Quickie G-424 Tilt User`s Manual
Contents
1. ACTUATOR NY WHITE WHITE UN Qtronix Power Module ALM ACTUATOR CONTROLLER Through drive control Remote Joystick VSI Controller Qtronix Power Module DRIVE INHIBIT SWITCH ACTUATOR RECLINE f R STOP SWITCH UPRIGHT STOP SWITCH T EE 4 PIN PLUG 931155 Rev A 16 17 931155 IX SUNRISE LIMITED WARRANTY FOR THREE 3 YEARS We warrant the C G power tilt seating system seat frame sub base frame actua tor and structural components of this wheelchair against defects in materials and workmanship for three 3 years from the date of first consumer purchase FOR TWO 2 YEARS We warrant the ALM Actuator Lights Module actuator controller for two 2 years from the date of first consumer purchase FOR ONE 1 YEAR We warrant other electronic components such as the single switch actuator con troller for one 1 year from the date of first consumer purchase Additional Warranty We warrant all other original components such as upholstery plastic rubber parts and painted surfaces for three 3 months from the date of first consumer purchase 931155 Rev A 18 SUNRISE MEDICAL Sunrise Medical 7477 East Dry Creek Parkway Longmont Colorado 80503 USA 800 333 4000 In Ca2. Seat Pan Swing Away Footrest Latch Plate Swing Away Footrest Hanger Angle Adjustable Footplate 8 Seat Back 9 Shroud 10 14 Drive Wheels 11 Caster Housing 12 7 Solid Casters 13 Caster Fork 14 Headrest 15 Tilt Toggle Switch not shown INTEGRATED C G TILT 931155 Rev A YOUR CHAIR AND ITS PARTS QUICKIE G 424 INTEGRATED C G TILT Weight 172 165 with swing away footrests and armrests without batteries Drive Wheels 14 x 3 Tire types Standard pneumatic Option airless insert solid Joystick Standard integral right hand or left hand mount Option remote left hand or right hand mount Option swing away retractable joystick Batteries 2 batteries required to operate chair Option GP 24 deep cycle gel Option 22 NF deep cycle gel Battery Charger Standard off board Lester Colors Refer to current order form Chair Parts Standard black Seat Frame Dimensions Seat Frame width standard 14 20 Seat depth 14 20 adjustable Solid seat back Aluminum seat pan Optional cushions Jay Cushions CGTilt Backrest Standard Non folding 15 20 Straight Backpost standard Footrest Standard Swing away with angle adjustable footplates and heel loops Option elevating legrests and multiposition Casters Standard 7 solid Option 7 pneumatic 7 solid insert Armrests Standard dual post flip back Option height adjustable dual post or single post
3. The seat height can be adjusted from 19 22 at increments Remove the seat and shroud cover 2 Reposition all four of the seat mounts to desired position by removing bolts adjusting mounts and replacing bolts 3 Ensure that the top of all seat mounts sit at the same height except as noted below 4 Replace shroud and seat Note of seat dump can be set by lower ing the rear post two hole positions A WARNING In all configurations of seat height and fixed tilt angles ensure that both the front and rear latches 2 are all properly engaged TM40 SINGLE OR DUAL SWITCH ACTUATOR CONTROLLER Refer to diagram on page 13 The TM40 actuator controller can be used to activate the tilt mechanism with either single or dual switch controls 1 Plug limit switch harness assembly into TM40 limit switch jack B 2 Plug single switch C into TM40 single switch jack OR plug dual switch E into TM40 dual switch jack F 3 Plug TM40 into the QTRONIX Power Module G 4 Use mating plugs H to connect the 40 to the tilt actuator V SET UP ADJUSTMENT amp USE 931155 Rev A 12 DRIVE INHIBIT RECLINE SWITCH STOP SWITCH A TU sue DUAL SWITCH LE TILT ACTUATOR KU B OZ m a TM 40 UPRIGHT STOP SWITCH a SINGLE SWITCH VSI Controller Qtronix Power Module K CHECK OUT On
4. position remove tilt angles heavy and can be large depending on c Tighten the switch fasteners at desired maximum tilt angle seat size 2 Drive Lock out Angle 2 Replace Seat The Drive Lock out angle is fixed and is set at 15 3 a Position rear of seat on docking mount b Rotate seat forward until latches lock the seat in place c Replace the safety lock pin B under release lever and position both rear latch knobs A outward and tighten A WARNING Always replace the latching lock pins to prevent inadvertent release of the seat G SEAT DEPTH The seat depth can be adjusted in one inch increments 1 Seat Frame Depth Adjustment a To adjust remove the two bolts C amp D p 12 from each side of the backrest pivot plate b Reposition the backrest to the desired position Note Substitute Bolt D with rear back rest pivot plate bolt C for 18 seat depth c Replace and retighten bolts on each side of the backrest pivot plate 931155 Rev A 10 11 931155 V SET UP ADJUSTMENT amp USE H BACKREST A backrest angle adjustment is standard 1 Adjustment on Seat Frame a Remove the front securing bolt C on the side of the backrest hinge plate b Loosen the lower rear bolt D Set at desired angle There are four holes in 4 increments to choose from d Reinstall the front bolt and tighten both bolts securely 1 SEAT HEIGHT ADJUSTMENT
5. the chair on 2 Push either tilt button B or C to acti vate tilt mode 3 Push forward on joystick D to tilt back 4 Pull backward on joystick D to tilt for ward 5 Push either tilt button B or C to deac tivate and resume drive mode D REMOTE JOYSTICK ACTIVATION OPTIONAL From the off position 1 Push the on off mode select toggle switch A down once to turn the chair on 2 Push the on off mode select toggle switch A up twice to move index to tilt mode noted by two 2 actuator lights B 3 Push the joystick C forward to tilt backward or backward to tilt forward 4 Push the on off mode select toggle switch A up once to return to drive mode 931155 Rev A 14 VII MAINTENANCE amp TROUBLESHOOTING TIPS A MAINTENANCE You should check the items on this chart at the indicated intervals If any of the items are loose worn bent or distorted immediately have them checked and or repaired by your authorized Sunrise supplier Frequent maintenance and servicing will improve performance and extend wheelchair life NOTE Check weekly and use a clean dry cloth or compressed air as needed to keep glide bearings free of debris CHECK 2 2 2 Charge Batteries Glide bearings free of debris Check tires for proper inflation level Check batteries for proper electrolyte level wet cell only Check plugs and connectors for proper connections Check all moving parts for wear I
6. with desk or full length waterfall pads or standard armpads Swing Away Lateral Thoracic Supports Option Curved Option Straight Headrest Standard 8 x 5 or 7 x 4 5 headrest pad All features may not be available with some chair setups or in conjunction with another chair feature Please consult your supplier for more information Your authorized supplier can also provide you with more Iv AWARNINGS 0 50 i 3 53 information on accessories 931155 Rev A 6 A SOLID SEAT BACK A WARNING Do not use the Solid Seat Back to push or lift the wheelchair Improper use may cause the back to unexpectedly detach from the wheelchair B DRIVING A WARNING You should drive your chair with the tilt at the minimum angle C TILTING A WARNING To prevent damage and personal injury avoid tilting near objects such as walls tables or chairs To avoid injury ensure other people especially children are clear of the system If using a swing away abductor be sure not to tilt with the abductor swung away Otherwise the abductor may collide with the tilt actuator when returning to the untilted position D CHANGES amp ADJUSTMENTS A WARNING Never use non Quickie parts or make changes to your chair unless authorized by Sunrise Doing so will void the warranty and may create a safety hazard If you modify or adjust this chair it may increase the risk of fall or tip over 2 Modifications unauthori
7. Quickie G 424 Integrated C G Tilt User 5 X Instruction Manual Supplement SUPPLIER THIS MANUAL MUST BE GIVEN TO THE RIDER OF THIS WHEELCHAIR RIDER BEFORE USING THIS WHEELCHAIR READ THIS ENTIRE MANUAL AND SAVE FOR FUTURE REFERENCE SUNRISE MEDICAL 1 INTRODUCTION NOTE QUICKIE G 424 INTEGRATED C G TILT USER INSTRUCTION MANUAL SUPPLEMENT NOTE This supplement contains information the operation and adjustments for the Integrated C G Tilt System of a Quickie G 424 wheelchair ONLY Please refer to the Quickie G 424 User Instruction Manual for additional notices EMI information warnings tips for attendants set up adjustment and use information operating guide battery and maintenance information wiring diagrams and war ranty information regarding the Quickie G 424 SUNRISE MEDICAL Customer Service Department 7477 East Dry Creek Parkway Longmont Colorado 80503 303 218 4500 or 800 333 4000 rw 931155 Rev A VII VIII IX 11 TABLE OF CONTENTS INTRODUCTION 2 3 TABLE OF 5 22 2 2 4 YOUR CHAIR AND ITS 5 lt 5 222222222 22 2 2272 0 7 Solid Seat Driving C Tiltihg enint D Changes amp Adjustment
8. ce the tilt assembly is adjusted it should actuate smoothly and easily All accessories should also perform smoothly 1 Verify seat can achieve full tilt and will return to neutral Verify the motor cuts out once the neutral position is reached Verify no debris is interfering with the glide bearings Verify all hardware is securely tightened wk wp Verify that the drive lock out switch is positioned to prevent drawing if the system is tilted to an angle of greater than 15 6 Verify that the safety lock pin and rear securement knobs are in place A WARNING If the actuator stop switches are not properly adjusted the actuator will current limit or stall at the end of the stroke Repeated stall conditions will shorten the life of the actuator 13 931155 Rev A VI OPERATING GUIDE TO OPERATE THE C G TILT A TOGGLE SWITCH ACTIVATION To operate push the toggle switch forward to tilt back or pull toggle backward to return to neutral until tilted into the desired position lt gt 2 The toggle switch will return to neutral when released and the seating system will stop moving B SINGLE SWITCH ACTIVATION Depress and hold single switch to tilt 2 back into the desired position 2 Depress and hold single switch to return to neutral until tilted into the desired position C INTEGRAL JOYSTICK ACTIVATION OPTIONAL From the off position 1 Push the on off button A once to turn
9. nada 800 263 3390 Manufactured under one or more of the following patents U S and European patents pending 2002 Sunrise Medical 12 02 931155 Rev A
10. nspect all nuts bolts and fasteners for looseness or wear Inspect upholstery for wear Remove and inspect motor brushes Servicing by authorized Supplier Check front mount bolts for looseness Check actuator limit switch position Check front mount for excessive wear B TROUBLESHOOTING TIPS If you should notice your C G Tilt system binding up not running in a smooth fashion or emitting an unusual noise during use a foreign matter may have come into contact with the glide bearings If this occurs use a clean dry cloth or com pressed air to clear or if needed please see your authorized Sunrise supplier If your tilt system will not function check to ensure the tilt lock out sensor is seated properly in its mount The wires should lead out of the sensor toward the front of the chair 15 931155 Rev A VIII WIRING DIAGRAMS TM40 ACTUATOR CONTROLLER Independent switch control Integral Joystick and Remote Joystick Vill WIRING DIAGRAMS ALM ACTUATOR CONTROLLER Through drive control Integral Joystick DRIVE INHIBIT RECLINE SWITCH STOP SWITCH 22 DUAL SWITCH TILT ACTUATOR I B 52 40 c 1 UPRIGHT D STOP SWITCH So J SINGLE SWITCH OR UPRIGHT STOP SWITCH ATTENDANT CONTROL OPTIONAL DRIVE INHIBIT RECLINE SWITCH STOP SWITCH
11. s E Locking Pins iei tet ce e ore eco tetas 7 SET ADJUSTMENT amp A Battery Removal ttt intet t ie a Solid Seat Back amp Lateral Thoracic Supports Plead rest iode aere eee Seat Tilt Adjustments amp Drive Lock out sss Seat Removal Seat Depth s Backrest P M H Seat Height Adjustment eerte TM40 Single or Dual Switch Actuator Controller i Ke Check Out x tee e ic ee OPERATING GUIDE 1 14 A Toggle Switch Activation Single Switch Activation C Integral Joystick Activation 7 D Remote Joystick Activation eene 14 MAINTENANCE 5 15 A Maintenance T B Troubleshooting Tips 15 WIRING 6 l6 SUNRISE LIMITED 18 931155 QUICKIE G 424 111 YOUR CHAIR AND ITS PARTS Push Handle Dual Post Height Adjustable Armrest Remote Joystick
12. st use the dou D gt ble clamp and the collar clamp B C D MY to obtain the proper height and dis tance For clamp B use a 3 32 Allen set screw and 3 16 Allen cap screw Clamp B positions the headrest for ward and aft However due to the ver tical movement of this adjustment col lar clamp D will have to be moved in conjunction 4 Retighten both the 3 16 Allen and the set screws A with a 3 32 Allen wrench 931155 V SET UP ADJUSTMENT amp USE V SET UP ADJUSTMENT amp USE D FOAM BACK F SEAT REMOVAL Secure the foam and cover to the shell 1 Remove Seat To secure the back foam and cover on the Solid Seat Back slide the top a Loosen knob A and move inward It edge of the cover over the top lip of the shell Press the back in place is most easily accessed when the seat against the shell is tilted at or above 40 Retighten so that it does not fall back into the way b Remove safety lock pin B SEAT TILT ADJUSTMENTS amp DRIVE LOCK OUT c Flip seat back and remove with a Maximum Tilt Angle slight forward motion Maximum tilt angle can be adjusted to a limit of 50 a Losen and remove switch fasteners A A WARNING b The switch can be positioned foward and aft within slot in order to It is recommended that two people fine tune the maximum tilt angle Foward postions increase tilt angles perform this operation The seat is Aft
13. teries may weigh up to 55 Ibs Care must be taken to avoid injury when lifting up on battery straps C 931155 Rev A Ho V SET UP ADJUSTMENT amp USE B SOLID SEAT BACK amp LATERAL THORACIC SUPPORTS 1 To adjust the height of the lateral support mount loosen the adjustment screw until the receiver slides freely on the back posts Tighten the adjust ment screw when the proper height is determined 2 Assess and fit the lateral thoracic supports Assess client for proper posi tioning of the lateral thoracic supports Each support is independent and may be adjusted for your client s clinical need A WARNING A minimum of I 2 5 cm of clearance should exist between the top of the lateral support and the user s arm pit a To adjust the height angle or width of the lateral thoracic support pads loosen the top bolts and slide to correct width Tighten bolt to bolt plate If more adjustment is necessary loosen the internally mounted bolts and slide in the track to the desired height and width The angle is obtained by tilting the bracket as needed Tighten the bolts b To adjust the depth of the lateral thoracic pads turn the middle bracket so that the slots are side Adjust to desired depth Re tighten the bolts C HEADREST Mounting a headrest The Solid Seat Back has a headrest plate mounted to it Care should be RS taken to use the proper screw length B Ke when mounting NC 2 To position the headre
14. zed by Sunrise constitutes remanufacturing of the wheelchair This voids the warranty The rider then assumes all future liability for the wheelchair E LOCKING PINS WARNING Never use or operate this device without the use of all locking pin devices p 11 7 931155 Rev A V SET UP ADJUSTMENT amp USE TOOLS YOU WILL NEED 1 Basic Tool Kit To set up adjust and maintain your chair you will need the following tools 5 32 Allen wrench 3 16 Allen wrench 5 16 Allen wrench 9 16 box and open end wrench 1 2 box and open end wrench e Phillips screwdriver 1 Standard slot screwdriver NOTE Setting the wheelchair on a flat surface such as a table or a workbench helps make these procedures easier A BATTERY REMOVAL To remove the batteries for transporting or servicing I Remove Batteries a Lift up deck lid A b Unplug and remove batteries from rear of chair B c Lift up batteries by lifting up on battery straps C Il Alternate Battery Removal Recommended method for Group 24 batteries a Remove seat by removing quick release pins attaching seat to mount b Lift seat off seat mounts c Release all release levers D on the top of the shroud cover d Remove the shroud cover to expose the batteries e Unplug and lift up batteries by lifting up on the battery straps Battery Installation See Section XI Batteries D for installation and wiring diagram A WARNING Bat
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