Owners Manual
Contents
1. 2 17 120 208 240 24VAC 40 VA Trans 41400 0018 1 2 18 8 32 x 1 Flat Head Screw 41400 0019 2 4 19 Wiring Harness 41400 0020 1 2 20 PS Accessory Kit 41400 0021 1 2 21 8 Flat Washer 41400 0022 2 4 22 8 32 Hex Nut 41400 0023 3 6 Stacking Shaft Kit for 2 Pump System 41400 0024 Stacking Shaft Kit for 3 Pump System 41400 0025 e Not illustrated Accessory item Purchase separately A Stacking Shaft Kit allows you to run more than one pump per motor STA RITE FULL WARRANTY The SR 4000 and SR 6000 Chemical Dispensing Systems manufactured by Sta Rite are warranted to be free of defects in material and workmanship for two 2 years from date of installation The pump tubes are an ex ception and do not have any warranty coverage Please see Page 7 for pump tube maintenance The foregoing warranties relate to the original consumer purchaser Purchaser only Sta Rite shall have the option to repair or replace the defective product at its sole discretion Purchasers will not be responsible for paying any labor or return shipping charges required to fix the product covered by this warranty Requests for warranty service must be made through Customer Service at 800 752 0183 This warranty shall not apply to any product that has been subject to negligence misapplication improper installation or maintenance or other cir cumstances which are not in Sta Rite s direct control This warranty sets forth Sta Rite s sole obligat2. 6 12 2 13 7 15 2 16 7 18 2 2 0 2 0 4 0 6 0 8 1 0 2 0 3 0 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 2 1 0 1 0 2 0 3 0 4 0 5 1 0 1 5 20 2 5 3 0 3 5 4 1 4 6 5 1 5 6 6 1 Determine the injections per day required and the duration time of each injection by using the chart on Page 4 EXAMPLE 1 6 doses per day at 25 seconds each will de liver 15 ounces per day EXAMPLE 2 8 doses per day at 60 seconds each will de liver 48 ounces per day Once the required number of injections and the duration of each dose are determined set the switches SW1 SW2 and SW3 for the correct number of injections and the du ration of each dose e Durations of 1 255 seconds with 1 second increments or 1 255 minutes with 1 minute increments are possible e Intervals of 15 minutes to 4 weeks are possible see Figure 8 Page 6 for a detailed list of possible intervals CONTROL DESCRIPTION Prime Button Pressing this button activates the pump at full speed Use this button to prime and fill the supply and injection lines Minutes or Seconds Selection SW2 The dose duration can be set for minutes or seconds The first toggle of the 2 toggle dipswitch SW2 is DOWN for seconds and UP for minutes The second toggle for this dipswitch is not used See Figure 5 Time Unit Maximum Setting o12 Seconds 255 N eh ol 2 Minutes 255 Nu h Figure 5 Minute Second selection SW2 Dose
3. Duration SW1 The dose duration is the amount of time required for each dose The Dose Duration adjustment will set a duration of from one to 255 units of either minutes or seconds but it doesn t determine which units to use To determine whether duration will be measured in minutes or in sec onds use SW2 Minutes Seconds Selection Sliding indi vidual toggles of SW1 to the UP position programs the dose duration Multiple toggles can be switched to add to the total time See Figures 6 and 7 If the main circulator pump operates on a timer the chemi cal feeder should only operate when the circulator is run ning In this case wire the chemical feed pump through the same timer and adjust the dose duration and interval to allow for intermittent operation Switch Toggle Move to UP No Amount Position to Add 1 1 1 Sec or Min 2 2 2 Sec or Min 3 4 4 Sec or Min 4 8 8 Sec or Min 5 16 16 Sec or Min 6 32 32 Sec or Min 7 64 64 Sec or Min 8 128 128 Sec or Min Figure 6 Switch functions of Dose Duration dipswitch SW1 64 N 128 EXAMPLE 2 SW1 Settings fo Switches 1 4 and 5 up 1 8 1 0123 N Seconds or Minutes 5 T N EXAMPLE 3 SW1 Settings for 120 Seconds or Minutes Switches 4 5 6 and 7 up 8 16 32 64 120 Figure 7 Examples of dip switch settings to set dose durations Interval Cycle SW3 The interval cy
4. State Zip Address Purchase Date City State Zip Product Purchased WE kai f Please send me more information on these ew installation eplacemen 2 other products from Sta Rite Type of Pool Inground Vinyl Fiberglass Gunite Pumps Filters Automatic Pool Cleaners CI Maintenance Equipment Test Strips Size of Pool Heaters
5. or can cause minor personal injury or property damage if ignored NOTICE indicates special instructions not related to hazards Carefully read and follow all safety instructions in this manual and on equipment Keep safety labels in good con dition replace if missing or damaged A WARNING Incorrectly installed or tested equipment Hazardous may fail causing severe injury or property pressure damage Read and follow instructions in owner s manual when installing and operating equipment Use equipment only in a pool installation A WARNING Explosion hazard This feeder is not explosion proof Do not install or use in an explosive atmosphere Dispensers carrying the NSF seal are listed for swimming pools spas and hot tubs with the following chemicals 12 5 SODIUM HYPOCHLORITE 80 NATURAL ENZYME 10 HYDROCHLORIC ACID limited to the following solutions 12 5 ALUMINUM SULPHATE 2 CALCIUM HYPOCHLORITE 5 SODIUM CARBONATE 10 SODIUM HYDROXIDE when proper materials are selected they are capable of handling but not DESCRIPTION The SR 4000 and the SR 6000 are liquid dispensing sys tems for pool and spa applications consisting of a peri staltic pump an interval timer and a duration timer With the flexibility of interval choices as well as duration adjust ment they are capable of handling a range of applications The SR 4000 is a single pump system The SR 6000 is a dual pu
6. STA RITE Chemical Feed System O W N ER S MANUAL SR 4000 SR 6000 Single Pump Chemical System Dual Pump Chemical System With Interval Timer With Interval Timer INSTALLATION OPERATION amp PARTS This manual should be furnished to the end user of this system its use will reduce service calls and chance of injury and will lengthen system life Sta Rite Pool Spa Group 293 Wright Street Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 262 728 5551 FAX 262 728 4461 TELEX ITT 4970245 www sta ritepool com Union City TN Delavan WI Mississauga Ont Murrieta CA O 2003 Sta Rite Industries Inc Printed in U S A 386 Rev 1 2 03 TABLE OF CONTENTS ME ri ci 2 DCIPUO A GSR ORO eiae 2 PADIS ICAU OM 2 a as CEA 3 Installato aii 3 4 PCA Control Lavoe nat 4 5 Control DeschpiiOl each naa dA 5 7 MainteNa NCE idad 7 Repair Par 8 9 Warah ZYWO TY 12 READ AND FOLLOW SAFETY INSTRUCTIONS This is the safety alert symbol When you see this symbol on your system or in this manual look for one of the following signal words and be alert to the po tential for personal injury ASAS Warns about hazards that will cause death serious personal injury or major property damage if ignored A WARNING warns about hazards that can cause death serious personal injury or major property damage if ignored A CAUTION warns about hazards that will
7. alibrated amount in seconds D Duration in seconds from the chart T _ 7 XD C Example If it actually takes 65 seconds to pump 6 fluid ounces and you require a nominal 25 second dose time the calculation would be 65 Bo X 25 1 083 x 25 27 07 or 27 Thus the calibrated new duration would be set to 27 sec onds This will now deliver the required daily dosage SW3 Dose Interval Setting 01234 None Off ju al 01234 1 per 28 Days 4 Weeks Aani 01234 2 per 28 Days 2 Weeks E 01234 4 per28 Days 1 Week Nala 01234 14 per 28 Days 2 Days tal 01234 1 per Day 1 Day 24 Hrs MB 01234 2 per Day 12 Hrs E 01234 3 per Day 8 Hrs nlala 01234 4 per Day 6 Hrs ll 01234 6 per Day 4 Hrs Ala 01234 8 per Day 3 Hrs a 01234 12 per Day 2 Hrs LF 0123 24 per Day 1 Hr a 01234 48 per Day 30 Min Nal iaia 01234 96 per Day 15 Mins EE 01234 Full On Continuous ESEE Figure 8 SW3 Dose Interval Adjustment settings Pump Speed Adjustment The pump speed potentiometer allows for speed adjust ment The pump is factory set with the knob turned as far as it will go clockwise Y for maximum speed 60 RPM Adjust the interval and duration settings rather than
8. cle sets the time between each dose Determine the required interval and use the Dose Interval Adjustment chart Figure 8 to configure the SW3 dipswitch Pump Flow Each peristaltic pump is equipped with a 3cc per revolu tion pump tube The maximum flow with this tube at full speed of 60RPM is 180 cc minute 6 fluid ounces This rate is calculated based on pumping water with no back pressure Actual flow will vary depending on viscosity of fluid distance pumped and actual speed of the pump Calibration may be required to determine actual flow with each installation Calibration The SR 4000 SR 6000 have a nominal flow rate of 6 fluid ounces per minute per pump 260 RPM When pumping into an open or non pressurized location the actual pump flow can be measured at the output point by pumping ac tual product into a container of a known volume In pres sure applications the actual pump flow can be determined by measuring the amount of actual product that is drawn out of a container A good amount to measure is 6 ounces Measure in seconds the time it takes to pump 6 ounces and divide that by 60 seconds to determine the time vari ance from the chart Use the formula below Ifthe main circulator pump operates on a timer the chemi cal feeder should only operate when the circulator pump is running In this case adjust interval and dose settings to allow for intermittent operation T Time in seconds to pump 6 ounces C C
9. controlled by a timer wire the chemical feed pump through the same timer so that it cannot operate when the circulator pump is off Make sure to have the SR 4000 SR 6000 power switch s in the OFF position The SR 4000 SR 6000 are factory wired for 115VAC and are equipped with a standard 115VAC power cord If a 115VAC outlet is available plug the cord into the outlet In the event 208VAC or 230VAC is required the system can be wired accordingly See Figure 3 Hazardous voltage line voltage in the con trol box when feeder is plugged in Always unplug the power cord s to the chemical feeder before opening the enclosure for any reason except to prime the pump When priming the pump do not put your finger or any tools inside the control box Do not attempt to work on service or replace internal box components while the sys tem is plugged in Refer to local electrical codes when supply is other then a standard 115VAC outlet A qualified electrician may be re quired for this conversion PCA CONTROL LAYOUT The controls described in this manual refer to the compo nents on the Printed Circuit Assembly PCA The PCA is mounted on the inside of the door of the SR 4000 SR 6000 To determine the location of these controls on the PCA please refer to Figure 4 Ounces Per Day SW1 Dose Duration Adjustment SWS Dose Interval Adjustment Pump Speed Adjustment Prime Button SW2 Minute
10. er distances Use appropriate hardware for the chosen mounting surface Mounting location should be protected from exposure to direct spray and direct sunlight whenever possible Plumbing Connect the chemical tubing and drum kit following the instructions included with the plumbing kit Additional tubing and hardware may be required depending on dis tances and configuration Secure the injection point as re quired for either a pressure line or an open body of water Orange p Red Black 115 VAC Input white en a Cord eN Black 208 VAC Input E from Conduit Output to PCA Board White Output to PCA Board Orange Red u Black 230 VAC Input I from Conduit Yellow 24 VAC Output to PCA Board Figure 3 24VAC Transformer Connections Wiring Chemical burn hazard 44 WARNING A This unit pumps one dose of chemicals when power is first turned on to the pump Connect all hoses and start the main circulation pump before connecting power to the chemical feed pump A If this unit continues to operate when the circulator pump is off it will build up chemicals at the chemi cal feed injection point in the circulation system If the main circulation system is
11. f the pump tube should be made to avoid unscheduled service calls To replace or inspect a pump tube follow the procedure below 1 Turn off input power to the dispenser 2 Remove chemical supply and injection tubing from the pump 3 Remove the lower left and upper right 1 5 8 screws from pump cover to remove the pump from the dispenser 4 Remove the remaining two screws from the pump cover and snap cover off pump housing by grasping the extended lip of cover on lower edge 5 Remove pump rotor assembly DO NOT grasp the springs 6 Remove pump tube from pump housing by working the tube stems out of the pump housing 7 Install the new tube making sure to lock tube stems into pump housing tube stem collars DO NOT twist the tube when installing 8 Lubricate the housing hole and the cover hole for the rotor assembly shaft and wherever rollers touch the pump tube using silicone based grease 9 Install rotor assembly by pressing roller against tubing at the top of the pump housing 10 Seat rotor shaft in pump housing hole 11 Snap pump cover onto rotor and housing and install upper left and lower right 1 1 4 cover screws DO NOT overtighten 12 Using a large blade screwdriver turn rotor assembly to see that pump is assembled correctly and operating properly 13 Place pump on dispenser motor shaft so that motor shaft mates with pump rotor Rotate pump NOT motor shaft so that upper right and lower left pum
12. ion and Purchaser s exclusive remedy for defective products STA RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IM PLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLI CABLE EXPRESS WARRANTIES PROVIDED HEREIN Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Supersedes all previous publications Sta Rite Industries Inc 293 Wright St Delavan WI 53115 A Retain Warranty Certificate upper portion in a safe and convenient location for your records DETACH HERE Fill out bottom portion completely and mail within 10 days of purchase installation to Sta Rite Attn Warranty Dept 293 Wright St Delavan WI 53115 pagal w ty Registration Card Name Years pool has been in service less than 1 1 3 3 5 5 10 Purchased from Address Company name City
13. m the supply tank and push up to 20 feet vertically and 65 70 feet hori zontally to the final injection point Injecting into pressurized lines up to 30 PSI is possible without special considerations The SR 4000 and SR 6000 can also be set on a continuous setting and cycled by an automatic controller A WARNING Risk of chemical burns and explosion 4h Always consult the chemical manufacturer for proper storage use handling and compatability for use with a peristaltic pump A Follow all warnings and instructions provided by the chemical manufacturer A Never dispense different chemicals through the same supply tubing A Always flush the pump and the supply tubing thor oughly with water prior to changing to another chemical A Always inject chemicals into the return line down stream from all pool equipment A Always wear protective clothing and face shield ap propriate to the chemical s you are handling Water System Return Line SR 4000 SR 6000 To Pressure Injection To oan Body of Water Chemical Supply Body of Water 3969 0501 wen Figure 2 Plumbing Setup INSTALLATION Mounting Mount the SR 4000 SR 6000 Dispenser on a wall near the chemical supply The dispenser should be less than 15 feet from the chemical container and less than 70 feet from the injection point Although further distances are possible performance may be reduced Testing is recommended for great
14. mp system with a separate control board for each pump Either system can be plugged into a standard 115VAC electrical outlet with the cord provided or hard wired to 115VAC 208VAC or 230 VAC using the wiring diagrams provided See Figure 3 Page 3 Model 300 Pump Assembly Pump Activate SR 4000 Single Pump Chemical System LED PUMP STA RITE D a aoa E OFF ON za Toggle Switch Pump Tube with Connector Tubes I U 115 VAC Power Cord 3967 0501 Pump 1 Activate LED gt r Pump 2 Activate LED Model 300 Pump Model 300 Pump Assembly z A A Assembly m NES 000 Dual Pump Chemical System PUMP 1 PUMP 2 N STA RITE ae Pump Tube with Pump Tube with Connector Tubes N Connector Tubes Pump 1 OFF ON PN Pump 2 OFF ON Toggle Switch Toggle Switch AJ Pump 2 115 VAC Power Cord Pump1115VAC d Power Cord U U Figure 1 SR 4000 and SR 6000 chemical Feed Systems APPLICATION Adding pool chemicals automatically on a regular basis will minimize the high and low swings associated with intermit tent manual chemical maintenance By adding chemicals automatically on a regular cycle a more consistent level can be achieved than is possible with weekly or semi weekly manual additions The pump can lift 15 feet fro
15. p cover holes align with holes in dispenser 14 Install pump mounting screws to attach pump to dis penser DO NOT overtighten pump mounting screws 15 Reinstall chemical supply and injection tubing to the pump This pump is designed only for use as a pool or spa chemical feeder Maximum recommended concen trations of chemicals are as follows Chemical Maximum Concentration Aluminum Sulphate 12 Calcium Hypochlorite 2 Sodium Carbonate 5 Sodium Hydroxide 10 Sodium Hypochlorite 12 5 Enzymes 80 EXPLODED VIEWS SR 4000 SR 6000 Repair Parts List Key Quantity No Description Part Number SR4000 SR6000 1 Pump Assembly Model 300 41400 0001 1 2 2 10 32 x 1 1 4 SS Pan Head Screw 41400 0002 2 4 3 10 32 x 1 5 8 SS Pan Head Screw 41400 0003 2 4 4 Pump Cover Smoke TW 41400 0004 1 2 5 Rotor Assembly 41400 0005 1 2 6 Pump Housing Grey 41400 0006 1 2 7 Mounting Bracket Kit 41400 0007 1 1 8 Enclosure SR4000 41401 0008 1 8 Enclosure SR6000 41402 0008 1 9 Motor Mount Hardware Kit 41400 0009 1 2 10 Ptube PT 3 0cc w coupler 41400 0010 1 2 10 Ptube PT 1 5cc 41400 0026 1 2 10 Ptube PT 2 0cc 41400 0027 1 2 11 Toggle Switch with Seal 41400 0011 1 2 12 60 RPM Motor 24VDC 41400 0013 1 2 13 Overlay SR4000 41401 0014 1 13 Overlay SR6000 41402 0014 gt 1 14 Waterproof Cable Clamp 41400 0015 1 2 15 18 3 SJT Power Cord Black 41400 0016 1 2 16 Printed Circuit Assembly 41400 0017 1
16. s Seconds Selection Figure 4 Control Board PCA Layout Set up When a known daily or weekly volume of chemical is re quired calculations can determine the proper dose amount and the interval between subsequent doses to maintain a desired chemical level The SR 4000 SR 6000 are factory set at 60 RPM and are equipped with 3cc per revolution pump tubes This set up will deliver approxi mately 6 fluid ounces per minute per pump Calibration may be required to get a more exact rate In most cases there are several combinations of dosage times and inter vals that achieve the same total daily chemical dose EXAMPLE 24 doses day at 1 oz dose 24 oz day just as 12 doses day at 20z dose 24 oz day 3cc Rev Pump Tube 60 RPM No of Duration of Dose in Seconds Doses Day 1 2 3 4 5 10 15 20 25 30 35 40 45 50 55 60 96 9 7 19 5 29 2 38 9 48 6 97 3 145 9 194 6 243 2 291 9 340 5 389 2 437 8 486 5 535 1 583 8 48 4 9 9 7 146 19 5 24 3 48 6 73 0 97 3 121 6 145 9 170 3 194 6 218 9 243 2 267 6 291 9 24 2 4 4 9 7 3 9 7 12 2 243 36 5 48 6 60 8 73 0 85 1 97 3 109 5 121 6 133 8 145 9 12 1 2 2 4 3 6 4 9 6 1 12 2 18 2 24 3 304 36 5 42 6 48 6 54 7 60 8 66 9 73 0 8 0 8 1 6 2 4 3 2 4 1 8 1 122 16 2 20 3 243 284 324 36 5 40 5 44 6 48 6 6 0 6 1 2 1 8 2 4 3 0 6 1 9 1 12 2 15 2 18 2 21 3 24 3 27 4 304 33 4 36 5 4 0 4 0 8 12 1 6 2 0 4 1 6 1 81 10 1 12 2 142 16 2 182 20 3 22 3 24 3 3 0 3 0 6 0 9 1 2 1 5 3 0 4 6 6 1 7 6 9 1 10
17. the pump speed setting to meet daily requirements If you need a slower pump speed after setting the interval and du ration switches then turn the Pump Speed Adjustment knob counter clockwise as necessary to slow the pump NOTE The rate of 6 fluid ounces per minute is based on 60 RPM Any other speed setting will alter flow calculations 60 RPM OFF FULL Pump Speed Adjustment Figure 9 Turn knob to adjust pump speed MAINTENANCE 1 If flow decreases noticeably check pump tubes for de terioration Check the pump calibration whenever you replace a pump tube 2 Replace all pump tubes every six months Check the pump calibration whenever you replace a pump tube See Calibration Page 6 for calibration instructions 3 The pump is shipped from the factory with the pump tubes pre lubricated with silicone base grease Replacement pump tubes come with a packet of lubri cant and instructions for replacement and lubrication e No additional lubrication should be necessary if tubes are replaced at 6 month intervals e If lubrication should become necessary use a good grade of silicone based grease DO NOT lubricate the pump tube with any petroleum based lubricants they will attack the pump tubes e Use only original equipment replacement parts for these pumps Use of pump tubes other than factory authorized replacements may cause leakage chemi cal burns and property damage Replacing Pump Tube Periodic replacement o
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