RuggedServer RuggedServer™ RS416
Contents
1. 2008 RuggedCom Inc All rights reserved Rev104 5 3 Data Port Specifications 5 3 1 Serial Ports 5 3 1 1 Copper Ports Baud Rate 300 bps 230 kbps DBS or RIE a aa Table 9 Copper Port Specification 5 3 1 2 Fiber Optic Ports Multimode ety 5 Optical Wavelength nm Wavelength n Cable Size Core Cladding um 62 5 125 Table 10 Fiber Optic Port Specification NOTES 1 Maximum segment length is greatly dependent on factors such as fiber quality and number of patches and splices Please consult RuggedCom sales associates when determining maximum segment distances 30 2008 RuggedCom Inc All rights reserved Rev104 5 3 2 Ethernet Ports 5 3 2 1 Copper Ports 10 100 Mbps Auto negotiating FDX HDX Auto negotiating Cable Type gt Category 5 Shielded Unshielded Max Distance 100m le Connector RB Table 11 Ethernet Ports Copper Specifications 5 3 2 2 Fiber Optic Ports The following sections detail fiber optic specifications on ports that can be ordered with the RS416 The user determines the type of optics at time of ordering and can determine the modules installed on a particular unit by reading the factory data file via the ROS user interface The following section provides detailed specifications of fiber optic modules The dual port fast Ethernet optical specifications for slots 5 and 6 are shown in Table 12 organized by module order code Module order codes are contained2. shield Table 6 RJ45 Port pin out NOTES 1 No internal termination is provided 2 Pins 1 2 and 3 are connected internally Pins 7 and 8 are connected internally The pins are permanently asserted to 5V so that DTE devices that require DCD DTR or CTS signals will operate However hardware flow control via RTS is not recognized 3 The Common terminals are optically isolated however there is transient voltage protection circuitry between the Common terminals and chassis ground 23 2008 RuggedCom Inc All rights reserved Rev104 4 6 4 RS485 Wiring Each RS485 port can communicate to multiple RS485 devices by daisy chaining devices over a single twisted pair with transmit and receive signals on the same two wires half duplex The following guidelines should be followed to ensure reliable continuous communication 1 To minimize the effects of ambient electrical noise shielded cabling is recommended 2 The correct polarity must be observed throughout a single daisy chain 3 The number of devices wired should not exceed 32 and total distance should be less than 4000 feet at 100 kbps 4 The Common terminals should be connected to the common wire inside the shield 5 The shield should be connected to earth ground at a single point to avoid loop currents 6 The twisted pair should be terminated at each end of the chain The figure below shows the recommended RS485 wiring Negative Common Isolated Ground _
3. O O ul H s uomesedo 12 329 Figure 26 Mechanical Drawing 35 Rev104 2008 RuggedCom Inc All rights reserved 6 Agency Approvals CSA C22 2 No 60950 UL 60950 Approved EN 60950 EN 61000 6 2 Approved FCC Part 15 Class A Approved CISPR EN55022 Class A Approved FDA CDRH 21 CFR Chapter 1 Subchapter J Compliant IEC EN EN60825 1 1994 A11 1996 A2 2001 Compliant Table 18 Agency Approvals 7 Warranty RuggedCom warrants this product for a period of five 5 years from date of purchase For warranty details visit http Avww ruggedcom com or contact your customer service representative Should this product require warranty or service contact the factory at RuggedCom Inc 30 Whitmore Road Woodbridge Ontario Canada L4L 724 Phone 905 856 5288 Fax 905 856 1995 36 2008 RuggedCom Inc All rights reserved Rev104
4. RuggedServer RS416 Modular Serial Device Server with Integrated Managed Ethernet Switch Installation Guide www ruggedcom com RuggedCom Inc 30 Whitmore Road Woodbridge Ontario Canada L4L 724 Tel 905 856 5288 Fax 905 856 1995 Toll Free 888 264 0006 Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmtul interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmtul interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his expense Caution This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void Should this device require service see the Warranty section of this installation g
5. Termination Connect the 1200hm 10nF shield to earth ground ata single point kan E lt a2 SEN lt 4000ft Termination 1200hm 10nF RS485 Device Figure 18 Conceptual recommended RS485 wiring diagram 24 2008 RuggedCom Inc All rights reserved Rev104 4 6 5 Serial Port Transient Protection RuggedCom does not recommend the use of copper cabling of any length for critical real time substation automation applications However transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850 3 and IEEE 1613 Class 1 conformance This means that during the transient event communications errors or interruptions may occur but recovery is automatic RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise i e greater than 2500V during line to ground fault conditions 25 2008 RuggedCom Inc All rights reserved Rev104 4 7 Ethernet Ports 4 7 1 Copper Ports The RS416 may have up to 4 10 100BaseTX ports that allow connection to standard CAT 5 UTP cable with RJ45 male connectors All RJ45 Ethernet ports feature auto negotiating auto polarity and auto crossover functions The RJ45 receptacles can also accept and take advantage of screened commonly known as shielded cabling Figure 19 shows the RJ45 port pins configuration 87 65432 1 F
6. terminal if the power source is AC PS2 Surge Ground is connected to the Chassis Ground via a jumper on the terminal block Surge Ground is used as the ground conductor for all surge and transient suppression circuitry PS2 Neutral is connected to the negative terminal if PS2 Neutral the power source is DC or to the Neutral terminal if the power source is AC Relay NO Contact Normally open failsafe relay contact Relay Common Failsafe relay common contact Relay NC Contact Normally closed failsafe relay contact Table 3 RS416 Power terminal block connection description PS2 Surge Ground 14 2008 RuggedCom Inc All rights reserved Rev104 4 2 1 AC Power Supply Wiring Examples Figure 8 AC Power supply wiring examples NOTES 1 100 240VAC rated equipment A 250VAC appropriately rated circuit breaker must be installed within 3m of unit 2 Equipment must be installed according to the applicable country wiring codes 3 When equipped with two HI voltage power supplies independent AC sources can be used to power the product for greater redundancy However separate circuit breakers must be installed and separately identified not shown in above figure 15 2008 RuggedCom Inc All rights reserved Rev104 4 2 2 DC Power Supply Wiring Examples Figure 9 DC Power supply wiring examples NOTES 1 88 300VDC rated equipment A 300VDC appropriately rated circuit breaker must be installed wi
7. Power Supply Specifications cccssscccsvsssscssssscccssvssscrssessecssesssecrssessecssesseeceessessersoens 29 Table 8 Failsafe Relay Contact Ratings EEN 29 Table 9 Copper Port Specificato isisisi a 30 Table 10 Fiber Optic Port Specification scccsvsscssssssscccsssssccrsssssccusesseeccrssesseessesseceesseesersonns 30 Table 11 Ethernet Ports Copper Specifications cccccsscscscsesscssssesesessesssecesseseaeseeseeeeteeees 31 Table 12 Ethernet Ports Fiber Optic Specifications c ccccccssssecsssecsecsrsssecsessescsesseseseeneeees 31 4 2008 RuggedCom Inc All rights reserved Rev104 Table 13 Type Test Specification Electrical Safety 0naaenenaeaae nane na anana na nana an aana een 33 Table 14 Type Test Specification Electrical Environment 33 Table 15 Type Test Specification Atmospheric Environment 33 Table 16 Op rating ENVIROMIMG E 34 Table 17 Mechanical SDC le le EE 34 Tanedo eer elle EE 36 5 2008 RuggedCom Inc All rights reserved Rev104 3 Product Overview 3 1 Functional Overview The RuggedServer RS416 is an industrially hardened serial device server with an integrated fully managed Ethernet switch designed to operate reliably in electrically harsh and climatically demanding environments Featuring a modular design that can support up to 16 serial ports and up to 4 Ethernet ports the RS416 is able to interconnect multiple types of intelligent electroni
8. bottom row of the device the transceiver orientation will be reversed i e RX and TX will be reversed ST 10FL 100FX Figure 20 10FL ST connector Figure 21 100FX MTRJ connector Figure 22 100FX ST connector Tx Rx LC Figure 23 100FX LC connector Figure 24 100FX SC connector 27 2008 RuggedCom Inc All rights reserved Rev104 4 7 3 Ethernet Panel Description Each Ethernet module is equipped with two LEDs that indicate link activity status information The LED will be solid for ports with link and will blink for activity The diagram in Figure 25 highlights the port and the associated link activity LED Et E Figure 25 Ethernet panel LED description 28 2008 RuggedCom Inc All rights reserved Rev104 5 Technical Specifications 5 1 Power Supply Specifications 6 3A F 2 H eee We 88 VDC 300 VDC T 7 Power TT Specifications NOTES 1 This is the same power supply for both AC and DC 2 F Denotes fast acting fuse T denotes time delay fuse 3 Power consumption varies based on configuration 10 100Tx ports consume roughly 1W less than fiber optic ports 4 For continued protection against risk of fire replace only with same type and rating of fuse 5 2 Failsafe Relay Contact Ratings Max Switching Voltage 240VAC 125VDC Rated Switching Current 2A 240VAC 0 15A 125VDC 2A 30VDC Max Switching Capacity 150W 500VA Table 8 Failsafe Relay Contact Ratings 29
9. within each product s factory data when assembled and configured at the factory Consult ROS to determine the optical assemblies installed in a particular product 271114 353 3 5 8 12 11 0007 MM ST 12 11 0009 MM SC 1310 50 125 15 7 33 5 11 2 17 12 11 0008 MM MTRJ 12 11 0046 MM LC 1310 50 125 19 14 12 11 0006 SM ST 12 11 0005 SM SC 1310 9 125 15 8 32 7 20 16 5 12 11 0004 SM LC SES EE SSES oa wns os ajo ms Table 12 Ethernet Ports Fiber Optic Specifications 31 2008 RuggedCom Inc All rights reserved Rev104 NOTES 1 Maximum segment length is greatly dependent on factors such as fiber quality and number of patches and splices Please consult RuggedCom sales associates when determining maximum segment distances 2 All optical power numbers are listed as dBm averages 3 All cabling is duplex type unless otherwise specified 4 These transceivers utilize a distributed feedback DFB type laser and are rated for 20 C to 85 C operation only 32 2008 RuggedCom Inc All rights reserved Rev104 5 4 Type Test Specifications ANSI IEEE C37 90 1989 IEC 60255 5 Section 6 High Voltage Impulse 5 kV peak IEC 60255 5 Section 8 Insulation Resistance 500 VDC for 1 minute IEC 60255 5 Section 6 Table 13 Type Test Specification Electrical Safety High Frequency Disturbance ANSI IEEE C37 90 1 Oscillatory akh EINES IEC 60255 22 IEC 61000 4 5 IEC Surge AkV
10. 1 2008 RuggedCom Inc All rights reserved Rev104 4 1 2 Panel and DIN Rail Mounting The RS416 can be ordered as a Panel DIN mount chassis Both options involve the use of the panel DIN adapters to be mounted on each side of the chassis enclosure The adapter allows the chassis to be mounted on the standard 1 DIN rail using the grooves in the adapter secured using the included Philips screw See Figure 5 for a PANEL DIN mount diagram PANEL DIN MOUNT 7IRUGGEDCOM INDUSTRIAL STRENGTH NETWORKS URBAL dy Figure 5 RS416 Series PANEL DIN RAIL mounting diagram with 12 2008 RuggedCom Inc All rights reserved Rev104 4 2 Power Supply Wiring and Grounding Philips Screw Terminal with Cover Philips Screw Terminal without Cover tt FA EE Safety Cover Chassis Ground Surge Chassis Terminal Screws Connection Ground Jumper 5 e 7s 9 10 n HHHH ER2 FAILSAFE Safety Cover Safety Cover Chassis Ground Surge Chassis Terminal Screws Connection Ground Jumper Figure 7 R8416 Series Phoenix Plug Terminal Block The RS416 supports dual redundant power supplies Power Supply 1 PS1 and Power Supply 2 PS2 The connections for PS1 PS2 and the fail safe relay are located on the terminal block as shown in Figure 6 and Figure The RS416 can be equipped with either a Philips Screw Terminal Block or a Phoenix Plug Terminal Block The Ph
11. 2kV Level 4 IEC Fast Transient 2kV 1 kV IEC 61000 4 4 Level 4 ANSI IEEE Fast Transient ANSI IEEE C37 90 1 IEC Radiated RFI Immunity 10 V m IEC 61000 4 3 EES 35 Vim ANSI IEEE C37 90 2 Immunity ESD 15 kV air discharge IEC 61000 4 2 Electrostatic Discharge 8 kV contact Level 4 Table 14 Type Test Specification Electrical Environment IEC 60068 2 1 Temperature Dry Cold Test Ad 16 hrs 40 C Dielectric Withstand 2 kV rms for 1 minute 40 C Temperature Dry Heat Tact SE woen Humidit 95 IEC 60068 2 30 y non condensing Test Db 6 cycles 55 C 95 Humidity Table 15 Type Test Specification Atmospheric Environment 33 2008 RuggedCom Inc All rights reserved Rev104 5 5 Operating Environment Ambient Temperature as Ambient Operating measured from 30cm Temperature 40 to 85 C radius surrounding the center of the RS1600 enclosure Ambient Relative Humidity 5 to 95 Ambient Storage o Table 16 Operating Environment 5 6 Mechanical Specifications 18 29 x 10 17 x 1 74 inches Length x Width x Height Dimensions 464 57 x 258 32 x 44 20 mm with mounting brackets installed Weight 10 Ib 4 5 Kg E Enclosure 18 AWG galvanized steel LS Table 17 Mechanical Specifications 34 2008 RuggedCom Inc All rights reserved Rev104 1250 8 EE a aen REAR VIEW lt i o O O NLSMAOMLIN HLONSAYALS TVIJLSNANI MNO9IGIIYINNY E
12. c devices IEDs that have different methods of communications Using the RS416 results in fewer connectivity devices which reduces overall system costs and also extends the useful life of existing legacy IEDs which minimizes capital expenditure for new equipment The RS416 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations factory floors or in curb side traffic control cabinets The RS416 meets or exceeds a wide range of industry standards including IEC 61850 IEEE 1613 IEC 61000 6 2 IEC 61800 3 and NEMA TS 2 The RS416 also features a wide operating temperature range of 40 C to 85 C allowing it to be installed in virtually any location The embedded Rugged Operating System ROS TM within the RS416 provides advanced layer 2 and layer 3 networking functions advanced cyber security features and a full array of intelligent functionality for high network availability and manageability Coupled with the ruggedized hardware design the RS416 is ideal for creating mission critical real time control applications in any harsh environment The RS416 is also backed by RuggedCom s all inclusive five year warranty and unsurpassed technical support 3 2 Feature Highlights Serial Device Server e Modular design allows for 4 8 12 or 16 serial ports Fully compliant EIA RS422 TIA RS485 RS422 RS232 serial ports software selectable DB9
13. e d Wl ily FIRUGGEDCOM GC RUG GED NETWORKS Front LED Display and UO Panels Rear Power Terminal Block Rear Mount EN MG UUU UU UUU UUU U RUGGEDCOM RSA16 INDUSTRIAL STRENGTH NETWORKS TM Front LED Display Rear Power Terminal Block And I O Planels Figure 2 RS416 Series Rack mount chassis orientation options Front and rear mount 10 2008 RuggedCom Inc All rights reserved Rev104 4 1 1 Rack Mounting The RS416 can be rack mounted using the included rack mount adapter assemblies shown in Figure 3 Secure the one rack mount adapter to the front of each side of the chassis using the included black PAN head Philips screws in the positions shown in Figure 4 The entire chassis can then be mounted to a standard 19 rack An additional two rack mount adapters are included to optionally secure the rear of the chassis in high vibration or seismically active locations GY Figure 4 Rack mount adapter mounting location NOTE Since heat within the RS416 is channeled to the enclosure it is recommended that 1 rack unit of space 1 757 be kept unpopulated and free of equipment above each RS416 product to allow for a small amount of convectional airflow Although forced airflow is not necessary any increase in airflow will result in a reduction of ambient temperature that will improve long term reliability of all equipment mounted within the rack space 1
14. ernet Porsi asas Ega Aa a a NEES 26 4 7 1 COP Pel POMS EE 26 4 7 2 Pier Otc TON aa aaa aa ang nani kaa aaa aia a Ag tein ears hia ak a aa Aenea Zi 4 7 3 Ethernet Panel Description eg 28 Rennen ele e EE 29 5 1 Power Suppi e Te EE 29 22 PASate Relay Contact E 29 5 3 Dala Por Specia S Ee 30 5 3 1 Oe BET eg EE 30 5 3 2 SE POS nea E EA EEA aa Bak aa Ka KN 31 See Type Test Te e EE 33 5 5 Operatins Environment ecse a AAN UN veut TA Aa d A a BANA 34 56 Mechanical Specihications eenegen 34 RER 36 NGINA EE 36 3 2008 RuggedCom Inc All rights reserved Rev104 1 Table of Figures Figure 1 RS416 LED Display Panel ccccsccscsssssssssesesseseesseseeserssessesseeseeseeseesaeseesarssesseeaeeas 8 Figure 2 RS416 Series Rack mount chassis orientation options Front and rear mount 10 Figure 3 19 Rack Mount e Ee 11 Figure 4 Rack mount adapter MOUNTING ocaton asas eseaeeee eaaa anna nana a eea ea aaa raen 11 Figure 5 RS416 Series PANEL DIN RAIL mounting diagram wi 12 Figure 6 RS416 Series Philips Screw Terminal Block renea nana na nana na renane 13 Figure 7 RS416 Series Phoenix Plug Terminal Block a0aaaneneneaenaan nana aa nana na nean renea nne 13 Figure 8 AC Power supply WINING RE ll xexes decree csevecvesceseusrsddvenudedecuwebsevanvbecsueeunssdvemueegacaveubeusst 15 Figure 9 DC Power supply wiring exvamples ENEE 16 Figure 10 DC And AC power supply wiring examples nana nana nan nana n ne
15. igure 19 RJ45 port pins configuration NOTE RuggedCom does not recommend the use of copper cabling of any length for critical real time substation automation applications However transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850 3 and IEEE 1613 Class 1 conformance This means that during the transient event communications errors or interruptions may occur but recovery is automatic RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise i e greater than 2500V during line to ground fault conditions 26 2008 RuggedCom Inc All rights reserved Rev104 4 7 2 Fiber Optic Ports Depending on the order code of the product the RS416 can be equipped with several different types of fiber optic ports The Transmit TX and Receive RX connections of each port must be properly connected and matched for proper link and operation Modules populated on the top row of the device typically have locking mechanisms or tabs towards the top of the unit Modules located on the bottom row of the device have locking mechanisms or tabs towards the bottom of the device The drawings in the following figures show each fiber optical connector style with a side and top view to allow the user to identify the proper cable connection orientation If modules are populated on the
16. ilips Screw Terminal Block has Philips screws with a compression plate allowing either bare wire connections or crimped terminal lugs We recommend the use of 6 size ring lugs to ensure secure reliable connections under severe shock or vibration Both terminal blocks have a safety cover which must be removed via two Phillips screws before connecting any wires The safety cover must be re attached after wiring to ensure personnel safety Refer to Table 3 below for a description of each terminal as well as sections 4 2 1 through 4 2 3 for wiring examples 13 2008 RuggedCom Inc All rights reserved Rev104 PS1 Live is connected to the positive terminal if the PS1 Live power source is DC or to the Live terminal if the power source is AC PS1 Surge Ground is connected to the Chassis Ground via a jumper on the terminal block Surge Ground is used as the ground conductor for all surge and transient suppression circuitry PS1 Neutral is connected to the negative terminal if 3 PS1 Neutral the power source is DC or to the Neutral terminal if the power source is AC Chassis Ground is connected to the Safety Ground l terminal for AC inputs or the equipment ground bus for DC 4 Chassis Ground inputs Chassis ground connects to both power supply surge grounds via a removable jumper H H E PS1 Surge Ground PS2 Live is connected to the positive terminal if the PS2 Live power source is DC or to the Live
17. isplay module shown in Figure 13 This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial based management console The connection is made using the DB9 Female to RJ45 console cable included in the device packaging shown below Console connection settings are 5 600 baud no parity bits 8 data bits and 1 stop bit SERIAL COSTATUS CO ALARM C DUPLEX POWER 1 C SPEED C POWER 2 OOD D z 445 BISON B A Q Figure 13 Console port location on display board Figure 14 Console cable D dD aD D D D ETHERNET DM DOO For user reference the console cable pin out is show in the table below RI Ring Indicator Table 4 RS232 over RJ45 console cable pin out After initial configuration the RS416 can be configured via a number of mechanisms such as Telnet and the built in web server Consult the RuggedSwitch ROS User Guide for further details NOTE This port is not intended to be a permanent connection and the cable shall be less than 2m 6 5 ft in length 20 2008 RuggedCom Inc All rights reserved Rev104 4 6 Serial Ports The RS416 can be equipped with a Fiber Serial Interface RS232 RS485 RS422 DB9 serial ports or RS232 RS485 RS422 RJ45 serial ports 4 6 1 Fiber Serial Interface The RS416 can be equipped with a Fiber Serial Interface ST connector only which allows RS485 RS422 or RS232 devices t
18. nen 17 Figure 11 Dielectric Strength HIPOT Testmg EE 18 Figure 12 Failsate EE A ll EE 19 Figure 13 Console port location on display board assseseseeeereeee renea nana aa nana a aaa ea aaa 20 Fig re TA e ee 20 Figure 15 Fiber Serial Interface ST Connector ENEE 21 Figure 16 DB9 Female DCE Port DINO EE 22 FOUE 17 RIAS PON DINO sasa aa a a a ah Nn kaa ak a a a an aa E 23 Figure 18 Conceptual recommended RS485 wiring diagram 0ssssenenen arene anana na nana nenne 24 Figure 19 RJ45 port pins configuration EE 26 EE TOFE ST CONECO merae e 271 Figure 215 100FX MTRJCONNECIO EE 21 Foure 22 gt T00FX Oil COMME GION sakanan aana aa akan a ag ak E E Sa pa E T BA EE AKA E ga ER kaa gi aaa 21 PIQUE Z Al LG COMME GION EE 2 Figure 24 100F SC CONNECT siaga aa aaa aaa Aa aaa GN aaa NG AA aaa a AKAD 27 Figure 25 Ethernet panel LED descrpton nana na anana anane anana enere an 26 PAYUNG d ewei ech Belle EE 35 2 Table of Tables Table 1 LED Display Device status LED behavior definition ccccccscsssecsecssessecsesseseseeeeees 8 Table 2 LED Display Port LED behavior definition aane nenan nean nana anane eee enn 9 Table 3 RS416 Power terminal block connection descnpton aane nen aane annae nane 14 Table 4 RS232 over RJ45 console Cable pmn out nen e nean anana nana eaaa ea aana een 20 Table 5 DB9 Female DCE Port pin Out nasag ag KAG NAN A LANTANG GAN ANGKA D aa 22 TADE e e PON DIMOU EE 23 Table 7
19. o communicate over secure noise immune optically isolated fiber optic cabling at extended distances as well as protocol independent conversion to multimode fiber optics 00 00 OO OO Figure 15 Fiber Serial Interface ST Connector 21 2008 RuggedCom Inc All rights reserved Rev104 4 6 2 RS232 RS485 RS422 via DBY Each port is individually selectable via software to be RS232 RS485 or RS422 The DB9 port and pin out is shown below TX RX O DR Dn Common Isolated Ground i SS TX RX Chassis Ground Table 5 DB9 Female DCE Port pin out NOTES 1 No internal termination is provided 2 Pins 1 4 and 6 are connected internally Pins 7 and 8 are connected internally The pins are permanently asserted to 5V so that DTE devices that require DCD DTR or CTS signals will operate However hardware flow control via RTS is not recognized 3 The Common terminals are optically isolated however there is transient voltage protection circuitry between the Common terminals and chassis ground 29 2008 RuggedCom Inc All rights reserved Rev104 4 6 3 RS232 RS485 RS422 Via RJ45 Each port is individually selectable via software to be RS232 RS485 or RS422 The RJ45 port and pin out is shown below E ai ee r ae a a Figure 17 RJ45 Port pin out o o OID i U bet AJ Common Isolated Ground TX RX TX TX RX T Chassis Ground RX X RX TX CTS RTS WEE CH Shield
20. or RJ45 connectors Transmit serial data over an IP network Support for Modbus TCP DNP 3 TIN serial protocols Baud rates up to 230 kbps Raw socket mode allows conversion of any serial protocol Point to point and multi point modes Converts Modbus RTU to Modbus Supports multple Modbus masters Converts DNP3 0 to DNP over UDP TCP Ethernet Ports 2008 RuggedCom Inc All rights reserved Rev104 Integrated Ethernet Switch 2 or 4 port options copper and or fiber High performance and throughput Ethernet switching Fully IEEE 802 3 IEEE 802 3u IEEE 802 3x compliance Non blocking store and forward switching RuggedRated for Reliability in Harsh Environments Immunity to EMI and heavy electrical surges Meets IEEE 1613 electric utility substations Exceeds IEC 61850 3 electric utility substations Exceeds IEC 61800 3 variable speed drive systems Exceeds IEC 61000 6 2 generic industrial Exceeds NEMA TS 2 traffic control equipment Fully independent 2 kV RMS isolated serial ports 40 C to 85 C operating temperature no fans 18 AWG galvanized steel enclosure Universal Power Supply Options Fully integrated dual redundant optional power supplies Universal high voltage range 88 300 VDC or 85 264 VAC Popular low voltage DC ranges 12 VDC 24 VDC 48 VDC Terminal blocks for reliable maintenance free connections CSA UL 60950 safety approved to 85 C Rugged Operating System ROS Features simple plug and play o
21. peration automatic learning negotiation and crossover detection Integrated Cyber Security features RSTP 802 1w and Enhanced Rapid Spanning Tree eRSTP network fault recovery lt 5ms Quality of Service 802 1p for real time traffic VLAN 802 1q with double tagging and GVRP support IGMP Snooping for multicast filtering Port Rate Limiting and Broadcast Storm Limiting Port configuration status statistics mirroring security Management Tools Web based Telnet CLI management interfaces SNMP v1 v2 v3 Remote Monitoring RMON Rich set of diagnostics with logging and alarms 2008 RuggedCom Inc All rights reserved Rev104 3 3 Display Panel Description The RS416 is eguipped with a versatile display panel shown in Figure 1 which is designed to provide quick status information for each port as well as the entire device to allow for simple diagnostics and troubleshooting It features e R 232 console port for out of band console access and configuration e Power supply and Alarm status indicators e Convenient port status indicators conveying Link Activity Duplex or Speed via push button control e System reset via push button if held for 5 seconds Serial Port Device Status Status LEDs OCs LEDs COSTATUS QDALARM ODUPLEK DPOWER 1 OOSPEED OPOWER 2 CONSOLE 57600 N 8 1 LU m Pa gt m D D CE S009 OOOO SIS TAN m L m AJ m H H Ethernet Port Mode Pu
22. sh RS232 Status LEDs Button Console Port Figure 1 RS416 LED Display Panel Device status LEDs exist to provide a quick visual indicator to operators for operational status of the unit Table 1 defines the possible LED colours and the corresponding description Power supply operating normal Red Power supply failure Aam Hed __ arm ent login to console to determine alam code _ Table 1 LED Display Device status LED behavior definition 2008 RuggedCom Inc All rights reserved Rev104 The port based LEDs can be cycled between three display modes Status Duplex and Speed Pushing the mode button causes the display mode to be cycled Table 2 and Table 3 define the possible port LED colours and the corresponding description Green Solid flik TI Status l Duplex EE gess Table 2 LED Port LED behavior definition 2008 RuggedCom Inc All rights reserved Rev104 4 Installation 4 1 Mounting The RS416 has been designed with maximum mounting and display flexibility Customers can order an RS416 that can be mounted in a standard 19 rack 1 DIN Rail or directly onto a panel For rack mount installations the RS416 can be ordered with connectors on the front of the unit or located on the rear of the chassis to allow for all data and power cabling to be installed and connected at the rear of the rack See Figure 2 for rack mount orientation examples Front Mount S dest 5 16 TT Id bj S
23. thin 3m of unit 2 A circuit breaker is not required for 12 24 or 48 VDC rated power supplies 3 4 When equipped with two HI voltage power supplies independent AC sources can be Equipment must be installed according to the applicable country wiring codes used to power the product for greater redundancy However separate circuit breakers must be installed and separately identified When equipped with two DC voltage power supplies 88 300VDC rated independent DC sources may be used to power the product for greater redundancy However separate circuit breakers must be installed and separately identified as shown in the above figure 16 2008 RuggedCom Inc All rights reserved Rev104 4 2 3 Dual Power Supplies Wiring Examples 8 9 10 oteta Lethe AEE Figure 10 DC And AC power supply wiring examples NOTES 1 88 300VDC rated equipment A 300VDC appropriately rated circuit breaker must be installed within 3m of unit 2 100 240VAC rated equipment A 250VAC appropriately rated circuit breaker must be installed within 3m of unit 3 A circuit breaker is not required for 12 24 or 48 VDC rated power supplies 4 Separate circuit breakers must be installed and separately identified 5 Equipment must be installed according to the applicable country wiring codes 17 2008 RuggedCom Inc All rights reserved Rev104 4 3 Dielectric Strength HIPOT Testing For dielectric strength HIPOT testing in the field
24. uide Important This unit should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken and access is through the use of a tool or lock and key or other means of security and is controlled by the authority responsible for the location Trademarks Ethernet is a trademark of Xerox Corporation RuggedSwitch RuggedRated ROS and eRSTP are trademarks of RuggedCom Inc 2008 RuggedCom Inc All rights reserved Rev104 Table of Contents 1 2 3 6 7 El le le 4 Reeg El 4 FOCUCL RUE 6 3 1 F nct onal TE 6 D Pae E EE 6 SCH lege EE 8 JE Ee EE 10 4 1 Kifer e 10 4 1 1 Se eer 11 4 1 2 Panel and DIN Ral Mounn S sasa gan a aa naa n aga ga naa an ga 12 4 2 Power Supply Wiring and Groundng nana nana nean eee 13 4 2 1 AC Power Supply Wiring Examples soooeenenanaaaeenaaaaan nana aana anana nean 15 4 2 2 DC Power Supply Wiring Esamples sana ao aaa naa aan nin 16 42 3 Dual Power Supplies Wiring Examples aana eenanann nana 17 4 3 RS e ENEE RR ET OT MK ana A 16 44 PanNsale Alarm Relay WITING anana ab aaa aga a ag aa a aa ka ag Bk aa a a a aa ak na aa aa 19 4 5 CONSOLE POLE A Ae EE 20 4 0 Seal PON CG 21 4 6 1 Fiber Senak lnter EE 21 4 6 2 IER 22 4 6 3 RS232 RS459 Ee EE 23 4 6 4 ee E EE 24 4 6 5 Serial Port PranstentPLOte TEE 25 4 7 Eth
25. users must remove the metal jumper located on terminal 2 4 and 6 of the power supply terminal block This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing Figure 11 shows the proper HIPOT test connections and should be followed to avoid damage to the device Figure 11 Dielectric Strength HIPOT Testing 18 2008 RuggedCom Inc All rights reserved Rev104 4 4 Failsafe Alarm Relay Wiring The Failsafe output relay is provided to signal critical error conditions that may occur on the RS416 The contacts are energized upon power up of the unit and remain energized until a critical error occurs The proper relay connections are shown in Figure 12 One common application for this output is to signal an alarm if a power failure or removal of control power occurs The failsafe relay current and power handling capabilities are defined in Common Normally Normally A D D A YN A bY K MM DI gD A A 8 9 10 A Ds y A E A 1 2 3 4 5 6 7 10 l WS l L IL rH NI Lait rH N Baya POWER 1 POWER 2 FAILSAFE Normal contact state without power applied to device Figure 12 Failsafe Alarm Relay Wiring Yr A YN A 4 D DU U AN de 19 2008 RuggedCom Inc All rights reserved Rev104 4 5 Console Port Wiring A RS232 console port for configuration and management of the device is located on the LED d
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