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KDL-40Z4100/B

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1. HDMBV mt qe a E t i CL5007 bs lt PCR a PCA9517DP 1 CL5008 1 5211 gx lt 2 1 5009 PCB B T 7 SDA 165251 TALNCOSAPW 16V 2 5014 R5000 R5029 GND
2. AU 13 F2001 D33V SA I B 24 AUDIO_13V F2000 1 6A 36V SW FAULT CONNECT GND AUONPWBJ i 500 SPDIF_IN gt ATI 125 ATLSDO ATLWS UCET CONES i ATI SCK EC 06 3216 WM C2099 0 68 D 4 12007 4 1 3216 5 w 1 5 1 r C2065 4 Mu S E E PWM Block R
3. A_VILIN_CA_VI_IN_S2SW A_V1_IN_SSW A_VI_IN_V A_VI_IN_Y X A LINEOUT A SPDIF OUT i GND AVLINC B D33V A VLIN S2SW VD1002 A VLIN SSW Videol 1 C A LINEOUT L 1202 eW CHIP 15 A LINEOUT R a JLI410 m Car FB1401 63 1005 i X s E 1005 1 i OE ES TOPWR BOARD VLINR gt CN6154 gt DIMMER DRV OUT X6S 1005 APCIN C1213 i ideoinput gv NS 1005 A V3IN V PCINR 1 MAZR039GOLSO aly CL1401 i Xis 1005 1005 ViINR FB1403 Choos 5 63 1985 e iooscup 51400 POWERI gt ioscHP
4. 20 21 22 FROM Power Supply TO BALANCE A E EY6600 6600 EY6601 6600 4 68uH CN6600 JL6600 6600 pea Ap inn Q I war EY6622 EY6602 C6600 PROUT 1 e 4507 PRLGND ud 27 EY6623 EY6603 7 4 D6604 S3K60 EY67I4 TMP JL6601 9 0 L TW6611 v 5 TW6603 5 6710 PT I FB6608 216724 gt Dar QE EY661 Y60700 vcc nv e Eveni EY6612 3 216725 FB6612 fy 29602 36 D6606 EY _ _ I 14W 6604 S3K60 6600 C6709 E C6702 MA2J1130GLS0 viow R6917 0 1 0 JL6602 TMP 1k 25V SL aw B E FPRD D6620 EY6613 o 115 1 6720 IDZSTE 173 6B AN Ex 3
5. 22 D33V HP 33 VLLO WX RXO ND RXO NO FL4701 O RXO PO RXO_PO EMI WX2 RXO NI RXO NI 00 PL RXO PI 1005 B9 RXE P4 25 Dp RXE Eo WX2 N2 P3 1 5 E10 P2 RXO P2 RXENS TC7SHOOFU TSRSOYIF 2 6 1 4704 RXO CN R4713 3 7 0 cid N3 CP 4 8 i TRIDENT_BUS TC MBL3244AFK B10 WX2 RXO P3 T RXE CN 164702 uam 12807 DB WX2 RXO M RXONS RXE P2 uw Dec WX2_RXO_P4 vA RXO P3 RXEN2 2 6 gt lt RXO N4 RXE Pl CN 3 7 pi RXO_P4 RXE NI t 2 4 8 WX2RXO I RXE PO 14703 28 RXE T
6. EGPHSI C EGPHSI EGPVSI Dy C EGPVSI EGPPCI lt EGPPCI 1 1 TC74VCX162374 EL F I IC7850 DVOCLKO EGPG7 EGPG3 EGPG3 2 5 _2 EGPG6 EGPG2 FF EGPG2 EGPGS FF EGPGS EGPG9 EGPG4FF EGPG4 1 EGPG8 2 FF EGPA2 cS can EGPA4 FF 4 16V 16V i EGPR2 1005 1005 EGPA6 FF EGPA6 EGPR3 EGPAO FF BGPAO E RB7858 1 22 EGPR4 EGPRS BEGPBAER EGPB3 EGPR7 r EGPB2 FF EGPB2 EGPR6 EGPBSFF EGPBS EGPB4FF EGPB4 EGPR9 EGPB6 FF EGPB6 ep EGPRS l C7854 C7832 EGPB7 FF EGPB7 01 16V 6 1C7000 F 1005 EGPB8 FF 215 0684001 00 EGPB9 FF EGPB9 EGPAS i RB7859 22 EGPA7 EGPAI DVOCLKO BUF OE DVOCLKO PAD gt CHIP 1161 22 7851 CHIP 1 16W 22 7852 DVOGLKL PAD EGPRCO gt EGPG6 euler opua DVODATAO PAD i EGPG7 i DVODATAL_PAD EGPGR DVODATA2 PAD EGPG9 i DVODATA3 PAD EGPR2 i DVODATA4 PAD D33V EGPR3 DVODATAS_PAD 7860 EGPR4 mBso DVODATA6 PAD EGPRS DVODATA7_PAD MAIN DIN I i EGPR6 h DVODATA amp PAD HALEN Hu
7. 8 BU 10 12 X245 AUDIO IF USBI 1 USB2 0 ETHERNET KDL 4024100 B 4024100 S 462Z4100 B 4624100 S X ARR A SEVIS TT DTA KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S 68 BU BOARD SCHEMATIC DIAGRAM 11 OF 12 3 4 PLACE THIS FILTER CLOSE TO THE TUNER VIO AVSS TU7600 TUNER FSS BTF CA422T ADR SU SDA RE 32 MONI DIFI D_IF2 5 VIF OUT ET OUT GND ST ID ID MODO MONO MPX GND C7688 7677 lt 1005 C7635 PRI 0 0 27uH soy 1005 CK e 1005 7600 3 470 dir 9 el C7636 C7681 0 1 L7612 s oi 16V 0 27uH CK w 1005 rre 1005 CL7618 1 C7615 0 1 27 A ATI GRA V 27 L lt 50 0 CH 1005 19 19 C7728 0 01 18 17 AGC MUTE VLING 17 R7651 VLIN7 usw 16 VLINS CL7619 1L7618 vin 155 C7619 0 1 e lt A An cc vy 15 TU SDA one 217619 VLINIO 87614 TU_SCL 7e 1 T JL7620 2 D3 3V ew lege 5V TU 17621 270 270p
8. REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES NIA BU BOARD COMPLETE 52 8 597 661 00 TUNER FSS BTF CA422T KDL 4024100 B amp 4024100 S ONLY 53 1 474 089 11 G4 BOARD COMPLETE POWER UNIT FOR ALL MAIN BOARD PART NUMBER INFORMATION 54 1536 221 032 40 BOARD COMPLETE REFER TO THE LCD PANELS SERVICE MANUAL KDL 4024100 B amp 4074100 5 ONLY NIA BU BOARD COMPLETE 54 A 1536 222 A 032 46 BOARD COMPLETE KDL 4624100 B amp 4624100 S ONLY KDL 4624100 B amp 4624100 S ONLY FORALL MAIN BOARD PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL 55 1 821 909 11 AC INLET 56 1 480 703 12 SWITCH UNIT KDL 4024100 B 4024100 8 4624100 B 4624100 S 84 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE The components identified by shading NOTE Les composants identifies per un trameet NOTE The components identified by a red outline and a 5 mark contain and Z mark are critical for safety Replace only une marque A sont critiques pour la securite confidential information Specific instructions must be adhered to whenever with part number specified Ne les remplacer que par une piece portant le these components are repaired and or replaced numero specifie See Appendix A Encryption Key Components in the back of this manual 4 3 CONNECTORS
9. CONDUCTOR SIDE 1 2 A D 5 5 ie J Ep gt o gt 9 5 t KDL 4024100 B 4024100 8 4624100 B 4624100 S 81 3 5 SEMICONDUCTORS BAOOAST V5 BAOSFP E2 BAO9FP E2 1111B33MC NYSTFG 80928CNMC G8YT2G TC7SZ125FU TE85R 5 BA18BCOFP E2 BA25BCOFP E2 12 3 BR24L02F WE2 CS4335 KSZR FA5501N TE1 LM75CIMX 3 M24128 BWMN6GT A M24C02 WMN6T B NJM2521V TE2 NJM3414AV TE2 RC4558DR RC4558PWR TOP VIEW 8Pin SOP CD4052BNSR FMS6418AM16X 1 TOPVIEW 16Pin SOP CXA2188Q T4 TOP VIEW 40Pin QFP EM6A9320BI 5MG 1 BOTTOM VIEW 144Pin PGA HD6433692A39FXV HD64F3694FXV DA4 TPA3004D2PHPR Top view 48Pin QFP HD64F2378 12681 01 1 TOP VIEW 144Pin QFP 188 05 M52347FP TE TOP VIEW 20Pin SOP MM1431ATT NJW1149AFH1 TOP VIEW KDL 4024100 B 4024100 8 4624100 B 4624100 S PQ1CY1032ZP PQ1CZ41H2ZPH 1 Vin 2 Vout 3 COM 5 4 0adj 5 ON OFF RV5C387A E2 FB t TOP VIEW SII9993CTG100 100Pin QFP SN74LV132APWR SN74LVC14APWR 1 TOP VI 14Pin SOP STR A6169 0 TOP VIEW 8Pin DIP TK11819MTL muli 6Pin CHIP 2581122 5 TRANSISTOR 2SB1122 ST TD E 2SD1621 ST 2SD1621ST TD E DTC114EU DTC114EUAFT106 OUT
10. Fe ANY s 0 5 H R7094 1 16W CHIP 870700 7076 87083 87090 CS VAN view allow RNCP RNCP CHP 0 5 05 0 5 D1 8V p B KEN 1C7006 By R7104 i 17006 059 3225 RU TNFDSGOSGAS NL 10 1005 07013 i 3 11 i C7064 F7005 150 1500 m bem SJ ES WT TX e 9 3 1005 1005 C7028 7030 REGO s 47 91 9V 6 gt s DL8V DDR L8V 16 16V mn B 25V 5 0 015 2 1005 217133 32mA rj gt 3225 I 1005 C 7106 i dd AT uy 1005 2012 17100 1005 12k 1 16W 0 5 Ed epos eno ND ND 220 426 XR 16 25V C7084 C7086 2012 2012 1005 1005 Kas By R7101 1608 f E 10k 1 16W 0 5 2012 1608 7055 T C7077 1 0 001 1 00 1 10 7 1608 Ea C7078 10VX7R 1608 4 REGSV 4 FDS6986AS NL 5V 07014 ICZAIH2ZPH i Lert KH 2 0 52 R7174 zl gt P Loe H cu 16 lt ou E 105 D2 5V Gp 5 5 10 8 5 5V TU 8 8 25v t i 85 JL7132 cns BE2 5V p 16 1 4 1 1005 e JL7004 GND 87077 87086 87092 87096 7175 C7176 110 VAN VW New view gm 4 7 lt 25 Toe GND RN CP RN CP CHIP RN CP CHIP 25V Xm DC_ALERT 05 05 5 0 5
11. JL7412 1L7413 MEM VREFS T Gp G R7402 1k 0 5 D33V caos ra 04 Du Di Vw 16 16 55 FADS PAD r3 116W CHIP D33V K9F1208U0C PCBOT cua 17402 16V 1005 CL7414 INFWE INFRE INFCEO JL7415 JL7423 JL7424 NVM WE JL7421 361 JL7422 34 JL7425 M24C64 WMN6T B 1 7403 SERIAL FLASH 17419 1 7405 3 BU 9 12 X245 DDR2 FLASH NVM FLEXBUS STRAP 1L7416 1L7420 7417 NFALE 217418 KDL 4024100 B 4024100 S 462Z4100 B 4624100 S 1506 055 lt 1 gt BU P9 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S 67 BU BOARD SCHEMATIC DIAGRAM 10 OF 12 3 4 X245 ANALOG VIDEO O AIVDDQ AIVSSQ VDDIDI VSSIDI GND 11 417504 12 617505 1C7000 215 0684001 00 D2 5V EL7500 EMI C7506 10 EA GND T 2012 GND AUDIO 2CH ADC 1C7500 5358 2 OMS CLZ511 gt SCK CL7512 C7519 pgyfio DSSCK INC e Ou ADC WS CL7513 DSWS INC 500 CL7514 DSSD INC 7 RB7511 IRESET OUT gt 100 i HDMI DS 217515 HDMLSCK DSSCK IND CL
12. ly harness to Panel SIDE edge To center Harness position Cho Fab TAPE 2 888 494 01 YELLOW UL tape over center of panel Use screw on panel as QTY 1 Reference where center of panel is 2 661 260 01 Center of panel KDL 4024100 B 4024100 8 4624100 B 4624100 S 19 KDL 40Z24100 B amp 4074100 5 ONLY H BOARD SPEAKER HARNESS CONTINUED Apply harness to Panel SIDE edge To center Harness position YELLOW UL tape over center of panel Use screw on panel as Reference where center of panel is Apply Sheet Core C over Black UL Tape on Harness 2 places MAKE SURE wires are routed on the SIDE of the panel and that e wires DO NOT cross over top edge of panel KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET CORE 2 688 011 01 or equivl QTY 7 LCD 2 688 062 01 4 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 QTY 1 20 KDL 4024100 B 4024100 S 4624100 B 4624100 S KDL 40Z24100 B amp 4074100 5 ONLY LEGEND H BOARD SPEAKER HARNESS LIGHTED SONY LOGO SHEET 2 688 011 01 or QTY LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 Apply LCD Tape over panel sharp edge and connect harness to Lighted Sony Logo Cho Fab TAPE 2 888 494 01 HIMELON TAP
13. AM WX RXE RXE NO RXO P4 FL4700 1 5 Als WXDRXE PO RXE PO RXO Ni BE2 5V 3 6 4725 15 WX2_RXE NI RXENI RXO P3 D3 3V 22 3 7 63 Sas cis WX2RXE Pl RXE A 2012 4 5 FL4707 Dis T D a be EIS 80 CP 190 10 R4716 POE ue 9 RXE N2 RXO CN bm cm Dus 1 CL4742 WX2_RXE_P2 RXE P2 9001 eae m RXE CN RXO P2 3 7 bo oS e TT 4 8 D WX2 RXE T Pl 14705 280 RXO NI I saa IRSE WX2RXE RXEN3 RXO PO SDA2 5 TC7MBL3244AFK WX2_RXE P4 gt RXE P3 RXO NO E 1C4703 3 gt XE ere PEC lt wii eR CN 3x SCL TCON GND 4 SDA HER TCON 10 BI WX2RXE CP i BE2 5V 14706 PANEL VSYNC 280 TCISZOARUCTESSR PANEL BUS RELEASE 14701 12 D33V E18 19 2 5 FBAUOR 10 m Doc 884726 CORELOV c mH I A19 AFI per ae ALE PX i E 84750 9001 PANEL SET CHIP CHP O 1005 PANEL SET ON2 I 2 B16 Mn Dp R4738 EL4702 ee 0 PANEL BUS SW ages 16 S F10 DB CL4724 r D4 NC 5 m GND NC on 1608 PANEL CAYENNE RST 4725 M NC lt z PANEL TCON RDY I m NC PANEL ON iis ko Kio Ds x 16 ES NC CHIP NC x 5215 30 1 22
14. 2 688 011 01 or f QTY 7 LCD 2 688 062 01 4 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 QTY 1 Apply Sheet Core C as shown KDL 4024100 B 4024100 S 4624100 B 4624100 S 35 KDL 40Z24100 B amp 4074100 5 ONLY BEZEL GROUNDING WIRE ALUMINUM BEZEL ONLY Route ground wire UNDER the clear panel screw tab KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET CORE 2 688 011 01 or equivl QTY 7 LCD TAPE 2 688 062 01 4 SLIDE CLAMP 2 650 770 11 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 QTY 1 36 KDL 4024100 B 4024100 S 4624100 B 4624100 S KDL 46Z24100 B amp 4674100 5 ONLY LEGEND H BOARD SPEAKER HARNESS c 2 688 011 01 or um 11 C LCD TAPE 2 688 062 01 or 7 QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 Apply harness to Panel SIDE edge To center Harness position YELLOW UL tape over center of panel Use screw on panel bottom as Reference where center of panel is Oe Center of panel KDL 4024100 B 4024100 8 4624100 B 4624100 S 37 KDL 4024100 B 4024100 S 4624100 B 4624100 S
15. T5 DET i LL zl RB1302 100 D2 DET D OO m ae ComponentInput2 D2 IN CB D2 IN CR D2 IN Y INC 32 Ce 1 RB1303 33 160 a7 34 116W Video2 1 D2JN Y t 5 CA DET 1 1301 lt 2 V gt 16 CXA2241Q T4 e rc DET n 1001305 1305 L J 1 36 20 RBI304 XR 100 D2_IN CR gt 5 R1306 1 crs for DMPort CV 2 i gt E 2012 gt 14 gt a SSW lt 1 gt N cios 5 1105 R1106 63 ADIN 1 1302 5 ey X6s 1005 2010557 AVLINY lt Video 1005 i E CHIP CHIP D2INL 1005 avinssw 2 2 IN R 012257 RUIT AVLINV 2 pid pj 101304 1 04 d Say 1005 2012257 t RH07 aM 1005 XR E 16 116 rey 1005 5 1005 Video3 5 1061301 1 1301 8 1005 CHIP 201225V 2 OO XR a gt ol GND 1506 055 lt 1 gt BU P1 KDL 4024100 B 4024100 S 462Z4100 B 4624100 S 59 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S BU BOARD SCHEMATIC DIAGRAM 2 OF 12
16. VI0_AVSS T GND 1005 GND GND BYPASS _ 55 _ 55 VIL AVSS AVSS AVSS 3 AVSS AVSS 10 AVSS GND 126 000 215 0684001 00 C7611 0 1 C7633 0 1 16V lt Q X 215 0684001 00 7661 47 R7609 16V 3 3k 116 CHIP V DET CL7615 R7613 R7624 IM 1 16W CHIP DETOUT VDEI 7649 4 7 10V XR C7658 R7610 2012 0 22 IM 63V 1 16W 65 CHIP 1005 Q7601 254212260150 R7628 10k 1 16W CHIP Sv_ru C7668 C7671 0 1 47 16V 16V 1005 GND 10uH L7610 C7676 0 01 V 28A2 amp BU 11 12 X245 FRONTEND ADC GPIOC TUNER 7604 2601 50 87677 100 1 16W CHIP GND CL7620 28A2122G0LS0 SONY TUNER 422 KDL 4024100 B 4024100 S 462Z4100 B 4624100 S EXT BU PIT KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S 69 BU BOARD SCHEMATIC DIAGRAM 12 OF 12 1 4 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S KDL 4024100 B 4024100 S 462Z4100 B 4624100 S
17. gt A DMP TXD Le de RB7207 100 Bu gt 50 AM 43 SDA 226 D26 G gt gt DDC_SDA 7216 lt GPX_PCLK_IN Di CL7206 Bt CL7207 Ht CL7208 s BU 8 12 X245 GND PWR XTAL PLL RESET PERIPHERAL lt EGPHSI R7212 R7208 0 CHIP CHIP gt GPX HSYNC IN KDL 4024100 B 4024100 8 4624100 B 4624100 S 1506 055 EXTS BU P KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S 66 BU BOARD SCHEMATIC DIAGRAM 9 OF 12 3 4 8 8 S 8 H2 MEM 128 205 129 130 DQ7 K28 29 Kao MEM Is omo MEM MEM DQIS EZ DOMO gt MEM EM w gt MEM 080 MMW gt lt 0580 MEM 090 129 081 MEM m L30 MEM QS MEM Q F27 MEM AD lt E29 MEM Al 29 A2 528 F28 MEM c30 5 27 A6 7 E28 AR N E27 MEM A9 x 530 MEM All MEM 12 3 E30 MMAB F29 MEM AM lt F30 AIS B29 MCASH MOS MRAS B30 MWE B27 B28 MCKEN 029 c30 MCLK Mis 29 ODT T 25 25 F25 VREFD
18. OFF DET AU BV 1608CHIP R1412 JL1401 D33V R1051 View TOPWRBOARD CN6150 CHIP N vaper A DVLIN HP DET R1052 100 1 16W CHIP 3 1005 G C1223 13P 1k WHT DSV DMP 81057 75 VD1051 110 RN CP Videol 2 1deoinpu C1203 C1201 0 00 1005 VNL IC1201 1001 ET1002 X6S REGI2V 1005 ET1003 TPC8109 TE12L i ET1004 lt PANELI2V ET1005 i 142048 330k 1007 ET1008 ET1009 POWER3 REGSV FB 1202 C1226 GND ci D1_IN_CB D1_IN_CR D1_IN_Y 1 0 1 1 d 1 al O rt FB1203 A DLIN Y 3 FB1301 0 J La A DMP gt I Di A DMP RXD gt DET DIIN CR ai MU 5 RN CP RN CP RN CP 0 5 0 5 0 5 Tu ADMPL gt ADMPR gt 5 ADMPL gt K a a ADMPR gt g aum omponent nput 24 cuo 8 X ADMPV gt i 2012 R1102 EM i RT3S02M TI11 1 ey 2 2M T111 i 2 2k 1005 ia ao PT 8 1005 5 DLINR 9 R1209 11206 7 L 7 cuo RB1307 8830 RBI305 Say IVppOUT 1 I M Osh Lj L1 LJ l 1103 eo 1 L 1 16W lt viper CHIP VSW OUT C RT3S02M T111 1
19. Screw Switch Unit 1 2 SIDE JACK BRACKET BU BRACKET BU SHIELD AND BU BOARD REMOVAL Release hook and slide out Side Jack Bracket from BU Board 2 Remove 2 HEX screws 3 Disconnect 5 connectors 4 Remove 9 screws 5 Remove 3 screws BU Bracket Side Jack Bracket d 1 BU Shield KDL 4024100 B 4024100 8 4624100 B 4624100 S 13 KDL 4024100 B 4024100 8 4624100 B 4624100 S 1 3 G4 BOARD POWER UNIT REMOVAL Disconnect 3 connectors 2 Remove 6 screws 3 Release board holders 4 Disconnect 4 connectors 5 Remove 6 screws G4 Board Power Unit D3Z Board 1 4 TABLE TOP STAND AND UNDER COVER REMOVAL Remove 4 screws Remove 2 screws Table Top Stand Assembly KDL 4024100 B 4024100 8 4624100 B 4624100 S 14 KDL 4024100 B 4024100 8 4624100 B 4624100 S 1 5 AC INLET AND AC BRACKET REMOVAL Remove 2 screws 2 Remove 2 screws AC Inlet 1 6 SPEAKERS UNDER BAR SCREW CAPS H3V BOARD AND H4 BOARD REMOVAL Remove 2 Screw Caps from Under Bar Remove 2 screws from Under Bar 3 Slide out Speaker units from Bezel 4 Disconnect 1 connector and release IR Guide hooks to remove H4 Board 5 Disconnect 1 connector and Slide out H3V Board from Bezel MO lt Under Bar 3 gt Screw Cap Speaker KDL 4024
20. gt og Oe is 4 2 1364 12 4 R6707 1L6730 6751 10k 1 1 E 1 10W GND 2 T CH ss 5 3 EY664 72 EY6704 JL6718 i 1608 1 JL6721 JL6608 ra 9 FB6601 EB6603 EY6641 EY6705 I T T D 5 Teor 1 R6919 R6920 NE EN Ba Tk amp I5 Ed y gt FPRD FPRD UN D6605 S3K60 W 6720 T 6707 TMP D6705 63 Roe aso G2 1 10W iw iN 19 1 6609 14 6609 6614 1 6726 EY6725 INK0002AC1 T130A 1 igi 47 6603 44 EY6610 INVDR gt 2 cens 165 2607 NS O 1 6603 R6708 6718 14 EY6615 Bd 10k 25A 130 1 IDE EUM Y EY6617 4 i 1k o sov bee UDZSTE 173 6B 110W 1008 RN CP 2012 2 E R6607 5 ma 10k tg eee Te Rn he ee a ey ene as aa 1 10W i EY6611 ES 1 6723 RECP R6633 1208 1k 1 Q6601 GND 3 2SA1364 T111 1D F C6612 FB6604 B6606 220p l luH l luH 250V B 106 6626 D6612 S3K60 m TMP Mount Mecha A6607 263406621 06602 06603 5 5 4 EY6712 1 C6758 0 0 01 6713 634 25V 1608 ET6704 I C6658 NEW HEAT SINK R6614 6606 0 1 R6619 R6612 4 7 06614
21. TRANSISTOR ERs Ri 1249904 METAL CHIP 75 050 110W 07101 655177601 TRANSISTOR 250595090150 aaae Aao META CIP eo ono 1201 121895711 22K 5 16W 81202 1 218 981 91 220K 5 1160 KDL 4024100 B 4024100 8 4624100 B 4624100 S 98 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES R1203 1 218 957 11 RES CHIP 2 2K 5 116W R2066 1 218 990 81 SHORT CHIP R1204 1 218 981 91 RES CHIP 220K 5 116W R2093 1 218 941 11 RES CHIP 100 5 116W 1205 1 218 989 11 RES CHIP 1M 5 116W R2102 1 218 990 81 SHORT CHIP R1206 1 218 957 11 RES CHIP 2 2K 5 116W R2103 1 218 990 81 SHORT CHIP R1207 1 218 989 11 RES CHIP 1M 5 116W R2109 1 218 990 81 SHORT CHIP R1208 1 218 957 11 RES CHIP 2 2K 5 116W R2110 1 218 965 11 RES CHIP 10K 5 116W R1209 1 211 990 11 METAL CHIP 75 0 50 1 10W R2113 1 218 990 81 SHORT CHIP R1211 1 218 989 11 RES CHIP 1M 5 116W R2115 1 218 953 11 RES CHIP 1K 5 116W R1212 1 218 957 11 RES CHIP 2 2K 5 116W R3002 1 218 959 11 RES CHIP 3 3K 5 116W R1214 1 218 989 11 RES CHIP 1M 5 116W R3005 1 218 990 81 SHORT CHIP R1215 1 218 957 11 RES CHIP 2 2K 5 116W R3010 1 218 953 11 RES CHIP 1K 5 116W R1220 1 218 959 11 RES CHIP 3 3K 5 116W R3011 1 208 691 11 METAL CHIP 2 2K 0 50 1 16W R1301 1 218 941 81 RES CHIP 100 5 116W R3012 1 218 941 81 RES CHIP 100 5 116W R1302 1 218 941 81 RES CHIP 100 5 116W R3013 1 218 9
22. Temp Sensor MM3286EFBE 1C3502 SDA DEVICE SCL_DEVICE 3515 0 1 16V 1005 8 BU 3 12 BE MICRO PWR RESERVED LED az 3 PICTURE OFF LED 81 IN m VD33V POWER INT KEYI HLGND H4_STBY33V H4_SIRCS 5 SONY LED n H5 GND H2 GND 2 spa D REGSV SW D SCL TOUCH REGSV SW N C N C N3201 30P CN3251 18P KDL 4024100 B 4024100 S 462Z4100 B 4624100 S A 1506 055 A lt gt BU P3 TO H6 TOH3 CN301 TOHI CN401 TOHS TL Boa 22 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S 61 BU BOARD SCHEMATIC DIAGRAM 4 OF 12 3 4
23. lt 4 las Ex pa n nine a tee 09821 P ninin m Bua L e sim IC4700 3 i EXE Mm 1 Bo T gt T kei 10713301 5 B eal IC7000 5 9 kgs 1 8 a i t BB 00000 5 m i i 55 4 sf d E i TER E 00000006 XN a IE m 225 EO nN Sg 2 m SC 1 4 i n a gt 77 i 3 8 Bb Ee Aan S540 abel C7300C7167 C7250 5 kids i 17132 lt 1005 TEMP ge tel gt M gt J mi A P ET7208 T7209 SE lt C7402 e 2104 8 x mE G f a MI 23 an amam Dus mm r f mer M tw Um E in ay bz S quA oy T all 21561310 in J gt 165200 7506 5 m wasi F EY uw C j ete n ISN c N N or a 2 e il PE E A N ge mn YAR TN 2 WM POD U NT G A eic 7 o ieser 8 2 v OO i DE le eos s m D CO
24. 0 view DDCSV 1 C i CHIP CHIP lt PLUG_DET i vosoos 9 2 CL5010 CL5000 lt PLUG i C5005 PC V 100p D33VPC HPD DDCSV 2 1005 C ian DDCSV 3 HPD DET2 PLUG DET2 I 8 gg PLUG DET3 HPD_DET3 DDCSV 4 e i PCSDA e R5030 HPD DET4 PC SCL ail aa PLUG 1 x 1 B lt 15001 8 CHIP 50 1005 GND MA4J1130GLS0 D5293 tq lt Cs008 3 MA4J1130GLS0 t 1 4 lt 10 x lt MAATTT3OGLSO 1608 1005 1 4 1 2 D5294 D33VPC H BY 4 Ps n ao lt Dpcsv 2 175292 x xn R 206 1106150 4 1 191 3 Sud Hd RB5192 l ax amp B a aR 8 0 ES 28 1 gt 28 2 R5208 8 8 E m 5207 10 V V a F 47k 116W 1 28 TY VP CHE DDCDAT s 2 RX0_2R _1 28 2 PR P 91 GND le Mr 1 0 85101 28 RX0 2R _1 A 10 R5104 16 1k f 2R 2 i at GND FLS197 ac gt al RXC_2R 3 RXC_IR _I RXC IR 1500 2R 2 kd T RXC_IR _1
25. 1400 7921 FERRITE FB1203 1246 86 44 SHORT CHIP FB1301 1 400 180 21 FERRITE FB7520 140008901 FERRITE FB1401 1 800 922 11 FERRITE FB7521 140017921 FERRITE FB1402 1 500922 M FERRITE FB7522 140017921 FERRITE FB7611 1400 834 M FERRITE FB7612 1 500022 FERRITE KDL 4024100 B 4024100 8 4624100 B 4624100 S 96 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE The components identified by shading NOTE Les composants identifies per un trame et une and mark are critical for safety Replace only marque sont critiques pour la securite Ne les remplacer with part number specified que par une piece portant le numero specifie REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES FB7613 1400834 11 FERRITE 103503 6709577 35390A J8T1G FB7614 1 400 834 1 FERRITE 4701 875059044 IC TC7SZO4FU TE8SR FB7850 1400841 FERRITE 104704 6706482001 TC7SHOOFU TSRSOYJF FB7860 1 400 834 11 FERRITE 104900 671126201 IC HYB18TC256160BF 3S Ic4go1 671126201 IC HYB18TC256160BF 3S FILTER _ 05000 671082001 S 24CS02AFJ TB G FL3001 1234939214 FILTER EMI REMOVAL SMD cat ener 1234939321 FILTER EMI REMOVAL SMD IC5101 671082001 24CS02AFJ TB G 1 234939 21 FILTER EMI REMOVAL SMD IC5131 671082001 S 2CS
26. 5 m 5 1 16W 1 A RXC_IR 2 s RXC_2R 3 d zm RXO 18 1 RXO_IR GND 05192 oe GND rh 1005 5 gt i RX0_2R _3 n F D pt 15 11 RXO_IR RBS _ 5 3 6 A ep RXI 28 1 28 1 4 2 b 2R amp 3 Do ac m iz 12 2 gt RX2_2R 2 28 11 2R 3 pi pena uw i ET 6 e a RX1 2R 2 TMP S 28 i id LO EM E RXC IR 3 A e wv 0 e 6 z al Et 28 3 GND 28 i r P AW RX2 2R 3 pema mo OTA 5103 E p 2 0519 z E Sy RXLIRG RXI_IR AD8197B a S RX22R 2 uH 11 3 RXLIR 1 RXLIR RXC 2R RXL IR 3 zi 1C5200 GND gt a ae bs HDMBV G 1 8 T IR I RX2_IR gt IR 151 1 3 RXI_IR 2 R5309 D5191 HDMI 2 2 oi 48 5 RX2_IR _3 gt View lt 2 2 T we 4 150 18 2 2 pat RX2 18 3 T J 13102 RXO 3R RXL 48 dn 3R it DDGV_1 05101 S 24CSO2AFJ TB G HDMI 1 MA4J1130GLS0 7 1 3 LR 15191 RX2_3R RXC_AR w gt t DDC2_SCL gt l 2 2228 R5308 DDC2 SDA gt 2 222 i GND ggg HPD 1 E OB 5 GND T GO ao
27. 7101 87087 C7068 22 5950 01 50 Hig 220 GND MA24D5000BS0 0 5 1005 R7084 2 2k C7067 iW 220 RN CP 16 GND R7072 81078 0 5 1 55 33k aiw x e Vv VOLTAGE THRESHOLD DETECT 1226 Rs CHIP EA 100 100k 1 5 1005 116 1 16W m PST3629UL CHIP nN 743 167130 250595000150 RNP 97131 C7071 0 5 10 R7105 R7081 25V 0 23k 107007 CHIP I TPSSI24DBTRG4 3225 1 1005 05 10 7012 R7131 FDS6986AS NL 10k 1 16W RN CP 0 5 2565950601 50 07130 w GND POWERA i R7132 Cg view R7134 s 25V View 8 5 Xm VIS 3225 5 2 1L7003 t 4 1 is C7080 R7108 291 I GND iow e 1608 710 07106 T 1 10 10 0 1 220 10V 10V 16 16V 1 xm XR 7087 3216 3216 1005 R7052 C7042 R7060 R7062 R7064 A 100k 0 1 lk 110k 10k R7103 1 1697 25 view VIGW 15k 1 16W 0 1608 RN CP Xm 5 RNcP CH 4 05 1608 0 5 pum ep sm 1005 1 amp R7061 7083 RDT VW 1 10 XR 1608 Np 1 7005 5 i 4 FDS6986AS NL D1 0V 87053 D7018 R7065 1 SRL MA2J1110GLSO i 1005 RNG 05 1 i DLOV ue m 1 16W 10 21 7001 D7017 e CHIP MAZ8039G0LS0 4 In gt GND POWER2 R7073 87079 67088 R7093 R7097 100K 330k 1 5k
28. 91 6 s r C m _ 2 D 50898 95 92 r CGE 3E PE DI 95195 0129q 91 06 98 8 mu 4222 p 9 5 T O F eee breast g 4 eue mu 8 ent 60 21998 100 344 684 o E 2 aN Idd 12998 2 eme ode 5 119983 1 99 m o L 28 ON 5 ZT99MC 8 j 0099NO IS AQ o 5 d E z19984 a 2 8 8 5 5 Na 099 a d lt 9 O S gog 68195 B d 5 5 EI 8 m I 5 3 E 8 S6E beget 10008 da g8 8 B 8 a Odd iE 9 sI V d m ps n 8 4 o B B 2 a ano fua 8 gnotoaa 5 5 5 5 00957 20994 20994 Begone UN 65992 55992 dr de c0L9NO 5 21994 21994 IW 00891 8 5 5 5 80L9MC 5 E LOLOML j x 9119 Qo 60L9MDP 4119 lt lt e e ESLIMC G3 5 ubrH 5 679948 9 1199 8 8TLOMC gp 109938 m 90990 I Q 9099 2 609984 d 2 VOLIMO 829959 10990 s o S099A8 o 5 2 9
29. AD ra a D S7 Y 3 ogo a 8 GA im gh Se Jy 769 Q SD 3 A 9 A N lt alge era 4544 N O Or E Y Lg e gt c C2 E 7705 97 b E jag WW a X 2 Su D 2 Q A CA J1203 A e gt O Jd 129 31204 d 5 oco 9 pre WA Gee 2 mM gom 29 9 ve Sam P as v vl 24 F2 85 i FP ali A i ze 12271 7671 _ S 5 207 S 5 Wo Fn b 8 A S Li as Ts 76 8 s aS 4 z Res Ve gt 5 gt am ae d SESA Ert p AE m zt gt o 7 Gls 2j lae i dsl 31205 Rh Y Y 4 m 3 5 Hs E Z D 2 i ET100 Bem 2 ET1004 E o SE 2 l E lt 2 4 KDL 4024100 B 4024100 8 4624100 B 4624100 S 71 032 40 BOARD SCHEMATIC DIAGRAM KDL 40Z24100 B amp 4024100 5 ONLY 1 2 3 4 5 6 16 17 18 19
30. Please put near LVDS Connector 516 Nal B6 NC ba ous NC FB4710 AT NC PANELI2V m 52 E16 25 P23 TRI SDA gt R4726 ni mu EGPPCI CL4731 n CL4712 x 2i R22 EGPHSI R4747 225014740 K5 HP 33 6 D ill X view VBK 22 1k EGPVSI 729 E 11 4700 NC RB4717 m 807 aie EGRHSO R4749 CLAT30 003 NC D33V wc l AAT 115 ma 5 117 CXD9937 16 ca744 C4730 m NC 65 las 2012 1005 AAL NC f ie NC do a A AAL C4722 C4724 01 10 ABI AA n NC 65 Pn 1005 2012 Nc m mm f NC Nc lx m NS DLOV CORELOV 07 O from C4762 4764 lt ay WA gai wm 16 50 SOV 9 amp BENY R4727 1005 SDIMMER DRV OUT CATRT C4784 4786 Cagsa C4788 77 22 iv CXD9937GB X s T X s 71 65 133 2012 2012 2012 2012 2012 0r ace 751 4752 Aci S GND 0 1 L 0 001 16 50 XR 1005 1005 ACL P10 RXI IDS cid S RXI Din gt R4702 47 CL4703 C4702 0 1 16 1005 4 E 1 R4703 47 CLA704 C473 0 1 16 1005 RX2 I C4704 0 1 16V 1005 IDS_RX2 cares carer
31. QTY 2 ho Fab TAPE 2 888 494 01 KE Make sure harness wires are BELOW HIMELON 2 661 260 01 Top edge of panel opc Center of Panel KDL 4024100 B 4024100 8 4624100 B 4624100 S 24 KDL 40Z24100 B amp 4074100 5 ONLY MAIN HARNESS ROUTING DRESSING CONTINUED 08 Apply LCD to secure Switch Assy wires to SIDE of Panel j KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET CORE 2 688 011 01 or equivl QTY 7 LCD TAPE 2 688 062 01 4 SLIDE CLAMP 2 650 770 11 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 QTY 1 25 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 40Z24100 B amp 4024100 5 ONLY LEGEND BALANCER BOARD CABLE ROUTING sheer c 2 688 011 01 equiv _ _ 7 1 LCD 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 11 2 Cho Fab 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 Gently push wires down to make sure Level of the wires are below the Metal panel shield case gt gt ic KDL 4024100 B 4024100 S 4624100 B 4624100 S 26 KDL 40Z24100 B amp 4074100 5 ONLY LEFT SPEAKER HARNESS DRESSING Apply Sheet Core C to Secure Main Harness to panel lower edge Appl
32. X WARNING An isolation transformer should be used during any service to avoid possible shock hazard because of live chassis The chassis of this receiver is directly connected to the ac power line N SAFETY RELATED COMPONENT WARNING Components identified by shading and mark on the schematic diagrams exploded views and in the parts list are critical for safe operation Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony Circuit adjustments that are critical for safe operation are identified in this manual Follow these procedures whenever critical components are replaced or improper operation is suspected KDL 4024100 B 4024100 8 4624100 B 4624100 S 6 KDL 4024100 B 4024100 8 4624100 B 4624100 S WARNINGS AND CAUTIONS FRENCH ATTENTION Ces instructions de service sont a l usage du personnel de service qualifi seulement Pour pr venir le risque de choc lectrique ne pas faire l entretien autre que celui contenu dans le Mode d emploi moins que vous soyez qualifi faire ainsi POUR TRANSPORTER LE T L VISEUR Assurez vous de suivre les consignes suivantes pour Soulevez le t l viseur en pla ant paume de votre prot ger votre bien et viter les blessures graves main directement en dessous du panneau mais n appuyez pas sur la r gion de la grille de haut parleur ne placez pas vos doigts dans le sillon au de
33. VDDR 18 IDDR2 x16 VDDR MEM 18 1C7401 HYBISTCIGIG0CF 2 5 N30 N29 C7400 C7401 0 1 0 1 o 17400 16 16 1005 1005 GND 18V 1C7000 O 215 0684001 00 7407 1 16W CHIP 5 NFIO0 NFIO 0 NFIO 1 NFIO 2 NFIO 3 NFIO 4 NFIO 5 NFIO 6 NFIO 7 INFCEO NFCEb 0 NFCEb 1 NFREb NEW NFALE NFRY BY X245 NF INTERFACE 1C7000 215 0684001 00 SYSTEM NE WP FADS PAD FADO FAD FADO FADG FAD 4 051 951 FAD 5 u MMM FAD 6 MEM DQII MEM AS E FAD 8 FAD 9 lt FAD 10 FADQ1 FAD 12 ravas FAD 14 um FAD S reuse __ cus 2 son DQI0 AGE FCEb 0 NS m un FCEb 2 FCEb 3 ODT mo MOT MIR FWE MRAS I FBE MEM 0890 MWE u MCKEN FALE n Gee TE 0 5 1005 povo sme gt MI um o xi c7420 zg 04 17 OD MEM 187 gay gt FINTR 0 1005 1005 MEM FINTR 1 FB7400 FINTRQ MEM DQ FINTRG FINTR 4 DADO FINTR S MEM DQ2 C7419 87406 01 Z dk 16 Tinew 1005 05 TUUS 215 0684001 00 MEM DQ7 GND MEM i MEM DQ MEM DQI MEM 18V
34. gt e 14 AY cp Sov JL7622 AFT COMPARATOR wo __ Te p wag e lin ARI at gp 125 13 CHIP view 1005 XR XR is JL7624 VLINI4 AR DN 5 GND GND GND oo 12 sv TU bp CL7613 GND VLINIS 7601 gt e 3 AFT UP 2k CL7612 ema 1L7625 RB7600 15 17626 1516 6 tu 1 R7616 ep ee Viow TU 5V VIF 111627 6 GPIOC I T j 5 17617 1 ero 1L7628 I LLL ILAALILI IA LFLLLLD ALL AdxQa gt T 63V T 25 R7617 AFT_OUT GND 5 4629 51k R7637 R7666 O Seen 1169 D3 3V FB7611 120k 7717 1 7630 6 RN CP 1 16W R7654 1 16W iN GPIOC 3 0 5 RNCP RN CP 1L7631 R7607 100 1 16W CHIP 52655 FB7612 GPIOC 4 JL7632 8 ST ID ze VLSIFPO CL7607 PROBECLOCK 7606 100 1 16W CHIP R7638 6 GPIOC 5 e SAP ID 1L7633 VLSIFPI CL7608 PROBECLOCK2 NJM2903V TE2 R7631 116 GPIOC 6 100 IC760 100 MODE 117634 CL7604 116 116 5 CHIP GPIOC 7 Cor 1L7635 10 REON JL7636 croce PPU 1613 1L7637 iH _ 700 _ 7707 N GPIOC 9 T I 1L7638 FL7600 20 GPIOC 10 GND GND 17639 VLAVDD33 lis wre GPIOC 11 bs wie 7669 0 2 GND GPIOC 12 MOUNTFORUS BYPASS 2 C7626 CI6 C7605 162 GPIOC 13 T w CL7605 18 GPIOC 14 GND GND lie CL7606 C7600 GPIOC 15 18 H 60 16V D2 5V O 215 0684001 00 lt C7638 6 D3 3V
35. 1 9 BALANCER ETC INVERTER MT BOARD REMOVAL 1 Remove 6 screws from board cover 2 Remove 1 screw 3 Slide out Inverter Board from Light Sockets LCD Panel nnnnnnnannnmmannnnnnnnnmnr E Balancer Board Cover REMOVE SCREWS SECURING SHIELD REMOVE Light Sockets CONNECTOR AND PULL BOARD TO THE RIGHT SHIELD REMOVAL BALANCER ETC INVERTER BOARD REMOVAL Only remove the screws securing the inverter END VIEW cover which may be metal or plastic The sockets for the fluorescent backlights should never be loosened The backlights will pop out the sockets and or break the backlight requiring a LCD panel replacement SOCKET KDL 4024100 B 4024100 8 4624100 B 4624100 S 17 KDL 4024100 B 4024100 8 4624100 B 4624100 S 1 10 BAFFLES IR GUIDE AND CLEAR PANEL REMOVAL Remove 2 screws from Baffles KDL 4624100 B amp 4624100 5 ONLY 2 Remove 3 screws 3 Remove 2 screws Disconnect one connector and slide out from Bezel Illumination Module KDL 4024100 B 4024100 8 4624100 B 4624100 S 18 KDL 4024100 B 4024100 S 4624100 B 4624100 S KDL 40Z24100 B amp 4074100 5 ONLY LEGEND SHEET CORE C 2 688 011 01 or equivl H BOARD SPEAKER HARNESS e QTY 7 LCD TAPE 2 688 062 01 or QTY 4 SLIDE CLAMP 2 650 770 11 QTY 2
36. 1 HEADER ASSEMBLY FOR PWB MDF61 1127371 2p 5 G3KV CN6702 177865821 PIN CONNECTOR PCBOARD 08042 1 114 339 91 CERAMIC CHIP 3300pF 5 50 CN6706 1 785 120 11 PIN CONNECTOR PC BOARD 9 06714 1 114 588 91 CERAMIC CHIP 0 00274F 5 50V 06717 110083191 CERAMIC CHIP 0 001NF 2 50 06719 1 164315 11 CERAMIC CHIP 470pF 5 50V D6600 6 501 818 01 DIODE MA2J14130GLS0 66723 1 162 970 11 CERAMIC CHIP 10 25 06601 6 501 818 01 DIODE MA2J14130GLS0 06724 112588511 CERAMIC CHIP 2215 10 10V 06804 6 501 848 01 DIODE S3K60 06725 1 162 968 11 CERAMIC CHIP 0 00474F 10 50V 06605 6 501 848 01 DIODE S3K60 6676 1 125 889 11 CERAMIC CHIP 2215 10 10V 06806 6 501 848 01 DIODE S3K60 66727 1 162 970 11 CERAMIC CHIP 10 25V D6607 6 501 84841 DIODE S3K60 06728 1 164 227 11 _ CERAMIC CHIP 0 022uF 10 25 06608 6 501 818 01 DIODE MA2J1130GLS0 06729 1 107 882 91 ELECT 1004F 20 16V D6609 6 501 818 01 DIODE MA2J1130GLSO 06730 1 162 970 11 CERAMIC CHIP 10 25V 06612 6 501 848 01 DIODE S3K60 06731 1 100 831 91 CERAMIC CHIP 0 001NF 2 50 06613 6 501 84841 DIODE S3K60 06732 110059191 CERAMIC CHIP 4 1 06614 6 501 848 01 DIODE S3K60 06733 1 162 964 11 CERAMIC CHIP 0 001NF 10 50V 06615 6 501 84841 DIODE S3K60 06735 1165908511 _ CERAMIC CHIP WF 10 10V 06620 8 719 083 57 DIODE UDZSNPTE 173 68 06738 1 137 710 1 CERAMIC CHIP 105 20 63V 06621 871908357 DIODE UDZSNPTE 173 68
37. 1080i 1080p 1080 24p Audio Two channel linear PCM 32 44 1 and 48 kHz 16 20 and 24 bits Dolby Digital AUDIO for HDMI IN 4 500 mVrms Typical Impedance 47 kilohms AUDIO OUT 500 mVrms Typical DIGITAL OUT OPTICAL PCM Dolby Digital optical signal PC IN D sub 15 pin analog RGB 0 7 Vp p 75 ohms positive PC AUDIO INPUT Stereo mini jack 500 mVrms Typical Impedance 47 kilohms LAN 10 100 10 BASE T 100 TX Connector DMPORT Audio 500 mVrms Typical Impedance 47 kilohms USB Hi Speed USB Gemstar TV Guide International Inc and or its related affiliates are not in any way liable for the accuracy or availability of the program schedule information or other data in the TV Guide On Screen system and cannot guarantee service availability in your area In no event shall Gemstar TV Guide International Inc and or its related affiliates be liable for any damages in connection with the accuracy or availability of the program schedule information or other data in the TV Guide On Screen system Blu ray Disc is a trademark BRAVIA and BRAVIA S Force Motionflow BRAVIA Sync DMe MICRO VAULT and x v Color trademarks or registered marks of Sony Corporation XrossMediaBar is a trademark of Sony Corporation XMB is a trademark of Sony Corporation and Sony Computer Entertainment Inc PLAYSTATION is a registered trademark and PS3 is a trademark of Sony Compu
38. 116W 7547 1 208 711 1 METAL CHIP 15K 0 50 1 16W R7637 1 208 928 11 METAL CHIP 51K 0 50 1 16W R7548 1 218 929 11 RES CHIP 10 5 116W R7638 1 218 969 11 RES CHIP 22K 5 116W R7549 1 218 929 11 RES CHIP 10 5 116W R7651 1 218 953 11 RES CHIP 1K 5 146W R7550 1 208 711 11 METAL CHIP 15K 0 50 1 16W R7653 1 218 965 11 RES CHIP 10K 5 116W R7552 1 208 711 11 METAL CHIP 15K 0 50 1 16W R7654 1 218 969 11 RES CHIP 22K 5 116W 7555 1 208 711 11 METAL CHIP 15K 0 50 1 16W 7655 1 218 969 11 RES CHIP 22K 5 116W R7556 1 218 935 11 RES CHIP 33 5 116W R7662 1 208 711 11 METAL CHIP 15K 0 50 1 16W R7560 1 218 935 11 RES CHIP 33 5 116W R7663 1 218 957 11 RES CHIP 2 2K 5 116W R7561 1 218 935 11 RES CHIP 33 5 116W R7666 1 218 978 11 RES CHIP 120K 5 116W R7562 1 208 709 11 METAL CHIP 12K 0 50 1 16W R7669 1 218 990 81 SHORT CHIP R7565 1 218 929 11 RES CHIP 10 5 116W R7670 1 218 941 81 RES CHIP 100 5 116W R7567 1 218 965 11 RES CHIP 10K 5 116W R7673 1 218 965 11 RES CHIP 10K 5 116W 7568 1 218 953 11 RES CHIP 1K 5 116W R7677 1 218 941 81 RES CHIP 100 5 116W R7573 1 218 965 11 RES CHIP 10K 5 116W R7681 1 218 953 11 RES CHIP 1K 5 116W R7574 1 218 929 11 RES CHIP 10 5 116W R7682 1 218 945 11 RES CHIP 220 5 116W R7575 1 208 905 11 METAL CHIP 5 6K 0 50 1 16W R7683 1 218 941 81 RES CHIP 100 5 116W R7576 1 208 703 11 METAL CHIP 6 8K 0 50 1 16W R7807 1 218 965 11 RES CHIP 10K 5 116W R7577 1 218 941 11 RES CHIP 100 5 116W 7851 1 2
39. 2 688 011 01 or 11 CAUTION O LCD TAPE 2 688 062 01 or equivl QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 Make sure Main Harness wires do NOT cross over Terminal Jacks Pinch Point with Rear Cover KDL 4024100 B 4024100 S 4624100 B 4624100 S 49 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 46Z24100 B amp 4624100 S ONLY LEGEND 2P HIGH VOLTAGE CONN ASSY ROUTING 1 835 185 11 Connector Assy j QTY 11 O LCD TAPE 2 688 062 01 or equivl QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 KDL 4024100 B 4024100 S 4624100 B 4624100 S 50 KDL 4024100 B 4024100 S 4624100 B 4624100 S KDL 4624100 B amp 4624100 5 ONLY LEGEND MAIN HARNESS D3Z HARNESS AND AC INLET ROUTING AND DRESSING SHEET CORE 2 688 01 1 01 or QTY 11 O LCD TAPE 2 688 062 01 or equivl QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 Apply Sheet Core C as shown Place Sheet Core C adjacent to LCD Tape on D3Z Harness DO NOT place Sheet Core C on top LCD Tape je Apply LCD Tape as shown Use UL tape on cable as Guide to place tape KDL 4024100 B 4024100 S 4624100 B 4624100 S 51 KDL 46Z4100 B amp 4624100 5 ONL
40. 4 5 be 1 HDMBV RX2 38 1 GND FLST31 ARES 0 M amp thew 05161 R5108 100 MA4J1130GLS0 JL5015 w 50 D5291 4 D5131 y 1 1 RT8H365C T122 2 WRT PRT HDMI 3 4 130 150 E EUN ad 11 72 S 24CS02AFI TB G T zi 1 5161 P CEC OUT 1 HDMBV 2 S 24CS02AFJ TB G w gt 165131 DDC4_SCL gt 0 01 DDC4 SDA lt Xm 1005 r lt JL5011 lt DDC3_SDA GND FLS261 1506 053 A EXT BU P6 KDL 4024100 B 4024100 8 4624100 B 4624100 S 64 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S BU BOARD SCHEMATIC DIAGRAM 7 OF 12
41. 6756 1346485444 CERAMIC CHIP 155 5 C7703 1 100 905 11 CERAMIC CHIP 000 10 50V 6760 1 100 916 11 CERAMIC CHIP AF 10 16V C7704 1 100 916 11 _ CERAMIC CHIP OF 10 16V C7604 1 100 916 11 CERAMIC CHIP 10 16V 775 1 14 183 1 ELECT CHIP 1000uF 20 63 C7602 1 100916 11 CERAMIC CHIP 10 16 1 237741 CERAMIC CHIP 10 25 67603 1 100 916 11 CERAMIC CHIP AF 10 16V 1 112 777 11 CERAMIC CHIP 10 25 C7605 1 100 916 11 CERAMIC CHIP OF 10 16 C70 1 100 769 21 ELECT CHIP 4T0yF 20 16V C7607 1 100916 11 _ CERAMIC CHIP 10 16 C72 1 41237741 CERAMIC CHIP 10 25 6769 1 100 916 11 CERAMIC CHIP 10 16 1 114 332 11 CERAMIC CHIP ZyF 10 63V C7611 1 100916 11 CERAMIC CHIP OF 10 16 C 1 100 916 11 CERAMIC CHIP 10 16 67615 1 100 916 11 _ CERAMIC CHIP AF 10 16V C7716 1 100 905 1 CERAMIC CHIP O0fyF 10 50V C7619 1 100 916 11 CERAMIC CHIP 0 10 16V 1100911 _ CERAMIC CHIP OF 10 16V C7626 1 100 909 4 CERAMIC CHIP 105 10 63V 1 100 769 21 ELECT CHIP 20 16V 67627 1 100 909 11 CERAMIC CHIP IOF 10 63V 1 112 777 11 CERAMICCHIP 10 25 6768 1 100 909 11 CERAMIC CHIP 105 10 63 C772 1 164 862 11 CERAMIC CHIP 33pF 5 50V 67630 1 100 916 11 CERAMIC CHIP 10 16V C7722 t 12 777 11 CERAMIC CHIP 10 25 C7634 _ 1100911 CER
42. R4904 1 218 929 11 RES CHIP 10 5 116W R5322 1 218 990 81 SHORT CHIP R4905 1 218 933 11 RES CHIP 22 5 116W R5323 1 218 990 81 SHORT CHIP R4906 1 218 947 11 RES CHIP 330 5 116W R7052 1 208 935 11 ETAL CHIP 100K 0 50 1 16W R4907 1 218 947 11 RES CHIP 330 5 116W R7053 1 218 965 11 RES CHIP 10K 5 116W R4908 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7060 1 216 821 11 ETAL CHIP 1K 5 140W R4909 1 208 911 11 ETAL CHIP 10K 0 50 1 16W R7061 1 216 818 11 ETAL CHIP 560 5 140W R4910 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7062 1 208 936 11 ETAL CHIP 110K 0 50 1 16W R4911 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7063 1 208 935 11 ETAL CHIP 100K 0 50 1 16W R5000 1 216 864 11 SHORT CHIP R7064 1 218 965 11 RES CHIP 10K 5 116W 5001 1 211 990 11 METAL CHIP 75 0 50 1 10W R7065 1 208 955 11 ETAL CHIP 680K 0 50 1 16W R5003 1 211 990 11 ETAL CHIP 75 0 50 1 10W R7069 1 218 977 11 RES CHIP 100K 5 R5005 1 211 990 11 METAL CHIP 75 0 50 1 10W R7070 1 208 721 11 METAL CHIP 39K 0 50 1 16W R5016 1 218 953 11 RES CHIP 1K 5 116W R7071 1 208 695 11 ETAL CHIP 3 3K 0 50 1 16W R5019 1 218 977 11 RES CHIP 100K 5 116W R7072 1 208 687 11 ETAL CHIP 1 5K 0 50 1 16W R5029 1 218 933 11 RES CHIP 22 5 116W R7073 1 208 935 11 ETAL CHIP 100K 0 50 1 16W R5030 1 218 933 11 RES CHIP 22 5 116W R7074 1 208 923 11 ETAL CHIP 33K 0 50 1 16W 5101 1 218 929 11 RES CHIP 10 5 116W R7075 1 208 715 11 ETAL CHIP 22K 0 50 1 16W R5102 1 218 973 11 RES CHIP 41K 5 116W R7
43. Y 1 0 Vp p 75 ohms unbalanced sync negative P 0 7 Vp p 75 ohms 0 7 Vp p 75 ohms Signal format 480i 480p 720p 1080i 1080p AUDIO 500 mVrms Typical Impedance 47 kilohms Licensing Information Macintosh is a trademark of Apple Inc registered in the U S and other countries HDMI the HDMI logo and High Definition Multimedia Interface are trademarks or p registered trademarks of HDMI Licensing OW Ad LLC HI IGH DEFINITION isio Fergason Patent Properties LLC U S Patent No 5 717 422 U S Patent No 6 816 141 6 Manufactured under license from Dolby D DOLBY Laboratories Dolby and double D symbol DIGITAL are trademarks of Dolby Laboratories In the United States TV Guide and other related marks are registered marks of Gemstar TV Guide International Inc and or one of its affiliates In Canada TV Guide is a registered mark of Transcontinental Inc and is used under license by Gemstar TV Guide International Inc The TV Guide On Screen system is manufactured under license from Gemstar TV Guide International Inc and or one of its affiliates gt dina The TV Guide On Screen system is protected by one or more of the following United States patents 4 908 713 6 498 895 6 850 693 6 396 546 5 940 073 6 239 794 to Gemstar TV Guide International Inc and or its subsidiaries KDL 4024100 B 4024100 8 4624100 B 4624100 S HDMI IN 1 2 3 4 HDMI Video 480i 480p 720p
44. _____ 7 2 580 608 01 SCREW PSW M5X16 REAR 4 TABLE TOPSTAND 4STANDBASE 4 o 2 580 607 01 SCREW PSW M5X12 VASA 4 BOTTOM 4 5 13 2 580 602 01 SCREW 54042 12 4 635 966 01 SCREW HEX HOME 2 580 591 01 SCREW PSWM3X5 5 2 BRKT 2 GROUND WIRE 1 KDL 4624100 S ONLY 4 5 2 596 649 01 KTT 3X10 S TYPE SCREW 83 PWH TAPPING KDL 4024100 B 4024100 8 4624100 B 4624100 S 87 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S SECTION 5 ELECTRICAL PARTS LIST NOTE The components identified by shading Items marked with an asterisk are not stocked since they RESISTORS and Z mark are critical for safety Replace only are seldom required for routine service Expect some delay All resistors are in ohms with part number specified when ordering these components F nonflammable All variable and adjustable resistors have characteristic curve B unless otherwise noted NOTE The components identified by a red outline and a 5 mark contain confidential information Specific instructions must be adhered to whenever these components are repaired and or NOTE Les composants identifies per un trame et une marque sont critiques pour la securite Ne les remplacer que par une piece portant le numero specifie replaced When ordering parts by reference See Appendix A Encryption Key Components in
45. 01 1 826 875 11 BEZEL 40 ASSY 153 154 KDL 4024100 B ONLY BEZEL 40 ASSY 153 154 KDL 4024100 S ONLY BEZEL 46 ASSY 153 154 KDL 4624100 B ONLY BEZEL 46 ASSY 153 154 KDL 4624100 S ONLY BAFFLE ASSY KDL 4624100 B amp 4624100 S ONLY CLEAR PANEL 40 KDL 4024100 B amp 4024100 S ONLY CLEAR PANEL 46 KDL 4624100 B amp 4624100 S ONLY GUIDE IR LOUDSPEAKER 4 5X20CM KDL 4024100 B 402Z41 00 S 462Z4100 B 4624100 S 156 157 158 159 160 eg 161 161 E 162 1 480 680 11 ILLUMINATION MODULE A 1550 478 A BOARD MOUNTED A 1508 001 A BOARD MOUNTED 3 875 287 01 SCREW 3 290 895 01 UNDER BAR LCD PANEL 40INCH FHD TFT 162 KDL 4024100 B amp 4024100 S ONLY FOR ALL LCD PANEL PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL N A LCD PANEL 46 FHD TFT 162 KDL 4624100 B amp 4624100 S ONLY FOR ALL LCD PANEL PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL N A BALANCER ETC INVERTER MT BOARD FORALL INVERTER BOARD PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL 86 KDL 4024100 B 4024100 S 4624100 B 4624100 S NOTE The components identified by shading NOTE Les composants identifies per untrameet NOTE The components identified by a red outline and a mark contain and mark are critical for safety Replace only une marque critiques pour la s
46. 1 100 566 91 CERAMIC CHIP OF 10 25 06749 110056691 CERAMIC CHIP 10 25 06751 1 162 927 11 100 5 50 A 1536 224 A 037 40 BOARD COMPLETE KDL 4024100 B amp 4024100 5 ONLY C6752 1 162 927 1141 CERAMIC CHIP 100pF 5 50 A 1536 222 A 032 46 BOARD COMPLETE 6754 1 100 566 91 10 25V KDL 4624100 B amp 4624100 5 ONLY 06755 1 162 964 11 0 001uF 10 50V 2 580 533 01 SCREW PSW 3 8 06756 1100 56691 OF 10 25V 6757 11005691 CERAMIC CHIP OF 10 25 CAPACITOR T 06758 1 162 970 11 _ CERAMIC CHIP 10 25 6601 1 162 964 11 CERAMIC CHIP O00lyF 10 50V 06759 14078001 ELECT 1004F 20 16V C6602 1 162 964 11 O00lyF 10 50 C6761 1 125 889 1 220 1 10V uF 1 SV 06762 1 125 889 11 CERAMIC CHIP 2215 10 10V NYAR P 06788 1 162 964 11 CERAMIC CHIP 000 10 50 00609 1 100 566 91 CERAMIC CHIP OF 10 C6789 1 107 909 11 ELECT AF 2 OO ANISA CERNE F 1 250V C6794 1 100 566 91 CERAMIC CHIP 10 25V 00658 1 115 339 11 CERAMIC CHIP OF 10 5 C6797 51274010 MYLAR 10 450V 06702 1 100 566 91 CERAMIC CHIP 10 25 66703 1 100 566 1 OF 10 25 CONNECTOR CN6600 _ 1 819 986 1 CONNECTOR BOARD 08040 1 114 339 91 3300pF 5 50 CN6700 1 821 935
47. 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C4922 1 112 777 11 CERAMIC CHIP 0 010 10 25V C5321 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C4923 1 100 916 11 CERAMIC CHIP 10 16V 65325 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C4925 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C7028 1 112 065 11 CERAMIC CHIP 4lIyF 10 16V C4926 1 100 916 11 CERAMIC CHIP Oj 10 16V C7030 1 100 916 11 CERAMIC CHIP 014 10 16V C4928 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7037 1 135 366 11 ELECT CHIP 100 20 16V C4929 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7038 1 135 366 11 ELECT CHIP 100uF 20 16V C4930 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7042 1 114 325 11 CERAMIC CHIP O 1uF 10 25V C4931 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7043 1 114 334 11 CERAMIC CHIP 10 10 25V C4932 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7045 1 114 334 11 CERAMIC CHIP 10 10 25 C4933 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7046 1 164 862 11 CERAMIC CHIP 33pF 5 50 C4934 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7047 1 164 862 11 CERAMIC CHIP 33pF 5 50 C4935 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7048 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C4936 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7049 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C4937 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7050 1 164 878 11 CERAMIC CHIP 150pF 5 50V C4938 1 100 905 11 CERAMIC CHIP 0 001uF 10 50 C7051 1 164 862 11 CERAMIC CHIP 33pF 5 50 C4939 1 100 905 11 CERAMIC CHIP
48. 1 218 823 11 METAL CHIP 100 0 50 1 10W R6756 1 218 823 11 ETAL CHIP 100 0 50 1 10W KDL 40Z4100 B amp 4074100 5 ONLY KDL 40Z4100 B amp 4074100 5 ONLY R6798 1 211 991 11 METAL CHIP 82 0 50 1 10W R6756 1 211 991 11 METAL CHIP 82 0 50 1 10W KDL 4624100 B amp 4624100 S ONLY KDL 4624100 B amp 4624100 S ONLY R6757 1 218 871 11 ETAL CHIP 10K 0 50 1 10W R6799 1 216 845 11 METAL CHIP 100K 5 110W R6804 1 249 381 11 CARBON 1 5 1 4W R6758 1 218 823 11 ETAL CHIP 100 0 50 1 10W R6805 1 216 793 11 METAL CHIP 47 5 110W KDL 4024100 B amp 4074100 5 ONLY R6809 1 216 825 11 METAL CHIP 2 2K 5 110W R6758 1 211 991 11 ETAL CHIP 82 0 50 1 10W R6813 1 216 864 11 SHORT CHIP KDL 4624100 B amp 4624100 S ONLY KDL 4024100 B 4024100 8 4624100 B 4624100 S 107 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE The components identified by shading NOTE Les composants identifies per un trame et une and Z markare critical for safety Replace only marque A sont critiques pour la securite Ne les remplacer with part number specified que par une piece portant le numero specifie REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES R6814 1 216 864 11 SHORT CHIP R307 1 218 953 11 RES CHIP 1K 5 116W R6823 1 216 864 11 SHORT CHIP R309 1 218 981 91 RES CHIP 220K 5 1 16W R6824 1 216 864 11 SHORT CHIP R310 1 218 989 11 RES CHIP 1M 5 1 16W R6917 1 249 417 11 CARBON 1K 5 R311 1 218 965 11 RES CHIP 10K 5 1 16W
49. 100K amp 48 WB 0 5 05 05 0 5 5 Xs XR XR 2012 2012 1005 1005 R7089 5 116W 16 RN CP 9 0 5 1005 GND R7146 2 2k 7145 116 220 R7140 R7143 RN CP 16 10k 10k 05 116 1 16W mii RNCP R7152 0 5 0 5 47 116 1 R7147 87150 3 0 100k 116W CHIP RNCP 0 5 7147 Ei 2 R57 25V 22k 1 7131 XR CHIP 100 XR 116 15 Cras 1005 i E3 7 D5V_USB D 02 FDS6986AS NL GND gt Es p L i lt 8 4 a E gt DSV USB DSV DMP n 8 BO X F 322 JL7130 ET7600 ET7601 ET7002 e LA pM C7150 0 GND GND GND 71 R7138 PEN E 1109 R7160 19 i 1608 REED 2 2 C7160 c7162 c7164 7 c7166 10 10 0 1 220 1 10V 10V 16V 16V t cns C7156 XR XR XR onm iss 470 3216 3216 1005 7 1605 R7156 T 12k i 16W 0 5 W Col 87154 7152 0 00 105 1 10 X R 1608 ES C7153 d 1 10V XR 1608 ND e 7238 7133 e D1 2V C7136 w 1 yp Ly E a 1005 1005 I pd com 5 9 C7148 25v 25 R7142 1 XR XR gt lt 33k py 3225 3225 1608 R7159 1 RN CP JL7131 5 I 871410 R7144 R7148 R7151 R7153 ne 150k 120k 1 5k
50. 114 130 11 10 6 3V 65102 1 114 353 11 CAP CERAMIC 0 01MF X7R 1410 C4907 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C5131 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C4908 1 100 916 11 CERAMIC CHIP 10 16V 65132 1 114 353 11 CAP CERAMIC 0 01MF X7R 1410 C4909 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C5162 1 100 916 11 CERAMIC CHIP 10 16V C4910 1 112 777 11 0 01uF 10 25 C5192 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C4911 1 100 916 11 CERAMIC CHIP 10 16V 65211 1 112 111 1 0 01uF 10 25V C4912 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C5264 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C4913 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C5265 1 112 066 11 CERAMIC CHIP 10 10 10V C4914 1 100 916 11 CERAMIC CHIP 014 10 16V 5266 1 100 905 11 CERAMIC CHIP 0 001uF 10 50 C4915 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C5267 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C4916 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C5302 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C4917 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C5303 1 114 331 11 CERAMIC CHIP 47 10 10V C4918 1 114 332 11 CERAMIC CHIP 22yF 10 6 3 C5308 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C4919 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C5309 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C4920 1 100 916 11 CERAMIC CHIP 014 10 16V C5313 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C4921 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C5319
51. 1506 055 EXT BU KDL 4024100 B 4024100 S 462Z4100 B 4624100 S 60 BU BOARD SCHEMATIC DIAGRAM 3 OF 12 3 4 5 6 7 8 9 10 11 12 21 3 3k R3002 STBY3 3V_2 FL3001 STBY3 3V mir PC2 PPG2 MDL 70 R3022 10k 4 2 R3023 0 PC3 PPG3 xni PCS TOUTI VDDI POSTOUTZIOWARK xi ss PC7 RIN IORDX PDODREG 0 001 i 50 Xm 1005 3002 3003 0 001 50 1005 C3004 10 10V L XR 3216 VDDE PDUDACKOX PD2 DEOPOX 23 57 22 56 PD3DREQI A21 P55 TL_B_INT_PD5 PDS DEOPIX INT2 PEO DREQ2 TRGI PEU DACK2X TRG2 20 54 19 53 A18 P52 PE2 DEOP2X TRG A17 P51 VDDE A16 P50 vss VDDI vss VDDI D16 P20 VDDE D17 P21 D18 P22 D19 P23 D20 P24 D21 P25 D22 P26 X DSP DC ALERT PANEL ALERT HPD CL3002 RY BYS M24256 BWMNGTP A 1C3003 3 1 3002 MT 1L
52. 25V 25V 0 1 0 1 0 1 16V 16 16V 1005 1005 C4918 04924 caps 6a DDR2 B DDR2 DDR2 DQ DDR2 DDR2 B DQ4 DDR2 B_DQ5 FL DDR2 B F9 DDR2 B DQ7 DDR2 B DDR2 Di DDR2 B DDR2 B Di DDR2 B DDR2 B DQI3 Bl DDR2 DDR2 B DQIS E2 m RI R8 s 18V yos 0 5 EPI MU 16V ps 1005 05 WX2_DDR_18V C4944 C4945 C4913 C4919 C4925 9 01 0 0 i 1 0 01 C4914 4920 C4926 0 1 01 0 1 16V 1005 16V 1005 16V 1005 4921 4927 cns 10 47 8 BU 5 12 TRIDENT DDR SDRAM KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S 63 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S BU BOARD SCHEMATIC DIAGRAM 6 OF 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
53. 331 11 CERAMIC CHIP 47 10 10V C7405 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7535 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7406 1 100 916 11 CERAMIC CHIP 10 16V C7536 1 100 916 11 CERAMIC CHIP O1uF 10 16V C7407 1 100 916 11 10 16V C7537 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C7408 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7538 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7409 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7539 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C7410 1 100 916 11 O 1uF 10 16V C7540 1 114 331 11 CERAMIC CHIP AJF 10 10V Cnt 1 100 916 11 CERAMIC CHIP 10 16V C7541 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7412 1 114 130 11 CERAMIC CHIP 10 6 3 C7542 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7413 1 114 130 11 CERAMIC CHIP 10 6 3 C7543 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7414 1 114 130 11 CERAMIC CHIP 10 6 3 C7544 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7415 1 114 130 11 10 6 3 C7545 1 114 331 11 CERAMIC CHIP 10 10V C7416 1 100 916 11 CERAMIC CHIP Oj 10 16V 7546 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7417 1 114 332 1 22yF 10 6 3 C7548 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7418 1 114 332 11 CERAMIC CHIP 22yF 10 6 3 C7550 1 114 331 11 CERAMIC CHIP 10 10V C7419 1 100 916 11 CERAMIC CHIP 10 16V C7551 1 114 331 11 CERAMIC CHIP 10 10V C7420 1 100 916 11 CERAMIC CHI
54. 5 162003 Ss SS ix MN die L TL D2005 28056001 50 882006 47k PCINL A DVLIN PCIN R 202611 DVLIN L 65 DVLINR S J DMP L DMP R 1 2004 1 gt IC 2774 2 gt RB2041 4 1k l 44444 200 gt ALINEOUT SPDIF OUT K i 1 1 2 ES 1 1 I 196 1 C2085 C2084 004 d 23v 23v 111 1 i i 882019 Aj wR CON 1 15 d 2 1 Is LEE J canss 1 50 n ai DMP L L C2046 DMER SV SoV So Ves 2087 1 CH CHA e 1 1005 1005 1005 LLL E i CL2002 T tg A DMP L gt gt CL2004 1 e A DMP L e 0212 CL2005 i iod ix ADMPR gt e H 3 55 1 CL2003 1 92006 A DMP R gt 4 2 1 E RB2033 asl 100 1 8 MI n S i _ fear 8 1 ETT 3L 1 X LINE MUTE gt X HP MUIE X PROTECT 29762078 208 2012 2012 SWFAULT gt LAN 1L2005 02007 RT3N1 FAULT gt 0 BU 2 12 AUDIO
55. 6724 R6714 R6921 85 4 10V 21674 R6727 bos 6 Eel il an iow E IN Ose EM 0 5 1 6752 m LRL 86020 C6761 6762 JL6745 2 2 2 2 390k 110 TOW RN CP 10 ENS bd 05 2012 2012 1 o a ym 05 t 98 MAZSOSGGOLSO MAZSOSGGOLSO 1L6733 16710 D6709 7 6744 F 9 1 6748 R6751 maw 15k 86716 m b i D6715 0 5 RN CP i MAZ8047G0LSO 5 6794 C6749 0 1 0 1 R6752 86154 R6756 6758 R0762 RO764 R6768 25V 82 82 82 82 82 82 82 B 1608 viow Wow wiow 110W 110W w 1608 i RNCP RNCP RNCP RN CP RNCP RNCP RNCP 0 5 95 116750 5 1608 D3Z 46 INVERTER KDL 4024100 B 4024100 S 462Z4100 B 4624100 S __ 1536 222 lt 1 gt D3Z 46 24 FROM Power Supply BALANCER KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S 73 4074100 8 14074100 14624100 8 4674100 CONDUCTOR SIDE D 3 Z INVERTER COMPONENT SIDE 34 INVERTER 99 90499 HD UE E D6705 004913 0 491 Szz91r 0049 C6709 672916 41497 SONY FB6603 9 20990 06 92 90998 gt 8 2049 9 2 2 gt m m e QAQ Y 9490 uw a 22 Z 11 9 214917 ELLIT
56. 7 IN GND 2SD2114KT146 DTC114EUA T106 DTC115EUA T106 DTC144WKA T146 DTC314TK T 146 DTC323TK DTC323TKT146 MUN2211T1 MUN2212T1 MUN5213T1 PDTC114EK 115 UN2211 2SK2158 T2B 2PA1576R 115 2PC4081R 115 2PD601AR 115 2SA1037AK T146 QR 2SA1037AK T146 R 5 2SA1576A T106 QR 2SA1774R 2SA1774TL QR 28C1623 L5L6 25 2412 146 25 4081 2SC4081T106R 25 4617 2SC4617TL QR 2502114 2SD601A Q TX FDS6690A SSM6N15FU TE85R D1 G2 2 1 G1 D2 DIODE BAS316 115 05 20 MM3Z10VT1 MM3Z11VT1 MM3Z13VT1 MM3Z18VST1 MM3Z22VT1 MM3Z2V4T1 MM3Z5V6ST1 MM3Z6V2ST1 MM3Z6V8ST1 MM3Z8V2ST1 1 a 54 1 DTZ10B HZU5 6GTRF MA113 TX MMDL914T1 RD5 6SB T1 UDZ TE 17 18B UDZ TE 17 6 2B UDZ TE 17 6 8B ANODE CATHODE D10SBS4 D10SBS4F D2SB60A F04 D4SB60L D10SC6M D1NL40 TA2 D1NL40 TR2 ERA22 08 CATHODE ANODE D1NS6 D1NS6 TR ERA22 06AVRBT UF4005PKG23 10ERB20 TB3 1N5404TU CATHODE ANODE EC10QS 04 EC10QS04 TE12L5 CATHODE MARK m EC21QS03L TE12L P6SMBJ30A 5 PTZ TE25 3 9B ANODE CATHODE ERA22 08KFLB CATHODE ANODE FSF05A60 N ANODE CATHODE KDL 4024100 B 4024100 8 4624100 B 4624100 S HN1D03FU TE85L HN1D03FU TE85R SML 020MVT T86 SML 310LTT86 M1FM3 ANODE CATHODE ANODE amp CATHODE MA132WK MA132WK TX MA151WK TX 1 184 X UDZSTE 1710B AUD ANODE CATHOD
57. 86606 Pw C 28 2 dC ic Y 10 3 D6704 1 6727 N T 1608 JL6606 iow EY6607 MONS Or RER 06600 e a CN6700 04729 po HE INV DRVI 5 JL6607 2SA1364 T111 IDE 28A1364 Ti 1DE 4 o 2 m JL6730 1 eu GND 2 EY sd EY6704 1 FCR e JL6721 1 6608 e 9 2 6601 FB6603 C6002 EY6641 EY6705 0 45uH of lf Ls I I 1000p A ju A B M EY6608 Boy Tn 06605 gt S3K60 WF TMP GND2 JL6609 6609 EY6614 6726 16722 R6603 295603 Yeh 6616 1 INVDRV2 gt C6703 155 D6607 FPRD S3K60 t 1 6603 ae 6718 4 28A1364 T1 Ifl IDE R6601 y C 6015 EY6617 1 D6621 lk 5 Oa UDZSTE 173 6B 1710W 2012 R6607 5 V 10k i VON We oves JL6723 ERCE ED 1608 1 1K Q6601 C6758 1 2541364 111 10 25 1608 eD 6604 86606 1 1uH Qj 6626 D6612 53 60 Mount Mecha A6607 263406621 06602 06603 Ey6627 JW6606 186605 5 5 16715 EY6712 FB6609 1 6700 GND 3 6713 C6658 NEW HEATSINK 6606 i 01 T R6612 Reels PE m 5 D6614 68 iow 14W MA2JII30GLSO RN CP TMP FERD JL6604 TMP ET
58. 86727 56921 57 1109 snow RNCP 0 5 6 0 5 316752 05 4700 B D6725 ceret 6762 216745 66747 2 2 2 2 TOW RN cP T 10 ad bd 95 2012 2012 86715 iow RN CP 1 05 GND 3 2805 50 MAZS05GGOLSO 26733 D6709 116744 1 6748 5 H 50 110 16v 18k RN CP 1710W 06715 0 5 MAZ8047G0LS0 5 6794 C6749 91 0 1 i R6752 R6754 R6756 R6758 6762 R6764 R6768 25V 25 100 100 100 100 100 100 100 B Wow iow aow 110 1608 RNCP RNCP RNCP RNCP RNCP 1608 175 KDL 4024100 B 4024100 8 4624100 B 4624100 S 1536 217 lt gt 037 40 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S 72 032 46 BOARD SCHEMATIC DIAGRAM KDL 46Z24100 B amp 4624100 5 ONLY 1 2 3 4 6 19 20 21 22
59. 9 116 V 16W 1 CHIP HIP X6S 5 6 3V Q306 EM 1005 SA1602AMITP IEF CHIP 1005 Optical Sensor H3V IR LED 1550 478 lt 1 gt H3V KDL 4024100 B 4024100 8 4624100 B 4624100 S 78 KDL 4024100 B 4024100 S 4624100 B 4624100 S COMPONENT SIDE as 172963711 J ANOS gt ar Sf e HR 1 CONDUCTOR SIDE 1 7 gr 99 gt TREC 172963711 1 LED 7 7 6 IL T5 9 S 1 5 vl PICOFF pata a _ h TIMER KDL 4024100 B 4024100 8 4624100 B 4624100 S 79 KDL 4024100 B 4024100 S 4624100 B 4624100 S H4 BOARD SCHEMATIC DIAGRAM 1 2 3 CL403 SIRCS CL401 STBY3 3V CL402 R402 1 16W P 5 SIRCS __ 1494 139 lt 1 gt H4 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 S 4624100 B 4624100 S SIRCS COMPONENT SIDE 1 2 LOVND 8 _ e CN40 B SONY Meso T R451 R450 SIRCS
60. C2 B1 E1 21 21 1 Transistor Transistor Transistor Transistor Transistor Transistor Discrete semiconductot Chip semiconductors that are not actually used are included Ver 1 6 57 KDL 4024100 B 4024100 8 4624100 B 14624100 S 3 3 BLOCK DIAGRAM EX 1 US Block Diagram 2 480i YOUT for CC Rear Inputs Trident WX2 FHD Panel with HFR LCD FHD Digital Video ITU R BT 656 ITU R BT 1120 Digital GPX RGB H V CL E HV Sync CLK HDMI CC PL for GPX NGE EQ SW S rocess Component2 AD8197 Audio qd for DVI YUV YUV d TAS3308 68h sound BE Micro MB91305 ECS emperature Sensor SPDIF for UI Audio Amp TPA3100D2 Audio i Compound IC NJM2774V KDL 4024100 B 4024100 8 4624100 B 4624100 S 58 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S 3 4 SCHEMATICS AND SUPPORTING INFORMATION BU BOARD SCHEMATIC DIAGRAM 1 OF 12
61. C7100 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7159 1 114 334 11 CERAMIC CHIP 10 10 25 c7101 1 112 066 11 10 10 10V C7160 1 112 066 11 CERAMIC CHIP 10 10 10V C7102 1 112 066 11 CERAMIC CHIP 10 10 10V C7161 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 KDL 4024100 B 4024100 8 4624100 B 4624100 S 92 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES C7162 1 112 066 11 10yF 10 10V C7229 1 100 909 11 CERAMIC CHIP 10 10 6 3 C7163 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7230 1 114 130 11 CERAMIC CHIP 10 6 3 C7164 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7231 1 114 130 11 CERAMIC CHIP 10 6 3 C7165 1 100 909 11 CERAMIC CHIP 10yF 10 6 3V C7232 1 114 130 11 10 6 3 C7166 1 100 767 21 ELECT CHIP 20F 20 16V C7233 1 114 130 11 CERAMIC CHIP 10 6 3 C7167 1 100 767 21 ELECT CHIP 20F 20 16V C7234 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7168 1 100 916 11 CERAMIC CHIP 014 10 16V C7235 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7174 1 100 767 21 ELECT CHIP 20F 20 16V C7236 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7175 1 100 911 11 CERAMIC CHIP 4TyF 10 25V C7237 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7176 1 114 183 11 ELECT CHIP 1000uF 20 63V C7238 1 114 130 11 CERAMIC CHIP 10 6 3 C7177 1 112 777 11 0 01uF 10 25 7239 1 1
62. Check the Sony Electronics Service Information website for any additional service related issues for this model A 2 580 591 01 SCREW PSW M3X5 NOTE The LVDS cable can only be installed one way There is colored tape on the cable to determine which side is attached to the TCON and which side is attached to the BU Board Refer to Wire Dressing Illustration on Page 32 for KDL 40Z4100 B amp 4024100 5 models and on Page 52 for KDL 4624100 B amp 4624100 5 models POWER UNIT CN4700 CN1401 CN3201 CN6706 CN6702 0 CN1411 ILLUMINATION MODULE REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 101 13352602 LEAD WIRE WITH CONNECTOR LVDS 104 19518571 CONNECTOR ASSY KDL A024100 B 8 40741005 ONLY 105 1 835 433 11 CONNECTOR ASSY 101 1 835 265 12 LEAD WIRE WITH CONNECTOR LVDS KDL 40Z4100 B amp 407410015 ONLY KDL 4624100 B 8 4624100 S ONLY 105 1 835 433 11 CONNECTOR ASSY KDL 4624100 B amp 4624100 S ONLY 102 1 910 044 06 CONN ASSY 13 KDL 4024100 B amp 4024100 S ONLY 106 1 910 044 03 CONNASSY 7 102 1 910 044 12 CONN ASSY 13P KDL 4024100 B amp 4024100 S ONLY KDL 4624100 B amp 4624100 S ONLY 106 1 910 044 07 CONN ASSY 9P KDL 4624100 B amp 467410015 ONLY 103 1 910 044 05 HARNESS ASSY 30P KDL 4024100 B amp 4024100 S ONLY 103 1
63. HDMB3V E 5303 27 10V 4 XR JL5005 LJ T F 2012 1 T ANALOG GND I C5308 Cs309 JL5006 e o 0 01 0 01 1 I GND HDMB 3V x x AA i 1005 1005 B pf sie E 9 DDCSV 4 1 5007 100 55 RB5101 g V 24 58 B ERI 5 3 5008 ec E e R5176 DDCSV 3 1169 GND V GND A yD5161 gt CHIP v 1 gt RXC 4R RXC 4R 1 RXC_4R _2 RXC_4R _3 R5177 ET n s 47k 5 E 4R 43 1005 K eom t ly rm BE gt RXO 48 48 1 3 R5132 513 3R 116W RXC_3R _3 RXC_3R _2 am 1 8 s RX0_3R _1 RX0_3R k 1005 RXC 3R 3 AW 38 2 GND gt pie t 38 2 3 6 5 lt A RXO 3R 1 5 31 1 RB5164 RXLAR 2 um T ARS RXI 48 1 L ls 48 2 l RX1_4R _3 RXO 3R RX1_3R _1 SS RXI_3R RX2 4R TRX2 i RXI_AR 2 48 3 pue 1 I RXI 3R RX2 4R 5133 Y pe gt gt RX24R 3 GND RX23R 1 RX2_3R a 34 150 4R _2 gt lt RX2 4R 3 RXL3R 2 pui 3R 1 8 RXL3R 3 RXI 3R 2 STBY33V 2 7 0 RX2_3R _3 RX2_3R 2 3 6 arr 2 RX2_3R 3 180 38 2
64. KDL 46Z24100 B amp 4674100 5 ONLY LEGEND H BOARD SPEAKER HARNESS CONTINUED O SHEET CORE 2 688 011 01 or equivl e lt 3 QTY 11 Pu p C LCD TAPE 2 688 062 01 or equivl Apply harness to Panel SIDE edge To center Harness position QTY 6 YELLOW UL tape over center of panel Use screw on panel as SLIDE Reference where center of panel is Apply Sheet Core over 3 Cho F 2 888 494 01 Black UL Tape on Harness 2 places QTY 1 MAKE SURE wires are routed on the SIDE of the panel edge TAPE 2 661 260 01 TY 1 Center of panel KDL 4024100 B 4024100 8 4624100 B 4624100 S 38 KDL 4024100 B 4024100 S 4624100 B 4624100 S 4624100 amp 4674100 5 ONLY LEGEND H BOARD SPEAKER HARNESS LIGHTED SONY LOGO cone 6 21 21 equa QTY 11 e LCD TAPE 2 688 062 01 or equivl Q SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 HIMELON TAPE 2 661 260 01 QTY 1 Apply LCD Tape over panel KDL 4024100 B 4024100 8 4624100 B 4624100 S 39 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 46Z24100 B amp 4624100 S ONLY LEGEND COMBINATION H BOARD SPEAKER HARNESS cone 6 E or equa QTY 11 O LCD TAPE 2 688 062 01 or equivl QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 Apply Sheet Core C to Harness Use BLACK UL TAPE on Harness as guide whe
65. LED Indictors LED Type POWER LED Green LED Lights up in green when the TV set is turned on STANDBY LED Red LED Lights up in red when TV is in PC standby mode If LED blinks continuously this may indicate that the TV needs servicing Green or Orange Lights up in green when Picture Off is activated LED Lights up in orange when the timer is set When timer is set the LED remains lit even when the TV is turned off 2 times ML 5 times LED 0 3 sec gt LED OFF 0 3 sec gt LED OFF 3 KDL 4024100 B 4024100 8 4624100 B 4624100 S 11 KDL 4024100 B 4024100 8 4624100 B 4624100 S LED Indicators Diagnostic Item Number ums 9 12 STANDBY lamp Possible Location Description flashes Main Power Power 2 2 Power Supply Board Power Supply Board Board Main Board Panel Alert LCD l P Board Backlight 6 times Power Supply Board Balancer Board ETC Inverter MT Board LCD Panel Backlight Balance Balancer Board ETC Inverter MT Board HFR Error LCD Panel Viewing the Self Check Diagnostic List 1 TV must be in standby mode Power off 2 Press the following buttons on the Remote Commander within a second of each other DISPLAY Channel 5 umjp gt Volume gt TV POWER The Self Check list displays 4 This differs from accessing Service Adjustments
66. METAL CHIP 75 050 110W TRANSISTOR R1051 1 218 965 11 10K 5 146W 81052 121894181 RES CHIP 100 5 146W 01401 6 551 551 01 TRANSISTOR RT3N77M TP 1 2122 i pe 01423 655096901 TRANSISTOR TPC8109 TE12L 01424 64551415301 TRANSISTOR UNRE2A1GOLSO su 02000 64551415301 TRANSISTOR UNR52A1GOLSO BESONHB i PE QN 02004 6455144301 TRANSISTOR RT3XBBM T111 1 P E e HEN R1057 1211991 METAL CHIP 7 050 110W Q2007 6 551 690 01 TRANSISTOR RO 121898911 RES CHP 1 5 116W 03004 6455132101 TRANSISTOR RT3WLMM TP 1F 03007 6455141501 TRANSISTOR 52 1 20 50 03201 65049907 TRANSISTOR RO 1 218 989 11 RES CHP 1 5 116W 03251 655182401 TRANSISTOR UNR51A5G0LS0 _ _ R1105 1218 9094 1 5 _ 1160 Q3252 690150101 TRANSISTOR RTON 72M TP 1 1218957 11 RES CHP 22K 5 116W 03445 655169001 TRANSISTOR RT3NTIM TP 05101 65519001 TRANSISTOR 121898911 5 1 5 116W 05163 650169001 TRANSISTOR 81108 1218957 11 RES CHP 22K 5 16W 05265 64551815301 TRANSISTOR UNRE2A1GOLSO E _ RIS 1 211 990 11 ETAL CHIP 75 050 110W 07012 6 709 438 01 TRANSISTOR FDS6986AS R1115 1219904 METAL CHIP 75 0 50 4 10W AX 07013 610943801 TRANSISTOR FDS6986AS 6470943901 TRANSISTOR FDS6986AS RH 1 211 990 ETAL CHIP 75 05 1 10W AX 07018 6 109430
67. Q 001uF 10 50 C7052 1 127 988 81 CERAMIC CHIP 0 015uF 10 16V C4940 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C7053 1 164 858 11 CERAMIC CHIP 22pF 5 50 KDL 4024100 B 4024100 8 4624100 B 4624100 S 91 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES C7054 1 100 916 11 O 1uF 10 16V C7103 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 7055 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7104 1 100 916 11 CERAMIC CHIP 10 16V C7056 1 114 320 11 Q 22uF 10 6 3V C7105 1 100 916 11 CERAMIC CHIP O1uF 10 16V C7057 1 127 988 81 CERAMIC CHIP 0 015uF 10 16V C7106 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7058 1 127 988 81 CERAMIC CHIP O 015uF 10 16V C7107 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7059 1 164 858 11 CERAMIC CHIP 22pF 5 50 C7108 1 100 767 21 ELECT CHIP 20F 20 16V C7060 1 100 916 11 O 1uF 10 16V C7109 1 100 767 21 ELECT CHIP 20F 20 16V C7061 1 100 905 11 CERAMIC CHIP 0 001uF 10 50 C7110 1 100 767 21 ELECT CHIP 20F 20 16V C7062 1 114 320 11 Q 22uF 10 6 3 C7112 1 100 916 11 CERAMIC CHIP 10 16V C7063 1 127 988 81 CERAMIC CHIP O 015uF 10 16V c7114 1 100 767 21 ELECT CHIP 20F 20 16V C7064 1 164 938 11 CERAMIC CHIP 0 00157 10 50 C7115 1 100 905 11 CERAMIC CHIP 0 001UF 10 50 C7065 1 100 905 11 CERAMIC CHIP 0 001uF 10 50 C7116 1 100 767 21 ELECT CHIP 20F
68. R6708 1 216 833 11 METAL CHIP 10K 5 110W R6762 1 218 823 11 METAL CHIP 100 0 50 1 10W R6714 1 218 847 11 1 0K 0 50 1 10W KDL 40Z4100 B amp 4074100 5 ONLY KDL 40Z4100 B amp 4074100 5 ONLY R6762 1 211 991 11 METAL CHIP 82 0 50 1 10W R6714 1 216 864 11 SHORT CHIP KDL 4624100 B amp 4624100 S ONLY KDL 4624100 B amp 4624100 S ONLY R6763 1 218 863 11 METAL CHIP 4 7K 0 50 1 10W R6715 1 218 869 11 ETAL CHIP 8 2K 0 50 1 10W KDL 40Z4100 B amp 4074100 5 ONLY R6764 1 218 823 11 METAL CHIP 100 0 50 1 10W R6715 1 218 871 11 ETAL CHIP 10K 0 50 1 10W KDL 40Z4100 B amp 4074100 5 ONLY KDL 4624100 B amp 4674100 5 ONLY R6764 1 211 991 11 METAL CHIP 82 0 50 1 10W KDL 4624100 B amp 4624100 S ONLY R6716 1 216 825 11 METAL CHIP 2 2K 5 110W R6766 1 216 864 11 SHORT CHIP R6720 1 216 857 11 ETAL CHIP 1M 5 110W R6721 1 216 821 11 METAL CHIP 1K 5 110W R6768 1 218 823 11 METAL CHIP 100 0 50 1 10W KDL 40Z4100 B amp 4074100 5 ONLY R6722 1 218 893 11 METAL CHIP 82K 0 50 1 10 R6768 1 211 991 11 METAL CHIP 82 0 50 1 10W R6723 1 218 839 11 ETAL CHIP 470 0 50 1 10W KDL 4624100 B amp 4674100 5 ONLY R6725 1 218 895 11 METAL CHIP 100K 0 50 1 10W R6770 1 216 864 11 SHORT CHIP R6726 1 218 855 11 ETAL CHIP 2 2K 0 50 1 10W R6727 1 245 118 91 METAL CHIP 2 2M 0 50 1 10 R6773 1 216 833 11 METAL CHIP 10K 5 110W R6776 1 216 864 11 SHORT CHIP R6728 1 218 875 11 METAL CHIP 15K 0 50 1 10 R6779 1 218 871 11 METAL CHIP 10K 0 50 1 10
69. S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES 7508 1 208 635 11 METAL CHIP 10 0 50 1 16W R7600 1 218 949 11 RES CHIP 470 5 116W R7510 1 218 959 11 RES CHIP 3 3K 5 116W 7604 1 218 953 11 RES CHIP 1K 5 116W R7511 1 218 965 11 RES CHIP 10K 5 116W R7606 1 218 941 81 RES CHIP 100 5 116W R7512 1 218 965 11 RES CHIP 10K 5 116W R7607 1 218 941 81 RES CHIP 100 5 116W R7515 1 218 953 11 RES CHIP 1K 5 116W R7609 1 218 959 11 RES CHIP 3 3K 5 116W R7521 1 218 941 81 RES CHIP 100 5 116W R7610 1 218 989 11 RES CHIP 1M 5 116W R7523 1 218 941 81 RES CHIP 100 5 116W R7613 1 208 697 11 METAL CHIP 3 9K 0 50 1 16W 7527 1 218 965 11 RES CHIP 10K 5 116W 7615 1 218 958 11 RES CHIP 2 7K 5 116W R7529 1 218 965 11 RES CHIP 10K 5 116W R7616 1 218 969 11 RES CHIP 22K 5 116W R7533 1 218 953 11 RES CHIP 1K 5 116W R7617 1 208 928 11 METAL CHIP 51K 0 50 1 16W 7535 1 218 965 11 RES CHIP 10K 5 116W R7618 1 218 957 11 RES CHIP 2 2K 5 116W R7536 1 218 965 11 RES CHIP 10K 5 116W R7623 1 218 941 81 RES CHIP 100 5 116W R7539 1 218 965 11 RES CHIP 10K 5 116W R7624 1 218 989 11 RES CHIP 1M 5 116W R7541 1 218 965 11 RES CHIP 10K 5 116W R7627 1 218 959 11 RES CHIP 3 3K 5 116W R7543 1 218 977 11 RES CHIP 100K 5 116W R7628 1 218 965 11 RES CHIP 10K 5 116W R7544 1 218 965 11 RES CHIP 10K 5 116W 7630 1 218 959 11 RES CHIP 3 3K 5 116W R7545 1 218 990 81 SHORT CHIP R7631 1 218 941 81 RES CHIP 100 5
70. S DISPLAY LIGHT POWER TY POWER IN Ame PN rv DISPLAY FUNCTION p PREV REPLAY ADVANCE XEXT gt STOP THEATER SOUND PICTURE WIDE C FREEZE SONY 2 B RM YD024 Category Previous Category Displays Service Menus 2 5 RESETTING TO FACTORY DEFAULTS Use the following instructions to restore the User Controls and Channel Memory settings to the preset factory conditions 1 While holding down the the Remote Commander press the POWER button on the Front Panel of the set The set restarts and displays the initial setup screen This may take several minutes 55 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S SECTION 3 DIAGRAMS 3 1 CIRCUIT BOARDS LOCATION G4 BOARD POWER UNIT Module SWITCH UNIT Contains H1 Board 3 2 PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors in pF unless otherwise noted pF uuF 50WV or All voltages are in V less are not indicated except for electrolytics and tantalums S Measurement impossibility All electrolytics are in 50V unless otherwise specified All resistors are in ohms 10000 1000 B line Actual measured value may be different Li Indication of resistance which does not have one for rating gt signal path RF electrical power is as follo
71. cazes a 7 14705 50 50V 50V pis T3 XIR XR XR i gt 1005 1005 1005 3 P16 R4705 47 CLA706 C475 0 1 16 1005 py Duin cB gt 8470647 707 C296 0 1 161 1005 DS CIK ca gt R4701 47 4707 0 1 16 1005 cu gt 0 167 1005 T4 gt Mos gt om PCB xad 7 ido 0 1 6v 2 le i NEP le s HDMI DS AFI RI CL4716 gt aria 47 ow p ait vs m E ES VSW OUT gt 116 Rese CL4726 19 RIT CLATOT ST ev P4 F4 1 VSW OUT C gt gt is HDMI SCK FS 5 HDML WS CL4713 B I 4301 Y 112 3 1 O C4701 1 50 1965 GND CXD9937GB GND KDL 4024100 B 4024100 8 4624100 B 4624100 S TOPANEL 4074100 8 14074100 14624100 8 4674100 62 BU BOARD SCHEMATIC DIAGRAM 5 OF 12 3 4 WX2_DDR_L8V C4928 64929 c4930_ C4931 0 001 0 001 001 0 001 50V 30 XR Xm 1005 1005 C4935 0 001 30 XR 1005 4937 4938 4939 0 001 0 001 0 001 50V 30 50 Xm XR Xm 1005 1005 1005 GND WX2 DDR 18V WX2 DDR 18V C4904 C4905 gy W FB4903 68 50V R400 1005 1005 1 16W RN CP 05 R4901 4902 C4903 0 1 0 1 16V 16V 0 5
72. i IM 68 110W 14 MA2IISOGLSO FPRD Dpops 1608 JL6604 14 6635 D6623 ie i UDZSTE 173 6B i ow R6616 n3 RN CP 16 6629 R6634 Mount Mecha A6608 263406621 06606 06607 ik 46INCH 16604 6715 28A1364 T111 ID ET6700 1 GND 3 4 6605 FB6607 C6604 0 4 CD 0 45uH i R6609 i ET6701 i 2012 5 i 1608 1 16 IN JL6738 1 06613 S3K60 TMP FO EY 6636 86615 6607 EY6632 R6613 4 7 68 iow 5 3 L 06615 5V REG 14W RN CP 26613 FPRD MA2J1130GLS0 5 IMP 1608 JL6605 16702 4 even m D6624 R6611 A CN6702 UDZSTE 173 6B jw 6748 1 0 1 2912 R6617 Kas VW WEY6633 8 1608 RN CP 4 R6635 R6795 116706 OOO aa RN CP JL6739 J 6605 2SA1364 T1 l IDE TSAI23BACITP IEF 01 6731 9610 R6782 ISA1233AC TP IEF 9 CHIP 2 96711 cepa 2SC3052EF TI LEI 25 C6738 B 10 F 2012 B 0 1 C6745 2 x K 1608 T H 1 H bns JL6711 6756 25 MN 1 100k gt 887 e L INV_DRV1 110 R6757 6735 d dow 10k1 10W 1 079938 MC2838 T112 1 166701 E B R6726 2 2k 110W RN CP 0 5 is INVDRV2 R6728 1 vecazv 110 NM 2 d 2 2 1608 ES 3
73. 0 21 CERAMIC CHIP 680pF 2 50 C2098 1 165 818 91 CERAMIC CHIP 0 68uF 10 25V C2048 1 114 410 21 CERAMIC CHIP 680pF 2 50 C2099 1 165 818 91 CERAMIC CHIP 0 68uF 10 25 2049 1 114 214 81 470pF 5 50 C2100 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 2050 1 114 214 81 CERAMIC CHIP 470pF 5 50 C2101 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 2051 1 114 214 81 CERAMIC CHIP 470pF 5 50 2119 1 114 130 11 CERAMIC CHIP 10 6 3 C2052 1 114 214 81 CERAMIC CHIP 470pF 5 50 C2120 1 114 130 11 CERAMIC CHIP 10 6 3 C2053 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 02121 1 114 130 11 10 6 3 2054 1 100 764 21 ELECT CHIP 20 25V C2122 1 114 130 11 10 6 3 2055 1 112 065 11 4lIyF 10 16V C2123 1 114 353 11 0 01MF X7R 1410 2056 1 112 065 11 4IyF 10 16V C2124 1 114 353 11 CAP CERAMIC 0 01MF X7R 1410 C2057 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C2125 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C2059 1 114 214 81 CERAMIC CHIP 470pF 5 50 C2126 1 114 130 11 CERAMIC CHIP 10 6 3 C2060 1 114 214 81 CERAMIC CHIP 470pF 5 50 C2127 1 114 130 11 10 6 3 2061 1 100 912 11 CERAMIC CHIP 10 25 C2128 1 112 777 11 0 01uF 10 25 2062 1 100 912 11 CERAMIC CHIP 10 25 C2129 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V K
74. 00 916 11 CERAMIC CHIP 10 16V C7226 1 114 130 11 CERAMIC CHIP 10 6 3 C7279 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7227 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7283 1 100 916 11 CERAMIC CHIP 10 16V C7228 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7284 1 100 916 11 CERAMIC CHIP O 1uF 10 16V KDL 4024100 B 4024100 8 4624100 B 4624100 S 93 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES C7285 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7423 1 100 916 11 CERAMIC CHIP 10 16V C7289 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7425 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7290 1 100 916 11 CERAMIC CHIP 10 16V C7504 1 100 916 11 CERAMIC CHIP 10 16V C7291 1 164 854 11 CERAMIC CHIP 15 5 50 C7505 1 164 874 11 CERAMIC CHIP 100pF 5 50 C7292 1 164 860 11 CERAMIC CHIP 27pF 5 50 C7506 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7293 1 100 905 11 CERAMIC CHIP 0 001uF 10 50 C7513 1 112 064 11 CERAMIC CHIP 2 2uF 10 10V C7296 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7514 1 100 909 11 CERAMIC CHIP 10uF 10 6 3 C7298 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7515 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7299 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7516 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7300 1 135 366 11 ELECT CHIP 100 20 16V C7517 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7301 1 114 331 11 CERAMIC CHIP 47 10 10V C7518 1 100 909 11 CERAM
75. 00 916 11 CERAMIC CHIP O 1uF 10 16V C7179 1 100 916 11 CERAMIC CHIP 10 16V C7240 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7180 1 114 334 11 CERAMIC CHIP 10yF 10 25 C7241 1 114 130 11 10 6 3 C7182 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7242 1 114 130 11 CERAMIC CHIP 10 6 3 C7183 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7243 1 114 130 11 10 6 3 C7184 1 100 767 21 ELECT CHIP 20F 20 16V C7244 1 100 916 11 CERAMIC CHIP O1uF 10 16V 7200 1 100 909 11 CERAMIC CHIP 10uF 10 6 3 C7245 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7201 1 114 130 11 CERAMIC CHIP 10 6 3 C7246 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7202 1 114 130 11 CERAMIC CHIP 10 6 3 C7247 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7203 1 114 130 11 10 6 3 C7248 1 114 130 11 10 6 3 C7204 1 114 130 11 CERAMIC CHIP 10 6 3 C7249 1 100 916 11 CERAMIC CHIP 10 16V C7205 1 100 916 11 O 1uF 10 16V C7250 1 112 786 11 ELECT CHIP 330 20 4 7206 1 100 916 11 O 1uF 10 16V C7251 1 114 130 11 10 6 3 C7207 1 100 916 11 CERAMIC CHIP 014 10 16V C7252 1 114 130 11 CERAMIC CHIP 10 6 3 C7208 1 100 916 11 CERAMIC CHIP 10 16V C7253 1 114 130 11 CERAMIC CHIP 10 6 3 C7209 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7254 1 100 916 11 CERAMIC CHIP O 1uF 10
76. 00 S 4624100 B 4624100 S KDL 40Z24100 B amp 4074100 5 ONLY LEGEND INSTALLATION PROCEDURE FOR steer core 2 688 011 01 or equiv QTY 7 F 6 1 CO N N ECTO R LCD or SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 STEP3 PUSH DOWN ON BLACK LOCK TAB TO SEAT CONNECTOR WHEN CONNECTOR 1 SEATED IT WILL CLICK INTO PLACE HRS LOGO WILL BE VISIBLE WHEN TAB IN DIRECTION INDICATED CONNECTOR IS PROPERLY LOCKED PWB TO LOCK CONNECTOR 4 PULL LOCK BLACK LOCK KDL 4024100 B 4024100 8 4624100 B 4624100 S 33 KDL 4024100 B1 4024100 S 46Z4100 B 46Z4100 S KDL 40Z24100 B amp 4074100 5 ONLY LEGEND HIGH VOLTAGE MDF 61 WIRE ROUTING O SHEET CORE C 2 688 011 01 or equivl LCD 2 688 062 01 or 4 I SLIDE CLAMP 2 650 770 11 Cho Fab TAPE 2 888 494 01 HIMELON TAPE 2 661 260 01 QTY 1 61 NEW CONNECTOR 1 835 433 11 100 LENGTH Installation 1 Align connector in header 2 Push Black Button on top of Conn 3 Confirm Conn snaps in firmly 4 Slide BLACK locking latch in direction printed on the PWB silk circled RED in photo KDL 40Z4100 B 40Z41 00 S 46Z4100 B 4624100 S 34 KDL 4024100 B1 4024100 S 46Z4100 B 46Z4100 S KDL 40Z24100 B amp 4074100 5 ONLY LEGEND 2P AC INLET SHEET
77. 03 1 802 078 11 VARISTOR SMD qt VD7504 1 802417 1 SURGE ABSORBER SMD SMD VD1003 1 802 078 VARISTOR SMD VD7505 18024173 SURGE ABSORBER SMD VD1005 1 802 078 11 VARISTOR SMD VD7507 1 802 078 11 VARISTOR SMD VD7508 1 802 078 11 VARISTOR SMD VD1006 1 30249324 VARISTOR NETWORK 1005X2 CRYSTAL VD1007 1 802 493 21 NETWORK 10052 X2000 1 813462 11 VIBRATOR CRYSTAL 24 576MHZ VD1051 1 802 078 1 VARISTOR SMD 3001 1 813 070 21 PIEZOELECTRIC OSCILLATOR VD1052 1 802 493 21 VARISTOR NETWORK 1005 2 sii VIBRATOR CRYSTAL VD1101 1 802 078 11 VARISTOR SMD XA700 1 8138241 VIBRATOR CRYSTAL 24 000MHZ X7200 1 814 133 21 VIBRATOR CRYSTAL VD1102 1 802 078 1 5 SMD ee X7500 1 814 132 21 VIBRATOR CRYSTAL 7801 1 814 146 11 OSCILLATOR CRYSTAL 50 0MHZ VD1121 1 802 078 11 SMD VD1122 1 802 078 11 VARISTOR SMD 01123 1 802 078 11 VARISTOR SMD 01124 1 802 493 21 VARISTOR NETWORK 1005 2 VD1201 1 802 493 21 VARISTOR NETWORK 1005 2 VD1203 1 802 493 21 VARISTOR NETWORK 1005 2 VD1205 1 802 493 21 VARISTOR NETWORK 1005 2 KDL 4024100 B 4024100 8 4624100 B 4624100 S 104 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S D3Z REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES C6747 1 100 566 91 CERAMIC CHIP 10 25 037 C6748
78. 031 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C2081 1 114 326 11 0 22 10 25 C2032 1 114 331 11 CERAMIC CHIP 10 10V 2082 1 114 326 11 Q 22uF 10 25 C2033 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C2083 1 114 326 11 CERAMIC CHIP 0 22 10 25V C2034 1 135 366 11 ELECT CHIP 100 20 16V 2084 1 100 912 11 CERAMIC CHIP 10 25V 2035 1 100 916 11 O 1uF 10 16V 2085 1 100 912 11 CERAMIC CHIP 10 25 2036 1 114 331 11 CERAMIC CHIP 47 10 10 2086 1 100 912 11 CERAMIC CHIP 1090 25 C2037 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C2087 1 100 912 11 CERAMIC CHIP 10 25 2038 1 100 916 11 O 1uF 10 16V 2088 1 114 193 1 ELECT CHIP 470uF 20 25V C2039 1 114 354 11 CAP CERAMIC 0 1MF X7R 1410 2089 1 114 325 11 01 10 25V C2040 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V 2090 1 100 912 11 CERAMIC CHIP 1090 25V C2041 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C2091 1 100 912 11 CERAMIC CHIP 10 25 C2042 1 164 849 11 CERAMIC CHIP 9pF 0 50 50V C2092 1 114 325 11 O 1uF 10 25V C2043 1 164 849 11 CERAMIC CHIP 9pF 0 50 50V C2093 1 114 193 11 ELECT CHIP 470uF 20 25V 2044 1 114 410 21 680pF 2 50 2096 1 165 818 91 CERAMIC CHIP 0 68uF 10 25 C2046 1 114 410 21 CERAMIC CHIP 680pF 2 50 C2097 1 165 818 91 CERAMIC CHIP 0 68uF 10 25V C2047 1 114 41
79. 05 0 5YM6TR FL7202 1234939214 FILTER EMI REMOVAL SMD FL7500 1234939321 FILTER EMI REMOVAL SMD 107504 6 710 929 01 LAN8700C AEZG TR 27600 1 234 939 21 FILTER REMOVAL SMD 27601 1 234 939 21 FILTER REMOVAL SMD Kom de NuMaa03 TE2 107860 67120201 TANLVCSTAPW 118 101201 671252501 1C2005 0 8YM6TR JACK IC2000 670648901 TC7SH32FU TSRSOY F HOS 8214454 PHONO JACK RIGHT ANGLE AX IC2005 671090401 TPA3100D2PHPR 1 10 T IC3001 6370821901 MB91305PMC G BNDE1 Gi 3002 6 703 175 01 0 PSTS629UL 5102 1 821 906 12 HDMI CONNECTOR 5103 1 821 006 2 HDMI CONNECTOR 3003 6 710 121 01 IC 24256 BWMNGTP A IC3004 670805001 IC S29ALO16D7OTFIO10 T IC3201 671241901 74AHC132PW 118 i 103501 637001201 IC S 1132848 M5T1G 12001 1 400 179 21 FERRITE 103502 6 711 999 01 IC MM3286EFBE 12002 1 469 555 21 INDUCTOR 10H 12004 145742941 INDUCTOR 22H 12005 14574291 INDUCTOR 22H 12006 14574291 INDUCTOR 22H KDL 4024100 B 4024100 8 4624100 B 4624100 S 97 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE The components identified by shading NOTE Les composants identifies per un trame et une and Z mark are critical for safety Replace only marque A sont critiques pour la securite Ne les remplacer with part number specified que par une piece portant le numero specifie BU REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALU
80. 06739 1 162 970 11 CERAMIC CHIP 10 25V 06623 8741908357 DIODE UDZSNPTE 173 68 06740 1 10788291 100uF 20 16V 06624 8719083357 DIODE UDZSNPTE 173 68 C6742 1400 56 04 CERAMIC CHIP 10 25V D6704 6501 57941 DIODE MC2837 C6744 110056691 CERAMIC CHIP 10 25 06705 6501 57941 DIODE MC2837 06745 1 107 882 91 ELECT 1004F 20 16V 0679 6 501 732 01 DIODE MAZ8056GOLSO C6746 110056691 CERAMIC CHIP AF 10 25V 06710 6 501 732 01 DIODE 7805600150 KDL 4024100 B 4024100 8 4624100 B 4624100 S 105 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE The components identified by shading NOTE Les composants identifies per un trame et une and Z mark are critical for safety Replace only marque sont critiques pour la securite Ne les remplacer with part number specified que par une piece portant le numero specifie D 3 Z REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES 0671 6 501 817 01 DIODE MA2J1110GLS0 TRANSISTOR 06714 650 7441 DIODE MAZ8047G0LS0 _ _ Wens DO eter Q6600 6 551 678 01 RANSISTOR 2SA1364 1111 1DE 06601 6 551 678 01 TRANSISTOR 2SA1364 1111 1DE 0040000 maa 06604 6 551 678 01 TRANSISTOR 2SA1364 1111 1DE 1117 06605 6 551 678 01 TRANSISTOR 2SA1364 1111 1DE 06706 6 551 961 01 TRANSISTOR INK0002AC1 T130A 1 FERRITE BEAD 06707 6 551 961 1 TRANSISTOR INK0002AC1 T130A 1 FB6600 1 410 397 21 FERRITE 1 uH 0671 8 72
81. 076 1 208 927 11 METAL CHIP 41K 0 50 1 16W R5104 1 208 683 11 METAL CHIP 1K 0 50 1 16W R7077 1 208 927 11 ETAL CHIP 41K 0 50 1 16W R5107 1 218 961 11 RES CHIP 4 7K 5 116W R7078 1 208 923 11 ETAL CHIP 33K 0 50 1 16W 5108 1 218 941 81 RES CHIP 100 5 116W R7079 1 208 947 11 ETAL CHIP 330K 0 50 1 16W R5131 1 218 929 11 RES CHIP 10 5 116W R7080 1 208 715 11 METAL CHIP 22K 0 50 1 16W KDL 4024100 B 4024100 8 4624100 B 4624100 S 100 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES R7081 1 208 923 11 METAL CHIP 33K 0 50 1 16W R7147 1 218 941 81 RES CHIP 100 5 116W R7082 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7148 1 208 687 11 METAL CHIP 1 5K 0 50 1 16W R7083 1 218 941 81 RES CHIP 100 5 116W 7149 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7084 1 208 691 11 METAL CHIP 2 2K 0 50 1 16W 7150 1 208 935 11 METAL CHIP 100K 0 50 1 16W 7085 1 218 941 81 RES CHIP 100 5 116W R7151 1 208 935 11 METAL CHIP 100K 0 50 1 16W R7086 1 218 941 81 RES CHIP 100 5 116W 7152 1 218 937 11 RES CHIP 47 5 116W R7087 1 208 691 11 ETAL CHIP 2 2K 0 50 1 16W R7153 1 218 937 11 RES CHIP 47 5 116W R7088 1 208 687 11 METAL CHIP 1 5K 0 50 1 16W R7154 1 218 990 81 SHORT CHIP R7089 1 208 703 11 ETAL CHIP 6 8K 0 50 1 16W 7155 1 208 709 11 ETAL CHIP 12K 0 50 1 16W R7090 1 208 935 11 METAL CHIP 100K 0 50 1 16W R7156 1 208 709 11 ETAL CHIP 12K 0
82. 1 01 0 1 16V 16V 2 wz lt 1 7000 215 0684001 00 ozs C7240 0 1 0 1 01 16v 16V L7 16 1905 1005 1005 GND D3 3V FL7200 E12 E13 E18 E20 3 8 245 POWER SUPPLY asi E F24 P26 026 C7285 C7290 C7299 01 01 01 16V 16V 16V 1005 1005 1005 GND 1C7000 215 0684001 00 7200 C72 54 1MHz 1 C7292 27 17200 0 39uH CL7211 FL7202 R7200 R7261 1 1 5K GND X245 RESET PLL XTAL D2 5V 1L7204 RESET gt R7204 100 116 CHIP 5 1L7202 JL7203 D3 3V 1C7200 PST3629UL 1C7000 215 0684001 00 Mount Mecha 7000 329693102 view iW RNCP RN CP 0 5 0 5 RESET_OUT RESET_SYSTEM GND CL7201 EGPPCI gt 7206 0 CHIP GPX lt GPX VSYNC IN lt MSDATA MSDATA 1 MSDATAQ MSDATAG SPLCLK SPI IN SPLOUT SPI 50 SPLCS1 X245 PERIPHERAL 1C7000 215 0684001 00 R7207 2 116 gt SPLCLK gt SPL OUT GA F24 gt SPLDL CS 7200 22 5 1 KUARTIRXD EE UARTI 139 C4 GPX HSYNC IN gi aps lt GPX_VSYNC_IN 6 UARTO RXD 25 TXD TO DIAG D33V DS 1 DMP RXD TODMP
83. 1 16W 5 DDR2 CKN R4904 1 16W 5 Wx2 BAO 10 CHIP DDR R4905 LIEW 5 DDR2 A0 amp DDR2 Al DDR2 A2 DDR2 A4 DDR2 A6 DDR2 P2 DDR2 DDR2 A9 P3 DDR2 BAO Li DDR2 A UDM B3 DDR A IDM DDR2 A UDQSP DDR2 A UDQSN DDR2 A LDQSP DDR2 A LDQSN DDR2 DDR2 CKN R4906 330 1 16W CHIP 5 DDR2 CS 18 DDR2 ODT GND DDR2 A0 M DDR2 A4 DDR2 AS DDR2 A6 DDR2 A7 p DDR2 P8 DDR2 A9 pP DDR2 12 DDR2 B UDM DDR2 B IDM DDR2 B UDQSP DDR2 B UDQSN DDR2 B LDQSP DDR2 LDQSN DDR2 CKP 18 DDR2_CKN DDR2 R4907 330 1 16W CHIP 3 DDR2 CS DDR2 8 E z z E WW 8888888888 8 256160 35 8888888888 5 DDR2_A DQO DDR2 A DQI DDR2_A DQ2 m DDR2 A DQ3 m DDR2 A DOH m DDR2 A DQ5 Fl DDR2_A_DQ6 DDR2_A_DQ7 DDR2 A DQ DDR2_A_DQIO m DDR2 Di DDR2 A DQI2 DDR2_A_DQI3 BI DDR2 DDR2_A_DQIS x E m R RS WX2 DDR 18V R4908 10k 1 16W RN CP 05 n R4909 PEN Y n T 1005 05 n DDR 18V GND QOL LG c4o16 64922 0 01 0 01 0 01 Pu TO 28 25V Xm Xm 1005 1005 Chase 64942 4917 C4o23
84. 1 234 370 21 RES NETWORK 22 1005 4 RB2024 1 234 380 21 RES NETWORK 47K 1005 4 RB4904 1 234 370 21 RES NETWORK 22 1005 4 RB2025 1 239 698 11 RESISTOR NETWORK 10K RB5001 1 239 686 11 RESISTOR NETWORK 1K RB2026 1 239 698 11 RESISTOR NETWORK 10K RB5002 1 239 674 81 RESISTOR NETWORK 100 RB2028 1 239 706 81 RESISTOR NETWORK 47K RB5101 1 234 372 11 RES NETWORK 100 1005 4 RB2029 1 234 378 21 RES NETWORK 10K 1005 4 RB5102 1 234 380 21 RES NETWORK 47K 1005X4 RB2033 1 234 372 11 RES NETWORK 100 1005X4 RB5110 1 234 369 21 RES NETWORK 10 1005 4 RB2034 1 239 706 81 RESISTOR NETWORK 47K RB5112 1 234 369 21 RES NETWORK 10 1005X4 RB2036 1 239 702 81 RESISTOR NETWORK 22K RB5141 1 234 369 21 RES NETWORK 10 1005 4 RB2039 1 239 702 81 RESISTOR NETWORK 22K RB5143 1 234 369 21 RES NETWORK 10 1005 4 RB2042 1 239 674 81 RESISTOR NETWORK 100 RB5161 1 239 706 81 RESISTOR NETWORK 47K RB3003 1 234 372 11 RES NETWORK 100 1005X4 RB5162 1 234 369 21 RES NETWORK 10 1005 4 RB3004 1 234 372 11 RES NETWORK 100 1005X4 RB5164 1 234 369 21 RES NETWORK 10 1005 4 RB3006 1 239 698 11 RESISTOR NETWORK 10K RB5166 1 239 674 81 RESISTOR NETWORK 100 RB3008 1 239 674 81 RESISTOR NETWORK 100 RB5191 1 239 706 81 RESISTOR NETWORK 47K RB3009 1 239 698 11 RESISTOR NETWORK 10K RB5192 1 234 369 21 RES NETWORK 10 1005X4 RB3010 1 239 674 81 RESISTOR NETWORK 100 RB5194 1 234 369 21 RES NETWORK 10 1005X4 RB3015 1 239 698
85. 1 835 185 11 H V Connector Assy E A KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND 2 688 011 01 7 LCD TAPE 2 688 062 01 or 4 SLIDE CLAMP 2 650 770 11 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 QTY 1 30 KDL 4024100 B1 4024100 S 46Z4100 B 46Z4100 S KDL 40Z24100 B amp 4074100 5 ONLY LEGEND MAIN HARNESS D3Z HARNESS ROUTING AND DRESSING SHEET 2 688 011 01 or QTY 7 ioe LCD TAPE 2 688 062 01 E QTY 4 i SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 Apply Sheet Core C as shown Use Plastic button on panel as guide for tape placement KDL 4024100 B 4024100 S 4624100 B 4624100 S 31 4024100 amp 4074100 5 ONLY LVDS CABLE ROUTING 40Z LVDS Cable has Apply 3x5mm screw to secure LVDS metal tabs 2 places KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET CORE 2 688 011 01 or equivl QTY 7 LCD 2 688 062 01 aa QTY 4 _ SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 32 KDL 4024100 B 40241
86. 1 RESISTOR NETWORK 10K RB4700 1 239 686 11 RESISTOR NETWORK 1K RB1306 1 239 698 11 RESISTOR NETWORK 10K RB4704 1 234 372 11 RES NETWORK 100 1005 4 RB1307 1 239 698 11 RESISTOR NETWORK 10K RB4706 1 234 372 1 RES NETWORK 100 1005 4 1401 1 234 378 21 RES NETWORK 10K 1005 4 RB4707 1 234 375 21 RES NETWORK 1K 1005X4 2001 1 234 378 21 RES NETWORK 10K 1005 4 RB4708 1 234 878 21 RES CHIP NETWORK 1 8 3816 RB2002 1 239 702 81 RESISTOR NETWORK 22K RB4709 1 234 375 21 RES NETWORK 1K 1005X4 RB2003 1 239 674 81 RESISTOR NETWORK 100 RB4711 1 239 674 81 RESISTOR NETWORK 100 2004 1 234 372 11 RES NETWORK 100 1005 4 RB4716 1 234 375 21 RES NETWORK 1K 1005 4 RB2005 1 234 882 21 RES CHIP NETWORK 47KX8 3816 RB4717 1 234 878 21 RES CHIP NETWORK 1 8 3816 RB2006 1 234 882 21 RES CHIP NETWORK 47KX8 3816 RB4725 1 234 799 21 RES CHIP NETWORK 10KX8 3816 RB2008 1 239 686 11 RESISTOR NETWORK 1K RB4726 1 239 686 11 RESISTOR NETWORK 1K RB2009 1 239 686 11 RESISTOR NETWORK 1K RB4727 1 239 694 81 RESISTOR NETWORK 4 7K RB2014 1 239 698 11 RESISTOR NETWORK 10K RB4729 1 234 377 21 RES NETWORK 4 7K 1005 4 RB2015 1 234 375 21 RES NETWORK 1K 10054 RB4900 1 234 370 21 RES NETWORK 22 1005 4 RB2018 1 234 378 21 RES NETWORK 10K 1005 4 RB4901 1 234 370 21 RES NETWORK 22 1005 4 RB2019 1 239 686 11 RESISTOR NETWORK 1K RB4902 1 234 370 21 RES NETWORK 22 1005X4 RB2022 1 239 710 11 RESISTOR NETWORK 100K RB4903
87. 100 B 4024100 8 4624100 B 4624100 S 15 KDL 4024100 B 4024100 8 4624100 B 4624100 S 1 7 VESA FRAMES AND BOTTOM BRACKET REMOVAL Remove 4 screws from VESA Frames 2 Remove 4 screws 3 Remove 4 screws VESA Frame 1 8 LCD PANEL REMOVAL Disconnect 2 connectors 2 Remove 3 screws KDL 4024100 B amp 4074100 5 ONLY Remove 5 screws KDL 4624100 B amp 4624100 S ONLY NOTE The LVDS cable can only be installed one way There is colored tape on the cable to determine which side is attached to the TCON and which side is attached to the BU Board Refer to Wire Dressing Illustration on Page 32 for KDL 4024100 B 4024100 S models and on Page 52 for KDL 4624100 B amp 4624100 S models LCD Panel 1 8 1 CLEANING THE LCD PANEL CAUTION When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock Clean the cabinet of the TV with a dry soft cloth 2 Wipe the LCD screen gently with soft cloth gt Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water gt If using a chemically pretreated cloth please follow the instruction provided on the package gt Never use strong solvents such as a thinner alcohol or benzine for cleaning gt Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation KDL 4024100 B 4024100 8 4624100 B 4624100 S 16 KDL 4024100 B 4024100 8 4624100 B 4624100 S
88. 1005 1005 GND ca DORA DAL va DDR2A D21 Y24 DDR2 DQ3 E19 T23 DDR2 A E20 T24 DDR2 A DQ5 E21 R23 DDR2_A DOS E22 DDR2 A DQ7 Ee EE ue t F19 DDR2 A F20 Ga kl 8 022 B 21 DDR2 B DO S Q DDR2 8 8 F25 DDR2 B DQ2 DDR2 B 2 5 DDR2 B DQ4 E 121 DDR2 B DQS 8 B25 DDR2 B DQ6 B26 DDR2 B 022 Ga DDR2 B DDR2 DO 023 12 DDR2 B val F24 DDR2 B wa B24 DDR2 B_DQI2 yn DDR2 B AA DDR2 B A25 DDR2 B DQIS 122 C4907 0 00 vm E 1005 322 J24 gt DDR2_A_LDQSP va A LDQSN DDR2 UDQSN D DDR2 B LDQSN E23 DDR2_B_UDQSP DB DDR2_B_UDQSN 125 126 26 123 K23 25 77 CXD9937GB WX2 AD 5 DDR2 9 WX AS i DDR2_AS WX2 Al m RT 07 DDR2 Al WX2_A7 m DDR2 A7 WX2 A6 DDR A6 WX A4 DDR2 A4 WX2 2 n DDR2 A2 WX2 A0 Ik DDR2 A0 WXLAS DDR2 A3 WX2 10 DDR2_A10 WYLCKE a RB4902 DDRO WX WE DDR2 WE WX2 12 DDR2 AI2 WX2 RAS Rc DDR2 RAS WX2 n DDR2 All WX2 DDR2 A8 WX 880 DDR2 ODT WX2 CAS DDR2 CAS cs i DDR2 CS WX2 BAI DDR2 BAI R4902 11W S WX DDR2 CKP 84903
89. 100k 47 an 116W 16 116 View Se O cuas 9158 cna C7184 R7149 7146 16 220 10k 330 X6s X6S X6S XR 50 2012 2012 2012 1005 XR 05 1005 Ble ce oe ede et NES P mu RUNS 1506 055 lt 1 gt BU P7 KDL 40Z4100 B 40Z4100 S 46Z4100 B 46Z4100 S 65 BU BOARD SCHEMATIC DIAGRAM 8 OF 12 X245 GND 1 7000 215 0684001 00 D1 2V 7200 C7215 c7229 7338 7250 7317 2 330 330 63 263 6 v AV GND C7201 7216 C7230 C7241 C7251 6 P 5 RI 5 T15 C7202 C7217_ C7242 7252 C7203 C7218 C7232 C7243 7253 63V 6 3 6 3V 6 3V 6 3V 3665 369 1005 1005 T16 016 16 6 Y 6 X245 POWER SUPPLY 5 225 C7205 C7220 C7234 C7244 7254 01 0 1 01 0 1 01 16V 16V 16V 16V 16V 1005 1005 1005 1005 1005 C7207 C7222 C7236 C7246 C7256 0 1 0 1 041 01 0 1 16 16V 16 16V 16V L 1005 1005 1005 1005 1005 GND C7208 C7223 C7237 C7247 C7257 S 01 0 Loi 16 53 16 16 16 16 195 1005 1005 1005 1005 GND C7209 0 1 16V 1005 GND VDDR MEM 18V cpp epo 0
90. 11 RESISTOR NETWORK 10K RB5196 1 239 674 81 RESISTOR NETWORK 100 RB3016 1 239 674 81 RESISTOR NETWORK 100 RB5212 1 239 706 81 RESISTOR NETWORK 47K RB3017 1 239 686 11 RESISTOR NETWORK 1K RB5214 1 239 686 11 RESISTOR NETWORK 1K RB3021 1 239 682 11 RESISTOR NETWORK 470 RB7200 1 234 370 21 RES NETWORK 22 1005X4 RB3022 1 239 698 11 RESISTOR NETWORK 10K RB7201 1 239 674 81 RESISTOR NETWORK 100 RB3024 1 239 698 11 RESISTOR NETWORK 10K RB7202 1 239 674 81 RESISTOR NETWORK 100 RB3025 1 234 799 21 RES CHIP NETWORK 10KX8 3816 RB7204 1 239 674 81 RESISTOR NETWORK 100 RB7206 1 239 674 81 RESISTOR NETWORK 100 KDL 4024100 B 4024100 8 4624100 B 4624100 S 103 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES RB7207 1 239 674 81 RESISTOR NETWORK 100 01211 1 802 493 21 VARISTOR NETWORK 1005 2 RB7208 1 239 698 11 RESISTOR NETWORK 10K VD1212 1 802 493 21 VARISTOR NETWORK 1005 2 RB7210 1 239 698 11 RESISTOR NETWORK 10K VD1213 1 802 493 21 VARISTOR NETWORK 1005 2 RB7400 1 239 674 81 RESISTOR NETWORK 100 VD1214 1 802 078 11 VARISTOR SMD RB7407 1 234 378 21 RES NETWORK 10K 1005 4 VD1215 1 802 078 11 VARISTOR SMD RB7509 1 234 711 21 RES CHIP NETWORK 22X8 3816 VD3201 1 802 493 21 VARISTOR NETWORK 1005 2 RB7511 1 234 372 11 RES NETWORK 100 1005 4 05001 1 802 078 11 VARISTOR SMD RB7512 1 234 372 11 RES NETWORK 100 1005 4
91. 15K 0 50 1 16W R1420 1 218 983 11 RES CHIP 330K 5 16W R3411 1 218 977 11 RES CHIP 100K 5 116W R1421 1 218 971 11 RES CHIP 33K 5 116W R3420 1 218 965 11 RES CHIP 10K 5 116W R2006 1 218 990 81 SHORT CHIP R3505 1 218 965 11 RES CHIP 10K 5 116W R2008 1 218 953 11 RES CHIP 1K 5 116W R3506 1 218 990 81 SHORT CHIP R2009 1 218 990 81 SHORT CHIP R4701 1 218 937 11 RES CHIP 47 5 116W R2022 1 218 945 11 RES CHIP 220 5 116W R4702 1 218 937 11 RES CHIP 47 5 116W R2023 1 218 945 11 RES CHIP 220 5 116W R4703 1 218 937 11 RES CHIP 47 5 116W R2024 1 218 989 11 RES CHIP 1M 5 116W R4704 1 218 937 11 RES CHIP 47 5 116W 2025 1 218 990 81 SHORT CHIP 4705 1 218 937 11 RES CHIP 47 5 116W R2032 1 220 199 81 RES CHIP 24K 5 116W R4706 1 218 937 11 RES CHIP 47 5 116W 2035 1 218 953 11 RES CHIP 1K 5 116W R4707 1 218 989 11 RES CHIP 1M 5 116W R2044 1 218 977 11 RES CHIP 100K 5 116W R4709 1 216 864 11 SHORT CHIP R2065 1 218 990 81 SHORT CHIP 4710 1 218 990 81 SHORT CHIP KDL 4024100 B 402Z41 00 S 462Z4100 B 4624100 S 99 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES R4713 1 216 864 11 SHORT CHIP R5132 1 218 973 11 RES CHIP 47K 5 116W R4714 1 218 937 11 RES CHIP 47 5 116W R5133 1 208 683 11 METAL CHIP 1K 0 50 1 16W R4716 1 216 864 11 SHORT CHIP R5137 1 218 961 11 RES CHIP 4 7K 5 16W 4717 1 218 965 11 RES CHIP 10K 5 116W R5172 1 218
92. 16 11 OF 10 16V C3214 1 100 905 1 CERAMIC CHIP 0 001uF 10 50V 410 1 100 916 4 CERAMIC CHIP OF 10 16V C3403 1 100 905 4 CERAMIC CHIP 0 001uF 10 50 C4751 1 100 916 1 CERAMIC CHIP OF 10 16V C3502 1 112 066 11 CERAMIC CHIP 10yF 10 10V C4752 1 100 905 11 CERAMIC CHIP 0 001 10 50V C3503 1 100 916 11 OF 10 16V 4753 1 100 916 1 CERAMIC CHIP OF 10 16V C3506 1 100 916 11 OF 10 16V 4754 1 114 332 11 CERAMIC CHIP 224F 10 63V C3509 1 100 916 11 CERAMIC CHIP 10 16V C4756 1 100 905 11 CERAMIC CHIP 0 001uF 10 50V 03512 1 162 912 11 CERAMIC CHIP 0 50 50V C4758 1 100 905 11 0 001uF 10 50V C3514 1 112 066 11 CERAMIC CHIP 10yF 10 10V C4760 1 100 905 11 CERAMIC CHIP 0 001uF 10 50V 03515 1 100 916 1 CERAMIC CHIP 10 16V C4762 1 100 916 11 CERAMIC CHIP OF 10 16V C3532 1 164 874 11 CERAMIC CHIP 100pF 5 50V C4764 1 100 905 11 CERAMIC CHIP 0 001uF 10 50V C3542 1 164 874 11 CERAMIC CHIP 1005 5 50V C4765 1 100 905 11 CERAMIC CHIP 0 001uF 10 50V C4700 1 100 916 11 CERAMIC CHIP 0 1uF 10 16V C4766 1 100 905 11 CERAMIC CHIP 0 001 10 50V C4701 1 164 840 11 CERAMIC CHIP 1pF 0 25 50V C4767 1 100 905 11 CERAMIC CHIP 0 001uF 10 50V C4702 1 100 916 11 CERAMIC CHIP 0 1uF 10 16V C4769 1 100 905 11 CERAMIC CHIP 0 001uF 10 50V C4703 1 100 916 11 CERAMIC CHIP 10 16V C4776 1 100 905 11 C
93. 16V C7210 1 100 909 11 CERAMIC CHIP 10yF 10 6 3V C7255 1 100 916 11 CERAMIC CHIP 10 16V C7211 1 114 130 11 CERAMIC CHIP 10 6 3 C7256 1 100 916 11 CERAMIC CHIP O1uF 10 16V C7212 1 114 130 11 CERAMIC CHIP 10 6 3 C7257 1 100 916 11 CERAMIC CHIP 10 16V C7213 1 100 916 11 CERAMIC CHIP 10 16V C7258 1 114 332 11 CERAMIC CHIP 22uF 10 6 3 C7214 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7259 1 114 130 11 CERAMIC CHIP 10 6 3 C7215 1 100 909 11 CERAMIC CHIP 10uF 10 6 3 C7260 1 100 916 11 CERAMIC CHIP 10 16V C7216 1 114 130 11 CERAMIC CHIP 10 6 3 C7261 1 164 850 11 CERAMIC CHIP 10 0 50 50V C7217 1 114 130 11 CERAMIC CHIP 10 6 3 C7262 1 100 916 11 CERAMIC CHIP 10 16V C7218 1 114 130 11 10 6 3 C7264 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7219 1 114 130 11 10 6 3 C7265 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7220 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7266 1 100 916 11 CERAMIC CHIP 10 16V C7221 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7268 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7222 1 100 916 11 CERAMIC CHIP Oj 10 16V 7269 1 100 909 11 10yF 10 6 3 C7223 1 100 916 11 CERAMIC CHIP 10 16V C7271 1 114 331 11 CERAMIC CHIP 10 10V C7224 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7273 1 100 916 11 CERAMIC CHIP 10 16V C7225 1 114 130 11 10 6 3 C7275 1 1
94. 18 933 11 RES CHIP 22 5 116W R7579 1 218 941 11 RES CHIP 100 5 116W R7852 1 218 933 11 RES CHIP 22 5 116W 7580 1 218 941 11 RES CHIP 100 5 116W R7853 1 218 933 11 RES CHIP 22 5 116W 7581 1 218 941 11 RES CHIP 100 5 116W R7854 1 218 933 11 RES CHIP 22 5 116W R7582 1 218 941 11 RES CHIP 100 5 116W R7855 1 218 933 11 RES CHIP 22 5 116W 7583 1 218 941 11 RES CHIP 100 5 116W R7856 1 218 933 11 RES CHIP 22 5 116W R7584 1 218 941 11 RES CHIP 100 5 116W R7857 1 218 933 11 RES CHIP 22 5 116W R7585 1 218 941 11 RES CHIP 100 5 116W R7858 1 218 973 11 RES CHIP 47K 5 116W 7586 1 218 965 11 RES CHIP 10K 5 116W 7859 1 218 953 11 RES CHIP 1K 5 116W R7587 1 218 935 11 RES CHIP 33 5 116W R7860 1 218 933 11 RES CHIP 22 5 116W 7597 1 218 965 11 RES CHIP 10K 5 116W KDL 4024100 B 40Z4100 S 462Z4100 B 4624100 S 102 REF PART NO DESCRIPTION VALUES REF NO PART NO KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S DESCRIPTION VALUES RESISTOR BRIDGE RB3030 1 234 375 21 RES NETWORK 1K 1005X4 RB1202 1 239 674 81 RESISTOR NETWORK 100 RB3031 1 234 375 21 RES NETWORK 1K 1005X4 RB1302 1 239 674 81 RESISTOR NETWORK 100 RB3032 1 234 372 11 RES NETWORK 100 1005 4 RB1303 1 239 674 81 RESISTOR NETWORK 100 RB3301 1 234 378 21 RES NETWORK 10K 1005 4 RB1304 1 239 674 81 RESISTOR NETWORK 100 RB3410 1 239 698 11 RESISTOR NETWORK 10K RB1305 1 239 698 1
95. 2 01 TAPE LCD 3 285 986 01 CUSHION UPPER 40 7 632 452 24 TAPE NO 303 18MMX35M YEL KDL 4024100 B amp 4024100 S ONLY 1 910 048 39 WIRE ASSY LUG TERMINAL 70 3 285 981 01 CUSHION UPPER 46 KDL 4024100 B amp 4024100 5 ONLY KDL 4624100 B amp 4624100 S ONLY 1 910 047 05 WIRE ASSY LUG TERMINAL 85 KDL 4024100 S amp 4624100 S ONLY 3 297 699 12 GUIDE QUICK SETUP ENGLISH VERSION 3 297 699 21 GUIDE QUICK SETUP FRENCH VERSION REMOTE COMMANDER 3 297 699 31 GUIDE QUICK SETUP SPANISH VERSION 1 480 616 11 REMOTE COMMANDER RM YD024 3 297 695 12 MANUAL INSTRUCTION ENGLISH VERSION BATTERY GONER 3 297 695 21 MANUAL INSTRUCTION FRENCH VERSION 3 297 695 31 ANUAL INSTRUCTION SPANISH VERSION A 1 835 143 11 POWER SUPPLY CORD ALL KDL 4024100 B amp 4024100 S MODELS KDL 4624100 B amp 4674100 5 MEXILATIN AMERICA ONLY 1 835 554 11 POWER SUPPLY CORD KDL 4624100 B amp 4624100 S US CND ONLY 3 287 437 01 TRAY 46 KDL 46Z4100 B amp 4674100 5 ONLY Sony Corporation English Sony Technology Center 2008EJ74WEB 1 Technical Services Printed in USA 9 883 786 03 Service Promotion Departmen 2008 05 KDL 4024100 B 4024100 8 4624100 B 4624100 S 109 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S APPENDIX A ENCRYPTION KEY COMPONENTS Encryption key components developed by Sony Corporation contain confidential information and shall be handled under the non disclosure obligations provided in t
96. 20 16V C7066 1 100 904 11 CERAMIC CHIP 330pF 10 50V C7117 1 114 331 11 CERAMIC CHIP 47 10 10V C7067 1 164 882 11 CERAMIC CHIP 220pF 5 16V C7118 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7068 1 164 882 11 CERAMIC CHIP 220pF 5 16V 7120 1 100 905 11 CERAMIC CHIP 0 001UF 10 50 C7069 1 164 882 11 CERAMIC CHIP 220pF 5 16V C7121 1 100 916 11 CERAMIC CHIP O1uF 10 16V C7070 1 114 334 11 10yF 10 25 C7130 1 135 366 11 ELECT CHIP 100uF 20 16V c7071 1 114 334 11 CERAMIC CHIP 10yF 1090 25 C7131 1 114 334 11 CERAMIC CHIP 10 10 25V C7072 1 112 781 11 10 10V C7132 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C7073 1 112 781 11 CERAMIC CHIP 10 10V C7135 1 164 874 11 CERAMIC CHIP 100pF 5 50V C7074 1 112 781 11 CERAMIC CHIP 10 10V C7136 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7075 1 114 325 11 O 1uF 10 25V C7137 1 164 862 11 CERAMIC CHIP 33pF 5 50 C7076 1 114 325 11 CERAMIC CHIP O 1uF 10 25V C7138 1 127 988 81 CERAMIC CHIP 0 015uF 10 16V C7077 1 112 781 11 10 10V 7139 1 164 858 11 22 5 50 C7078 1 112 781 11 CERAMIC CHIP 10 10V 7140 1 100 916 11 CERAMIC CHIP O1uF 10 16V C7079 1 112 781 11 CERAMIC CHIP 10 10V c7141 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7080 1 114 325 11 O 1uF 10 25V C7142 1 114 320 11
97. 23 eis He E JW6601 A EY6600 o EY6601 6 68uH FB6602 1 6600 JW6602 FB6600 5 LluH WHT EY6622 EY6602 C6600 mor 1 MAN on E PRLGND 3 9 16 Ey 6604 EY6623 Ey6603 14 D6604 EY6714 6797 Y6605 IL6601 1 gii der 450V B 46 EY6710 Pr R6700 525 4 7 FB6608 JL6724 RNP Q EY6715 1 re 5 5 1 6719 EY6612 EY661 Y6700 nv e v EYN ngs FB6612 L 1 X E T i 1 1uH 6602 EY6606 al E R6602 vo 6619 7 2 2 0 R6604 x T6600 C6709 TW6612 762 UAW MA2J1130GLS0 47 S3K60 1 R6917 R6918 gt 1 90 PAD 26600 1 6602 63 m VV y X E ay 4 s FPRD FPRD 6719 D6620 EY6613 m quc 1 IE 1 6720 m 28 173 68 ro I R6606 96706 R6701 SV TOR 5 gu 116727 1 C 579 28 2009 851 T B IL6606 1 10W d EY6607 1 10W AY z C6710 16717 1 RNCP TMP Ne R6632 a 3300 e INK0002AC1 T130A 1 1k 06600 2p 4 TW 1 4729
98. 3001 PST3629UL L CL FEPROM 1 3002 EPROM 13004 WP STBY33V 03007 UNRS2AIGOLSO TL RESET lt 8 2 T STBY33V wa TRSIX XIRST XRSTIN 0000000 INITX i325299zn23zg2zZzgnZg 8 z XINIT BEP a REE SEE GE 5 88886 BREAK 2 2 9 e 22 2 2322255 2 9 8 2 2 2 2 2 BREAK 8 8B RP g B Ek B E OS R E R K R RR E E K SEES ICD3 PAS INTS 1682 ICD3 ICD2 134 1651 1692 ICD1 135 PA7 INT7 1650 ICD1 1600 136 AN9 PE7 ICD0 Ics2 157 PBI INT9 ANSIPFG 1652 CHIP 1651 138 PBZ INTI ATRG ANTIPFS PANEL SET_ON 1681 1650 139 AN6PF4 PANEL SET 1650 140 PBA INTI2 ICUO ANS PF3 GND ICLK PBS INTI3 ICUL AN4PF2 m 142 PB6 INT14 ICU2 AN3 PF1 14 2 6 PB7 INTY15 ICU3 AN2 PFO cal Ut ea P Ps VDDE ANI CL3010 0 AN 23 CL3011 us uM AS R3021 910 0 5 XRSTIN m 6 mt r _ DIMMER PCO PPGO 2 TRSIX P mom FAN DRV PCUPPGI FR Mp2 103004 DQIS A 1 S29AL016D70TFIO10 D2 REGDV D33V D33V C3403 0 001 50 1005 lt DC A
99. 4024100 B 4024100 8 4624100 B 4624100 S 108 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE Les composants identifies per un trame et une marque sont critiques pour la securite Ne les remplacer que par une piece portant le numero specifie NOTE The components identified by shading and Z mark are critical for safety Replace only with part number specified REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES ACCESSORIES AND PACKING MISCELLANEOUS I 2 678 265 01 BAG PROTECTION 3 452 376 01 COVER REAR STAND KDL 40Z4100 B amp 4074100 5 ONLY 3 299 074 11 FLYER LINUX 2 678 266 01 BAG PROTECTION 3 299 071 01 FLYER SAFETY KDL 4624100 B amp 4674100 5 ONLY 2 650 770 01 SLIDE CLAMP 3 287 548 11 BAG PROTECTION STAND 4 665 205 01 SPECIAL FLAT HEAD EG GRIP M2 I 3 285 985 01 CARTON INDIVIDUAL 40 g 2 580 608 01 SCREW PSW M5X16 KDL 4024100 B amp 4024100 S ONLY SCREWS TO ATTACH TABLE TOP STAND TO TV 3 285 980 01 CARTON INDIVIDUAL 46 For product protection and safety reasons Sony strongly recommends that KDL 4624100 B amp 4624100 S ONLY you use the screws provided with the TV CAUTION These screws cannot be used to secure the TV to I 3 285 987 01 CUSHION LOWER 40 Wall Mount Brackets KDL 4024100 B amp 4024100 S ONLY 2186 601 1 SUPPORT BELT KIT 3 285 962 01 CUSHION LOWER 46 3 874 380 11 TAPE D4 KDL 4624100 B amp 4624100 S ONLY 2 688 06
100. 4100 S 4624100 B 4624100 S G4 BOARD SCHEMATIC DIAGRAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 A B C D E F G H J K L M 411 50v unless otherwise noted All resistors ang 1 30 unless otherwise noted N NO POWER UNIT SBE 3800 TOIT AT fI 2560 n79 01 P KDL 4024100 B 4024100 S 4624100 B I4624100 S 15 4074100 4074100 5 4674100 4674100 5 POWER COMPONENT SIDE gt mp w Hi KDL 4024100 B 4024100 8 4624100 B 4624100 S 76 POWER CONDUCTOR SIDE 1 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S 77 KDL 4024100 B 4024100 S 4624100 B 4624100 S H3V BOARD SCHEMATIC DIAGRAM 1 2 3 CL307 rh CL306 e e e eo R301 R302 CLBO2 JLB03 CL505 8105 100 116 OW View 0 5 0 5 RN CP j R306 Bs n Cup D308 116 EB 1105 5 3 Q301 Q302 Q303 Q305 UNRS2AIGOLSO UNRS2A1G0LSO UNRS2A1G0LSO UNR52A1G0LSO Q ES R312 33k 5 ur 5 Tok iew R314 PICTURE OFF RED amp GREEN CHIP 5 E POWER GREEN STANDBY RED View 5 TIMER RED R307 R309 we 55 ik 220k 0304
101. 45 11 RES CHIP 220 5 1160 1303 1 218 941 81 RES CHIP 100 5 116W R3014 1 218 965 11 RES CHIP 10K 5 116W R1304 1 218 941 81 RES CHIP 100 5 116W R3016 1 218 973 11 RES CHIP 47K 5 116W 1305 1 218 941 81 RES CHIP 100 5 116W R3018 1 218 965 11 RES CHIP 10K 5 116W R1306 1 218 941 81 RES CHIP 100 5 116W R3020 1 218 941 81 RES CHIP 100 5 116W 1307 1 218 941 81 RES CHIP 100 5 116W R3021 1 208 886 81 METAL CHIP 910 0 50 1 16W R1308 1 218 941 81 RES CHIP 100 5 116W R3022 1 218 965 11 RES CHIP 10K 5 116W R1313 1 208 683 11 METAL CHIP 1K 0 50 1 16W R3023 1 218 990 81 SHORT CHIP R1314 1 208 683 11 METAL CHIP 1K 0 50 1 16W R3025 1 218 949 11 RES CHIP 470 5 116W R1315 1 208 683 11 METAL CHIP 1K 0 50 1 16W R3027 1 218 961 11 RES CHIP 4 7K 5 116W R1316 1 208 683 11 METAL CHIP 1K 0 50 1 16W R3035 1 218 965 11 RES CHIP 10K 5 116W R1317 1 218 941 81 RES CHIP 100 5 116W R3036 1 218 965 11 RES CHIP 10K 5 116W R1410 1 218 990 81 SHORT CHIP R3038 1 218 990 81 SHORT CHIP R1411 1 218 990 81 SHORT CHIP 3205 1 218 941 81 RES CHIP 100 5 116W R1412 1 216 864 11 SHORT CHIP 3210 1 218 945 11 RES CHIP 220 5 116W R1413 1 216 295 91 SHORT CHIP R3252 1 208 715 11 METAL CHIP 22K 0 50 1 16W R1415 1 218 957 11 RES CHIP 2 2K 5 116W R3401 1 208 931 11 METAL CHIP 68K 0 50 1 16W R1416 1 218 941 81 RES CHIP 100 5 116W R3402 1 208 703 11 METAL CHIP 6 8K 0 50 1 16W R1418 1 208 947 11 METAL CHIP 330K 0 50 1 16W R3403 1 208 711 11 METAL CHIP
102. 50 1 16W R7091 1 208 935 11 METAL CHIP 100K 0 50 1 16W 7157 1 218 990 81 SHORT CHIP R7092 1 208 935 11 METAL CHIP 100K 0 50 1 16W R7158 1 216 791 11 ETAL CHIP 3 3 5 110 R7093 1 208 935 11 METAL CHIP 100K 0 50 1 16W R7159 1 216 791 11 ETAL CHIP 3 3 5 140W R7094 1 218 937 11 RES CHIP 47 5 116W R7160 1 216 791 11 ETAL CHIP 3 3 5 1 0W R7095 1 218 937 11 RES CHIP 47 5 116W R7167 1 208 683 11 ETAL CHIP 1K 0 50 1 16W R7096 1 218 937 11 RES CHIP 47 5 116W R7171 1 208 695 11 ETAL CHIP 3 3K 0 50 1 16W R7097 1 218 937 11 RES CHIP 47 5 116W R7172 1 208 923 11 ETAL CHIP 33K 0 50 1 16W R7098 1 218 990 81 SHORT CHIP R7173 1 216 864 11 SHORT CHIP R7099 1 218 990 81 SHORT CHIP R7174 1 218 990 81 SHORT CHIP R7100 1 208 709 11 METAL CHIP 12K 0 50 1 16W 7175 1 218 990 81 SHORT CHIP R7101 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7176 1 218 953 11 RES CHIP 1K 5 116W R7102 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7200 1 208 687 11 METAL CHIP 1 5K 0 50 1 16W R7103 1 208 711 11 METAL CHIP 15K 0 50 1 16W R7204 1 218 941 81 RES CHIP 100 5 116W R7104 1 218 990 81 SHORT CHIP 7205 1 218 961 11 RES CHIP 4 7K 5 116W 7105 1 218 990 81 SHORT CHIP R7206 1 218 990 81 SHORT CHIP R7106 1 216 791 11 METAL CHIP 3 3 5 110 R7207 1 218 933 11 RES CHIP 22 5 116W R7107 1 216 791 11 METAL CHIP 3 3 5 110W R7208 1 218 990 81 SHORT CHIP R7108 1 216 791 11 METAL CHIP 3 3 5 110W R7212 1 218 990 81 SHORT CHIP R7109 1 216 791 11 METAL CHIP 3 3 5 110 R72
103. 56G0LS0 02005 6 501 7341 DIODE AZ8056G01S0 FERNE 04701 8719 07 44 DIODE RB521S 30 TE61 FERRITE 05003 6 502 318 01 DIODE 4 1306150 FERNE D5101 65023140 DIODE 4 1306150 05131 65023140 DIODE 4 1306150 MEE 05161 6 502 31841 DIODE AAJ1130GLS0 FERRIE 05191 6 502 31841 DIODE 4 1306150 FERRITE D5291 6 00 34 DIODE 2503200850 0592 6 501 817 01 DIODE A2J1110GLS0 D5293 6 502 318 01 DIODE 4 1306150 05294 6 502 318 01 DIODE AAJ1130GLS0 FERRITE D7017 6 501 717 01 DIODE AZ8039G0LS0 FERRITE 07018 6 501 817 01 DIODE A2J1110GLS0 07101 6501701 DIODE 4780686010 E MEE 07132 6 501 857 01 DIODE A24D5000BS0 INC EET 07500 8 1905307 DIODE SML 310MTT86 ee ee 07600 6 500 813 01 DIODE A2SD32008S0 7401 1 400 180 21 FERRITE FUSE AN 1422 157693321 FUSE 24 FERRITE AX 200 157691311 FUSE 16A 30V FRIGUS AX F2001 1 576 933 21 FUSE 24 1400069921 FERRITE AX 703 15699 40 FUSE V FB7510 1 400 083 21 FERRITE AX 705 157691311 FUSE 16A 30V 1400060921 FERRITE F7006 4357691344 FUSE 16A 36 FB7512 140017921 FERRITE FERRITEBEAD FB7513 1400479214 FERRITE FB7514 1 40017921 FERRITE FB1202 1 216 864 SHORT CHIP FB7515
104. 573 10k MPEG SYNC E 4 d Q 3 T i R7574 10 RIS65 07534 C7536 t 47 1C7000 lt RESET_OUT 7550 7552 7553 7557 215 0684001 00 D3 3V 47 0 01 0 01 0 01 gt i R7567 1 CHIP 1 7530 5 509 gt INT D33V FB7520 FB752 0 p R7575 R7576 ii FB7505 COL MII CRS DV GS SE 6 9 8 C7555 01 15 ETHER PORT VDDA33 R7580 R7S84 R7581 R7585 lt 100 100 100 100 EPRESI 0 4 _ G2 GND R7508 ETH R75450 ETHER RXP N 10 L 75 7 1 7504 FIBER REN PEN SU gt 1 kuq ex 1 y PAIR T 5 5 R754810 0 lt 2 1005 07546 Cs Lea e 1 4 GND 5 6 EN 4 ETHER 7 PAIR GND C757 US 07573 Lisp scz C1576 15 1557 15 USB1 1 PORTA
105. 61 1 208 687 11 ETAL CHIP 1 5K 0 50 1 16W R7114 1 218 949 11 RES CHIP 470 5 116W 7400 1 208 683 11 ETAL CHIP 1K 0 50 1 16W R7118 1 216 864 11 SHORT CHIP R7401 1 208 683 11 ETAL CHIP 1K 0 50 1 16W R7130 1 208 711 11 METAL CHIP 15K 0 50 1 16W R7402 1 208 683 11 ETAL CHIP 1K 0 50 1 16W R7131 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7403 1 208 683 11 ETAL CHIP 1K 0 50 1 16W R7132 1 218 965 11 RES CHIP 10K 5 116W R7404 1 218 957 11 RES CHIP 2 2K 5 116W R7133 1 218 990 81 SHORT CHIP R7405 1 208 683 11 METAL CHIP 1K 0 50 1 16W R7134 1 218 965 11 RES CHIP 10K 5 116W R7406 1 208 683 11 ETAL CHIP 1K 0 50 1 16W R7136 1 218 969 11 RES CHIP 22K 5 116W R7407 1 218 965 11 RES CHIP 10K 5 116W R7138 1 218 937 11 RES CHIP 47 5 116W R7411 1 218 938 11 RES CHIP 56 5 116W 7140 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7412 1 218 938 11 RES CHIP 56 5 116W R7141 1 208 939 11 ETAL CHIP 150K 0 50 1 16W R7413 1 218 965 11 RES CHIP 10K 5 116W 7142 1 208 923 11 METAL CHIP 33K 0 50 1 16W R7443 1 218 965 11 RES CHIP 10K 5 116W 7143 1 208 911 11 ETAL CHIP 10K 0 50 1 16W R7504 1 218 990 81 SHORT CHIP R7144 1 218 978 11 RES CHIP 120K 5 116W R7505 1 218 941 81 RES CHIP 100 5 116W 7145 1 208 715 11 ETAL CHIP 22K 0 50 1 16W 7506 1 218 990 81 SHORT CHIP R7146 1 208 691 11 ETAL CHIP 2 2K 0 50 1 16W 7507 1 218 941 81 RES CHIP 100 5 116W KDL 4024100 B 4024100 8 4624100 B 4624100 S 101 KDL 40Z41 00 B 4024100 S 4624100 B 4624100
106. 6701 4 D6623 I UDZSTE 173 6B G R6616 AN GND3 10k 5 1 10W RN CP OEY 6629 d ET6702 Mount Mecha 6608 263406621 06606 06607 28A1364 TH11 1D La I 4 NEW HEAT SINK FB6605 FB6607 C6604 ossu R6609 I 2012 AUN I NC 1608 I jj EY6630 N 216738 D6613 53 60 7 10 R6804 TMP aw FPRD GN 6 vene R6615 16607 R6613 4 7 EY6622 68 iW 2950 D6615 5V REG RN CP S3K60 FPRD 2113001580 5 TMP P 1608 1 6605 1C6702 4 EY6637 D6624 R6611 N C6609 UDZSTE 173 6B cg M E 2012 E E 5 AN Ed 6633 La v RB B 8 R6635 5 25V 1 6706 j 026262076 L3 B 1L6739 06605 5 25 1364 11 1 1 6707 6714 1L6747 4 I 15 1235 116709 BACK 1 6731 R6782 216710 3 2 DIMMER 1 6732 9671 i 1 2SC3052EF TI L GND 3 I 25 C6738 E 10 63v B CN6701 TP 1 GND 3 JL6711 1 216712 2 3 216713 6756 5 K NEW CONTROLIC 1 B IL67 5 I 470 I 1 10W R6757 079938 MC2838 T112 1 10k1 10W 1 6701 06722 R6726 2 2k 1710W 5 p 1 6743 E Raros 10 B INVDRV2 R6728 110 156 RNCP iow RN CP I L 1608 0 5 R6921 R6714 4 1 6746
107. 7516 HDML WS DSWS IND CL7517 HDMLSDO DSSD IND ATL 128 5 4 CL7520 ATLSDO DSSCK OUTA at 217520 ATLWS DSWS OUTA E T ATL DSSD OUTA Cu PSSOSCK_OUTA F D3 3V D3 3V J I O CL7500 R7527 Dos AUDIO ADC MODE CTRL DSSCK OUIR 10k SAP SML 3i0MTT86 116 DSWS OUTB gt BUF HEARTBEAT GREEN lt DSSD OUTB R7521 100 116 R7533 NVM Tk RES gt 1 16W 1 CL7507 N DSSD GPIO for Memory Size Config ae LO 64MB HI 128MB K DSWS OUTA ALT M4 sv CL7508 R7529 10k DSSOSCK_OUTA_ALT gt RESET_GPIO Lo R7586 10k 7504 0 1 16V 1005 L GND 217504 R7523 100 1 16 SPDIF_OUTA IC7000 215 0684001 00 gt gt SPDIF_IN C7505 100 50 B25 USB1 1_ OVRCUR 1005 USBLIVBUS JL7521 d 4 R7505 USBI IN 100 2 e 116 4 5 cas USB1 1PA CHIP pn USB1 1P 1L7523 GND Al USBLINA 5 D fene USBI IGND 4 e sss DVICLK A a 526 USB1 1PB RAYE DVIDATA 0 V2 DET gt h D25 USB1 1NB DVIDATA 1 HPD DET2 GND DVIDATAQ DVIDATA B24 CLK DVIDATA DET4 1 ca R756033 ULPI STP GND DVIDATA S HPD DET3 p ULPI DIR DVIDATA E 7513 DVIDATA HPD USBILEN gt B2 7j ULPLDA4 C7538 7540 D33V DA n 0 1
108. 8 4624100 B 4624100 S 1 SERVICE MANUAL EXT crassis In an effort to reduce the size of this pdf file the tiled schematics are not attached to this Service Manual To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion am sony com
109. 9 620 07 TRANSISTOR 2SC3052EF T1 LEF FB6601 1 410 396 41 FERRITE 0 45uH 06712 6 551 696 01 TRANSISTOR ISA1235AC1TP 1EF FB6602 1 410 397 21 FERRITE 1 uH 06714 6 551 696 01 TRANSISTOR ISA1235AC1TP 1EF FB6603 1 410 396 41 FERRITE 0 45pH 06717 6 551 678 01 TRANSISTOR 2SA1364 T111 1DE FB6604 1 410 397 21 FERRITE 1 uH 06718 6 551 678 01 TRANSISTOR 2SA1364 1111 1DE FB6605 1 410 396 M1 FERRITE 045H 06719 8 720 055 50 TRANSISTOR 28C4357 T11 1E FB6606 1 410 397 21 FERRITE 06720 8 720 055 50 TRANSISTOR 2SC4357 T11 1E FB6607 1 410 396 41 FERRITE 0 45pH FB6608 1 481 256 1 FERRITE RESISTOR FB6609 1 481 256 1 FERRITE R6600 1 216 049 11 1K 5 HOW maa ENE T 6601 1 216049 11 1K 5 HOW R6602 1 249403 4 CARBON 68 5 MW ENE R6603 1 249403 11 68 5 MW uM GERE N R6604 1 216 793 11 47 5 HOW R6605 1 216 793 11 METAL CHIP 4 7 5 HOW 6606 1 216 833 11 METALCHIP 10K 5 1104 AN 106702 6 702 877 01 LD1117850 86607 1 216 833 11 METAL CHIP 10K 5 1104 IC6703 6 705 660 1 IC LM339DT A R6609 1 216 857 11 METAL CHIP 1M 5 HOW R6610 1 216 049 11 1K 5 HOW CHIP CONDUCTOR 86611 1 216 049 11 RES CHIP 1K 5 HOW 486700 1 216 296 11 SHORT CHIP R6612 1 24940311 CARBON 68 5 486701 1 216 296 11 SHORT CHIP R6613 1 24940311 CARBON 68 5 iW 486702 1 2162 1 SHORT CHIP R6614 1 2167931 METAL CHIP 4 7 5 10
110. 910 044 09 HARNESS ASSY 30P KDL 4624100 B amp 4624100 S ONLY KDL 4024100 B 4024100 8 4624100 B 4624100 S 85 NOTE The components identified by shading NOTE Les composants identifies per un trame et and Z mark are critical for safety Replace only une marque Z sont critiques pour la securite Ne les remplacer que par une piece portant le with part number specified numero specifie 4 4 BEZEL ASSEMBLY AND LCD PANEL Check the Sony Electronics Service Information website for any additional service related issues for this model SCREW BVTP2 4X16 SCREW 3X12 IT 3 SCREW PSW M5X12 SCREW PSW 3X8 SCREW B3 PWH TAPPING REF NO 2 580 640 01 7 685 648 79 2 580 607 01 7 682 948 01 3 252 830 01 PART NO DESCRIPTION ASSEMBLY INCLUDES p Z4100 ONLY KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE The components identified by a red outline and a 5 mark contain confidential information Specific instructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 151 151 151 151 152 153 153 154 155 X 2189 754 1 2188 864 1 X 2189 755 1 2188 878 1 2189 347 1 3 290 898 01 3 290 907 01 3 290 897
111. 961 11 RES CHIP 4 7K 5 116W 4718 1 216 864 11 SHORT CHIP 5176 1 208 683 11 METAL CHIP 1K 0 50 1 16W R4720 1 218 990 81 SHORT CHIP R5177 1 218 973 11 RES CHIP 47K 5 116W R4726 1 218 961 11 RES CHIP 4 7K 5 116W R5178 1 218 929 11 RES CHIP 10 5 1l6W R4727 1 400 177 21 FERRITE 5202 1 218 961 11 RES CHIP 4 7K 5 1160 R4729 1 218 937 11 RES CHIP 47 5 116W 5206 1 208 683 11 METAL CHIP 1K 0 50 1 16W R4730 1 218 937 11 RES CHIP 47 5 116W 5207 1 218 973 11 RES CHIP 47K 5 116W R4731 1 218 937 11 RES CHIP 47 5 116W 5208 1 218 929 11 RES CHIP 10 5 16W R4732 1 216 864 11 SHORT CHIP R5300 1 218 970 11 RES CHIP 27K 5 116W R4733 1 400 177 21 FERRITE R5302 1 218 945 11 RES CHIP 220 5 1160 R4738 1 216 864 11 SHORT CHIP R5306 1 218 957 11 RES CHIP 2 2K 5 116W R4747 1 218 933 11 RES CHIP 22 5 116W R5307 1 218 957 11 RES CHIP 2 2K 5 1 60 R4748 1 218 933 11 RES CHIP 22 5 116W R5308 1 218 957 11 RES CHIP 2 2K 5 116W 4749 1 218 933 11 RES CHIP 22 5 116W 5309 1 218 957 11 RES CHIP 2 2K 5 16W 4750 1 218 953 11 RES CHIP 1K 5 116W R5315 1 218 990 81 SHORT CHIP R4818 1 218 990 81 SHORT CHIP R5316 1 218 990 81 SHORT CHIP 4900 1 208 911 11 METAL CHIP 10K 0 50 1 16W R5317 1 218 990 81 SHORT CHIP R4901 1 208 911 11 METAL CHIP 10K 0 50 1 16W R5318 1 218 990 81 SHORT CHIP R4902 1 218 933 11 RES CHIP 22 5 116W R5320 1 218 990 81 SHORT CHIP R4903 1 218 929 11 RES CHIP 10 5 116W R5321 1 218 990 81 SHORT CHIP
112. AMIC 0 01MF 1410 61053 1 114 130 11 CERAMIC CHIP 14 10 63 61403 1 1433111 CERAMIC CHIP AAF 10 10V 1 114 130 11 CERAMIC CHIP WF 10 63V C1405 1 112 777 11 CERAMIC CHIP 10 25 6112 1 114 130 11 CERAMIC CHIP WF 10 63 0141 11009051 CERAMIC CHIP 0 001uF 10 50 CHO 1 114 130 11 CERAMIC CHIP WF 10 63V 61420 1 100 912 1 CERAMIC CHIP WF 1 25V 6114 1 114 130 11 CERAMIC CHIP WF 10 63 61421 4400316441 _ CERAMIC CHIP 10 16 C1204 1 112 066 11 CERAMIC CHIP 105 10 10V C2001 1400 46 41 CERAMIC CHIP 10 16V C1202 1 100 916 11 CERAMIC CHIP 10 16 62003 1 11237741 _ CERAMIC CHIP 10 25 61203 1 100 905 1 CERAMIC CHIP O 001NF 10 50 C2004 1 1277741 CERAMIC CHIP 1 25 6124 1 10091 1 _ CERAMIC CHIP OF 10 16V C2006 1 114 354 11 CERAMIC 0 1 1410 6120 1 114 130 11 CERAMIC CHIP WF 10 63 62008 1 100 916 11 CERAMIC CHIP 10 16V 121 1 114 130 11 CERAMIC CHIP 14 10 63 6209 113536611 ELECT CHIP 20 16 61212 1 100 905 1 CERAMIC CHIP 0 001NF 10 50 C2010 1 114 354 11 CERAMIC 0 1 1410 61213 1 114 130 11 CERAMIC CHIP WF 10 63 2040 1 114 334 11 _ CERAMIC CHIP AWF 10 10V 6124 1 114 130 11 CERAMIC CHIP 14 10 63 KDL 4024100 B 4024100 8 4624100 B 4624100 S 88 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALU
113. AMIC CHIP OF 10 16 776 1 164 866 11 CERAMIC CHIP 5 67632 1 100 916 11 _ CERAMIC CHIP OF 10 16 C7727 1 164 866 11 CERAMIC CHIP 5 67633 1 100916 11 _ CERAMIC CHIP 10 16V 6778 1 12 777 11 CERAMICCHIP 10 25 6765 1 100 916 11 CERAMIC CHIP AF 10 16 C7802 1 100 916 11 CERAMIC CHIP 10 16 C7636 1 100916 11 CERAMIC CHIP 10 16V 07805 1 100916 11 CERAMIC CHIP 10 16V C7638 1 100 909 11 CERAMIC CHIP 10 63 C7804 1 100916 11 _ CERAMIC CHIP 10 16V 1 100916 11 _ CERAMIC CHIP 10 16 67850 1 100 916 11 _ CERAMICCHIP OF 10 16V C7648 1 100 916 11 _ CERAMIC CHIP AF 10 16V C7851 1 100 916 11 CERAMIC CHIP 10 16 7 9 1 114 331 11 CERAMIC CHIP AWF 10 40V 07850 1 100 916 11 CERAMIC CHIP 10 16 C7655 1 100 916 11 CERAMIC CHIP 10 16V 67853 1 100 916 11 CERAMIC CHIP 10 16V 67658 1444320444 _ CERAMIC CHIP 02206 10 63V C7854 _ 1 100 916 11 CERAMIC CHIP 10 16 C7661 _ 1 100 766 21 ELECT CHIP 20 16V 67855 1 112 781 11 CERAMIC CHIP 4 10 10V 67662 1 112 775 11 CERAMIC CHIP 0 00224F 10 50 6780 1 100 916 11 CERAMIC CHIP 10 16V 67665 1 112 776 11 CERAMIC CHIP 0 00474F 10 50 C7861 1 112 781 11 CERAMIC CHIP WF 10 10V 6767 1 277 1 CERAMIC CHIP 1 25V CONNECTOR C7668 1 100 916 11 CERAMIC CHIP 10 16V c
114. AMIC CHIP OF 10 16V C4719 1 112 781 11 ___ CHIP 14F 10 10V C3023 1 100 916 1 CERAMIC CHIP OF 10 16 C4720 1 100 916 11 CERAMIC CHIP OF 10 16V 03024 1 100 916 1 CHIP OF 10 16V C4721 1 100 916 4 OF 10 16V C3025 1 100 916 11 CERAMIC CHIP 10 16V 0402 1 100 916 11 CERAMIC CHIP OF 10 16V 03026 1 100 905 1 CERAMIC CHIP 0 001uF 10 50 C4723 1 100 909 4 CERAMIC CHIP 10 10 63V C3027 1 100 905 1 CERAMIC CHIP 0 001uF 10 50V C4724 1 100 909 11 CERAMIC CHIP 10uF 10 63V C3030 1 100 916 11 CERAMIC CHIP OF 10 16V 405 1 114 332 11 CHIP 224F 10 63V C3034 1 112 066 11 CERAMIC CHIP 10uF 10 10V C4728 1 100 909 11 CERAMIC CHIP 10 10 63V C3032 1 100 916 1 CERAMIC CHIP OF 10 16V C4734 1 100 916 11 CERAMIC CHIP OF 10 16V C3033 1 100 905 4 CERAMIC CHIP 0 001uF 10 50V C4739 1 100 900 1 CERAMIC CHIP 1 10 63V C3202 1 100 905 1 CERAMIC CHIP 0 001uF 10 50V 440 1 100 916 11 CERAMIC CHIP OF 10 16V 032035 1 100 905 1 CERAMIC CHIP 0 001uF 10 50V C4741 1 100 916 11 CERAMIC CHIP OF 10 16V 03205 1 112 781 11 CERAMIC CHIP 10 10 444 1 100 909 11 CERAMIC CHIP 10 10 63V 03207 1 100 916 1 _ CERAMIC CHIP 10 16V C4746 1 100 916 11 CERAMIC CHIP OF 10 16V C3209 1 164 874 11 CERAMIC CHIP 100pF 5 50V C4748 1 100 905 11 0 001uF 10 50V C3213 1 100 905 1 CERAMIC CHIP 0 001uF 10 50 0449 1 100 9
115. B2015 2 i R2065 i R2066 25 25V DC TAS SDA 2 Fie t 0 304 Digital Block a 2060 E DC TAS 501 2 C2050 R2102 1 2005 __TAS_SCL_2 gt DC 5614 PWMLLD Bo 1005 0 4 7 TPA3I00D2PHPR 50 H 2063 25V X2000 CH 1005 470 2001 24 576MHz 1005 FB2000 7 AUDIO_DSP_INT gt is 1 2002 C2092 FB2001 1L2003 TOSPKR 8 203 01 X DSP CXD9926A a icu 712004 X DSP RST 3 24 ae 1608 C w i DSP e s 2003 R2008 c F Tk C2008 8 0 1 CN7Q01 ded Q O 0 1 CONNECT GND AU ON X HDML Fr 1 Analog Block CM i RB2024 1 LINEINIR nalog oc 47K 12000 AVSS_LIL 1 2 42 TC7SH32FU TSRSOYJF a LINEIN2L 0 68 KK sp 2 a j AVIN B VI LINEIN2R T VINL 3216 G gp AVDD LII VLINR 8t 0 c2085 TOS C2097 LINEIN3L L 0 68 V3_IN_L i T EY LINEIN3R 2 3216 i How 12005 E VNL 1 d l V2 IN R To 5358 1 capo ADIN 2012 DLINL H C2101 10 DLINR 63V Hi X68 1 2012 D2_IN L D2_IN_R Cm R2032 202 o eC bo 1 Ts r DA T 15 CONNECT GND_AUON PWB 7 1281 lasl
116. BOOT TB1 000 Press JUMP QM 0 0 SERVICE INFO DTV Sample Service Menus 54 2 4 USING THE REMOTE COMMANDER VIEW SERVICE DATA Use the buttons on the Remote Commander to access the service menu items and adjust the data values 1 Access Service Mode Press the following buttons on the Remote Commander within a second of each other DISPLAY gt Channel gt Volume p TV POWER Adjustment Category Item Category TVLF CHECK SERVICE 001 COLOR ADJ 00100 lt Adjustment 3 001 Item Number DIGITAL PROGRAM H801 03 0070 DATA S001000 BE PROGRAM TM1 000 NVM TD1 000 PACK TP1 000 BOOT TB1 000 Data Value The screen displays the first category in the selected service menu NOTE If the Service Menu display text is not completely visible press the Menu HOME the display button on the Remote Commander to refresh 2 To change the category press 2 or on the Remote Commander Note Pressing Zl or 5 only changes the categories within the service menu displayed To change a category on one of the other service menus press the UMP button until the correct service menu is displayed 3 To change the adjustment item press or on the Remote Commander 4 To exit service mode turn the power off KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100
117. DIO IF USB1 1 USB 2 0 ETHERNET X245 FRONTEND ADC GPIOC TUNER X245 DVO OUTPUT ITU656 GRAPHICS COMPONENT SIDE CONDUCTOR SIDE 3 4 z F7005 1 6A 36V N E 1 VS gt x SETTO06 cuz 0 dT 4 8 EN s SEDET E s 7 ES 2 E cg 4900810 E 7002 7031 a 7 _ E E zo 2885 m c 858 07 90197005 r gt 8 ep E 9 T 51 lt CN7505 m omm 703 4 can 1C7408 aye 5 BD 5 d 8 127401 amp t 2 8 E Y et M m 9 Ei i r 9 5 AR 2 g E T
118. DL 4024100 B 4024100 8 4624100 B 4624100 S 89 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES C3001 1 100 905 4 CERAMIC CHIP 0 001uF 10 50V C4705 1 100 916 11 CERAMIC CHIP OF 10 16V C3002 1 100 905 1 0 001uF 10 50 C4706 1 100 916 11 OF 10 16V C3003 1 100 905 4 CERAMIC CHIP 0 001uF 10 50V 707 1 100 916 11 OF 10 16V 03004 1 112 066 11 10uF 10 10 708 1 164 840 11 CERAMIC CHIP 1pF 0 25pF 50V 03006 1 100 916 1 CERAMIC CHIP 10 16V C4709 4 100 916 4 OF 10 16V C3008 1 100 905 4 CERAMIC CHIP 0 001uF 10 50V C4710 1 100 916 11 CERAMIC CHIP OF 10 16V C3009 1 100 905 1 CERAMIC CHIP O001uF 10 50 1 100 916 4 ___ CERAMIC CHIP OF 10 16V 3012 1 112 781 11 CERAMIC CHIP 10 10 C4712 1 00 16 1 CERAMIC CHIP OF 10 16V 3013 1 112 781 11 CERAMIC CHIP 10 10 4713 10016 17 CERAMIC CHIP OF 10 16V 03014 1 100 905 1 CERAMIC CHIP 0 001uF 10 50 C4714 1 100 916 11 CERAMIC CHIP OF 10 16V 03015 1 100 905 11 CERAMIC CHIP 0 001uF 10 50V C4715 1 100 916 4 CERAMIC CHIP OF 10 16V C3016 1 100 916 11 CERAMIC CHIP 10 16V C4716 1 100 905 11 0 001uF 10 50V C3021 1 100 916 1 CERAMIC CHIP 10 16V C4717 1 100 916 4 CERAMIC CHIP OF 10 16V C3022 1 100 916 1 CER
119. E UMZ16NT106 X 1PS302 2 4 82 SECTION 4 EXPLODED VIEWS Items marked with an asterisk are not stocked since they are seldom required for routine service Expect some delay when ordering these components Components not identified by a part number or description are not stocked because they are seldom required for routine service The component parts of an assembly are indicated by the reference numbers in the far right column of the parts list and within the dotted lines of the diagram NOTE The components identified by shading NOTE Les composants identifies per un trame et and Z mark are critical for safety Replace only une marque ZA sont critiques pour la securite with part number specified Ne les remplacer que par une piece portant le numero specifie these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual 4 1 REAR COVER ASSEMBLY AND TABLE TOP STAND ASSEMBLY Check the Sony Electronics Service Information website for any additional service related issues for this model 2 580 640 01 7 685 648 79 2 580 608 01 2 580 607 01 2 580 602 01 2 580 644 01 SCREW BVTP2 4X16 SCREW BVTP 3X12 IT 3 SCREW PSW 5 16 SCREW PSW 5 12 SCREW PSW 4 12 SCREW KTP2 378 KDL 4024100 B 4024100 8 4624100 B 4624100 S NOTE The components id
120. E 2 661 260 01 QTY 1 KDL 4024100 B 4024100 8 4624100 B 4624100 S 21 KDL 4024100 B 4024100 S 4624100 B 4624100 S KDL 402Z4100 B amp 4024100 5 ONLY LEGEND H BOARD SPEAKER HARNESS SHEET 2 688 011 01 or QTY 7 LCD TAPE 2 688 062 01 or equivl 4 SLIDE CLAMP 2 650 770 11 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 QTY 1 N p m Apply Sheet Core to Harness Use BLACK UL 5 TAPE on Harness as guide where to apply Sheet Core C Apply LCD Tape over speaker wires lt a amp KDL 4024100 B 4024100 8 4624100 B 4624100 S 22 KDL 4024100 B 4024100 S 462Z4100 B 4624100 S KDL 40Z24100 B amp 4074100 5 ONLY LEGEND COMBINATION H BOARD SPEAKER HARNESS SHEET 2 688 011 01 or QTY 7 LCD TAPE 2 688 062 01 or equivl 4 SLIDE CLAMP 2 650 770 11 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 QTY 1 MAKE SURE wires are routed On SIDE of Panel _ KDL 4024100 B 4024100 8 4624100 B 4624100 S 23 KDL 4024100 B 4024100 S 4624100 B 4624100 S KDL 40Z24100 B amp 4074100 5 ONLY LEGEND MAIN HARNESS ROUTING DRESSING SHEET CORE 2 688 011 01 or oe QTY 7 LCD TAPE 2 688 062 01 4 SLIDE CLAMP 2 650 770 11 Apply Sheet Core C as shown
121. E PAGE SECTION TITLE PAGE EE 4 SECTION 3 orte rented cd e s e 56 Warnings and Cautions English 6 3 1 Circuit Boards 56 Warnings and Cautions French sss 7 3 2 Printed Wiring Boards and Safety Related Component Warning aa 8 Schematic Diagrams Information sss 96 Safety Check Out 10 3 3 Block Diagram Self Diagnostic Function ananas 11 3 4 Schematics and Supporting 59 BU Board Schematic Diagram 1 of 12 59 SECTION 1 DISASSEMBLTY 13 BU Board Schematic Diagram 2 of 12 60 1 1 Rear Cover and Switch Unit Contains H1 Board Removal 13 BU Board Schematic Diagram 3 of 12 61 1 2 Side Jack Bracket BU Bracket BU Shield and BU Board Schematic Diagram 4 of 12 62 BU Board Removal 13 BU Board Schematic Diagram 5 of 12 63 1 3 G4 Board Power Unit Removal 14 BU Board Schematic Diagram 6 0 12 64 BU Board Schematic Diagram 7 of 12 65 1 4 Table To
122. EGPR7 DVODATA9 PAD 4 22 1 1 EGPRS ai DVODATAIQ PAD BUE OE 87852 pt EGPRO DVODATALL_PAD DT C DHS CHIP 1 16 22 R7853 HD656 HS PAD 1 DT C DVS CHIP 1 16W 22 7854 HD656_VS_PAD DT C DYO HD656 0 T DT C 1 i HD656_1_PAD i Dr DY2 RES HD656 2 PAD i DT C HD656 3 a ec DT C DYS HD656 4 PAD J DT C DY4 HD656 5 PAD 1 DT C DY6 REISS i HD656 6 PAD C7860 DT C 7 HD656_7_PAD ep TECH 1005 DIC pak CHIP 1 16 22 7855 0656 CLK PAD EPMO CHIP 1 16W 22 7856 DVOHSYNC PAD CL7850 DVOVSYNC PAD D3 3V EGPAS ERIT ae PAD I EGPA3 DVOGAL PAD R7807 t VIN EGPA7 DVOGA2 PAD EGPAL DVOGA3 PAD GND F 1005 1 R7858 IR 47k 0 1 116 RB7857 c7850 CHIP CN7850 5 1 D3 3V 15 GND L f n 1 5 17000 RB7856 f 22 215 0684001 00 D2 5V R7860 22 116 CHIP i R7857 22 87859 116W 1k CHIP 116W CHIP 4 N D33V au GND lt RESET D12V i IC7000 n B U 1 21 1 2 215 0684001 00 i X245 DVO OUTPUT U656 GRAPHICS 1506 055 lt EX1 gt BU P12 70 KDL 4024100 B 4024100 S 4624100 B 4624100 S VIDEO SW 8 I AUDIO BE MICRO TRIDENT WX 2 TRIDENT DDR SDRAM HDMI POWER SUPPLY X245 GND PWR XTAL PLL RESET PERIPHERAL X245 DDR2 FLASH NVM FLEXBUS STRAP X245 AU
123. ERAMIC CHIP 0 001 10 50V C4704 1 100 916 11 CERAMIC CHIP 10 16V C4777 1 100 905 11 CERAMIC CHIP 0 001uF 10 50V KDL 4024100 B 4024100 8 4624100 B 4624100 S 90 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES C4780 1 114 332 11 CERAMIC CHIP 22yF 10 6 3 4941 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C4784 1 114 332 1 22yF 10 6 3 C4942 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C4785 1 114 332 11 CERAMIC CHIP 22yF 10 6 3 C4943 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C4786 1 114 332 11 CERAMIC CHIP 22yF 10 6 3 C4944 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C4787 1 114 332 11 CERAMIC CHIP 22yF 10 6 3 C4945 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C4788 1 114 332 11 CERAMIC CHIP 22yF 10 6 3 C4948 1 114 332 11 CERAMIC CHIP 22uF 10 6 3 C4900 1 135 366 11 ELECT CHIP 100 20 16V 65002 1 100 916 11 CERAMIC CHIP 10 16V C4901 1 112 111 1 O 01uF 10 25V 5005 1 164 874 11 100pF 5 50 C4902 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C5006 1 164 874 11 CERAMIC CHIP 100pF 5 50 C4903 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C5008 1 112 781 11 10 10V C4904 1 114 130 11 10 6 3 C5009 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C4905 1 100 905 11 CERAMIC CHIP 0 001uF 10 50 C5101 1 100 916 11 CERAMIC CHIP O1uF 10 16V C4906 1
124. ES 12007 1 457 429 11 INDUCTOR 22H 00130 6455177601 TRANSISTOR 28 595000150 17002 1 400 325 1 INDUCTOR 5 Q7131 655177601 TRANSISTOR 250595090150 17003 1 424 922 21 INDUCTOR 07132 6 709 438 01 TRANSISTOR FDS6986AS 17004 1 400 281 11 INDUCTOR 10H 07133 6 551 580 01 TRANSISTOR FDQ7238AS 17005 1400325 1 INDUCTOR 5 0700 65517760 TRANSISTOR 28 595000150 17006 1416740 1 INDUCTOR 10H Q7601 6 551 775 01 TRANSISTOR 254212200150 17130 1400325 11 INDUCTOR 55 07602 6 551 776 01 TRANSISTOR 250595090150 17131 1 400 193 11 30H Q7604 655177501 TRANSISTOR 254212200150 L7132 14810811 INDUCTOR 07605 6455177501 TRANSISTOR 264212200150 17500 1456984 11 INDUCTOR RESISTOR m 2 4 p R1004 1249904 METAL CHIP 75 050 110W R1005 1 218 989 11 1 5 Web 81006 1 218 957 11 22K 5 1160 DUCTOR R1007 1 218 989 11 1 5 1160 R1008 1 218 957 11 RES CHP 22K 5 16W A Die IEEE 81009 1 218 989 11 1 5 R1010 1 218957 RES CHIP 22K 5 1160 a JNBUOTOR ROM 1 218 989 11 RES CHIP 1 5 1104 81012 121895711 22K 5 16W 81021 1211991 METAL CHIP 75 050 110W PS5000 1 576 646 11 FUSE 50 81023 1211991 METAL CHIP 7 050 110W R1025 1211991
125. ES REF NO PART NO DESCRIPTION VALUES C2013 1 100 916 11 CERAMIC CHIP 014 10 16V 2063 1 114 214 81 CERAMIC CHIP 470pF 5 50 2015 1 114 331 11 CERAMIC CHIP 47 10 10V 2064 1 114 214 81 470pF 5 50 2016 1 135 366 11 ELECT CHIP 100 20 16V 2065 1 100 764 21 ELECT CHIP AJF 20 25V C2018 1 100 916 11 CERAMIC CHIP 10 16V C2066 1 100 764 21 ELECT CHIP AJF 20 25V C2019 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C2067 1 100 764 21 ELECT CHIP 20 25V C2021 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C2068 1 100 764 21 ELECT CHIP 20 25V C2022 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C2069 1 112 111 1 0 01uF 10 25 C2023 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C2070 1 114 193 1 ELECT CHIP 470uF 20 25V C2024 1 114 354 11 CAP CERAMIC 0 1MF X7R 1410 C2071 1 114 325 11 01 10 25V 2025 1 114 331 11 10 10 C2072 1 100 905 11 CERAMIC CHIP 0 001uF 10 50 C2026 1 112 781 11 CERAMIC CHIP 10 10V C2073 1 100 764 21 ELECT CHIP 20 25V C2027 1 100 916 11 CERAMIC CHIP O 1uF 10 16V 2076 1 100 909 11 10 10 6 3 2028 1 114 331 11 CERAMIC CHIP 47 10 10 C2077 1 100 764 21 ELECT CHIP 20 25V 2029 1 114 354 11 0 1MF X7R 1410 C2078 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C2030 1 114 331 11 47 10 10 2080 1 114 326 11 CERAMIC CHIP 0 22 10 25V C2
126. FOOT 15X20 COVER NECK ML KDL 4024100 B amp 407410015 0 COVER NECK L KDL 4624100 B amp 462410018 0 COVER STAND ML KDL 4024100 B amp 402410018 0 COVER STAND L KDL 4624100 B amp 46741005 0 SCREW PSW M5X16 SCREWS TO ATTACH TABLE TOP STAND TO TV For product protection and safety reasons Sony strong you use the screws provided with the TV CAUTION These screws cannot be used to secure the TV to Wall Mount Brackets NLY ASSEMBLY INCLUDES 10 14 10 14 recommends that 83 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE The components identified by shading NOTE Les composants identifies per untrame et NOTE The components identified by a red outline and a mark contain and Z mark are critical for safety Replace only une marque A sont critiques pour la securite confidential information Specific instructions must be adhered to whenever with part number specified Ne les remplacer que par une piece portant le these components are repaired and or replaced numero specifie See Appendix A Encryption Key Components in the back of this manual 4 2 CHASSIS Check the Sony Electronics Service Information website for any additional service related issues for this model 7 682 948 01 SCREW PSW 3x8 4 635 966 01 SCREW HEX 2 580 591 01 SCREW PSW 3 5 2 596 649 01 KTT 3X10 TYPE
127. HISTORY INFORMATION FOR THE FOLLOWING MANUAL SERVICE MANUAL EXT cuassis MODEL NAME REMOTE COMMANDER DESTINATION KDL 4024100 B RM YD024 US CND KDL 4024100 B RM YD024 MX LATIN AMERICA KDL 4024100 S RM YD024 US CND KDL 4024100 S RM YD024 MX LATIN AMERICA lt KDL 4624100 B RM YD024 US CND 4674100 RM YD024 MX LATIN AMERICA KDL 4624100 S RM YD024 US CND KDL 4624100 S RM YD024 MX LATIN AMERICA ORIGINAL MANUAL ISSUE DATE 5 2008 UPDATED ITEM REVISION DATE SUBJECT 5 2008 No revisions or updates are applicable at this time 8 2008 Reissue entire manual due to multiple updates 8 2008 Updated reference to LCD Panels service manual Replaced pages 84 86 amp 88 Removed Appendix B Replaced page 3 LCD DIGITAL COLOR TELEVISION SONY 9 883 786 03 SERVICE MANUAL MODEL NAME lt KDL 4024100 B 4074100 KDL 4024100 S 4024100 5 lt KDL 4624100 B 4674100 lt KDL 4624100 S KDL 4624100 S KDL 4624100 9 883 786 03 REMOTE COMMANDER RM YD024 RM YD024 RM YD024 RM YD024 RM YD024 RM YD024 RM YD024 RM YD024 Self Diagnosis orted model EX1 CHASSIS DESTINATION US CND MX LATIN AMERICA US CND MX LATIN AMERICA US CND MX LATIN AMERICA US CND MX LATIN AMERICA RM YD024 LCD DIGITAL COLOR TELEVISION SONY KDL 4024100 B 4024100 9 4624100 B 4624100 S TABLE OF CONTENTS SECTION TITL
128. IC CHIP 10yF 10 6 3 C7303 1 100 916 11 Oj 10 16V C7519 1 112 066 11 CERAMIC CHIP 10yF 10 10V C7305 1 114 130 11 CERAMIC CHIP 10 6 3 C7520 1 135 366 11 ELECT CHIP 100 20 16V C7307 1 114 130 11 CERAMIC CHIP 10 6 3 C7521 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7309 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7522 1 135 366 11 ELECT CHIP 100 20 16V C7310 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7523 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7311 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7524 1 135 366 11 ELECT CHIP 100uF 20 16V C7312 1 100 767 21 ELECT CHIP 20F 20 16V C7525 1 135 366 11 ELECT CHIP 100 20 16V C7313 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7526 1 112 066 11 CERAMIC CHIP 10yF 10 10V C7314 1 114 320 11 Q 22uF 10 6 3 C7527 1 114 331 11 CERAMIC CHIP AJF 10 10 C7316 1 114 332 11 CERAMIC CHIP 22yF 10 6 3 C7528 1 114 331 11 CERAMIC CHIP 10 10V C7317 1 112 786 11 ELECT CHIP 30F 20 4 7529 1 112 066 11 CERAMIC CHIP 10 10 10V 400 1 100 916 11 O 1uF 10 16V C7530 1 112 066 11 CERAMIC CHIP 10yF 10 10V C7401 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7531 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C7402 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7532 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C7403 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7533 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7404 1 100 916 11 CERAMIC CHIP O 1uF 10 16V C7534 1 114
129. LERT 3415 1 SIRCS C3031 10 10V 783216 STBY3 3V C353 100 1 GND 354 CS FRASH 100p GND 1 8V Reg L8VCC STBY33V 2 5 1132 18 5 1 3501 C3503 0 1 16V 1005 IRQ IC3201 STBY3 3V STBY LED gt 3201 wa gt RT3T 1 L aman gt om AC_OFF_DET PICMUTELED gt 3213 3214 320 0 00 00 wsv TO 1005 1005 ue EY R320 POWER KEY 100 5 116 CHIP C3205 C aa R FB3203 STBY33V 1608 2 E PWC 220 116 CHIP GND 3209 100 50 1005 gt RXD Lm 1C3201 C 74AHC132PW 118 c SDA DEVICE gt c sa DEVICE gt 6 600 STBY33V 113259 93251 TR UNRSIASGOLSO FR MD2 UARTORXD gt TL PD4 MD2 YG gt gt TRI SCI TL INT PDS gt JL3254 TXD gt 3252 T3N77M TP 1 JL3255 113256 ECS LOG gt PH 1L3257 15 2 113258 83013 ECS TXD SCL gt 1C3503 8 35390A J8T1G SDA RIC gt 5 55 STBY3 3V Fal ALARM
130. Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 0 75 4 Look for unauthorized replacement parts particularly transistors V so analog meters must have an accurate low voltage scale that were installed during a previous repair Point them out to the The Simpson s 250 and Sanwa SH 63TRD are examples of customer and recommend their replacement passive VOMs that are suitable Nearly all battery operated digital multimeters that have a 2 VAC range are suitable see Figure A 5 Look for parts which though functioning show obvious signs of 2 Point them out to the customer and recommend their How to Find a Good Earth Ground A cold water pipe is a guaranteed earth ground the cover plate retaining screw on most AC outlet boxes is also at earth ground If the 6 Check the line cords for cracks and abrasion Recommend the retaining screw is to be used as your earth ground verify that it is at replacement of any such line cord to the customer ground by measuring the resistance between it and a cold water pipe with an ohmmeter The reading should be zero ohms 7 Check the antenna terminals metal trim metallized knobs screws p and all other exposed metal parts for AC leakage Check leakage as If a cold water pipe is not accessible connect a 60 to 100 watt described below trouble light not a neon lamp between the hot side of the receptacle and the retaining s
131. O2AF TB G FLA702 1 234 939 21 FILTER REMOVAL SMD 105161 671082001 IC S 2CSO2AF TB G 24703 1 234 939 21 FILTER EMI REMOVAL SMD I C191 671082001 IC S 24CS02AFJ TB G 1 234 930 21 FILTER EMI REMOVAL SMD 1234939321 FILTER EMI REMOVAL SMD IC5211 6 70875841 PCA9517DP 118 1234939214 FILTER EMI REMOVAL SMD gee FLS101 146841 INDUCTOR IC7000 671300501 IC 215 0684004 00 25102 1 456 844 11 INDUCTOR _ 7005 6 703 708 01 LM2903DT 146411 INDUCTOR 0706 630907501 IC TPS5124DBTRG4 146841 INDUCTOR IC7007 _ 630907501 TPS5124DBTRG4 1468411 INDUCTOR 107130 670347501 PST3629UL 146841 INDUCTOR 6 709 075 01 IC TPS5124DBTRG4 FL5191 1456844 11 INDUCTOR _ 107132 630440701 IC PQICZ41H2ZPH FL5192 1468411 INDUCTOR 7200 6 703 175 01 IC PST3629UL FL5261 1234939321 FILTER EMI REMOVAL SMD IC7400 6 706 487 01 TC7SHO8FU T5RSOYJF 1293493921 FILTER EMI REMOVAL SMD 107403 6 702 688 01 IC M24C64 WMNGT B FL5263 1293493921 FILTER EMI REMOVAL SMD 7405 6 808 090 01 M25P40 VMN6TPSO 25264 1 234 939 21 FILTER REMOVAL SMD _ 107500 671084001 AKS358AET E2 FL7200 1234939924 FILTER EMI REMOVAL SMD AN 671128801 IC MIC2005 0 5YM6TR FL7201 1234939921 FILTER EMI REMOVAL SMD AN 107502 671128801 IC MIC20
132. ORE C 2 688 011 01 or QTY 11 LCD TAPE 2 688 062 01 or equivl Q SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 11191111 KDL 4024100 B 4024100 8 4624100 B 4624100 S 46 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 46Z4100 B amp 4624100 5 ONLY LEGEND BALANCER BOARD CABLE ROUTING steer core c 2 688 011 01 or equiv 5 11 O LCD TAPE 2 688 062 01 or equivl QTY 6 __ SLIDE CLAMP 2 650 770 11 i QTY 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 _ Gently push wires down to make sure ae U Level of the wires are below the Metal panel shield case i 4 Apply Sheet Core C as shown KDL 4024100 B 4024100 S 4624100 B 4624100 S 47 4624100 amp 4674100 5 ONLY LEFT SPEAKER HARNESS DRESSING Apply LCD tape to secure Left Speaker wires NOTE LEFT Speaker wires are NOT dressed in slide clamp KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET 2 688 011 01 equivl QTY 11 O LCD TAPE 2 688 062 01 or equivl QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 48 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 46Z24100 B amp 4624100 S ONLY LEGEND MAIN HARNESS ROUTING SHEET CORE
133. P 10 16V C7552 1 112 777 11 CERAMIC CHIP 0 01uF 10 25V C7421 1 114 130 11 CERAMIC CHIP 10 6 3 C7553 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C7422 1 112 777 11 CERAMIC CHIP 0 01uF 10 25 C7554 1 100 916 11 CERAMIC CHIP O 1uF 10 16V KDL 4024100 B 4024100 8 4624100 B 4624100 S 94 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES C7555 1 114 331 11 CERAMIC CHIP 10 10 C7677 1 164 860 11 CERAMIC CHIP 5 58V 67557 1 112 777 11 CERAMIC CHIP 10 25V 6768 1 164 860 11 CERAMIC CHIP 5 50V 67560 1 112 066 11 CERAMIC CHIP F 10 10 7679 1 112 781 11 CERAMIC CHIP WF 10 10V C7561 1 164 852 11 CERAMIC CHIP 125 5 1346484044 _ 0 25pF 50V 07562 1 164 852 11 125 5 C7681 1 164 840 11 _ CERAMIC CHIP 025pF 50V 67565 1 112 778 11 CERAMIC CHIP 0 022uF 10 25V C7688 1 164 860 11 CERAMIC CHIP 5 50V 6756 1 100 905 1 CERAMIC CHIP O 001NF 10 50 C7689 1 164 860 11 CERAMIC CHIP 5 50V 67567 1 100 905 11 CERAMIC CHIP 000 10 50 6767 1 112001 81 CERAMIC CHIP 2700 5 5 075735 1 164 854 11 CERAMIC CHIP 155 5 50V C7698 1443530664 ELECTCHIP 4 20 16V 07574 1 164 854 11 CERAMIC CHIP 155 5 50V C7699 1 112 001 81 CERAMIC CHIP 2700F 5 50V C7575 1 164 854 11 CERAMIC CHIP 155 5 C7700 1 100 766 21 ELECT CHIP 20 16V
134. PE 2 661 260 01 QTY 1 ay 5 e 1 P l N KDL 4024100 B 4024100 8 4624100 B 4624100 S 43 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 46Z24100 B amp 4624100 S ONLY LEGEND BU BOARD WIRE ROUTING AND DRESSING QTY 11 O LCD TAPE 2 688 062 01 or equivl QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 Dress harness in slide Clamps as shown 2 places KDL 4024100 B 4024100 S 4624100 B 4624100 S 44 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 46Z24100 B amp 4674100 5 ONLY 13P HARNESS DRESSING LEGEND o SHEET CORE C 2 688 011 01 QTY 11 O LCD TAPE 2 688 062 01 or equivl QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 Dress 13P Conn Assy in Slide Clamp as shown Apply Sheet Core C Tape to Cable as shown Make sure wires have Slack between connector and Sheet Core C tape 4024100 8 4024100 5 4624100 8 4624100 5 45 KDL 4024100 B 4024100 S 4624100 B 4624100 S KDL 4624100 B 4624100 S ONLY LEGEND BU BOARD WIRE ROUTING AND DRESSING CAUTION POINT Keep Area in Red Box CLEAR of any Cables x HHUH Z HIMELON TAPE 2 661 260 01 Y lagu JSC ET TY Connector needs to be CLEAR to aes Plug in JIG CONNECTOR SHEET C
135. Q 22uF 10 63 C7081 1 114 325 11 CERAMIC CHIP 01 10 25V C7143 1 127 988 81 CERAMIC CHIP 0 015uF 10 16V C7082 1 112 781 11 CERAMIC CHIP 10 10V C7144 1 100 905 11 CERAMIC CHIP Q 001uF 10 50 C7083 1 112 781 11 CERAMIC CHIP 10 10V C7145 1 164 882 11 CERAMIC CHIP 220pF 5 16V C7084 1 100 912 11 CERAMIC CHIP 10 25 C7146 1 100 904 11 CERAMIC CHIP 330pF 10 50V C7085 1 100 912 11 CERAMIC CHIP 10 25 C7147 1 114 334 11 CERAMIC CHIP 10yF 1090 25 C7086 1 114 325 11 CERAMIC CHIP O 1uF 10 25V C7148 1 112 781 11 CERAMIC CHIP 10 10 C7087 1 114 325 11 O 1uF 10 25V C7149 1 112 781 11 CERAMIC CHIP 10 10V C7092 1 114 334 11 10yF 1090 25 C7150 1 114 325 11 O 1uF 10 25V 7093 1 114 334 11 CERAMIC CHIP 10yF 10 25 C7151 1 114 325 11 O 1uF 10 25V C7094 1 114 334 11 CERAMIC CHIP 10uF 10 25 C7152 1 112 781 11 CERAMIC CHIP 10 10V C7095 1 114 334 11 CERAMIC CHIP 10yF 10 25 C7153 1 112 781 11 CERAMIC CHIP 10 10 C7096 1 100 909 11 CERAMIC CHIP 10yF 10 6 3 C7154 1 100 912 11 CERAMIC CHIP 10 25 C7097 1 112 066 11 CERAMIC CHIP 10 10 10V C7155 1 114 325 11 O 1uF 10 25V C7098 1 112 066 11 CERAMIC CHIP 10yF 10 10V C7156 1 114 214 81 CERAMIC CHIP 470pF 5 50 C7099 1 100 909 11 CERAMIC CHIP 10 10 6 3 C7158 1 114 334 11 CERAMIC CHIP 10 10 25V
136. R6918 1 249 417 11 CARBON 1K 5 1 4W R312 1 218 971 11 RES CHIP 33K 5 1 16W R6919 1 249 417 11 CARBON 1K 5 R314 1 218 953 11 RES CHIP 1K 5 1 16W R6920 1 249 417 11 CARBON 1K 5 1 4W R6921 1 218 911 11 METAL CHIP 410K 0 50 1 10W A 1508 001 A H4 BOARD MOUNTED 1 474 089 11 G4 BOARD COMPLETE POWER UNIT CAPACITOR This board is manufactured by a 3rd party Component level repair information is not available C401 1 112 068 11 CERAMIC CHIP 220pF 10 50V C402 1 100 909 11 CERAMIC CHIP 10 10 6 3V H3V 7 1550 478 H3V BOARD MOUNTED 5 BOAN CAPACITOR m i IR 0 C302 1 100 916 11 CERAMIC CHIP 0 1yF 10 16V n T u ee 0303 1 114 343 11 ELECT CHIP 100uF 20 63V C304 1 114 130 11 CERAMIC CHIP 10 623 DIODE D302 8 719 036 94 DIODE RD5 6SB T1 D308 6 502 297 01 DIODE FR1105W 730 TR D323 6 502 296 01 DIODE VYPY1105W 5C43A TR D324 6 502 297 01 DIODE FR1105W 730 TR D325 6 502 296 01 DIODE VYPY1105W 5C43A TR IC 0301 6 600 680 01 PHOTO DIODE BH1690FVC TR TRANSISTOR Q301 6 551 815 01 TRANSISTOR 52 160150 0302 6 551 815 01 TRANSISTOR 52 160150 0303 6 551 815 01 TRANSISTOR UNR52A1G0LS0 Q305 6 551 815 01 TRANSISTOR 52 160150 0306 6 551 699 01 TRANSISTOR ISA1602AM1TP 1EF RESISTOR R301 1 218 941 11 RES CHIP 100 5 116W R302 1 208 874 81 METAL CHIP 300 0 50 1 16W R303 1 218 941 11 RES CHIP 100 5 116W R305 1 208 874 81 METAL CHIP 300 0 50 1 16W R306 1 218 937 11 RES CHIP 47 5 116W KDL
137. Results for all of the following diagnostic items are displayed on screen No error has occurred if the screen displays a 0 NOTE If the Service Menu display text is not completely visible press the Menu HOME button on the Remote Commander to refresh the display SELF CHECK 002 MAIN POWER 1 indicates an error was detected 003 DC ALERT1 0 indicates no error was detected 005 PANEL ALERT 006 BACKLIGHT 013 BACKLIGHT BALANCE 00001 00027 00009 00000 SELF CHECK 007 TEMP 008 SP PROT 011 TRIDENT IC 012 HFR ERROR Displays as 12 Blinks but is actually 14 Blinks 012 TCON ERROR 00001 00027 00009 00000 Total Panel Hours Total Hours of Operation Boot Count 4 Press the Channel button on the Remote Commander to go back to Page 1 of the Self Check list 5 To exit Self Check display turn the power off Clearing the Self Check Diagnostic List 1 In Service Mode press the Channel gt Channel 0 KDL 4024100 B 4024100 8 4624100 B 4624100 S 12 KDL 4024100 B 4024100 8 4624100 B 4624100 S SECTION 1 DISASSEMBLY 1 1 REAR COVER AND SWITCH UNIT CONTAINS H1 BOARD REMOVAL Remove 2 screws from Terminal Position Remove 4 screws Remove 2 Screw Caps from Rear Cover Remove 15 screws KDL 40Z4100 B 4 4074100 ONLY Remove 17 screws KDL 46Z4100 B 4 4674100 5 ONLY Disconnect 1 connector and slide out Switch Unit O POVO Rear Cover 0232 58228 2
138. TION 2 SERVICE ADJUSTMENTS eere 94 SECTION 4 EXPLODED 5 1 4 0 7 1 83 2 1 Viewing Service Adjustment Dalai uhan aun ees 54 4 1 Rear Cover Assembly and Table Top Stand Assembly me 83 2 2 Accessing Service Adjustment 54 2 3 Viewing the Service Menus sse 54 4 3 Connectors 2 4 Using the Remote Commander to View Service Data 55 4 4 Bezel Assembly and LCD Panel 86 2 5 Resetting to Factory 55 4 5 Screw Legend 87 SECTION 5 ELECTRICAL PARTS 51 88 APPENDIX A ENCRYPTION KEY COMPONENTS A 1 KDL 4024100 B 4024100 8 4624100 B 4624100 S 3 SPECIFICATIONS KDL 4024100 B 4024100 8 4624100 B 4624100 S Power Requirements 120V AC 60Hz Power Consumption W In Use Max 225W KDL 4024100 B amp 4024100 S ONLY 285W KDL 4624100 B amp 4624100 S ONLY In Standby Less than 0 1W VIDEO IN 1 2 3 Video 4 Pin Mini DIN VIDEO 1 Only Y 1 0 Vp p 75 ohms unbalanced sync negative C 0 286 Vp p Burst signal 75 ohms Video 1 0 Vp p 75 ohms unbalanced sync negative Audio 500 mVrms Typical Impedance 47 kilohms COMPONENT IN 1 2 Component Video
139. VD5002 1 802 078 11 VARISTOR SMD RB7600 1 239 674 81 RESISTOR NETWORK 100 VD5003 1 802 078 11 VARISTOR SMD RB7601 1 239 690 81 RESISTOR NETWORK 2 2K VD5004 1 802 078 11 VARISTOR SMD RB7850 1 234 711 21 RES CHIP NETWORK 22X8 3816 VD5005 1 802 078 11 VARISTOR SMD RB7852 1 234 370 21 RES NETWORK 22 1005X4 05006 1 802 078 11 VARISTOR SMD RB7853 1 234 370 21 RES NETWORK 22 1005 4 VD5007 1 802 078 11 VARISTOR SMD RB7854 1 234 370 21 RES NETWORK 22 1005 4 VD5008 1 802 078 11 VARISTOR SMD RB7855 1 234 370 21 RES NETWORK 22 1005X4 05009 1 802 078 11 VARISTOR SMD RB7856 1 234 370 21 RES NETWORK 22 1005X4 05101 1 802 481 11 ESD SUPPRESSOR 4 ARRAY RB7857 1 234 378 21 RES NETWORK 10K 1005 4 VD5103 1 802 481 11 ESD SUPPRESSOR 4 ARRAY RB7858 1 234 711 21 RES CHIP NETWORK 22X8 3816 VD5104 1 802 481 11 ESD SUPPRESSOR 4 ARRAY RB7859 1 234 711 21 RES CHIP NETWORK 22 8 3816 VD5131 1 802 078 11 VARISTOR SMD RB7860 1 234 372 11 RES NETWORK 100 1005 4 VD5133 1 802 481 11 ESD SUPPRESSOR 4 ARRAY RB7061 1 234 372 1 RES NETWORK 100 1005 4 VD5134 1 802 481 11 ESD SUPPRESSOR 4 ARRAY TUNER VD5161 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5162 1 802481 11 ESD SUPPRESSOR 4 ARRAY TU7600 85976610 FSS BTF CA422T VD5191 1 802481 11 SUPPRESSOR 4 ARRAY VD5192 1 802481 11 ESD SUPPRESSOR 4 ARRAY VARISTOR VD1001 1 802078 1 _ VARISTOR SMD VD75
140. W 386704 1 216 296 11 SHORT CHIP R6615 1 216793 1 METAL CHIP 4 7 5 10W 386705 1 216 296 11 SHORT CHIP R6616 1 216 833 11 CHIP 10K 5 110 486707 1 216 296 11 SHORT CHIP 86617 1 216833 41 METAL CHIP 10K 5 1104 JR6708 1 216296 11 SHORT CHIP R6619 1 216 857 11 METALCHIP 1M 5 110 486709 1 216 2 1 SHORT CHIP R6632 1 216049 11 1K 5 10W JRO710 1 216 296 11 SHORT CHIP 86633 1 216049 41 1K 5 110W 38671 1 216 2068 1 SHORT CHIP R6634 _ 1 216049 11 5 HOW SHORTCHIP R6635 12160491 RES CHIP 5 HOW 486716 1 216 296 11 SHORT CHIP AX R6700 1 216793 1 METAL CHIP 47 5 10W R6701 1 216 809 11 ETAL CHIP 100 5 110 COIL 6702 1 216 809 11 ETAL 100 5 1104 16600 1 406 976 11 INDUCTOR 68uH _ 86703 1 216 793 11 ETALCHIP 47 5 HOW R6704 1 216 793 11 ETAL CHIP 47 5 HOW 86705 1 218 871 11 ETAL CHIP 10K 050 1 10W 86707 1 216 833 11 ETALCHIP 10K 5 110 KDL 4024100 B 4024100 8 4624100 B 4624100 S 106 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE The components identified by shading NOTE Les composants identifies per un trame et une and Z markare critical for safety Replace only marque sont critiques pour la securite Ne les remplacer with part number specified que par une piece portant le numero specifie D 3 Z REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES
141. W R6730 1 218 857 11 ETAL CHIP 2 7K 0 50 1 10W R6782 1 216 864 11 SHORT CHIP R6733 1 218 891 11 METAL CHIP 68K 0 50 1 10W R6783 1 218 883 11 METAL CHIP 33K 0 50 1 10W R6736 1 216 864 11 SHORT CHIP R6747 1 218 909 11 METAL CHIP 390K 0 50 1 10 R6786 1 216 829 11 METAL CHIP 4 7K 5 110W R6789 1 218 887 11 METAL CHIP 47K 0 50 1 10 R6750 1 218 895 11 METAL CHIP 100K 0 50 1 10W R6790 1 218 895 11 METAL CHIP 100K 0 50 1 10W R6751 1 218 877 11 ETAL CHIP 18K 0 50 1 10 R6791 1 218 823 11 METAL CHIP 100 0 50 1 10W KDL 40Z4100 B amp 4074100 5 ONLY KDL 40Z4100 B amp 4074100 5 ONLY R6751 1 218 875 11 METAL CHIP 15K 0 50 1 10W R6791 1 211 991 11 METAL CHIP 82 0 50 1 10W KDL 4624100 B amp 4624100 S ONLY KDL 4624100 B amp 4624100 S ONLY R6752 1 218 823 11 METAL CHIP 100 0 50 1 10W R6792 1 218 905 11 METAL CHIP 270K 0 50 1 10 KDL 4024100 B amp 4074100 5 ONLY R6794 1 218 871 11 METAL CHIP 10K 0 50 1 10W R6752 1 211 991 11 METAL CHIP 82 0 50 1 10W KDL 4624100 B amp 4624100 S ONLY R6795 1 216 841 11 METAL CHIP 4TK 5 110W R6796 1 218 823 11 METAL CHIP 100 0 50 1 10W R6754 1 218 823 11 ETAL CHIP 100 0 50 1 10W KDL 40Z4100 B amp 4074100 5 ONLY KDL 40Z4100 B amp 4074100 5 ONLY R6796 1 211 991 11 METAL CHIP 82 0 50 1 10W R6754 1 211 991 11 ETAL CHIP 82 0 50 1 10W KDL 4624100 B amp 4624100 S ONLY KDL 4624100 B amp 4624100 S ONLY R6755 1 218 895 11 ETAL CHIP 100K 0 50 1 10W R6797 1 216 829 11 METAL CHIP 4 7K 5 110W R6798
142. Y LVDS CABLE ROUTING 467 LVDS Cable has J TWO YELLOW UL TAPE Bands Use Lines etched Panel as guide where to place Sheet Core C 2 gt F P WE as shown 2 Places NES ELEM Apply 3x5mm screw to secure LVDS metal tabs 2 places prz KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET CORE 2 688 01 1 01 or aty 11 O LCD TAPE 2 688 062 01 or equivl TY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 1 52 4624100 amp 4674100 5 ONLY INSTALLATION PROCEDURE FOR MDF 61 CONNECTOR STEP1 ALIGN CONNECTOR STEP4 PULL LOCK BLACK LOCK TAB IN DIRECTION INDICATED ON KDL 4024100 B 4024100 8 4624100 B 4624100 S STEP3 PUSH DOWN ON BLACK LOCK TAB TO SEAT CONNECTOR WHEN CONNECTOR IS SEATED IT WILL CLICK INTO PLACE KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET 2 688 011 01 or QTY 11 O LCD TAPE 2 688 062 01 or equivl QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 53 KDL 4024100 B 4024100 8 4624100 B 4624100 S SECTION 2 SERVICE ADJUSTMENTS 2 1 VIEWING SERVICE ADJUSTMENT DATA There are no adjustments necessary for these models A
143. ZTL9AT a E 06 94 37295 9 51494 16199 99 OTL9AR P 129948 929918 a 7394 5 j 909983 o ETLOMC S Tale 5 m m m 5 ex 7099 4 62190 h f EN 21990 a i S 8 N N 5 5 5 7 e e 1 0 RE gt ON 7 TELOMe 4 0 SZL9MP e n PTLOMC lt 099 e e 29099 o a 2 5 5 z0L918 6 his 6 ON t 5 5 5 6249 ar 2 RES Oe cOLOMC 6193 tour 07490 10991 00991 TILIA TMe 8 TAH TAH da dad 5 8 m ETE zeLgxa 01 98 oT Lome 9 20A T A SOLONO Y0L9NO a CIN 1049 e e 5 E TO L9MD e ES ZEN 1 C 5 nm P 0049418 00 9 2 94 5 PILOMC at 1 AN 10499 J gt O m LL 0 2 gt z 13 1 916 60 Lozour 119 9 98 85298 Z91f 9579 e vsLou 25198 15498 gt 914982 6708 GND 1L AYG ANI GND HL 85492 ET6701 74 KDL 4024100 B 4024100 S 462Z4100 B 4624100 S KDL 4024100 B 402
144. crew Try both slots if necessary to locate the hot side on the line the lamp should light at normal brilliance if the screw is at ground potential see Figure B Leakage Test To Exposed Metal Parts on Set AC Voltmeter 07 Earth Ground Figure A Using an AC voltmeter to check AC leakage KDL 4024100 B 4024100 8 4624100 B 4624100 S Trouble Light Ohmmeter AC Outlet Box Cold water Pipe Figure B Checking for earth ground 10 KDL 4024100 B 4024100 8 4624100 B 4624100 S SELF DIAGNOSTIC FUNCTION Self The units in this manual contain a self diagnostic function If an error occurs the STANDBY LED indicator will automatically begin to flash The number of times the LED flashes translates to a probable source of the problem A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user s knowledge and reference If an error symptom cannot be reproduced the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur 1 Diagnostic Test Indicators When an error occurs the STANDBY LED indicator will flash a set number of times to indicate the possible cause of the problem If there is more than one error the indicator will identify the first of the problem areas Control Buttons OPIC STANDBY POWER 1 Description of
145. ecurite confidential information Specific instructions must be adhered to whenever with part number specified Ne les remplacer que par une piece portant le these components are repaired and or replaced numero specifie See Appendix A Encryption Key Components in the back of this manual 4 5 SCREW LEGEND Check the Sony Electronics Service Information website for any additional service related issues for this model 01 4024100 amp 4024100 5 P N DISCRIPTION REMARKS TOTAL 2 580 640 01 SCREW BVTP2 4X16 _____________ COVER 15 UNDER COVER 2 LCD BEZEL 3UNDERBAR2 2 7 685 648 79 SCREW 3 12 2 17 3 REARCOVER2IRGUIDE2CLEARPANEL3 _____9__9_ 7 2 580 608 01 SCREW PSW M5X16 1 REARCOVERJTABLETOP STAND4 STANDBASE4 ___ _ _12 7 2 580 607 01 SCREW PSW M5X12 VASAFRAME4BOTTOMFRAME4STANDS 13 2 580 602 01 SCREW PSWM4X12 STAND2 12 4 635 966 01 HOME 2 580 591 01 SCREW PSW M3X5 5 2 1 KDL 40Z4100 S ONLY 4 5 2 596 649 01 KTT 3X10 S TYPE SCREW 83 PWH TAPPING 01 4624100 amp 4624100 5 P N DISCRIPTION REMARKS TOTAL 2 580 640 01 SCREW BVTP2 4X16 7 7 COVER 2 LCD BEZEL SUNDERBAR 2BAFFLE 2 28 7 685 648 79 SCREW BVTP 3 12 2 17 3 _ REARCOVER2IRGUIDE2CLEARPANEL3
146. ee 2 16V 401 148194751 ASSEMBLY FOR PWB 07675 1 112 777 11 CERAMICCHP 10 CN1411 1 819 797 11 HEADER ASSEMBLY FOR PWB 07676 1 1277 1 CERAMICCHP 10 CN2001 1 4940 1 HEADER ASSEMBLY FOR PWB CN3001 1 779 331 51 CONNECTOR FFCIFPC MP KDL 4024100 B 4024100 8 4624100 B 4624100 S 95 KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S NOTE The components identified by shading NOTE Les composants identifies per un trame et une and Z mark are critical for safety Replace only marque A sont critiques pour la securite Ne les remplacer with part number specified que par une piece portant le numero specifie REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES 3201 1 820 235 1 HEADER ASSEMBLY 30P FB1403 1 400 180 21 FERRITE CN3251 1 779 9036 51 FFCIFPC 18P FB2000 140008901 FERRITE CN7507 1 819 866 11 CONNECTOR USB A FB2001 140008901 FERRITE CN7850 14161321 CONNECTOR 15 FB2002 140008901 FERRITE FB2003 140008901 FERRITE DIODE FB3001 140018021 FERRITE 01410 6 501 717 01 DIODE AZ8039G01S0 01421 650177401 DIODE AZ8150G01S0 LA D2000 6450173201 DIODE MAZB056G0LS0 Ea COA D2001 6 501 732 01 DIODE MAZ8056G0LS0 DN GEG BRC ER 0202 6 501 732 01 DIODE MAZ8056G0LS0 0203 6 501 732 01 DIODE MAZ80
147. emplacement de composants critiques ou lorsqu un mauvais fonctionnement suspecte KDL 4024100 B 4024100 8 4624100 B 4624100 S 7 KDL 4024100 B 4024100 8 4624100 B 4624100 S SAFETY RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety These components are identified with shading and A mark on the schematic diagrams and the electrical parts list It is essential that these critical parts be replaced only with the part number specified in the electrical parts list to prevent electric shock fire or other hazard NOTE Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel be sure you are grounded by using a wrist band When installing the LCD panel on a wall the LCD panel must be secured using the 4 mounting holes on the rear cover To avoid damaging the LCD panel V V V V Vv do not press on the panel or frame edge to avoid the risk of electric shock do not scratch or press on the panel with any sharp objects do not leave the module in high temperatures or in areas of high humidity for an extended period of time do not expose the LCD panel to direct sunlight avoid contact with water It may cause a short circuit within the module disconnect the AC adapter when replacing the backlight CCFL or inverte
148. entified by a red outline and a 5 mark contain confidential information Specific instructions must be adhered to whenever REF NO PART NO DESCRIPTION COVER REAR 40 KDL 4024100 B amp 4024100 S ONLY COVER REAR 46 KDL 4624100 B amp 4624100 S ONLY LABEL TU US CND MODELS ONLY LABEL TU MEXILATIN AMERICA MODELS ONLY COVER ECS LABEL REAR TERMINAL LABEL INFORMATION KDL 44024100 B amp 4024100 SUS CND ONLY LABEL INFORMATION KDL 4024100 B amp 4024100 S MEXILATIN AMERICA ONLY LABEL INFORMATION KDL 4624100 B amp 4624100 5 US CND ONLY LABEL INFORMATION KDL 4624100 B amp 4624100 S MEXILATIN AMERICA ONLY 1 3 290 900 01 1 3 290 909 01 2 3 293 911 02 2 3 293 911 11 3 3 297 324 01 4 3 293 910 01 5 3 879 897 01 5 4 000 897 01 5 3 879 898 01 5 4 000 898 01 6 3 875 287 01 7 3 290 894 01 8 3 299 766 01 SCREW CAP COVER UNDER VSL CATCHER ASSEMBLY INCLUDES REF NO PART NO A 1526 339 A A 1527 498 A 3 290 812 01 3 290 811 02 3 299 068 01 3 295 631 01 3 290 913 11 3 299 067 01 3 290 912 01 3 290 915 01 2 580 608 01 KDL 4024100 B 4024100 S 4624100 B 4624100 S DESCRIPTION TABLE TOP STAND ASSY ML V KDL 40Z4100 B amp 4024100 S 0 TABLE TOP STAND ASSY LV KDL 4624100 B amp 46741005 0 COVER EDGE UML COVER USER ML KDL 4024100 8 amp 402410018 0 COVER USER L KDL 4624100 B amp 462410018 0
149. external terminal for RF inputs Optional Accessories Connecting Cables Panel System Suport Belt Kit LCD Liquid Crystal Display Panel Wall Mount Bracket SU WL500 Display Resolution horizontal x vertical TV Stand 1 920 dots x 1 080 lines WS S10LS SU FL300M Screen Size measured diagonally SU FL300L KDL 46Z4100 B amp 46Z4100 S Only KDL 40Z4100 B amp 4024100 5 Only 40 inches KDL 46Z4100 B amp 4624100 S Only 46 inches KDL 4024100 B 4024100 8 4624100 B 4624100 S 5 KDL 4024100 B 4024100 8 4624100 B 4624100 S WARNINGS AND CAUTIONS ENGLISH CAUTION These servicing instructions are for use by qualified service personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so CARRYING THE TV Be sure to follow these guidelines to protect your Lift the TV by placing your palm directly property and avoid causing serious injury underneath the panel but do not squeeze the speaker grill area Before carrying the TV disconnect all cables place your fingers in the groove above the Carrying the large size TV requires two or more speaker grill area people put stress on the LCD panel When carrying the TV place your hand as illustrated and hold it securely Do not subject the TV to shocks vibration or excessive force p Q 1 T 2 2 SU Do not lift the TV from the bottom center
150. he applicable agreement with Sony Corporation and or its subsidiary As part of this agreement specific instructions must be adhered to whenever a Circuit Board containing encryption key components is repaired and or replaced pursuant to the following 1 In the service manual the Circuit Board s containing encryption key components shall be identified with red outline and 8 2 Only repair boards or components listed the service manual shall be utilized for replacement and or repair 3 4 Disassembly decryption or reverse engineering component s is strictly prohibited Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced defective component MUST BE DESTROYED Boards cannot be swapped If a Circuit Board identified with a red outline and the service manual is deemed to be defective 5 and if a core charge is imposed and is covered under the product warranty the defective un repaired or modified board MUST BE RETURNED to Sony b and if the core charge is NOT covered under the product warranty the defective un repaired or modified board MUST BE DESTROYED 5 If a unit is destroyed such as field scrap the Circuit Board identified with a red outline and in the service manual MUST BE DESTROYED KDL 4024100 B 4024100
151. i ULPL DAS gt DVIDATA 10 522 ULPLDA6 DVIDATA 11 ULPI DAQ laz ULPLDA7 DVIDATA 12 DAG B23 ULPI DVIDATA 13 EN ULPLDA 4 D3 3V caa ULPI DAI DVIDATA 14 ULPI DAS Dbz 1 1 2 DVIDATA 15 ULPLDA H N 24 ULPLDA3 C7546 DVIDATA 16 ULPI_DA 7 0 1 DVIDATA 17 10520 EN i 22 pvipATAQS x7s00 DVIDATA 19 019 ETH CLK DVIDATA 20 cis ETH TXEN m DVIDATAQ P DMESV EN AI ETH TXDO DVIDATAQ2 87556 33 C7545 Bis ETH TXDI 1C7503 47 TaT DVIDATA 23 GND mM GND Dis ETH RXDO C7561 C7562 12 12 ETH RXDI a USB2 0 PORT sr s USB2 0 PHY A20 DATA 11501 CN7505 gt USB2 0VBUS 111525 1 5 x DN 1 7000 1 7000 gt gt 17521 215 0684001 00 215 0684001 00 AW 1 USB20GND 1L7528 1 gt IN D 5 an z 4 FB7514 C7537 0 01 i TOKA p FBISIS C7524 C7526 C7529 C7533 IC7502 10 10 10 01 1 87510 XR 3 3k D33V 3216 TDATAQ TDATAG USB2 OVRCUR gt 10k 116 c TDATAG E 1005 5820 EN TDATA 6 R7506 CHIP TSIRTA 1005 D33V c 04 7527 C7531 2 C7532 lt a 0 01 R7
152. ll data has been set for optimal viewing for our customers The following sections are for informational purposes only 2 2 ACCESSING SERVICE ADJUSTMENT MODE 1 TV must be in standby mode Power off 2 Press the following buttons on the Remote Commander within a second of each other DISPLAY gt Channel Volume TV POWER DISPLAY TV POWER Onscreen cursor and select button HOME 5 SONY TV RM YCO24 2 RM YD024 The first service menu TV displays KDL 4024100 B 4024100 8 4624100 B 4624100 S TVLF CHECK SERVICE 001 COLOR ADJ 00100 001 R DRV DIGITAL PROGRAM H801 03 0070 DATA S001000 BE PROGRAM TM1 000 NVM TD1 000 PACK TP1 000 BOOT TB1 000 Sample TV Service Menu 2 3 VIEWING THE SERVICE MENUS Use the Remote Commander to view the BE and Digital service menus options 1 To display the Service Menu that contains the Category you want to adjust press JUMP on the Remote Commander For a complete list of the service Categories refer to Service Menus NOTE If the Service Menu display text is not completely visible press the Menu HOME button on the Remote Commander to refresh the display TVLF CHECK SERVICE 001 COLOR ADJ 00100 001 R DRV DIGITAL PROGRAM H801 03 0070 DATA 8001000 BE PROGRAM TM1 000 NVM TD1 000 PACK TP1 000
153. ncryption Key Components in the back of this manual KDL 4024100 B 40Z41 00 S 462Z4100 B 4624100 S 56 REFERENCE INFORMATION RESISTOR RN _ METAL FILM RC SOLID FPRD NONFLAMMABLE CARBON FUSE NONFLAMMABLE FUSIBLE RW NONFLAMMABLE WIREWOUND RS NONFLAMMABLE METAL OXIDE NONFLAMMABLE CEMENT ADJUSTMENT RESISTOR COIL LF 8L MICRO INDUCTOR CAPACITOR TA TANTALUM PS STYROL PP _ POLYPROPYLENE PT MYLAR MPS METALIZED POLYESTER MPP METALIZED POLYPROPYLENE ALB BIPOLAR ALT HIGH TEMPERATURE ALR HIGH RIPPLE KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 40Z41 00 B 4024100 S 4624100 B 4624100 S Terminal name of semiconductors in silk screen printed circuit Printed symbol Transistor Terminal name Collector Base M Emitter Transistor Collector Base Emitter Circuit Cathode Anode Cathode Anode T NC Cathode Anode Cathode Common Anode Cathode Common Anode Anode Common mmm Anode Anode Common Cathode I Cathode Common Cathode Cathode Diode Anode Cathode Anode Anode Anode Cathode Transistor FET Drain Gate Transistor FET Drain Gate Transistor FET Source Drain Gate Transistor Emitter 0 Collector 5 Base Transistor
154. p Stand and Under Cover Remowval 14 BU Board Schematic Diagram 8 of 12 66 TAG Mer and M BU Board Schematic Diagram 9 of 12 67 1 6 Speakers Under Bar Screw Caps H3V Board and BU Board Schematic Diagram 10 of 12 68 Board Removal sete 15 BU Board Schematic Diagram 11 of 12 69 1 7 Frames and Bottom Bracket Removal 16 BU Board Schematic Diagram 12 of 12 70 1 8 LCD Panel Removal 16 0327 40 Board Schematic Diagram 1 8 1 Cleaning the LCD Panel 16 ON 4024100 5 12 46 Board Schematic Diagram 1 9 Balancer ETC Inverter MT Board 17 4674100 amp 4674100 5 ONLY 73 1 10 Baffles IR Guide and Clear Panel Removal 18 G4 Board Schematic Diagram 75 WIRE DRESSING nnn 19 H3V Board Schematic Diagram 78 4074100 amp 40Z4100 S 19 H4 Board Schematic 80 KDL 4624100 B amp 4624 100 S 0 7 37 5 8 Damm CODING 82 SEC
155. r circuit High voltage occurs at the inverter circuit at 650Vrms always clean the LCD panel with a soft cloth material use care when handling the wires or connectors of the inverter circuit Damaging the wires may cause a short protect the panel from ESD to avoid damaging the electronic circuit C MOS LEAKAGE CURRENT HOT CHECK CIRCUIT KDL 4024100 B 4024100 8 4624100 B 4624100 S AC Volt meter Good Earth Ground such as WATER PIPE CONDUIT 1 5 Kohm 10W g To Instruments exposed METALLIC PARTS The circuit boards used these models have been processed using Lead Free Solder The boards are identified by the LF logo located close to the board designation e g H1 etc see example The servicing of these boards requires special precautions to be taken as outlined below KDL 4024100 B 4024100 8 4624100 B 14624100 S 9 It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints Lead Free Solder is available under the following part numbers Part number Diameter Remarks 7 640 005 19 0 3mm 0 25Kg 7 640 005 20 0 4mm 0 50Kg 7 640 005 21 0 5mm 0 50Kg 7 640 005 22 0 6mm 0 25Kg 7 640 005 23 0 8mm 1 00Kg 7 640 005 24 1 0mm 1 00Kg 7 640 005 25 1 2mm 1 00Kg 7 640 005 26 1 6mm 1 00Kg Due to the higher melting point of Lead Free Solder
156. re to apply Sheet Core C MAKE SURE wires are routed on SIDE of Panel gt KDL 4024100 B 4024100 8 4624100 B 4624100 S 40 KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 46Z24100 B amp 4624100 S ONLY LEGEND COMBINATION H BOARD SPEAKER HARNESS H3 BOARD ROUTING T SHEET CORE C 2 688 011 01 or QTY 11 O LCD TAPE 2 688 062 01 or equivl Q SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 HIMELON TAPE 2 661 260 01 QTY 1 Apply LCD Tape to secure Wires to SIDE of panel Use UL tape and split in harness as a guide where to place LCD KDL 4024100 B 4024100 8 4624100 B 4624100 S 41 KDL 4024100 B 4024100 S 4624100 B 4624100 S KDL 46Z24100 B amp 4674100 5 ONLY LEGEND MAIN HARNESS ROUTING DRESSING Q core c 2 688 011 01 or equi QTY 11 Apply LCD Tape to secure Switch O LCD TAPE 2 688 062 01 or equivl Assy wires to SIDE of Panel 2 Places QTY 6 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 KDL 4024100 B 4024100 8 4624100 B 4624100 S 42 KDL 4024100 B 4024100 S 4624100 B 4624100 S KDL 4624100 B amp 4674100 5 ONLY LEGEND MAIN HARNESS ROUTING DRESSING CONTINUED QTY 11 LCD TAPE 2 688 062 01 or equivl Q J Apply Sheet Core C as shown SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 HIMELON TA
157. ssus de la r gion de la grille de haut parleur n imposez pas de charge sur le panneau ACL Avant de transporter le t l viseur d branchez tous les c bles Le transport d un t l viseur de grande taille doit tre effectu par au moins deux personnes Lorsque vous transportez le t l viseur placez vos mains tel qu illustr et tenez solidement l appareil Ne soumettez pas le t l viseur des x tox LO lt chocs ou a des vibrations ni a une force excessive DE ARE soulevez pas le t l viseur en pla ant vos mains en dessous au centre x Afin d eviter tout risque d electrocution provenant d un chassis sous tension un transformateur d isolement doit etre utilis lors de tout d pannage Le ch ssis de ce r cepteur est directement raccord l alimentation du secteur N ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE Les composants identifies par une trame et par une marque sur les schemas de principe les vues explosees et les listes de pieces sont d une importance critique pour la securite du fonctionnement Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony Les reglages de circuit dont l importance est critique pour la securite du fonctionnement sont identifies dans le present manuel Suivre ces procedures lors de chaque r
158. ter Entertainment Inc Adobe is a registered trademark or a trademark of Adobe Systems Incorporated in United States and or other countries DLNAS the DLNA Logo and DLNA CERTIFIED are trademarks service marks or certification marks of the Digital Living Network Alliance Design and specifications are subject to change without notice KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B amp 4024100 5 4624100 4 4624100 5 Speaker Output 40W 10W 40W 10W 45 X 200 mm 45 X 200 mm 134 778 in 134 778 in Dimensions W x H x D with stand 994 x 654 x 279 mm 1 079 x 734 x 307 mm 37 4 x 25 x 11 42 x 29 x 12 in without stand 994 x 608 x 72 mm 1 079 x 686 x 74 mm 374 x 24 x 278 in 4212 x 2718 x 3 in 300 x 300 mm 300 x 300 mm Mass with stand 21 5 kg 26 kg 48 Ibs 58 Ibs without stand 18 kg 22 kg 40 Ibs 49 Ibs All measurements are approximations Television system Supplied Accessories NTSC American TV Standard Remote Commander RM YD024 ATSC 8VSB terrestrial ATSC compliant 8VSB Two Size AA Batteries QAM on cable ANSI SCTE 07 2000 AC Power Cord Cable Holder 1 attached to the TV Channel coverage Operating Instructions Analog Quick Setup Guide 2 69 Terrestrial Warranty Card 1 135 Cable Online Registration Card Digital Safety and Regulatory Booklet 2 69 Terrestrial Attaching the Table Top Stand 1 135 Cable Installing the Wall Mount Bracket Stand Rear Cover Antenna 75 ohm
159. the back of this number please include the board name manual REF NO PART NO DESCRIPTION VALUES REF NO PART NO DESCRIPTION VALUES 6125 110090511 CERAMIC CHIP 0 001uF 10 50 1223 1218953411 RES CHIP 5 146W 612 1 100 767 21 ELECT CHIP 2204F 20 16V C1227 1 100 767 21 ELECT CHIP 2204F 2 16V BU BOARD COMPLETE C1230 1400 46 41 CERAMIC CHIP 10 16V KDL 40Z4100 B amp 4024100 5 ONLY FOR ALL MAIN BOARD PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL C1231 1127741 O 01uF 10 25V NA BU BOARD COMPLETE C1301 1 100 91211 CERAMIC CHIP 10 25V amp 46241009 ONLY C1302 1 100 912 11 CERAMIC CHIP WF 1 25V FORALL MAIN BOARD PART NUMBER INFORMATION REFER TO THE LCD PANEL SERVICE MANUAL 61303 1 100 912 1 CERAMICCHIP WF 1 25V 61304 1 100 912 1 CERAMICCHIP WF 1 25V CAPACITOR 61305 1 100 912 1 CERAMIC CHIP WF 1 25V 61001 1 1278 1 CERAMIC CHIP WF 10 10 C1306 1 10091211 CERAMIC CHIP WF 1 25V 61002 1 114 130 11 CERAMIC CHIP WF 10 63V C1307 110091211 CERAMIC CHIP WF 1 25V 61003 1 114 130 11 CERAMIC CHIP 14 10 63 61308 110091211 CERAMIC CHIP WF 10 25V 6104 1 114 130 11 CERAMIC CHIP uF 10 63 C1309 121422541 CERAMIC CHIP 10 25 6105 1 114 130 11 CERAMIC CHIP WF 10 63 61310 1 100 766 21 ELECT CHIP 20 16V 01052 1 114 130 11 CERAMIC CHIP 14 10 63 1 114 353 11 CER
160. the soldering iron tip temperature needs to be set to 370 degrees centigrade This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics For more information on the use of Lead Free Solder please refer to Attp www sony training com KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S SAFETY CHECK OUT After correcting the original service problem perform the following The AC leakage from any exposed metal part to earth ground and safety checks before releasing the set to the customer 1 Check the area of your repair for unsoldered or poorly soldered connections Check the entire board surface for solder splashes and bridges from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0 5 mA 500 microamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2 Check the interboard wiring to ensure that no wires are pinched or touching high wattage resistors 2 A battery operated AC milliampmeter The Data Precision 245 3 Check that all control knobs shields covers ground straps and digital multimeter is suitable for this job mounting hardware have been replaced Be absolutely certain that you have replaced all the insulators 3
161. ws Pitch 5mm Rating electrical power 1 W mum B line Circled numbers are waveform references in resistance W in chip resistance E nonflammable resistor The components identified by shading and symbol are critical for safety Replace only with part number specified wet fusible resistor internal component The symbol indicates a fast operating fuse and is displayed on the component side of the board Replace only with fuse of the same rating as marked panel designation and adjustment for repair L earth ground earth chassis All variable and adjustable resistors have characteristic curve B unless otherwise noted Le symbole indique une fusible a action rapide Doit etre remplace par une fusible de meme yaleur comme maque Les composants identifies per un trame et une marque A sont critiques pour la securite Ne les remplacer que par une piece portant le numero specifie Readings are taken with a color bar signal input Readings are taken witha NOTE The components identified red outline anda mark contain confidential Voltages are DC with respect to ground unless otherwise noted information Specific instructions must be adhered to whenever these components Voltage variations may be noted due to normal production tolerances are repaired and or replaced See Appendix A E
162. y LCD tape to secure Left Speaker wires DO NOT Dress speaker wires in Slide Clamp KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET CORE 2 688 011 01 or equivl QTY 7 Q LCD TAPE 2 688 062 01 or QTY 4 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 QTY 1 27 4024100 amp 4074100 5 ONLY BU BOARD WIRE ROUTING DRESSING Dress harness in slide Clamps as shown 2 places KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET 2 688 011 01 or QTY 7 LCD TAPE 2 688 062 01 or QTY 4 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 1 28 KDL 40Z24100 B amp 4074100 5 ONLY MAIN HARNESS ROUTING Make sure Main Harness wires do NOT cross over Terminal Jacks Pinch Point with Rear Cover KDL 4024100 B 4024100 8 4624100 B 4624100 S KDL 4024100 B 4024100 8 4624100 B 4624100 S LEGEND SHEET CORE 2 688 011 01 or 7 LCD TAPE 2 688 062 01 or 4 SLIDE CLAMP 2 650 770 11 QTY 2 Cho Fab TAPE 2 888 494 01 1 HIMELON 2 661 260 01 QTY 1 29 KDL 40Z24100 B amp 4074100 5 ONLY 3P HIGH VOLTAGE CONN ASSY ROUTING

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