Operation Manual 04/2010
Contents
1. D Remove disassemble and clean the spigot assem blies and lower bushing Place these parts in a plastic bag with a moist paper towel to prevent them from becoming brittle 18 CUP DISPENSERS ANDLIDS gt COVERS LIQUID LEVEL INDICATOR Pe A ann ana FLAVORBOTTLES m DRIP TRAY SUPPORT DRIP E gt TRAY DRIP TRAY GRID ALL PANELS Figure 28 External Parts To Be Cleaned 19 20 SECTION A DECALS AND TAGS 4 1 HOW TO ORDER DECALS AND TAGS To assure receipt of the proper warning decals supply your dealer or distributor with the following information A Model number of equipment B Serial number of model stamped on nameplate C Part number decal description and quantity needed Common warning decal names and numbers are listed below MODELS E157A E257A 21 22 Gi STOELTING A Polar Ware Company WARRANTY MIX TRANSFER PUMPS COCKTAIL SLUSH Scope Stoelting LLC warrants to the first user the Buyer that the evaporator assembly and compressor if applicable of Stoelting mix transfer pump cocktail and slush equipment will be free from defects in materials and workman ship under normal use and proper maintenance appearing within five 5 years two 2 years for Mirage equip ment and that all other components of such equipment m2. Y STOELTING FOODSERVICE EQUIPMENT Model E157A E257A OWNER S MANUAL Manual No 513651 Apr 2010 OWNER S MANUAL MODELS E157A AND E257A SLUSH MACHINES This manual provides basic information about the machine Instructions and suggestions are given covering its operation and care The illustrations and specifications are not binding in detail We reserve the right to make changes to the machine without notice and without incurring any obligation to modify or provide new parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or questions arise in connection with installation operation or servicing of the machine contact the company at the following location STOELTING Ph 800 558 5807 502 Hwy 67 Kiel WI 53042 Fax 920 894 7029 2010 Stoelting LLC All Rights Reserved A Few Words About Safety Safety Information Read and understand the entire manual before operating or maintaining Stoelting equipment This Owner s Manual provides the operator with information for the safe operation and maintenance of Stoelting equipment As with any machine there are hazards associated with their operation For this reason safety is emphasized throughout the manual To highlight specific safety information the following safety definitions are provided to assist the
3. reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures If you need to replace a part use genuine Stoelting parts with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality A Safety Alert Symbol This symbol Indicates danger warning or caution Attention is required in order to avoid serious personal injury The message that follows the symbol contains important information about safety Signal Word Signal words are distinctive words used throughout this manual that alert the reader to the existence and relative degree of ahazard A warnine The signal word WARNING indicates a potentially hazardous situation which if not avoided may result in death or serious injury and equipment property damage A caution The signal word CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and equipment property damage CAUTION The signal word CAUTION not preceded by the safety alert symbol indicates a potentially hazardous situa tion which if not avoided may result in equipment proper
4. wear and replace if necessary C MONTHLY CAUTION THE FREEZERHAS AN AIR COOLED CONDENSER AND MUST HAVE PROPER AIR CIRCULATION DO NOT PLACE THE E257 FLOOR MODEL FREEZER ANY CLOSER THAN SIX 6 INCHES 15 2 CM FROM THE WALL THE COUNTER MODEL FREEZER REQUIRES A 3 7 6 CM CLEARANCE ONTHE SIDES A 1 2 5CM CLEAR ANCE AT THE REAR AND A 10 25 4 CM CLEARANCE AT THE TOP FAILURE TO CLEAN THE CONDENSER FILTER MAY RESULT IN SERIOUS FREEZER DAMAGE AND COULD VOID THE WARRANTY CONDENSER CLEANING 1 For the floor models remove the sani tray and insert Remove the two phillips head screws from the lower front panel and pull panel down and out Blow the dirt out from the opposite side of the condenser using an air tank CO tank or vacuum 2 For the counter model remove the six phillips head screws from the back panel Then clean the con denser using the same method as on the floor model 3 12 EXTENDED STORAGE Refer to the following steps for storage of the freezer over any long period of time A Placethe STIRRING ONLY OFF STIRRING amp FREEZING switch in the OFF position B Disconnect unplug the freezer from the electrical supply source C With a warm detergent solution thoroughly clean all parts that come in contact with neutral base mix or flavors Rinse in clear water and dry all parts Do not sanitize NOTE Do not let cleaning solution or products stand in the product cylinder during shutdown period
5. EEZER PARTS After the freezer parts have been soaked and washed in warm soapy water they should be rinsed thoroughly in clean water All parts must be sanitized before assembling with a USDA certified food grade sanitizing solution 50 parts per million of free available chlorine or equivalent is accept able A Mix a sanitizing solution of 50 parts per million to sanitize all loose parts before assembling B Place all loose parts in this solution then remove and let air dry C Using this sanitizing solution and the brushes pro vided sanitize the product cylinder and product outlet by dipping the brush in the sanitizing solution and scrubbing these areas D After assembling the freezer Section 3 6 mix approx imately 3 gallons 11 3 liters of sanitizing solution and pour into the product cylinder Brush the walls of the cylinder above the divider plate with brushes provided to sanitize this reservoir area E Setthe STIRRING ONLY OFF STIRRING amp FREEZING switch inthe STIRRING ONLY position and allow to stir for five minutes Drain the solution in the same manner as draining the product F Pour approximately one pint 1 2 liter of mixed neutral base into the product cylinder Wait one minute then drain the neutral base and remaining sanitizing solution through the drain spigot Sanitizing must be done after the freezer is clean and just before the product cylinder is filled with mixed neutral base Sanitiz
6. ISASSEMBLING FOR CLEANING OR SERVIC ING THE FREEZER MUST BE DISCONNECTED FROM ELECTRICAL SUPPLY BEFORE REMOVING ANY AC CESS PANELS ONLY A QUALIFIED SERVICE TECH NICIAN MAY REMOVE ACCESS PANELS STIRRING ONLY OFF STIRRING amp FREEZING TOGGLE SWITCH RESET SWITCH STORMNE 24 HOUR TIMER HIGH PRESSURE MANUAL RESET SWITCH Figure 12 Operating Controls 9 A STIRRING ONLY OFF STIRRING amp FREEZING SWITCH The STIRRING ONLY OFF STIRRING amp FREEZ ING switch is a three position toggle switch used to control the operation of the refrigeration system and agitator When the switch is placed in the STIR RING ONLY position the refrigeration system will be off and the agitator will rotate for cleaning or if stirring is required when the store is closed When the switch is placed in the OFF position the refrigeration system and agitator will be off The switch should be placed in the STIRRING amp FREEZING position for normal operation B RESET SWITCH The reset switch is a two position breaker switch This switch is used to protect the freezer from mechanical damage The switch must be in the NORMAL OPERATING POSITION up before the freezer will operate Any time a condition occurs which causes the agitator drive motor to draw excessive current the reset switch will automatically switch to the OVERLOAD CUT OUT FREEZERNOT OPERAT ING position This will shut down the freezing and agitation action
7. OURCE BEFORE SERVICING OR CLEANING 10 Figure 13 Removing Drip Tray and Cover Figure 14 Draining Product Inspection for worn or broken parts should be made during every disassembly of the freezer for cleaning or other purposes All worn or broken parts should be replaced to ensure safety to both the operator and the customer and to maintain good freezer performance as well as a quality product NOTE Frequency ofcleaning MUST comply with local health regulations The exterior of the freezer must be kept clean at all times to preserve the luster of the stainless steel A mild alkaline cleanser is recommended Use a soft cloth or sponge to apply the cleanser NOTE Do not use acid cleaners strong caustic compounds or abrasive materials to clean any plastic or stainless steel parts of the freezer exterior A Remove the dispensers from the side of the freezer by pulling straight up Clean the cup dispensers and dispenser lids with a mild alkaline cleanser and soft cloth or sponge B Remove the drip tray support drip tray and drip tray grid by lifting up and out Clean the drip tray parts in the same manner as the cup dispenser C Remove the two piece cover and mix level probe assembly and clean D Remove the flavor pumps from the bottles and pump warm soapy water through them Then clean the bottles and pumps normally E To remove the upper and lower spigot assemblies remove the retaining c
8. RICAL SUPPLY IN BUILDING COVERING REMOVED BEFORE SERICING UNIT S24107 321105 CAUTION THIS DEVICE MUST BE PLUGGED INTO A PROPERLY GROUNDED RECEPTACLE TO PREVENT ELECTRICAL SHOCK HAZARD TAMPERING WITH THE PLUG OR USING VOLTAGES OTHER THAN THE SPECIFICATIONS ON I D PLATE WILL VOID YOUR WARRANTY REFER TO OWNER S MANUAL FOR INSTALLATION INSTRUCTIONS Figure 6 Warning Label Locations E157A IMPORTANT NOTICE TO OPERATOR BEFORE INSTALLING EQUIPMENT READ THE OWNER S MANUAL CAREFULLY TAKE NOTE OF ALL INSTRUCTIONS AND CAUTION DECALS ON THIS EQUIPMENT GO OVER THE MANUAL THOROUGHLY AND POINT OUT ALL DECALS TO YOUR EMPLOYEES SO THEY UNDERSTAND HOW TO SAFELY OPERATE THIS EQUIPMENT DO NOT REMOVE DEFACE OR PAINT OVER ANY DECALS THEY ARE THERE FOR YOUR SAFETY Affixed to condenser shroud HAZARDOUS MOVING PARTS DO NOT OPERATE UNIT WITH OUTER COVERING REMOVED 324107 THIS DEVICE MUST BE PLUGGED INTO j EE RECEPTACLE TO Affixed to condenser shroud PREVENT SHOCK HAZARD 324113 ELECTRONIC SHOCK HAZARD DISCONNECT FROM THE SOUCE OF ELECTRICAL SUPPLY IN BUILDING BEFORE SERICING UNIT 321105 CAUTION THIS DEVICE MUST BE PLUGGED INTO A PROPERLY GROUNDED RECEPTACLE TO PREVENT ELECTRICAL SHOCK HAZARD TAMPERING WITH THE PLUG OR USING VOLTAGES OTHER THAN THE SPECIFICATIONS ON I D PLATE WILL VOID YOUR WARRANTY REFER TO OWNER S MANUAL FOR INSTALLATION INSTRUCTIONS 723529 Figure 7 Warn
9. allation of the affected component from into the equipment is extended to twelve 12 months on the following models SO218 SO318 SO328 The warranty period for the drive motor to be free of defects in materials and workmanship extended to five 5 years on the following models SO218 S0318 S0328 Exclusions and Limitations This warranty does not extend to parts sometimes called wear parts which are generally expected to deteriorate and to require replacement as equipment is used including as examples but not intended to be limited to o rings hoses seals and drive belts All such parts are sold AS IS Further Stoelting shall not be responsible to provide any remedy under this warranty with respect to any compo nent that fails by reason of negligence abnormal use misuse or abuse use with parts or equipment not manufac tured or supplied by Stoelting or damage in transit THE REMEDIES SET FORTH IN THIS WARRANTY SHALL BE THE SOLE LIABILITY STOELTING AND THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO EQUIP MENT SUPPLIED BY STOELTING AND IN NO EVENT SHALL STOELTING BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER FOR BREACH OF WARRANTY OR OTHER CONTRACT BREACH NEGLIGENCE OR OTHER TORT OR ON ANY STRICT LIABILITY THEORY File Policy Manual Warrantyslush1
10. anufactured by Stoelting will be free from defects in material and workmanship under normal use and proper maintenance appearing within twelve 12 months after the date that such equipment is originally installed Disclaimer of Other Warranties THIS WARRANTY IS EXCLUSIVE AND STOELTING HEREBY DISCLAIMS ANY IM PLIED WARRANTY OFMERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE Remedies Stoelting s sole obligations and Buyer s sole remedies for any breach of this warranty shall be the repair or at Stoelting s option replacement of the affected component at Stoelting s plant in Kiel Wisconsin or again at Stoelting s option refund of the purchase price of the affected equipment and during the first ninety 90 days of the warranty period deinstallation reinstallation of the affected component from into the equipment Those obliga tions remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of any claimed breach of warranty within the applicable warranty period and c delivers the affected equipment to Stoelting or its designated service location in its original packaging crating also within that period Buyer shall bear the cost and risk of shipping to and from Stoelting s plant or designated service location Extensions The warranty period for deinstallation reinst
11. assembling parts and cleaning A Uncrate the freezer B The floor model freezers must be placed in a solid level position To level the freezer turnthe bottom part of each leg in or out Place a level on top of the hopper with the cover removed to check whether or not the freezer is level Fig 5 NOTE Accurate leveling is necessary for correct drainage of freezer barrel and to insure proper operation C The counter model freezer must be placed on a solid level surface Place the rubber pad furnished under the freezer to create a seal to that surface The counter model freezer is air cooled and discharges at the top ALLOUVERED PANELS MUST have 3 of clearance on sides of unit 10 of clearance at the top and 1 clearance at rear of unit for proper cooling Figure 5 Adjustable Leg IMPORTANT NOTICE TOOPERATOR BEFORE INSTALLING EQUIPMENT READ THE OWNER S MANUAL CAREFULLY TAKE NOTE OF ALL INSTRUCTIONS AND CAUTION DECALS ON THIS EQUIPMENT GO OVER THE MANUAL THOROUGHLY AND POINT OUT ALL DECALS TO YOUR EMPLOYEES SO THEY UNDERSTAND HOW TO SAFELY OPERATE THIS EQUIPMENT DO NOT REMOVE DEFACE OR PAINT OVER ANY DECALS THEY ARE THERE FOR YOUR SAFETY THIS DEVICE MUST BE PLUGGED INTO A GROUNDED RECEPTACLE TO PREVENT SHOCK HAZARD 324113 Behind Sani tray Behind Sani tray CAUTION ELECTRONIC SHOCK HAZARD HAZARDOUS MOVING PARTS DISCONNECT FROM THE SOUCE OF DO NOT OPERATE UNIT WITH OUTER ELECT
12. d E257A freezers operate with most neutral bases and concentrated flavors 1 2 SPECIFICATIONS Model E15 Model E257A LE257 Machine with crate with crate 15 38 1 cm 28 71 1 cm 15 38 1 cm 17 43 2 cm 32 81 3cm 40 1 4 102 2 cm 58 147 3 cm 66 167 6 cm 29 1 2 74 9 cm 35 1 2 90 2 cm 15 38 1 cm 21 53 3 cm leight 1421bs 64 4kg 200 be 90 7 kg 140 Ibs 63 5kg 165 lbs 74 8 kg 1 Phase 115 VAC 60Hz approximately 9A NEMA5 15P included 1 Phase 220 240 VAC 50Hz E Sw E Gieres e e Y m 15 38 1 al Le 7 5 19 0 Figure 1 Model E157A Front Y e 15 38 1 Figure 3 Model E257A Front NOTE Figures in parenthesis are in centimeters 2 34 75 88 3 12 5 31 8 F Y f 4 25 010 8 gt Ee 64 Figure 2 Model E157A Side Y 4 13 10 5 19 25 48 9 Figure 4 Model E257A Side SECTION 2 INSTALLATION INSTRUCTIONS 2 1 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read and c
13. he size cup desired into the dispenser and turn the wing nuts on the dispenser mounting bracket until enough tension is applied to the rim of the cup to keep it from dropping out Fig 11 Do notover tighten the wing nuts WING NUTS Figure 11 Adjusting Cup Dispensers SECTION 3 INITIAL SET UP AND OPERATION 3 1 OPERATOR S SAFETY PRECAUTIONS A Know the freezer Read and understand the Operating Instructions Notice all warning labels on the freezer Wear proper clothing Avoid loose fitting garments and remove watches rings or jewelry which could cause a serious accident Maintain a clean work area Avoid accidents by cleaning up the area and keeping it clean Stay alert at all times Know which switch push button or control you are about to use and what effect it is going to have Disconnectelectrical cord for maintenance Never attempt to repair or perform maintenance on the freezer until the main electrical power has been disconnected G Do not operate under unsafe operating conditions Never operate the freezer if unusual or excessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the freezer itis required that the operator know the function of each operating control and indicator Refer to Figure 12forthe locations of the operating controls and indicators WARNING THE STIRRING ONLY OFF STIRRING amp FREEZING SWITCH MUST BE PLACED IN THE OFF POSITION WHEN D
14. ing Label Locations E257A D The floor model freezers are equipped with air cooled CAUTION condensers and require correct ventilation The frontof DO NOT ALTER OR DEFORM PLUG IN ANY WAY the freezer is the air intake and must be unobstructed Air discharges out of the rear of the unit Do not obstruct the discharge Allow a6 15 2 cm clearance behind the unit Fig 8 CAUTION FAILURE TO PROVIDE ADEQUATE VENTILATION WILL VOID WARRANTY Figure 9 Electrical Plug 6 MIN BEHIND FREEZER G Install the drip tray support drip tray drip tray grid cover and miscellaneous parts on the freezer Fig 10 Figure 8 Space and Ventilation Requirements E Place the ON OFF STIR ONLY toggle switch in the OFF position This switch is located on the lower left of the freezer under the drip tray and cover F Connect the power cord The plugis designed for 115 volt 15 amp duty The unit must be connected to a properly grounded receptacle The electrical cord furnished as part of the freezer has a three prong grounding type plug Fig 9 The use of an extension cordisnotrecommended If one must be used use one with awire size 12 gauge or heavier with aground Do Figure 10 not use an adaptor to avoid grounding equipment Installing Drip Tray and Cover 2 4 ADJUSTING CUP DISPENSERS To adjust the cup dispensers install t
15. ing the night before is not effective However you should always clean the freezer and parts after use WARNING THE UNITED STATES DEPARTMENT OF AGRICULTURE AND THE FOOD AND DRUG ADMINIS TRATION REQUIRE THAT ALL CLEANING AND SANI TIZING SOLUTIONS USED WITH FOOD PROCESSING EQUIPMENT BE CERTIFIED FOR THIS USE When sanitizing the freezer refer to local sanitary regula tions for applicable codes and recommended disinfecting products and procedures The frequency of sanitizing must comply with local health regulations CAUTION PROLONGED CONTACT OF SANITIZING SOLUTION WITH FREEZER MAY CAUSE CORROSION OF STAIN LESS STEEL PARTS 3 6 ASSEMBLY OF FREEZER To assemble the freezer and freezer parts refer to the following steps NOTE Petro Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified The United States Department of Agriculture and the Food and Drug Administration require that lubricants used on food processing equipment be certified for this use Use lubricants only in accordance with manufacturers instructions A Assemble the divider plate and agitator assembly as follows 1 Before installing the drive shaft lubricate the bottom with Petro Gel or any other type of sanitary lubricant Enough lubricant must be applied to create approximately a 1 8 inch bulge at the bottom of the drive shaft Fig 24 PETRO GEL Figure 24 Lubricating Drive Shaft 15 2 Install the drive shaft
16. into the center post by rotating and pressing down lightly on the shaft until the shaft drops down and engages with the gear box shaft 3 Replace the plastic lower bushing to the bottom of the vertical center post 4 Assemble the divider plate to the stationary fingers 5 Assemble the anti lift disc onto the agitator See Fig 23 6 Slide the divider plate down from the top of the agitator tube until it is seated properly allowing the agitator fingers clearance for rotation 7 Assemble the divider plate and agitator assembly Figure 26 onto the vertical center post making sure the Proper Installation of Sealer Ring indicator arrow on the divider plate is in position to line up with the upper spigot Grasp the agitator 9 Roll the agitator tube O Ring completely down tube and slide the assembly down the vertical the agitator tube until it seals tightly to the divider center post and lock Fig 25 plate 10 Rotate the agitator tube clockwise until the guide hole at the top of the agitator tube forms a complete circle with the hole at the top of the vertical center post Fig 27 a VA Q SS Figure 25 Installing Divider Plate and Agitator Assembly Figure 27 Correct and Incorrect Alignment of Vertical Center Post Guide Hole 8 Install the sealer ring by squeezing the looped section and sliding down into the product cylinder _ NOTE 11 Assemble the drive cap onto the agitator tube aligning For
17. lip and pull the spigot assem blies straight out of the product outlet Fig 15 11 Figure 15 Figure 16 Removing Spigot Assembly Removing Spigot O Ring from Spigot body O RING SPRING KNOB 624607 SPLASH DEFLECTOR 694400 482024 1120918 SHAFT amp PLUG RETAINER CAP ASSEMBLY 232002 Note End of splash deflector 1147688 with larger opening faces the spring Figure 17 Cut away View of Spigot Assembly 12 1 With a clean dry towel wipe excess lubricant from the spigot assembly and o ring Firmly grasp the spigot assembly with both hands and squeeze the o ring upward Fig 16 When a loop is formed roll the o ring out of the groove toward the end of the spigotassembly See Fig 17 fora cutaway view of the spigot assembly CAUTION DO NOT USE ANY TYPE OF SHARP OBJECT TO REMOVE ANY O RINGS 2 Place all loose parts in a pan or container and take them to the wash sink filled with warm soapy water for cleaning 3 Wash the product outlet with warm soapy water using the brush provided G For removal and disassembly of the divider plate and agitator assembly refer to the following steps WARNING PLACE THE ON OFF STIR ONLY SWITCHIN THE OFF POSITION AND DISCONNECT THE FREEZER FROM ELECTRICAL SUPPLY SOURCE 1 Remove the drive cap and O ring from the agitator tube Fig 18 Figure 18 Removing Drive Cap and O Ring 2 Remove the sealer ring by squeezing the looped section and lif
18. lling the freezer A Follow instructions on neutral base containers to mix neutral base with water Then pour into the freezer B The product cylinder has a 10 gallon capacity when filled approximately 1 2 54 cm from the top of the cylinder When filling the cylinder it is necessary to remove all trapped air from below the divider plate Fill the product cylinder with mix to within 1 2 54 cm from the top Place a sanitary container under the serving spigot and dispense small amounts of liquid by pulling out and pushing in the spigotin a series of short bursts Each time the spigot is closed bubbles will rise to the top of the liquid in the product cylinder When no more bubbles rise to the top the air trapped under the divider plate hasbeen removed Pour the contents of the container back into the product cylinder 3 8 FREEZE DOWN AND OPERATION A With mixed neutral base in the product cylinder start the freezing process by setting the STIRRING ONLY OFF STIRRING amp FREEZING switch in the STIRRING amp FREEZING position B Although servable product can be obtained after the freezer has been run for 1 hour the best quality ice crystals will develop after the freezer has been running for several more hours 3 9 DISPENSING PRODUCT To dispense productcorrectly refer to the following steps A Select the desired cup size B Dispense flavor concentrate into the cup first by pushing the flavor pump down Use one s
19. of the freezer to protect the agitator drive motor from burning out Should the reset switch ever trip out move the STIRRING ONLY OFF STIRRING amp FREEZ ING toggle switch to the STIRRING ONLY position Then move the reset switch back to NORMAL OPERATING POSITION up and allow the freezer to stir without refrigeration for five minutes After five minutes of stirring return the STIRRING ONLY OFF STIRRING amp FREEZING switch to the STIRRING amp FREEZING position C 24 HOUR TIMER To program the timer rotate program disc in the direction of the arrows to align the correct day time with the time of day mark Then pull out for Off time or push in for On time Each actuator is equivalent to 15 minutes time Check for AM PM centered between 12 and 12 on rotating disc Ata 6 00 setting the indicator will point to AM or PM D HIGH PRESSURE MANUAL RESET SWITCH The HIGH PRESSURE MANUAL RESET SWITCHisa safety switch designed to protect the compressor from damage due to excessive head pressure When tripped the lever will be out push to reset E SPIGOT ASSEMBLY Dispensing of frozen mix is done by the SPIGOT ASSEMBLY By pulling the spigot plunger out mix in the form of ice crystals is dispensed through the port on the bottom of the SPIGOT ASSEMBLY To stop dispensing push the spigot plunger in F FLAVORBOTTLES The FLAVOR BOTTLES are operated by a spring loaded push button pump By pushing down 1 4 ounce 7 39 ml of flavor i
20. ompletely understood Take notice of all warning labels on the freezer Figures 6 amp 7 The labels have been put there to help maintain a safe working environment The labels have been designed to withstand washing and cleaning All labels must remain legible for the life of the freezer Labels should be checked periodically to be sure they can be recognized as warning labels If danger warning or caution labels are needed indicate the part number type of label location of label and quantity required along with your address and advise your distributor 2 2 SHIPMENT AND TRANSIT The freezer has been assembled operated and inspected at the factory Upon arrival at the final destina tion the complete freezer must be checked for any damage which may have occurred during transit With the method of packaging used the freezer should arrive in excellent condition THE CARRIER IS RESPONSIBLE FOR ALL DAMAGE IN TRANSIT WHETHER VISIBLE OR CONCEALED Do not pay the freight bill until the freezer has been checked for damage Have the carrier note any visible damage on the freight bill If concealed damage and or shortage is found later advise the carrier within 10 days and request inspection The customer must place claim for damages and or shortages in shipment with the carrier 2 3 FREEZERINSTALLATION Installation of the freezer involves moving the freezer close to its permanent location removing all crating setting in place
21. proper operation of the freezer the looped the guide pin in the drive cap with the guide hole in section of the sealer ring MUST be positioned to the the vertical center post and pressing down back of the product cylinder Fig 26 16 B Assemble O rings onto the spigot plungers without lubricant Then apply a thin film of sanitary lubricant to the exposed surfaces of the O rings 1 Insert the spigot assembly into the product outlet 2 Slide the spigot retaining clip into position C Assemble the flavor bottles as follows 1 Replace the bottles in the flavor rack D Install sani tray and cover E Replace the cup dispensers on the side of the freezer by positioning the bracket on the dispenser above the bracket on the side of the freezer and sliding down 3 7 MIX INFORMATION It is essential to follow the mixing instructions on the neutral base container carefully The concentration of ingredients in the product which determines the Brix sugar level is very important to the operation of the freezer and the quality of the drink When the proper amount of neutral base is mixed with the proper amount of water the mixture should have a Brix reading between 11 and 13 CAUTION DO NOT POUR THE INDIVIDUAL INGREDIENTS WA TERORNEUTRAL BASE DIRECTLY INTO THE FREEZER AND DEPEND ONTHE AGITATOR TO DO THE MIXING THIS DOES NOT PROVIDE FOR ADEQUATE MIXING AND MAY CAUSE DAMAGE TOTHE FREEZER Refer to the following steps for fi
22. quirt of flavor for small cups two squirts for medium cups and three squirts for large cups C Place cup under and against the spigot D Pull the spigot out E Fill the cup The gravity flow from the spigot will automatically mix the flavor concentrate with the neutral base mixture as it is dispensed F When the cup is full push the spigot in 3 10 ROUTINE CLEANING To remove spilled or dried mix from the freezer exterior simply wash in the direction of the finish with warm soapy water or a mild alkaline cleanser and a soft cloth or sponge Do notuse abrasive materials as they will mar the finish of the freezer Refer to Figure 28 for all external parts of the freezer to be cleaned 3 11 PREVENTATIVE MAINTENANCE Itis recommended that the following maintenance sched ule be followed to keep the freezer clean and operating properly CAUTION NEVER ATTEMPT TO REPAIR OR PERFORM MAINTE NANCE ON THE FREEZER UNTIL THE MAIN ELECTRI CAL POWER HAS BEEN DISCONNECTED 17 A DAILY 1 The exterior should be kept clean at all times to preserve the lustre of the stainless steel A mild alkaline cleanser is recommended Use a soft cloth or sponge to apply the cleanser CAUTION DO NOT USE ACID CLEANERS STRONG CAUSTIC COMPOUNDS OR ABRASIVE MATERIALS TO CLEAN ANY PART OF THE FREEZER EXTERIOR OR PLASTIC PARTS 2 Clean the sani tray by lifting up out and rinsing and replacing B WEEKLY 1 Check all O Rings for excessive
23. s dispensed 3 3 DRAINING THE FREEZER FOR DISASSEMBLING AND CLEANING After installation and initial set up the freezer exterior must be cleaned and the freezer parts must be disas sembled cleaned and sanitized Cleaning and sanitizing MUST be done before the initial freeze down and operation Subsequent cleaning and sanitizing after the freezer has been operated and product has been dispensed will require the freezer to be completely drained of all unused mix Perform the following steps to drain the freezer of any unused mix A Setthe STIRRING ONLY OFF STIRRING amp FREEZING switch to the STIRRING ONLY position well in advance of cleaning and sanitizing to assure complete defrosting and draining of the product cylinder B While the freezer is inthe STIRRING ONLY mode remove the unused flavoring from the flavor bottles All unused flavoring should be poured into the containers from which they came C Remove the Sani tray and cover by gently pushing up to disengage from the support pins and pulling out and down Fig 13 D With a bucket placed below the drain spigot pull the spigot to dispense Fig 14 E When liquid product is completely drained empty the bucket into the sink Any remaining ice can be removed by circulating warm water through barrel 3 4 DISASSEMBLY AND CLEANING OF FREEZER PARTS CAUTION PLACE THE ON OFF STIR ONLY SWITCH IN THE OFF POSITION AND DISCONNECT THE FREEZER FROM ELECTRICAL SUPPLY S
24. ting out of the product cylinder Fig 19 Figure 19 Removing Sealer Ring Toremove the divider plate and agitator assembly the divider plate must be first rotated counterclockwise to unlock and lift out of the product cylinder Once the divider plate and agitator assembly are lifted off the vertical product cylinder center post and out of the product cylinder remove the divider plate assembly and anti lift disc Remove the plastic agitator bushing from the bottom of the product cylinder center post by lifting up and out of the product cylinder Fig 20 Refer to Figure 23 for an exploded view Figure 20 Removing Agitator Assembly and Lower Bushing 5 Unscrew the divider plate from the agitator fingers andremove Fig 21 a B oe Figure 21 Removing Divider Plate from Agitator Fingers 6 Remove the drive shaft by pulling straight up and out of the vertical center post Fig 22 Figure 23 Exploded View of Divider Plate and Agitator Assembly 7 Place all loose parts in a pan or container and take them to the wash sink filled with warm soapy water for cleaning CAUTION DO NOT DAMAGE PARTS BY DROPPING OR ROUGH HANDLING NOTE Do not attempt to wash the inside of the vertical product cylinder center post 8 Wash the inside of the product cylinder with warm soapy water using the brush provided Figure 22 Removing Drive Shaft 14 3 5 SANITIZING THE FREEZER AND FR
25. ty damage NOTICE The signal word NOTICE indicates information or procedures that relate directly or indirectly to the safety or personnel or equipment property TABLE OF CONTENTS SECTION 1 INTRODUCTION una kan 1 ge KREE 1 1 2 Spaellicallons EE 1 SECTION 2 INSTALLATION INSTRUCTIONS rrrriecei iii iii 3 SEN EEN ee de 3 2 2 Shipment and RTE 3 2 3 Freezer Installation EE 3 2 4 Adjusting Cup Dispensers circa id aid 7 SECTION 3 INITIAL SET UP AND OPERATION cccccceeeeeeeeeeeeeeeeeeseeseeeeeeeeeeeeeeeeeneeees 9 3 1 Operator s Safety Precisa ad 9 3 2 Operating Controls and ae e 9 3 3 Draining The Freezer For Disassembling and Cleaning 10 3 4 Disassembly and Cleaning of Freezer arts 10 3 5 Sanitizing The Freezers and Freezer arts 15 SB ASSEMDIV of Freezer ee 15 negen E EE 17 3 8 Freeze Down and Operation aiar re 17 3 9 Dispensing See TEE 17 3 10 Routine Cl GAMING VE 17 3 11 Preventative Maintenance ii 17 3 12 Extended Storage EE 18 SECTION 4 DECALS AND TAGS unse an 21 4 1 How to Order Decals and Tags E 21 SECTION 1 INTRODUCTION 1 1 DESCRIPTION Models E157A and E257A freezers are gravity fed The This manual is designed to assist qualified service person freezers are equipped with fully automatic controls to nelandoperators in the installation operation and mainte provide a uniform product The freezers are designed to nance of the Models E157A an
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