SO218_SO318 Owner`s Manual
Contents
1. 6 7 Rear Seal Assembly an nee ee 6 8 o sees ie ee 7 9 Consistency EonkalKhob ee 8 10 A A 16 11 Fill o matic I E ee ee ee ee ee ee ee 18 SECTION 1 INTRODUCTION 1 1 REMOTE POSSIBILITIES The Stoelting Optima delivers frozen drink profits by the pitcher The Model SO218 318 is a high volume producer of ready to serve frozen cocktails or frozen neutral base for those special drink recipes From an extra small space the Optima s compact design and high capacity output will give you extra large profits Figure 1 Model SO218 318 1 2 FEATURES High Capacity Consistency Control Dispensing Head Door 15 18 gallons per hour output Adjustable for thick or thin No Freeze design prevents Thick stackable slush for products blockages post mixing Sensitive to product demand Fast dispense for quick fill of Or ready to serve pre mixed 24 volt control circuits pitchers products Controlled dispense for drinks by the glass High Efficiency Evaporator Auger Convenient pull type handle Stainless steel construction Attractive clear see thru Long life auger blades design Quiet smooth operation Visible moving product for 8qt freezing cylinder capacity merchandising appeal 1 3 DISPENSER SPECIFICATIONS 17 5 8 a 44 7 em 26 1 8 ma 66 4 cm _ 63 11 16 161 8 cm 51 129 5 cm AIR INLET 41 104 1 cm 31 1 2 80 0 cm A2. Note Tubing Sold Separately eo STOELTING A Polar Ware Company WARRANTY MIX TRANSFER PUMPS COCKTAIL SLUSH Scope Stoelting LLC warrants to the first user the Buyer that the evaporator assembly and compressor if applicable of Stoelting mix transfer pump cocktail and slush equipment will be free from defects in materials and workman ship under normal use and proper maintenance appearing within five 5 years two 2 years for Mirage equip ment and that all other components of such equipment manufactured by Stoelting will be free from defects in material and workmanship under normal use and proper maintenance appearing within twelve 12 months after the date that such equipment is originally installed Disclaimer of Other Warranties THIS WARRANTY IS EXCLUSIVE AND STOELTING HEREBY DISCLAIMS ANY IM PLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE Remedies Stoelting s sole obligations and Buyer s sole remedies for any breach of this warranty shall be the repair or at Stoelting s option replacement of the affected component at Stoelting s plant in Kiel Wisconsin or again at Stoelting s option refund of the purchase price of the affected equipment and during the first ninety 90 days of the warranty period deinstallation reinstallation of the affected component from into the equipment Those obliga tions remedies are subject to the conditions that Buyer a
3. jewelry which could cause a serious accident D Maintain a clean work area Avoid accidents by cleaning up the area and keeping it clean E Stay alert at all times Know which switch push button or control you are about to use and what effect it is going to have F Disconnect electrical cord for maintenance Never attempt to repair or perform maintenance on the freezer until the main electrical power has been disconnected G Do not operate under unsafe operating condi tions Never operate the freezer if unusual or exces sive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the freezer it is required that the operator know the function of each operating control Refer to Figure 4 for the location of the operating controls on the freezer A Pump OFF ON Switch Model SO318 only The pump OFF ON Switch is a two position switch In the OFF position the pump will not run In the ON position the pump will run until the proper liquid level is reached then stop If the hopper does not fill completely place the switch in the OFF position then back to ON to continue filling WARNING THE CLEAN OFF SERVE SWITCH MUST BE PLACED IN THE OFF POSITION WHEN DISASSEMBLING FOR CLEANING OR SERVICING THE FREEZER MUST BE DISCONNECTED FROM ELECTRICAL SUPPLY BE FORE REMOVING ANY ACCESS PANEL B CLEAN OFF SERVE Switch The CLEAN OFF SERVE switch is a three position toggle and refrigeration switch used to co
4. posi tion Disconnect unplug from the electrical supply source Clean thoroughly with a warm detergent all parts that come in contact with the mix Rinse in clear water and dry all parts Do not sanitize NOTE Do not let the cleaning or sanitizing solution stand in the hopper or in the freezer barrel during the shut down period Remove disassemble and clean the front door and agitator parts Place the agitator blades and the front agitator support bearing in a plastic bag with a moist paper towel to prevent them from becoming brittle 4 4 CONSISTENCY ADJUSTMENT The consistency adjustment knob is located behind the right side panel near the back Remove black plug to access To adjust use a straight bladed screwdriver Turn clockwise for a thicker product and counterclock wise for a thinner product Allow 15 30 minutes for the product to change consistency SECTION 5 REPLACEMENT PARTS INFORMATION 5 1 ORDERING PARTS To assure receipt of the proper replacement parts supply your dealer or distributor with the following information A MODEL NUMBER of equipment B SERIAL NUMBER of model stamped on nameplate C PART NUMBER PART NAME AND QUANTITY NEEDED Many part names and numbers are listed on drawings included in this manual NOTE Minimum billing is 50 00 D WIRING DIAGRAMS reflect changes in effect with the Serial Number which are also indicated by a suffix 5 2 REFERENCE DRAWINGS The follo
5. u DO OE EE nasqa 3 24 Installing Permanent Vind sesse ies EO GEREG ER ER ERG Ee ee RE Ee OE GE 4 3 INITIAL SET UP AND OPERATION 3 1 Operator s Safety Precautions ii EERS N esas eater elek 5 3 2 Operating COMMOIS ANG IndicatolS 2 5 33 DisassemBbly of Freezer PAINS asian in ee 5 3 4 Cleaningthe Freezer Parts 6 35 Sanitize Freezer and Freezer Pas 6 3 6 Assembly of Freezer se ee ee ee AA ee ee ee ee 6 37 ET EE EE EE EE ii EE N NE EE an 7 3 8 Cleaning amp Sanitizing of SO318 with Fill o matic ll and Fill o matic II 8 3 9 Initial Freeze Down and Operation un ren 8 3 10 Removing Product Ese see eier 8 a 11 3021823 ION Gee OE vee Re oe ee ee Ge Re 9 4 PREVENTATIVE MAINTENANCE RE se EE EE EE EE EE EET 11 4 2 Preventative Malmtenande cestas triana 11 43 Extended A O Ee ee EED ss 11 Ee esse Ii EE EE 11 5 REPLACEMENT PARTS INFORMATION SEM GE AE EE OE ER N EE 18 52 R fer nceDraWIDg een 13 6 ACCESSORIES 6 1 Fill o matic I os 15 BIS Male Me OE ED aos 17 63 Fill o matic Connections eed Ee Ge ee ee Ge ee ee De ee Ge Ge cues 19 LIST OF ILLUSTRATIONS FIGURE TITLE PAGE 1 Model S0218 3 18 Aa tea vies ss A A Go sapa 1 2 Dispenser Specifications en menge 2 3 ESENCIA scsi 3 4 COMO Sunset OE IE OE IE OE 5 5 Disassembling Freezer 2a see 6 6 Front Door and Auger Assembly
6. CY STOELTING SA Polar Ware Company Optima SO218 318 OWNER S MANUAL Manual No 513571 Aug 2001 Rev 2 Need Parts or Service Our Technicians are factory trained and are certified in the Stoelting Technicare program CALL 1 Distributor Phone No Model No Serial No Purchase Date Start Up Date OWNER S MANUAL FOR MODEL S0218 318 STOELTING FLOOR MODEL FREEZER This manual provides basic information about the freezer Instructions and suggestions are given covering its operation and care The illustrations and specifications are not binding in detail We reserve the right to make changes to the freezer without notice and without incurring any obligation to modify or provide new parts for freezers built prior to date of change DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or questions arise in connection with installation operation or servicing of the freezer contact the company at the following location STOELTING LLC Ph 920 894 2293 502 Hwy 67 Kiel WI 53042 1600 Fax 920 894 7029 TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1 INTRODUCTION 14 Remote Possibilit s ansiada 1 AE EE EE EE OE TE 1 NE Se eie vi EA RO EE EE mt es 2 2 INSTALLATION INSTRUCTIONS 2 1 OCI PCC ds ER ver sas AEEA EEEE OEA EAEE ETAETA 3 22 Shpmentand Translated De OE tebe Ee ee OE OGE EE 3 Ri EL sus
7. IR FLOW Figure 2 Dispenser Specifications Electrical Refrigeration Crated Dimensions Dimensions 208 230 60 1 HFC 404A environmentally Width 22 55 9cm Width 17 6 44 7cm 20amp circuit 8 plug friendly refrigerant Depth 30 76 2cm Depth 26 1 66cm 12 running amps 2 HP 14 800 BTUH high Height 66 167 7cm Height 61 2 155cm w casters 1 2 HP Drive Motor efficiency compressor Weight 400lbs 182kg Weight 350lbs 159kg Air or water cooled SECTION 2 INSTALLATION INSTRUCTIONS 2 1 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood Take notice of all warning labels on the freezer The labels have been put there to help maintain a safe working environment The labels have been designed to withstand washing and cleaning All labels must remain legible for the life of the freezer Labels should be checked periodically to be sure they can be recognized as warning labels If danger warning or caution labels are needed indicate the part number type of label location of label and quantity required along with your address and mail to STOELTING LLC ATTENTION Customer Service 502 Hwy 67 Kiel Wisconsin 53042 Figure 3 Leveling Unit 2 2 SHIPMENT AND TRANSIT The freezer has been assembled operated and in spected at the factory Upon arrival at the final destina ti
8. RTH IN THIS WARRANTY SHALL BE THE SOLE LIABILITY STOELTING AND THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO EQUIP MENT SUPPLIED BY STOELTING AND IN NO EVENT SHALL STOELTING BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER FOR BREACH OF WARRANTY OR OTHER CONTRACT BREACH NEGLIGENCE OR OTHER TORT OR ON ANY STRICT LIABILITY THEORY File Policy Manual Warrantyslush1
9. be is not satisfied before the timer expires If the top level probe is not satisfied before the timer times out it locks the compressor out and freezing will not occur if this happens turn the fill switch off and then back on this will reset the timer Operation Once the freezer is full of mix turn the clean off serve switch to the serve position The drive motor will immediately The compressor utilizes a 10 second delay on make delay on break timer therefore the compressor will start 10 seconds later The compressor will continue to run until the drive motor torque switch is satisfied then after a 10 second delay stop The drive motor runs continuously in the serve or clean switch positions There is no night mode or standby mode If product is left in the freezer overnight we recommend to simply turn the freezer off Do not run the freezer in clean overnight Freeze down time will typically be 6 10 minutes depending on the type of product used and the starting product temperature Pump Operation When the mix level in the hopper drops below the bottom level probe the solenoid valve opens and the pump begins to fill until the top level probe is satisfied When satisfied the solenoid valve closes and pump will continue to run until shut off pressure is reached The electric pump will run until the pressure reaches the cut out pressure of the pump A gas pump will continue to run until the pressure in the mix line eq
10. essure switch The pump starts at 45 PSI and stops at 60 PSI Cleaning 1 Empty mix container completely 2 Pour 2 gallons of quite warm detergent water into the mix container and pump thru the pump and hoses NOTE Do not allow the pump to run dry for more than a few minutes to prevent damage to the pumps components 3 Remove the strainer by turning counter clockwise then thoroughly clean 4 Apply a film of petro gel to the male threads and o ring before reassembly Do not over tighten Sanitizing ale Use a sanitizer mixed according to manufacturers instructions to provide a 100 parts per million strength solution Mix sanitizer in quantities of no less than 2 gallons 7 5 liters of 120 water Allow the sanitizer to contact the surfaces to be sanitized for 5 minutes Any sanitizer must be used only in accordance with the manufacturers instructions 2 Pour the sanitizer into the mix container and pump thru the pump and hoses 3 Make sure all the sanitizer has been pumped out and the container is completely empty then fill with mix and start the pump pushing out any sanitizer that may be remaining in the hoses The freezer barrel and hopper can now be filled Strainer 115 Volt 15 Amp Plug Figure 10 Fill o matic Il 16 Fill O Matic Ill The Fill O Matic Ill is a gas powered auto fill system designed to be used with Slush and Cocktail Freezers The pump is built to hang on the side of a 10 gallon mix vat The pum
11. got and fill the hopper with mix D Place the CLEAN OFF SERVE switch in the SERVE position The product will be ready to serve in about 15 minutes 3 10 REMOVING PRODUCT Before disassembly all product must be removed A Open spigot and completely drain freezer B Prepare not less than 3 gallons of warm detergent water and pour into hopper pump thru auto fill S0318 only C Use a brush to clean the hopper then completely drain freezer Remove plug to access consistency adjustment screw Figure 9 Consistency Control 8 3 11 start 0218 318 OPERATION INFORMATION FOR SERVICE PERSONNEL The SO218 318 is a cocktail slush freezer It is available in 208 230 volt either air cooled or water cooled The air cooled version has front to back airflow requiring three inches of air space in the front and back for proper refrigeration This unit is not supplied with a pump however Stoelting does offer the Fill O Matic II electric and Fill O Matic III gas pumps FOR THE SO318 This freezer is intended for use with non dairy products only and will produce 15 18 GPH Filling To fill the freezer pour mix into hopper until full To fill freezers with the optional Fill O Matic pump connect the pump and turn the fill switch on This will open the solenoid valve and the freezer will begin to fill The liquid level control circuit is designed with a fill timer This timer is designed to shut the compressor off if the top level pro
12. ive minutes open spigot to drain sanitizing solution When solution has drained place the CLEAN OFF SERVE switch in the OFF position Allow the freezer barrel to drain completely 3 8 CLEANING amp SANITIZING OF S0318 WITH FILL O MATIC II AND FILL O MATIC III A Empty freezer amp mix container of product B Mix 4 gallons of warm detergent water and pour into mix container brush mix container pick up hose and draw tube Pump detergent water into freezer hopper C Mix sanitizer according to manufacturers instructions in quantities no less than 4 gallons Pour sanitizer into mix container Brush mix container hose and draw tube to sanitize Pump sanitizer into freezer hopper empty remaining sanitizer from mix container and let air dry D Drain detergent amp sanitizer solution from the freezer m Disassemble freezer according to Section 3 3 3 Clean freezer and parts according to section 3 3 4 Sanitize freezer amp parts according to Section 3 3 5 I O Assemble per Section 3 3 6 Sanitize per Section 3 3 7 3 9 INITIAL FREEZE DOWN AND OPERATION This section covers the recommended operating procedures to be followed for the safe operation of the freezer A Sanitize just prior to use B Place the CLEAN OFF SERVE switch in the OFF position C With the spigot open pour one cup of mix into the hopper Allow approximately 8 oz of sanitizing solution and mix to drain out Close the spi
13. mended sanitizing products and procedures The frequency of sanitizing must comply with local health regulations Mix sanitizer according to manufacturer s instructions to provide a 100 parts per million strength solution Mix sanitizer in quantities of no less than 2 gallons 7 5 liters of 120 F water Allow sanitizer to contact the surfaces to be sanitized for 5 minutes Any sanitizer must be used only in accordance with the manufacturer s instructions NOTE Stoelting Inc has found that STERA SHEEN GREEN LABEL SANITIZER AND CLEANER does an effective job of properly sanitizing and cleaning a soft serve freezer We therefore include a sample with each new freezer For further information read the directions on the packet Other products may be as effective A CAUTION PROLONGED CONTACT OF SANITIZER WITH FREEZER MAY CAUSE CORROSION OF STAIN LESS STEEL PARTS In general sanitizing may be conducted as follows A S0218 Prepare 4 gallons 15 liters of sanitizing solution following manufacturers instructions then pour into hopper brush hopper walls and inside of hopper cover S0318 Pour sanitizing solution into the mix con tainer brush mix container draw tube and pick up hose Pump sanitizer from mix containers into the freezer hopper Brush hopper walls hopper cover hose adapter and retaining clip B Place the CLEAN OFF SERVE switch in the CLEAN position Check for leaks around the front door seal C After f
14. ning pin out of the spigot handle Push the spigot body thru the bottom of the front door F Remove the agitator assembly from the freezer Pull the agitator assembly out of the freezer barrel G Keep the rear of the agitator assembly tipped up once itis clear of the freezer barrel to avoid dropping rear seal H Remove the front agitator support bearing and the two agitator blades Remove the rear seal assembly J Wipe socket lubricant from the drive end rear of the agitator with a cloth or paper towel K Remove all O Rings N WARNING DO NOT USE ANY TYPE OF SHARP OBJECT TO REMOVE THE O RINGS FRONT DOOR AND AUGER ASSEMBLY Figure 6 Front Door and Auger Assembly HARD CARBON SURFACE SOFT RUBBER SURFACE Figure 7 Rear Seal Assembly 3 4 CLEANING THE FREEZER PARTS Place all loose parts in a pan or container and take to the wash sink for cleaning To clean freezer parts refer to the following steps A Place all parts in warm mild detergent water and clean with brushes provided Rinse all parts with clean hot water NCAUTION DO NOT DAMAGE PARTS BY DROPPING OR ROUGH HANDLING B Wash the freezer barrel with warm detergent water and brushes provided C The exterior should be kept clean at all times to perserve the lustre of the stainless steel A mild alkaline cleaner is recommended Use a soft cloth or sponge to apply the cleaner D Remove the drip tray insert and drain tra
15. ntrol the operation of the agitator When the switch is placed in the CLEAN position the agitator will rotate When the switch is placed in the OFF position nothing will operate When the switch in placed in the SERVE position the agitator and refrigeration system will run until proper consistency is reached then stop C Mix Low Light The Mix Low light will illuminate when you are low on mix ZA CAUTION DO NOT OPERATE FREEZER WHEN THE LOW MIX LIGHT IS ILLUMINATED OR DAMAGE TO THE FREEZER COULD RESULT m Pump Off On Figure 4 Controls 3 3 DISASSEMBLY OF FREEZER PARTS Z CAUTION PLACE THE CLEAN OFF ON SWITCH IN THE OFF POSITION BEFORE DISASSEMBLING FOR CLEANING OR SERVICING Inspection for worn or broken parts should be made at every disassembly of the freezer for cleaning or other purposes All worn or broken parts should be replaced to ensure safety to both the operator and the customer and to maintain good freezer performance and a quality product Frequency of cleaning must comply with the local health regulations To disassemble the freezer refer to the following steps A Disconnect hose from hopper cover Model SO318 only B Remove hopper cover C Remove retaining clip and adaptor Model SO318 only D Remove the front door by turning off the knobs and then pull the front door off the studs Figure 5 Disassembling Freezer E Remove the spigot body from the front door by pulling the retai
16. on the complete freezer must be checked for any damage which may have occurred during transit With the method of packaging used the freezer should arrive in excellent condition THE CARRIER IS RE SPONSIBLE FOR ALL DAMAGE IN TRANSIT WHETHER VISIBLE OR CONCEALED Do not pay the freight bill until the freezer has been checked for dam age Have the carrier note any visible damage on the freight bill If concealed damage and or shortage is found later advise the carrier within 10 days and request inspection The customer must place claim for damages and or shortages in shipment with the carrier Stoelting Inc cannot make any claims against the carrier 2 3 FREEZER INSTALLATION Installation of the freezer involves moving the freezer close to its permanent location removing all crating setting in place assembling parts and cleaning A Uncrate the freezer B The freezer must be placed in a solid level position To level adjust casters C The freezer is equipped with an air cooled condenser and requires correct ventilation the front is the intake and the back is the discharge Both front and back require 3 clearance for proper operation D Place all switches in the OFF position E Connect the power cord The plug is designed for 208 230 volt 20 amp duty The unit must be connected to a properly grounded receptacle The electrical cord furnished as part of the freezer has a three prong grounding type plug The use of an e
17. owed to keep the freezer clean and operating prop erly NWARNING NEVER ATTEMPT TO REPAIR OR PERFORM MAINTENANCE ON FREEZER UNTIL THE MAIN ELECTRICAL POWER HAS BEEN DISCON NECTED Daily 1 The exterior should be kept clean at all times to preserve the lustre of the stainless steel A mild alkaline cleaner is recommended Use a soft cloth or Sponge to apply the cleaner Weekly 1 Check O Rings and rear seal for excessive wear and replace if necessary Remove the drip tray and insert Clean the drip tray and insert and front of the freezer with a soap solution Monthly A CAUTION THE FREEZER HAS AN AIR COOLED CON DENSER AND MUST HAVE PROPER AIR CIRCU LATION FAILURE TO CLEAN THE CONDENSER ON A REGULAR BASIS MAY RESULT IN SERI OUS FREEZER DAMAGE AND COULD VOID FREEZER WARRANTY 1 Visually inspect the condenser for dirt by shining a light through the coil from the fan side of the con denser 2 If the condenser is dirty using compressed air or CO2 tank blow out the dirt from the fan side of the condenser An alternative method of cleaning the condenser is to use a condenser brush and vacuum NOTE If the condenser is not kept clean loss of refrigera tion efficiency will result causing extended run time or soft product consistency 4 3 EXTENDED STORAGE Refer to the following steps for storage of the freezer over any long period of shutdown time A Turn CLEAN OFF SERVE switch to the OFF
18. p can be driven by either regulated COz nitrogen or filtered compressed air A draw tube extends to the bottom of the container to supply the pump with mix the mix then passes thru the pump and discharges thru ahose to the freezer The pump is controlled by pressure in the mix line verses gas pressure to the pump Set the gas pressure to the pump between 20 to 40 PSIG Cleaning ile Empty mix container completely 2 Pour 2 gallons of quite warm detergent water into the mix container and pump thru the pump and hoses NOTE Do not allow the pump to run dry for more than a few minutes to prevent damage to the pumps components Sanitizing l Use a sanitizer mixed according to manufacturers instructions to provide a 100 parts per million strength solution Mix sanitizer in quantities of no less than 2 gallons 7 5 liters of 120 water Allow the sanitizer to contact the surfaces to be sanitized for 5 minutes Any sanitizer must be used only in accordance with the manufacturers instructions 2 Pour the sanitizer into the mix container and pump thru the pump and hoses 3 Make sure all the sanitizer has been pumped out and the container is completely empty then fill with mix and start the pump pushing out any sanitizer that may be remaining in the hoses The freezer barrel and hopper can now be filled Mix Outlet Figure 11 Fill o matic Ill 18 Gas Powered 3 Freezer Electric From Auto Fill
19. signs and returns to Stoelting upon installation the Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of any claimed breach of warranty within the applicable warranty period and c delivers the affected equipment to Stoelting or its designated service location in its original packaging crating also within that period Buyer shall bear the cost and risk of shipping to and from Stoelting s plant or designated service location Extensions The warranty period for deinstallation reinstallation of the affected component from into the equipment is extended to twelve 12 months on the following models SO218 SO318 SO328 The warranty period for the drive motor to be free of defects in materials and workmanship extended to five 5 years on the following models SO218 S0318 S0328 Exclusions and Limitations This warranty does not extend to parts sometimes called wear parts which are generally expected to deteriorate and to require replacement as equipment is used including as examples but not intended to be limited to o rings hoses seals and drive belts All such parts are sold AS IS Further Stoelting shall not be responsible to provide any remedy under this warranty with respect to any compo nent that fails by reason of negligence abnormal use misuse or abuse use with parts or equipment not manufac tured or supplied by Stoelting or damage in transit THE REMEDIES SET FO
20. stic agitator blades onto the agitator Install front agitator bearing to the door E Push the auger into the freezer barrel and rotate slowly until the agitator engages the drive socket F Install the spigot body with O Rings into the front door from the bottom Push straight up until the spigot is in place Place the spigot handle into the spigot and insert the retainer pin G Install door O Ring after lubricating H Install the front door on the freezer Install the knobs on the freezer studs A CAUTION FINGER TIGHTEN THE KNOBS EVENLY DO NOT OVER TIGHTEN KNOBS Look for the proper seal between the freezer barrel door O Ring and front door J Install hose adaptor onto hopper cover and secure with retainer clip SO318 only Figure 8 Figure 8 Retainer Clip K Install hopper cover L Connect mix hose to hopper cover Model SO318 only 3 7 SANITIZING Sanitizing must be done after the freezer is clean and just before filling with mix Sanitizing the night before is not effective However you should always clean the freezer and parts after using it WARNING THE UNITED STATES DEPARTMENT OF AGRI CULTURE AND FOOD AND DRUG ADMINISTRA TION REQUIRE THAT ALL CLEANING AND SANI TIZING SOLUTIONS USED WITH FOOD PRO CESSING EQUIPMENT BE CERTIFIED FOR THIS USE USE STERA SHEEN OR EQUIVALENT When sanitizing the freezer refer to local sanitary regulations for applicable codes and recom
21. uals the gas pressure of the pump If you wish to use the product in the hopper prior to cleaning turn the pump off and turn the freezer fill switch off This will disable the fill timer and allow the compressor to continue to run Be cautioned that once the hopper is empty the barrel could freeze up Only run the freezer until the hopper is empty or damage may occur Fill Timer Operation The timer has ten dip switches all switches placed in the on position are added together to make up the total time delay This freezer leaves the factory with 64 128 and 256 in the on position this is a total of 448 seconds The preset time should be enough to fill the hopper up to the top level probe Fill time may be dependent on what style pump is employed The purpose of the timer is to disable the compressor if the mix supply runs out When the timer expires the mix low light will illuminate If the mix low light is illuminated the compressor is locked out of the electrical circuit and will not run It may be necessary to change the timer settings to more closely match the pumping capacity of your pump SECTION 4 PREVENTIVE MAINTENANCE 4 1 ROUTINE CLEANING To remove spilled or dried mix from the freezer exterior simply wash in the direction of the finish with warm soapy water and wipe dry Do not use highly abrasive materials as they will mar the finish 4 2PREVENTATIVE MAINTENANCE It is recommended that a maintenance schedule be foll
22. wing pages contain reference drawings and parts lists that will aid the user when operating the freezer DECALS AND TAGS PART NUMBER 324105 324107 324141 324798 324208 324393 324509 324566 324686 324689 324799 324801 DECAL CAUTION ELECT SHOCK DECAL CAUTION MOVING PARTS DECAL CLEAN OFF SERVE SWITCH DECAL CAUTION ROTATING BLADES DECAL REFRIG LEAK CHECK DECAL MIX LOW 109145 Y IUNVH ZL80ZI2 SI TZTIS Ddd 134 LNVIISENI 66 080S L Dana OZ 8 1XY 1 1XT O DNIA SG9rc9 YIAWIS UV 19 d 46149 9 LODIdS TOOZZTE El SISWEXANS SEXAIF IE INIA I 1S8yc9 S SS31841109 2 1 2x 7 1 NId 9610LS el Was avaa IILAVAV I G96ALIE y NId 3000 8061Z I LAVHS 1V3S I 268 99 qi S S QVNO DNIA OTES29 OT 1N3W0Q I3A AMADNY I 600 ly d INDS4 S000 AS SCS9 6 agony ONIHSNA I 2880411 I 090 X OIV6 X GD S21 NONLAOV NAHSVA BII Lila 8 NOILIISISIA ALO Nd DNILTS0LS wall 14 ACCESSORIES Fill O Matic Il The Fill O Matic Il is a self contained auto fill system designed to be used with the Model SO318 and DOSO318 Freezer The pump is built onto the cover of a 10 gallon mix vat A draw tube extends to the bottom of the container to supply the pump with mix the mix then passes thru a screen thru the pump and discharges thru a hose to the freezer The pump is controlled by a pr
23. xtension cord is not recommended If one must be used use one with asize 12 gauge or heavier with a ground wire Do not use an adaptor to get around grounding requirements A CAUTION DO NOT ALTER OR DEFORM PLUGIN ANY WAY F Install the drip tray cover and other miscellaneous parts on the freezer 2 4 INSTALLING PERMANENT WIRING If permanent wiring is required by local codes the follow ing procedure must be performed A WARNING DISCONNECT FREEZER FROM THE SOURCE OF ELECTRICAL SUPPLY BEFORE SERVICING A Remove the right side panel and electrical box cover to gain access to the power cord connection B Disconnect the black and white wires from the termi nal block L1 and L2 Disconnect the green ground wire from the grounding screw C Remove the strain relief connector from the bottom of the freezer base Remove the power cord D Install permanent wiring according to local code E Connect black wire to L1 on the terminal block Connect the white wire to L2 on the terminal block Connect the green or yellow and green striped ground wire to the grounding screw F Replace all panels SECTION 3 INITIAL SETUP AND OPERATION 3 1 OPERATOR S SAFETY PRECAUTIONS SAFE OPERATION IS NO ACCIDENT Observe these rules A Know the freezer Read and understand the Operating Instructions Ty Notice all warning labels on the freezer C Wear proper clothing Avoid loose fitting garments and remove watches rings or
24. y Clean with a soap solution Rinse with clean hot water 3 5 SANITIZE FREEZER AND FREEZER PARTS A Use a sanitizer mixed according to manufacturer s instructions to provide a 100 parts per million strength solution Mix sanitizer in quantities of no less than 2 gallons 7 5 liters of 120 F water Allow the sanitizer to contact the surfaces to be sanitized for 5 minutes Any sanitizer must be used only in accordance with the manufacturer s instructions B Place all parts in the sanitizing solution then remove and let air dry 3 6 ASSEMBLY OF FREEZER To assemble the freezer parts refer to the following steps NOTE Petro Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified NOTE The United Sates Department of Agriculture and the Food and Drug Administration require that lubricants used on food processing equipment be certified for this use Use lubricants only in accordance with the manufacturer s instructions A Assemble spigot O Rings onto parts dry without lubrication Then apply a thin film of sanitary lubrication to exposed surfaces of the O Rings B Assemble the rear seal assembly onto the agitator Be sure the O Ring is in place before installing the rear seal Do not lubricate C Lubricate the agitator drive rear with a small amount of white socket lubricant A small container of socket lubricant is shipped with the freezer D Install the two pla
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