SteelMax D2 Operation Manual
Contents
1. eked da IRR 17 1 2 Inch Adjustable Chuck 18 SPSCHICALIONS sra T uba Datem a puls gua s 19 Available SteelMax Cutters _ _ 20 STEELMAX TOOLS LLC Tel 303 690 9146 or Fax 303 690 9172 112 Inverness Circle East Ste F Englewood CO email sales steelmax com web steelmax com 2 SteelMax 42 Portable Magnetic Drilling Machine Congratulations on your purchase of a SteelMax portable magnetic drilling machine SteelMax drilling machines are designedto deliver fast efficient hole drilling performance in portable applications SteelMax drills are fast becomingthe most costeffective and efficient way to drill holesnot only at steel fabricating work shops or steel building sites but also at virtually every factory maintenance workshop truck manufacturer amp repair company military equipment service onboard ship maintenance shop etc Thefull advantages of your SteelMax electromagnetic drilling machine can only be achieved with opti mal tooling Milling cutters are designed and manufactured specifically for use with these machines and offer a wide range of advantages such as 2 inch diameter holesthrough 2 inch steel in one pass and with precision not otherwise attainable without heavy stationary equipment This performance advantage has been virtually impossible in a drill with the size and weight of the SteelMax d2 until now Th2. Do not use when taking medications that may cause drowsiness Check For Damaged Parts Before further use of the tool a guard or other part that is damaged should be repaired and performance verified prior to operation Check alignment of moving parts binding of parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center Do not use this tool if switches do not turn it on and off Have defective switches replaced by authorized service center Never Operate Drill In An Explosive Environment Sparks are generated internally by the motor brushes during normal operation GROUNDING INSTRUCTIONS The d2 drill must be plugged into a three prong outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in diagram If in doubt of proper grounding contact a qualified electrician I WARNING A shock hazard can result from improperly connecting the grounding wire Do not modify the electrical plug provided with tool Never remove the grounding prong from the plug If the cord or plug is damaged have it repaired before using If the plug will not fit the outlet have a proper outlet installed by a is qualified electrician Socket 1 1 1 N WARNING X DO NOT USE STEELMAX DRILLING MACHINES ON SURFACES
3. Return motor to the full upright position depress motor OFF button and wait until motor fully stops Move magnet switch to the OFF position to release the magnetic base from the material Note If the slug does not eject after the cut disconnect the machine from the power source and remove the cutter from the arbor body then expel the slug Caution Do not use the pilot pin as damage can result NORMAL MAINTENANCE 1 The SteelMax d2 drilling machine is equipped with new unique system for elimination of excess play in slide guides This rail guide system completely eliminates maintenance or adjustment 2 After every 250 hours of operation check the condition of the 2 carbon brushes 03 16 If their length is less than 10 mm they should be replaced with new ones Replacement of brushes is possible without removal of motor from the drill Refer to Brush Replacement page for detailed instructions Other repair work should only be performed by authorized service centers 3 To prevent the machine from rusting especially when used outdoors all steel parts should be covered with thin layer of grease film 4 Keep the magnet clean and free of chips oil or other contaminants 5 Occasionally check the magnet base for flatness to ensure proper magnetic holding force 6 Replace any worn parts and tighten fasteners that become loose during normal usage 10 MOTOR BRUSH REPLACEMENT N WARNING WHEN USING ELECTRIC TOOLS BASIC SAFETY
4. item 02 01 02 Insert the pinion assembly from the opposite side of machine frame Reassemble in reverse order and tighten all fasteners securely Note Coolant line will be in the way and may need to be moved and secured WHAT YOU SHOULD KNOW BEFORE YOU DRILL Type of material to be drilled Brinnell or Rockwell hardness material thickness and position should all be determined to ensure proper selection of SteelMax cutting tools Remove any excessive scale or rust from surface to be drilled When drilling thin materials SteelMax recommends placing a steel plate under the work piece and d2 magnet area to increase magnetic holding force Failure to do so may result in dangerous operation Material that has been flame cut may become heat treated and therefore difficult to drill Avoid drilling near such areas whenever possible Paste type cutter lubricant is available for using the d2 drill and annular cutters in the horizontal or inverted position Consult you distributor for more information Caution Do not drill on material where welding is also simultaneously being performed Drilling machine will be damaged Caution Powering drilling machine from generator without proper surge protection device I between generator and drilling machine may cause damage to the circuitry in machine 1 Place the drilling machine on the work piece with pilot pin Move the magnet ON switch to the ON position The switc
5. OR MATERIALS BEING Pa WELDED DOING SO CAN RESULT IN PERSONAL INJURY AND OR DAMAGE TO THE DRILLING Plug G round MACHINE Prong EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles Make sure extension cord is in good condition Replace or repair damaged cords When using an extension cord limit length to 50ft or less Only use a cord of 12 gauge or larger diameter An undersized cord will cause a drop in line voltage resulting in loss of power and overheating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord SPECIAL INSTRUCTIONS 1 Read and follow operator s manual thoroughly Instructions are intended as a guide in safe operating procedures and practices Always contact SteelMax in the event any instruction is not clearly understood Never wear loose clothing or gloves when working near cutting area or machine arbor DO NOT touch rotating cutter or machine parts DO NOT use dull or broken cutters To reduce the risk of electrical shock DO NOT remove or alter electrical panels or use machine in damp areas Always stop machine completely and unplug from power source before changing cutters clearing swarf filling coolant reservoir or performing maintenance 7 Always wear eye protection Any tool can shatter 8 Always use safety strap provided with machine 9 Always use proper tooling Keep cutters securely fastened 10 Bewa
6. PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY ALWAYS DISCONNECT POWER BEFORE SERVICING ANY POWER TOOL Motor Brush Replacement After every 250 hours of operation check the condition of the 2 carbon brushes 03 16 If their length is less than 10 mm they should be replaced with new ones Refer to the diagram below and exploded view drawing Replacement of brushes is possible without removal of motor from the drill To replace the brushes remove the 2 screws 03 18 on each side of the motor securing the motor brush cover 03 17 Remove the 2 brush wire holder screws 03 20 Pull the brush spring straight out and carefully remove the brushes Reverse the procedure to re install Note if reinstalling existing brushes note exact position and orientation Never install a used brush upside down or motor damage could result After replacement new brushes should be run in without load for about 20 min Other repair work should only be performed by authorized service centers Motor Brush 03 16 Brush Wire Screw Brush Spring 03 20 03 15 11 BASIC TROUBLESHOOTING Motor will not stay running Magnet circuitry is designed to prevent run cycle in the event material Hold by magnet is insufficient Clamp additional material beneath magnet to increase hold Run switch may be manually held in to bypass this safety circuit If operator chooses to use this bypass
7. circuit extreme caution must be used Models manufactured after 11 2006 have an electronic overload feature If the drill experiences over current due to excessive cutter penetration speeds the circuit will stop the drill motor If this should occur simply reset the motor switch to the off position and then turn back on Proceed with a slower feed rate without forcing the cutter Magnetic base not holding securely Material is too thin to engage magnet The minimum necessary thickness is 1 4 6 mm Surface of material being drilled must be free of chips debris rust and mill scale Cutter exceeds machine s rated capacity Check magnet face for unevenness nicks and burrs Welding equipment connected to material being drilled Motor slows when drilling Extension cord is too long or too thin Excessive down force during drilling cycle will cause motor to slow and overheat Cutter dull Coolant not flowing Coolant system is gravity dependent machine must be in a upright position to operate properly Dirt or debris in coolant tank Incorrect pilot pin Vent hole in coolant tank cap blocked Slugs not ejecting from cutter Lack of coolant causing slugs to expand in cutter bore Incorrect coolant type Incorrect pilot pin Broken pilot pin Dull cutter Breaking cutters Coolant flow must be supplied to interior of cutter Excessive feed pressure being applied Exces
8. holes through the use of a MT2 1 2 inch adjustable chuck option Part SM DC MT2 13 This option significantly expands the utility of the d2 drill To remove the standard d2 arbor and install the 1 2 inch adjustable chuck adapter proceed as follows The d2 drill cutter arbor is removable with the use of the supplied drift or wedge CAUTION MAKE CERTAIN MOTOR IS TURNED OFF AND UNPLUGGED BEFORE PROCEEDING Turn the arbor by hand until the chuck is aligned so the Drift Wedge can enter slot See photo below Lightly tap end of drift wedge with a plastic mallet Arbor should drop out easily Lift the coolant bottle off the rest by lifting straight up Store coolant bottle coolant line and arbor Align the optional 1 2 inch adjustable chuck and gently inserting it into place where the previous arbor was installed e Lightly tap it into place with a plastic mallet The chuck should remain in place Drift Wedge Coolant Line MT2 Arbor Optional MT2 1 2 inch adjustable Chuck SteelMax d2 Dimensions and specifications Type SteelMax d2 Machine speeds under load 360 180 rom Supply voltage 110 120V 60 Hz Tolerance of supply voltage 5 Motor power 1080 W Spindle bore MT2 Arbor 3 4 Weldon 19 05 mm Capacities max milling cutter diameter 2 50 mm max milling drilling depth 2 50 mm Twist Drill diameter 7 8 Magnet Dead Lift on 1 plate 11800 N Dimensions electromagnetic base 35x 7
9. operator hazard If necessary clamp an additional section of steel to the work piece to increase magnetic adhesion If material thickness is less than 1 4 6mm the magnetic field control system will not allow motor to start This system will turn OFF the motor after even minor movement of magnetic base If holes must be made regularly in thin less than 3 8 material the magnetic field control system can be disabled permanently Consult Factory Operational Note Models manufactured after 11 2006 have an electronic overload feature If the drill experiences over current due to excessive cutter penetration speeds the circuit will stop the drill motor If this should occur simply reset the motor switch to the off position and then turn back on Proceed with a slower feed rate without forcing the cutter CAUTION AN ALTERNATE MEANS MUST BE USED TO SECURELY HOLD THE DRILL IN PLACE FAILURE TO DO SO CAN RESULT IN SERIOUS INJURIES 9 To start a cut apply pressure until the cutter has established an external grove Continue with steady pressure through the remainder of the cut Note Do not peck drill when using annular cutters The tools are designed to evacuate chips when drilling AFTER THE CUT A CAUTION SLUG IS EXTREMELY HOT 1 After the cut has finished the slug should automatically eject from the cutter Slug can eject with significant force due to the pilot pin spring pressure Always be prepared for the ejected slug 2
10. 1 02 16 WASHER 11 8 1X13X1 1 SM PDK 0211 00 16 00 0 1 02 17 KEY WOODRUFF 3X3 7 SM WPS 0211 00 17 00 0 1 02 18 SPINDLE SM WRZ 0211 00 25 00 0 1 02 21 BEARING 6006 ZZ SM LOZ 000049 1 02 22 BEARING 608 27 SM LOZ 000055 1 02 23 BEARING NEEDLE RHNA 081210 SM LOZ 000006 1 02 24 INTERNAL RETAINING RING 55W SM PRS 000033 1 02 25 EXTERNAL RETAINING RING 30Z SM PRS 000021 1 02 26 EXTERNAL RETAINING RING 25Z SM PRS 000017 2 02 27 SEAL O RING 102X2 SM PRS 000086 1 03 MOTOR ASSEMBLY SM SLN 0300 03 00 00 0 1 03 13 BRUSH HOLDER C 44290 2 03 15 SPRING FLAT 0652 620 460 2 14 SteelMax g2 Parts List cont 03 16 MOTOR BRUSH SM SCZ 000007 03 17 COVER SM PKR 000015 03 18 SCREW TW4X13 SM WKR 000009 03 21 SPRING WASHER 4 2X0 5 C 42644 04 PANEL ASSEMBLY SM PNL 0300 04 00 00 3 04 01 PANEL PLATE SM MSK 0257 04 01 00 0 04 03 ELECTRONIC CONTROLLER SW 31 120V SM STR 0257 04 10 00 0 04 04 MOTOR ON OFF SWITCH SM WLC 000005 04 05 MAIN SWITCH LIGHTED 4 CONN SM PNK 000013 04 06 LOCKING PILLAR SM MKR 000001 04 07 GROUP WIRES 1 Not Shown SM WZK 0272 04 14 00 0 04 14 GROUP WIRES 11 Not Shown SM WZK 0272 04 13 00 0 05 MOTOR CORD ASSEMBLY SM PWD 0300 05 00 00 0 06 COOLANT BOTTLE ASSEMBLY SM BTL 0300 06 00 00 0 06 05 COOLANT VALVE Not Shown SM TLJ 0271 02 04 00 0 06 10 PLASTIC HOSE 4MM Not Shown SM WAZ 000004 07 PLUG WITH THREAD SM KRK 0300 07 00 00 0 08 PLUG SM KRK 0300 08 00 00 0 09 ARBOR SET MT2 SM UCW 0220 00 00 02 0 10 FIELD FRAME COVER SM PKR 027
11. 63 1 SM AC 2063 2 2 1 8 SM AC 2125 1 SM AC 2125 2 2 3 16 SM AC 2188 1 SM AC 2188 2 2 1 4 SM AC 2250 1 SM AC 2250 2 2 5 16 SM AC 2313 1 SM AC 2313 2 2 3 8 SM AC 2375 1 SM AC 2375 2 YOUR STEELMAX DISTRIBUTOR LITO16 SteelMax 12 06 PRODUCT REGISTRATION AND WARRANTY CARD Thank you for purchasing a SteelMax product Please fill out this form and return promptly so that we may register your purchase Model Serial Date of Purchase STEELMAX TOOLS L L C 112 Inverness Circle E Suite F Englewood CO 80112 PHONE 303 690 9146 FAX 303 690 9172 STEELMAX COM Please detach and retain this top portion for your records First Name Last Name Company Name Street Address City State Zip Phone Number Fax Number E mail Address May we contact you by Mail Fax E mail Address Model Serial Date of Purchase Where did you purchased your SteelMax product from What are the top two reasons that influenced your purchase of this SteelMax brand product Reputation DJ Value for price C Web site O Safety features O Magazine ad Availability Recommendation C Reputation of retailer Style Appearance Quality Durability L Other In your opinion what is the BEST industry publication you regularly read Is this A first time purchase An additional unit A replacement unit L Fo
12. 9 02 06 00 0 11 SPOKE HANDLE INCLUDING KNOB ASSY SM DZW 0129 07 00 00 1 12 CHIP GUARD SM OSL 0300 12 00 00 0 13 PROTECTIVE SPRING SM SPR 0257 02 03 00 0 14 POWER CORD 115V SM SZN 0075 00 51 00 0 15 STRAIN RELIEF PG11 SM DLW 000007 16 CROSS RECESSED SCREW M4X10 SM WKR 000183 17 CROSS RECESSED SCREW M4X16 SM WKR 000112 18 WASHER EXTERNAL METRIC 4 3 DIN 6798 SM PDK 000061 SPRING WASHER 4 1 SM PDK 000043 20 HEX NUT M4 SM NKR 000013 21 HEX SOCKET BOLT M5X20 SM SRB 000086 22 SELF TAPPING SCREW 5X20 SM WKR 00001 1 23 HEX SOCKET BOLT M6X50 SM SRB 000128 24 HEX SOCKET BOLT M6X45 SM SRB 000126 25 CROSS RECESSED SCREW 4 14 SM WKR 000186 SELF TAPPING SCREW 3 9X25 SM WKR 000003 27 HEX WRENCH 5 SM KLC 000008 28 HEX WRENCH 6 Not Shown SM KLC 000009 29 SAFETY STRAP Not Shown SM PAS 0272 13 00 00 0 30 WEDGE MT2 Not Shown SM KLN 0103 01 00 00 0 31 METAL SHIPPING BOX Not Shown SM SKR 0300 13 00 00 0 P ja la GQ la la fs nm IN p A JA ln _ 15 SteelMax d2 Wiring Diagram SteelMax d2 Drilling Machine wiring diagram HOLLOW OV 3ASV8 OLLIND VIN OLIO TA LA 1OIA NMOUE dO LS L3V LS CMS UMS C333 LLSNDVIN TLINDVW t LINDVW T LANDVIN es 101999 01d p O I2A HUOPAA S0
13. 90x180mm heights slideup 22 5 570 mm slide down 18 1 460 mm Slide stroke 4 1 4 110 mm Width 8 1 210 mm Length 10 5 265 mm C L Pilot to magnet face 1 3 4 45mm CIL Pilot to motor face 1 5 8 40mm Length of the power cord 3 28 yd 3 m Total weight 37 Ibs 16 7 kg Noise level 85 dB Surrounding temperature 32 F 104 F 0 C 40 C d2 Dimensions 460 110 AVAILABLE STEELMAX CUTTERS SteelMax m2Al ANNULAR CUTTERS Cutter Dia inch 1 D O C 2 D O C 7 16 SM AC 0438 1 SM AC 0438 2 1 2 SM AC 0500 1 SM AC 0500 2 9 16 SM AC 0563 1 SM AC 0563 2 5 8 SM AC 0625 1 SM AC 0625 2 11 16 SM AC 0688 1 SM AC 0688 2 3 4 SM AC 0750 1 SM AC 0750 2 13 16 SM AC 0813 1 SM AC 0813 2 7 8 SM AC 0875 1 SM AC 0875 2 15 16 SM AC 0938 1 SM AC 0938 2 1 SM AC 1000 1 SM AC 1000 2 1 1 16 SM AC 1063 1 SM AC 1063 2 1 1 8 SM AC 1125 1 SM AC 1125 2 1 3 16 SM AC 1188 1 SM AC 1188 2 1 1 4 SM AC 1250 1 SM AC 1250 2 1 5 16 SM AC 1313 1 SM AC 1313 2 1 3 8 SM AC 1375 1 SM AC 1375 2 1 7 16 SM AC 1438 1 SM AC 1438 2 1 1 2 SM AC 1500 1 SM AC 1500 2 1 9 16 SM AC 1563 1 SM AC 1563 2 1 5 8 SM AC 1625 1 SM AC 1625 2 1 11 16 SM AC 1688 1 SM AC 1688 2 1 3 4 SM AC 1750 1 SM AC 1 750 2 1 13 16 SM AC 1813 1 SM AC 1813 2 1 7 8 SM AC 1875 1 SM AC 1875 2 1 15 16 SM AC 1938 1 SM AC 1 938 2 2 SM AC 2000 1 SM AC 2000 2 2 1 16 SM AC 20
14. STEELMAX d2 Portable Magnetic Drilling Machine OPERATOR S MANUAL WARNING A BEFORE USE BE SURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL s EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING CUTTING AREA OR MACHINE PARTS MACHINE ARBOR MODEL SM D2 Serial Date of Purchase TABLE OF CONTENTS Table of Contents mi u llli 2 Introduction rom e exu CER ar 3 Limited Warranty sl C ss a ne 4 Important Safety Instructions 5 6 Grounding Instructions and Extension Cords 7 Special InStructiols eri Sua 0 0 00 uapa dare Oa ale aaa 7 Contents of Package cues du kala add band ERG NE yas 8 Getting Started uus su ps ues EHE RUE edad de s 8 Ready for Cutting ee 9 After Cutting oes wd g ex UE mm ene eed 10 Normal Maintenance llle 10 Brush Replacement sex envy Gada Gea a ee ea 11 Basic Troubleshooting lile 12 Exploded VIEWS cece ee aa agak GUERRE RUE GUERRE 13 in edes ber daa ak Pay SOROR ET RO ES ea s 14 15 Winna Diagram oux oe dad ran e xo an Rare BC Rn Eo mA 16 Machine Labels
15. This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to use beyond recommended capacities and specifications Electrical components are subject to respective manufacturers warranties All goods returned defective shall be returned prepaid freight to STEELMAX TOOLS which shall be the buyer s sole and exclusive remedy for defective goods STEELMAX TOOLS reserves the right to optionally repair or replace it with the same or equivalent item There is no warranty written or verbal for annular cutters In no event shall STEELMAX TOOLS be liable for loss or damage resulting directly or indirectly from the use of merchandise or from any other cause STEELMAX TOOLS is not liable for any costs incurred on such goods or consequential damages No officer employee or agent of STEELMAX TOOLS is authorized to make oral representations of fitness or to waive any of the foregoing terms of sale and none shall be binding on STEELMAX TOOLS Questions relating to this limited warranty should be directed to the company s head office in Centennial CO or call toll free 1 877 284 2928 10 11 12 IMPORTANT SAFETY INSTRUCTIONS WARNING WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE Never Remove Swarf With Bare Hands Use a t
16. eSteelMax d2 provides the latest state of the art features in portable drilling equipment Among the features are a no maintenance rail system that eliminates older gib type systems which lowers maintenance and maximizes the life of your SteelMax annular cutters Energy saving and safety features are also provided through the use of a powerful new generation low heat electromagnet with Condensed Magnetic Flux CMF and magnetic field controlsystem This new system provides safety energy saving maintenance weight and operationaladvantages over other brand drills Please take a moment to complete and mail your product warranty registration card Doing so will validate your machine s warranty period and ensure prompt service if needed LIMITED VVARRANTY LIMITED WARRANTY STEELMAX TOOLS RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE STEELMAX TOOLS L L C will within twelve 12 months from the original date of purchase repair or replace any goods found to be defective in materials or workmanship provided the product warranty registration card has been returned to STEELMAX TOOLS within thirty 30 days of purchase date This warranty is void if the tool being returned has been used to drill materials beyond the recommendations in the Owner s Operating Manual or if the drill has been damaged by accident neglect improper service or other causes not arising out of defects in materials or workmanship
17. er carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges 13 14 15 16 17 18 19 20 21 22 IMPORTANT SAFETY INSTRUCTIONS CONT Secure Work Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool Do Not Overreach Keep proper footing and balance at all times Maintain Tools With Care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility e Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease Disconnect Tools Prior to Service Unplug when not in use before servicing and when changing accessories such as blades bits and cutters Remove Adjusting Keys And Wrenches Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on Avoid Unintentional Starting Do not carry a plugged in tool Always disconnect from power source before moving Be sure switches are off before connecting to a power source Outdoor Use Extension Cords When tool is used outdoors use only extension cords intended for use outdoors and so marked Stay Alert Watch what you are doing Use common sense Do not operate tool when you are tired
18. h Depress motor ON switch to start drill If drill momentarily READY TO MAKE THE CUT Insert the annular cutter in to the machine arbor lining up the flats on the cutter shank with the set screws on the arbor Secure the set screws making sure the screws are recessed in arbor body Fill the coolant reservoir with a water soluble coolant Do not overfill If drilling horizontally or inverted use coolant paste P be the work surface Always use safety strap to prevent injury Refer to the drawing Position 1 Low Speed Position 2 High Speed lf necessary adjust the gearbox speed by turning the gear selector to the appropriate position Position one 1 is used for cutters 1 1 8 or larger and turns at 180 RPM Position two 2 is used for cutters smaller than 1 1 8 and turns at 360 RPM The arbor may need to be turned slightly to shift the gear selector Lower cutter to surface of material Turn on coolant flow valve Coolant flow will start when pilot pin is depressed Lifting pilot pin off work surface will stop coolant flow Always remember to close valve when not in use Position chip guard toward work area before drilling MOTOR kn over the center of the hole to be cut will illuminate to indicate DC power is going to the magnet turns on but will not continue to run check to make certain material is thick enough Insufficient thickness can cause magnet to lose hold causing an
19. lld 1 MS 16 SteelMax 42 Portable Magnetic Drilling Machine Labels The figure below shows all labels included on the d2 drilling machine As a required item for machine safety contact the factory for replacement labels if they become damaged l WARNING Read the Operation Manual before starting Keep your hands away from rotating machine s parts Always stop machine completely and disconnect from power source before changing cutters clearing chips refilling lubricant and servicing electrical components Always use the safety strap and chip guard L 300 25 00 05 0 300 25 00 04 0 Beware of ejected slug at end of cut N Do not remove chips with bare hands Use special gt hook hand brushes Cutter diameter r p m o Always use personal protection dress protection o glasses protection gloves and ear protectors gt 1 1 8 180 r p m e Do not use altered dull or broken cutters To Protect the power cord from fire oil and sharp edges N Use only authorized service centers for repairs d 8 Sa Me e TM n lt 1 1 8 360 r p m NIE 80 272 25 01 00 0 cz 03 06 MAGNET 300 25 00 03 0 N 300 25 00 01 0 Serial Number HE 1080 Watt Power Supply ME 120 Volt 60 Hz RPM ME n 180 360 min www steelmax com 17 ACCESSORY MT2 1 2 INCH ADJUSTABLE CHUCK OPTION The d2 drill can be used to drill blind or small diameter
20. ool designed for the job to avoid injuries Never Touch Spindle During Operation Cutters are extremely sharp and can cause serious injuries Keep Work Area Clean Cluttered areas and benches invite injuries Consider Work Area Environment Do not expose power tools to rain Do not use power tools in damp or wet locations Keep work area well lit Do not use tool in presence of flammable liquids or gases Guard Against Electric Shock Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures Keep Children Away Do not let visitors contact tool or extension cord All visitors should be kept away from work area Store Idle Tools When not in use tools should be stored in a dry high and locked up place out of reach of children Do Not Force Tool It will do the job better and safer at the rate for which it was intended Use Right Tool Do not force a small tool or attachment to do the job of a heavy duty tool Do not use tool for unintended purpose Dress Properly Do not wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Never wear gloves near rotating machine parts Wear protective hair covering to contain long hair Use Safety Glasses and Hearing Protection Also use face or dust mask if cutting operation is dusty Do Not Abuse Electrical Cord Nev
21. r which brand Additional comments Thank You We value your answers and input Yes put me on the SteelMax email list for special offers First Class Postage Required STEELMAXTOOLS L L C 112 Inverness Circle East Ste F Englewood CO 80112 ATTENTION WARRANTY DEPARTMENT
22. re of ejected slugs core at end of cut They become HOT during the cut 11 Keep all safety features functioning and working properly 12 Use only authorized service centers for repairs OPERATING INSTRUCTIONS BEFORE YOU BEGIN Remove all contents from packaging and inspect to ensure no damage was incurred during shipping Your SM d2 package should include the following METAL TOOL SHIPPING BOX SM SKR 0300 13 00 00 0 1 SAFETY STRAP SM PAS 0272 13 00 00 0 1 HEX WRENCH 5 SM KLC 000008 1 HEX WRENCH 6 SM KLC 000009 1 02 OPERATORS MANUAL UT O16 1 SPOKE HANDLE WITH KNOBS SM DZW 0129 07 00 00 1 3 CHIP GUARD C31300 120 00 00 1 REPLACEMENT BRUSHES H01111 200 01 13 2 DRITPINWEDGE C31300 130 00 00 1 COOLANT BOTTLE C31300 060 00 00 1 DRILLING MACHINE SM D2 1 CAUTION BE SURE YOUR SM D2 IS DISCONNECTED FROM THE POWER SOURCE BEFORE MAKING ADJUSTMENTS Assemble 3 spoke handles item 11 to the pinion hub item 01 03 NOTE Pinion assembly is mounted on the left side of the machine frame If necessary it can be reversed to operate from the right side of the frame To do so remove the external retaining ring item 01 07 from the right edge of the pinion Using a 5mm wrench loosen the 8 guide rail hex socket retaining bolts about 2 3 turn each item 23 24 just enough for the pinion shaft to slide out of the machine frame without hitting the gear rack
23. sive material hardness Drilling stacked materials with incorrect cutter Dull cutters dull or chipped cutting edges require excessive feed pressure Oversized or rough holes Insufficient coolant flow Excessive feed pressure Dull cutter 12 EXPLODED VIEWS SteelMax 42 Parts List Item Description Part Number Qty 01 01 MAIN BODY ASSEMBLY SM KRP 0300 01 01 00 0 1 01 02 ELECTROMAGNETIC BASE SM PDS 0300 01 02 00 0 1 01 03 PINION SHAFT ASSEMBLY SM WLK 0300 01 03 00 0 1 01 04 D RING STRAP SM PAS 0272 01 03 00 0 1 01 06 STRAIN RELIEF PG9 SM DLW 000005 1 01 07 EXTERNAL RETAINING RING 28Z SM PRS 000019 1 01 08 SPRING WASHER 6 1 SM PDK 000048 3 01 09 HEX SOCKET BOLT M6X40 SM SRB 000125 2 01 10 HEX SOCKET BOLT M6X20 SM SRB 000113 2 02 01 GEARBOX HOUSING ASSY SM KRP 0300 02 01 00 0 1 02 01 02 GEAR RACK SM LST 0300 02 01 02 0 1 02 01 09 SOCKET BOLT M6X25 SM SRB 000116 1 02 04 GUIDE SM RRA 0300 02 04 00 0 2 02 06 BRAKE SPRING SM SPR 0300 02 06 00 0 2 02 07 BRAKE SM HML 0271 09 01 00 1 4 02 08 HELICAL GEAR 46T SM KOL 0211 00 06 00 0 1 02 09 GEAR SHAFT 12T 20T SM WLK 0211 00 07 00 0 1 02 10 GEAR 52T 44T SM KOL 0211 00 08 00 0 1 02 11 GEARSHAFT 12T SM WLK 0211 09 00 0 1 02 12 GEAR 52T SM KOL 2011 00 10 00 0 1 02 13 SQUARE KEY 6X6X15 SM WPS 0211 00 13 00 0 1 02 14 SQUARE KEY 3X3X36 SM WPS 0211 00 14 00 0 1 02 15 WASHER 1 10 1X15X1 1 SM PDK 0211 00 15 00 0
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