STIHL FG 1
Contents
1. STIHL FEILGERAT FG 1 FILING UNIT FG 7 AFFUTEUR A LIME FG 1 APARATO LIMADOR FG1 Printing inks contain vegetable oils paper can be recycled Printed on chlorine free paper ANDREAS STIHL AG amp Co KG 2003 0458 565 7721 M5 B3 1 Printed in Germany Contents Guide to Using this Manual 14 Safety Precautions 15 Application oee 15 Clamping the Guide Bar 16 Mounting the Filing Tool on the Guide Bar 16 Selecting and Fitting File 17 Setting Up Sharpening ne 20 Quality Certification 23 STIHL FG 1 english Dear Customer Thank you for choosing a quality engineered STIHL product This machine has been built using modern production techniques and comprehensive quality assurance Every efforthas been made to ensure your satisfaction and troublefree use of the machine Please contact your dealer or our sales company if you have any queries concerning your machine hau Ce IL Hans Peter Stihl CE 13 english Guide to Using this Manual Pictograms All the pictograms attached to the machine are shown and explained in the this manual The operating and handling instructions are supported by illustrations Symbols in text The individual steps or procedures described in the manual may be marked in different ways Step2. against the acorn nut 2 If this is not the case readjust the acorn nut so that the stop bar butts against it z ise qQ gt lt Q wo Swing the filing frame upwards and loosen the knurled nut 1 20 FG 1 565BA024 KN Lift the guide clear of the teeth and turn it to exactly the same angle setting on the opposite side Tighten down the knurled nut Turn the guide bar through 180 and clamp it in the bech vise or STIHL bar vise special accessory Swing the filing frame down Position the round file between the side plate and depth gauge of the first cutter in the second row FG 1 565BA011 KN Sharpen the first cutter in the second row Check the cutter length A SE L ao re ire If it differs from the length of the master cutter move the stop 2 forwards or backwards resharpen and check length A again If the length is correct sharpen all cutters in the second row using this setting english Depth gauges e Select filing gauge special accessory that matches the chain pitch Chain pitch Filing gauge inch mm Part No UA 6 35 1110 893 4000 3 3 PMN 9 32 0000 893 4000 3g P 9 32 1110 893 4000 0 325 8 25 1110 893 4000 Sig 9 32 1110 893 4000 0 404 10 26 1106 893 4000 565BA013 KN e Place the selected filing gauge 1 special accessory on the chain I
3. HL dealer for assistance Therefore we cannot be responsible for changes modifications or improvements not covered in this manual FG 1 Safety Precautions To reduce the risk of personal injury special safety precautions must be observed while operating the filing tool Read the operating instructions carefully and keep them in a safe place for later reference Always shut off the saw engine before working with the filing tool Move Master Control lever slide control or the separate stop switch to STOP or D Electric saws Disconnect plug from power supply Wear gloves FG 1 It is absolutely essential to comply with the angles and dimensions specified in these instructions If the saw chain is incorrectly sharpened and in particular if the depth gauges are set too low there is a risk of increased saw kickback and personal injury Observing the safety precautions and specifications in these instructions and the owner s manual of the saw model on which the filing tool is mounted can help reduce the risk of injury and damage to the saw english Application The STIHL FG 1 filing tool can be used to sharpen all STIHL Oilomatic saw chains with the exception of square ground chains RSL RSLF RSLH and carbide tipped chains RD RDS Sharpening is effected with the guide bar and chain mounted on the saw For accurate results it is best to clamp the guide bar in a bench vise or at the cut
4. e side plate and depth gauge of the master cutter by swinging and lifting the filing frame 565BA006 KN e Position the master cutter 3 below the center of the knurled nut 1 18 FG 1 english 565BA008 KI 565BA027 KN e Turn the 30010 nut 2 to set filing frame at a right angle to the clamping jaws z 4 A is lt Q re irs 565BA009 KN e Turn the adjusting screw 3 e Loosen the knurled nut 4 counterclockwise to lower file Move the stop 5 up against the clockwise to raise file until about back of the cutter to be sharpened 1 10 of file diameter projects above master cutter and tighten down the the top plate knurled nut FG 1 19 english Sharpening Use the setting for the master cutter to sharpen all the other cutters in the row 565BA012 KN aN A ee During the sharpening process make sure the stop 3 always locates properly against the back of the cutter being sharpened DA A E 565BA010 KN Sharpening second row of cutters e Turn the acorn nut 2 slowly Sharpen the master cutter with 2 to 3 clockwise until the distance firm strokes of the file from the inside to between it and the stop bar 6 is the outside of the side plate about 01 10 02 mm e The stop bar 1 should now locate
5. f the depth gauge projects above the filing gauge it has to be lowered 21 english DS 565BA025 KN 565BA016 KN 565BA022 KN e Set the filing angle on the guide e Adjust height adjusting screw 5 so e Lubricate the guide with oil to 0 that the depth gauge is filed back to on Impregnate the felt in the guide to Pull chain along the bar until the the required height flush with ensure free movement of the filing depth gauge is under the file gauge Then remove the filing frame gauge and file down all depth gauges to the same setting O Rotate the file at regular intervals while filing to avoid one sided wear z x x 5 lt dv Q wo z x N 5 lt oO Fit the flat file 2 special accessory in place ofthe round file Finish off by filing the slope by hand Adjust thestop 3 so that the file parallel to the stamped marking does not touch the cuting edge until dimension a is approx Use acorn nut 4 to align filing 0 5 mm frame at right angle to the clamping jaws 22 FG 1 Quality Certification DIN ISO 9001 Ei 000BA026 All STIHL products comply with the highest quality standards An independent organization has certified that all products manufactured by STIHL meet the strict requirements of the ISO 9001 standard for quality management systems in terms of product development materials purchasing prod
6. filing tool above the chain Tighten the second clamping jaw with the clamp screw 4 so that the chain can still be pulled along the bar with a screwdriver engaged ina cutter FG 1 Selecting and Fitting File Use only special saw chain sharpening files Other files have the wrong shape and cut and are unsuitable for sharpening saw chain e Select the round file special accessory that matches the chain pitch Chain pitch Round file inch mm mm inch 1 4 6 35 4 0 5 32 3 8 PMN 9 32 4 0 5 32 3 8 P 9 32 4 0 5 32 0 325 8 25 4 8 3 16 3 8 9 32 5 2 13 64 0 404 10 26 5 5 7 32 Place the selected file 1 in the filing frame e Tighten down the screws 2 moderately 565BA005 KN english Setting Up Adjusting filing angle e Check filing angle in the following table Chain Type Filing Angle Rapid Standard RC 30 Rapid Micro RM 30 Rapid Super RS 30 Picco Micro PM PMN 30 RCX RMX PMX 10 ripping chain 565BA019 KN e Swing the filing frame upwards e Loosen the knurled nut 1 17 english ra x gt lt fe re ite e To rotate guide lift it clear of the teeth 565BA004 KN e Set the filing angle 2 e g 30 and Aligning the filing frame tighten down the knurted nut e Position the round file 1 between th
7. or procedure without direct reference to an illustration Description of step or procedure that refers directly to the illustration and contains item numbers that appear in the illustration Example Loosen the screw 1 Lever 2 14 In addition to the operating instructions this manual may contain paragraphs that require your special attention Such paragraphs are marked with the symbols described below A Warning where there is a risk of an accident or personal injury or serious damage to property x Warning where there is a risk of damaging the power tool or individual components C Note or hint which is not essential for using the power tool but may improve the operator s under standing of the situation and result in better use of the power tool sj Note or hint on correct procedure in order to avoid damage to the environment Equipment and features This instruction manual refers to several models with different features Components that are not installed in all models and related applications are marked thus a Such components are available as special accessories from your STIHL dealer Engineering improvements STIHL s philosophy is to continually improve all of its products As a result engineering changes and improvements are made from time to time If the operating characteristics or the appearance of your machine differ from those described in this manual please contact your STI
8. ting site in the STIHL bar vise special accessory File correctly Sharpen the chain frequently take away as little metal as possible two or three strokes of the file are usually enough Always file from the inside to the outside of the cutter The file only sharpens on the forward stroke lift the file off the cutter on the backstroke Avoid touching the tie straps and drive links with the file 15 english Clamping the Guide Bar Mounting the Filing Tool on the Guide Bar Clamping the guide bar Depending on the position ofthe master cutter Clamp the guide bar in a bench vise or at the cutting site the STIHL bar vise special accessory 565BA002 KN Master cutter in Nose of guide bar row Left hand Pointing to right e Place the filing tool on the guide bar Right hand Pointing to left The clamping jaws 1 must point towards the bar nose and be in line with top edge of the rivet heads Tighten down the wing screw 2 z x a Q lt sa N a re Finding the master cutter Use a slide caliper to find the shortest cutter and mark it with chalk This is the master cutter for filing all the other cutters to the same length zZ x N lt sa id wo 16 FG 1 565BA003 KN Use the adjusting screw 3 to center the
9. uction assembly documentation and customer service FG 1 english 23 english 24 FG 1
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