ZX2 REV7 29Oct2009.indd
Contents
1. INSTALLATION INSERTING ZX2 STATION INTO A RACK 1 Engage the rear of the stationary rail to the front of the slide rail Insert into the slide rail 3 Once you ve connected with the lock button use your finger to push down the lock button to continue moving the slide rail forward 2 When you reach the lock button s flange on the stationary rail use your thumb to push down the flange in order to bypass and continue 4 Press the lock latch on the slide rail to continue This latch may be located either on top or bottom of the rail depending on the side installed For Ease of viewing the installation process Slide rails in these pictures not shown attached to rack Doc 27 0041UM 10 09 OPERATIONS OPERATIONS REMOVING TOP COVER OF ZX2 STATION 1 Loosen both lock screws at the rear of the unit 3 Pull the top back to clear the side tongues from the grooves in the casing and lift the top away Doc 27 0041UM 10 09 2 Using one thumb push slightly down on the front edge of the top and the other hand to pull the top from the rear or the unit REMOVING INSTALLING MEMORY DIMM Wa s J Pea We A an WFE a ee u p i ue q q i Li HT Miliiiiiii Re oS NY ye coteok yi iF ee IIIEIHEN PI RE i N En 8 P Bh oe 2 Use your fingers to push the locking latches away from the exis2. FIELD READY Z Microsystems REGULATORY TABLE OF CONTENTS FCC INFORMATION SECTION PAGE OCICS eaen A A E A E EE 4 WA R N j N e ADBUL TH Wandler 4 UO G scere or a ne ANANN 4 TO PREVENT FIRE OR SHOCK HAZARDS DO NOT EXPOSE THIS UNIT TO RAIN OR Product DeschpUON eire e ea en tee en 5 MOISTURE ALSO DO NOT USE THIS UNIT S POLARIZED AS PLUG WITH AN EXTENSION ingtallation instructions 6 CORD RECEPTACLE OR OTHER OUTLETS UNLESS ALL THREE PRONGS CAN BE FULLY ON Instructions nn ennnennennennsennnnnenenenensesnensesnennn INSERTED Shipment OL a cs eae ee ee eee a ee ee 6 PO el AN See nee 6 Cabe OSC ON sea testa ee a ee 7 1 Use the power and This equipment generates Installing a ZX2 Station in a Rack enteo 8 video cables supplied uses and can radiate ngering 2 ZX2 SIAL ON IND A HI ne een 11 with the product to help radio frequency energy Opar eter EEE EEE EEE TORE EINUNEE E oecet cqsteoreesa FAERTENENETEEE 12 prevent interference with If not installed and used Removing Top Cover of ZX2 Station c ccccsecesssscsessssssesessssesesesisstsesteessssenteesseneneess 12 radio and television in accordance with the Removing Installing Memory ChipS 0 c c ccsesesesesesesecessesesesesesevevevevevevevevnenenees 13 reception The use of instruction manual Changing or Re installing a PCI Card eevicisscsciestvewsusacreusscdtsbapversianendeazcndenvensbncene 14 other cables and adapters may cause harmful Re Installing
3. the components the lock washer on the stem to make the screw from the other side Repeat steps assembly firm 4 7 for each assembly screw 2 Attach the stationary rail to the side of 3 Place the metal slide extension over the ZX2 unit using a Philips screwdriver the sliding rail arm component Align the and assembly screws no longer than 18 elliptical holes at the desired length to Repeat on other side fit your rack 4 Holding both pieces insert the screw 5 Using a Philips screwdriver tighten the through both the metal slide extension screw to clamp the two pieces together and the sliding rail arm component Doc 27 0041UM 10 09 Doc 27 0041UM 10 09 INSTALLATION INSTALLING ZX2 STATION IN A RACK 1 Using a Philips screwdriver install two screws on the front of the rack at the desired position level Repeat on other side of rack front 3 At the rear of the rack attach two more screws positioning the slide rail component at a level position Note slide rail shown with Slide Extension 5 Pull both slide arms out and forward of the rack Doc 27 0041UM 10 09 2 Position the front of the assembled slide rail component onto the two rack screws as shown above x 4 Return to the front face of the rack and tighten the two assembly screws Confirm that the front of your bracket is secure and flush with the rack
4. 2 station When placed on the station make sure your side flanges properly align with the corresponding slots 3 When the top is firmly seated onto the station casing turn the attachment screws at the rear of the top cover to secure Doc 27 0041UM 10 09 2 Using one thumb push slightly down on the front edge of the top and the other hand to push the top cover from the rear or the unit OPERATIONS REMOVING THE POWER SUPPLY 1 Using a Flathead screwdriver remove both screws from the rear top plate of the Power Supply module 2 Insert a finger into the handle and begin to pull the module from the station 3 Gently but firmly continue to pull the Power Supply module out of the ZX2station NOTE If one of the Power Supply modules is removed then the system will still operate with the one remaining power supply A failed power supply will be identified by an audible alarm Doc 27 0041UM 10 09 4 When the Power Supply module is fairly extracted lift and support the module away of the ZX2 station OPERATIONS INSERTING A POWER SUPPLY MODULE 1 Carefully position the Power Supply module to the docking bay using both rear of the Power Supply Module firmly 2 Using your thumb positioned on the hands for steady support push the module into the docking bay 3 As you reach the rear face of the ZX2 4 Use a Flathead s
5. 31 7000 e ZX2 Station e User Manual e Power Cables Remember to save the unit s original shipping materials It may be necessary to move the unit at a later date KEYBOARD PORT MONITOR PORT AUDIO PORTS USB 2 0 PORTS NETWORK ETHERNET PORT Preparations Different ZX2 Server configurations available Above is a sample configuration with a l Super Micro X7DA8 motherboard and dual redundant military power supplies with In preparation to install the EMI filter ZX2 please take the following precautionary steps Turn off the electrical power to your NOTE For the fastest and computer easiest installation of the ZX2 Station please follow these steps in the sequence presented 6 7 Doc 27 0041UM 10 09 Doc 27 0041UM 10 09 INSTALLATION INSTALLATION INSTALLING A ZX2 STATION IN A RACK INSTALLING A ZX2 STATION IN A RACK NOTE If the rack is greater than 20 slide extensions will be required to support 24 26 rack depths If slide extensions were not part of your order please contact a Z Micro sales representative for additional assistance For 20 depth rack the slides can be directly attached to the rack without any need for slide extensions 1 The sides of your ZX2 Station will 6 Turn both pieces over and place alock 7 Using a socket screwdriver hold the be pre tapped for installing the slide rail washer over the stem of the screw Twist lock washer in place and tighten
6. 41UM 10 09 MAINTENANCE REPLACING THE ZX2 AIR FILTER 1 Remove the unit face plate by releasing 2 Remove the existing air filter strip from the screw on the right side of the unit the unit and discard Repeat the procedure on the left side 3 Install the new filter to the unit and use 4 Reattach the face plate and tighten the your fingers to press it firmly into place screws on both sides 25 Doc 27 0041UM 10 09 TROUBLESHOOTING APPENDIX TROUBLESHOOTING MECHANICAL OUTLINE FOR 2X2 If the following problems occur on your ZX2 follow the steps provided below If these procedures do not provide recovery to the system please contact the Z Microsystems Customer Service Department No Power to the System 1 Check that the power cable is properly connected to the power supply 2 Check that power to the system is good 3 Check that power to the power supply is engaged 4 If neither of these is the cause contact Z Microsystems Customer Service Department System Beeps Note the number of beeps and or its sequence The motherboard user manual will have a list of beep codes and what they mean Contact Z Microsystems Customer Service Department for assistance Audible Alarm Power supply is bad replace per procedure on page 16 20 00 26 21 Doc 27 0041UM 10 09 Doc 27 0041UM 10 09 APPENDIX MECHANICAL OUTLINE FOR 2X2 SPECIFICATIONS FOR 2X2 System Capaciti
7. Top Cover of ZX2 Station c cccescsccesssscssssessssssesssetsesstsesevetsnsetsesneeees 15 may cause interference interference to Removing Ihe Power Supply an iaaii nevana ae masa 16 with electronic equipment radio communications Inserting a Power Supply nennen 17 in the vicinity of this unit 3 Operation of this Removing the Lockable Face Plate Cover 1 nen 18 2 This equipment has equipment in a residential Installing the Lockable Face Plate Cover nennen 19 Bad tastediand joundio area is likely to cause Powering UNS ZI SEO ee ee 20 comply with the limits for interference in which Removing the TranzPak2 Module nnnenennnnennenentenn 21 Class A digital devices case the user will be Inserting the TranzPak2 Module nnnneennenennenentenn 22 pursuant to certain limits required to correct the Status Indicator 23 imposed by Part 15 of the interference at his own Maintaining the LZX2 ne dances wees een ee 24 FCG rules These limits expense Changes or Replacing Ihe ZAZ AIr FIET coer neers ene ne eee ee er 25 are designed to provide modifications not Troubleshooting csesesceseseseseesesesseestsesesevscsececevecsesecevevsnsavevstesasesstetsevecetsteasavenstesevenseees 26 reasonable protection expressly approved by Troubleshooting ssesseseesessssecsesesecsecsesecsesecsesersucetsucetsavseseveesevsevensavensesetsevseseveteeteess 26 against harmful Z Microsystems could interference when void user s authority to equipment is operat
8. crewdriver refasten station grasp the handle with your finger the security screws of the Power Supply to provide extra leverage for inserting module to the ZX2 station the module NOTE Different power supply options are available Step 3 above is an example of dual redundant power supplies with military connectors Step 4 left is an example of dual redundant power supplies with IEC connectors Doc 27 0041UM 10 09 OPERATIONS REMOVING THE LOCKABLE FACE PLATE COVER NOTE The Lockable Face Plate Cover is an option available only to certain models 1 Using the provided key turn to the right to unlock the face plate cover 2 Using a Flathead screwdriver release 3 Pull the right side of the face plate cover the attachment screws on either side of away from the right support bracket the face plate cover 4 Slide the face place cover away and towards the right from the left side support bracket Doc 27 0041UM 10 09 OPERATIONS INSTALLING THE LOCKABLE FACE PLATE COVER 1 The face plate cover has small flanges 2 The corresponding slots on the support on the left side that perfectly fit within bracket are displayed above corresponding slots on the left support bracket 3 Align the flanges on the left side of the 4 When the left flanges are secured in face plate cover with their corresponding the support bracket pos
9. ed in operate the equipment Appendix ernten Kennen 27 commercial environments Mechanical UTNE Tor Z X2 SAUN rennen nern ae 27 SIPECHEANONS 6 Z X 2 nat ee e ee eee er 29 RERIACING gs da ne ee ee ee ee are 31 DIET een ee ee nen 32 GUSTOIDOR SUDDOT ee an ae ee SN 33 oo A U T i N Customer Feedback cece cccccceccceccecseeceeeeeeeseeceueeeeeeeeceuausueuaueeauueueueueuaueeauesaneeaeeaes 34 CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK OF UNIT NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED PERSONNEL This symbol warns the user that insulated voltage within the unit may have sufficient magnitude to cause electric shock Therefore it is dangerous to make any kind of contact with any part inside this unit and maintenance of this unit has been included Therefore it should be read carefully in order to avoid any problems 1 This symbol alerts the user that important literature concerning the operation Doc 27 0041UM 10 09 Doc 27 0041UM 10 09 INTRODUCTION INTRODUCTION ABOUT MANUAL PRODUCT DESCRIPTION This Manual is also available on the Z Microsystems website www zmicro com We recommend you carefully read this manual and follow the instructions in the Installation chapter for verification of system functions and control settings The ZX2 Station is a low profile rack mountable computing and graphics processing powerhouse At only 3 45 2U high by 20 inches d
10. eep this compact lightweight rugged workstation gives back valuable rack space and delivers an extremently SAFETY PRECAUTIONS flexible and high performance solution that is unbeatable in mission ready applications The ZX2 Station integrates the latest computing technology with a system architecture supporting any Extended ATX form factor motherboards with support for up to six DANGER rugged hot pluggable TP2 removable drives a slimline DVD RW and an environmental control board to support proper thermal regulation User friendly features include a To avoid shock hazard front accessible power switch two front accessible USB ports for rapid connectivity and a quick release top access cover for ease of service and hardware installation e Do not connect or disconnect ERGO during Optimized for rugged conditions the ZX2 hosts innovative PCI card hold down ere brackets that secure cards in all three axis X Y Z In addition the front panel provides T a filtered dust door with a systems status display to quickly monitor the status of the rugged server Dual redundant 650W power supplies insure minimal system downtown with fail over support while supporting the power requirements of the connected to a properly wired latest mulit core processors and high end PCI Express graphics cards and grounded power outlet e The power cord plug must be Z Microsystems engineers are experts in the design of systems that reduce the risk e Any equ
11. es Up to 6 TranzPak 2 storage modules SATA or SAS drives available Up to 96GB of system memory depending on the motherboard of choice Power Supply Zippy Dual Redundant AC Total Output Power 650W AC Input Range 90 264V AC Input Frequency 47 63Hz 400Hz 24V DC Supply Option Total Output Power 600W DC Input Range 18V 36V Max Input Current 35A Physical Total Size 3 45 H x 17 14 W x 20 00 D inside rack Total Weight Approximately 35 Ibs Storage Option SATA or SAS Environmental Operating Temp 0 to 50 Celsius Non Op Temp 40 to 70 Celsius Op Humidity Up to 95 relative humidity per MIL STD 801F section 507 4 optional conformal coated boards required Up to 95 relative humidity per MIL STD 810F section 507 4 for 48 hours with non conformal coated boards Operating Altitude Up to 10 000 ft Non Op Altitude Up to 40 000 ft Vibration Constant 0 5g s from 5 to 50Hz per MIL STD 167 1 Operating Shock 40g s 11ms 1 2 sine in X Y Z axis per MIL STD 801F Section 516 5 28 29 Doc 27 0041UM 10 09 Doc 27 0041UM 10 09 APPENDIX REPLACING PARTS EMI CENELEC 55022 If the Z Microsystems Technical Support Engineer determines that the product needs to be replaced a Customer Service Representative will issue a Return Material MIL STD 461E CE102 RE 102 CS101 Authorization RMA number CS114 CS115 CS116 NOTE Pro
12. ipment to which the ZX2 cost and failure caused by harsh environmental conditions Designed to exceed MIL STD 167 for vibration and MIL STD 461 for EMI ZX2 Stations are a robust i solution for hostile field ready applications Enhanced military options such as EMI connected to properly wired and filtered power supplies with Mil Circular connectors and locking security panel grounded power outlets are available will be attached must also be Do not penetrate the ZX2 with any screw longer than 18 or damage Highlights will occur e Supports latest Intel Quad Core Ultra secure PCI card brackets Xeon amp AMD Quad Core Opteron Lightweight rugged packaging processors Up to 6 rugged removable SATA or 650W dual redundant power supply SAS TranzPak2 HDDs 19 rack mountable e Slim DVD RW and front accessible e Only 20 inches deep USB slots e Slim 2U 3 45 height Environmental control board with 3 PCI expansion slots status display 4 5 Doc 27 0041UM 10 09 Doc 27 0041UM 10 09 INSTALLATION INSTALLATION SHIPMENT CONTENTS CABLE CONNECTIONS Ensure all of the following parts are Shown here are typical customer specific examples included in the package received from Z Microsystems Verify all parts have not been damaged during shipment If any MOUSE PORT ADD ON PCI SLOTS of the parts are missing or damaged Optional immediately contact Z Microsystems AG POWER CONNECTORS PRINTER PORT Customer Service at 858 8
13. ition the right side slots on the left support bracket of the face flat cover onto its corresponding support bracket 5 When both sides are secured onto their respective support brackets turn the key to lock the face plate cover Doc 27 0041UM 10 09 OPERATIONS OPERATIONS POWERING UP THE ZX2 STATION REMOVING THE TRANZPAK2 MODULE System Status fI eLO mEeADOY 1 To power up the ZX2 press and hold 2 The display may possibly indicate 1 Slide the locking catch towards the right 2 The locking handle will swing out about 1 second the Power Supply Switch items that require attention If such is the to allow the locking handle to spring open at the center right side of the unit case please refer to the Troubleshooting in the Appendix 3 Push the locking handle to the left 4 Gently but firmly begin to pull the This will disconnect the TranzPak2 from TranzPak2 module out as it slides off the the rear connector grounding contacts 5 When the TranzPak2 module is fairly extracted lift and support the module away from the ZX2 21 Doc 27 0041UM 10 09 Doc 27 0041UM 10 09 OPERATIONS OPERATIONS INSERTING THE TRANZPAK2 MODULE STATUS INDICATOR The ZX2 features status lights to effectively monitor the activities of the product Fan LED LED with Fan text and Power On LED f bol a 1 Orange 5V standby available system 1 G
14. lusion may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary from jurisdiction to jurisdiction Warranty does not take effect until full payment is received by Z Microsystems CUSTOMER SUPPORT NOTE If possible stay by the computer The Z Microsystems Technical Support Representative may wish to go through the problem over the telephone NOTE More help late breaking news and details of the latest accessories for these products may be found on the worldwide web at http www zmicro com Doc 27 0041UM 10 09 33 APPENDIX APPENDIX If you are unable to correct the problem yourself contact Z Microsystems at Phone 858 831 7000 Fax 858 831 7001 Website www zmicro com Before calling please have available as much of the following information as possible 1 Model and serial number from the label on the unit 2 Purchase P O 3 Description of problem 4 System configuration hardware fitted etc 5 System BIOS version number 6 Operating System and version number APPENDIX CUSTOMER FEEDBACK We value feedback on our products their performance problems found and welcome all constructive suggestions Please send such productive information in writing to Customer Service Z Microsystems 9820 Summers Ridge Road San Diego CA 92121 or www zmicro com 34 Doc 27 0041UM 10 09 Z Microsystems Inc 9820 Su
15. manship and conforms to Z Microsystems stringent specifications Z Microsystems calculates the expiration of the warranty period from the date the product is shipped This means that the ship date on your invoice is your product ship date unless Z Microsystems informs you otherwise During the warranty period Z Microsystems will provide warranty service under the type of warranty purchased for the product Replacement parts will assume the remaining warranty of the parts they replace If a product does not function as warranted during the warranty period Z Microsystems will repair or replace the part with a product that is as a minimum functionally equivalent without charge If the product is transferred to another user the warranty service is available to that user for the remainder of the warranty period Z Microsystems warranties are voided if the covered product is damaged due to an accident or abuse The warranty is voided if the product is shipped in sufficient packaging Under no circumstances is Z Microsystems liable for any of the following 1 Third party claims against you for losses or damages 2 Loss of or damage to your records or data or 3 Economic consequential damages including lost profits or savings or incidental damages even if Z Microsystems is informed of their possibility Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exc
16. mmers Ridge Road san Diego CA 92121 Phone 858 831 7000 Fax 858 831 7001 Website www zmicro com Copyright 2009 Z Microsystems Inc All Rights Reserved
17. perly shield cables required Fungus Non Nutrients contaminants An RMA number is required to return a product to Z Microsystems regardless of the reason for the return Reliability Operating Life Ovens The Z Microsystems Customer Service DEPAMTENU RUA Request Form will ask the customer to provide the following information Maintainabilit 20 minutes at line replaceable unit LRU level y lt P l e Model number of the defective product e Serial number of the defective product R lator equa e Problem with the defective product f L ideli Safety UL 60950 used as a guideline Return ship to address e The name and address of the company department to which we will Quality Workmanship send the invoice if product is out of warranty or is different IPC ISO 9001 2008 and applicable section of MIL HDBK 454 from the ship to address e Phone number and e mail address of contact MIL SPEC e Purchase order number Additional extended range environmental military specifications can be met with optional enhancements See your Z Micro representative for details You will be given an RMA number and will be asked to send the product to Z Microsystems ATTN RMAF It is very important to reference the RMA 9820 Summers Ridge Road San Diego CA 92121 30 31 Doc 27 0041UM 10 09 Doc 27 0041UM 10 09 Disclaimer Z Microsystems warrants that every product is free from defects in materials work
18. reen system fans are running is in standby meaning OFF mode normally 2 Green system is ON 2 Orange one or more system fans is malfunctioning 3 OFF system is not connected to an AC power source 1 Raise the TranzPak2 module to the slot 2 Use your thumb to gently push on the 3 and insert into the docking bay TranzPak2 thumb plate until the module is seated against the rear connector RED all system fans are malfunctioning or system fans are not installed Power Switch OT Over Temp LED 1 OFF system temperature is normal 2 Red system temperature is reaching critical condition User intervention is needed 3 Press the locking handle until it snaps into place HD LEDs LAN LED 1 and 2 1 OFF No hard drive activity or no 1 Blinking green LAN port is con hard drive connected nected and functioning normally 2 Blinking orange Indicates hard drive 2 OFF LAN port is not connected activity and or disabled HEATER LED 1 RESERVED Only in use for systems with optional heater 22 23 Doc 27 0041UM 10 09 Doc 27 0041UM 10 09 MAINTENANCE MAINTAINING THE ZX2 WARNING Be sure to turn off the power before you perform any maintenance system CLEANING THE ZX2 Unplug the ZX2 from the power outlet before cleaning e To clean the surface of the ZX2 lightly dampen a soft clean cloth with water or mild detergent and wipe the surface gently 24 Doc 27 00
19. ting Memory DIMM Gently remove the Memory DIMM from its slot is equipped with locking latches to secure the Memory DIMM in place 4 Carefully push the Memory DIMM in using your thumbs Secure the Memory DIMM by pulling the locking latches towards the Memory DIMM 3 Install the new Memory DIMM by carefully aligning the Memory DIMM parallel to the slot and then gently but firmly inserting Doc 27 0041UM 10 09 OPERATIONS CHANGING OR RE INSTALLING A PCI CARD 1 Use a Philips screwdriver to remove the attachment screws to the small black retainers located around the card Remove retainers with your fingers 3 Carefully and gently pull the PCI card away from the unit Be very careful not to bend or twist the card as damage may occur 2 Using a Philips screwdriver remove the attachment screws from the card placeholder plate 4 Using a Philips screwdriver remove the attachment screw for the selected placeholder plate Remove the plate and install your PCI card 5 After installing and securing your other PCI card carefully reposition the existing PCI card back into its former location Doc 27 0041UM 10 09 6 Re attach the PCI card to the card placeholder plate Restore and attach the black retainers from Step 1 above to the sides ofthe card OPERATIONS RE INSTALLING TOP COVER OF ZX2 STATION 1 Place cover loosely onto ZX
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