Owner`s Manual (General)
Contents
1. Before starting make sure the grill is cold 3 Turn the grill several times until the wheels are 1 Close the top cover or lid pointed in correct direction 2 Pull the grill handle towards your 4 Press the button on the wheels to lock the grill in ideal location place A Word About Stainless Steel Contrary to popular belief stainless steel can rust Most commonly deposits on the surface of the product will trap moisture It is this moisture that robs the stainless steel of oxygen Oxygen is the element that reacts with the stainless steel to form a protective layer of chrome oxide Without oxygen this reaction does not take place and crevice corrosion or surface rusting occurs To minimize this effect thoroughly clean your barbeque grill with products specifically designed to clean stainless steel Additionally stainless steel that has been exposed to high heat for prolonged periods will change in color and texture over time The plate and fire pan used to distribute heat evenly across the grill does so by deflecting high heat over a large surface area This prolonged exposure to high temperatures will cause the plate and dome to change color A blue or brown color change is normal and should not affect the operation of the grill Page 13 OWNER S MANUAL Maintaining Your Grill Exterior Stainless Steel Components As previously stated stainless steel is not impervious to rust or corrosion Some basic steps2. CAN CGA B149 2 Propane Installation Code CALIFORNIA PROPOSITION 65 WARNING The burning of gas cooking fuel generates some by products which are on the list of substances known by the State of California to cause cancer or reproductive harm California law requires businesses to warn their customers of potential exposure to such substances To minimize exposure to these substances always operate this unit according to the care and use guide ensuring you provide the proper ventilation when cooking with gas A WARNING Carefully read all warnings instructions gas leak check procedures lighting instructions and general maintenance and storage information prior to the operation of this grill Failure to do so could result in a fire which could cause property damage personal injury or death Retain this manual for future reference 1 Always place your SUNJOY BBQ Grill on 7 a solid and secure surface A patio slab or sizeable deck is recommended The grill should not be placed under combustible structures such as an enclosed carport garage porch patio etc 2 The grill is for outdoor purposes only 8 Use only the standard one pound Do not obstruct the flow of combustion and ventilated air disposable gas canisters marked PROPANE DOT 39 NRC 228 286 This outdoor grill is not intended to be 9 Propane canisters should be installed in or on recreational vehicles or disconnected when not in use boats 10 Th
3. Hose s a Breather Holes h Canister Connection Canister p Inspect all tubes and hoses before each use d ad If there is excessive abrasion wear or cutting replace the tubes or hoses only with those specified by the manufacturer Make sure the valve is in the off position Make sure the propane canister is correctly and securely connected to the regulator without over tightening it Combine a soap solution of one part soap any mild or liquid dish soap works well and one part water Using a small paintbrush spread a thin coating of the soap water solution onto the following connections e Propane Canister Regulator e Regulator Gas Supply Tube e Gas Supply Tube Valve Inlet e Valve Outlet Gas Delivery Hose RESULTS 1 If the soap water solution bubbles there is a leak Immediately disconnect the propane canister and check the connections Then reconnect the propane canister and repeat the test If the soap water solution continues to bubble remove the canister and replace the defective parts before operating the grill Page 9 OWNER S MANUAL Lighting Instructions Igniter Lighting Your grill is equipped with an ignition that is activated through the control knob For proper use the igniter electrode should be clean and free from debris Regular inspection and cleaning is recommended A CAUTION Read the instructions carefully before lighting BLUE PROPER F
4. Sliding Dual SS Lid Plate Heat Distribution OWNER S MANUAL Limited Warranty This guarantee is for the periods herein specified when used under normal and reasonable conditions Burner is warranted for 25 years The stainless steel body and lid are lifetime All other parts including the handles transition ring from the column to the bowl all exterior plastic components fire pan inner heat distribution system hinges interior stainless steel and other component parts are warranted for a period of one 1 year The warranty is non transferable to subsequent owners This warranty does not include the cost of property damage or any inconvenience due to the failure of the product Nor does it cover damage due to misuse abuse accidents or damage resulting from transportation of the product Nor does it include damage resulting from the commercial use of this product If the product fails to operate due to a defect in materials or workmanship during the warranty period the defective part will be repaired or replaced at SUNJOY s discretion If you wish to obtain service under this limited warranty you should contact SUNJOY s Customer Service Department The defective part along with proof of purchase must be returned postage paid to SUNJOY INDUSTRIES GROUP LTD We suggest you keep your purchase receipt as we may require additional proof of purchase In the State of California Only lf refinishing or replacement of the product is not com
5. are necessary to maintain the shine and appearance of your grill We recommend you clean the grill after each use Use a mild soap or products specifically designed for cleaning stainless steel Use a soft cloth or sponge on the exterior stainless steel Rinse with fresh water and wipe dry when finished We also recommend you cover the grill between uses optional custom covers are available through your local retailer or directly from SUNJOY Interior Stainless Steel Components Interior stainless steel components fire pan plate and dome and burner are subject to high temperatures grease and food residue The exposure to high heat can cause the interior stainless steel components to first turn blue then brown This is not a failure of the stainless steel and should not affect the operation of the product We recommend a thorough cleaning after each use Disassemble the interior components and remove any food residue A Scotchbrite pad or similar product may be used in this process Igniter Electrode The igniter electrode located beside the burner should be kept clean of debris and grease The ceramic insulation and spark electrode should not however be damaged in this process Although sturdy in its construction care should be given to the cleaning of this component Wipe it clean with a soft cloth to remove grease and food particles Grill Grate We recommend you clean the grill grate after each use with a brass wire brush whil
6. electrode Check the connections and reconnect any loose or disconnected wires Replace the igniter wire or valve assembly Check the fuel level Replace the canister Clean the venturi tube and burner Reconnect the gas supply hose Move the grill out of the windy area Relight the flame and close or open the lid more slowly Reduce the flame level Clean the components Trim fat from the meat before grilling Use a non oil based marinade Reduce the flame level Check and clean venturi tube and burner Check gas supply line connection OWNER S MANUAL Expanded View Page 16 OWNER S MANUAL Parts Listed 1 Handle 13 Control Panel 2 Dual Wall Lid 14 Transition Ring 3 Grill Grate 15 Inspection Panel with oil cup 4 Plate 16 Regulator 5 Burner 17 Access Panel 6 Fire Pan 18 Match holder rod 7 Outer Bowl 19 Column 8 Igniter Electrode 20 Base skirt 9 Venturi Tube 21 Base 10 Valve Control Knob 22 Universal castors 11 Control Panel Face Plate 23 Cover 12 Valve Assembly Includes Control Valve Igniter Igniter Wire Gas Delivery Tube QUICK REFERENCE CHART It is important to remember barbecuing is far from being a science The times and temperatures in this book are meant to be used as guidelines only There are many variables involved in barbecuing which can affect cooking times such as the cut of meat you are using weather conditions the heat of the fir
7. LAMES a Open the top cover or lid 4 Press and turn the valve control 5 Make sure the ignition has Knob counter clockwise to taken place and a flame is 2 Make certain a propane the HIGH position not more present Blue flames about canister is installed and than 3 4 seconds As the knob 1 4 high are proper contains a sufficient indicator passes the ON amount of propane position you will hear a definite 6 Adjust the flame as required click indicating the igniter has to the proper cooking 3 Keep your face away from Sparked temperature the grill during the lighting process 7 Ifthe unit does not ignite turn the valve control knob to the OFF position wait 5 minutes and repeat step 5 Page 10 OWNER S MANUAL Match Lighting A WARNING If the burner will not light after several attempts to ignite wait five minutes for any accumulated gas to dissipate Keep face and hands as far away from the grill as possible Use the match holder rod for safety j L zi i P r T f x e i N d i me a j paf iS i 4 n a a lt So 4 n r 3 la a o te s a i Tie SS A ie i os prm z aed Open the top cover orlid 4 Using the match holder 6 Press and turn the valve rod located on the propane control knob Make certain a propane canister rack clip a counter clockwise to canister is installed and matchstick and li
8. OWNER S MANUAL OWNERS MANUAL Care and Use guide for Sunjoy Propane BBQ Grill Model G BQ010PSS FOR YOUR SAFETY If you smell gas 1 Shut off the gas to the appliance 2 Extinguish any open flames 3 Open the top cover or lid If odor continues immediately call your gas supplier or local fire department FOR YOUR SAFETY Do not store use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use should not be stored in the vicinity of this or any other appliance rare Propane tank not included TO INSTALLER Leave this Owner s Manual with the consumer TO CONSUMER Please keep this Owner s Manual for future reference Any questions during use please call_Sunjoy Industries toll free 1 866 578 6569 or send VIA e mail to lowesO5 sunjoygroup com for assistance and advice OWNER S MANUAL XX X X X X X X X XX XXX XX XXX XX XXX X XX X X X X X X X X X X X X X X X X Thank you for purchasing a SUNJOY Series Barbecue Grill Only the finest materials were used in its construction When properly cared for your grill will provide you with many years of safe reliable service Please read the care and use guide thoroughly to familiarize yourself with the safety precautions and operation of the grill If we can answer any questions or be of any assistance please complete the attached parts replacement order form and fax email or return it to Sunjoy s Cu
9. device Check all tubes and hoses before each use of the grill If there is evidence of excessive abrasion wear or the tubes hoses are cut they must be replaced prior to the grill s operation Inspection of the tubes and hoses can be achieved by removing the access panels at the rear of the grill The top access panel inspection panel allows inspection of the hoses to and from the valve and the tubes to the venturi tube The bottom access panel allows inspection of the hose from the canister or cylinder to the valve Always light the grill with the lid open During the preheat period the top cover or lid should be closed Always use a glove or hot pad when operating or handling a hot grill Always turn the grill off after its use OWNER S MANUAL Removing Packaging Materials 1 IN Li 1I T a ay 5 i oa O AANI LLL AA l AD ST 2 Remove the grill grate and plate from the bottom side of the Styrofoam i a f CE LS _ T j a hy tz a 3 Place the plate and grill grate onto the burner Page 4 OWNER S MANUAL Features Handle amp a Dual stainless steel lid N Easy lift connection system Grill grate Vent holes Inside Stainless steel radiant burner plate and dome system Inside Brass burner Oil cup access One knob design with dependable integrated lighter Vent hole _ Disposable propane canist
10. e grill can be converted for use with a Do not install or use the grill within 36 inches of combustible materials from the front back or sides of the grill The grill should be operated only in well ventilated areas Never operate the grill in an enclosed space such as a garage or building Page 2 11 20 pound Propane cylinder with optional hose and adapter Do not leave the grill unattended while it is in use or hot 12 13 14 15 16 17 18 19 Do not leave children unattended while the grill is in operation or still hot Keep all barbecue utensils out of the reach of children Indoor storage of this grill is permissible only if the one pound propane canister is disconnected and removed from the grill Keep the ventilation openings of the canister enclosure free and clear of debris Keep the grill area clear from combustible materials gasoline and other flammable vapors and liquids The propane canisters must be stored outdoors out of the reach of children and not in a building garage or other enclosed area Visually check burner flames upon lighting the grill Always check the venturi tube and burner for insects and nests A clogged tube or burner can lead to fire beneath the grill or could adversely affect use of the grill Page 3 20 21 22 23 24 20 26 OWNER S MANUAL Clean the venturi tube and or burner with a small bottle brush or similar
11. e or your taste in food Indirect cooking with an Aluminum Foil Rack For some types of meat such as Cornish hens whole chickens certain fish and large cuts of beef you may want to try a more indirect method of cooking By utilizing a metal pie plate and rack constructed of aluminum foil you can slowly bake the meat instead of grilling it Construct the foil rack by twisting strips of aluminum foil into cylinder shapes about 1 4 to 1 2 in diameter and as long as needed to fill the pie plate Weave the foil cylinders together to form a rack and place them in the bottom of the pie plate A small amount of water can be added to the pie plate to keep direct heat off of the meat Page 17 OWNER S MANUAL Comments Cut the meat near its center with a sharp knife to determine if it is thoroughly cooked Use a thermometer for larger cuts of cooked it will turn from translucent to Opaque and the meat will flake Pork should always be well done Cook the lamb as you would beef Turn frequently and do not overcook Type of Cutof Size of Fire Approximate Cooking Times and Temperatures Meat Meat Cut Tem Steak 1 1 1 2 Med Hot 10 12 12 14 15 Min 1402 Min 1602 Min 1702 Beef Roast 2 3 Lbs Low Med 24 30 36 46 50 Min 1402 Min 1602 Min 1702 oe l meat 10 14 When fish is Steak 3 4 1 Low Med l Min 120 Fish 14 30 Whole 3 4 1 Low Med Min 1202 Chops qe 14 20 Med 2 Min 1 752 so
12. e the grill is still warm The grill grate can then be washed by hand or in your dishwasher Hoses Hoses should be checked prior to each use of the product See the section on checking your hoses Control Valve The control valve on your SUNJOY grill was adjusted set and tested at the factory You should not attempt to adjust the valve Call SUNJOY if you suspect your valve is not properly adjusted Always follow the recommended safety guides Cover Do not machine wash the grill cover Wipe it with a wet cloth to remove dust from the surface Keep the cover away from heat when it is not in use Before placing the cover over your grill make certain the unit has completely cooled down Page 14 The burner will not light using the igniter procedure The burner will not light with a match The flame goes out Flare up Yellow sooty flame OWNER S MANUAL Troubleshooting Guide The igniter electrode may be covered with grease or residue The igniter electrode may have a loose or disconnected wire No spark is being generated No gas flow or an obstructed gas flow Disconnected gas supply hose High or gusting winds The flame is on a low setting and the lid is closed or was opened too quickly Excessive cooking temperatures Grease and residue build up Excessive fat in the meat Excessive oil in the marinade Excessive cooking temperature Obstruction of gas flow Page 15 Clean the igniter
13. er replacement access Stainless steel skirt f Locking castors Page 5 OWNER S MANUAL Inspection of Tubes and Hoses A CAUTION Inspect all tubes and hoses prior to each use of the grill 1 Open the access panel located at the rear of the column 4 Open the access door at the bottom rear of the column 2 If necessary use a flashlight to inspect the gas delivery tube and the upper end 5 Remove the propane canister by turning it of the gas supply tube counter clockwise from the regulator 6 If necessary use a flashlight to inspect the regulator and bottom end of the gas supply hose 3 If either tube shows excessive wear 7 Ifthe hose shows excessive wear abrasion abrasion cutting or other damage it cutting or other damage it must be replaced must be replaced prior to using the grill prior to using the grill Replace the hose only the valve and gas delivery tube is one with one specified by the manufacture assembly Replace the tubes only with those specified by the manufacturer Page 6 OWNER S MANUAL Inspection for Spiders Spiders earwigs and other insects find the venturi tube and burner to be ideal nesting areas Spider webs or the insects themselves could block the flow of gas which may cause a flashback a fire in the venturi tube Always inspect these areas prior to operating the grill Inspection Procedure A CAUTION Before starting make sure the gri
14. ght it the HIGH position not more contains a sufficient than 3 4 seconds amount of propane 5 Bring the lit matchstick into the burner chamber under 7 Make sure the ignition has Keep your face away the heat plate taken place and a flame is from the grill during the present Blue flames about lighting process 1 4 high are proper 8 Adjust the flame as required to the proper cooking temperature Page 11 OWNER S MANUAL Grill Operation Cooking on the Grill It is recommended that you do most of your grilling on the LOW setting The grill will continue to become hotter as you cook The LOW setting will ensure proper food preparation and protect the grill from excessive heat A CAUTION Oil based marinades could cause flare ups 1 Use lean cuts of meats with the excess fat trimmed off 2 When grilling vegetables or fish lubricate the grill with a light coating of oil vegetable oil or olive oil recommended to reduce sticking 3 Grill with the lid closed The shape of the grill is designed to reduce cooking time by evenly distributing heat across the grill surface Page 12 OWNER S MANUAL Moving the Grill Your SUNJOY grill is equipped with universal castors These moving devices can be used to lock the grill onto your balcony deck or patio The plastic material will not scratch or mar the surface of your balcony deck or patio They make moving your grill an easy task A CAUTION
15. ll is cold and the gas is turned off 5 Inspect the venture tube for obstructions 1 6 Clean the tube by running a small brush or similar item through the venturi tube 7 Once the blockage has been removed carefully replace the pan and burner 2 Remove the grill grate and plate 3 Unscrew the burner and remove the fire pan Take care not to damage the igniter electrode 8 Replace the plate and grill grate 4 Inspect the burner and clean as required Page 7 OWNER S MANUAL Changing the Fuel Canister A CAUTION Before starting make sure the grill is cold and the gas is turned off A Remove the old propane canister by turning it counter clockwise from the regulator 2 Open the Canister Access Panel 5 Place the new propane canister into the regulator and turn it clockwise until 3 Remove the canister out of the Access secure Make sure the propane canister Panel is securely connected to the regulator without over tightening it Page 8 A WARNING TEST PROCEDURE 1 2 OWNER S MANUAL Leak Test Burner e Do not use an open flame to check for leaks e Do not remove valve orifices e Do not smoke during testing T ies a i a O Venturi Tube e Do not test indoors Orifi E ice e Test outdoors in a well ventilated area bi a Ea T Delivery Tube e A leak test must be performed each time the Propane canister is replaced Gass Supply
16. mercially practicable the retailer selling the product or SUNJOY INDUSTRIES GROUP LTD will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer prior to the discovery of the nonconformity Additionally you may take the product to the retail establishment from which it was purchased or to any retail establishment selling this product to obtain service under this warranty ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE EXPRESS WARRANTY PERIODS SPECIFIED HEREIN FOR THE PARTS DESCRIBED HEREIN Some states do not allow limitations on how long an implied warranty lasts therefore the above limitation may not apply to you Neither SUNJOY dealers nor the retail establishment selling this product have any authority to make any warranties or to promise remedies in addition to or inconsistent with those stated above SUNJOY s maximum liability shall not exceed the purchase price of the product paid by the original consumer Some states do not allow the exclusion or limitation of supplementary or consequential damages therefore the above limitation or exclusions may not apply to you Page 20 Printed in China
17. ne 3 4 1 Med a Pork cooked 7 Min 1402 Spare Ribs 3 Lbs Low Med 15 25 Min Ch 1 2 Med Hot 10 12 12 14 16 ops p Min 1402 Min 160 Min 180 Lamb Leg of 5m 6 20 Lamb Med Hot 30 Min 1602 Lbs Min 1402 20 30 Chicken Pieces Low Med Min 1852 60 90 Chicken 3 Lbs Min 180 1 Low Med Whole Or less 0 12 Poultry boneless Turkey Breast Low Med 45 60 Min 180 2 Low Med Whole Page 18 Cornish 45 60 Min 1 70 Hen For larger cuts whole chicken and hens try the baking tray as described above Manufacturer Model Name Model Number Fuel Fuel Supply Fuel Burn Time Construction Materials Exterior Interior Grill Surface Area Grill Material Number of Burners Grill burner BTU per hour Burner Material Burner Valve Material Ignition System Handle Material Top Cover Lid Bowl Shipping Weight Product weight Product height Product Diameter at base Product Diameter at grill Additional Features OWNER S MANUAL Product Details Sunjoy Industries Group Ltd BBQ G BQ010PSS Propane Disposable 1 lb Propane canisters 2 4 Hours at recommended temperatures 100 Polished Stainless Steel Stainless Steel Brass and Cast Iron 185 square inches Stainless Steel j 10 000 Brass Brass amp Aluminum Integrated Stainless Steel Stainless Steel Stainless Steel 59 5 Ibs 49 6 Ibs 44 5 inch 19 9 inch 18 1 inch Comes Fully Assembled Control Panel
18. stomer Service for easy parts ordering OWNER S MANUAL Table of Contents Important Safety Warnings and Precautions ccceeeee eee eee eee eee 2 3 Removing Packaging Materials seat wnseinaraivanten sed oe vetaneued advange sed de ets 4 EEUDNA E E cancun EET A A EE EST 5 Inspection of Tubes and HOSES cccceeeccce ee eeeeeseeeeeeseeeeeseeeeeeanees 6 Hspecion TOP opde Saa a E Ea 7 Changing the Fuel Canistetsc205 is vecesscnssi a E AS 8 ELGAK MeSI eric cantastue cidenn ciated centawnwncnetnetaaneerd cea tanenm emneteiiuetaaeentann 9 LIQHUNG INSIUCTIONS inncveneuesnentuadivvoriaosteqenntececustcadenrageuymucogesnansuanestd 10 11 RATIO O Meenen E E E tencaceeanceeeat 12 Moving TAC GN esgara E aa 13 A Word about Stainless Steelin bee vida de a a 13 Maimtaining YOU GMI srana seni aeie su EE A swale eeeneneste 14 TFOUBIESMOOUNG GUIDS saien A 15 Expanded WCW sccoisicie ia cies n EE EE 16 PANS E e E OEA E E EA E E EEE 17 Quick Relerence Gian wainiies cetcareevers cs oireatees nase evadeasew ean tasaeaes 17 18 FPOGUCTAD ClallStasusacacstsauonuescudcsaeceuneudseamunseasud AE E sae 19 EMEA WANA Yeri A aaa aseagsanendelaaweane 20 Page 1 OWNER S MANUAL Important Safety Warnings and Precautions PLEASE READ THE FOLLOWING BEFORE OPERATING YOUR SUNJOY BBQ GRILL Installation of the grill must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSIZ223 1 latest edition In Canada
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