60100 - Cast Variable Speed Mini-Lathe
Contents
1. User Manual Read and understand this manual before using machine MINI LATHE Model Number 60170 5 Speed Model Number 60100 Variable Speed E STEEL CITY TOOL WORKS Manual Part No OR71661 THANK YOU for purchasing your new Steel City Mini Lathe This mini lathe has been designed tested and in spected with you the customer in mind When properly used and maintained your mini lathe will provide you with years of trouble free service which is why it is backed by one of the longest machinery warranties in the business This mini lathe is just one of many products in the Steel City s family of woodworking machinery and is proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your mini lathe or Steel City Tool Works please visit our web site at www steelcitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTION 1 t de al apel eit AN el ui iin ratito 4 SECTION 2 Product Specifications to cds ar dto eiie d D bert a bee i de 7 SECTION 3 Accessories and Attachments neni KaKa aa Kaan trennen Esa ls 8 SECTION 4 Definition Of Term CEN 8 SECTION 5 Feature Ideritification tacet ce oi ee e ae ke kala ee v e but euro p ode pee ioo 9 SECTION 6 General Safety tuta ipee nei e ae ec e ea 11 SECTION2. make certain you have proper clearance N The clamping device on the banjo and tailstock are set at the factory and should not need adjustment how A WARNING ever if further adjustment should be needed MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE A WARNING s MAKE CERTAIN THAT THE MACHINE IS DISCON 1 Position the banjo A on the bed B by loosening NECTED FROM THE POWER SOURCE the banjo lock handle C and sliding the banjo to the desired position Tighten handle to lock SEE FIG 5 Slide the tailstock and or banjo off the end of the bed 2 Adjust the height of the tool rest D by loosening Tighten or loosen nut A beneath the tailstock the tool rest lock handle E and raising or lowering and or banjo the tool rest SEE FIG 6 N 20 3 Replace tailstock and or banjo and recheck clamp Fig 8 ing pressure If further adjustment is necessary repeat steps 1 and 2 REMOVING SPINDLES A knockout rod is provided to remove either the drive center spindle from the headstock or the tailstock spin dle from the tailstock A WARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 To remove spindle from the headstock slide the knockout rod A into the hole in the headstock SEE FIG 7 Fig 7 FACE PLATE The face plate screws to the headstock and is used in face turning operations To remove the faceplate A WARNING MAKE CERTA
3. All visitors should be kept a safe distance from the work area MAKE the workshop childproof with padlocks master switches or by removing starter keys DO NOT force the tool It will do the job better and safer at the rate for which it was designed WEAR proper apparel Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair DO NOT overreach Keep proper footing and balance at all times USE the proper extension cord Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw Anundersized cord will cause a drop in the line voltage resulting in loss of power and overheating 28 29 30 32 33 34 35 36 ALWAYS use safety glasses Also use face or dust masks if the cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses MAINTAIN tools with care Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing acces sories REDUCE the risk of unintentional starting Make sure the switch is in the OFF position before plugging in the machine USE recommended accessories Consult the owner s manual for recommended accessories The use of improper accessor
4. and using padlocks NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 10 DO NOT use electrical tools in the presence of flammable liquids or gasses 25 26 27 28 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri ous injury to the operator and cause damage to the machine If in doubt DO NOT use it Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts SAVE these instructions and refer to them freguent ly and use them to instruct other users Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd Street 4th floor New York NY 10036 www ansi org ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov PRODUCT SAFETY 1 Serious personal injury ma
5. be sure to use one heawy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage result ing in a loss of power and overheating A CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for outdoor use Make certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects exces sive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 115 VOLT OPERATION ONLY Oto 6 Amps 16 AWG 6 to 10 Amps Not recommended 10 to 12 Amps Not recommended UNPACKING 8 INVENTORY Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface Remove any protective materials and coatings from al
6. before you have completed the set up process DO NOT connect the machine to the power source until instructed to do so The motor in this machine is designed to run at 115V GROUNDING INSTRUCTIONS AWARNING PLUGS RECEPTACLES AWARNING This machine MUST BE GROUNDED while in use to protect the operator from electric shock Electrocution or fire could result if this machine is In the event of a malfunction or breakdown GROUND not grounded properly or if the electrical configura ING provides the path of least resistance for electric tion does not comply with local and state electrical current and reduces the risk of electric shock This codes machine is equipped with an electric cord that has an VEN equipment grounding conductor and a grounding plug MAKE CERTAIN the machine is disconnected The plug MUST be plugged into a matching electrical from power source before starting any electrical receptacle that is properly installed and grounded in work accordance with ALL local codes and ordinances s MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have The motor supplied with your machine is a 115 volt a qualified electrician install the proper connections to motor It is shipped wired for 115 volt application Never meet all electrical codes local and state All connections connect the
7. can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety mes sages that follow this symbol to avoid possible injury or death A DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury AWARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine AWARNING AWARNING Exposure to the d
8. edge of the workpiece FACEPLATE TURNING Faceplate turning is primarily used in the turning of bowls or bowl shaped items 1 Remove as much excess material from the inside and outside of the workpiece before attaching to the lathe 2 The workpiece should be fastened to the faceplate using wood screws not included Make certain that the screws drive in about halfway through the bottom of the workpiece 3 Position the tool rest so that you can shape the outside of the workpiece first 4 Once outside work has been completed disconnect the machine from the power source and reposition the tool rest so that is opposite the face of the workpiece 5 Reconnect power supply turn the machine on and proceed to hollow out the workpiece MAINTENANCE CLEANING A WARNING With the machine unplugged blow off motor with low pressure air to remove dust or dirt Air pressure above 50 P S I should not be used as high pres sured air may damage insulation The operator should always wear a respirator and eye protection when using compressed air Do not allow chips and dust to accumulate under lathe Keep area clean and in safe order A WARNING Turn the power switch OFF and unplug the power cord from its power source prior to any maintenance LUBRICATION Occasionally moving parts should be lubricated with a good quality machine oil A coat of paste wax should be applied to the bed of the lathe to hel
9. green or ground wire to a live terminal must also adhere to all of OSHA mandates This tool is intended for use on a circuit that has an IMPROPER ELECTRICAL CONNECTION of the equip electrical receptacle as shown in Figure 1 1 Figure 1 1 ment grounding conductor can result in risk of electric shows a NEMA approved 3 wire 15 amp electrical plug shock The conductor with the green insulation with or and receptacle that have a grounding conductor If a without yellow stripes is the equipment grounding con properly grounded electrical receptacle is not available ductor DO NOT connect the equipment grounding con an adapter as shown in Figure 1 2 can be used to tem ductor to a live terminal if repair or replacement of the porarily connect this plug to a 2 contact ungrounded electric cord or plug is necessary receptacle The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground Check with a qualified electrician or service personnel if such as a properly grounded receptacle box THIS you do not completely understand the grounding ADAPTER IS PROHIBITED IN CANADA instructions or if you are not sure the tool is properly grounded Fig 1 1 GROUNDED OUTLET BOX CURRENT CARRYING PRONGS Fig 1 2 GROUNDED OUTLET BOX GROUNDING EXTENSION CORDS A WARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cord
10. screws and tighten securely SEE FIG 1 Fig 1 HEADSTOCK The headstock is already installed The only thing to install is the drive center spindle 1 Insert drive center spindle A into the hole in the headstock B SEE FIG 1A 2 Using a hammer and a block of wood tap the drive center to set it in the headstock Fig 1A TOOL REST 1 Insert tool rest A into banjo B SEE FIG 2 2 Thread lock handle C into banjo and tighten until the tool rest is secure NOTE The lock handles are spring loaded and can be repositioned by pulling out on the handle rotating and repositioning the handle This allows for a greater range of motion when tightening or loosening Fig 2 TAILSTOCK While the tailstock is already installed on the machine there are a few parts that need attached to it 1 To install the tailstock spindle insert spindle A through the hole in the tailstock B SEE FIG 3 Fig 3 2 Using a hammer and a block of wood tap the tail Fig 4 stock spindle to set it in the tailstock 3 Thread lock handle C into the tailstock and tighten SEE FIG 4 ADJUSTMENTS ADJUSTING THE TOOL REST 3 Ifthe banjo will not tighten securely using the banjo lock handle see ADJUSTING CLAMPING The tool rest should be positioned as close as possible PRESSURE to the workpiece It should be 1 8 below the centerline of the workpiece Rotate the workpiece by hand to ADJUSTING CLAMPING PRESSURE
11. 1629 OR71630 OR94197 OR71631 OR94198 OR71632 OR71610 OR71633 OR71634 OR71635 OR94199 OR71636 DESCRIPTION SIDE COVER SPRING CLAMP HINGE ST3 5X9 2 FL HD TAP SCREW HEAD STOCK HANDWHEEL INCL REF 6 M6x10MM HEX SOC SET SCREW BEARING 6004 2RS M8x20MM HEX SOC HD SCREW LOCK WASHER M8 M6 NUT SPEC LABEL VARIABLE SPEED SPEC LABEL 5 SPEED LOCK WASHER M6 M8 LOCK NUT WASHER M8 WAVE WASHER INT RET RING HINGE M5x10MM FL HD SCREW HEADSTOCK COVER ADJUST LABEL 5 SPEED SPRING CLAMP ST3 5x9 2MM FLAT HD TAP SCREW INT RET RING BEARING 6005 2RS SPINDLE SHAFT WASHER FACE PLATE DRIVING CENTER CENTER POINT KEY A5x28 M6x12MM PAN HD SCREW LOCK WASHER M6 WIRE CLAMP WIRE JACKET M5x10MM PAN HD SCREW HEAD STOCK SPINDLE WRENCH KNOCK OUT BAR POWER CORD PIN BED INCL REF 42 43 WARNING LABEL NAMEPLATE TOOL REST ASSY CONST OF REF 51 52 53 54 55 56 57 58 59 60 61 62 TOOL REST EXT RET RING TOOL REST BASE HANDLE ASSY EYE BOLT COMPRESSION SPRING CLAMP PLATE M10 LOCK NUT CAM ROD INCL REF 60 HANDLE SLEEVE COLLAR EXT RET RING LIVE CENTER ASSY CONST OF REF 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 WAVE WASHER LIVE CENTER CENTER POINT QUILL INCL REF 69 TAIL STOCK SCALE SPINDLE SCREW E RING CAM ROD INCL REF 73 QTY a NG N lt a a aa aa a A a J a ao a D a EE TR A N lt N N N N OD lt lt ko 24 24 28 ck 24 A 2
12. 7 Product Safety oiim ai tees ilu 13 SECTION 8 Electrical Reguirements nana 15 SECTION 9 Unpacking S INVENIO EE 17 SECTION 10 Assembly e he vi estia i pru tee uen hera he ene 19 SECTION 11 Adj stments einen NEMA UM A GM P eie a Dae n be Ce re pt ENE 20 12 Operations m 25 SECTION 13 iMaintenance erede eu eaim eet d ete tede e ka ee 26 SECTION 14 Troubleshooting nio eee Chee EE e E qui D te Rte et ees 28 SECTION 15 ee ete EE k SRAL KELIT a EE 30 INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works WARRANTY STEEL CITY TOOL WORKS 5 YEAR LIMITED WARRANTY Steel City Tool Works LLC 55 warrants all STEEL CITY TOOL WORKS machinery to be free of defects in workmanship and materials for a period of 5 years from t
13. 8 28 48 A A AK cA cx 31 KEY NO 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 121 122 123 124 125 126 127 200 201 202 203 204 205 206 207 208 209 210 221 222 223 224 225 226 227 228 229 230 PAR NO OR71637 OR71624 OR71664 OR94200 OR71665 OR71626 OR71627 OR90927 OR71638 OR90222 OR71639 OR94201 OR90508 OR90502 OR71640 OR71624 OR90311 OR90248 OR71641 OR71642 OR71643 OR94202 OR71644 OR94203 OR94204 OR90381 OR90362 OR90306 OR90502 OR90761 OR90761 OR71645 OR71646 OR71647 OR71648 OR71649 OR71650 OR71651 OR71652 OR90222 OR71653 OR90222 OR70430 OR70377 OR71654 OR71655 OR94205 OR90306 OR90502 OR90761 OR90761 OR90381 OR90362 OR71656 OR71657 OR71658 OR71659 OR90222 OR71660 OR90222 OR70431 OR70378 OR71661 OR71662 OR71663 DESCRIPTION HANDLE SLEEVE HANDLE ASSY TAIL STOCK EXT RET RING SCR SHAFT COMPRESSION SPRING CLAMP PLATE M10 LOCK NUT HAND WHEEL INCL REF 82 M6x10MM HEX SOC SET SCREW HANDLE M6x55MM SHOULDER SCREW M6X20 HEX HD SCREW LOCK WASHER M6 SLEEVE HANDLE ASSY FLAT WASHER M8 LOCK WASHER M8 ADJUSTING BRACKET INCL REF 92 HANDLE SLEEVE VARIABLE SPEED SWITCH ASSY CONST OF REF 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 M5 NUT ELECTRIC BOX STRAIN RELIFE 6P 4 ST2
14. 9X16MM PAN HD TAP SCREW M5 HEX NUT 5 3MM EXT TOOTH WASHER M6x12MM PAN HD SCREW LOCK WASHER M6 M5x10MM PAN HD SCREW M5x10MM CHEESE HD SCREW DIRECTION CHART SWITCH ELECTRIC BOX BRACKET SPEED ADJUSTMENT KNOB CIRCUIT BOARD RESET SWITCH BELT SPINDLE PULLEY INCL REF 123 M6x10MM HEX SOC SET SCREW MOTOR PULLEY INCL REF 125 M6x10MM HEX SOC SET SCREW MOTOR INCL REF 127 VARIABLE SPEED MOTOR LABEL VARIABLE SPEED 5 SPEED SWITCH ASSY CONST OF REF 201 202 203 204 205 206 207 208 209 210 ELECTRIC BOX STRAIN RELIEF M6x12MM PAN HD SCREW LOCK WASHER M6 M5x10MM CHEESE HD SCREW M5x10MM CHEESE HD SCREW M5 HEX NUT 5 3MM EXT TOOTH WASHER ELECTRIC BOX BRACKET SWITCH BELT SPINDLE PULLEY INCL REF 223 M6x10MM HEX SOC SET SCREW MOTOR PULLEY INCL REF 225 M6x10MM HEX SOC SET SCREW MOTOR INCL REF 227 5 SPEED MOTOR LABEL 5 SPEED OWNER S MANUAL NOT SHOWN OWNER S MANUAL SPANISH NOT SHOWN OWNER S MANUAL FRNCH NOT SHOWN QTY AA n Wm ON M onn 2 A nl nnn nnn A N AK NN NN AN A lt Bee enn nnn A AN NN KN NN NOTES 32 NOTES 33 NOTES 34 STEEL CITY TOOL WORKS 1 877 SC4 TOOL 1 877 724 8665 5 Year Warranty
15. IN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 Place Knockout rod A in one of the holes provided in the headstock SEE FIG 9 2 Put your right hand on the drive center spindle B and prepare to catch it as it comes out of the head stock 3 Using your left hand tap the knockout rod and catch the spindle with your right hand as it comes out of the headstock Take care not to let the spin dle hit the ground to help prevent damage to the tip 4 To remove the spindle from the tailstock slide the knockout rod C into the hole in the tailstock SEE FIG 8 5 Place your left hand on the tailstock spindle D and prepare to catch it as it comes out of the tailstock 6 Using your right hand tap the knockout rod and catch the spindle with your left hand as it comes out of the tailstock Take care not to let the spindle hit the floor to help prevent damage to the spindle 3 Turn wrench counterclockwise to loosen the face plate and remove 2 Place wrench B on the flats of the inside of the faceplate C 21 CHANGING SPINDLE SPEEDS MODEL 60170 ONLY THIS SECTION ONLY APPLIES TO THE 5 SPEED MINI LATHE MODEL 60170 FOR INFORMATION ON CHANGING SPEEDS ON THE VARIABLE SPEED MINI LATHE MODEL 60100 REFER TO THE CHANGING SPINDLE SPEEDS SECTION THAT FOLLOWS THIS SECTION AWARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 Open the lower access door A on the le
16. NE PRODUCT SPECIFICATIONS MOTOR Continuous Duty HP Amps Voltage Phase Hertz RPM SPECIFICATIONS Swing Over Bed Swing Over Tool Rest Base Working Distance Between Centers Range of Speeds RPM Number of Speeds Hole Through Spindle Headstock Spindle Taper Tailstock Spindle Taper Hole Through Tailstock Toolrest Length PRODUCT DIMENSIONS Length Width Height Net Weight SHIPPING DIMENSIONS Carton Type Length Width Height Gross Weight 60100 Mini Lathe Variable Speed 1 2 HP 3 115V DC Single 60 Hz 500 3800 10 7 1 2 15 500 1350 1400 3800 N A 3 8 2 MT 2 MT 3 8 6 28 3 4 10 18 1 2 72 lbs Cardboard Box 30 20 12 80 Ibs 60170 Mini Lathe 5 Speed 1 2 HP 5 6 115V AC Single 60 Hz 1725 10 7 1 2 15 500 1300 2100 2750 3600 5 3 8 2 MT 2 MT 3 8 6 28 3 4 10 18 1 2 70 lbs Cardboard Box 30 20 12 78 Ibs ACCESSORIES AND ATTACHMENTS There are a variety of accessories available for your Steel City Product For more information on any accessories associated with this and other machines please contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com DEFINITION OF TERMS Banjo The part on the lathe which slides along the Headstock The assembly fixed on the left hand end bed and supports the tool rest of the bed of the lath
17. TIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFITS ARISING FROM OR RELATED TO THIS WARRANTY THE BREACH OF ANY AGREEMENT OR WARRANTY OR THE OPERATION OR USE OF ITS MACHINERY INCLUDING WITHOUT LIMITATION DAMAGES ARISING FROM DAMAGE TO FIXTURES TOOLS EQUIPMENT PARTS OR MATERIALS DIRECT OR INDIRECT LOSS CAUSED BY ANY OTHER PARTY LOSS OF REVENUE OR PROFITS FINANCING OR INTEREST CHARGES AND CLAIMS BY ANY THIRD PERSON WHETHER OR NOT NOTICE OF SUCH POSSIBLE DAMAGES HAS BEEN GIVEN TO SCTW B DAMAGES OF ANY KIND FOR ANY DELAY BY OR FAILURE OF SCTW TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT OR C CLAIMS MADE A SUBJECT OF A LEGAL PROCEEDING AGAINST SCTW MORE THAN ONE 1 YEAR AFTER SUCH CAUSE OF ACTION FIRST AROSE The validity construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the laws of the Commonwealth of Pennsylvania without regard to conflicts of laws pro visions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of any agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania STEEL CITY TOOL WORKS WARRANTY CARD CUT Ea ea st ee 8 How would you rank your woodworking skills Street _ Simple ___
18. _ Intermediate Apt No Advance Master Craftsman City State Zip Phone Number 9 How many Steel City machines do you own E Mail 10 What stationary woodworking tools do you own Product Description Check all that apply Model No _ Air Compressor Band Saw Serial No Drill Press ___ Drum Sander Dust Collection ___ Horizontal Boring Machine The following information s given on a voluntary basis Jointer Lathe and is strictly confidential Mortiser Panel Saw _ Planer ___ Power Feeder 1 Where did you purchase your STEEL CITY machine Radial Arm Saw Shaper Store Spindle Sander Table Saw City ___ Vacuum Veneer Press ___ Wide Belt Sander Other 2 How did you first learn of Steel City Tool Works ____ Advertisement ___ Mail Order Catalog 11 Which benchtop tools do you own Check all that apply Web Site Friend _ Belt Sander _ Belt Disc Sander ___ Local Store Other Drill Press Band Saw ___ Grinder ___ Mini Jointer 3 Which of the following magazines do you subscribe to Mini Lathe _ Scroll Saw American Woodworker _ American How To Spindle Belt Sander Other Cabinetmaker Family Handyman ___ Fine Homebuilding _ _ Fine Woodworking 12 Which portable hand held power tools do you own _ Journal of Light Construction _ Old House Journal Check all that apply ___ Popular Mechanics _ Popular Science Belt Sander Biscuit Jointer ___ Popular Woodworking ___ Today
19. an skip this step 2 Press the ON button Keep your hand near the switch ready to shut the machine down in case anything does not sound right or if there appears to be a problem 3 The lathe should run smoothly with little to no vibration If any strange noises or loose parts are noticed shut the machine down and recheck all adjustments 4 If everything seems to be in order you are now ready to turn some wood NOTICE The following section is designed to give instructions on the basic operations of this lathe It is in no way comprehensive of every lathe operation It is STRONGLY recommended that you read books trade magazines or get formal training to maximize the potential of your lathe and to minimize the risks TURNING BETWEEN CENTERS A WARNING ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operating power tools It is always a good idea to start with a small workpiece to get used to the feel of the lathe Once you select your workpiece 1 Using a straight edge draw an X from corner to corner where the center of your X is the center of the workpiece 2 Place your workpiece between the Headstock Drive Center Spindle and the Tailstock Spindle making sure that the centers that you marked in St
20. e which provides the drive for the workpiece Bed The horizontal part of the lathe which connects the headstock and tailstock Tailstock The movable assembly to the right of the headstock which slides along the bed Chisel A woodturning tool which is ground with a bevel Tool rest Adjustable part of the lathe which fits into Chuck A device which holds the workpiece on the the banjo and supports the turning tool while the work lathe is in progress Faceplate Fastens to the headstock and is used for face turning operations such as making a bowl FEATURE IDENTIFICATION Model Number 60100 B mM Variable Speed A Headstock B Variable Speed Switch C Faceplate D Drive center spindle E Tool rest F Tailstock spindle G Handwheel H Banjo lock handle I Motor plate lever J Banjo K Tool rest lock handle L Motor plate locking handle ON OFF Switch Tailstock O Bed 205 W FEATURE IDENTIFICATION Model Number 60170 5 Speed P Headstock ON OFF switch Faceplate Drive center spindle Tool rest Tailstock spindle Handwheel Banjo lock handle Banjo Motor plate lever Tool rest lock handle AA Tailstock BB Bed GENERAL SAFETY A WARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and
21. ep 1 go into the centers of their respective spindles 3 Lock down the tailstock assembly using the lever then crank the handwheel clockwise until the work piece is held firmly in place 25 4 Position the tool rest so that it sits 1 8 away from the edge of the workpiece Rotate the workpiece by hand to make sure that it does not come in contact with the tool rest 5 Turn the lathe ON When first starting out make sure that lathe is set to run at its slowest speed As you become more comfortable and gain experience with the lathe you may increase the speed of the spindle 6 When cutting the object is to cut the outer layer of the workpiece to a designed depth then hold the cutting tool steady with the beveled edge parallel to the outer edge of the workpiece The way to hold the cutting tool steady is to rest it on the tool rest NEVER pertorm freehand operations without the tool rest as serious injury can occur AWARNING Proper tool rest placement is ESSENTIAL to good results and CRITICAL for safety A tool rest that is positioned too low will result in too much bite which will make the cutting tool very difficult to handle A tool rest that is positioned too high can result in a dangerous kickback If the tool rest is too far away from the work piece it will be difficult to hold the cutting tool because of reduced leverage Remember as a general rule to ALWAYS keep the tool rest positioned 1 8 away from the outermost
22. ft side of the base and the upper access door C on the top of the headstock to expose the pulleys SEE FIGS 10 and 11 Fig 10 STEEL CITY TOOL WORKS 5 Speed Mini Lathe 2 Loosen the motor plate lock handle E and lift up on the motor plate lever D to take the tension off of the belt 3 Move the belt B to the desired pulley groove according to the speed chart F on the inside of the upper access door Be sure that the belt is aligned with the spindle pulley and the motor pulley SEE FIGS 10 AND 12 Fig 11 4 Tension the belt by pushing down on the motor plate lever D and retightening the motor plate lock handle E Fig 12 CHANGING SPINDLE SPEEDS MODEL 60100 ONLY THIS SECTION ONLY APPLIES TO THE VARIABLE SPEED MINI LATHE MODEL 60100 FOR INFORMA TION ON CHANGING SPEEDS ON THE 5 SPEED MINI LATHE MODEL 60170 REFER TO THE CHANGING SPINDLE SPEEDS SECTION THAT PRE CEDES THIS SECTION The variable speeds of the lathe are controlled by the speed knob on the variable speed control switch as well as the position of the belt on the pulleys The speed ranges for the pulley are marked on the control switch Determine which speed range you wish to work in before adjusting the spindle speed A WARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 Open the lower access door A on the left side of the base and the upper access door C on the top of the headstock t
23. he date of the original retail purchase by the original owner SCTW will repair or replace at its expense and at its option any SCTW machine machine part or machine accessory which in normal use has proven to be defective provided that the customer returns the product shipping prepaid to an authorized service center with proof of purchase and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents or lack of maintenance or to repairs or alterations made or specifically authorized by anyone other than SCTW Normal wear components are also excluded under this coverage Every effort has been made to ensure that all SCTW machinery meets the highest quality and durability standards We reserve the right to change specifications at any time due to our commitment to continuous improvement of the quality of our products EXCEPT AS SET FORTH ABOVE SCTW MAKES NO EXPRESS OR IMPLIED REPRESENTA TIONS OR WARRANTIES WITH RESPECT TO ITS MACHINERY OR ITS CONDITION MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE SCTW FURNISHES THE ABOVE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE WHICH ARE HEREBY SPECIFICALLY DISCLAIMED SCTW SHALL NOT BE LIABLE FOR ANY A SPECIAL INDIRECT INCIDENTAL PUNITIVE OR CONSEQUEN
24. ies may cause a risk of injury CHECK damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will oper ate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter only against the direction of rotation of the blade or cutter GIVE your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury TURN OFF the tool and disconnect from power before cleaning Use a brush or compressed air to remove chips or debris do not use your hands NEVER leave the tool running unattended Turn the power off and do not leave the tool until it comes to a complete stop ELECTRICAL REGUIREMENTS A WARNING TO REDUCE the risk of electrical shock DO NOT use machine outdoors DO NOT expose to rain Store TO PREVENT electrical shock follow all electrical and indoors in a dry area safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only DO NOT connect the machine to the power source
25. king adjustments changing 17 Keep visitors and children away from any machine parts or performing any maintenance DO NOT permit people to be in the immediate work area especially when the machine is operating 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before plugging in the power cord to the electrical receptacle 19 MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes AWARNING Keep floor clear of debris grease and wax 18 KEEP protective guards in place and in working order 20 MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp 8 AVOID a dangerous working environment DO 21 NEVER leave a machine running unattended Turn NOT use electrical tools in a damp environment the power switch to the OFF position DO NOT or expose them to rain or moisture leave the machine until it has come to a complete stop AWARNING 22 REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON 23 SECURE all work When it is possible use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands 9 CHILDPROOF THE WORKSHOP AREA by 24 STAY ALERT watch what you are doing and use removing switch keys unplugging tools from the common sense when operating any machine DO electrical receptacles
26. ks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the mini lathe AWARNING 9 DO NOT handle the plug or mini lathe with wet hands 10 USE accessories only recommended by Steel City 11 DO NOT pull the mini lathe by the power cord NEVER allow the power cord to come in contact with sharp edges hot surfaces oil or grease 12 DO NOT unplug the mini lathe by pulling on the power cord ALWAYS grasp the plug not the cord 13 REPLACE a damaged cord immediately DO NOT use a damaged cord or plug If the mini lathe is not operating properly or has been damaged left out doors or has been in contact with water 14 DO NOT use the mini lathe as a toy DO NOT use near or around children 15 16 17 18 19 20 21 22 23 24 25 26 27 ALWAYS rotate the workpiece by hand after installing on the faceplate DO NOT mount a split workpiece or one containing a knot ALWAYS use the lowest speed when starting a new workpiece KEEP guards in place and in working order REMOVE adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on KEEP the work area clean Cluttered areas and benches invite accidents DO NOT use in a dangerous environment Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP children away
27. l of the parts and the mini lathe The protective coatings can be removed by spraying WD 40 on them and wip ing it off with a soft cloth This may need to be redone several times before all of the protective coatings are removed completely Model 60170 After cleaning apply a good guality paste wax to any unpainted surfaces Make sure to buff out the wax before assembly Compare the items to inventory figures verify that all items are accounted for before discarding the shipping box A WARNING If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL A Lathe B Switch C Special wrench D Tool rest E Lock handles 2 F Tailstock spindle G Drive center spindle H Knock out rod Model 60100 A Lathe B Switch C Special wrench D Tool rest E Lock handles 2 F Tailstock spindle G Drive center spindle H Knock out rod ASSEMBLY The Mini Lathe requires very little assembly as most components are already installed right out of the box SWITCH ASSEMBLY The switch assembly must be mounted to the unit prior to operation of this machine To install 1 Line up the two holes in the switch assembly with the two holes in the rear of the headstock 2 Fasten switch using the provided Phillips head
28. lity job by only performing operations for which the machine was intended A WARNING 12 DO NOT stand on a machine Serious injury could ALWAYS wear hearing protection Plain cotton is resuli if it tips over or you accidentally contact any not an acceptable protective device Hearing moving part eguipment should comply with ANSI S3 19 13 Standards A WARNING DO NOT store anything above or near the machine 14 DO NOT operate any machine or tool if under the influence of drugs alcohol or medication 15 EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all 4 ALWAYS wear a NIOSH OSHA approved dust moving parts Any guard or other part that is dam mask to prevent inhaling dangerous dust or air aged should be immediately repaired or replaced rticles 16 Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong 5 ALWAYS keep the work area clean well lit and organized DO NOT work in an area that has slip pery floor surfaces from debris grease and wax 6 ALWAYS unplug the machine from the electrical receptacle when ma
29. o expose the pulleys SEE FIGS 13 and 14 Fig 13 238 2 Loosen the motor plate lock handle E and lift up on the motor plate lever D to take tension off of the belt SEE FIG 11 page 22 3 Refer to the chart on the variable speed control Switch and move the belt B to the desired pulley groove Make certain that the belt is aligned with the motor pulley and the spindle pulley SEE FIG 14 4 Tension the belt by pushing down on the motor plate lever and lock in place with the motor plate lock handle Fig 14 VARIABLE SPEED CONTROL MODEL 60100 ONLY THIS SECTION APPLIES ONLY TO THE VARIABLE SPEED MINI LATHE MODEL NUMBER 60100 IF THIS IS NOT YOUR MODEL YOU MAY SKIP THIS SECTION A WARNING Always set the speed control knob to its lowest setting before staring the machine NEVER start a workpiece at maximum speed The variable speed control switch contains the electrical connections to the motor and has three external con trols They are as follows 1 ON OFF Switch 2 Speed Control Knob 3 Thermal Reset Button The ON OFF A switch controls electrical power to the lathe motor The lathe will begin turning when the ON button is pressed It will take up to 3 seconds before the lathe comes up to full speed The time at which the lathe comes up to full speed is determined by the size and weight of the workpiece To turn the motor off push the OFF button and wait for the unit to come to a com
30. odel 60100 only 1 Correct overload condition Increase supply wire size Request voltage check from power company and correct low voltage condition Replace capacitor Model 60170 only 5 Replace motor Sharpen tools Reposition tool support height Reposition tool support closer to workpiece Use correct tool for operation Tighten nut beneath the tailstock Remove and clean surfaces with a cleaner degreaser NOTES 29 21 0 207 2 208 2 N 209 N Br A J se Ana 206 2 201 Ny 2 202 2 107 2 108 2 30 KEY z o O 0 8 O N O o 11A 11B 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 50 51 52 53 54 55 56 57 58 59 60 61 62 64 65 66 67 68 69 70 71 72 PART NO OR71600 OR71601 OR71602 OR94190 OR71603 OR90222 OR94191 OR93381 OR90248 OR90239 OR70325 OR70326 OR90502 OR92724 OR90311 OR94192 OR94193 OR71602 OR93987 OR71604 OR71605 OR71601 OR94190 OR94194 OR94195 OR71606 OR71607 OR71608 OR71609 OR71610 OR94196 OR90306 OR90502 OR71611 OR71612 OR90761 OR71613 OR71614 OR71615 OR71616 OR71617 OR71618 OR71619 OR71620 OR71621 OR71622 OR94197 OR71623 OR71624 OR71625 OR71626 OR71627 OR90927 OR71628 OR7
31. p keep the surface clean and to ease the movement of the banjo and the tailstock BELT REPLACEMENT AWARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE Fig 16 1 Open the upper access door A at the top of the headstock and the lower access door B at the left side of the base SEE FIGS 16 and 17 Fig 17 26 2 Loosen the motor plate lock handle C and lift up Fig 18 on the motor plate handle D to take tension off of the belt SEE FIG 18 3 Locate the set screw on the spindle pulley and loosen the set screw 4 Loosen the two set screws in the handwheel E 5 Remove the handwheel and pull out the spindle while holding onto the spindle pulley 6 Place the new belt on the spindle pulley and put the spindle pulley back in place the same way it was removed 7 Insert the spindle into the spindle pulley making sure to align the key 8 Thread the handwheel onto the spindle leaving a little space between the handwheel and the head stock and tighten the set screws 9 Center the spindle pulley and tighten the set screw 10 Wrap the belt around the motor pulley making sure that the belt is aligned with the spindle pulley and the motor pulley 11 Tension the belt using the motor plate handle and lock in place with the motor plate lock handle 27 TROUBLESHOOTING GUIDE TO PREVENT INJURY TO YOURSELF or damage to the lathe turn the switch to the OFF position and
32. plete stop SEE FIG 15 page 24 24 The Speed Control Knob B sets the speed of the lathe to suit the weight of the workpiece or the type of tool being used After the lathe is started turn the knob clockwise to increase the speed turn counterclockwise to reduce the speed NOTE The variable speed knob is not the only deter minate of the speed of the spindle The spindle speed also is determined by the setting of the pulleys For more information on the pulley settings refer to CHANGING SPINDLE SPEEDS MODEL 60100 ONLY in the ADJUSTMENTS section of this manual The Thermal Reset Button C provides 8 amp overload protection If the lathe stops suddenly during operation or does not start when the ON button is pushed an overload condition may have occurred In this case 1 Press the OFF button 2 Press the Thermal Reset Button 3 Restart the lathe by pressing the ON button FASTENING LATHE TO SUPPORTING SURFACE If during operation there is any tendency for the lathe to tip over slide or walk on the supporting surface the base of the lathe must be secured to the supporting surface with fasteners not supplied through the four holes located in the feet of the lathe OPERATIONS TRIAL RUN Once all of the lathe has been assembled and all of the adjustments have been made its time for a trial run 1 Turn variable Speed knob to it s lowest setting This applies to Model 60100 only Model 60170 Owners c
33. s Homeowner Dust Collector Circular Saw WOOD Woodcraft _ Detail Sander Drill Driver ___ WOODEN Boat ___ Woodshop News Miter Saw Orbital Sander ___ Woodsmith Woodwork ____ Palm Sander Portable Thickness Planer ___ Woodworker ___ Woodworker s Journal Saber Saw Reciprocating Saw Workbench Other Router Other 4 Which of the following woodworking remodeling shows do 13 What machines accessories would you like to see added to the you watch STEEL CITY line ___ Backyard America The American Woodworker Home Time The New Yankee Workshop ___ This Old House ___ Woodwright s Shop Other 14 What new accessories would you like to see added 5 What is your annual household income 20 000 to 29 999 30 000 to 39 999 _ 40 000 to 49 999 _ 50 000 to 59 999 15 Do you think your purchase represents good value 60 000 to 69 999 70 000 to 79 999 Yes No _ 80 000 to 89 999 90 000 16 Would you recommend STEEL CITY products to a friend 6 Whatis your age group Yes No _ 20 to 29 years 30 to 39 years ___ 40 to 49 years _ 50 to 59 years 17 Comments 60 to 69 years ___70 years 7 How long have you been a woodworker 4 0 to 2 years 2 to 8 years _ 8to20 years over 20 years FOLD ON DOTTED LINE PLACE STAMP HERE Steel City Tool Works P O Box 10529 Murfreesboro TN 37129 FOLD ON DOTTED LI
34. unplug the power cord from the electrical receptacle before making any adjustments PROBLEM Excessive vibration Motor or spindle stalls or will not start Motor fails to develop full power Tools tend to grab or dig in Tailstock moves when applying pressure LIKELY CAUSE S Workpiece warped out of round has major flaw improperly prepared for turning or RPM is set too high Worn spindle bearings Worn belt Motor mount bolts loose Lathe on uneven surface Excessive cut Defective motor Broken belt Worn spindle bearings Capacitor is bad Model 60170 only Brushes are bad Model 60100 only 1 Power line overloaded Undersize wires in supply system or extension cord is too long Low voltage 4 Capacitor is bad Model 60170 only 5 Defective motor Dull tools Tool support set too low Tool support set too far from workpiece Improper tool being used Tailstock clamping device not adjusted properly Lathe bed and tailstock mating surfaces are greasy or oily 28 SOLUTION Correct problem by planing bandsawing reduce the RPM or scrap workpiece all together Replace bearings Replace belt Tighten bolts Move to a different surface or bolt to a workbench or stand Reduce cut depth Replace motor Replace belt Replace bearings Replace the capacitor Model 60170 only Replace brushes M
35. ust created by power sanding saw ing grinding drilling and other construction activities may cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust removal Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water 1 To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operat ing power tools 11 DO NOT FORCE the machine to perform an opera tion for which it was not designed It will do a safer and higher gua
36. y occur if normal safety precautions are overlooked or ignored Accidents are frequently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another qualified individual who is familiar with this machine and its operations Every work area is different Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only AWARNING TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain or moisture Store indoors in a dry area 5 STOP using this machine if at any time you experi ence difficulties in performing any operation Contact your supervisor instructor or machine serv ice center immediately 6 Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury These decals MUST be maintained so that they are legible REPLACE decals that are not legible 7 DO NOT leave the unit plugged into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tas
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