RuggedSwitch™ RS900 Family - Hardware
Contents
1. COMMON ISOLATED GROUND CONNECT THE SHIELD TO EARTH D AT A SINGLE POINT 4000 a RuggedSwitch a 1219m QOO See 32 RS485 O Alem DEVICES O Rest O Tx 8 re Oo c TERMINATION Qi AT RS900 8 1200 10nF OM O 4 o H SS Ch LII TERMINATION g D r AT LAST KR Je RS485 DEVICE e 1200 10nF RS485 DEVICE o D 4 Jil Vi fa n J ERUCCEDGOM z i 8 RS900 Figure 4 4 Conceptual Recommended RS485 Wiring Diagram RuggedCom RuggedSwitch 32 RS900 Family Installation Guide Rev 110 5 Transient Protection 5 Transient Protection RuggedCom does not recommend the use of copper cabling of any length for critical real time substation automation applications However transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850 3 and IEEE 1613 Class 1 conformance This means that during the transient event communications errors or interruptions may occur but recovery is automatic RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise i e greater than 2500V during line to ground fault conditions RuggedCom requires the use of external surge protection in VDSL applications where the line may be subject to surges2. 29 4 3 TAMAS Port PINOUT EE 30 44 RJ45 Serial Port LEDS iuis erii ten porta ERE In ERN E E E EEE 30 45 Fiber Seral Port RK 31 MES ru zn Uu 34 6 2 Power Supply Specifications AANEREN 34 6 3 Failsafe Relay Specifications sirisser teta hern nik be eR pex MERE RE AENEAN EE i 34 6 4 Failsafe Relay Isolation EE 34 6 5 RJ11 Ethernet over VDSL Port Specifications AEN 35 6 6 RJ45 Ethernet Port Specifications ENEE 35 6 7 Fiber Optic Port Specifications ixi ires c tne tinte EXER ERR Us ra kar o reca ava FERRE A ENIM TK ta ExEA PUE 35 6 8 Communication Standard Compliance eenesieseteeegteceuegh Seege enee 36 6 9 Supported Wireless Standards AEN 36 6 10 Radio Characteristics eege Eed erg eid inae aduer eebe cease 36 6 11 Channel allocations for IEEE 802 1 1B G iier Reha ERR EES RENS nO nee 37 6 12 Copper F ONL POG NG e EE 38 6 13 Fiber Optic Port Specification crises ncrciestrcarsinstersasdeeniedeaderecrnberenadsdnenannmicariesemenaine 38 6 14 Mechanical Specifications 5 one ertet taxe ro ta cauta an dra uoto HER na EEGENEN EENS U MM nnd UE 39 T1 IEC 61850 3 Type TeSiS E 40 pr zz bs Ac cR tl T a ee 41 7 3 Environmental Type E 41 8 1 Agency Approvals P 42 RuggedCom RuggedSwitch 6 RS900 Family Installation Guide Rev 110 FCC Statement And Cautions FCC Statement And Cautions Federal Communications Commission Radio Frequency Interference Statement T
3. Rail Mount FAIL 1 09 sare id Console Port Failsafe Relay Figure 1 12 Bottom Panel Description 19 RS900 Family Installation Guide Rev 110 RuggedCom RuggedSwitch 2 Installation 2 Installation 2 1 DIN Rail Mounting An optional DIN rail mounting bracket is available for the unit The figure below details mounting instructions for the standard 1 DIN Rail c c E Amm Jon WC e m l Optional DIN Rail S Mounting Bracket N DIN S Release Direction COMBA Q o iu D EE i f p 2 J ms Figure 2 1 DIN Rail Mounting RuggedCom RuggedSwitch 20 RS900 Family Installation Guide Rev 110 2 Installation 2 2 Power Supply Wiring and Grounding 2 2 1 AC Power Supply Wiring and Grounding AC Line Hot AC Line Neutral Surge Ground Chassis Ground Figure 2 2 AC Power Supply Wiring and Grounding The AC power supply inputs should be connected as follows 1 L should be connected to AC Line Hot 2 JN should be connected to AC Neutral 3 Surge Ground should be connected to the Chassis Ground via a braided cable or other appropriate grounding wire Surge Ground is used as th
4. RuggedRated and eRSTP are trademarks of RuggedCom Inc ROS RuggedRouter amp and RuggedSwitch are registered trademarks of RuggedCom Inc Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Linux is the registered trademark of Linus Torvalds in the U S and other countries The registered trademark Linux is used pursuant to a sublicense from LMI the exclusive licensee of Linus Torvalds owner of the mark on a world wide basis Warranty Five 5 years from date of purchase return to factory For warranty details visit www RuggedCom com or contact your customer service representative Contacting RuggedCom Corporate Headquarters RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Tel 1 905 856 5288 Fax 1 905 856 1995 Toll free 1 888 264 0006 US Headquarters RuggedCom 1930 Harrison Street Suite 209 Hollywood Florida USA 33020 Tel 1 954 922 7938 ext 103 Fax 1 954 922 7984 Toll free 1 888 264 0006 Europe Headquarters RuggedCom Unit 41 Aztec Centre Aztec West Almondsbury Bristol United Kingdom BS32 4TD Tel 44 1454 203 404 Fax 44 1454 203 403 Email RuggedSales RuggedCom com Technical Support Toll Free North America 1 866 922 7975 International 1 905 856 5288 Email Support RuggedCom com Web www RuggedCom com RuggedSwi
5. RuggedSwitch RS900 Family Hardware Installation Guide d ck Revision 110 August 26 2011 www RuggedCom com RuggedSwitch RS900 Family RuggedSwitch RS900 Family Hardware Installation Guide Copyright 2011 RuggedCom Inc All Rights Reserved Dissemination or reproduction of this document or evaluation and communication of its contents is not authorized except where expressly permitted Violations are liable for damages All rights are reserved particularly for the purposes of patent application or trademark registration This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of RuggedCom Inc Disclaimer Of Liability We have checked the contents of this manual against the hardware and software described However deviations from the description cannot be completely ruled out RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing performance or use of this material The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions We appreciate any suggested improvements We reserve the right to make technical improvements without notice Registered Trademarks ROX RuggedBackbone
6. Ensure wiring is adequately separated power and control circuits Switching spikes and surges in power and control circuits can couple noise onto the VDSL line causing interruptions in communications Lower speeds are less susceptible to interference and will transmit greater distances over the same wiring than higher speeds Use the minimum speed that will provide adequate data transfer speed RuggedCom RuggedSwitch 24 RS900 Family Installation Guide Rev 110 3 Ethernet Ports 3 1 3 RJ11 Port EoVDSL data ports allow connection using RJ11 male connectors The figure below shows the RJ11 port pin out and LEDs On units with Universal EoVDSL ports the Master LED can be toggled on or off depending on whether the port is set as a Master or Slave On units with Long Reach EoVDSL ports the Master unit will have the LED permanently on while the Slave unit will have the LED permanently off OLink Act 3 Ring Pin 4 Tip Table 3 1 RJ11 Port Pinout Master Figure 3 1 RJ11 Port Pinout Green On Master Mode Master Off Slave Mode Green Solid Link Established Link Act Blinking Tx Activity Table 3 2 RJ11 Port LEDs 3 1 4 Configuration amp Setup If the units have Universal EoVDSL ports use the software to configure one unit as a Master and the other as a Slave If the units have a Long Reach EoVDSL port no Master Slave software configuration is necessary since the ports wil
7. 3 E dn c mE 24 3 1 Ethernet over VDSL Port aede eine ene ee tro doeet ina Oni cesta ie eiut 24 3 1 1 oett 24 312 Le E 24 Dalida SIM o uc E AKE 25 3 1 4 Configuration amp Setup EE 25 3 1 5 L acunrio Mee an n E EE 25 3 2 Copper Ethernet Port det nnnser En neet 27 3 3 Fiber Optic Ethernet POT uisus erias a a A AE EN 28 ote Wireless Ethernet POLT EE 28 4 Serial uoi ee Eeer 29 4 1 DBO Serial Port P 29 4 2 RJ45 Seral POM gm a a EE AE EE a ee 30 4 3 Fiber Serial POr ene emer e r aE M UN eee ree eee 31 2 RS485 e e ME 32 5 Transient Protection Tcr 33 6 Technical SpecificatiOnS E 34 6 1 Operating Environment EE 34 6 2 Power Supply Specifications 2 eot o ierant ctacdes Ecke ne ax Er rk sub qtii ida ud 34 RuggedCom RuggedSwitch 3 RS900 Family Installation Guide Rev 110 RuggedSwitch RS900 Family 6 3 Failsafe Relay Specifications scooter e eer Eeer 34 6 4 Ethernet Ports Specifications edu cetero e pene SetetedeE EE dee deckt ens rtg tie 35 6 4 1 RJ11 Ethernet over VDSL Port Specifications ssseeeesss 35 6 4 2 RJ45 Ethernet Port Specifications AANEREN 35 6 4 3 Fiber Optic Ethernet Port Specifications seesseeeeeeee 35 6 4 4 Communication Standards ss seeeeseeeeeeenessetrrneretnrtrtttresstnrnsetnnrernnnrssr rn nnet 36 6 5 Wireless Ethernet Port Specification EEN 36 6 5 1 Supported Wirele
8. ST connector only allows RS485 RS422 or RS232 devices to communicate over secure noise immune optically isolated fiber optic cabling at extended distances It also provides protocol independent conversion to multimode fiber optics Figure 4 3 Fiber Serial Interface ST Connector Serial Port LED 1 2 Serial TX or RX activity Serial Port LED 1 2 Off No serial TX or RX activity Table 4 5 Fiber Serial Port LEDs RuggedCom RuggedSwitch 31 RS900 Family Installation Guide Rev 110 4 Serial Ports 4 4 RS485 Wiring Each RS485 port can communicate to multiple RS485 devices by daisy chaining devices over a single twisted pair with transmit and receive signals on the same two wires half duplex The following guidelines should be followed to ensure reliable continuous communication To minimize the effects of ambient electrical noise shielded cabling is recommended The correct polarity must be observed throughout a single daisy chain e The number of devices wired should not exceed 32 and total distance should be less than 4000 feet at 100 kbps The Common terminals should be connected to the common wire inside the shield The shield should be connected to earth ground at a single point to avoid loop currents The twisted pair should be terminated at each end of the chain The figure below shows the recommended RS485 wiring A NEGATIVE
9. greater than that for which the device is rated Use the following specifications as a guide for VDSL external surge protection Clamping Voltage 50V to 200V Insertion Loss 0 1 dB at 10 MHz e Peak Surge Current 10 kA 8x20us waveform RuggedCom RuggedSwitch 33 RS900 Family Installation Guide Rev 110 6 Technical Specifications 6 Technical Specifications 6 1 Operating Environment REESEN Ambient Temperature as measured Ambient Operating Temperature 40 to 85 C from a 30 cm radius surrounding the center of the enclosure Ambient Storage Temperature 40 to 85 C Ambient Relative Humidity 5 to 95 Non condensing Table 6 1 Operating Environment 6 2 Power Supply Specifications 12 24 VDC 10 VDC 36 VDC 3 15 T 1 5 kV DC 24 VDC 18 VDC 36 VDC 3 15 T 1 5 kV DC 48 VDC 36 VDC 72 VDC 3 15 T 1 5kV DC 10W HI 125 250 VDC 88 VDC 300 VDC a 4kV AC HI 110 230 VAC H 85 VAC 265 VAC 31541 5 5 kV DC T denotes time delay fuse P This is the same power supply for both AC and DC Table 6 2 Power Supply Specifications 6 3 Failsafe Relay Specifications SEE Max Switching Voltage 30VAC 80VDC 0 3A 30VAC 1A 30VDC 0 3A 80VDC Rated Switching Current Table 6 3 Failsafe Relay Specifications i 1 Resistive Load 2 For Class 2 circuits only 1500 Vrms Dielectric test voltage 1 minute between coil amp contac
10. kbps Connector DB9 or RJ45 Isolation 2 5 kV RMS 1 minute Table 6 12 Copper Port Specification 6 6 2 Fiber Serial Port Specifications Mode Multimode Connector ST Typical Dist km 5 Optical Wavelength nm 820 Cable Size 50 125 Core Cladding um 62 5 125 Table 6 13 Fiber Optic Port Specification RuggedCom RuggedSwitch 38 RS900 Family Installation Guide Rev 110 6 Technical Specifications 6 7 Mechanical Specifications Dimensions 16 8 x 11 7 x 6 6 cm 6 6 x 4 6 x 2 6 inches Weight 1 2 kg 2 7 lbs Enclosure 20 AWG Galvanized Steel Table 6 14 Mechanical Specifications 2 564 a 4 986 i 4 590 0 537 4 000 ect 0 440 AL i n em ges gt i 1 i i RuggedSwitch RS900 O Power O Alarm MP SS Lilli EZ o 7 52 9358 s Ld o oo S og d OT ENUT E um m SE 9 d io z iN C wo EM T jy Ld mg 4 750 0 310 6 DOL ce DIN RAIL BRACKET g RE
11. or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken and access is through the use of a tool or lock and key or other means of security and is controlled by the authority responsible for the location RuggedCom RuggedSwitch 7 RS900 Family Installation Guide Rev 110 1 Product Overview 1 Product Overview 1 1 Functional Overview The RuggedSwitch RS900 family of Ethernet switches are environmentally hardened fully managed switches supporting a variety of Ethernet interfaces including copper fiber wireless as well as Serial communications The RS900 family s superior ruggedized design coupled with the RuggedSwitch Operating System ROS provides improved system reliability and advanced networking features making it ideally suited for creating Ethernet networks for mission critical real time control applications RS900 Family Common Product Features Operating temperature 40 to 85 C no fans Fully integrated power supply Power supply options 12 24 48 or 60 VDC and Universal HI 88 300VDC or 84 264VAC Failsafe output relay for critical failure or error alarming Industry standard fiber optical connectors LC SC ST MTRJ Multimode and Singlemode optical transceivers Long haul optics allow distances up to 90 km Advanced layer 2 switching functions including Flow Control Link Aggregation MAC Bridges Rapid Spann
12. ports 2kV AC Table 7 2 IEEE 1613 Type Tests If the unit contains copper ports the IEEE 1613 conformance is Class 1 During disturbance errors may occur but recovery is automatic If the unit contains all fiber ports the IEEE 1613 conformance is Class 2 During disturbance no errors will occur 7 3 IEC Environmental Type Tests IEC 60068 2 1 Cold Temperature Test Ad 40 deg C 16 Hours N A IEC 60068 2 2 Dry Heat Test Bd 85 deg C 16 Hours N A T Humidity Damp IEC 60068 2 30 Heat Cyclic Test Db 95 non condensing 55 C 6 cycles N A IEC 60255 21 1 Vibration 2g 10 150 Hz Class 2 IEC 60255 21 2 Shock 30g Q 11 ms Class 2 Table 7 3 Environmental Type Tests RuggedCom RuggedSwitch 41 RS900 Family Installation Guide Rev 110 8 Agency Approvals 8 Agency Approvals wee Standards Comments CSA CSA C22 2 No 60950 UL 60950 Approved cE EN 60950 EN 61000 6 2 Becleralon of Sel Conbiray OUS FCC FCC Part 15 Class A Approved CISPR EN55022 Class A Approved FDA CDRH 21 CFR Chapter 1 Subchapter J Approved IEC EN EN60825 1 1994 A11 1996 A2 2001 Approved Hazardous Locations CSA Class 1 Division 2 Groups A B C amp D Approved T6 rating at 40 C T4A rating at 85 C Table 8 1 Agency Approvals RuggedCom RuggedSwitch 42 RS900 Family Installation Guide Rev 110 Appendix A Warranty Appendix A War
13. C 61000 4 12 Damped Oscillatory D C Power ports differential mode 1MHz 3 2 5kV common 1kV A C Power ports differential mode 1MHz S Signal ports 30V Continuous 300V for 1s IEC 61000 4 16 Mains Frequency gaap Voltage D C Power ports 30V Continuous 300V for 1s IEC 61000 4 17 Ripple on D C 5 6 Power ports 10 3 Power Supply Signal ports 2kV AC Fail Safe Relay output N A IEC 60255 5 Dielectric Strength D C Power ports 1 5kV DC N A A C Power ports 2kV DC N A Signal ports 5kV Fail Safe Relay output N A IEC 60255 5 H V Impulse D C Power ports 5kV N A A C Power ports 5kV N A Table 7 1 IEC 61850 3 Type Tests RuggedCom RuggedSwitch 40 RS900 Family Installation Guide Rev 110 7 Type Tests 7 2 IEEE 1613 Type Tests Enclosure Contact 8kV C37 90 3 9 ESD Enclosure Air 15kV C37 90 2 8 Radiated RFI Enclosure ports 35 V m Signal ports 4kV 2 5kHz D C Power ports 4kV C37 90 1 7 Fast Transient A C Power ports 4kV Earth ground ports 4kV Signal ports 2 5kV common mode 1MHz D C Power poris 2 5kV common amp C37 90 1 7 Oscillatory des H differential mode 1MHz 2 5kV common amp A C Power ports differential mode 1MHz Signal ports 5 kV Failsafe Relay C37 90 6 H V Impulse D C Power ports 5kV A C Power ports 5kV Signal ports 2kV AC Failsafe Relay C37 90 6 Dielectric Strength D C Power ports 1 5kV DC A C Power
14. FX Ports 1 6 10 100Base TX Port 9 Antenna 2 Figure 1 2 RS900W Front Panel RuggedCom RuggedSwitch 10 RS900 Family Installation Guide Rev 110 1 Product Overview 1 3 2 RS910W Wireless Serial Device Server with 2 Serial and or 2 Ethernet Ports 1 Wireless interface 2 RS485 RS422 RS232 Serial ports DB9 or RJ45 Serial Fiber interface ST available 2 Optional Ethernet ports RS910W Port 9 Antenna 1 Ports 3 4 10 100Base TX or gt 100Base FX Ports 1 2 Serial Power and Alarm LEDs gt Port 9 Antenna 2 ENGTH NETWORKS 1 Figure 1 3 RS910W Front Panel RuggedCom RuggedSwitch 11 RS900 Family Installation Guide Rev 110 1 Product Overview 1 3 3 R8920W Wireless Serial Device Server with 2 Serial Ports and 1 Ethernet over VDSL Interface 1 Wireless interface 1 EoVDSL interface 2 RS485 RS422 RS232 Serial ports DB9 or RJ45 Serial Fiber interface ST available Ruggeawireless RS920W Port 9 Antenna 1 Port 3 Ethernet over gt VDSL Ports 1 2 Serial Power and Alarm LEDs gt Port 9 Antenna 2 Figure 1 4 RS920W Front Panel RuggedCom RuggedSwitch 12 RS900 Family Installation Guide Rev 110 1 Product Overview 1 3 4 RS930W Wireless Ethernet with Integrated 6 Port Switch a
15. MOVED FOR PANEL MOUNTED UNITS m e e o bel E z S T I E d S z om gt 8 O em Figure 6 1 Mechanical Specifications RuggedCom RuggedSwitch 39 RS900 Family Installation Guide Rev 110 7 Type Tests T Type Tests 7 1 IEC 61850 3 Type Tests 4 Enclosure Contact 8kV IEC 61000 4 2 ESD Enclosure Air 15kV IEC 61000 4 3 Radiated RFI Enclosure ports 20 V m X Signal ports 4kV 2 5kHz x D C Power ports 4kV 4 IEC 61000 4 4 Burst Fast S Transient A C Power ports 4kV 4 Earth ground ports 4kV 4 Signal ports 4kV line to earth 2kV line to line 4 IEC 61000 4 5 Surge D C Power ports 2kV line to earth 1kV line to line 3 A C Power ports 4kV line to earth 2kV line to line 4 Signal ports 10V 3 D C Power ports 10V 3 IEC 61000 4 6 induces E Conducted RFI A C Power ports 10V 3 Earth ground ports 10V 3 IEC 61000 4 8 Magnetic Field Enclosure ports 40 A m continuous 1000 A m for 1 s N A 30 for 0 1s 60 for D C Power ports N A IEC 61000 4 29 Voltage Dips P 0 18 100 for 0 05s amp Interrupts 30 for 1 period 60 for 50 periods N A A C Power ports IEC 61000 4 11 100 for 5 periods 100 for 50 periods 2 N A Signal ports 2 5kV common 1kV 3 SS differential mode 1MHz 2 5kV common 1kV IE
16. e ground conductor for all surge and transient suppression circuitry internal to the unit 4 Chassis Ground must be connected to the AC ground terminal OC 1 Equipment must be installed according to the applicable country wiring codes 2 All line to ground transient energy is shunted to the Surge Ground terminal In cases where users require the inputs to be isolated from ground remove the ground braid between Surge and Chassis Ground Note that all line to ground transient protection circuitry will be disabled RuggedCom RuggedSwitch 21 RS900 Family Installation Guide Rev 110 2 Installation 2 2 2 DC Power Supply Wiring and Grounding DC Input B Surge Ground DC Input A Chassis Ground Figure 2 3 DC Power Supply Wiring and Grounding The low voltage DC power supply features reverse polarity protection and dual independent inputs The latter feature allows the connection of two DC sources with the same nominal voltage to provide redundant power supply inputs The DC power supply inputs should be connected as follows 1 Connectto the DC inputs according to the polarity markings on the unit 2 Surge Ground should be connected to the Chassis Ground via a braided cable or other appropriate grounding wire Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the unit 3 Chassis Gr
17. ese 22 24 Failsate Relay OUIDUEL 2c ta rtr enn ae pU apicem eibi uas EES 22 2 5 Dielectric Strength Testing ee c m 23 2 6 RS232 Female DCE Pinout E 23 3 1 RJ11 Port Pinout esiaren aia aara eae eee nnne nnne nhnennnennnen nne AR E FAE nennen 25 3 2 RJ45 port rov aer 27 3 3 100FX MTRJ CONNEC OT sect ee cR rene ere ee meee ds Consi tulo taire ee eee tnde 28 3 4 100FX ST e liu O 28 3 5 100FX SC Connector e 28 oO 100FX LG COnnGCIOM ssscsin 28 434 DB9 Female DCE Port PINOUT sinodo en T ES UR eb x a AY 29 4 2 RJ45 Port TEE 30 4 3 Fiber Serial Interface ST Connector ENNEN 31 4 4 Conceptual Recommended RS485 Wiring Diagram sssseseeee 32 6 1 Mechanical Specifications E 39 RuggedCom RuggedSwitch 5 RS900 Family Installation Guide Rev 110 RuggedSwitch RS900 Family List of Tables g Ws Dee r 1 ag Ic fe C cT E TT 19 2 1 RS232 Female DCE Pinout EE 23 31 RJTI POr PINOUT carii annara m 25 3 2 RJ11 Port LEDS eiiieaen E E a EE EE 25 3 3 Typical Performance on 24 AWG PIC twisted pair with Universal EoVDSL ports 26 3 4 Typical Performance on 24 AWG PIC twisted pair with Long Reach EoVDSL ports 26 m5 RSS FOIT PINOUT EE 27 3 6 RJ45 P nm LEDS qe E 27 4 1 DB9 Female DCE Port Pinout ee 29 4 2 DBY Serial Port LEDS
18. gedCom offers two flavours of VDSL Universal EoVDSL and Long Reach EoVDSL Universal EoVDSL ports are Master Slave selectable and offer symmetric data rates up to 35 Mbps with distances up to 2 5 km Long Reach EoVDSL ports are fixed as either Master or Slave but offer asymmetric data rates up to 40 Mbps with distances up to 5 km The Universal and Long Reach EoVDSL ports are physically indistinguishable from each other however you can determine which port you have either from the order code or through the software Wiring VDSL operates over 2 wire Category 3 CAT 3 or higher twisted pair wiring Other twisted pair wiring with similar characteristics may work although the performance will vary depending on the cable characteristics and distance Wiring Tips Twisted pairs are effective way of reducing both magnetic and capacitive interference because it reduces the magnetic loop area to nearly zero and ensures a consistent distribution of capacitances to both ground and other sources Therefore ensure twisting is consistent throughout cable length Open leads also known as bridged taps or drop lines along the length of the cable will cause an impedance mismatch and result in VDSL signal degradation Ensure the cable impedance is consistent throughout the run Avoid mixing different wiring for example wiring with different gauges in cable runs because this will cause an impedance mismatch and result in VDSL signal degradation
19. his equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Caution LASER This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Caution Service This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void Changes or modifications not expressly approved by RuggedCom Inc could invalidate specifications test results and agency approvals and void the user s authority to operate the equipment Should this device require service refer to Appendix A Warranty in this guide Caution Physical Access This product should be installed in a restricted access location where access can only be gained by service personnel
20. ide for an introduction to 802 11 Ethernet based wireless technologies and for answers to frequently asked questions Refer to the Rugged Operating System ROS User Guide for instructions on wireless port configuration Both documents can be downloaded from e http www ruggedcom com products ruggedwireless rs900w RuggedCom RuggedSwitch 28 RS900 Family Installation Guide Rev 110 4 Serial Ports 4 Serial Ports Serial ports can be either DB9 Serial ports RJ45 serial ports or Fiber Serial ports 4 1 DB9 Serial Port The DB9 port is selectable via software to be RS232 RS485 or RS422 poene DCD TX TX RX TX RX RX DTR Pin 5 Pin 1 Common Isolated Ground DSR 2 RX CTS TX RX TX RTS RI No Connection Figure 4 1 DB9 Female DCE Port Pinout Shield Chassis Ground Pin9 Pin6 oo NI oJ a A wo N 9 Table 4 1 DB9 Female DCE Port Pinout Serial Port LED 1 2 On Serial TX or RX activity Serial Port LED 1 2 Off No serial TX or RX activity Table 4 2 DB9 Serial Port LEDs 1 No internal termination is provided 2 Pins 1 4 and 6 are connected internally Pins 7 and 8 are connected internally In RS232 mode these pins enter a high impedance state A DTE that asserts DTR and expects DSR or CD will operate correctly A DTE that asserts RTS will see CTS asserted although the RuggedServer will not perform hardware flo
21. ing The RS232 port is used for configuring the unit A straight through serial cable with a DB 9 connector is required There is no need to crossover the Transmit and Receive signals from the PC side since this has been done internally No Connection Pin 5 Pin 1 Transmit Data Receive Data No Connection Ground No Connection Pin9 Pin6 No Connection No Connection O CO NI ol oO BR Ww Pp No Connection Table 2 1 RS232 Female DCE Pinout Figure 2 6 RS232 Female DCE Pinout This port is not intended to be a permanent connection and the cable shall be less than 2m 6 5 ft in length RuggedCom RuggedSwitch 23 RS900 Family Installation Guide Rev 110 3 Ethernet Ports 3 Ethernet Ports 3 1 Ethernet over VDSL Port 3 1 1 3 1 2 Overview The Ethernet over VDSL EoVDSL port operates in pairs with one unit configured as the Master and the other as the Slave In VDSL literature the terms Central Office CO or Line Termination LT are used interchangeably for the Master and the terms Customer Premise Equipment CPE or Network Termination NT are used interchangeably for the Slave The Master unit dictates the line configuration settings to the Slave so all EoVDSL configuration is done on the Master Data flowing from the Master to the Slave is designated downstream while data flowing from the Slave to the Master is designated upstream Rug
22. ing Tree Message Prioritization VLANs and Port Based Network Access Control RuggedCom RuggedSwitch 8 RS900 Family Installation Guide Rev 110 1 Product Overview 1 2 RuggedSwitch 1 2 1 RS900 9 Port Fiber Optic Ethernet Switch Up to 9 fast Ethernet ports Copper and fiber options RuggedSwitch 900 Power and Alarm LEDs O Power Reset Switch sila x Port 9 ail 100Base TX or 100Base FX Ports 7 8 10 100Base TX or 100Base FX Ports 1 6 10 100Base TX Figure 1 1 RS900 Front Panel RuggedCom RuggedSwitch 9 RS900 Family Installation Guide Rev 110 1 Product Overview 1 3 RuggedWireless Family of Products Wireless Port Characteristics Configurable as an access client or bridge device EEE 802 11b g Wireless Access Point with data rates up to 54 Mbps WPA Wi Fi Protected Access with TKIP for enhanced security and encryption e WPA2 802 11i with CCMP for robust security and encryption IEEE 802 1X RADIUS using EAP PEAP for secure enterprise class authentication configuration e Pre shared Key Mode PSK for personal mode authentication configuration 1 3 1 R8900W 9 Port Ethernet Switch with Wireless Interface 1 Wireless interface Up to 8 fast Ethernet ports Copper and fiber options Port 9 Power and Alarm LEDs Antenna 1 Reset Switch Ports 7 8 10 100Base TX or 100Base
23. l already be fixed as Master or Slave Once configured as Master and Slave and connected together the units will then attempt to achieve the maximum speed based on the line length and conditions The unit s link LED may flash on and off several times before settling on a final link speed and declaring the port up For detailed configuration options please consult the Rugged Operating System ROS Software User Guide 3 1 5 Performance The EoVDSL ports can be configured in two modes Auto Mode and Manual Mode In Auto Mode which is the default mode the unit will step through the different speeds and automatically select the best bit rate based on current line conditions In Manual Mode the user can select one of the speed settings and the unit will only attempt to attain the set speed If the line conditions degrade reducing the SNR but the unit is able to maintain the link an alarm will be triggered to notify the user of the reduced SNR If the line conditions degrade such that the unit is unable to maintain the current link the unit will restart the scan process if in Auto Mode or re attempt to attain the set speed if in Manual Mode On 24 American Wire Gauge AWG Polyethylene Insulated Cable PIC twisted pair the following performance is typical with Universal EoVDSL ports RuggedCom RuggedSwitch 25 RS900 Family Installation Guide Rev 110 3 Ethernet Ports Table 3 3 Typical Performance o
24. l ports DB9 or RJ45 Serial Fiber interface ST available 2 Optional Ethernet ports It RuggedVDSL RS910L OLink Act Port 9 Borg dod i E Ethernet i 2 over VDSL 10 100Base TX gt OMaster v or 100Base FX O Ports 1 2 Serial Power and Alarm LEDs Figure 1 7 RS910L Front Panel RuggedCom RuggedSwitch 15 RS900 Family Installation Guide Rev 110 1 Product Overview 1 4 3 RS920L Dual Ethernet over VDSL interfaces with integrated Dual Port Serial Server 2 EoVDSL interfaces 2 RS485 RS422 RS232 Serial ports DB9 or RJ45 Serial Fiber interface ST available RuggedVDSL RS920L QLink Act Port 9 d Ethernet Port 3 OLinkiAct Ethernet gt Tu SEH over VDSL over VDSL Ports 1 2 Serial Power and Alarm LEDs gt Figure 1 8 RS920L Front Panel RuggedCom RuggedSwitch 16 RS900 Family Installation Guide Rev 110 1 Product Overview 1 4 4 RS930L Dual Ethernet over VDSL interfaces with Integrated 6 Port Switch 2 EoVDSL interfaces 6fast Ethernet ports Power and Alarm LEDs Port 7 Ethernet over VDSL Ports 1 6 10 100Base TX RuggedVDSL RS930L O Power Q Alarm 7 OLinkAct n S RUGGED E INDUSTRIAL STRENGTH m Port 9 E
25. m 802 11g 48Mbps Data Rate 40 mW 16dBm 802 11g 54Mbps Data Rate Receiver Sensitivity At Radio 802 11b 11Mb 88dBm With Antenna 11Mb 2 91dBm At Radio 802 11g 54Mb 74dBm With Antenna 54Mb 77dBm Table 6 10 Radio Characteristics RuggedCom RuggedSwitch RS900 Family Installation Guide Rev 110 6 Technical Specifications 6 5 3 Channel Allocations for IEEE 802 11b g The channel identifiers channel center frequencies and regulatory domains of each IEEE 802 11b g 22 MHz wide channel are shown in the table below 1 2412 X X X X 2 2417 X X X X 3 2422 X X X X 4 2427 X X X X 5 2432 X X x x 6 2437 X X X X 7 2442 X X X X 8 2447 X X x x 9 2452 X X X X 10 2457 X X X X 11 2462 X X X X 12 2467 X X X 13 2472 x X X 14 2484 X Table 6 11 Channel allocations for IEEE 802 11b g Mexico is included in the Rest of World regulatory domain however channels 1 through 8 are for indoor use only while channels 9 through 11 can be used indoors and outdoors Users are responsible for ensuring that the channel set configuration complies with the regulatory standards of Mexico In Japan channel 14 is not supported for 802 119 mode RuggedCom RuggedSwitch 37 RS900 Family Installation Guide Rev 110 6 Technical Specifications 6 6 Serial Ports Specifications 6 6 1 DB9 amp RJ45 Serial Port Specifications Baud Rate 300 bps 230
26. n 24 AWG PIC twisted pair with Universal EoVDSL ports The following performance is typical with Long Reach EoVDSL ports 0 50 1600 40 20 15 1 00 3300 25 5 30 1 50 4900 20 0 54 45 2 00 6600 15 0 54 60 2 50 8200 10 0 54 75 3 20 10500 5 0 54 90 4 00 13100 2 1 0 54 105 4 60 15100 1 2 0 54 120 5 00 16400 0 48 0 18 150 Table 3 4 Typical Performance on 24 AWG PIC twisted pair with Long Reach EoVDSL ports 1 The EoVDSL ports are designed to be used on private communications lines for point to point connections and are not to be connected to the Public Switched Telephone Network PSTN To reduce the risk of fire use only No 26 AWG or larger telecommunication line cord In Manual Mode assuming the distance can support the speed setting the time to port up is typically 15 30 seconds RuggedCom RuggedSwitch 26 RS900 Family Installation Guide Rev 110 3 Ethernet Ports 3 2 Copper Ethernet Port Units with 10 100Base TX ports allow connection to standard Category 5 CAT 5 unshielded twisted pair UTP cable with RJ45 male connectors The RJ45 receptacles are directly connected to the chassis ground on the unit and can accept CAT 5 shielded twisted pair STP cables If shielded cables are used care must be taken to ensure the shielded cables do not form a ground loop via the shield wire and the RJ45 receptacles at either end The figure below shows the shows the RJ45 port pin
27. nd 1 Ethernet over VDSL Interface 1 Wireless interface 1 EoVDSL interface 6fast Ethernet ports Port 9 Power and Alarm LEDs gt Antenna 1 Port 7 Ethernet over gt VDSL Ports 1 6 10 100Base TX Port 9 Antenna 2 Figure 1 5 RS930W Front Panel RuggedCom RuggedSwitch 13 RS900 Family Installation Guide Rev 110 1 Product Overview 1 4 RuggedVDSL Family of Products EoVDSL Port Characteristics Symmetric data rates up to 35 Mbps with distances up to 2 5 km Asymmetric data rates up to 40 Mbps with distances up to 5 km Automatically selects fastest data rate based on distance and quality of cable Manual speed configuration available 1 4 1 RS900L Ethernet over VDSL with integrated 8 Port Switch 1 EoVDSL interface Up to 8 fast Ethernet ports Copper and fiber options RuggedVDSL RS900L Q Power Q Alarm O Reset Power and Alarm LEDs Reset Switch Ports 7 8 10 100Base TX or 100Base FX Ports 1 6 10 100Base TX l HERYGGEDCOM LU Figure 1 6 RS900L Front Panel Port 9 Ethernet over VDSL RuggedCom RuggedSwitch 14 RS900 Family Installation Guide Rev 110 1 Product Overview 1 4 2 RS910L Ethernet over VDSL with 2 Serial and or 2 Ethernet Ports 1 EoVDSL interface 2 RS485 RS422 RS232 Seria
28. ound must be connected to the protective earth 1 Equipment must be installed according to the applicable country wiring codes 2 All line to ground transient energy is shunted to the Surge Ground terminal In cases where users require the inputs to be isolated from ground remove the ground braid between Surge and Chassis Ground Note that all line to ground transient protection circuitry will be disabled 2 2 3 Failsafe Output Wiring The Failsafe output relay is provided to signal critical error conditions that may occur on the unit The contacts are energized upon power up of the unit and remain energized until an alarm condition or power loss occurs RS232 PORT Normally m Common Normally Open Figure 2 4 Failsafe Relay Output RuggedCom RuggedSwitch 22 RS900 Family Installation Guide Rev 110 2 Installation 2 2 4 Dielectric Strength Testing Units which are to have dielectric strength testing HIPOT testing done in the field must have the braided ground cable disconnected during the test This is required in order to prevent the surge suppression circuitry which is connected to surge ground from being activated DN SC NA Surge Ground Chassis Ground Disconnect connection between Surge Ground and Chassis Ground Figure 2 5 Dielectric Strength Testing 2 3 Console Port Wir
29. out and LEDs Pin 1 Pin 8 bl O I Figure 3 2 RJ45 port Pinout Rx Rx 4Tx No Connection No Connection Tx N OO om A wo N No Connection oo No Connection Case Shield Chassis Ground Table 3 5 RJ45 Port Pinout Table 3 6 RJ45 Port LEDs Off 10 Mbps Speed LED Yellow On 100 Mbps Solid Link Established Link LED Yellow Blinking Tx Rx Activity RuggedCom RuggedSwitch 27 RS900 Family Installation Guide Rev 110 3 Ethernet Ports 3 3 Fiber Optic Ethernet Port Depending on the order code of the product the unit can be equipped with several different fiber optic ports The Transmit Tx and Receive Rx connections of each port must be properly connected and matched for proper link and operation The drawings in the following figures show each fiber optical connector style with a side and top view to allow the user to identify the proper cable connection orientation i m igi Figure 3 4 100FX ST Connector Figure 3 3 100FX MTRJ Connector Tx Rx Tx I me S ven Se A N T E Figure 3 5 100FX SC Connector Figure 3 6 100FX LC Connector 3 4 Wireless Ethernet Port Refer to the RuggedCom Wireless Gu
30. ranty RuggedCom warrants this product for a period of five 5 years from the date of purchase This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void For warranty details visit www RuggedCom com or contact your customer service representative Should this product require service contact the factory at RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Phone 1 905 856 5288 Fax 1 905 856 1995 RuggedCom RuggedSwitch 43 RS900 Family Installation Guide Rev 110
31. rs such as fiber quality and number of patches and splices Please consult RuggedCom sales associates when determining maximum segment distances RuggedCom RuggedSwitch 35 RS900 Family Installation Guide Rev 110 6 Technical Specifications 6 4 4 Communication Standards Ethernet IEEE 802 3 VDSL ETSI TS 101 270 2 V1 1 1 ITU T G 993 1 ANSI T1E1 4 Table 6 8 Communication Standard Compliance 6 5 Wireless Ethernet Port Specification 6 5 1 Supported Wireless Standards IEEE 802 11g 54 Mbps WLAN Full Access Point 2 4 GHz ISM IEEE 802 11b 11 Mbps WLAN Client support Backwards compatibility Strong Encryption WPA2 AES CCMP Robust Secure Network RSN IEEE 802 11i Enhanced Encryption WPA TKIP RC4 Temporal keys Basic Encryption WEP RC4 Up to 4 static keys IEEE 802 1x Wireless Authentication Personal or Enterprise PSK or RADIUS Table 6 9 Supported Wireless Standards 6 5 2 Radio Characteristics Modulation Direct Sequence Spread Spectrum 802 11b OFDM 802 11g Frequency Range 2 4 Ghz 2 4965 Ghz Data Rate 6 54 Mbps OFDM 11 Mbps CCK 5 5 Mbps CCK 2 Mbps DQPSK 1 Mbps DBPSK Channels 11 US FCC 11 CAN IC 14 Japan MKK 13 Other countries ETS Output Power 100 mW 20dBm 802 11b 11Mbps Data Rate 100 mW 20dBm 802 119 6 24Mbps Data Rate 79 mW 19dBm 802 119 36Mbps Data Rate 63 mW 18dB
32. ss Standards deiere etie eee ted er doeet Ee ee 36 6 5 2 ee 36 6 5 3 Channel Allocations for IEEE 802 11b g sese 37 6 6 Serial Ports Specifications eruit eet FERRE EIE Re nei A Res 38 6 6 1 DB9 amp RJ45 Serial Port Specifications Au 38 6 6 2 Fiber Serial Port Specifications eit ee tede ette e E ea 38 6 7 Mechanical Specifications rione eerte tarnen aie eter e e iaex Ep x el uten iUa RegE 39 7 Type gc LEE 40 ET eg E TYPE KEE 40 7 2 WERE 16139 Type TeStS ics TM M DU 41 7 3 IEC Environmental Type Tests scene ena ee UH en coti ee musei 41 8 Agency eege EE 42 Duaci eph 43 RuggedCom RuggedSwitch 4 RS900 Family Installation Guide Rev 110 RuggedSwitch RS900 Family L st of Figures UNE RS900 Front Panel c MH 9 12 Seit ls Baro PAM NETT MT 10 1 3 RS910W Front EE 11 145 RS920W Front Panel eegent Or a gU etra iA EUR CRUS ADD Ex Eco GP ipa A GO a RA dee 12 1 5 RS990W From Panel eieiei eech 13 16 SS MEI DEL UM T m omm 14 1 7 RS910L Front Panel MT Tu m c m TT 15 1 8 HS920L Front Patel orm era itd qe EE 16 1 9 RS9390L Front P nel ee een 17 1 10 RS910 Front Panel EM 18 1 11 RS900 Front Panel Description Auen 19 1 12 Bottom Panel DeseriptibIi siecxsao ixi SX ER EN ged FX E PE DEE EEN 19 2 1 EL EE 20 2 2 AC Power Supply Wiring and Grounding ssesseeeeennnmmnnn 21 2 3 DC Power Supply Wiring and Grounding s
33. tch RS900 Family Table of Contents FCC Statement And Cautions qr 7 1 Product ONGIVIOW e 8 1 1 Functional Overview xistesec 8 stone ch ne See scetzencueace si aaase census cece ca cnuceedsaevesncusaiecstatieasaenacecaueacntcs 8 1 2 RuggedSwiteh M 9 T2 RE tS E 9 1 3 RuggedWireless Family of Products AAA 10 DAE II D c 10 1 3 2 RS9TOW Pe 11 FS ee DESSEN e ne meee en a NOE LUN E 12 134 PROS OW 13 1 4 Rugged VDSL Family of Products v cccc ccccccieesscciesnscscescecasccneeseceonsastesceeaneasasciernedsonse 14 NNI I P t 14 Ius EE 15 DCUM IS 16 EE croco m 17 1 5 RuggedServer M uisus eI FREU ics A ER ERU S ERI Gane FE RU Rend sae 18 ESIS Ico uo mcr e T E 18 1 6 Front Panel Description uiouccuces satiati tratar t Reid a terga eta it e eege 19 1 7 Bottom Panel Description sedia eseucass tpe trap x ae SE Deb Fa qne ioxquL blo repa assa a M da Mai cu xUuSE 19 ANM 20 2 1 DIN Ral Ust t 20 2 2 Power Supply Wiring and Grounding ssseenme 21 2 2 1 AC Power Supply Wiring and Grounding ssssseessnnesssernsserrnnnerrnenssrrrnssrrrnnet 21 2 2 2 DC Power Supply Wiring and Grounding ANEN 22 2 23 ME Output ds e 22 2 2 4 Dielectric Strength Testing E 23 2 3 Console Port Wiring EE 23
34. thernet over VDSL Figure 1 9 RS930L Front Panel RuggedCom RuggedSwitch 17 RS900 Family Installation Guide Rev 110 1 Product Overview 1 5 RuggedServer 1 5 1 RS910 2 Port Serial Device Server with up to 3 Ethernet Ports 2 RS485 RS422 RS232 Serial ports DB9 or RJ45 Serial Fiber interface ST available Up to 3 fast Ethernet ports Copper and fiber options RuggedSever RS910 Port 9 Port 3 4 100Base TX 10 100Base TX or 100Base FX or 100Base FX Ports 1 2 Serial Power and Alarm LEDs Figure 1 10 RS910 Front Panel RuggedCom RuggedSwitch 18 RS900 Family Installation Guide Rev 110 1 Product Overview 1 6 Front Panel Description Power and Alarm LEDs Reset Switch Ports 7 8 10 100Base TX or gt 100Base FX 10 100Base TX Ports 1 6 RuggedSwitch RS900 O Power Q Alarm O Reset Figure 1 11 RS900 Front Panel Description Power LED Green Solid Solid Port 9 100Base TX or 100Base FX Power On Alarm condition exists Red Alarm LED Table 1 1 Status LEDs 1 7 Bottom Panel Description Chassis Ground Power Connections P Nim 1 Q Nim Optional DIN
35. ts Table 6 4 Failsafe Relay Isolation RuggedCom RuggedSwitch 34 RS900 Family Installation Guide Rev 110 6 Technical Specifications 6 4 Ethernet Ports Specifications 6 4 1 RJ11 Ethernet over VDSL Port Specifications EoVDSL CAT 3 UTP or STP 2500m RJ11 Table 6 5 RJ11 Ethernet over VDSL Port Specifications 6 4 2 RJ45 Ethernet Port Specifications 10 100 Mbps CAT 5 UTP or STP 100m RJ45 Table 6 6 RJ45 Ethernet Port Specifications 6 4 3 Fiber Optic Ethernet Port Specifications 50 125 22 5 14 33 5 14 2 11 MJ 100FX MM MTRJ 1300 62 5 125 19 14 33 5 14 2 14 5 50 125 22 5 14 33 9 14 2 11 4 MC 100FX MM SC 1300 62 5 125 19 14 33 9 14 2 14 9 50 125 22 5 14 33 9 14 2 11 4 MT 100FX MM ST 1300 _ ____ _ ___ 62 5 125 19 14 33 9 14 2 14 9 ML 100FX MM LC 1310 62 5 125 19 14 32 14 2 13 T2 100FX SM ST 1310 9 125 15 7 34 3 20 19 L2 100FX SM LC 1300 9 125 15 8 38 3 20 23 C2 100FX SM SC 1300 9 125 15 8 31 7 20 16 L5 100FX SM LC 1310 9 125 5 0 35 3 50 30 C5 100FX SM SC 1310 9 125 5 0 34 3 50 29 L9 100FX SM LC 1310 9 125 0 5 37 0 90 37 C9 100FX SM SC 1310 9 125 5 0 37 0 90 42 Table 6 7 Fiber Optic Port Specifications All values listed are average values To convert from average to peak add 3 dBm To convert from peak to average subtract 3 dBm Maximum segment length is greatly dependent on facto
36. w control The Common terminals are optically isolated however there is transient voltage protection circuitry between the Common terminals and chassis ground RuggedCom RuggedSwitch 29 RS900 Family Installation Guide Rev 110 4 Serial Ports 4 2 RJ45 Serial Port The RJ45 Serial port is selectable via software to be RS232 RS485 or RS422 Pin 1 Pin 8 1 DSR RX 2 DCD 3 DTR Torri 4 Common Isolated Ground 5 RX RX i 6 TX TX RX TX 7 CTS 8 RTS TX RX TX f Shield Chassis Ground Figure 4 2 RJ45 Port men Table 4 3 RJ45 Port Pinout Serial Port LED 1 2 On Serial TX or RX activity Serial Port LED 1 2 Off No serial TX or RX activity Table 4 4 RJ45 Serial Port LEDs O 1 No internal termination is provided 2 Pins 1 2 and 3 are connected internally Pins 7 and 8 are connected internally In RS232 mode these pins enter a high impedance state A DTE that asserts DTR and expects DSH or CD will operate correctly A DTE that asserts RTS will see CTS asserted although the RuggedServer will not perform hardware flow control The Common terminals are optically isolated however there is transient voltage protection circuitry between the Common terminals and chassis ground RuggedCom RuggedSwitch 30 RS900 Family Installation Guide Rev 110 4 Serial Ports 4 3 Fiber Serial Port The Fiber Serial Interface
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