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Xperience and Xplore Tech Service Manual rev 10

1. 62 Downloaded This is what screen will appear after you have clicked on Download Button shown below x R AW08060703 PGDT Rnet Programmer File Edit Controller Tools View Help Oa ts Be SPE aH ok TARAOR TE as eee a Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile 8 ps Configuration Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode 8 INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE2 Profile 5 Profile 6 Profile 7 Attendant INSIDE 1 INSIDE2 OUTSIDE1 OUTSIDE2 Profle5 Profle6 Profle 7 Attendant bA b For Help press F1 mmf p App GenericDealer Ale Dealer Ranet Connected Profile Management Allows various changes to your Profile such as picking input device shown below RA AW08060703 PGDT Rnet Programmer 7 Edit Controller Tools View Help Cee sees ELE st nf laok trp E Raa aie a USN Le EE CS Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Profile G Profile 7 Profile amp g INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE Mode 1 Mode 2 Mode 3 Mode 4 Mode5 Mode6 Mode Mode8 INSIDE 1 INSIDE OUISIDE1 DUISIDE2 PolleS PoileG Poles Mtendat INSIDE 1 INSIDE OUTSIDE1 OUTSIDE Profle5 Profle6 Profle7 Attendant 63 Picking Input Device This decides what your input is going to do AW08060703 PGDT Rnet Programmer Profile 7 Profile 8 iProfile 7 Attendant 3 H sssscsssscssssss0000000000050000 Jsssssesern
2. 3C00 for the M2 connection open control does not see proper connection or resistance to Motor 2 Right Code for rear wheel drive units and left code 3 BOO for Mid wheel drive This is in reference to the Motor mounted on the right 1505 for the Right Brake open control does not see good Brake resistance two cases normally open close to 0 ohms or shorted ultra high resistance 1506 for the Left Brake open control does not see good Brake resistance two cases normally open close to 0 ohms or shorted ultra high resistance 2 The check is very simple as shown on page 16 check the the small connector brake and large connector for motor Motor Connector Brake Solenoid Motor 15 16 ohms Q 2 ohms 25 The Motor may have a high resistance reading and this could be due to one or two or more brushes that are damaged To extract use a Large Straight edge screwdriver that matches to the brush holder This eliminates stripping and basically ruining the entry of the brush housing Once extracted check the brush for spring wear and length of Carbon material it should be no shorter than 1 2 inch in length and brushes should be wearing smoothly on Commutator 26 Suspension 7 Innovative Drive system Front swing arm 1 Rear floating arm 2 Shock absorber 3 4 pivot points connecting all components together Ground compensation Gravity compensation G
3. The following screen will be displayed If an LED Joystick Module is use EL the Speed Indicator LED s will ripple from left to right To unlock the wheelchair e If the control system has switched off press the On off button e Deflect the joystick forwards until the control system beeps e Deflect the joystick in reverse until the control system beeps e Release the joystick there will be a long beep The wheelchair is now unlocked and ready for use Key Locking To lock the wheelchair with a key e Insert and remove a key into the Charger Socket on the Joystick Module e The wheelchair is now locked Picture of Keylock The following screen will be displayed To unlock the wheelchair 111 e If the control system has switched off press the On off button e Insert and remove a key into the Charger Socket The wheelchair is now unlocked Diagnostic Listing 1 Bar The battery needs charging orthere isa bad connection to the battery Check the connections to the battery If the connections are good try charging the battery 2 Bar The left hand motor hasa bad connection Check the connections to the left hand motor amp 3 Bar The left hand motor hasa short circuit to a battery connection Contact B your service agent e 4 Bar The nght hand motor hasa bad connection Check the connections to e the nght hand motor e The right hand motor hasa short circuit to a battery connection Contact you
4. amount of time Latched Time out Beep Yes or No R AW08060703 PGDT Rnet Programmer File Edit Controller Tools View Help sH i se S 2h of t READE EF j Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile amp Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode amp INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE Profile 5 Profile 6 Profile 7 Attendant INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE Profile 5 Profile 6 meL TITELE eee eee ee eee eee eee eee eee CeCe ee eee eee teeter eee reer ee ret eer eee eee eee eee eee eee eee eee eee ere eee eee eee eee eee eee eee eee eee ee ere eee eee ee eee eee ee eee tee eee eee eee ee eee eee eee tree eee eee eee eee ee eee ree ee eee eee eee eee ee eee ee eee eee eee eee eee eee eee eee ee eee eee eee eee eee eee eee ee eee ee eee eey Motor Picture below details that you can adjust Steer Correct Display Speed whether it is MPH or Kilometers also the Maximum Speed displayed example is 6 5 R AWO8060703 PGDT Rnet Programmer Edit Controller Tools View Help ERTIES EL EEES Eyo Hna i E E E S E EEE E Profile 1 Profile 2 Profile 3 Frofile 4 Profile 5 Profile 6 Profile Profile amp Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode amp Mode 7 Mode INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE Profile Profile amp Frofile 7 Attendant E INSIDE 1 INSIDE2 OUTSIDE1 OUTSIDE2 Profle5 Profle6 Profle7 Attendant ssnsnnnnnnnnnnnnnnmnnnnnnnnnnnnmnn
5. Battery Indicator Time Indicator Arrow Indicates Direction Numeric Profile Name can be changed 95 Input Description U1 and U2 Switch Inputs Mode Operation Sip amp Puff input 2 Inputs for either Switched or Proportional Labeled as Port 1 and Port 2 On Off Port Located below Port 2 Description of Input Connections 9 way D Style Connector SID connectors Labeled as Port 1 and Port 2 individual connections for either Proportional or Digital SID s Switch Input Devices It can pick up whether connector is connected or not and also have provision for low current Power Supply in units used User Switch Jacks There are 2 3 5 mm 1 8 jacks which provide connection to a user operated Mode change to what is installed see example below where Seating is installed additionally cael oe Seating mis 96 Sip amp Puff Input This input will accept a 3 5 mm 1 8 pipe connected to Sip amp Puff mouthpiece On Off Port Available for user in either Port to operate remotely via a Switch with1 8 jack to operate On Off Sound Beep Indicator Charger Port 2 Bolt Mounting Using old style mounting from USCM Charger Input 3 pin socket used to charge wheelchair and with system programming can be used to Lock out chair as well 97 Control and its Operational Buttons LCD Screen Profile Speed Mode _ Navigation OBP
6. Motor Temperature oo This symbol is displayed when the control system has intentionally reduced the power to the motors in order to protect them against heat damage Control System Temperature This symbol is displayed when the control system has intentionally reduced its own power in order to protect itself against heat damage Latched When the control system is operating in a Latched Condition this will be displayed Inhibit If the speed of the chair is being limited example Tilt then the speed will be reduced and this symbol will be show If the wheelchair is inhibited from driving then this symbol will be shown Restart or Reboot When a control systems requires a reboot for instance when a new module is added and reconfiguration is done This symbol is flashed Sleep This symbol is shown when R Net has gone into sleep mode E Stop E Stop If the user switch is activated during drive or actuator operation this emergency stop will be activated This will also appear if Latch is selected prior to operating chair switch needs to be engaged 3 121 Joystick Displaced If you operate the joystick before or just when you switch on the power the Joystick displaced screen will appear You must release and then resume normal operation once screen disappears If you hold for more than 5 seconds you will have to reset power to unit for a diagnostic will be displayed across screen Reset power will rega
7. Lock out amp Limit 3 Mercury Switch SINGLE ACTUATOR CONTROL certo CTA y nR 2 o Z SWITCH INPUT 84 DAC Dual Actuator Cont Figure 4 Figure 4 depicting the Dual Actuator control the input lines as mentioned on the preceding page this time has one line dedicated to Tilt and then ties the other lines together for the other actuator to be chosen recline tilt lift etc One of the things nice about these new control devices is that you can stay with the same wiring if you are not making any changes to the seating Example if you have Tilt already and decided to change from SAC to DAC it is a matter of just switching the boxes and this is the idea of the new Electronics to make it easy to change out 2 diagrams of the wiring for SAC and DAC 85 KIT DESCRIPTION DIF SWwiIrcH SAC FOR TILT ows or You will notice 3 things on this diagram a Kit is always on left corner showing the complete parts for a SAC to work with Tilt the wiring showing a complete connection with depiction to actuator and inhibits and finally the top right corner showing the DIP switch Settings 86 KIT DESCRIPTION EFD 0037 DAC FOR RECLINE TILT You will see on this one we are using the same cable D00235 but we are using the cable control to the Recline actuator MAC Multi Actuator Control x m Gi TAHT SE Ps hah SPEL PETT aog AT LE aa te x E S S Y ah H d
8. Joystick Buttons On Off Button Mode Button BUTTONS OE speed Buttons Decrease Increase Horn Button Profile Button 5I Screen Symbols The Drive screen forthe R net hascommon components which will always appear and components that will only appear under certain conditions Below isa view of a typical Dnve screen in Profile 1 Current Profile Battery Indicator Profile Name ee a Speed Indicator Indoor Drive 5 1 1 Battery Indicator This displays the charge available in the battery and can be used to alert the user to the status of the battery Pe Steady E OOO This indicates that all is well Hashing Slowly The control system is functioning correctly but you should charge the battery as soon as possible Stepping Up The wheelchair batteries are being charged You will not be able to drive the wheelchair until the charger is disconnected and you have switched the control system off and on again 5 1 2 Speed Indicator This displays the current speed setting The speed setting is adjusted using the Speed Buttons Current Profile The Profile Number describes which Profile the control system 1 is currently operating in Indoor Drive The Profile Text isthe name ordescniption of the Profile the control system is currently operating in In Focus When the control system contains more than one method of direct control such as a secondary Joystick Module or a Dual Attendant Module
9. then the Module that has control of the wheelchair will display the In Focus symbol 52 Speed Limit rr Q r O gt D Q kA Restart e Tl c m Motor Temperature e If the speed of the wheelchair is being limited for example by a raised seat then this symbol will be displayed If the wheelchair is being inhibited from driving then the symbol will flash When the control system is operating in a latched condition this symbol will be displayed When the control system requires a reboot for example after a module re configuration this symbol will be flashed The control system can detect a wide variety of errors When the system has detected an error that is not severe enough to cause the system to trip then this symbol will be displayed This symbol is displayed when the control system has intentionally reduced the power to the motors in order to protect them against heat damage Control System Temperature Timer e This symbol is displayed when the control system has intentionally reduced its own power in order to protect itself against heat damage This symbol is displayed when the control system is changing between different states An example would be entering into Programming Mode The symbol is animated to show the sands falling If the control system is programmed for latched drive or actuator operation then it is normal for an Emergency Stop Switch to be conn
10. to indicate charge rate A slow flash indicates the batteries need a charge and it is output 8 amps as the charging continues when the voltage approaches the bulk charge rate it starts flashing the Green LED rapidly indicating 2 amp rate until 1s sees a change of less than 500 mV and then turns Solid Green to indicate full charge cycle The table below depicts operation of Green and Red LED operation and fault modes Red Light Greenlight Function _ Off JOff No AC power or no battery connected O O O ff Slow Blink Overvoltage shutoff gt 33 96 volts Fast Blink Max timer shutoff gt 16 hours 24 Volt Dual Nlode Th ja The D C and A C wiring are shown below The 3 Connection Points are Shown Below from the DC Connector Pin 3 Inhibit 15 2 Troubleshooting Chargers When troubleshooting electronic equipment there 1s equipment necessary for checking and evaluation The very first is a Multi meter used for checking Resistance continuity AC voltage from the Wall Plug D C voltage from the batteries and Current the flow of the charger The second is a load tester needed to evaluate normally at 100 amps for 10 seconds the batteries capacity to hold a charge rate The other two items recommended but not a necessity is a good set of batteries and or another known good charger Troubleshooting Tips l Check for battery voltage and polarity at chair s charger input The voltage needs t
11. Profle 5 72 Diagnostic Test Tool DTT e The DTT is capable of performing nearly every task that is performed by the PC Programmer Including Programming most parameters Diagnostics File saving USB port for flash memory Real Time measurement of critical wheelchair voltages and currents State of all actuator limit speed reduction and speed limiting switches and Also capable of accessing all seating functions 73 DIT Diagnostic Test Tool lt Title Bar PS A Active Ars Base Bar USB Port Type A _ fo Programming Connector USB Port Cover USB Port Type mini A Programming Connectors USB Port Connects directly to computer and comes up as another Drive 74 Seating Section HOTE 1 KY pa a i 0 g T ae ae an ai 2 s s 4 a a a MOTE 1 TEM HOT IWCLUGED MOTE 2 SEE THE INSTALLATION TABLE TO CHOOSE THE APPROPRIATED AXATONHNS TEM PART o NO NUMBER DESCRIPTION Gry 7 00158 5 16 18 X 1 GR5 BZ HEX BOLT E0019 5 16 18 X 1 1 4 HEX BOLT GR5 a7 Fo0041 FLAT WASHER 5 146 SAE Bz 11 5 E000A B l RONDELLEBZ Z O Z O Z O Y O 1 5 14 18 X 1 BUTTON HEAD SOCKET CAP SCREW BZ NYLON LOCK NUT 5 14 18 BZ The parts and picture above show the position of where the brackets will be mounted on seating without Power Options On the next page shows more details to this followed by a few pages describing what is necessary to
12. Reduce the compression to increase the tolerance 2 Increase the compression to reduce the tolerance 3 Reduce the amount of play in a pivot point to compensate for wear of the bolt itself and or Oil lite bushing 35 The shoulder bolt is designed to offer a consistent length from the shoulder A to the head B This allows for a precise and consistent fit independently of the amount of torque applied to the nut which prevents for an assembly to be over or under tightened As the nut reaches the shoulder it simply stops there 36 Reducing Compression 1 Reducing the compression of a pivot point is necessary when it can t move smoothly without excessive resistance Such a situation could prevent the 6 wheels to remain in contact with the floor Rpm attention should be paid to The pivot point of the Front swing arm The pivot point connecting the front swing arm to the rear arm The pivot points of the links connecting the rear arm to the base Reducing the compression of a pivot point Process e Adding shim s Part AMY E00260 on the threaded part of the bolt will extend it s overall length which allows for a looser fit if needed 37 Increasing Compression Increasing the compression of a pivot point is necessary when too much play can be felt This could cause excessive camber of the swing arms Attention should also be paid to The pivot point of the Front swing arm Th
13. The load test across the and terminals of battery make sure battery is in full charged state Hook up load tester and draw 100 amp load across for 10 seconds The chair has a free wheel release where the motor and gearbox can be run un loaded this still draws 3 4 amps across the load Hold joystick or input device for 1 minute If after release in a minutes time it drops more than a volt Change batteries 1f it drops between 6 and volt it has a Cell that is weak and batteries will no stay fully charged It is recommended to change batteries If the voltage after a minutes time drop less that 1 volt but not greater than 0 5 volts the batteries are in good shape b Code 2C00 indicates Low Battery 1 Bar Flashing Chargers Introduction The battery charger is another essential part of the Power Chair for the batteries need to be fully charged daily for heavy users It is strongly recommended of any technician to make sure they have a spare charger that is working well and or a good set of batteries 1 Lester Off Board 8 amp Charger The Lester Off Board charger part number BATC8LS is a Transformer Driven 8 amp charger that has been working in this industry for over 17 years It have an easy to operate switch that turns on the charger and has 2 LED s to indicate charge rate and faults The chargers operation is when AC and DC voltage are available Note 18 volts minimum DC the Green Light flashes
14. a a a A ee iar Profile Management Profile 4 Profile 5 Profile 6 Profile 7 i Profle Name cme INSIDE INSIDE2 OUTSIDE 1 OUTSIDE2 Profle 5 Profle 6 Profle 7 ___jAttendart Yes oro neice T E a O E A E A A A e ATT 1234 8 seeusenuaseusenuneuscessensnnuscessecsneuncessensnnsecssenssansocssenssenseessecsse0d a eset eset tee E P E E E AEII E TAI I SAAS BEN IE A T A Mie aetan O E E E EEES E E EE A A A i oo E o E E E E E EERE TETTETETT a seed eee ee ee ee ee ee EES 0 sores eecarenesenes Yes Yes Mode 2 Mode 3 Mode 4 Mode 5 INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE Profile 5 Profile 6 Profile 7 INSIDE 1 INSIDE OQUTSIDE1 OUTSIDE ProfieS Profile Profile 7 ee eee eee ee eee eee eee OM ance nwaeecacaeessnonencorerscoesnsnonccersagecersrsuersncersusuersrscersuverersced snsuorsncersdsuersrscersncersreclesrsccrsncersrscersuscersscersrscersntversnccrsrscersnscersncersrsversibeceesstererseersrscersncererndpesnscersscersrscersrscersscedpsncorsrsceesscererseersrscersncoe Qratersnscerescorenscee E a E e a A a a a e E E E Qhaseesnseeeeaceeenssee Peeprrrrerrrrrrerr rere reer reer reer rere reer reer eee eee eee eee eee eee eee eee eee eee ee eee eee eee eee eee Cee eee eee eee ee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee ee eee eee eee eee eee eee eee eee eee eee
15. between the control system and the batteries e Check the condition of the batteries and the connections to the control system If the trip is still present after the batteries and connections have been checked then the Power Module may be defective 4 amp 5 Brake Error This occurs when the control system detects a problem in the solenoid brakes or the connections to them 1505 M1 Brake Error 1506 M2 Brake Error e Check the solenoid brakes cables and connections to the control system If the trip is still present after the above checks have been made then the Power Module may be defective 6 amp 7 Motor Error This occurs when the control system detects that a motor has become disconnected 3B00 M1 Motor Error Refer to section 2 3 for connection details 3C00 M2 Motor Error Refer to section 2 3 for connection details e Check the motors cables and connections to the control system If the trip is still present after the above checks have been made then the Power Module may be defective 8 Inhibit Active This occurs when any of the Inhibit inputs are active and in a latched state 116 The actual inhibit that is active is indicated by the last 2 digits in the Trip Code The code is in Hex 1EO1 For Inhibit 1 1E09 For Inhibit 9 1EOA For Inhibit 10 e Cycle the power This will drop out of Latched Mode that might clear the trip e Check all wiring and switches connected to the indicated Inhibits If
16. commonly used IR devices such as remote controls for TV s DVD s Cable Satellite or environmental controls such as automatic door openers Transmitter When unit is transmitting selected command will show up Red in the listing Omni with IR Setup and Code Save Accessing the IR Setup IR Setup Menu If command checked it is setup 100 Omni with IR continued Select learn code by Point the items Channel A check denotes a successful using right button while Up atthe Omni Receiver operation and an X denotes command is highlighted and press twice unsuccessful Enabling and Disabling IR Codes S 1 ee ii i Channel Up x To Enable a Code use the sign on the front pad and a Check will appear To Disable a Code use the sign on the front pad and an X will appear 101 Deleting Codes To Delete a Code highlight the specific command and then press right button iH T gt Delete a Code pick from Submenu and it will delete all codes Note It must be have power recycled to delete all codes 102 Omni IR Default Menu Orit Channa Up Chante Down voume Up voume Down oa ne E Chanel Selectio Je CA de kha ca ee rt Ty Guide es Doar Lefi Righi Selector CT PORT Page Up Page Down ted een Yellow te Command Comin Command Command Command Command Command Command 8 SO Ch ts co po Select Fecord Imer Record fecond Mo
17. e 5 Bar The right hand motor hasa short circuit to a battery connection Contact e your service agent The parking brakes have a bad connection Check the parking brake 9 Bar e a and motor connections Make sure the control system connections are i secure Motor Troubleshooting 3B00 for the M1 connection open control does not see proper connection or resistance to Motor 1 Left Code for rear wheel drive units and right code 3C00 for Mid wheel drive This is in reference to the Motor mounted on the left 3C00 for the M2 connection open control does not see proper connection or resistance to Motor 2 Right Code for rear wheel drive units and left code 3 BOO for Mid wheel drive This is in reference to the Motor mounted on the right 1505 for the Right Brake open control does not see good Brake resistance two cases normally open close to 0 ohms or shorted ultra high resistance 1507 for the Left Brake open control does not see good Brake resistance two cases normally open close to 0 ohms or shorted ultra high resistance The Proper Reading is shown below Motor Connector 15 16 ohms Brake Solenoid Motor ii 0 2 ohms 114 Diagnostic Text Description J oystic k Error Low Battery High Battery M1 Brake Eror M2 Brake Eror M1 Motor Eror M2 Motor Error Inhibit Active J oystick Cal Error 10 Latched Timeout Over cument Overtemp A
18. eee ee eee eee ee eee eee eee eee eee eee eee eee eee ee eee eee eee eee Profiles 1 to 4 are set for any type of user Input Device Profile 8 is set for Attendant control The Select parameter in Profiles 1 to 4 does not include Profile 8 meaning the user cannot select Attendant control The Select parameter in Profile 8 includes all Profiles meaning the Attendant device can always select its own Profile The Grab parameter in Profiles 1 to 4 does not include Profile 8 meaning the user can move between Profiles 1 to 4 but cannot gain control from Profile 8 the Attendant Profile The Grab parameter in Profile 8 includes all Profiles meaning the Attendant can gain control from any other Profile 65 AW08060703 PGDT Rnet Programmer Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile 8 Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode 8 ae I a AE Mode 6 a ae Sere INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE2 Profile 5 Profile 6 l l i INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE 2 Profile 5 Profile 6 REE EEE EE uE Speeds Standard AW08060703 PGDT Rnet Programmer a a Se a a a SE a Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile 8 Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode 8 INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE Profile 5 Profile 6 Profile 7 Attendant HEP H INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE 2 Profile 5 Profile 6 pow 7 Attenda
19. electrolyte 22NF Battery GRP 24 Battery Wiring Diagram for Batteries CONTROLLER CONTROLEUR LIGHT SWITCH s c INTERRUPTEUR POUR LUMIERE FRONT BATTERY BATTERIE AVANT ui e a Oo lt xix a lz Ww l xja REAR BATTERY BATTERIE ARRIERE LU pL ol o Z i xi D 70A BREAKER O O S PUSH TO RESET g DISJONCTEUR 70A APPUYER POUR x A REMETTRE EN X MARCHE Ti Tr T i E Q00023 REVOO Note The orange wires have recently been changed to White and Black Installation amp Wiring 1 Make sure you installed the Red Wire to the Positive Post and the Black wire to the negative post The Back battery cover has the 70 amp Circuit breaker included strapped in by 2 ty wraps and breaker with knurled nut as seen in photos below Rear battery aT nora om UO E ot POWER Front battery 2 Check to insure the strap is fastened tightly around case As shown in photos below OFF nl Tl a te mes masi gt e a Ki uae Aba AE ot t ry P 7 TON i Depressing Metal allows you to pull tighter on strapping 3 Check to make sure connector locks and plastic clips are Engaged which ensures connector 1s locked see photos Below i Fully Locked 4 Batteries use a slide out battery tray and operation to open is done by positive forward pressure on the back and pulling of handle at same time shown below This allows release through 2 in tabs whic
20. module will be identified on the diagnostics screen as described in section 2 e Check all cables and connections e Cycle the power If the trip is still present after the above checks have been made then the module identified may be defective 19 System Error This occurs when the system detects a trip that cannot be attributed to a specific module e Check all cables and connections e Cycle the power If the trip is still present and the system contains 3rd party Modules e Disconnect all the none PGDT modules and cycle the power If this has cleared the trip e Connect each 3rd party module in turn cycling the power each time e Ifthe trip reappears after one of the power cycles then the last module to have been added to the system must be defective If the trip is still present after the above checks have been made then the PGDT control system may be defective 119 20 SID Disconnected The Omni has detected that the Specialty Input Device SID has become disconnected e Check all cables and connectors between the Omni and the SID If the error persists e Check that the setting of the parameter 9 Way Detect 1s appropriate for the SID that is being used For example if the SID has no detect link then this parameter should be set to Off If the trip is still present after the above checks have been made then the Input Device may be defective Contact your service agent 120 No Codes or Text will be displayed
21. neglect of this will void warranties Safety If mishandled batteries can be dangerous and hazardous 1 All mobility batteries whether Gel or Sealed type contain lead and sulfuric acid Both of these materials are toxic and in the case of sulfuric acid highly corrosive Additionally when batteries are charged they produce hydrogen gas which is highly flammable and can cause a possible explosion L This is why proper handling is mandatory at all times 2 Battery explosion this is the result of too low an acid electrolyte level in the battery which allows high concentrations of hydrogen to built up This is possible with all batteries if improper charging or battery failure occurs But not common in gel sealed batteries 3 Keep sparks and flames away from batteries 4 Burns dropping a wrench or screwdriver across battery terminals results in sparks and arcing and intense heat Improper wiring and assembly may short the battery the wiring and produce an electrical fire 5 Pollution Batteries should be disposed at a reliable battery recycler Improper disposal of batteries damage the environment Battery Charger Cycle Illustration Typical flooded battery LDischa eee e POS Pbhso4 POS PbO NEG PbsO4 NEG Pb ACID H20 ACID H2502 a ae As battery discharges the sulfate from the electrolyte forms on the plates As battery recharges the sulfate 1s driven back into the
22. the trip is still present after the above checks have been made then the ISM may be defective 9 Joystick Calibration Error This occurs when the Joystick Calibration process has not been successful e Enter OBP and attempt calibration If the trip is still present after the above has been attempted then the Joystick Module may be defective The internal Joystick Gimble may be faulty and part can be replaced 10 Latched Timeout This occurs when the control system detects that the Latched Timeout programmed time has been exceeded For example the Input Device Joystick Head Array Sip and Puff etc has not been operated frequently enough The trip is a notification of why the control system has dropped out of Latched Mode e Cycle the power e Initiate Latched Mode If the trip is still present after the above checks have been made then the Input Device may be defective 11 Over current This occurs when the control system detects an excessive amount of current in an Actuator Channel This may be due to a faulty end stop switch actuator motor cables or connections e Check the movement of the actuator is not obstructed e Check the end stop switches if fitted are terminating the power to the actuator motor If the trip is still present after the above checks have been made then the ISM may be defective 12 Overtemp acts This occurs when the control system detects that the ISM s actuator circuitry has become too h
23. De sa nissnnsnstinveniniesiinxnexninhianunvansinns adpasnnnsata nnannnvsshinweinhinndinanawnd aban mnie nbinwndblnnth nithasianbnnde fnielebbih nit uainn sien Wasbien om atbcsainsind nanan Wabi pissin ak wp nk wine xan Wien bw av wan wane dh ncn RRNA Nana INSIDE 1 Profile 7 Attendant 100 joystick must be deflected No INSIDE 2 INSIDE 2 before the brakes are released No No OUTSIDE 1 OUTSIDE Frofile 5 OUTSIDE 1 OUTSIDE Profile 5 and drive commences Seah eee tere teeter keen ten rarer reser verre tstre ee risirenecraa rec a lt ncrcere Pakt Profle Attendant Profile 6 Profile 7 INSIDE 1 INSIDE 1 A AWO8060703 PGDT Rnet Programmer File Edit Controller Tools View Help Oe a sae eehhwohst chia obteel ee E a E E T T a Frofile 1 Profile 2 Frofile 3 Frofile 4 Frofile 5 Frofile amp Frofile 7 Profile amp Made 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode amp Mode 7 Mode amp INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE Frofile 5 Profile 6 Profile 7 Attendant INSIDE 1 INSIDE OUTSIDE1 OUTSIDE Frofile5 Profle Profle 7 Attendant INSIDE 1 INSIDE OUTSIDE CUTISIDE GriieS PoileG Grfley Miendai INSIDE 1 INSIDE2 OUTSIDE1 OUTSIDE2 Prfie5 ProfleG Profile Attendant Profile setup shows the Change Mode While Driving Yes or No Sleep timer to activate put a time in minutes Standby Time add time to activate so that it activates after inacti
24. ING IN THE THAT IS REQUIRED TO ELIMINATE FLUTTER SEATING SYSTEM THAT THE CENTER OF GRAVITY AND OVERALL STABILITY OF THE WHEELCHAIR aa 1S MAINTAINED AND OPTIMAL IN ALL COMBINATIONS OF TILT RECLINE OR ELEVATION PARTS MANUAL REV 00 2009 06 03 Make sure when changing out components that it is torqued to 40 inch pounds 40 Xperience and Xplore Characteristics Wheelchair type legrest type Footboard Footrest __ Wheelbase weights in pounds T l Configurations S Configurations 4 Electronics Section Introduction The electronics used are from a company called PG Drives they are very durable units that exceed expectations of normal driving on level ground The Controlling device is the input to the operation of the chair therefore it is a very important choice when deciding which unit to use and pick this section will help you decide by understanding the operating system and its complete functionality VR2 Electronics Features Battery Display On Off Switch 4 pin cable Horn Speed Drive Select Increase Decrease Actuator Operation VR2 6 Button Joystick AMY D50680 Operation This joystick has a Green On Off switch with Red horn and top display gives indication of both battery capacity and Diagnostic Codes The center indicators are 5 individual yellow LED lights that indicate either Speed 1f module is set to 0 profile or individual lights indicating separate driv
25. On Off Description of Display and Front Buttons LCD Screen A full colour backlit LCD screen that can show configuration details and operating information to both dealer and user 98 ON Off Button This button provides a complete Power Down of control system electronics In addition to the button mounted there is a facility on the inputs for an optional externally mounted switch that can be operated by the user for on off usage Mode Button The mode button allows for the user to change between available programmed Modes Profile Button The profile button allows for user to change between available programmed Profiles or Drives Navigation Buttons The array of 4 buttons allow Dealer to navigate between OBP screens Buttons These buttons allow change of Speed as a Speed Potentiometer would do They also allow adjustments while in OBP parameters Holding both of these buttons down at same time launches the Omni into Settings menu screen as seen below Set Time This allows Setting of Time using the 4 array buttons Allows setting of time in 12 hr or 24 hr or Off if not wanted Allows change of Backlight Auto Blue White Auto and Blue same Allows change of Background light from 10 to 100 Auto 99 In addition is that IR has been available since May 2009 below are details The Omni includes and IR Transmitter and receiver that allows the Omni to replicate
26. Xperience and Xplore Technical Service Manual Introduction Please read the instructions in this service manual before attempting to troubleshoot or repair this product for the first time If there is anything that is not clear or 1f you require additional technical assistance contact Sunrise Tech Service at 1 888 703 9021 At the prompt you will be asked to either dial an extension or hit 0 for the operator dial either extension 8183736 or 8182107 for immediate assistance please dial 0 for paging and operator Safely troubleshooting and or repair of this product depends on your diligence to following the instructions within this manual Sunrise Medical is not responsible for injuries or damage resulting from a person s failure to exercise good judgement an or common sense This Service Manual has been compiled as a troubleshooting guide for the Quickie Xperience and Xplore This Service Manual is intended for use by persons with a basic working knowledge and the skills required in servicing and maintaining Power Wheelchairs Persons without a General Working knowledge and expertise in servicing of this product should not carry out troubleshooting procedures This can result in future servicing and or damage to the unit Note Photographs Parts and content may differ from the actual products in some cases due to changes in specifications and other factors Tools Needed The following list of tools sho
27. a i aff B00095 X2 Manang eee nieee eposi il a a nal B BUY Bid NOTE 2 TWISTED WIRES NOTE2 RE j NOTE 1 LABEL FONT ARIAL BOLD 12 PT p IB AWG 17 a BF a BOSS XI BOOS Aa BOOMS 1 38 Cee ee MEE ae SE rE T SABRE Po DLO See EER OUTPUT 2 3 NONE_ pio DRIVE i 82 R Net Seating Controls SAC Single Actuator Control New unit as of Oct 01 2009 Figure 1 SAC box Figure 2 SAC box internal The SAC box is a single actuator control which has all channels tied together so whether hooking up a Tilt Recline Left Leg Right Leg and or Elevate it will see this Figure 2 shows the internal of the SAC box and the RED dip Switches are normally set to OFF as depicted in the wiring diagrams of the ae parts manual o The upper left corner of the picture depicts the jumpers internal for the setup of what type of system is used inside plate will eventually be changed but for now we follow for our chairs the same as MK6 for jumper settings depicted on Figure 3 next page Figure 3 Te i me on P a deae HA H ae errs ae The cover listing jumper settings note we use MK6 on the Xplore Xperience 323 Serial Number designation is year and month On limit switch inputs there are 3 Settings note if not Limit used must used D00118 jumper and ST S EE D00145 N Y osons Limit 1 DLO or Drive lock out Limit 2
28. achieve different Seat to floor heights The first part to learn is about the Fixation Settings 75 Please look at picture below INSTALLATION TABLE SEE PAGES 4 5 9 A 45 1 STFH 1 REAR 3 FRONT 3 1 CHOOSE THE SEAT TO LOOR HIGHT STFH 2 CHOOSE THE ANGLE 3 LOCATE THE HOLES ON REAR AND FRONT AXATIONS LOCATE THE POSITIQNNING HOLES ON THE STRUCTURE SELECT THE APPROPRIATED FOLATION ON THE AXATION TABLE You will see there are 4 different settings for front and rear which If you add to together equal 8 arrangement but is actually 4 The first group of setups will be for 19 seat depth for either Xplore or Xperience STFH 16 375 REAR FIXATION FRONT FIXATION 76 STFH 17 50 REAR FIXATION FRONT FIXATION Once you go above 17 50 inches you have more variety of angles From 0 to 6 degrees on 18 seat to floor T1 Even further setting of seat angle as we go to 18 75 for 0 to 9 degrees STFH 18 75 REAR FIXATION FRONT FIXATION The next height is 19 375 and once again offers the 0 to 9 degrees of changes in seat settings 78 STFH 19 375 REAR FIXATION FRONT FIXATION Oe oer ie Th nF oI 7 w P D d 6 k OO The seat setting can be adjusted even further to 20 21 25 and achieve angles up to 12 and 15 degree s All of these settings are done with the combination of Drive wheel types of 14 and the arrangement of front caster siz
29. air Motor Brake Solenoid Resistance Resistance Motor 18 Motor Assembly Removal Xperience 1 Take the 4 5 8 bolts from the Wheel Assembly shown in photo below 2 Remove connector from saad coniro access through front of chair box shown below Note no sala necessary y for step above Shows access and removal of connector for ease of removal disconnect yellow communication connector as well 3 Remove shroud and release assembly 10 mm and Phillips screwdriver required as well as pliers and 7 16 wrench Remove shroud bracket assembly using a 7 16 open end and ratchet 4 Remove cotter pin using long nose pliers to firmly remove 5 Disassemble the release mechanism further using a Phillips screwdriver to remove 3 screws holding attaching plate es Ly ah S ea ERA ie ho Coe ame ree i fri bent iy Tt 20 Note Pictures below show parts after removal and removal of Plastic restraining clip This step is necessary for both motor and motor assembly removal 6 Next step in removing complete assembly is to remove with a ratchet or open wrench the quantity 5 10mm head bolts Note remove rubber stopper prior to removing back bolt 21 If the plate is not removed you will need an open end wrench to remove the corner bolt near plate holder pe ee ae me 7 Finally to remove complete Gearbox and Motor the Chair needs to be moved on its side as shown T
30. ble of Parts to Order for above numbers DESCRIPTION 1 c 34297 AX JOYSTICK MOUNT RH ADJUSTABLE JOYSTICK MOUNT 3 C 3429 LH ADJUSTABLE JOYSTICK MOUNT CENTRAL MOUNT JOYSTICK SUPPORT MOUNT FOR OMNI SYSTEMS ONLY FIX SUPPORT 7 920738 HEIGHT ADJUSTABLE SUPPORT A larger depiction of our standard mount below 48 Mating Connectors To connect the Communication Cables e Holding the connector housing firmly push the connector into its mate until you can no longer see the yellow plastic The connectors are secured using a friction system Disconnected woe is To disconnect the Communication Cables e Holding the connector housing firmly pull the connectors apart CG Do not hold or pull on the cable Always grip the connector when connecting and disconnecting When the control system 1s first switched on after a connection or system component change the Timer will be displayed whilst the system checks itself and then the Re start icon will be displayed Switch the control system off and on again to operate 49 JOYSTICK MODULE Joystick _ Communication Cable Charger Socket CONTROL PANEL VARIANTS Without Lighting With Lighting e E n Pe A F F i i mni MODE PROFILE MODE PROFILE i Sees Sa eer Fr i Fi wi LS e JACK SOCKETS External On Off Switch Jack __ External Profile Switch Jack 50
31. cts Bad Settings DIME Eror Memory Eror PM Memory Eror Bad Cable Module Eror System Eror 8100 Code SD Detached 21 Overtemp Lamps 22 R Ind Lamp Short 23 LInd Lamp Failed 24 R Ind Lamp Failed 25 Right Lamp Short 26 Brake Lamp Short 27 Left Lamp Short 28 LInd Lamp Short 29 User Switch Detached 30 Gone to Sleep 31 Charging O oOoNOA A AURARARUWNEe 1 Joystick Error The most common cause of this trip is if the joystick is deflected away from center before and during the time the control system is switched on The joystick displaced screen will be displayed for 5 seconds if the joystick is not released within that time then a trip is registered Although a trip screen is not displayed the system log will show the trip and numbers of occurrences e Ensure that the joystick is centered and power up the control system If the trip is still present then the joystick or Joystick Module may be defective 115 2 Low Battery This occurs when the control system detects that the battery voltage has fallen below 16V e Check the condition of the batteries and the connections to the control system If the trip is still present after the batteries and connections have been checked then the Power Module may be defective 3 High Battery Voltage This occurs when the control system detects that the battery voltage has risen above 35V The most common reasons for this are overcharging of the battery or bad connections
32. de Oni ory atop Volume Up volume Down Fouse Poa Fwd CD Changer An f Search r TESE COM Commer Comin Commer Comin Command Comin j Oe On I Go Poa 103 IR Configuration Tool The IR configuration tool is a PC based application that allows the user to e Read and Write IR menus from and to an R net Control System e Create IR menus e Change IR menus e Save IR menus Warning rogramming should enhy be conducted by healthcare professionals with in depth knowledge of PG Drives Technology electronic control systems Incorrect programming could result in an unsafe set up of a wheelchair for a user PS Drives Tecnology accept no iability for losses of any kind if the programming of the control system is altered from the factory pre set values he user of this software is responsible for ensuring that the values programmed into the controller guarantee that the wehice is fe to drive atal times when used within the boundaries of its permitted driving conditons PG Drives Technology accepts no lability for losses of any kind arising from fadure to comely with this conditon Certain programmable parameters and diagnostic functions hawe specific wannings which must be read and understood These parameters and fumctione wil have Warning next to them Cliching Warning wil chow you the warning You should only adjust dic rameter or carry out system diagnosis when you have read and undersbood the warning PG Drives Technol
33. e pivot point connecting the front swing arm to the rear arm The pivot points of the links connecting the rear arm to the base Increasing the compression of a pivot point Process e Adding shim s part AMY E00281 at the thickest part of the stem will reduce the overall length of the bolt which allows for a tighter fit 38 Reducing the Play Reducing the amount of play may become necessary after a certain period of time when the Oil Lites bushings wear down or compress and deflect When the inner hole gets deformed into an oval shape The Oil Lite bushing provides more play to the pivot point that may cause excessive camber of the swing arm This situation can be resolved with the replacement of the worn down components In order to insure proper fit it is recommended to always replace both the fastener and the Oil lite bushings at the same time on any of the pivot points The replacement must be performed with respect to proper compression adjustments previously indicated Fastener 39 Shock AMY 011631 004 Shock Anti Flutter Kit for Xplore Rear Wheel Drive Chair KIT DESCRIPTION 0001 KIT CORRECTION FOR FLUTTER FIX FOR REAR PROPULSION BASE Roun tuee cae TUBE CAS NOTE QUANTITIES FOR 4 WHEELS KT NOTE 1 WARNING DO NOT OVER TIGHTEN USING THE MIN TIGHTEN WARNING G MUM TORQUE BEFORE DELIVERING A PRODUCT THE DEALER MUST VERIFY WHILE THE USER IS SITT
34. e profiles up to 5 The operation of those indicators is accomplished by pressing the right Speed Drive select to increase or the left Speed Drive select to decrease the speed or drive The Actuator or Seating buttons indicate via a RED LED that it is active and a Forward and Reverse action to operate the actuator The 4 pin connector connects to a communication 4 pin connector that connects back to the Motor Control The VR2 has 2 other models available a unit without actuator D50677 and another unit D50871 very much like the unit above but inclusive with Speed Potentiometer and Toggle Switch 42 VR2 Control Module AMY D51086 Com Connection O B C Motor 1 Power Connect Motor 2 Inhibit Line On Board Charger The control module has many inputs to facilitate operation of the chair The picture above shows the main inputs of the 4 pin connector that runs back to the joystick The Motor Brake connection for Left and Right motors marked on the control as M1 and M2 for these will vary depending on Mid wheel drive or Rear wheel drive Shows the input of Battery this module has left open the Actuator Port marked on picture as A2 and has an Al and A2 input for up to two actuators to operate 43 R NET Electronics R Net LCD Joysticks Standard CD Horn Button CG Profile Button Goo Mode Button Gis Speed Up Down Buttons Toggle s and or Speed Pot Part Part D50855 D50854 The Mo
35. eck all cables and connections e Cycle the power If the trip is still present and the system contains 3rd party Modules e Disconnect all the non PGDT modules and cycle the power If this has cleared the trip e Connect each 3rd party module in turn cycling the power each time e If the trip reappears after one of the power cycles then the last module to have been added to the system must be defective If the trip is still present after the above checks have been made then the PM may be defective 118 16 PM Memory Error This is a specific Power Module based trip e Check all cables and connections e Using the R net PC Programmer re program the control system This should be done with either the most current specific program file for the wheelchair or the manufacturers original programming file If the trip is still present after the above checks have been made then the PM may be defective 17 Bad Cable This occurs when the control system detects a fault in the wiring in the communication cables between any of the modules e Check all cables and connections for continuity e If there is any visible damage to cables replace and cycle power e Disconnect one cable from the system at a time cycling the power after each disconnection If the trip is still present after the above checks have been made then the PM may be defective 18 Module Error This occurs when the control system detects a trip within a specific module The
36. ected into the External Profile Switch Jack If the Emergency Stop Switch is operated or disconnected this symbol will flash 53 Environmental When Environmental Mode is entered the screen will display the following icon Bluetooth When Bluetooth Mode is entered the screen will display the _ following icon ss Momentary Screens If the momentary screens are programmed to be displayed then pressing the Speed or Profile Buttons will display screens such as below nate 54 Keypad Locking The following screen will be displayed Note Mote details given of operation and setting in Diagnostic Section Actuator Selection Screen To adjust the seat position the actuator screen must be visible Depress the Mode Button to scroll through the Mode screens until you reach the actuator screen displayed below Actuator adjustment is achieved as follows e Move the Joystick sidewaysto select the desired axis This is indicated by the section of the wheelchair that ts highlighted e Move the joystick forwardsand backwardsto move the actuator e Repeat these steps for each actuator that requires adjustment To drive again depress the Mode button until the Drive screen is reached or in the case of the LED joystick module until the Speed Indicator returns to its normal state R Net Control Modules both EL 90 and R Net 120 known as PM or Power Modules both have same input configuration on Control
37. es of 6 8 or 9 inch depending on chair type Note Remember the Xperience has a choice of 6 or amp inch casters and the Xplore has a choice of or 9 inch casters 79 Below is pictorial view of actual brackets and how they are manipulated to set proper seating mo J Shows 4 hole arrangement Shows front mount setting top hole ar rs a p J J a oF Ti A i gt f bracket on slide piece As bd Adyjustability of each individua 80 Setting the angles on your Footrest 60 70 and 80 degrees SPECIFICATIONS Indicator shown in a little larger context seen below Single Switch or ISM Lockout and Decreased Drive Setting Shorted Normal Drive 120 O Reduced Speed 25 Opened Drive Lock out The Solo and Duo for now needs to be programmed to either output DLO or REDUCED SPEED For Inhibit 4 on the ISM it goes like this Shorted Normal Drive 4 7KQ Reduced Speed 25 and TILT Inhibit Opened Drive Lock out and LIFT Inhibit ATTN KEN KALINOV REPAIRS 1 BODIS7 ie _ BOOOST X1 mE ORANGE NOTE BOOS K2 IB AWG 2 2 a A VERT Lim 1 18 AWG 877 ea NOTE 2 ii p01 155 Sie a IB AWG 4 d H WOR Ld NOTE 2 dels ihe Leave 800129 X1 JAUNE BODOPS KP iB AWG 6 SEL ae BO Mr e 3 ACTUATOR L f GRE 18 AWG E NOTE ETE Boos 7 fait NOTE 2 aaae NOTE BOOTS 11 4 p IB AWG 12 ae T fo 1 g NOR ES saan tal
38. essensnsnssrsesssscsssnersnsnsnsendhsnsessssssssnsnsnssssnsnsnsnssnsnsnsienssnansnsnsnsnsnsasseussasasuazennsnsnsnsnsussnsasssnssesnsnsnssensaisnsnssnsasacaananasasasasnasnses Sevvesenssnesssssnsnsnssssnetpcsssnsnsnssensnssesnes snenadensnenesssnsnsnenssssnsersensensngiers H H H iNo He MECOS VITEVE TEESE IIE eesesesesesesesesseesesee A tresssesssssesesesesssssssssssssssssiesssesesssssesesesesesesssrseeseterssssssesssssesesssssssesrsssssssssstesssesessssenesesenesn yeeeneeee Li se eneee oe seanennenseneeneeneneneneteneseenenseneeasenensenansesseendpensensessenseneesesnesnananedpanseesenenensnenesnenennasedpesseenenenensnenens aeeeeee se eeeesesees eeeeeneenen a eeeeeceeen oreson snaeeeceneeseecsssaders Yes Yes i i i Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 INSIDE 2 OUTSIDE 1 OUTSIDE2 Profile 5 Profile 6 Profile 7 ees INSIDE2 OUTSIDE1 OUTSIDE2 Profile5 Profle6 Profile 7 aeesevseneccecsscsscscsscsscsesscssossscescsdbscssssssssscesssesecensesseecsesssesesenssnessesesasesensssesaneecesonssecescseseessceusnsasceeesesesenesseseneseussessssesneseusesssssecedbeseessecscoesssenssensesssedbssescseasenecesasscsecessesedbscseceesesensssceeseenecssesecseedeers 64 Allow Grab Example To prevent a user gaining control from the Profile that is used by the Attendant control The system if set up as below RA AWO8060703 PGDT Rnet Programmer gt File Edit Controller Tools View Help Oe hl te e S ePabhohst aba ob ts Dp
39. ete lt gt JE Ei J on Bai a Je tes Showing limit adaptor D00146 amp 145 Above is Dip Switch selector 87 The multi actuator control is just that it allows up to 5 actuators to work on It has an internal Dip Switch that allows variation of operation of Seating Included below from Parts Manual is the DESCRIPTION EFM 0003 MAC FOR TILT RECLINE LLEG RLEG ELEVATE The above gives the kit in left corner wiring diagram to the center and left and the Dip Switch selection on these are found on the bottom left of the page Below is the operation if using a Triple Switch and the settings for MAC Switch 1 fwd will do function 1 in toggle mode Switch 1 back will do function 2 in toggle mode Switch 2 fwd will do function 3 in toggle mode Switch 2 back will do function 4 in toggle mode Switch 3 fwd will do function 5 in toggle mode Switch 3 back will do nothing 88 The Function this is standard for MAC 1 tilt 2 recline 3 left leg 4 right leg 5 legs simultaneous replaced by elevate when on system Below is shown the adaptor to allow actuator inputs into the MAC control box r t 1 i alee tS pati hte P J d Ie l 4 Iai a 2 Aei Pri Pear sail T p F E by fe g Fe oy be ART J a pe y im i H by E Pr A Sw j at The lettering A followed by a number follows the function chart shown above and this channel selecting stays the same with Drive Throug
40. h Operation as well 89 L S M Intelligent Seating Module There are 3 different types of Seating Controls 2 output 4 output 6 output This is totally depending on the need for drive through operation Actuator Channels _ _ Left 4 3 5 Inhibit Right 90 Switches for New Electronics Oct 01 2009 single Toggle Switch Part number D00251 This switch has LED to indicate Drive Drive inhibit and Drive lockout it has the common 9 pin Sub D Connection to work on all the Control boxes except the ISM Operation is as follows Green Drive operation Red Drive lockout and Elevate Inhibit Flashing Red Green Drive Inhibit and Tilt Inhibit KIT DESCRIPTION SEE TABLE SINGLE TOGGLE NEXT TO JOYSTICK 91 Triple Toggle Switch Part D00252 TE A H f 3 J The operation of LED is the same but the combinations of Switch is controlled by setting of Xoxoxo which can be changed KIT DESCRIPTION SEE TABLE TRIPPLE TOGGLE NEXT TO JOYSTICK HESA DECHT Mi acer oroma axanion ker lEco017 fi 32 X S F ROU feri a MODELS ARE INSTA eee ME Wi Y THA AT DRAWING SH Sws RIPPLE TOGGLE NEX RIPPL RIPeL BEFORE DELI iinta PRODUCT THE DEAL ir Per ST VERIFY WHILE TH i SITTING IN TH rv EATING SYSTEM THAT THE CENTER OF GRAVITY ree chped a STABILI Y OF THE WHEELCH AIR 1S MAINTAINED A ND OPT MALIN ALL COMBINATIONS OF TILT RECU NE OR ELEVAT ION 92 4
41. h secure it from releasing through heavy vibration or terrain seen below _ oe This pulls enough for Easy eine of back and battery access Yellow Tabs for good visual 10 The battery slide out tray is shown in the picture below Note Rubbers to the back prevents binding Photo oe shows batteries on sliding tray J F aril tail ra i 4 E 11 5 Once batteries are installed and box is slid all the way in the main power connector is connected for power to the system show in picture below There is a finger holder on plug to help match and make sure you don t try to plug the opposite way Below shows connections Group 24 22 NF 12 Troubleshooting Batteries 1 Check for good voltage at Module input charger port Should read between 23 5 and 25 8 volts for proper operation Less than 23 5 volts will give a low battery Indicator 2 Bar flash If no voltage at port go to cable that inputs voltage to Control found on battery box connector shown earlier Once again verify voltage and check for popped circuit Breaker Reset Circuit breaker If still no power go directly to individual batteries across and posts to see at least 12 2 to 13 volts fully charged The 3 tests above will verify voltage in what is known as an unloaded state The next test is to insure batteries last under load This can be done a number of ways 2 ways of checking are listed below a
42. he connections to the battery If the connections are good try charging the battery 109 Diagnostic Screen When the control system safety circuits have operated and the control system has been prevented from moving the wheelchair a diagnostics screen will be displayed This indicates a system trip 1 e the R net has detected a problem somewhere in the wheelchair s electrical system Identified Module Trip Text a AEAEE _ PM a Trip Code gt Module Error If the error is in a non active module for example in the ISM but with a drive Profile is selected then drive will still be possible however the diagnostic screen will appear intermittently Identified Module This identifies which module of the control system has registered the problem PM Power Module JSM Joystick Module ISM Intelligent Seating lighting Module Trip Text The Trip Text gives a brief description of the trip type Trip Code The 4 digit code displayed gives the exact trip that has been recorded 110 Keypad Locking To lock the wheelchair using the keypad e While the control system is switched on depress and hold the On off button e After 1 second the control system will beep Now release the On off button e Deflect the joystick forwards until the control system beeps e Deflect the joystick in reverse until the control system beeps e Release the joystick there will be a long beep e The wheelchair is now locked
43. his allows to move frame downward to remove assembly 22 Xplore Motor Assembly removal 1 Follow details found on page 17 removal of Drive Wheel and removal of motor connector from control 2 This gives access to the motor and shroud assembly ek r n i 3 You now have access to the Motor Gearbox 5 10 millimeter head bolts remove cotter pin first prior to the bolts with a pair of Long Nose pliers as mentioned on page 18 of manual 23 Place where Cotter pin should be removed eX ET Removal of 5 bolts using ratchet with 10 mm socket Tes Unlike the Xperience the Xplorer Motor assembly can be removed if the bolts and cotter pin are removed no need to lay chair on its side Motor only on both chairs To remove only the motor a 3 16 allen key socket is needed and then remove the cotter pin from the holder on the frame as well as removing connector from control 24 Troubleshooting Motors 1 Testing the motors you will have various means to do this by The first way 1s 1f the motor has shut down and this 1s verifying what Diagnostic Code you have there are 2 main codes for left and right motor and 2 main codes for the brake and solenoid They are as follows 3B00 for the M1 connection open control does not see proper connection or resistance to Motor 1 Left Code for rear wheel drive units and right code 3C00 for Mid wheel drive This is in reference to the Motor mounted on the left
44. in normal operation Note If you have a bad joystick gimble this will occur and not reset with LED or EL Joystick you will see 7 Bars flashing Bar Flash A Code which indicates Module failure could be connections bad programming etc 122 Section 10 Acronyms JSM Joystick Module ISM Intelligent Seating Module PM Power Module Dongle Programming Device On board or Computer Programming SID Specialty Input Device OBP On board programming DTT Diagnostic Test Tool IOM Input Output Module EL Entry Level LED Light Emitting Diode 123
45. inations of joystick movements and button presses Access to OBP can be made secure via a keycode or a hardware key dongle A diagram is shown below how it connects to the system Communication Programming Cable Dongle e Turn off the control system Insert the R net Dongle along the communication cables in the system configuration Note Dongle part number AMY D50109 or Kit Part AMY D50112 58 e Turn on the control system After initialization press the Mode key until the OBP screen 1s reached See following diagram OBP MENU Controls Latched Actuators Note Mode amp is the Mode for OBP very important not to shut off or you will not have function of OBP Navigating the OBP Screens While in OBP deflecting the joystick to the left while the parameter title is highlighted will display an elongated version of the parameter name There are two basic forms of display screen one which shows global parameters and one which shows parameters which are profile dependent 1 e can have different values in each of the drive profiles Example of a global parameter screen Global Controls Forward joystick deflections will select the parameter i above Steer Correct 0 Sounder Volume 5 Reverse joystick deflections will select the parameter Endstop Bleep no below Act Entry Axis 1 Chge Prf in Drv yes Left joystick deflections will take you to the previous screen Right joystick deflections wil
46. l have no effect 59 Example of a profiled parameter screen Forward joystick deflections will select the parameter above FWD Pri PR Pr3 Acc 4 40 Reverse joystick deflections will select the parameter below ACC Y Deca The first left joystick deflections will display the parameter name Decy in full Spd C Spdv The second left joystick deflection will take you to the previous screen Right joystick deflections will select the parameter to the right if available Making an Adjustment Once the parameter for adjustment has been selected the Speed buttons can be used to make adjustments Decrease Cis speed Up Down Buttons Increase 4 To ensure all new values are stored correctly exit OBP mode with a series of left hand joystick deflections A push of the Mode button will put you back to Drive mode and save as well 60 Example of OBP Menus Top Menu Sub Menu Global Controls Speeds Steer Correct e There are four basic types of menus e Top Menu Parameter Field e Sub Menu e Sub Sub Menu 100 e Parameter Field 61 PC Programming and Dongle Usage R net connecting Shown in Bottom Screen once system is opened Empty PGDT Rnet Programmer E 2 5 File Edit Controller Tools View Help Ose s aea e e hgwohst ahiwaoOkh a7 i a ea RR RT ERT ee E 1x For Help press F1 jnumf ff App GenericDealer fe NoFie R net Connected
47. ll be through the Hand Held known as DTT or PC Programming via software and Cable 107 Program the Omni to Match SID The Omni is compatible with Six Types of SID 1 Joystick 2 Five Switch 3 Three Axis Proportional 4 Three Axis Switch 5 Sip amp Puff and User Switch 6 Single switch scanner This can all be found when programming under the heading of SID The 6 types are shown above how they are displayed under Port 1 or Port 2 108 Diagnostic Section Intro The Diagnostic Section has all details of the complete system it is as a guide to help the Technician find a quicker way of diagnosing and finding the solution accurately and efficiently Diagnostic Procedure Please follow this procedure Read and note the Trip Text displayed the identified Module and the Trip Code Switch off the control system Make sure that all connectors on the listed Module and the wheelchair are mated securely Check the condition of the battery Find the definition of the Trip Code in this Service Guide and take the required action Switch on the control system again and try to drive the wheelchair If the safety circuits operate again switch off and do not try to use the wheelchair Contact Sunrise Technical Service Example Identfied Module Power Module Tip Trip Text Low Battery Trip Code 2C00 PM Low Battery This means the battery needs charging or there is a bad connection to the battery Check t
48. module 55 o00000 a A a ATUL 4 i WT MOTOR 1 nen MOTOR 2 Left BATTERY Right Brake ve ee BOK ve Motor ve Motor ve Assumes no Motor Swap programming has been undertaken The setup above is for the Xplore Chair if the Motors are connected for the Xperience You will see Left Change over to Motor 2 and vice versa R Net EL 90 Control Inputs Depicted Below m aa a _ a_i Com Connection O B C Motor 1 Power Connect Motor 2 Inhibit Line Off Board Charger 56 PROGRAMMING 3 Different Electronics so different means of Programming VR2 Electronics Programming QTRONIX or PP1 or PC Mobility Programmer AMY D50144 R Net EL Electronics Programming AMY D50612 complete as seen above AMY EC 0084 complete with Wires and manual The Dongle Kit can be used for Computer only The Diagnostic Test tool can be used the same as on PM120 controls R NET PM120 Control System The AMY D50612 kit can be used as in the EL programming or you can use the Dongle connected to the System to do On Board programming of the System without connecting to a computer The OBP Dealer Dongle is part number AMY D50109 57 R net On Board Programming On Board Programming OBP uses the graphics LCD on the R net Joystick Module to provide a clear display of multiple profiles and allows for easy navigation and adjustment of the screens using intuitive comb
49. nnnnnnnnnnmnnnnnnnnnnnnmnnnnnnmnnnnnnnannnnmnnnnnnnnnnnnnnnnnnanannnmnnnnnnannan CeCe e eee rere rere eee ee errr eee eee ee tree eee eee etree eee eee e errr errr eee eee reer te eee eee tere ee eee eee ree eee eee eee rere ee eee eee terre eee eee rere rere eee e ee terre reer eee etree rere eee reir tt Pete eee terre ee eee eee etree eee eee tree ee eee ee terre eee eee Teeter eee reer eee eee ee rete eee treet eee eee ee eee eee erred 70 Input Output Shows choice of Switch or Proportional as Input Choice Output Switching 4 way or Horn Operation R AWOB060703 PGDT Rnet Programmer gt File Edit Controller Tools View Help cH tae PaWohst apiaol a a tt Profile 1 Profile 2 Frofile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode 8 INSIDE 1 INSIDE 2 OUTSIDE 1 OUTS IDE2 Profile 5 Profile 6 Profile 7 Attendant INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE 2 Profile 5 Profile 6 Profile 7 71 Omni Module Showing Sip and Puff as input K AWOBO607035 PGDT Rnet Programmer File Edit Controller Tools View Help eh st SRISBT7TE GHB s t ABAOCER EF SE ieee Semen Senet ces aa ee ee E EE EE Profile 1 Profile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile amp Mode 1 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode 8 INSIDE 1 OUTS ae OUTSIDE Profile 5 Profile 6 Profile 7 Attendant INSIDE 1 INSIDE OUTSIDE 1 OUTS IDE Prfe5 Profle6 Profle 7 OUTS IDET OUTSIDE 2
50. no Chrome or LCD Joystick has very Powerful features including a variety of Models with or without switches and Speed Potentiometer to give even more control of speed in each Drive Profile There are 4 Main Buttons not including the Green Power On Off the Red Horn button the Profile button which takes you to all the different set or programmed Drive Profiles the Mode button which takes you from Drive to Seating to Program Mode if you have a Programming Key or Dongle in line with the Joystick This will be explained in more depth on the Programming part of this section The Speed Up and Down buttons are used to give the Forward High Speed setting down to Forward Low Speed setting This is also used to increase and decrease the programming settings along with use with the Blue tooth mouse as left and right click 44 EL LED Joystick Module Standard Cop On Off Button Ca Horn Button Note Seating requires use of Mode Button g q the R net ISM Intelligent E Speed Up Down Buttons Seating and Lighting Module Part AMY D51122 ISM This JSM functions much like the Pilot LED s will illuminate under the wheelchair ICON to indicate selected actuator s The EL or LED joystick is one of the easiest operating screens The LED s indicate what drive the user is in the mode button will take you through the Modes and indication of seating will illuminate the display as seen on example above
51. nt 66 Controls Global AW08060703 PGDT Rnet Programmer CT REES EOE EERE EEEE SER EREE E SEES SRE NT E ICT Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile 8 Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode 8 rc rm a AW08060703 INSIDE 1 INSIDE 1 INSIDE 1 INSIDE 1 PGDT Rnet Programmer Profile 1 Mode 1 INSIDE 1 INSIDE 1 INSIDE 1 INSIDE 1 INSIDE 2 INSIDE 2 INSIDE 2 INSIDE 2 Profile 2 Mode 2 INSIDE 2 INSIDE 2 INSIDE 2 INSIDE 2 OUTSIDE 1 OUTSIDE 2 OUTSIDE 1 OUTSIDE 2 OUTSIDE 1 OUTSIDE 2 OUTSIDE 1 OUTSIDE 2 Profile 3 Profile 4 Mode 3 Mode 4 OUTSIDE 1 OUTSIDE 2 OUTSIDE 1 OUTSIDE 2 OUTSIDE 1 OUTSIDE 2 OUTSIDE 1 OUTSIDE 2 Profile 5 Profile 5 Profile 5 Profile 5 Profile 5 Mode 5 Profile 5 Profile 5 Profile 5 Profile 5 Profile 6 l Profile 6 Profile 6 Profile 6 Profile 6 Mode 6 Profile 6 Profile 6 Profile 6 Profile 6 Profile 7 Profile j Profile 7 Profile 7 Profile 7 Mode 7 Profile 7 Profile 7 Profile 7 Profile 7 Attendant Attendant Attendant Attendant Profile 8 Mode 8 Attendant Attendant Attendant Attendant 67 Lock Function is enable by either Lock or Sequence the lock is using a key while unit is powered up and inserting followed by pulling back out Unlock same way by inserting and removing from Charger P
52. o be at least 18 volts for the charger to turn on 2 Check for continuity between cable DC output and inside this 1s performed with a Multimeter on the setting of resistance and with each of the connector points test the wiring from one end to the other which 1s inside the charger plug and charger 3 Check for A C voltage The wall outlet in North America should give a reading between 110 and 120 volts A C 4 Check for possible blown fuse As a protection to the charger and chair components this fuse will go 1f it attains close to 15 amps of current it will not operate charging of chair until replaced Code 1E03 Charging chair Scroll repeat on Display Motors Intro The motor is an essential part of any Power Chair and needs to be looked at annually or when an error occurs which point to one of 3 parts that make up Motor Assemblies The motor assembly consists of the motor brake and gearbox The Xperience and Xplore both use the same style motor and there are 2 varieties of motors to choose from The next section shows parts of the Motor Removal and Diagnostics for trouble shooting the motor Cap amp Brushes Armature Commutator Permanent Magnet s Resistance Value Motor Connector Brake Solenoid 15 16 ohms Motor 0 2 ohms 17 Motor Resistance amp Meter Check for Xperience amp Xplore Checking Motor Resistance and Continuity Motor Connector Brake Solenoid Ch
53. of Foot rest left side being illuminated The use of an ISM is necessary for Drive Through operation to give the mode option display of screen for actuator movement 45 Color Joystick Modules CID On Off Button Color LCD Display gaila Ly eZ Horn Button Profile Button Speed Up Down Buttons Mode Button Part AMY D51033 Optional Toggle s and or Pot D51136 D51138 The color LCD screen is split into 3 areas of information The Top Bar the Base Bar and the Main Screen Area Top Bar Battery Indicator This displays the charge available in the battery and can be used to alert the user to the status of the battery Main screen gives information pertaining to Time Speed of Chair and Profile Name as well as Mode and Speed Pot info Base bar gives information pertaining to Drive Number and indications 46 Dual Attendant Module R NET Part AMY D50882 e The Dual Attendant Module is used for when driving and seating access is required by an individual other than the primary user e The User Attendant button is used to toggle between who has control of the chair The LED indicates who Is in control It is the Attendant that has control of who has control of the the chair e The Speed button scrolls through the speed settings e The Mode button accesses all the modes AMY D50872 VR2 Attendent 47 Joystick Swing Away Assembly Below is Ta
54. ogy accept mo lability rlasses of any kind if the user of this software does not read understand or ignores these warnings When the this programmer is connected to a wheelchair or scooter the electromaonetc compatiblity EMC performance of the ehide may be affected Disconnect the equipment as soon as programming ic complete and donot use this equipment in AViTonMent that are EMC sensitive PG Drives Technology accepts mo liability for bosses of any ind arising from failure to comply with thie condition If you have read and understood the above information please press this button Tf you do NOT want to continue please press this button Clicking Continue opens the IR Configurator Window To begin using the IR Configurator one of three things must occur e A new file must be opened An existing file must be opened A file must be read from the Control system Untitled PGDT R net IR set 105 iil Fl Feel F Seta Taal 106 Omni Installation The Omni can be used with many different types of SID s and then in various modes of operation driving latched driving seat adjustment etc The Omni Must be configured to meet individual requirements of the user Below is a suggested installation and set up sequence 1 Assess user s needs and select relevant SID 2 Install the Omni onto the powerchair 3 Install the SID onto the powerchair 4 Program the Omni to match the SID 5 Program the Omni to s
55. ort Sequence done while unit is on Depress On Off Key and give Driving device FWD and REV directions to unlock Power On FWD and REV directions once again AW08060703 PGDT Rnet Programmer File Edit Controller Tools View Help Deki ts ae Se hhwoh st sha Ob trl aaa en Ee ee eee eee ee ee ee ees ee f Profile Man agement i Profile 2 Profile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile 8 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode 8 INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE2 Profile 5 Profile 6 Profile 7 Attendant INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE 2 Profile 5 Profile 6 Profile 7 Attendant INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE2 Profile 5 Profile 6 Profile 7 Attendant INSIDE 1 INSIDE 2 OUTSIDE 1 OUTSIDE2 Profile 5 Profile 6 Profile 7 Attendant Joystick Settings This sets up the individual Throw for the Customer in all 4 directions Deadband setting before control relay is engaged percentage setting Invert Left or Right and Invert Forward and Reverse choice of Yes or No also Sway Joystick Axis does both Inverts AWO8060703 PGDT Rnet Programmer gt File Edit Controller Tools View Help Sr A ESTERA Ci Woe sy i s ee ee a a a ee O Bet Profile Management i Profile Profile 3 Profile 4 Profile 5 Profile 6 Profile 7 Profile amp Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode amp INSIDE 2 OUTSIDE 1 OUTSIDE Profile 5 Profile amp Profile 7 Attendant
56. ot The control system will cease drive to the actuator motor in question e Allow the ISM to cool 117 e Ifthe ISM is frequently overheating check the condition of the actuator motors and the connections to them If the trip persists contact your service agent 13 Bad Settings This occurs when the control system detects incorrect or invalid program settings e Check all parameter settings and re program the control system using the R net PC Programmer e Make a note of the current parameter settings and then reset the control system to default settings e Re program the required settings in small groups cycling the power after each group to see if the trip occurs If the trip is still present after the above checks have been made then the PM may be defective 14 DIME Error This occurs when the control system detects an identification conflict between two modules in the system If a new module has been introduced e Disconnect the new module and cycle the power e If no trip is present connect the new module to the system and cycle the power e If the trip reappears then the new module must be the cause of the problem If there has been no additions e Disconnect one module at a time and cycle the power If the trip is still present after the above checks have been made contact your service agent 15 Memory Error This is a non specific memory error that could be caused by any of the modules within the system e Ch
57. r service agent The wheelchair is being prevented from driving by an extemal signal The exact cause will depend on the type of wheelchair you have one possibility isthe battery charger isconnected A joystick fault is indicated Make sure that the joystick isin the center position before switching on the control system The parking brakeshave a bad connection Check the parking brake and motor connections Make sure the control system connections are secure An excessive voltage hasbeen applied to the control system This is usually caused by a poor battery connection Check the battery connections A communication fault is indicated Make sure that joystick cable is securely connected and notdamaged Note If the programmable parameter Motor Swap has been enabled then left and right hand references in this table will need transposing Note This will be referenced for the EL LED joystick only 112 1 Bar The battery needscharging orthere isa bad connection to the battery Checkthe connections to the battery If the connections are good try charging the battery Troubleshooting Batteries 1 Check for good voltage at Module input charger port Should read between 23 5 and 25 8 volts for proper operation Less than 23 5 volts will give a low battery Indicator 2 Bar flash 2 If no voltage at port go to cable that inputs voltage to Control found on battery box connector shown earlier Once again verify
58. ravity control 2i Gravity Compensation Sunrise s MWD design solution interactive suspension The connected front and rear arms create a wide footprint that joins front and rear casters to the drive wheels Always redistributes the load over drive wheels and casters A AN agn KIO L Interactive suspension e Adjustment free e The performance of the system is based on the geometry of the pivot points and the links 28 Ground Compensation Movement of the front swing relative to the base frame e Reduces posterior projection e Reduces anterior projection e The seat remains closer to it s neutral position going over an obstacle Note Same on Xperience 29 Gravity control Load distribution over casters and drive wheels depends on e User s body type Ectomorph Mesomorph Endomorph e Seating system Thickness of the back e Static position Static tilt Back angle e Dynamic positioning Usage of a power tilt and or recline system Options Vent tray Back pack O O Common impacts Limits the chair capability e Limited outdoor performance traction e Can t climb obstacle from the front e Can t climb obstacle from the back Affects the resistance on the castors 30 Gravity control Design solution Interactive suspension e Load distribution over the pivot points e Redistributed over drive wheel and casters 31 Pictu
59. res Showing the Suspension in Use nel at gt RE See Showing Stability up hill while in tilted position Showing the stability while being front loaded 32 Pictures Showing the linkage of Suspension Removal of Oil Sealed bearings 1s easier than removing bearings Oil Sealed bearings are recommended to be checked annually replace after 33 2 years of operation or as a needed basis which can be verified when arms have a lot of play in them The part number for the Bearings is listed in chart below quantity per package is listed in chart below Pivot arm Part Qty C 1005 AMY E00240 4 C 1006 AMY E00240 4 C 1007 AMY E00239 2 C 1008 AMY E00239 2 C 1010 AMY E00239 4 C 1014 AMY E00240 4 C 1015 AMY E00240 4 C 1016 AMY E00240 4 C 1017 AMY E00240 4 This can be seen in the parts Manual the first part listing being the section ACTIVE ACTIVE ee PLONE REAT WHEEL FRONTLEF AASSENBLY as The difference between E00240 and 239 is E00239 is shorter and has a smaller flange Part s AMY E00239 OILITE 1 2DIA X 5 16 L X 7 8 FL X 1 8THK AMY E00240 OILITE 1 2DIA X 5 8 LX1 FLX 1 8THK 34 Shoulder Bolt Adjustment The shoulder bolt is a key component of the suspension assembly on both the Quickie X series Understanding the proper adjustment will help optimize the performance of the power base There is 3 basic adjustment adjustments to be performed with this type of fastener 1
60. uit the user 6 Program the R Net driving characteristics to suit the user When installing SID onto chair if usage 1s for only operation one device it is recommended to connect to Port and make sure all connections are tight route and secure all cables and tubes in such away as to prevent damage by crushing cutting or snagging User Switch is recommended for safety and ease of use for customer it is recommended to set to Normally Open If switch is disconnected as additional safety a warning of User Switch disconnect will come up on screen preventing drive of chair In programming of Switch Detect we also have a setting of Limp which allows slow driving with a visual of Limp on screen The option of off is there as well but not recommended OBP On Board Programming Through the OMNI This is performed using the Omni s own display and front panel buttons From the Omni all system OBP parameters can be adjusted for example Speeds and Accelerations To enter into this mode the R Net Dongle is required as described in Programming section for connections after connected turn on control system and using the mode button to step to OBP mode It is very important as the dealer to make sure Mode 8 is never turned off for that is what allows access to OBP mode Note While the Dongle remains attached the mode button can be used to access all system modes and to return back to OBP mode The other 2 options of programming wi
61. uld enable any task to be dealt with Some will only occasionally be needed by it is advisable to own or have access to them a N pepe ee nA BWN OD Metric Socket Set SAE Socket Set Hexagon Open End Wrenches SAE amp Metric 3 5 8 mm flat screwdriver Number 0 2 Phillips or cross head screwdriver Vise Grips Adjustable Pliers Cir clip Pliers Hammer Small amp Large soft Hammer Rubber and or Plastic Q Tronix Programmer R Net In line Programmer Wire Strippers Shraeder Valve Ty wraps short medium long Table of Contents I 2 oh 8 9 Batteries sizes and installation amp troubleshooting Charger and operation amp troubleshooting Motors Operation readings and troubleshooting Suspension Base Adjustments Joysticks amp Controls Operation options and parts VR2 EL RNET Programming Using Q TRONX In line and Personal Computer Software DTT Seating Installing Operation Tilt Lift Recline Legrests troubleshooting Specialty Controls and Setup Diagnostics section dedicated to every aspect of chair 10 Acronym Section Section 1 Batteries Description The batteries are used to power the chair and need to be maintained to have full potential and use of product Please use specified batteries and follow all charging recommendations Please use charger provided by manufacturer
62. vity Switch to Standby Activate via switch Yes or Not Mode Selection in Standby Yes or No Then you have 4 choices for your 4 directions Background on a colour joystick decides whether you want Blue or White Background A AWO08060705 PGDT Rnet Programmer gt File Edit Controller Tools View Help Deh te e eaehimwo FERS EY ESI ae as a SS es ee ee i Profile 2 Frofile 3 Frofile 4 Profile 5 Profile amp Profile 7 Profile 8 Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode INSIDE 7 INSIDE OUTSIDE 1 OUTSIDE Frofile Profile amp Profile 7 Attendant E AE E EEIE TE EEA A EESE EAE E TETEE cece A E eerie T e cere fe nomenenenaenensmemenenateenamenenae INSIDE 1 INSIDE OUTSIDE1 OUTSIDE2 Profle5 Profle Profle Attendant INSIDE 1 INSIDE2 OUTSIDE1 OUTSIDE 2 Profile Profile 7 Attendant E E RT sea eeeeeeeeeeeenensenerseenenenaens Yes Blue Blue OUTSIDE1 OUTSIDE2 Profle5 Profle6 Profle 7 Attendant E eee tere INSIDE 1 INSIDE 2 EE E aaen BSS EDBB SOUS HATO GR SpE RTS aap ESM Og up En En ane gar ASCO OS Egnat AAAI BSE cage GanMnrinane rr Hes ChOAPECECan OneCare a a a aaa e e e a a revere webesnenenenendueemenencsenateeeeseaaeoeeeeensoaesenensareectenasnecsecacsnansecusesaneneesacssoasecacseaateesenad E E T ETET E E T 69 Latched Shows choices of Profile Latched Drive Latched Actuators Yes or No Latched Time out
63. voltage and check for popped circuit Breaker Reset Circuit breaker 3 If still no power go directly to individual batteries across and posts to see at least 12 2 to 13 volts fully charged 4 The 3 tests above will verify voltage in what is known as an unloaded state The next test is to insure batteries last under load This can be done a number of ways 2 ways of checking are listed below a The load test across the and terminals of battery make sure battery is in full charged state Hook up load tester and draw 100 amp load across for 10 seconds b The chair has a free wheel release where the motor and gearbox can be run un loaded this still draws 3 4 amps across the load Hold joystick or input device for 1 minute If after release in a minutes time it drops more than a volt Change batteries 1f it drops between 6 and 1 volt it has a Cell that is weak and batteries will no stay fully charged It is recommended to change batteries If the voltage after a minutes time drop less that 1 volt but not greater than 0 5 volts the batteries are in good shape Code 2C00 indicates Low Battery 1 Bar Flashing 113 2 Bar The left hand motor hasa bad connection Check the connections to the left hand motor 3 Bar The left hand motor hasa short circuit to a battery connection Contact your B service agent e 4 Bar The nght hand motor hasa bad connection Check the connections to the e nght hand motor
64. way Toggle Part D00034 4 way switch operation commonly set as Tilt Recline Left Legrest and Right Legrest mounting and serial number shown as well as mounting holes DESCRIPTION Me parte omeremon E 1 jao js LO R NET AKATION gt sxe ESSORY SWITC SEE TABLE 4 WAY TOGGLE NEXT TO JOYSTICK THE FOLLOWING JOYSTICK MODELS ARE INSTALLED EXACTLY Tr SAME WAY THAT DRAWING SHOWS _ _ WARMING O n o Ma MaMa 93 single Pushbutton Switches various switches Above is shown switch D00253 it connects to the controls and will depict all Technical Details Here is the table for part numbers taken from Parts Catalogue TENA 2 OF THE PLUSH CES CRIPTIOM BUTTON SWITCH 1 E00 SINGLE PLUSH BUTTON SWITCH USER MOUNTED Doone 2 BC 0221 DUAL PUSH BUTTON SWITCH LSER MOUNTED DOO 3 eC 4 BUSH BUTTON SWITCH USER MOUNTED Dio og E0929 5 BUSH BUTTON SWITCH USER MOUNTED Doors q lt j O OFS OOO J O o O O O O i O X Specialty Control Section Features General R net interface for specialty controls Large hi resolution color display Dual channel inputs User selectable display indoors outdoors Customisable user menu Large easy to read icons Programmable user text On board configuration programming Use standalone or with other R net Input Devices Can control all powerchair functions

Xperience and Xplore Tech Service Manual rev 10

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