A PROM Writer CPU mounting Host Link Unit Peripheral Interface Unit gt 1 9 A but lt 2 1 A Current Drawn from 5 V Supply 36 gt 2 1 A but lt 2 3 A PROM Writer CPU mounting Host Link Unit Peripheral Interface Unit and Printer Interface Unit Model number Current consumption DC Input C200H ID211 0 01 A each C200H ID212 No Voltage Contact C200H ID001 Input C200H ID
154. ystem connections involved in installing a C200H Programmable Controller Sys tem All I O including Remote I O are included Section 5 contains the requirements for the installation environment of the C200H Suggestions for pre venting electrical noise are included Section 6 explains the power considerations involved in installing the C200H Section 7 lists safety considerations that should be kept in mind while installing the C200H Appendixes a Glossary and an Index are also provided NWARNING Failure to read and understand the information provided in this manual may result in personal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given Ix PRECAUTIONS This section provides general precautions for using the Programmable Controller PC and related devices The information contained in this section is important for the safe and reliable application of the Programmable Con troller You must read this section and understand the information contained before attempting to set up or operate a PC system 1 Intended Audiences cacr inci Set ei A A 2 General Precautlons a e teva dee dead aha Tie A a eb oa odes 3 Safety Precautions i sery kadie Seda tin ty pad adel eS let ads 4 Operating Environment Precautions 0 0 cece eee eee
155. ytes of memory This Unit enables communication between the PC and any other device which uses ASCII code The ASCII Unit can be programmed in BA SIC A base to which Units are mounted to form a Rack Backplanes provide a series of connectors for these Units along with wiring to connect them to the CPU and Power Supply Backplanes also provide connectors used to con nect them to other Backplanes In some Systems different Backplanes are used for different Racks in other Systems Racks differ only by the Units mounted to them A copy of existing data which is valuable if data is accidentally erased Transfer speed between two devices in a system measured in bits per second For example an optical sensor might be configured to send its infor mation to the FIT at 9600 baud It is important for both of the devices to be set to the same baud rate The smallest piece of information that can be represented on a computer A bit has the value of either zero or one corresponding to the electrical signals ON and OFF A bit is one binary digit A device that is capable of storing a program and data and executing the set of instructions contained in the program In a PC System the central pro cessing unit executes the program processes I O signals communicates with external devices etc Cable used to transfer data between components of a control system and conforming to the RS 232C or RS 422 standards All of the hardware and software com

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