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Workshop manual Villa/Ready 2000-2008

1. Number Service item Number Service item 1 Safety check 10 Cooling fins clean 2 Tires air pressure 11 Spark plug check replace 3 Engine oil change 13 Transmission check Machines with filter replace it 14 heck together with the oil F speer Ka 4 Oil in HST check 16 eee ys 5 a Exhaust system check Belt transmissions check 17 S 6 Electrical system check Steering adjustment 8 18 Mower deck check Air filter for engine clean 19 replace Blades check 20 Power take off check 21 Control check 22 Valve play 23 Test driving See also Safety check See also the mover deck manual See the motor manual STIGA Chapter 2008 05 19 Workshop Manual Stiga Villa Ready 1 5 4 Description of service points 1 Safety check Check the safety functions It is often appropriate to do this check in conjunction with test driving The following items shall be checked at all machines e No leakage on fuel lines and connections e No mechanical damages to the electrical cables All insulation intact s The muffler shall be undamaged and its screws tightened No exhaust leakage in con nections The electrical check items at the respective machine up to model 2004 are listed in the tables below For models 2005 and up see the respective Instructions for use Models with manual gearbox Test Status Action R
2. Pulleys Pulley at the work equipment Tension pulley Pulley double Pulley at the transmission Tension pulley with the clutch function works on the same lever as pulley 7 Transmission pulley double 7 Tension pulley with the clutch function works on the same lever as pulley 5 8 Tension pulley for mechanic PTO also clutch pulley for the PTO 9 Drive pulley at the motor shaft 10 Drive pulley at the motor shaft O AOUN O gt STIGA Mana Capi Paga 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts Vanua 5 2 Belt theory 5 2 1 Why it is so important to use original belts from the retail dealer The table below shows the demands on normal commercial grade belts compared to demands on original spare parts belts from the retail dealer The later are designed and manufactured in close connection between the subcontractor and the rider manufacturer The table is intended to display the importance to use the original belts Case Commercial Original spare grade belts parts belts Fitness to pulleys The belt shall rest with its angled sides against the pulleys There must be a space between belt and pulley bottom The belt follows the motor romina continuous acceleration up to full speed Manufactured in standard lengths in steps The belt shall rest with its angled sides against the pulleys There must be a space between belt and pulley bottom Some be
3. ceeecceeeeeeeen 4 03 PITONG 3 GA ASSEMDIY aaa Oea 4 6 3 4 Dismantling enaa 3 6 4 3 AdIuStrment sss sese 4 DIGONG T 3 6 3 3 Assembly esse eee eee ee eee 3 6 3 4 Adjustment anusan 3 General All the manoeuvring functions are collected around the operator All mechanical control movements from the operator to the respective device on the ma chine are conducted by wires or rods This chapter gives a brief description about the wires and information about how to re place and adjust the wires This chapter is valid for the actual machines where the actual system occur STIGA Chapie Paga 2008 05 19 Workshop Manual Stiga Villa Ready 6 Control wires 6 1 Description All wires consist of a wire and a conduit In the wire ends one part the wire or the Conduit is fastened to the body and the other part to a le ver The levers are connected to the operator control and to the controlled device l e the throttle wire etc Wires can only transfer traction forces The re turn forces for the wires are maintained by re turn springs To transfer higher forces and both pushing and traction forces rods are used i e brakes etc Maintenance of wires Drop a little engine oil or lubricating spray in the ends of the control wires two or three times a year 6 2 Cable holders Warning It is essential that all cable holders are fitted properly If not there is risk of abnormal wear short circuit and fire
4. 18 Mower deck Warning The blades are sharp Always wear gloves when working with the blades to avoid injury Check if there are collision damages or wear at the deck body and painting Align repair and touch up the painting as required Check the tightening of the bearing boxes screws and tighten Rotate the blades and check the the shafts are correct not bent no abnormal bearing noise and no plays Check the belts and their tensions see section 4 Check that the lifting mechanism moves evenly not jammed and no play and that it locks in desired position Check the electrical function of the electrical mower lifter if applicable Check the plastic guide bar between the blades Replace if required 19 Blades Warning kh The blades are sharp Always wear gloves when working with the blades to avoid injury Check that the blades are sharp Replace if necessary 20 Power take off PTO Check that the magnetic clutch if applicable engage the work equipment rotation in the desired time and that it not Slips during normal load Replace the clutch if necessary Check that the power take off belt if applicable engage the work equipment rotation in the desired time and that it not slips during normal load Adjust if necessary See section 5 Check that the power take off brake if applicable brakes the rotation movement in the desired time Adjust if necessary see section 5 21 Control check
5. 11 Remove the lifting fork from the support STIGA Chapiei Paga 2008 05 19 Workshop Manual Stiga Villa Ready 2 Chassis and Body B 2 1 3 Repair of lifting lock The lifting lock can be purchased as a complete spare part The parts can be lubricated with a thin lubricant e g silicon spray 5 56 WD40 or the like if the lock jams Note Viscous lubricant such as consistent grease must not be used 2 1 4 Assembly Assemble in reverse order Check that the accessory lifter functions as intended by repeatedly lifting and lowering it Note T Pay attention to the following notes during the assembly A Apply a thin layer of universal grease to the plastic bushings at the lifter arm B It does not matter how the lifting lock is fitted since it is symmetrical UNIVERSAL GREASE STIGA Chapie Paga 2008 05 19 Workshop Manual Stiga Villa Ready 2 Chassis and Body C When fitting the throttle control install the wire conduit as observed at the dismantling D Fit the top cover before the consol screws are tightened The consol is aligned against the top cover E If applicable observe the spacers and the location when reassembly the steering wheel See section 1 STIGA Chapiei Paga 2008 05 19 Workshop Manual Stiga Villa Ready 2 Chassis and Body B 2 2 Lubrication chassis All moving parts shall be lubricated once per season although at least every 50 operating ho
6. 76 1 4 2 Battery The battery is a valve regulated type Depending on the battery type load and assemble the battery following the actual instruction below Valve regulated battery This battery needs limited maintenance Is has no electrolyte levels or plugs Warning A Do not wear rings metallic bracelet chain round the neck or similar metal objects when working with the battery It can cause short circuit burns and fire Warning A The battery must be fully charged be fore being used for the first time The battery must always be stored fully charged If the battery is stored while discharged serious damage will oc cur Charging with the engine The battery can be charged using the engine s generator as follows 1 Install the battery in the machine as shown below NO Place the machine outdoors or install an extraction device for the exhaust fumes 3 Start the engine according to the instructions in the user guide 4 Allow the engine to run continuously for 45 minutes 5 Stop the engine The battery will now be fully charged Charging using battery charger When charging using a battery charger a battery charger with constant voltage must be used The battery can be damaged if a standard type battery charger is used Installation of battery see also the respective installation manual delivered with the machine After the battery is charged remove the motor casing and inst
7. All wires electrical cables and other conduc tors are fitted to the chassis with cable hold ers Always after removal or replacement of wires new cable holders shall be fitted in plac es where they were original mounted Loose wires and cables cause unneseccary wear of components which finally result in electrical short circuit paint removal and dam ages of plastic covers etc STIGA Chapie Paga 2008 05 19 Workshop Manual Stiga Villa Ready 6 Control wires 6 3 PTO wire 6 3 1 Dismantling 1 Lift the machine either with a lifting table or by highjack and pallets Open the engine casing Unscrew the cable adjustments upper A and lower B Cut the holding strap C and unhook the wire O N N 6 3 2 Checks Check the brake shoe D for wear If nesse cary replace it 6 3 3 Assembly 1 Apply a couple of oil at the wire ends while moving it in its conduit 2 Assemble in the reverse order Warning If the wire is loose it will interfere with the steering wire It is therefore espe cially important that it is locked with a new holding strap correctly 3 Replace the holding strap C 4 Adjust the wire See below 6 3 4 Adjustment 1 Set the cable adjustments upper A and lower B in their middle positions 2 Adjust about the same amount at both adjustments until the lever have a play of 3 3 5 CM 3 Lock the adjustment nuts STIGA Chapie Paga 2008 05 19
8. Assemble the right wire part into the two right steering pulleys A and B Fit the pulleys into their respective place See 3 1 4 Steering pulleys O gt Turn the wire 1 5 turns to the right on the drive pulley Keep the wire stretched 7 Keep the wire stretched and locate the wire in the recess D in the steering disc and fasten with the parts below Use a 13 mm wrench and a pliers to hold the wire ends e Spring e Washer e M8 self locking nut Adjust the wire See 3 1 5 Adjusting the steering wire STIGA Chapia 2008 05 19 Workshop Manual Stiga Villa Ready 3 Steering Chain Wire 1 Assemble the left wire part into the left steering pulley AL Fit the pulley into place See 3 1 4 Steering pulleys NO Locate the wire in the recess C in the steering disc and fasten with the screw Use a 13 mm wrench and a pliers to hold the wire end OI Assemble the right wire part into the right steering pulley AR Fit the pulley into place See 3 1 4 Steering pulleys N Connect the wires to the chain with the chain locks Oi Stretched up the wire and and locate it in the recess D in the steering disc and fasten with the parts below Use a 13 mm wrench and a pliers to hold the wire ends e Spring e Washer e M8 self locking nut Adjust the wire See 3 1 5 Adjusting the steering wire STIGA Chapiei Paga 2008 05 19 Workshop Manual Stiga Villa
9. Check that all controls function properly that there are no jammings or excessive plays Adjust if nesaccary See section 6 22 Valve play See the engine manual regarding procedure and interval 23 Test driving Drive the machine during a few minutes and make the following attentions in different speeds and turnings in right and left Check that all functions work evenly and proper and without any abnormal noise e Brake function e Clutch function e Power take off e Steering Check that there are no abnormal vibrations Chapia 2008 05 19 Workshop Manual Stiga Villa Ready 1 General 1 6 Technical specifications 1 6 1 Machines 2003 Models 13 2723 35 oras 13 2715 15 13 2716 15 13 2724 15 MOTOR JJ Engine B amp S mod21 I C 10 5hp X Engine B amp S mod21 I C 12 5hp xXx X x Engine Honda GCV530 16hp J X TRANSMISSION Kili a bs Gearbox 5 R Peerless XJ OX OX 1 I BSTK46 i S XX XX STEERING TTT Steeringknob XX X X Wire XX X XxX x Chain wire XX Height adj steeringwheel 1 d xix I FEATURES ii a E E E AS HET Elektrical cutting heightad J o J T Jx Electrical engagement of PTO x x Jx il PRESTIGE bil PRESIDENT 2004 Models LU O aw sa IN W N 21 o UU MASTER 13 2715 15 COMFORT 13 2716 15 PRESIDENT 13 2723 75 13 2724 15 13 2724 15 13 2724 15 Gearbox 5 R Dana bio Gearbox5 RPeerless XJ J ll H
10. Instructions for the chain if applicable A Apply a mark with a marking pencil at the middle link of the chain ev there already is a mark B Turn the steering wheel to stright forward position i e the logo shall be correct readable from the operators position C Connect the chain to the sprocket with the mark G backwards CO Assemble the steering wire or wires See 3 1 3 Assembly STIGA Chapia 2008 05 19 Workshop Manual Stiga Villa Ready 4 Hydraulic System 4 Hydraulic system Contents in this chapter lag Safety inea 2 4 2 Description sss eess sees 2 4 3 REDAN T 2 AA a POY E E E 3 44 1 GENE laan ae 3 4 4 2 ONING T 3 General The engine power in Villa and Ready machines are transfered by a 5 gear gearbox alternatively a stepless hydrostatic transmission HST to the front wheels The steering is performed by the rear wheels This chapter contains a brief description of the hydrostatic transmission and the oil filling procedure Other measures are not applicable PE d STIGA Chapie Page 2008 05 19 Workshop Manual Stiga Villa Ready 4 Hydraulic System 4 1 Safety Cleanliness is mandatory at all works with the hydraulic system Foreign substances and contaminations will jeopardize the func tion and reliability of the system 4 2 Description The hydrostatic transmission HST consists of a hydraulic pump and a hydraulic motor The hydraulic pump is mechanic co
11. Ready 3 Steering 3 1 4 Steering pulleys Every singel steering pulley consists of the following parts A Screw B Cable holder C Bushing D Steering pulley E Part of the frame F Nut Assembly instructions e Check the wear specially of the steering pul ley and replace defective parts e Apply a thin layer of machine oil to the bush ing C e The cable holder B shall be centered according to the wire i e the angles in the fig ure shall be equal 3 1 5 Adjusting the steering wire Screw the nut and compress the spring until its length is 108 mm Hold the wire with a pliers Turn the wheels fully out in both directions Check that there is no abnormal noise or abnormal resistance STIGA Chapie Paga 2008 05 19 Workshop Manual Stiga Villa Ready 3 Steering B 3 2 Bearings steering shaft The steering shaft bearings consist of two slid ing bearings of the composite type A and B 3 2 1 Replacement of sliding bearings 1 Remove the steering wire or wires See 3 1 2 Dismantling 2 Remove the stering wheel See section 1 3 If the machine is equipped with chain and wire release the chain from the sprocket N Pull out the steering rod F downwards Don t remove the washers and spacer C D and E 5 Replace the two bearings A and B 6 Assemble the steering rod F with its wash ers and spacer C D and E 7 Assemble the stering wheel See section 1 8
12. Workshop Manual Stiga Villa Ready 6 Control wires 6 4 Throttle wire 6 4 1 Dismantling 1 Open the engine casing 2 Loosen the wire conduit at the engine and at the throttle lever At machines with the throttle lever in the front panel remove the upper casing for acess to the lever See section 2 Note It is not nessecary to cut the holding strap A Remove the wire Q 6 4 2 Assembly Apply a couple of oil at the wire ends while moving it in its conduit h 2 Assemble in the reverse order 3 Thread the wire through the holding strap A and at machines with the throttle lever in the front panel through the holes B N Adjust the wire See below 6 4 3 Adjustment 1 Adjust the wire conduits at the ends until the throttle lever can reach its end posi tions 2 Fasten the conduit clamps 3 Check the following e Function of the choke position e Full throttle position lf nessecary repeat the adjustment procedure STIGA Chapie Page 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 7 Electrical System Contents in this chapter 7A Description ana esse nanan 2 7 2 Trouble Shooting 3 7 3 Repair and replacements 16 7 3 1 Replacement of switches 16 7 3 2 Replacement of switch knob 16 7 3 3 CONNECTIONS sse eee eee 16 General Each machine has its own electrical system configurated to fit the purpose and d
13. motor does not stop after a few minutes when the shut off valve cable is disconnected All machines with electric shut off valve in the fuel system The motor does not stop after a few minutes when the shut off valve cable is disconnected Replace the chut off valve STIGA Chapisi Paga 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 7 3 Repair and replacements Warning Do not wear rings metallic bracelet chain round the neck or similar met al objects when working with the electrical system It can cause short circuit burns and fire 7 34 Replacement of switches All switches are pressed into place in their ai rectangular holes at the control panel To rr change a switch proceed as follows aoe VIDL MEXICO 1 Remove the actual cover to get access to PAIN ais the switch 2 Press the fixation pig at the connector and pull the connector from the switch see the figure some connectors have 2 pigs 3 Press the fixation tongues on both sides of the switch against the switch Use a screwdriver or similar and work up the switch Na See the figure Bak a 7 3 2 Replacement of switch knob mne CARLINGSWITCH V7D1L MEXICO V To replace the switch knob there is a special 20A 12V tool available Regarding reference number see the spare parts list Remove the knob by pushing in the tool backwards and press until the knob jumps up The knob is easily assembled by pr
14. out the cotter pin and dismantle the steering wheel jacket Install the washer washers in accordance with point 3 above Oi 6 Install the steering column Jacket on the steering column and secure by knocking in the tension pin fully Use a counterhold Also make sure that the logo on the steering wheel is in the correct position STIGA Chapter Paga 2008 05 19 Workshop Manual Stiga Villa Ready 1General 8 Assembly of seat adjusting wings under Release the catch S and fold up the seat bracket NOTE To facilitate installation of the seat apply a drop of oil to the four screws before screwing them into the seat Install the mounting in the rear upper holes as follows 1 Install the shoulder washers F on the screws K Insert the screws through the slots in the bracket Place a washer I between the seat and the bracket NO CL Tighten the screws in the seat Tightening torque 941 7 Nm If the screws are tightened more than A 9 1 7 Nm the seat will be damaged 4 Check that the seat moves easily in the slots in the bracket Install the mounting in the front lower holes as follows 1 Install the screw knobs H on the screws G 2 Install a washer 11 on each screw 3 Insert the screws through the slots in the bracket and tighten by hand in the seat EN Fold the seat down and place it in the desired position O1 Tighten the screw knobs H by hand The s
15. tensioners 6 Steering adjustment See section 3 7 Not applicable 8 Engine air filter See the Instructions for use delivered with the machine See also the engine manufacturer manual 9 Not applicable 10 Cooling fins Remove protective covers from the engine and cleans between cooling fins Use a brush and compressed air See also the engine manufacturer manual 11 Spark plug Remove the spark plug and clean it or replace if necessary See also the engine manufacturer manual 12 Lubrication Lubricate the 5 nipples and all moving parts such as wires and levers See section 2 13 Transmission Listen for abnormal noise Manual models Check that the drive function works properly at all gears Adjust if required 14 Speed check Check that the speed corresponds to the specified value 15 Bearing boxes Listen for abnormal noise from the bearings Check that there are no wear play or seizure 16 Exhaust system Check that there are no cracks leakage or other damages Check the attachment devices See also the engine manufacturer manual 17 Electrical system Check that there are no damaged cables contacts or other devices Check that all cables are properly secured to the chassis and with cable holders Check that there is no friction between cables and chassis which can result in cable damage and short circuit STIGA Chapter Page 2008 05 19 Workshop Manual Stiga Villa Ready
16. to damage the fan when fitting the belt D around the transmission pulley 4 2 The belt guides shall be mounted with a play of 2 3 mm to the belt when it is stretched 3 If the screws H and cannot be tightened hold the respective nut at the upper side STIGA Chapier Paga 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts B 4 The pulleys 5 and 7 shall be mounted with washer etc as illustrated The small pulley shall face with its prolonged part downwards kh V L Tangi Hagai 5 The belt guide at pulley 7 shall be centered over the belt when the clutch is engaged Note The prolonged part of the pulley hub shall face against the lever o 9 STIGA CL 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts 9 6 Don t tighten the screws to the pulley bar F yet The belt adjustment must be performed first 7 Perform the adjustments as described below 5 4 Adjustments 5 4 1 Adjustment of belt B Adjust the tension of belt B as follows 1 Loosen the two screws L and M a few turns N Tension the belt by pulling the right end of the pulley bar F backwards by using a spring scale Pull with a force of 85 N OI Tighten simultaneously as the force is applied the two screws L and M 4 Fit a new fixing strap to the PTO wire VARNING If the fixing strap is omitted the wire will interfere with the steering wire and be destroyed ST
17. 1 2 5 Cleanliness Clean the machine before starting repairs Dirt that penetrates into sensitive components can seriously influence the service life of the machine 1 2 6 Tightening torque Unless otherwise stated the tightening torque in the tables in the section Technical specifications must be used for the different sizes of screws This does not refer to self tapping screws which are mainly used for the assembly of body parts 1 2 7 Sharp edges Watch out for sharp edges especially when working with the mower deck The blades can be very sharp Always wear gloves when working with the blades 1 2 8 Replacement parts Always use Genuine Spare Parts during service work 1 2 9 Inspection Each part dismantled in conjunction with service work must be inspected Examine for wear cracks out of roundness straightness dents discolouring abnormal noise and jamming STIGA Chapter 2008 05 19 Workshop Manual Stiga Villa Ready 1 3 Guarantee 1 3 1 Guarantee period For consumer use two years from date of purchase For professional use 200 hours or three months whichever comes first 1 3 2 Extended guarantee The guarantee period can be extended to a maximum of 300 hours or 3 years from the date of purchase provided that the prescribed basic services have been carried out at an authorised Stiga Service workshop during the relevant guarantee period The services must be verified in the service book
18. 1 3 3 Component guarantee chassis Faults occurring in the machine s chassis are covered by a 10 year component guarantee from the date of purchase The guarantee is valid provided that the prescribed basic services have been carried out at an authorised service workshop during the relevant guarantee period The services must be verified in the service book 1 3 4 Exeptions The extended warranty does not cover damage due to the following e Neglect by users to acquaint themselves with accompanying documentation e Carelessness e Incorrect and non permitted use or assembly e The use of non genuine spare parts e The use of accessories not supplied or approved by the manufacturer Neither does the warranty cover e Wearing components such as blades belts wheels battery and cables s Normal wear e Engine and transmission These are cov ered by the respective manufacturer s warranties with separate terms and con ditions The purchaser is covered by the national laws of each country The rights to which the purchaser is entitled with the support of these laws are not restricted by this warranty 1 3 5 Conditions for validity of the warranties The fully completed warranty card must be sent to Stiga s subsidiary or distributor In the event of a claim the service history must be confirmed with a copy of the service book STIGA Chapter Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 4 Unpack
19. IGA diane 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts 5 4 2 Adjustment of the clutch brake HST Adjust the nuts N1 N2 at the clutch brake lever to a play of 3 mm between the lock pin and the clutch lever After the adjustment tighten the nuts N1 N2 EN j ia N ANW L D l F 5 r CET pia rj F N 5 4 3 Adjustment of the clutch Man Note Manual machines shall have 0 mm play atthe clutch rod Q lf the clutch not disengage the engine rotation properly it will be very difficult to change gears In that case adjust the clutch as follows 1 Hold the clutch rod Q with a polygrip and loosen the rear nut O2 until the clutch rod Q is completely loose Now the belt stretching will perform the stop for the clutch arm P l e the belt is max stretched by the spring Screw the rear nut O2 slowly forward until the clutch arm P begin to move Then screw the nut one more turn If nessecary move the front nut O1 forwards NO 3 Lock by screwing the forward nut O1 backwards and tighten against the lever loop Hold the clutch rod Q with a polygrip when tightening the nut STIGA Chapie Page 2008 05 19 Workshop Manual Stiga Villa Ready 6 Control wires 6 Control Wires Contents in this chapter 6 1 DESCIIPtiONn ccccceseeeeseeeeeeees 2 6 4 Throttle wire sss ssssss esse sss esse ess d 6 2 Cable holders csccsssssseseeeeees 2 6 4 1 Dismantling
20. STK46 ULxX XxX X XxX XxX STEERING _ J J J S T S Steering knob O J SxS xx Wie ab ITH x xx Chain wire P1 S No N9 S Height adj steering wheel LX X I WHEEL TTT Tyre front 16x6 00 8 TTT Tyre front 16x7 50 8 xXx X X X x Tyrerear13x5 00 6 TX CX Tyrerear14x5 50 6 x XxX X XT XT Chapier Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 General 2005 Models 13 2715 15 READY HST 13 2716 15 VILLA COMFORT 13 2723 35 VILLA DE LUXE 13 2723 75 VILLA ROYAL 13 2724 15 TRANSMISSION Gearbox 5 R HST K46 FEATURES Elektrical cutting height adj 2006 Models MOTOR 7 pf S e B amp S mod 21 I C 12 5hp Xx To lt B amp S mod 21 I C 13 5hp J x x ORION HEE bk e Te E 13 2715 16 READY HST 13 2716 16 VILLA COMFORT 13 2723 36 VILLA ELITE 14 13 2723 76 VILLA ROYAL 13 2724 16 B amp S mod 282H I C 15 5hp Honda GCV530 16hp X Cylinders Hp 1 12 5 1 13 5 1 15 5 1 13 5 2 16 TRANSMISSION o o So O Dana IHSTTTCK46 oo XXX STEERING Steering knob i H yre rear 14x5 50 6 bl 4 cr FEATURES Elektrical cutting height adj Co i STIGA Chapter Pago 2008 05 19 Workshop Manual Stiga Villa Ready 1 General 2007 Models VILLA 14 HST 13 2715 17 13 2717 11 13 2718 11 VILLA 16 HST 13 2719 11 MOTOR B amp S mod 21 I C 13 5hp ee H X 1 15 5 ee bg a TRANSMISSION Gearbox 5 R HST TTC K46 AA eee Hee hee Wheel shaft
21. Steering chain The steering chain must be lubricated with chain spray two or three times per season lf the chains are heavily fouled dismantle the chains and wash them Refit and lubricate them 2 2 6 Bearings Plastic bearings e g the brake pedal bearing hydrogear pedal bearing and steering column bearing must be lubricated with grease or lubricating spray at least once per year STIGA Chapie Page 2008 05 19 Workshop Manual Stiga Villa Ready 3 Steering 3 Steering Contents in this chapter 3 1 Steering wire chain 2 3 2 Bearings steering shaft 6 Seat IDESCHIONOM carini 2 3 2 1 Replacement of sliding 3 1 2 Dismantling sana sawanan 2 Selle aaa AA AG 6 3 1 3 ASSOMDIY pakanan 3 3 1 4 Steering pulleys 5 3 1 5 Adjusting the steering wire 5 General The Villa and Ready machines are equipped with a mechanical steering system working with wires or chains depending on the model This chapter contains a brief description of the function and describes repair replacements and adjustments of stressed parts of the steering system This chapter is valid for the actual machines where the actual system occur STIGA Chapie Paga 2008 05 19 Workshop Manual Stiga Villa Ready 3 Steering 3 1 Steering wire chain 3 1 1 Description There are two configurations regarding to transmit the steering power from the steering wheel to the rear wheel
22. Workshop manual Villa Ready 2000 2008 STIGA Chapter Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 General instructions Contents in this chapter 1 1 Introduction sssssssssssssessssss evs ss 2 1 3 2 Extended guarantee 4 1 1 1 Responsibility declaration 2 1 3 3 Component guarantee 1 1 2 How this manual is used 2 eis TT 4 1 1 3 Abbreviations see eee 2 Ea ee 4 1 2 Safety Precautions 2 1 3 5 Conditions for validity of 1 2 1 Symbols and general the warranties 4 WarnNO S aaa 3 1 4 Unpacking and assembly 5 t22 Warm eT C 3 1 4 1 UNPACKING ssesareniniiissians 5 1 2 3 Moving parts 3 1 42 ST 6 1 2 4 Lifting and blocking up 3 1 4 3 ASSEMDIY mamana 7 1 2 5 Cleanliness 3 1 4 4 Final checks 19 1 2 6 Tightening torque 3 1 5 Service sss esse sense eenn en 10 1 2 7 Sharp edges 3 1 6 Technical specifications 16 1 2 8 Replacement parts 3 L6 1 MaehInes 0 E n cceess 16 1 2 9 Ieeiea 3 Bener 18 1 3 Guarantee sss esse sse ssss sese sees 4 1 6 3 General tightening torque 18 1 3 1 Guarantee period 4 1 6 4 Instructions for use 19 General This Workshop Manual is intended for Stiga Villa and Ready models 2003 2007 The article numbers and product names
23. Yes the seat switch cables Activate the starter Does the voltmeter display 11V 13V Connect a voltmeter to the green and grey cables at the mower deck sw Activate the starter Does the voltmeter display 11V 13V Yes No Connect a voltmeter to the blue and grey cables at the start relay Activate the starter Does the voltmeter display 11V 13V Replace the ignition switch Connect a voltmeter to the start motor cable at the start relay and earth Does the voltmeter display 11V 13V at start attempt Does a play exist between the switch and lever Check the start motor No Replace the start relay Replace the gear switch No Adjust the gear switch Does a play exist between the switch and lever No Adjust the seat switch Does a play exist between the switch and lever Replace the seat switch Replace the mower deck switch No Adjust the mower deck switch Replace the start relay Workshop Manual Stiga Villa Ready 7 Electrical System STIGA Chapter 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System Villa Comfort Villa Elit The starter does not rotate Connect a voltmeter to the Does the start relay Yes Check the sound klick at the n start motor cable at the start relay and earth start motor Does the voltmeter display 11V 13V at start attemp
24. all it in the machine Connect first the red cable to plus and then the black cable to minus If the cables are disconnected A connected in the wrong order there is a risk of a short circuit and damage to the battery If the cables are interchanged A the generator and the battery will be damaged The engine must never be driven A with the battery disconnected There is a risk of serious dam age to the generator and the electrical system STIGA Chapiei Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 4 3 Assembly The assembly procedure shall take place ina clean well illuminated and dry place Assemble the machine as follows Assembly of steering wheel The machine is delivered with two shims one with a thickness of 0 5 mm and one witha thickness of 1 0 mm In order to minimise the axial play in the steering column the shim washers 0 5 mm and or 1 0 mm must be installed on the steering column between the steering column jacket and the bracket as follows 1 Install the steering column jacket on the steering column and secure by knocking in the tension pin approximately 1 3 of its length N Pull the steering column jacket and the steering column up Q From the outside check whether no washers the 0 5 mm washer the 1 0 mm washer or both washers can be inserted into the gap The washer washers must not be forced in as there must be a little axial play N Pull
25. ame and lower it for better access OI Check the oil level Use a suitably bent steel wire or similar The level shall reach up to just under the lower part of the plug NS If neccesary top up with new oil Use oil SAE 10W 40 or SAE 5W 50 Elongate the discharge of an oil can with a plastic hose of suitable length and diameter Put the other end into the HST oil hole and pump until the oil flows over 5 Fit a new oil plug and assemble in reverse order S TIGA Chapisi Paga 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts 5 Belts Contents in this chapter 5 1 Description s vssesszessssssvevtsssgerssses 2 5 4 Adjustments sss sss sss sss sss 9 5 2 Belt theOry ccssccccssseeesssceeees 3 5 4 1 Adjustment of belt B 9 5 2 1 Why it is so important to use 5 4 2 Adjustment of the original belts from clutch brake HST 10 the retail dealer 3 5 4 3 Adjustment of the clutch Man 10 5 3 Replacement of belts 5 5 3 1 Disassembly of belt D 5 5 3 2 Inspection and measures 7 5 3 3 Assembly of belt D 7 General All mechanical power delivered by the motor is conducted to the different power consuments by a belt system The belt system has in general the same configuration in all the machines covered by this manual Where divergences occour between the machines particular instructions are given for each ma
26. are designated in the tables under Technical specification at page 17 This Manual do not cover repair instructions for the motors Regarding motors contact the respective representative in the actual country This Manual and its specifications are valid for machines in their original design In case of modified or changed machine i e the motor is replaced the manual accordance is limited The manual is divided in the following chapters Gay Chapter 1 is this chapter F H E K Chapter 2 Chassis Chapter 3 Steering Chapter 4 Hydraulic system Chapter 5 Belts Chapter 6 Control Wires Chapter 7 Electrical system c m lt A rg STIGA Chapiei Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 1 Introduction 1 1 1 Responsibility declaration In spite of the great care we have taken there may be errors in this publication The author cannot be made liable for incorrect or missing information GGP SE reserves the right to regularly change product specifications without prior notice All the information in this book is based on the information available at the time of production Illustrations and photographs may be arranged schematically which implies that one picture may cover several models and therefore not correspond exactly with all models 1 1 2 How this manual is used To make this manual easy to understand we have divided the machine into its main systems and components The
27. ate the switch and read deck Actuate the switch and read the value Does the value change between 11 13 V and 11 13 V Yes _ Replace the motor the value Does the value change between 11 13 V and 11 13 V No Replace the height Check and repair the cables adjustment switch and connectors in the mover deck STIGA diane 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 7 2 18 The PTO clutch does not engage Villa de Lux Villa Royal The PTO clutch does not engage Does the clutch engage Replace the but not remain engaged clutch switch Does the LED in the magnetic Connect a voltmeter to the clutch switch lit when attempt cables at the magnetic clutch Replace the is made to engage the clutch Activate the clutch gag Does the voltmeter clutch display 11V 13V 1 Replace the relay 2 Replace the clutch switch Check the cablage to the clutch PTO clutch characteristic Due to high temperature and magnetic stress the PTO clutch after a long term of use can show up instability in the internal components This can result in that the clutch works properly when it is cold but sometimes not always failures after warming up Therefore to be sure to isolate the fault the PTO clutch must be checked in both cold and warm condition particular in warm condition STIGA Chapisi Paga 2008 05 19 Workshop Manual Stiga Villa Read
28. chine The maximum tension of each belt is regulated by a spring loaded belt tensioner This chapter gives a brief description of the belt system and describes replacements of belts and adjustments of their tensions This chapter is valid for the actual machines where the actual system occur STIGA Manual 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts 5 1 Description Chapter Page Belt A Belt A belongs to the work equipment and is connected to the machine at the front right pulley The belt is tensioned by the tension pulley 2 which is mounted on a spring loaded lever Belt B Belt B is intended to deliver motor power to the front right pulley where it can be picked up of the work equipment Belt C Belt C transmitts the power to belt B and performs the mechanic PTO clutch function together with the pulley 8 Engagement disengagement of the mechanic PTO is performed by moving the pulley 8 to stretch slacken the belt Belt D Belt D is intended to transmitt the motor power to the transmission where it is geared to a suitable ratio for the drive shaft The belt is tensioned by the tension pulley 7 which together with the belt performs the clutch function The tensioning force is disengaged from the belt when the parking brake is activated Belts A Work equipment belt belongs to the work equipment B Work equipment belt C Work equipment clutch belt D Transmission belt
29. crew knobs H and the seat will A be damaged if tools are used Towing plate Fitting according to customer requirements Engine oil Check the oil level in the engine and top up if necessary STIGA Chapter Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 General 9 1 4 4 Final checks Removing from pallet Steering chain Steering wire All the above measures shall have been done Check that the steering chain steering with the machine standing on the pallet Now wire is sufficiently taut Adjust if loosen ev remaining attachments and roll off necessary the machine from the pallet Miscellaneous Accessories Give the machine a general inspection Fit and adjust accessories e Is the machine clean e s there any oil leakage Test driving Abnormal noise or rattle Warning Do not drive without a work Receipt equipment mover deck attached By filling in the guarantee certificate you Risk for turning over guarantee that the delivery service has been correctly conducted Remember to make sure that the customer receives all the documentation when the machine is collected delivered Drive the machine for a few minutes Test all the functions Pay special attention to the safety functions If the machine is to be delivered with mower deck or other accessories fit these before test driving the machine HST oil Check the oil level in the HST s expansion tank after test driving and top up if necessa
30. d connectors ignition position Does the voltmeter display 11V 13V No f Replace the ingnition switch STIGA Edition Chapter 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 7 2 15 The battery runs repeatedly empty Ready Man Ready HST Villa 12 Villa 14 HST Villa 16 HST Villa Comfort Villa Elit 14 The battery runs repeatedly empty Connect a voltmeter to the Start the motor violet cable at the motor Yes Does the voltmeter Yes Replace the terminal and earth increase the value battery Set the ignition switch in with 0 5 2 V ignition position Do not start Does the voltmeter No display 11V 13V 1 Check the motor socket connections NG 2 Replace the voltage regulator alternator Check replace the cable between voltage regulator and 20 A fuse Villa de Lux The battery runs repeatedly empty Connect a voltmeter to the purple cable at the voltage Yes regulator and earth Set the ignition switch in ignition position Do not start Start the motor Does the voltmeter Yes Replace the increase the value battery with 0 5 2 V Does the voltmeter display 11V 13V 1 Check the motor socket connections NO 2 Replace the voltage regulator alternator Connect a voltmeter to the purple cable at the ignition switch and Yes Check replace the cable earth between voltage regulator Noes the voltme
31. dia 34 STEERING Steering knob x lt Height adj steering wheel a aaa WHEEL o e e e e Tyre front 16x6 00 8 Tyre rear 13x5 00 6 FEATURES o e e Elektrical cutting height adj d lo S X 1 6 2 Motors Below is listed only oil and filter data for the motors Regarding additional information about motors contact the respective representative in the actual country Kg Oil and filter Oil filter Oil volume Volume change change without with filter Oil quality Oil grade data interval interval filter rs Aa a ee B amp S single cylinder 5oh 2m 14L SF orhigher 10W 40 s4C 5W 30 Hondatwin 1oowem 09L SF orhigher 10W 40 s 20C 5W 30 1 6 3 General tightening torque Unless otherwise stated the following tightening torque are applicable for screws and nuts on the machine Tightening torques Thread Torque M5 5 Nm 6 M8 22 Nm M10 45 Nm STIGA Chapter Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 7 Instructions for use Some procedures e g changing motor oil motor filter etc are refered to the instruction for use delivered with the actual machine The table below shows the numbers of the documents for the respective machines Most of the instruction of use are written in 16 languages If 2 numbers are denoted the instruction for use is divided in two parts The first part always contains the languages SV FI DA NO DE EN FR and NL f E Instruction
32. e motor manual Ready HST Villa 14 HST Villa 16 HST The starter rotate but the motor does not start Connect a voltmeter to the Check the function shut off valve cable at the of the shut off valve motor and earth Is the valve defect Set the ignition switch in ignition position Does the voltmeter display 11V 13V Remove the white ignition Check the cable for short circuit cable from the Yes damage and unintended motor connection to earth Does the motor start Replace the shut off valve Check the motor according to the motor manual Replace the ingnition switch i STIGA Chapier Paga 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 8 o Villa de Lux Villa Royal The starter rotate but the motor does not start Connect a voltmeter to the shut off valve cable at the motor and earth Set the ignition switch in ignition position Does the voltmeter display 11V 13V Yes Check the function of the shut off valve Yes Replace the Is the valve defect shut off valve Remove the white ignition Check the cable for short circuit cable from the YES damage and unintended motor connection to earth Does the motor start No Check the motor according to the motor manual Connect a voltmeter to one of the fuses 10 or 20 A and earth Set the ignition switch in Yes Check repair the cablage an
33. emand of the actual machine The electrical system has two main duties to maintain the machine safety and to make the different functions easy to handle The main part of this chapter consists of trouble shooting of the electrical system to isolate faults and to give information about corrective measures The electrical system is also described There are also given instructions about general repair and replacement procedures C S gt AN PSF STIGA Chapier Paga 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 7A Description The electrical components are connected with cables integrated in a complete insulated harness which is unique for each machine model Thus the cables are protected against wear contaminations and other stresses The cables are connected to the actual components with tab or screw connectors and in some cases with multi contact connectors The electrical system contains several safety circuits Therefore actual levers and pedals are provided with micro switches The micro switches are shown in the figure below The signals from the micro switches are used to interlock the actual circuit in case of a forbidden manoeuvre attempt Some manual switches and relays have also built in interlocks related to the safety system The wiring diagrams are presented separately in the respective spare parts manual To achieve a complete understanding of the electrical system for a certain machine
34. ervice shall be performed within 5 The intermediate service shall be conducted hours of running and includes the service between two basic services That means 50 points as per the table below hours after a basic service This service is very important to safeguard Number Service point the continuing function of the machine 1 Safety check 2 Tyres air pressure Number Service point 3 Engine oil change 1 Safety check 4 O level in HST check 2 Tyres air pressure pa for machines with HST 3 Engine oil change 6 S S Machines with filter replace it oan Ei together with the oil 8 hir filter cleaning 4 Oil level in HST check 11 Cooling fins clean Valid for machines with HST 12 Lubrication only 5 B T lt Fock The intermediate service is not as extensive S S S as the Basic Service and can therefore be 6 steering adjustment conducted by the customer or by an 21 Test driving authorised Service Workshop Regardless of who conducts the service it must be documented in the service book STIGA Chapiei Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 5 3 Basic Service The basic service shall be conducted every 100 hours or once every year which first occur The Basic Service must always be conducted by an authorized Service Workshop and documented with a stamp in the service book
35. essing it down in its hole in the switch 7 3 3 Connections The machine is equipped with three kinds of connectors e Fixed connectors in plastic holders e Tab connectors e Screw connectors All connectors shall be kept free from contamination corrosion and damp STIGA Chapier Paga 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System Fixed connectors in plastic holders To remove the connectors from the plastic holder put a small screwdriver behind the connector hold the cable and pull out the connector See the figure Tab connectors To restore tab connectors if bad crimp forces occur e g after a long time of use the connector can be pinched by a pliers See the figure Screw connectors When cables shall be connected into screw connectors the cable shall be stripped off 5 mm only No metallic conductor is allowed to be exposed outside the terminal Warning Exposed conductors can cause short circuit and fire
36. esult 1 PTO activated Turn the key and make a Motor shall not No gear activated start attempt start 2 PTO not activated Turn the key and make a Motor shall not A gear is activated start attempt start 3 Motor running Operator rises from the Motor shall PTO activated seat stop 4 Motor running Operator rises from the Motor shall A gear activated seat stop 5 Motor running Disconnect cable from the Motor shall shut off valve stop after a few minutes HST models Test Status Action Result 1 Brake pedal not pressed Turn the key and make a Motor shall not PTO not activated start attempt start 2 Brake pedal pressed Turn the key and make a Motor shall not PTO activated start attempt start 3 Motor running Operator rises from the Motor shall PTO activated seat stop 4 Motor running Disconnect cable from the Motor shall shut off valve stop after a few minutes STIGA Chapter 2008 05 19 Workshop Manual Stiga Villa Ready 2 Tyres air pressure Check the air pressure Adjust if necessary The recommended air presure is designated at the floor mat 3 Engine oil and oil filter See Motors at page 18 and the Instructions for use delivered with the machine see Instructions for use at page 19 See also the engine manufacturer manual 4 Oil HST See the Instructions for use delivered with the machine 5 Belt transmissions check Check the condition of all the belts and belt
37. he steering wheel by tapping out the pin lf applicable observe the spacers and the location when disassembly the steering wheel see section 1 STIGA Chapiei Paga 2008 05 19 Workshop Manual Stiga Villa Ready 2 Chassis and Body 2 Remove the screws for the top cover If applicable remove also the following e The bullet from the throttle handle by twist ing and pulling it simultaneously e The ignition switch nut To aviod damage at the plastic cover use a 22 mm ring wrench e The cutting heigth switch by pressing its locking tabs at the underside 3 Dismantle the front cover by unscrewing the two screws at the under side 4 Unhook the return spring STIGA Chapiei Paga 2008 05 19 Workshop Manual Stiga Villa Ready 2 Chassis and Body 5 Dismantle the lifting pedal located on the lift ing arm 6 Loosen the throttle control as follows 1 Loosen the lever 2 Observe where the wire conductor is fitted to reassemble in the same position 7 Remove the screws that hold the steering console at the floor plate and lift off the steering console 8 Remove the screws that hold the lifting fork at the lifting lock STIGA chap 2008 05 19 Workshop Manual Stiga Villa Ready 2 Chassis and Body 9 Remove the nut that holds the lifting lock on the underside of the floor plate and remove the lifting lock 10 Carefully dismantle the left bearing in the support with a screwdriver
38. ing and assembly Every Stiga machine has undergone an extensive control programme before delivery The machines are delivered as completely assembled as possible Thanks to this the assembly on delivery is rapid and easy The correct and careful assembly of the machine on delivery is a simple way of ensuring satisfied customers Note The machine shall remain placed on the pallet during the unpacking and assembly 1 4 1 Unpacking Open up the crate and release the part as follows 1 Check the air pressure in the tyres The pressure is designated on the floor mat The air pressure in the tyres is of critical importance for the performance and handling of the machine The correct air pressure for mowing is Front 0 4 bar 6 psi Rear 1 2 bar 17 psi When using some accessories it may be necessary to increase the pressure ays MONG somewhat However the maximum Zen permitted pressure is always 1 2 bar 17 psi Too high pressure Correct pressure Too high pressure in the tyres leads to that the machine drives poor due to e A small surface in contact to the ground e Hard tyre less flexibility self cleaning char acteristic deteriorate 2 Remove the following parts from the package and put them on the floor e The battery some models e The steering wheel e The plastic bag containing owners manuals and assembly screws STIGA Chapter Page 2008 05 19 Workshop Manual Stiga Villa Ready 1Genera
39. k the clutch spring 7 Remove the pulley 5 Use a 15 mm and a 17 mm wrench Note U Pivot and belt guide nuts Hold the nuts at the upper side if nessecary 8 Loosen the pivot screw H a couple of turns 9 Loosen the belt guide screw 1 a couple of turns 10 Remove the four front axle screws J and heighten the body or lower the transmission about 3 cm Preferably put a 3 cm distance K between the axle and the body at both sides Be carefully not to damage the trans JN mission fan A damaged fan will in crease the heating and cause gearbox damages 11 Work off the belt D STIGA Chapier Page 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts 5 3 2 Inspection and measures 1 Check and lubricate all links e The links shall move easily and not have any major play e Lubricate all pivot linkages with machine oil 2 Check the belts e The belt shall rest with its angled sides against the pulleys There must be a space between belt and pulley bottom e The belt shall be intact No loose parts or cracks 3 Check all ball bearings with respect to the following e No radial play e The sealing shall be intact e No abnormal noise when rotating Shall rotate evenly without stop tendency Replace all defective parts with genuine spare parts 5 3 3 Assembly of belt D Assemble all part in the reverse order Note the following at the assembly procedure 1 Be carefully not
40. ltmeter to the seat switch cables Activate the starter Does the voltmeter display 11V 13V Connect a voltmeter to the green and Yellow green cables at the mower deck sw Activate the starter Does the voltmeter display 11V 13V Connect a voltmeter to the blue and grey cables at the start relay Activate the starter Does the voltmeter display 11V 13V Replace the ignition switch Connect a voltmeter to the Yes start motor cable at the Check the start relay and earth start motor Does the voltmeter display 11V 13V at start attempt Replace the Start relay Yes Does a play exist Replace the between the switch pedal switch and lever Adjust the pedal switch Yes Does a play exist between the switch _ Replace the and lever seat switch Adjust the seat switch Yes Does a play exist between the switch Replace the mower and lever deck switch Adjust the mower deck switch Replace the start relay Vanua 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System Villa de Lux Villa Royal STIGA Chapter The starter does not rotate Does the start relay sound klick at the start attempt No Connect a voltmeter to the two blue cables at the pedal switch and activate the starter Does the voltmeter display 11V 13V No Connect a voltmeter to
41. lts shall engage to the pulleys with the motor running in full speed which gives an excessive generation of heat Manufactured in preedefined lengths to fit between the pulleys Same demands Original belts guarantee that the belt fits against the pulleys Common belts are made of natural rubber which can resist temperatures up to 70 only Original belts are made of chloroprene rubber which can resist temperatures up to 90 The distance between the pulleys is fix The belt tensioner gives the original belt an optimal tension Floating pulley at the implement Bending in two directions STIGA Bans 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts Case Commercial Original spare grade belts parts belts Designed to transmit power between aligned paralell and fixed pulleys Designed to bend around pulleys in one direction only Manufactured without any special respect to the actual case The original PTO belt is designed to operate even if the pulleys are moving up and down and are tilting at the same time Most of the belts at the machine have tension rollers actuating from the outside of the belt This means the the belt has to bend both inwards and outwards during the operation The original belts are carefully selected to give the lowest noise increment to the machine during operation The implement follows the ground which involves that its pulley i
42. ma asam 6 2 2o BEANN ama 9 General To facilitate the driving handling of work equipment and to make it comfortable for the driver the machines are equipped with a various number of aid equipments These equipments are mainly the same for all the machines covered by this manual but in some cases configurated in different ways Where divergences occour between the machines particular instructions are given for each particular equipment This chapter gives a brief description of the equipments and describes their repair and replacements STIGA Chapie Paga 2008 05 19 Workshop Manual Stiga Villa Ready 2 Chassis and Body 2 1 Lifting mechanism manual 2 1 1 Description The work equipment lifting arm is automatic locked in elevated position by pressing down the lifting pedal Next time the pedal is pressed the mechanism will release and the arm drops down The locking function is created in the lifting lock The principle is described below and shown in the figure A Locked in lifted position by the ratchet C B Unlocked Ratchet C is released C Ratchet which is tilted by the pin D every time the pedal is pressed down 2 1 2 Dismantling To dismantle the lifting lock it is normally necessary to dismantle the steering console Nevertheless it is possible for a skilful person to dismantle the lifting lock without releasing the steering console The dismantling is performed as follows 1 Dismantle t
43. nnected to the drive belt The powerfrom the pump is transmitted to the motor by an oil flow i e the transmission is hydraulic The hydraulic motor is mechanic connected to the wheel shaft Since both the oil flow and the flow direction is controlled by the drive pedal the machine can move both forwards and backwards with a stepless gear ratio 4 3 Repair Since trouble with the HST is very unusually there is no need for any repair instructions in this book However in some cases oil lekage can occur Therefor the oil filling procedure is described below Should major repair to the HST be needed please refer to the service provided of the transmission manufacturer STIGA Chapiei Paga 2008 05 19 Workshop Manual Stiga Villa Ready 4 Hydraulic System 4 4 HST oil 4 4 1 General The HST casing is a sealed unit which normally not need any service Oil filling is recommended only if any of the cases or both cases below are valid e There is a visible oil leakage e Drive problems 4 4 2 Oil filling Note T It may be difficult to remove the entire oil plug intact It is recommended to have a new plug available before starting the oil filling 1 Lift the machine NO Remove the oil plug The oil plug also works as a ventilation valve The oil plug consists of rubber and fits rather hard in the housing hole Use a long pointed chisel to work up the plug Eventually loosen the HST in the fr
44. read also the actual wiring diagram All current consumption circuits except the start circuit are protected by 1 3 fuses depending on the machine model Microswitch under the seat Microswitch under the control panel I Microswitch at the brake pedal lever a STIGA diane 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 7 2 Trouble Shooting Warning Do not wear rings metallic bracelet chain round the neck or similar metal objects when working with the electrical system It can cause short circuit burns and fire This section describes the trouble shooting procedures in absence of an electrical function It also describes the correction measures in each actual case When following the trouble shooting schedules it is provided that the following states are fulfilled e All fuses are checked and if necessary replaced e The battery shall be charged e The requirements for the actual measure shall be fulfilled E g if it is advised to perform a start attempt the operator shall sit down on the seat press the brake pedal and the power take off shall be in disengaged position When following the trouble shooting shedules it is in normal cases assumed that conductors and connectors to conductors are OK However in some cases after a long period of use or in case of mechanical damages the cables at the articulating point can be damaged The circuit diagrams are presented in the respective
45. ry STIGA Chapter Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 5 Service Every new machine is delivered with a service book This service book is part of the active post market programme and shall be kept in a safe place during the entire lifetime of the machine Hand over the service book if the machine is sold in 2 nd hand Service should generally be carried out at least every 50 operating hours exception of the first service although in accordance with the conditions below There are three different grades of service events Every service event consists of a number of service points as described in the following paragraphs Every service point has a number which refer to a describing text after the schedules Some service points do not coincide with the scheduled service intervals but shall be performed in connection with a scheduled service when possible E g some items shall be performed at every second service and some also between two services These service points are described with procedure and interval in the respective Instruction for use Typical service points wich not coincide with scheduled service intervals are e Cleaning changing air filter in some motors e Change of oil in some motors e Valve adjustments for some motors e Change of spark plug in some motors STIGA Chapter Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 5 1 First Service 1 5 2 Intermediate Service The first s
46. s e Wire One single wire with a defined location at the drive pulley e Chain wire Two wires left and right fitted to a chain which is connected to the steering pulley 3 1 2 Dismantling Wire Remove the four steering pulleys A and B Use a 15 mm and a 17 mm wrench Chain Wire Remove the two steering pulleys A Use a 15 mm and a 17 mm wrench ook NO Remove the nut and screw holding the wire ends C Use a 13 mm wrench and a pliers to hold the wire ends Q Remove the wire from the machine Wire Pull out the wire rivet from the steering pulley and release the wire Chain Wire Open the chain locks and release the wires from the chain STIGA Chapiei Paga 2008 05 19 Workshop Manual Stiga Villa Ready 3 Steering 3 1 3 Assembly One single wire 1 Assemble the left wire part into the two left steering pulleys A and B Fit the pulleys into their respective place See 3 1 4 Steering pulleys N Locate the wire in the recess C in the steering disc and fasten with the screw Use a 13 mm wrench and a pliers to hold the wire ends O Turn the steering wheel until the wire rivet hole is facing backwards and push in the rivet D Turn carefully the steering wheel 1 5 turn to the left and simultaneously check that the wire winds up correctly upwards on the drive pulley Keep the left wire part stretched by blocking or holding the rear wheels Oi
47. s Denomination of use 3 2715 14 211 0335 01 3 2715 14 211 0335 01 8211 0344 01 8211 0347 01 8211 0010 70 3 2716 14 211 0335 01 3 2716 14 211 0335 01 Reaynst io se fRenytst T st per TT a penest T anon leer 3 2721 14 211 0288 05 3 2721 14 Villa Master 211 0288 05 3 2723 14 Villa President 211 0288 05 dk l w w N N NG maa oo Q maa Dm oO maa L NO N maa Ql N t ow NO N O O1 3 2723 14 211 0288 05 3 2723 34 211 0288 05 3 2723 34 211 0288 05 3 2723 35 211 0341 01 8211 0341 03 3 2723 75 8211 0341 01 8211 0341 03 8211 0341 04 3 2724 14 211 0288 05 3 2724 14 211 0288 05 3 2724 15 211 0341 01 8211 0341 03 2724 Villa Royal 8211 0341 04 13 2716 16 13 2717 11 13 2718 11 13 2719 11 8211 0341 01 oO N N N oO oO O P C N N NO oO N O Villa Campaign HEN A HANG MEAN L NO N NO D A O STIGA Chapiei Page 2008 05 19 Workshop Manual Stiga Villa Ready 2 Chassis and Body 2 Chassis and body Contents in this chapter 2 1 Lifting mechanism 2 2 Lubrication chassis 8 Nanlaki 2 2 2 1 Steering pivot pins 2l GEN ad 2 and beam pivot 8 2 1 2 DESCHIDTON maat 2 2 2 2 Control wires 8 2 Ned DIEMANUNO ssenari 2 2 2 3 Tensioning arms 9 2 1 4 Repair of lifting lock 6 2 2 4 Steering chain 9 2 05 ASSEMON Ga
48. s constant moving To resist the excessive operating conditions the original belts are made of fibre reinforced rubber All original belts which operate with tension rollers actuating from the outside have reinforcements The reinforcement Is special designed for the actual case Depending on the function of the belt any of the following belt types are itemised e Wrapped e Non friction e Raw edge STIGA Chapisi Paga 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts 5 3 Replacement of belts This section describes the belt changing of belt D For changing other belts see actual parts of the belt D description 5 3 1 Disassembly of belt D The belt D is intended to conduct the engine power to the front driving HST or manual gearbox The belt is controled by a 3 armed lever for the clutch function Dismantle the belt as follows 1 Raise the machine by one of the alternatives below e With a highjack or similar and place 4 yokes under the shafts e With a lifting table Remove the following e Belt guides X and Y e Pulley 8 e Wire Z with its spring and adjuster N Q Cut off the holding strap E for the wire N Unscrew the two screws and nuts holding the adjustable pulley bar F Remove the pulley bar with belt C Unhook and work off the belt C O1 STIGA Manual Chapter 2008 05 19 Workshop Manual Stiga Villa Ready 5 Belts 6 6 Unhoo
49. se parts are now the different chapters in the book Each chapter is divided up into sections There is a quick guide on the cover of this book which refers to the different chapters In each chapter there is a detailed table of contents so that you can easily and quickly find what you are looking for For example if you are looking for information on the Accessory Lifter you will find this in chapter 3 Chassis and Body On the first page in chapter 3 there is a detailed table of contents which refers to the correct section in this case section 3 1 Always check that you are reading the right chapter for your particular machine before Starting the repair work 1 1 3 Abbreviations The following abbreviations are used in this manual HST Hydrostatic Transmission PTO Power Take Off 1 2 Safety Precautions This manual has been written primarily for trained mechanics working in a well equipped workshop Nevertheless the manual contains such detailed information that it can also be of use to owners who wish to carry out simple service and repairs on their machine A basic knowledge of repairs tools and repair instructions is however always a prerequisite for first rate results A qualified mechanic should always be consulted if the owner does not have sufficient knowledge to carry out repairs During the warranty period all service must be carried out by an Authorised Workshop for the warranty to be valid The following basic points sho
50. spare parts manual The following operation faults for models 2002 2007 are described Paragraph Page 7 2 1 The starter does not rotate nanana ce eee 4 7 2 2 The starter rotate but the motor does not start 8 7 2 3 The battery runs repeatedly empty nnana nananana 10 7 2 4 The motor does not stop 0 cc ees 11 7 2 9 Electric cutting height adjustment 12 7 2 6 The PTO clutch does not engage 12 7 2 7 The motor can be started without the brake pedal is pressed 13 7 2 8 The motor can be started with the mover deck activated 13 7 2 9 The motor can be started with a gear activated 13 7 2 10 The motor does not stop when the operator leaves the seat and the mover deck is activated 14 7 2 11 The PTO clutch does not disengage when the operator leaves the seat and the mover deck is activated 14 7 2 12 The motor does not stop after a few minutes when the shut off valve cable is disconnected 15 STIGA Edition Manual 2008 05 19 7 2 13 The starter does not rotate Ready Man Villa 12r Chapter The starter does not rotate Does the start relay sound klick at the Yes start attempt No Connect a voltmeter to the Yes green and yellow green cables at the gear switch and activate the starter Does the voltmeter display 11V 13V No Connect a voltmeter to
51. t No Replace the Start relay Connect a voltmeter to the Yes Does a play exist Replace the cables at the pedal switch between the switch pedal switch and activate the starter and lever start attempt No Does the voltmeter display 11V 13V Adjust the pedal switch No Connect a voltmeter to Yes Does a play exist the blue cables at the between the switch Replace the seat switch and lever seat switch Activate the starter Does the voltmeter No display 11V 13V K Adjust the seat switch Connect a voltmeter to Yes Does a play exist the yellow green and between the switch Replace the mower green cables at the and lever deck switch mower deck sw Activate the starter Does the voltmeter display 11V 13V No Adjust the mower deck switch Connect a voltmeter to the blue and grey cables at the start relay 3 Replace the Activate the starter start relay Does the voltmeter display 11V 13V Replace the ignition switch BF Q D Edition Manual STIGA 6 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System Ready HST Villa 14 HST Villa 16 HST The starter does not rotate Does the start relay sound klick at the start attempt No Connect a voltmeter to the two blue cables at the pedal switch and activate the starter Does the voltmeter display 11V 13V No Connect a vo
52. ter and ignition switch display 11V 13V No Replace the ignition switch STIGA Manual 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System Villa Royal Chapter U O Q D The battery runs repeatedly empty Connect a voltmeter to the black cable at the motor Yes terminal and earth Set the ignition switch in ignition position Do not start Does the voltmeter display 11V 13V No Check replace the cable between voltage regulator and 20 A fuse 7 2 16 The motor does not stop All machines Connect temporarily the white cable at connector M at the ignition switch to earth Does the motor stop Check the white cable and its connection to the motor The motor does not stop Start the motor Does the voltmeter increase the value with 0 5 2 V No 1 Check the motor socket connections 2 Replace the voltage regulator alternator Yes Replace the battery Replace the ignition switch STIGA Edition Chapter 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 7 2 17 Electric cutting height adjustment Electric cutting height adjustment Does the function work Yes Replace the height in one direction adjustment switch No Connect a voltmeter to the The machine is OK terminal at the front right part Connect a voltmeter to the of the machine Yes motor terminal in the mover Actu
53. the seat switch cables Activate the starter Does the voltmeter display 11V 13V No Connect a voltmeter to the orange cable at the seat sw and green cable at the start relay Activate the starter Does the voltmeter display 11V 13V Connect a voltmeter to the blue and grey cables at the start relay Activate the starter Does the voltmeter display 11V 13V Replace the ignition switch Connect a voltmeter to the Yes start motor cable at the Check the start relay and earth start motor Does the voltmeter display 11V 13V at start attempt Replace the start relay Yes Does a play exist Replace the between the switch pedal switch and lever Adjust the pedal switch Yes Does a play exist between the switch Replace the and lever seat switch Adjust the seat switch vos Replace the magnetic clutch relay Replace the start relay Ng Q D STIGA Chapter 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 7 2 14 The starter rotate but the motor does not start o Q Q D Ready Man Villa 12 Villa Comfort Villa Elit 14 The starter rotate but the motor does not start Remove the white ignition short circuit cable from the Yes motor Does the motor start Check the cable for damage and unintended connection to earth No Check the motor according to th
54. uld be observed if the machine is to function perfectly e Follow the service schedule e Be on the alert for sudden vibrations or abnormal noise to avoid major breakdowns e Always use Genuine Spare Parts e Follow the descriptions in this manual carefully Do not take any short cuts STIGA Chapter Page 2008 05 19 Workshop Manual Stiga Villa Ready 1 2 1 Symbols and general warnings Warning This symbol indicates a risk of personal injury or damage if the instructions are not followed Note This text indicates a risk of damage to the material or risk of unnecessarily complicated work if the instructions are not followed 1 2 2 Warm parts Please observe that engine and exhaust system picks up a lot of heat during use This applies above all to the silencer of machines equipped with catalytic converter To avoid injuries allow the machine to cool before any kind of repairs are made to or near parts of the engine or exhaust system 1 2 3 Moving parts The machines are all equipped with v belt transmissions Always stop the engine and remove the starter key before inspections Or repairs are carried out Always use extreme caution when testing systems with moving parts to avoid injuries Always use Genuine Spare Parts during service work 1 2 4 Lifting and blocking up Before work under the machine always make sure that lifting devices and jack stands are approved for the weight Work safe
55. urs Note T Lubrication is equally important for a machine that is only used for a few hours per year Note The lubricant provides not only protection from wear but also from rust o 9 Note The machine should always be lubricated before prolonged storage 2 2 1 Steering pivot pins and beam pivot Use a grease gun filled with universal grease and lubricate the steering pivot pins A and the beam pivot B Lubricate until grease emerges Note 1 To lubricate the beam pivot B it might be nessecary to dismount the towing hitch 2 2 2 Implement mountings Lubricate the lubricating cup for the mountings using a grease gun until grease penetrates along side the shaft STIGA Chapiei Page 2008 05 19 Workshop Manual Stiga Villa Ready 2 Chassis and Body Lo 2 2 3 Control wires Drop a little unversal oil or lubricating spray in the ends of the control wires two or three times a year This procedure must be carried out by two persons One lubricates and one activates the lever Note 1 Wires on machines used in freezing conditions should not be lubricated with engine oil since this can lead to the control cables seizing in the cold The wires on such machines should be lubricated with a fluent strongly penetrating lubricant e g 5 56 or WD40 2 2 4 Tensioning arms Lubricate the bearing points with an oil can when each control is activated Ideally carried out by two persons 2 2 5
56. y 7 Electrical System 7 2 19 The motor can be started without the brake pedal is pressed All machines except machines with manual gearboxex The motor can be started without the brake pedal is pressed Replace or adjust the pedal switch 7 2 20 The motor can be started with the mover deck activated All machines with mechanic PTO The motor can be started with the mover deck activated Adjust replace the mover deck switch 7 2 21 The motor can be started with a gear activated Machines with manual gearboxes The motor can be started with a gear activated Adjust replace the gear switch STIGA Chapisi Paga 2008 05 19 Workshop Manual Stiga Villa Ready 7 Electrical System 7 2 22 The motor does not stop when the operator leaves the seat and the mover deck is activated All machines with mechanic PTO The motor does not stop when operator leaves the seat and the mover deck is activated Is it possible to stop the motor with the ignition key No Replace the ignition switch Replace adjust 1 The seat switch 2 The mover deck switch 3 The ignition relay if applicable 7 2 23 The PTO clutch does not disengage when the operator leaves the seat and the mover deck is activated All machines with electric PTO clutch The magnetic PTO does not disengage when operator leaves the seat and the mover deck is activated Replace adjust the seat switch 7 2 24 The

Workshop manual Villa/Ready 2000-2008

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