SONY VaioPCG laptop manual
Contents
1. Part No Description Ref No 4 677 632 01 INSULATOR BOTTOM 48 6 600 158 01 IC HYS64D32020GDL 7 B 49 DDR DIMM 256MB 50 6 600 116 01 IC M470L3224DT0 CBO 51 DDR DIMM 256MB 53 4 674 025 01 BRACKET KEYBOARD 4 677 636 01 INSULATOR PC CARD 55 56 1 761 695 11 NE5 1 PC CARD EJECTER 57 6 704 132 01 p FRV25 FRV27 58 IC RK80532PE067512SL6S3 59 P4 2 66GHz 6 704 957 01 FRV23 IC RH80532NC049256SL73Y 60 Mobile Cel 2 2GHz 61 6 704 665 01 FRV26 FRV28 62 IC RK80532PE072512SL6PF 63 P4 2 8GHz 64 A 8068 048 A COMPLETE PWB MBX 88 66 1 756 148 11 SECONDARY BATTERY LITHIUM 67 1 761 606 14 CARD MODEM 68 MBC 69 1 827 605 i JEL 1 FFC PWR 71 4 675 849 02 FRV27 ID LABEL U 72 DI 4 675 849 12 FRV25 US ID LABEL U 73 21 4 676 839 01 FRV23 ID LABEL CA 74 al 4 676 839 11 FRV25 Canadian ID LABEL CA 75 4 675 849 31 FRV28 ID LABEL U 76 4 675 849 41 FRV26 ID LABEL U 77 X 4626 183 1 HOOD KEYBOARD ASSY S 78 1 825 426 11 NE5 1 SPEAKER 79 4 644 357 01 CUSHION SPK 81 4 654 631 01 GUARD SPK 82 4 671 631 01 BRACKET SPEAKER 83 4 674 042 01 MEMORY STICK WINDOW 84 L 825 427 11 NES 1 SPEAKER R SUB RS 685 PLATA E 128 84 L 670 198 01 ESCUSHION TOUCHPAD 1 796 319 31 PAD TOUCH 85 86 4 672 077 01 ADHESIVE TAPE TP 4 674 023 01 BRACKET PALMREST L 88 1 478 086 21 KEY BOARD UNIT US 89 4 671 634 01 amp CUSHION PALMREST 91 X 4626 182 1 HOUSING PALMREST ASSY S 92 94 4 674 022 012. lt amp lt amp lt amp gt gt Vv HARNESS FRV MODEM CABLE S Description ASSY HDD 40GB H COVER HDD FOOT FRONT COVER MEMORY ASSY S COVER MINIPCI ASSY S S HOUSING BOTTOM ASSY S LENS FDD CUSHION HDD DOOR BATTERY SPRING DOOR BATTERY COVER MODEM COVER HOOD BRACKET DC PLATE DC BRACKET 10 THERMAL SHEET CPU INSULATOR PWS SPACER TOUCHPAD BUTTON COMPLETE PWB PWS 29 JE1 1 DC CABLE INT COMPLETE PWB IFX 271 GASKET USB CUPPER TAPE SHEET HDD GASKET SPEAKER JE1 1 FPC MS SHEET BRACKET TOUCHPAD FOOT REAR GASKET LAN FOOT A MA GUIDE DRIVE FRV25 FRV27 FRV26 FRV28 A ASSY COOLING UNIT es A MA FRV23 ASSY COOLING UNIT M 8 GASKET SPEAKER R SHEET RUBBER JEl INSULATOR DRIVE SPRING DRIVE L CAP FDD BRACKET DUMMY FDD SPACER PC CARD CONNECTOR USB A GRIP M2 EG GRIP M2 EG SPECIAL FLAT HEAD EG GRIP M2 SCREW SPECIAL HEAD SCREW B SCREW PWS SCREW B SCREW B1 7 TAPPING Confidential PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM N CRA o LIN Supplied with 36 Ql a SAN Y DEI N JY PS lt A LO QS 0 7 ra N a N 0 O SI SII SAI ali 7 A Cc ce x lc ce i ETA RAN t 1 ccc toua cc MN C AS CARA ZON IAN a A l Nay 0 EY A Ny ye NM NA 1 ft ou n 4 N vi fi
3. jr y Y Is E Wy VAN RT ANI VIZA IC RK80532PE072512SL6PF et E O uN gt 2 Go A en o O O D LI LI LI O 5 O zo Sa wo O O Die gi D a j oE DE O OSO IC RK80532PE067512SL6S3 IC RH80532NC049256SL73Y 6 704 132 01 FRV26 FRV28 6 704 665 01 6 704 957 01 FRV23 When the COOLING UNIT Ref 84 is removed be sure to replace it with the new one 3 When change the CPU Ref 15 refer to Replacing the CPU in CHAPTER 4 CPU FRV25 FRV27 A MA CPU 2 The THERMAL SHEET CPU Ref 66 cannot be re used if it is removed once 00 ai x a Cc O LI S op 2 O eb D 09 Lu O Z MA Confidential PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM 3 4 3 3 A MA A MA 3 2 LCD Section FRV23 FRV25 FRV27 Model geo Partio Description Ref Parto Description 301 4 6 1 639 01 amp CUSHION HINGE Made by HI 30 A 671 637 01 amp CUSHION LATCH ACCESSORIES 303 4 671 638 01 amp CUSHION LCD FOO Ee 301 304 X 4625 822 1 BEZEL DISPLAY ASSY 15 S 305 4 670 228 01 BUTTON LATCH LCD A801 1 478 037 12 amp ADAPTOR AC 802 A 8112 427 A amp BP2NX SNT U ASSY S 306 4 671 640 01 SPRING LATCH LCD A803 1 790 732 32 amp L FRV25 US FRV27 FRV26 FRV28 307 4 671 454 01 BRACKET LCD L 15 CORD POWER 308 4 671 45
4. RV26 FRV27 FRV28 AM CHAPTER 1 BLOCK DIAGRAM Intel Pentium 4 75W 478 PIN mPGA System bus 400 533MHz R G B CRT LVDS SIGNAL NORTH BRIDGE DRAM SIGNAL LCD ATI RS200M DDR 266 TV SIGNAL AVOUT PCI bus Mux with A link 266MB s Memory Stick Board LPC Connector RTC PCI BUS TIBO3285LF South Bridge ALI 1535 Pa lay a n RICOH 5C554 Mini PCI Realtek VIA Wirless LAN RTL8100BL VT6202AL AC LINK1 AC LINK2 AD1981B MDC PCU LPT NS PC87570 EXT MIC TPA0142 RJ11 TOUCH INT K B BIOS PAD CARDBUS 1394LINK PHY USB 2 0 RJ45 USB 3 SLOTO 1 1394 SAY HAI ANVONODH a sna AAI AJVNIAJ CDROM DC JACK MAIN POWER BOARD T P SWITCH POWER SWITCH PWS XX 2 2 BOARD Power SW BOARD BATTERY Confidential 1 1 1 2 PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM LCD Block INVERTER I AV OUT EXTERNAL MICROPHONE HEADPHONE IEEE 1394 i LINK O uss uses A e Fe CON6 PC CARD CHAPTER 2 FRAME HARNESS DIAGRAM Rear Panel L Side CON9 conto CON8 CONNECTOR LAN WIRELESS FLOPPY DISK DRIVE MEMORY STICK USB CON2 IFX 271 Board Side A 2 1 PRINTER Enn Enn 000000000 MONITOR a PHONE Ea 23 CON22 CON5 2 MBX 88 Board cones ET A Side A 1 I 21 CON13 RISSA di 18 rl CON15 E SPEAKER n TI
5. 3 3 Page 3 6 Back Cover N2003_040AK 03 Ver 3 2003 08 08 N Page 3 2 N2003_053CK 02 Ver 2 Front Page Model Line Up Page 3 Page 3 2 Page 3 3 Page 3 5 2003 09 03 AN N2003_064AK Page 3 6 Page 3 7 Page 3 8 Page 3 9 Page 3 10 Back Cover lt Remarks gt Confidential PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM
6. 7 01 HINGE L A803 1 757 562 21 amp FRV23 FRV25 Canadian 309 A 8067 507 A FRV27 ASSY LCD 15HI AP2 S CORD POWER amp r FRV23 FRV25 FRV27 QUICK START SD ee a 4 676 760 01 A MA ASSY LCD 15 H GT2 S 310 4 671 453 01 BRACKET LCD R 15 4 675 926 11 amp FRV26 FRV28 QUICK START SD 311 4 671 456 01 HINGE R gt 210 12967 51411 LCD HARNESS A MA cdi deee LCD SHIELDING 315 X 4625 820 1 HOUSING DISPLAY ASSY S 801 803 316 1 476 316 31 FRV27 INVERTER UNIT AC Adaptor Power Cord Y Supplied 316 1 476 317 21 FRV23 FRV25 LNVERTER UNIT with 304 317 4 673 299 01 INVERTER TAPE 1 ZX MA l l l l j B4 4 641 726 41 lt amp gt SCREW M2 SPECIAL HEAD B5 4 644 637 01 amp GRIP M2 EG B10 4 665 205 01 SPECIAL FLAT HEAD EG GRIP M2 NOTE 802 Set the DIP switch on the MBX 88 board Main board Battery Pack to match with the LCD that is used in this computer ON lt y 123 45 6 The upper position where ON indication is shown is the ON position The lower position is the OFF position ON OFF titit 0 1 1 0 ON 1 OFF The components identified by Les composants identifies par mark A or dotted line with mark une marque A sont critiques A are critical for safety pour la s curit Replace only with part number Ne les remplacer que par une specified piece portant le num ro sp cifi Confidential 3 6 PCG F
7. BRACKET PALMREST R A 8068 049 A COMPLETE PWB SWX 140 95 1 827 189 11 NE5 1 FFC TP 1 827 192 11 NE5 1 FFC PWS TP 4 674 024 01 BRACKET TOUCHPAD B1 B2 4 674 028 01 BRACKET DRIVE R B3 X 4626 071 1 FRV27 ASSY TOS DVDRW BEZEL B4 X 4626 113 1 FRV23 FRV25 FRV26 B5 ASSY QSI COMBO BEZEL X 4626 070 1 FRV28 ASSY KME DVDRW BEZEL B6 1 796 506 11 FRV27 W DVD SD R6012 B10 B11 1 796 627 11 FRV23 FRV25 FRV26 B12 COMBO DRIVE SBW 241 B13 1 796 480 11 FRV28 W DVD UJ 810B 4 670 244 01 SPRING DRIVE R B14 4 674 029 01 BRACKET DRIVE L B15 4 674 033 01 BRACKET HDD ANIMA A MA COMPLETE PWB SWX 141 3 2 Part No A 8113 859 A 4 673 951 01 4 677 197 0 X 4626 185 1 X 4626 186 1 X 4626 181 1 4 670 133 01 4 677 640 01 4 671 645 01 4 673 853 01 4 673 852 01 4 670 194 01 4 676 348 01 4 674 019 01 4 674 018 01 4 668 785 01 4 677 635 01 4 673 303 01 A 8068 050 A 1 827 606 11 A 8068 051 A 4 671 639 01 4 677 63 7 01 4 672 852 01 4 672 855 01 1 860 222 1 4 672 858 01 4 674 041 01 4 672 849 01 4 671 635 01 4 674 030 0 A 8115 824 A A 8115 823 A 4 6 13615 01 4 677 536 01 4 677 647 01 A 6T7 259 01 4 675 126 01 4 676 347 01 4 673 304 01 9 885 029 05 4 216 212 01 4 635 966 01 4 641 726 12 4 641 726 41 4 644 637 01 4 644 637 42 4 665 205 01 4 673 D18 02 4 073 019 01 4 673 121 01 4 673 655 01 4 650 481 01 amp amp amp amp
8. PCG FRV23 FRV25 FRV26 FRV27 FRV26 SERVICE MANUAL For American Area US Model Canadian Model Ver 4 20031 Revision History SON O Lineup PCG FRV28 MEMORY STICK n P PCG FRV27 PCG FRV26 PCG FRV25 PCG FRV23 Illust PCG FRV27 Design and specifications are subject to change without notice NOTEBOOK COMPUTER SONY 9 876 304 04 Information in this document is subject to change without notice Sony VAIO and CLIE are trademarks or registered trademarks of Sony Microsoft Windows Windows Media Outlook Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG Inc AMD the AMD logo other AMD product names and combinations thereof are trademarks of Advanced Micro Devices Inc Intel Inside logo Pentium and Celeron are trademarks or registered trademarks of Intel Corporation Transmeta the Transmeta logo Crusoe Processor the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries Graffiti HotSync PalmModem and Palm OS are resistered trademarks and the Hotsync logo and Palm are trademarks of Palm Inc or its subsidiaries M and Motrola are trademarks of Motrora Inc Other Motrola products and services with R mark like Dragomball are the trademarks of Motrola Inc All other names of sy
9. RV23 FRV25 FRV26 FRV27 FRV28 AM A MA 3 3 LCD Section FRV26 FRV28 Model Made by SH 301 3 304 Supplied with 304 Ref No 301 302 303 304 305 306 307 308 310 311 312 314 315 316 317 409 B4 B5 B10 Part No 4 671 629 01 4 611 637 01 4 671 638 01 X 4625 822 1 4 670 228 01 4 671 640 01 4 671 454 01 4 671 457 01 4 611 453 01 4 671 456 01 l 962 514 11 4 671 636 01 X 4625 820 1 1 476 317 21 4 073 299 01 A 8113 853 A 4 641 726 41 4 644 637 01 4 665 205 01 NOTE Set the DIP switch on the MBX 88 board Main board to match with the LCD that is used in this computer 1 RO Ro Ro lt b gt amp inn Description CUSHION HINGE CUSHION LATCH CUSHION LCD BEZEL DISPLAY ASSY 15 S BUTTON LATCH LCD SPRING LATCH LCD BRACKET LCD L 15 HINGE L BRACKET LCD R 15 HINGE R LCD HARNESS LCD SHIELDING HOUSING DISPLAY ASSY S INVERTER UNIT INVERTER TAPE ASSY LCD 15 SH GT2 S SCREW M2 SPECIAL HEAD GRIP M2 EG SPECIAL FLAT HEAD EG GRIP M2 6 The upper position where ON indication is shown is the ON position The lower position is the OFF position No 712 314 5 6 ON OFF 1 0 0 0 1 1 0 ON 1 OFF 3 8 Confidential PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM A MA 3 4 LCD Section FRV26 Model Made by AU 301 304 Supplied wit
10. f the soldering iron tip should be about 270C e Do not apply the tip more than three times to the same pattern Handle patterns with care never apply force Caution Remember that hard disk drives are easily damaged by vibration Always handle with care ATTENTION AU COMPOSANT AYANT RAPPORT A LA S CURIT LES COMPOSANTS IDENTIF S PAR UNE MARQUE A SUR LES DIAGRAMMES SCH MATIQUES ET LA LISTE DES PIECES SONT CRITIQUES POUR LA S CURIT DE FONCTIONNEMENT NE REMPLACER CES COMPOSANTS QUE PAR DES PIESES SONY DONT LES NUM ROS SONT DONN S DANS CE MANUEL OU DANS LES SUPP MENTS PUBLI S PAR SONY Confidential PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM Z MA TABLE OF CONTENTS Section Title Page CHAPTER 1 BLOCK DIAGRAM 1 1 to 1 2 CHAPTER 2 FRAME HARNESS DIAGRAM Del to 2 2 CHAPTER 3 EXPLODED VIEWS AND PARTS LIST 3 1 3 1 Main Section sisit s venn tktanisesebkeiv esoaveoiskbiyise syisesyasss sisserosonide 3 2 3 2 LCD Section FRV23 FRV25 FRV27 Model Made Dy HI ace 3 5 3 3 LCD Section FRV26 FRV28 Model Made by SH 3 7 3 4 LCD Section FRV26 Model Made by AU 3 9 to 3 10 CHAPTER 4 OTHERS 4 1 Replacing CPU 4 1 E Beemer mhe CPU naaa 4 1 Za Mt AN MOTO CPU eener ia ae s ta doi pan 4 History of the changes is shown as the Revision History at the end of this data Confidential PCG FRV23 FRV25 F
11. h 304 l a a r _ A Ref No 301 302 303 304 305 306 308 311 314 315 316 317 507 509 DLU 512 B4 B5 B10 Part No 4 671 629 01 4 611 637 01 4 671 638 01 X 4625 822 1 4 670 228 01 4 671 640 01 4 671 457 01 4 671 456 01 4 671 636 01 X 4625 820 1 1 416 311 21 4 6 3 299 01 4 678 902 01 A 8115 791 A 4 678 903 01 1 962 630 11 4 641 726 41 4 644 637 01 4 665 205 01 NOTE Set the DIP switch on the MBX 88 board Main board to match with the LCD that is used in this computer TI 7 RO Ro Ro lt b gt Description CUSHION HINGE CUSHION LATCH CUSHION LCD BEZEL DISPLAY ASSY 15 S BUTTON LATCH LCD SPRING LATCH LCD HINGE L HINGE R LCD SHIELDING HOUSING DISPLAY ASSY S INVERTER UNIT INVERTER TAPE LCD BRKT L AU 15XGA ASSY LCD 15XGA AU S LCD BRKT R AU 15XGA HARNESS LCD 15XGA SCREW M2 SPECIAL HEAD GRIP M2 EG SPECIAL FLAT HEAD EG GRIP M2 6 The upper position where ON indication is shown is the ON position The lower position is the OFF position No if2 3 4 5 6 ON OFF 0 1 0 0 1 1 0 ON 1 OFF Confidential PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM CHAPTER 4 OTHERS 4 1 Replacing the CPU 1 Removing the CPU Insert a flat blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the lock release position 2 Pull t
12. he CPU gently upward to lift it out of the CPU socket YO L Lock position V Lock release position CPU socket 2 Installing the CPU G Align the triangle reference mark of the CPU with that of the CPU socket and insert all the pins of the CPU to the corresponding holes of the CPU socket 2 While pressing the two positions marked by O insert the flat head screwdriver into the specified position and rotate the screwdriver to the LOCK position Reference NO Lock release position Reference 7 marks Lock position CPU socket NOTE Rotate a flat blade screwdriver to the lock position securely If not the operation of the CPU may become unstable Confidential ND PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM NANIO PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM List of PCG FR Series As of September 2003 Service Manual Part No PCG FR130 9 876 046 03 PCG FR780 9 876 048 02 Model Name PCG FRV25 PCG FRV27 PCG FRV23 9 876 304 04 PCG FRV28 PCG FRV26 sC Additional Models This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation English 876 304 i 200311600 1 9 876 304 04 Sony Corporation 2003 Sony Corporation 19 Published by Sony EMCS VAIO GSC SNT Revision History First 2003 06 23 ZN Front Page Model Line Up Page 3 2 Page
13. ions listed in the operating manual and other associated documents 2 Use designated parts only The set s components possess important safety characteristics such as noncombustibility and the ability to tolerate large voltages Be sure that replacement parts possess the same safety characteristics as the originals Also remember that the A mark which appears in circuit diagrams and parts lists denotes components that have particularly important safety functions be extra sure to use only the designated components 3 Always follow the original design when mounting parts and routing wires The original layout includes various safety features such as inclusion of insulating materials tubes and tape and the mounting of parts above the printer board In addition internal wiring has been routed and clamped so as to keep it away from hot or high voltage parts When mounting parts or routing wires therefore be sure to duplicate the original layout 4 Inspect after completing service After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily damaged by heat 6 When handling flexible print boards e The temperature o
14. ke m HARD DISK 200 O gt Se SWX 127 Board CON4 ta Side A mf DDR SO DIMM _ SLOT A gt O 3 de UN PON Optical DRIVE CARD MODEM 59 1 TAN 5 PCN2 8 Pa ee eee HE KEY BOARD i PAD TOUCH pill Se N SWX 128 Board Side A PWS 29 Board Side A d k BATTERY PACK mwn From board to connector direct connection Harness connector at both end o Harness soldered at one end o Connectors soldered on board and appearing on the panel Confidential 2 2 PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM END NOTE Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items The mechanical parts with no reference number in the exploded views are not supplied When two or more parts are shown use the part described first as the main part The parts marked are the High Value Modules HVM The parts marked are the parts on which barcode label is attached The parts marked 8 are the Customer Replacable Parts CRP that can be replaced by Field Customer Support Especially the parts with the lt amp gt mark require the special attention to use them Here fore check first whether the desired partis one of the targetted parts ofthe Customer Replaceable Parts CRP or the non targetted parts by referring
15. stems products and services in this manual are trademarks or registered trademarks of their respective owners In this manual the TM or R mark are not specified Caution Markings for Lithium Ton Battery The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions CAUTION The battery pack used in this device may present a fire or chemical burn hazard if mistreated Do not disassemble heat above 100 C 212 F or incinerate Dispose of used battery promptly Keep away from children CAUTION Changing the back up battery e Overcharging short circuiting reverse charging multilation or incineration of the cells must be avoided to prevent one or more of the following occurrences release of toxic materials release of hydrogen and or oxygen gas rise in surface temperature e If a cell has leaked or vented it should be replaced immediately while avoiding to touch it without any protection Service and Inspection Precautions 1 Obey precautionary markings and instructions Labels and stamps on the cabinet chassis and components identify areas requiring special precautions Be sure to observe these precautions as well as all precaut
16. to the exploded view Regarding the boards of this model the discrete parts on the boards cannot be replaced However Some connectors can be replaced The components identified by mark A or dotted line with mark A are critical for safety Replace only with part number specified Les composants identifi s par une marque A sont critiques pour la s curit Ne les remplacer que par une piece portant le num ro sp cifi CHAPTER 3 EXPLODED VIEWS AND PARTS LIST EFALDEE e HOR ma EREL TEBO EEA HHS O7cvBinld tig DEA e PrO Epa A 1 MEL CHA UT lt AV e im AMO AICS ODE RAs High Value Module HVM CE MAROM EDI Tn NI RIZ VIA TF em AORN EROT Amd BARBRA ECD 20H RE73 Customer Replacable Parts CRP TF FIC L FIDI META HOARY EZIM CTO PfrKT Customer Replacable Parts AT SEA WRI Ze WS EAE Re ZEV eAEFTIDERIZIWTII LREOBB MOET PAT FE A REL BODRIAICOW TIS BET CH ae El PE bom A Sv N L AED EZIZIAINTORETHEN IA ld RETE AICA MC tho 3 1 TIFI DOPE OM MEAL TS RSV Confidential PCG FRV23 FRV25 FRV26 FRV27 FRV28 AM 3 1 Main Section Ref No l 2 2 10 12 A IMA 32 LA ot A MA 16 17 A MA 21 i A MA 22 23 24 25 26 21 31 32 23 34 35 36 gt 3 38 39 40 dl AD 43 43 43 44 44 44 45 46 47 ANIMA I CHG A 8068 379 A Z CHG 1 962 643 11
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