IDFB3E to 37E
Contents
1. Model Standard inlet air Specifications IDFB3E IDFB4E IDFB6E IDFB8E IDFB11E IDFB15E IDFB22E IDFB37E o gt Fluid Compressed air 3 Inlet air temperature F C 41 to 122 5 to 50 SS Inlet air pressure psi MPa 22 0 15 to 150 1 0 O Ambient temperature F C 36 to 104 2 to 40 Relative humidity of 85 or less naw Air flow Outlet air pressure dew point 37 F 2 8 C 10 17 15 25 25 43 41 70 59 100 71 120 107 182 161 273 m Sapay Outlet air pressure dew point 45 F 72 C 11 19 16 27 26 45 43 74 62 106 80 136 120 205 173 294 AT m h ANR Outlet air pressure dew point 50 F 10 C 12 20 17 28 28 47 45 77 65 110 86 147 130 221 181 308 er as Operating pressure psi MPa 100 0 7 iD HE Inlet air temperature F C 100 37 8 a 8 Ambient temperature F C 100 37 8 IDFA es Power supply voltage Single phase 115 VAC voltage fluctuation 10 60 Hz ER Wz 8 Operating current A 2 7 3 0 3 0 3 5 6 5 7 5 9 4 5 5 6 w 3 Power consumption w 240 260 260 310 550 750 1000 1270 a Applicable circuit breaker capacity A 15 Condenser Forced air cooled IDG Refrigerant R134a HFC Symbol N NPT 3 8 female NP2. ese Tk lt Dimensions IDFB3E Ventilation air outlet i 5 i zl S B la Ventilation gt Q ine direction Air inlet r Gs Illuminated switch dais 0 OL Evaporation thermometer y 5 Ventilation direction il i il oC il it hee il Drain tube i O D 0 4 910 mm Terminal Length 31 5 0 8 m eee H gt ae y L LK N ile M Powercable outlet 90 7 017 mm Grommet with membrane Dimensions Unit inch mm Model Port size A B Cc D E F G H J K L M N Q IDFB3E 3 8 8 9 16 1 18 6 26 49 12 0 13 29 1 2 1 4 6 1 0 8 13 0 0 6 226 410 473 67 125 804 33 73 81 B6 154 21 330 15 IDFB4E to IDFB11E A gt B mQ i 2 Y a Zs S Illuminated switch 1 Air inlet m Evaporation thermometer Le I yo outlet ss oO an a D H i Ventilation 3 Ventilation o Ma 3 direction r direction Ventilation air outlet rt i a Drain tube a d Terminal A A O D 00 4 910 mm os block Length 31 5 0 8 m 2 ery ne Power cable outlet 90 7 017 mm Grommet with membrane Dimensions Unit inch mm Model Port size A B Cc D E F G H J K
3. In addition to the terminals for the power supply terminals for the Drainage is discharged by controlling a solenoid valve with a timer HAA operating signal and the error signal are also available No voltage A strainer for solenoid valve protection and stop valve are also included HAW contact The external dimensions are identical with the standard product Also in case of remote control operate it from the power supply side AT while the air dryer switch remains ON Maximum operating pressure 240 psi 1 6 MPa ee a Contact capacity 230 VAC 4A 24 VDC 5 A for operating and IDF error signals The timer type solenoid valve actuates once for 0 5 seconds every 30 seconds IDU Minimum current value 20 V 5 mA AC DC for operating and error signals Note Please be sure to confirm the electric circuits with the drawings or instruction Replacement Parts IDFA manual before using the input output signals Model Part no Note IDFB4E to 22E 110 IDF S0199 115 VAC IDFB4E to 15E IDFB22E 37E 23 IDF S0198 230 VAC 7 Signal cable outlet 0 7 017 mm _______ Terminal block Grommet with membrane IDG Y i AMG Signal cable outlet 90 7 917 mm AM Grommet with membrane Dimensions Unit inch mm AMD Model A B c D sear 1 3 9 0 2 6 7 0 AMH IDFB4E 6E 8E 11E 32 230 67 179 e IDFB15E 1 7 10 2 3 0 6 2 AME 43 258 77 158 IDFB22E 37E SF A Signal cable out
4. O A Caution e Be careful to avoid an error in connecting the air piping at the compressed air inlet IN and outlet OUT e Install by pass piping since it is needed for maintenance IDFB3E Compressed air inlet Compressed air outlet 4 4 vave closed Valve open So _ ee u xN IDFB4E to 15E Compressed air inlet Compressed air outlet a i Valve closed Valve open IDFB22E 37E Compressed air outlet Compressed air inlet it 4 Valve closed o i e When tightening piping at the air inlet outlet tube the hexagonal parts of the port on the air dryer side or piping should be held firmly with a spanner or adjustable angle wrench e Variations in operating conditions may cause condensation to form at the surface of the outlet piping Apply thermal insulation around the piping to prevent condensation from forming e Vibration resulting from the compressor should not be transmit ted through air piping to the air dryer e Do not allow the weight of the piping to lie directly on the air dryer 83 HAA HAW AT IDF IDU IDFA me mG AFF aM AMD aM AME AME oF sD B mo eo Series IDFBOE Specific Product Precautions 2 Be sure to read before handling Refer to front matters 42 and 43 for Safety Instructions and pages 6 to 8
5. E ii A K _Size R Size T 3 V 4 6 8 11 15 22 37 Voltage Applicable size Symbol Voltage 3 4 6j 8 11 15 22 37 Single phase al 115 VAC 60 Hz cll slat el lS Single phase 29 530 VAC 60 Hz e e Thread type Size Symbol Thread type Drain tube size 3015 N NPT female 3 8 Nil Rc female N ote 0 4 in 910 mm 22 37 N NPT Male 3 8 Nil R Male 20 4 in 10 mm Note For the models with sizes 3 to 15 an adopter for converting NPT to Rc is included if the thread symbol is Nil Table of Options and Available Combinations Size Option Symbol Note 1 Nil A K R T V Optional Timer type specifications Cool For medium air pressure With With terminal Sores ita None compressed Auto drain bowl circuit block for run H hare Pali air output Metal case with level gauge breaker amp alarm signal int medium air Size pressure 3 e o 4 d 6 e o 8 Ld 11 Lad 15 Lad 22 E o 37 Note 1 Enter alphabetically when multiple options are combined However the following combination cannot be achieved e Combination of K and V Only one or the other may be attached Note 2 Refer to pages 80 and 81 for further information on options 76 9 Standard Specifications Refrigerated Air Dryer Series IDFB E E
6. Equipment Precautions Installation Air Piping A Caution e Avoid locations where the air dryer will be in direct contact with wind and rain Avoid locations where relative humidity is great er than 85 e Avoid exposure to direct sunlight e Avoid locations that contain much dust corrosive gases or flammable gases Failure due to corrosion is not covered under warranty e Avoid locations of poor ventilation and high temperature Allow ample space around the air dryer e Avoid locations where a dryer could draw in high temperature air that is discharged from an air compressor or other dryer e Avoid locations subjected to vibration e Avoid possible locations where the drain can freeze e Use the air dryer with an ambient temperature lower than 104 F 40 C e Avoid installation on machines for transporting such as trucks ships etc Drain Tube A Caution e A polyurethane tube is attached as a drain tube for the IDFB3E to 37E Use this tube to discharge drainage e Do not use the drain tube in an upward direction Do not bend or crush the drain tube The auto drain will not be activated and water will try to escape via the air outlet Power Supply A Caution e Connect the power supply to the terminal block e Install a suitable circuit breaker applicable for the specific model e The voltage fluctuation should be maintained within 10 of the rated voltage
7. L M N Q 17 8 Pee ve 1453 19 6 114 108 17 9 498 283 275 IDEASE 10 6 455 1 2 1 7 3 1 91 13 06 94 34 0 5 271 1 42 2 2 1 24 1 IDFB8E 3 4 270 31 42 80 230 32 15 240 80 13 19 1 22 4 14 11 8 485 568 355 300 IDFB11E 485 568 355 300 78 9 5 Refrigerated Air Dryer Series IDFB E E Dimensions IDFB15E x HAA lw HAW A P B Sie ED AT Ventilation air outlet 4 a r ee IDF Air outlet IDU Illuminated switch m y L R Evaporation thermometer o Air inlet IDFA y ill air outlet Ventilation Ventilation oO direction direction Pa Terminal cc i block m Drain tube ma Aie IDG 0 D 00 4 10 mm id i Length 31 5 0 8 m i AMG O Se Sessenensssee i g 7 H AFF Power cable outlet 0 7 017 mm Grommet with membrane AM Dimensions Unit inch mm ak Model Port size A B C D E F G H J K L M N Q AMD IDFB15E 1 11 8 23 7 22 8 1 6 2 1 16 6 3 4 10 2 1 7 0 6 10 6 4 0 15 0 0 6 azzar 300 603 578 41 54 896 87 258 43
8. 15 270 101 380 16 AMH AME IDFB22E IDFB37E L___ Air outlet Air inlet AMF Port size Port size oa A B X SF ace E LP a 7 SFD P Auto drain i j LLB Illuminated switch ec l Evaporation thermometer ADO Ball valve G D Ventilation direction Ventilation i direction kee Terminal r i block y7 Drain tube i O D 0 4 10 mm H Length 35 4 0 9 m YL Ma L K P Power cable outlet 90 7 017 mm Wire diameter 90 4 99 to 11 4x 90 5 Dimensions Unit inch mm Model Port size A B C D E F G H J K E M N P 30 5 23 6 4 IDFB22F 11 4 775 24 5 5 3 15 9 27 5 3 7 1 8 1 0 0 5 12 4 3 3 600 13 4 290 33 7 623 134 405 698 93 46 25 13 314 85 26 8 340 IDFB37E 11 2 855 680 O SMC 4 x 913 mm fo 79 Series IDFBOE Optional Specifications 1 Option symbol Zoo Kooli Ke eliet IDFB3E to 11E There is no heating of cooled dehumidified air as it leaves the air dryer The air flow capacity with this option is smaller than that of the standard dryer The external dimensions are identical with the standard product Note Perform thermal insulation treatment for pipings and equipment installed after the dryer to pr
9. Refrigerated Air Dryer Series IDFBOE For use in North Central amp South America c UL US i LISTED UL certified product AT i Power supply voltage R 134al HFC a Single phase 115 VAC 60 Hz Coefficient of destruction _ for ozone is zero 230 VAC 60 Hz Improved corrosion resistance with ID the use of stainless steel plate type heat exchanger IDFB4E to 37E IDG e J gt MG A lt a FF AMET MD Z i E n y MH H A TE r mE MF ADETUTU AN nn MUO IH i U LAT m ih i il SSeS LS S D gt SF so uB Apo cD N A Air flow capacity SCFM m h ANR Model Outlet air pressure dew point Refrigerant Rated inlet condition Port size 37 F 2 8 C 45 F 7 2 C 50 F 10 C IDFB22E IDFB3E 10 17 11 19 12 20 NPT 3 8 15 25 16 27 17 28 NPT 1 2 25 43 26 45 28 47 41 70 43 74 45 77 100 F 37 8 C NPT 3 4 59 100 62 106 65 110 R133a HEC Aico psi 0 7 MPa 71 120 80 136 86 147 T 107 182 120 205 130 221 IDFB37E 161 273 173 294 181 308 NPT 1 1 2 IDFB4E IDFB55E and IDFB75E are also available Contact SMC for details IDFB6E IDFB8E IDFB11E IDFB15E 73 1 Standard Products Series IDFB Standard inlet air type Rated inlet air temperature 100 F 37 8 C f 7 i uy TEE E i Li S oT 2 Op
10. T 1 2 female NPT 3 4 female NPT 1 female NPT 1 Male NPT 1 1 2 Male AMG Thread symbol and size _ Rc 3 8 female Re 1 2 female Rc 3 4 female Re 1 female poe nasan aper aa aer With Re aen ok conve san scant RAMAR RATEMA AFF Drain tube O D Symbol M Se neh a Symbol Nil 10 mm AM Coating color White 1 Mass Ibs kg 40 18 55 25 57 26 64 29 73 33 110 50 119 54 137 62 AMD Compliant standards UL CSA n Note 1 ANR is under the conditions of 68 F 20 C at atmospheric pressure and relative humidity of 65 AMH Note 2 Install a circuit breaker with a sensitivity of 30 mA Note 3 If this equipment suffers a short term power outage even if it is only momentary it may require some time before normal operation resumes and protective mechanisms E en may prevent normal operation even after the power supply has been restored AME Replacement Parts n Model IDFB3E IDFB4E IDFB6E IDFB8E IDFB11E IDFB15E IDFB22E IDFB37E AMF Auto drain replace Thread symbol N AD38N Z AD48N Z e ment part no N Thread symbol Nil AD38 AD48 SF Note 4 The part number for the auto drain components without including the body part Body part replacement is impossible c Body SFD E Construction Principle Circuit for Air Refrigerant Humid hot air coming into the air dryer will be cooled down by a cooler heat exchanger Water condensed at this LLB time will be removed from the air by a drain separator auto drain and drained out
11. automatically Air separated from s the water will be heated by a re heater heat exchanger to obtain the dried air which goes through to the outlet side ADO e IDFB22E 37E Cooler reheater E 5 IDFB3E Drain separator IDFB4E IDFB6E IDFB8E IDFB11E IDFB15E IGD Compressed air inlet Compressed air outlet 2 Heat exchanger i Cooler 4 wan Al a 4t Re heater Cie Drain separator JIS Symbol Refrigerated air dryer Auto drain Volume control valve j Evaporation 9 t ihetinometer J Drain outlet y A Hit Capillary tube High pressure switch Compressor for refrigeration Fan motor Pressure switch Compressor for refrigeration Evaporation thermometer Condenser Capillary tube IDFB22E IDFB37E Compressed air inlet S j Compressed air outlet A Evaporation thermometer a LALALE TT 4 ENA g Cooler reheater Ball valve Auto drain Volume control valve ay Drain outlet Accumulator Capillary tube Compressor for refrigeration Pressure switch Fan motor SMC G 77 Series IDFBUE
12. cted air flow capacity which considers the user s operating conditions is required for selecting the air dryer Please select using the following procedures IDFBOE Selection Example f ege i Note 1 Read the correction factor Condition Data symbol Correction factor f i Inlet air temperature 110 F 43 C A 0 82 Tre Obtain the correction factor A to D suitable for your operating Ambient temperature 105 F 40 5 C B 0 98 Law condition using the table below Inlet air pressure 75 psi 0 53 MPa C 0 95 Air consumption 14 SCFM AT Note Values obtained from the table below IDF i IDU A Calculate the corrected air flow capacity a Obtain the corrected air flow capacity from the following formula Corrected alr flow cap city K aa 0 82 x 0 98 x 0 35 IDFA Corrected air flow capacity Air consumption Correction z factor A x B x C Ej Select the model Select the model which air flow capacity exceeds the corrected According to the corrected air flow capacity of 18 SCFM the IDFBGE will IDG air flow capacity using the specification table For air flow be selected because its air flow capacity at 60 Hz is 25 SCFM capacity refer to the data D below Se AMG 4 Option Refer to pages 80 and 81 AFF 5 Finalize the
13. el is used for the auto drain Specifications IDFB22E 37E 1 Maximum operating pressure 240 psi 1 6 MPa 2 Dimensions same as standard products A Replacement Parts Auto drain Woet assembly part no Note C The AD48 8Z X2110 auto Circuit IDFB6E to 15E 11N IDF S0201 drain insulator and one breaker touch fitting are included A _B a L 2 ai F oe One touch fitting KQ2H11 f i on 48 i IDFB22E 37E ON AD48 8Z X2110 028 is not included ii ci Al A si 2 a The AD48 8 X2110auto Power cable outlet 0 7 y i IDFB6E to 15E 11 IDF S0086 drain insulator and one 017 mm 1 8 touch fitting are included Wire diameter 00 4 46 IDFB22E 37E AD48 8 X2110 One touch fitting KQ2H10 02S is not included 80 a9 to 11 mm Dimensions Unit inch mm Model A B IDFB22E 2 3 1 6 IDFB37E 23 59 40 Breaker Capacity and Sensitivity Current Model Breaker capacity Sensitivity current IDFB4E to 37E 15A 30 mA 9 5 Series IDFBLIE se ees Optional Specifications 2 oxps7 Option symbol With terminal block for OANT VATE allie IDFB4E to 37E signal and remote operation V Option symbol Timer type solenoid valve with auto drain IDFB4E to 37E Suitable for medium air pressure
14. event the formation of condensation Refer to How to Order page 76 for optional models Option symbol With circuit breaker A circuit breaker with cover is attached to the side of the air dryer This saves additional electrical wiring at the time of installation IDFB4E to 37E IDFB4E to 15E memm 15 7 40 Air Flow Capacity 22 p p T Model IDFB3E IDFB4E IDFB6E IDFB8E IDFB11E gt 5 SCFM 13 SCFM 17 SCFM 19 SCFM 23 SCFM q DLL Circuit breaker Air flow capacity ANR T8 m3 h 23 m h 29 m h 32 m h 39 m h Conditions Inlet air pressure 100 psi 0 7 MPa Inlet air temperature 100 F 37 8 C o lt j s Outlet air temperature 50 F 10 C Ambient temperature 100 F 37 8 C E r B Power cable outlet 90 7 917 mm Option symbol Grommet with membrane z Dimensions Unit inch mm For medium air pressure 5 Model A B C D E ie drain bowl IDFB6E to 37E ia sari Sg re ae Metal bowl with level gauge IDFB4E 6E 8E 11E 35 230 97 34 15 The auto drain is changed from the standard one to one with a medium IDFB15E 1 7 10 2 4 0 3 2 pressure specification 43 258 102 82 A metal bowl with a level gauge which can confirm the water lev
15. for Air Preparation Equipment Precautions Protection Circuit Auto Drain A Caution When the air dryer is operated under the following stated condi tions a protection circuit is activated the light turns off and oper ation stops e When the compressed air temperature is too high e When the compressed air flow rate is too high e When the ambient temperature is too high 104 F 40 C or higher e When the fluctuation of the power supply is beyond the rated voltage 10 e When the dryer is drawing in high temperature air that is dis charged from an air compressor or other dryer e The ventilation port is obstructed by a wall or clogged with dust Compressor Air Delivery A Caution Use the air compressor with an air delivery of 3 5 SCFM 6 m h or larger for the IDFB3E to 37E series Since the auto drain of the IDFB3E to 37E series is designed in such a way that the valve remains open unless the air pressure rises to 22 psi 15 MPa or higher air will blow out from the drain discharge port when the air compressor starts up until the pres sure increases Therefore if the air compressor has a small air delivery the pressure may not be sufficient 84 O A Caution The auto drain may not function properly depending on the quality of the compressed air Check the operation once a day Cleaning of Ventilation Area A Caution Remove dust from the ventila
16. let A S FD Wire diameter 00 7 o 017 mm aa Grommet with LLB membrane o N Terminal ADO es es ree el 1 m s block _ G D Signal cable outlet 00 7 4e eig l 17 aer Wire diameter 0 4 ai 29 to 11 mm _ 81 SMC 81 O Accessory Option Features Specifications Applicable dryer Dust protecting Prevents a decline in the performance filter set of the air dryer even in a dusty Max eee IDFBSE to 37E atmosphere How to Order Dust protecting filter set Applicable dryer Symbol Applicable dryer 209 IDFB3E IDFB4E 203 IDFB6E 204 IDFB8E 205 IDFB11E 206 IDFB15E IDFB22E 208 IDFB37E Dust protecting Filter Set Dimensions Dimensions Unit inch mm 0 8 A 0 8 Part no Applicable dryer A B Mass lb g 20 e20 D 8 7 9 4 0 08 IDF FL209 IDFB3E 220 240 35 IDFB4E 14 8 7 7 0 12 a IDF FL203 hse 1375 195 55 13 3 0 15 IDF FL204 IDFB8E n 340 14 3 70 M 14 8 265 0 17 ae IDF FL205 IDFB11E 375 75 og 12 2 10 6 0 15 IDF FL206 IDFB15E i310 1270 70 IDF FL209 IDF FL203 to 208 brave 650 866 1140 IDF FL208 IDFB37E 550 865 140 82 9 5 Series IDFBUE al Specific Product Precautions 1 Be sure to read before handling Refer to front matters 42 and 43 for Safety Instructions and pages 6 to 8 for Air Preparation
17. model number Refer to page 76 AM AMD Select accessories sold separately Refer to page 82 AMH AME Data A Inlet Air Temperature Data B Ambient Temperature Data C Inlet Air Pressure AMF Inlet air Ambient temperature Correction Inlet air pressure Correction Correction temperature factor oF C factor psig MPa factor S F alg C 77 25 1 24 75 0 53 0 95 SFD 90 32 1 31 90 32 1 09 100 0 70 1 00 100 37 8 1 00 95 35 1 04 110 0 76 1 04 LLB 110 43 0 82 100 37 8 1 00 120 0 83 1 07 ones 120 49 0 66 105 40 5 0 98 125 0 86 1 09 ADO 110 43 0 95 150 1 03 1 13 hae 175 1 21 1 18 200 1 38 1 22 GD 250 1 72 1 24 Data D Air Flow Capacity Model Air flow capacity SCFM m h ANR IDFB3E IDFB4E IDFB6E IDFB8E IDFB11E IDFB15E IDFB22E IDFB37E erie 37 F 2 8 C 10 17 15 25 25 43 41 70 59 100 71 120 107 182 161 273 4 an 45 F 7 2 C 11 19 16 27 26 45 43 74 62 106 80 136 120 205 173 294 50 F 10 C 12 20 17 28 28 47 45 77 65 110 86 147 130 221 181 308 Note In case of Option A Cool compressed air output the air flow capacity is different Refer to page 80 for details 75 9 5 Refrigerant R134a HFC Standard Inlet Air Series IDFBLIE 3E 4E 6E 8E 11E 15E 22E 37E Inlet air temperature 100 F 37 8 C How to Order IDFB 11
18. tion area once a month using a va cuum cleaner or an air blow nozzle Time Delay for Restarting A Caution Allow at least three minutes before restarting the dryer If the air dryer is restarted within three minutes after being stopped the protection circuit will be activated operating light will turn off and the dryer will not be activated
19. tions INDEX Air flow capacity SCFM m h ANR P z s Rated inlet r Model Outlet air pressure dew point Refrigerant me Port size condition 37 F 2 8 C 45 F 7 2 C 50 F 10 C IDFB3E 10 17 1 19 12 20 NPT 3 8 IDFB4E 15 25 16 27 17 28 NPT 1 2 IDFB6E 25 43 26 45 28 47 IDFB8E 41 70 43 74 45 77 R134a 100 F 37 8 C NPT 3 4 IDFB11E 59 100 62 106 65 110 HFC 100 psig 0 7 MPa IDFB15E 71 120 80 136 86 147 NPT 4 IDFB22E 107 182 120 205 130 221 IDFB37E 161 273 173 294 181 308 NPT 1 1 2 IDFB55E and IDFB75E are also available Contact SMC for details Optional specifications Applicable model Model Suitable for medium air pressure Suffix Option symbol Page Cool compressed air output IDFB3E to 11E IDFBOE 11 A For medium air pressure up to 240 psi 1 6 MPa Auto drain bowl Metal bowl with level gauge IDFB6E to 37E IDFBOE O K With circuit breaker IDFB4E to 37E IDFBOE O R P 80 81 With terminal block for power supply run amp alarm A signal and remote operation IDFB4E to 37E IDFBOE O T Timer type solenoid valve with auto drain IDFB4E to 37E IDFBOE 0 V 3 Accessory Option Description Dust protecting filter set 74 Page P 82 9 5 Page P 76 to 79 Series IDFBUE Model Selection The corre
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