PXE7300-SR - PS Engineering
Contents
1. NOTE An appropriately rated Certified Aircraft Repair Station must install this equipment in accordance with applicable regulations PS Engi neering Incorporated warranty is not valid unless the equipment is installed by an authorized PS Engineering Incorporated dealer Fail ure to follow any of the installation instructions or installation by a non certified individual or agency will void the warranty and may re sult in an unairworthy installation 2 2 Unpacking and Preliminary Inspection Use care when unpacking the equipment Inspect the units and parts supplied for visible signs of shipping damage Examine the unit for loose or broken buttons bent knobs etc Verify the correct quantity of com ponents supplied with the list in Section 1 6 B If any claim is to be made save the shipping material and contact the freight carrier Do NOT return units damaged in shipping to PS Engineering If the unit or an accessory shows any sign of external shipping damage contact PS Engineering to arrange for a replace ment Under no circumstances attempt to install a damaged unit in an aircraft Equipment returned to PS Engineering for any other reason should be shipped in the original PS Engineering packaging or other UPS approved packaging 2 3 Equipment Installation Procedures 2 3 1 Cooling Requirements Forced air cooling of the PXE7300 and PSM7390 are not required However the unit should be kept away from heat producing sour2. gt ENGINEERING re 9800 Martel Road Lenoir City TN 37772 PXE7300 SR High fidelity Stereo In Flight Entertainment System With MP3 Compact Disc Player AM FM Radio Receiver With Satellite Radio Option A ea Mode PUSH DATA IIA promo PXE7300 FAA STC PMA Approved Document P N 200 739 0001 Revision 2 sax SIRIUS Installation and Operation Manual In certified aircraft warranty is not valid unless this product is installed by an Authorized PS Engineering dealer PS Engineering Inc 2005 Copyright Notice Any reproduction or retransmittal of this publication or any portion thereof without the expressed written permission of PS Engi neering Inc is strictly prohibited For further information contact the Publications Manager at PS Engineering Inc 9800 Martel Road Lenoir City TN 37772 Phone 865 988 9800 Table of Contents SECTION I GENERAL INFORMATION ccscccccssssscccssssccccssssccssssccscssnsccesssnsccccssnses 1 1 1 1 INTRODUCTION jo vvscdveccvedsaccoucscsdendtstivccsve EEANN ANNIKVERE EEANN LEEENA NAE AENEA 1 1 1 2 SCOPE eaei Eaa oNN ENEA E NNa EACEA AR Oi 1 1 1 3 EQUIPMENT DESCRIPTION esseseessoeesseceessoceesseceesscoceessoceesseceesseceesseoeesseceessooeesseoessese 1 1 1 4 APPROVAL BASIS AA ANEN KONAA 1 1 1 5 SPECIFICATIONS assaiar aaeain Eka Eiaa canoa aa Er AS kaa TINAN aai 1 2 1 6 EQUIPMENT SUPPLIED cnirnireisrriisrinsisiesiseririedetariste ocacion sind
3. New Dec 03 PSM7390 Module Installation Drawing X 120 979 0430 2 16 Jan 04 PSM7390 Module Rack Part Drawing 430 739 5000 1 7 Jan 04 PSM7390 Module Rack Shelf Install X 430 739 2488 New 23 Dec 03 AAT2300 SIRIUS Antenna 510 739 2300 3 29 Dec 03 AT2300 SIRIUS Antenna Mounting X 1120 230 1203 1 26 Jan 04 8 4 Use of Approved Model List STC SA02595AT can be used as a basis for approval in those airplanes listed in the Approved Model List 002 739 1080 provided the generic installation manual Document Number 200 739 0001 or later ap proved revision is followed Advisory Circulars AC43 13 1B Acceptable Methods Techniques and Practices Aircraft Inspection and Repair and 43 13 2A Acceptable Methods Techniques And Practices Aircraft Alterations are to be used to resolve any issues not specifically addressed by the Installation Manual Instructions for Continu ing Airworthiness ICA are provided in the supplied data 200 739 0001 Appendix D February 2004 Hnited States of America Department of Transportation Federal Afiation Administration Supplemental Type Certificate Number SA02795AT PS Engineering Incorporated 9800 Martel Road Leno City TN 37772 hes contificalo saucod bo certgfies that the change in the type design for the following product wilt the limitations andl conditionis therefor ab neo fied hereon meets the amuocritiness regucrements of Pearl See AML A the See AML Mbake FAA App
4. and drop into place 2 The player will begin to play automatically about 20 seconds after reading the disc 200 739 0001 Page 2 7 Rev 2 January 2005 SOO Be Oe 10 11 12 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual If the unit is in disc mode with CD inside at power up it will play after reading the disc Verify that all Disc modes operate Push the Eject button and verify that the disc is ejected within about 10 seconds Verify radio operation on AM and FM Verify that aux audio is presented to the output if connected Evaluate the audio interface to be certain that the IFE audio is muted during intercom and radio com munication a If muting override is provided evaluate the switch location and verify operation b Evaluate the audio performance c Evaluate the audio level to verify that the music is adequate under flight conditions d Evaluate the muting system to demonstrate that the music will be adequately muted if de sired by radio and intercom e Evaluate the muting override control if equipped Evaluate failure remediation from crewmember location a Turn unit off b Locate and pull unit circuit breaker c With the disc playing with minimum volume listen to the following audio sources as equipped adjusted to normal listening level i Comm 1 comm 2 comm 3 HF il Nav 1 Nav 2 111 ADF 1 and 2 1v DME 1 and 2 v Marker vi Any other audio sources f Select FM
5. back of connector BREE EEEN ZYXWVUTSR PNMLK JHFEDCBA Connector Orientation PXE7300 200 739 0001 Appendix D Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual 0 560in Rivet as required Min 1 0 between doubler NAS1097AD40 GRIP 5 and existing structure 0 125 diameter y Antenna Outline A A 2 000in E A S gt hy 1 000ing g96in o I A O 0 140 in El Y 4 places A CA AA 4 1 660 in H Min 1 0 between doubler and existing structure Figure 6 4 Satellite Radio Antenna Mounting NOT TO SCALE 120 230 2488 Antenna Installation Notes Antenna must be installed on TOP of aircraft per this installation manual Edge of doubler to be minimum of 1 0 inch from existing structure All dimensions 0 030 Must use a doubler plate p n 430 230 2488 or equiv Maximum skin thickness 0 040 Secure doubler with NAS1097AD 4 GRIP rivet Dimple Fastener locations for skins less than 0 028 Install fasteners i a w AC43 13 1B Secure antenna with AN520 or equiv SS PPHD screw MS21042 06 or equiv nut and AN960 or equiv washer Secure antenna with AN520 or equiv SS PPHD screw MS21042 06 or equiv nut and AN960 or equiv washer Antenna wt 0 25 lb 200 739 0001 Appendix D Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IF
6. 390 SIRIUS Satellite radio module is completely controlled by the PXE7300 SR unit To acti vate push the Mode button until SR and channel number are displayed on the PXE7300 When the module is activated by subscription and the antenna has a clear view of the sky SIRIUS audio will be pre sent in the entertainment system The SIRIUS audio stream can be selected with the data knob 5 Pressing the Data knob for more than 2 seconds will display the title of the audio channel 200 739 0001 Page 3 3 Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual 3 5 1 SIRIUS SIGNAL DROP OUT NOTE SIRIUS Satellite Radio uses ground based transmitters in populated areas to ensure consistent road coverage However for airborne receivers these ground based signals may cancel satellite transmitted signals resulting in a dropped signal You may experience interruptions in the airborne SIRIUS signal near large cities This interruption will be variable depending on AGL altitude distance number of ground based transmitters and azimuth to the transmitters PS Engineering Inc does not guarantee SIRIUS Satellite Radio coverage in all areas or the suitabil ity of the SIRIUS Satellite Radio for any particular geographical area 3 6 Display Dimming 7 The display is automatically adjusted for ambient light conditions by a photocell The backlighting is ad ju
7. E System Installation and Operator s Manual 1 8 APPROVED AUDIO SYSTEMS This is a list of audio system that the PXE7300 should interface with adequately Approved Audio Systems PXE7300 Certified interface is approved only for audio systems that are FAA TSO approved Make Model Part Number PS Engineering PM100011 11920 11922 PM3000 11931 11932 PMA6000 Series 6000 all PMA7000 Series 7000 all PCD7100 11950 11951 PMA4000 11942 PAC24 050 240 all GARMIN AT SL10 Series 430 6060 XX SL15 Series 430 6065 XX Bendix King KMA28 066 01176 0101 GARMIN International GMA340 010 00152 XX 1 9 LICENSE REQUIREMENTS None 1 10 SUBSCRIPTION REQUIREMENTS Option SR Only The SIRIUS Satellite Receiver requires an activation and periodic subscription Monthly annual and life time plans are available To activate the module you will need to do the following WW e The SID ESN number from your SIRIUS receiver ae J e A major credit card SID 123456789123 e The SIRIUS tuner installed the aircraft outside with a clear view of the sky e Turn your SIRIUS tuner on and tune it to channel 184 When you activate online you pay only 5 00 at www sirius com If you choose to activate by phone the charge is 15 You can either call 1 888 539 SIRIUS 7474 or activate online Keep in mind that there may be additional fees when you activate based on the following criteria e 5 c
8. E System Installation and Operator s Manual i z a F I g 5 A A E g El de 3 3 E Mm a wn 3 al 5 on 2 Ela A 6s 2 ES ee a 0 19 ical e NES IN A du oe 22 m D y es A gt oE E z fi 2 oe ao ME SES en 5 it 3 HC an E s l E en o E loa FIN a a N N A Z 2 nn N off N UU Breaker Added oof wn S was ADF SZ xs da a N ii a Va gt nina 3 Y n a en i en all N ies A Si M EN 00 E Figure 6 5 Circuit breaker installation drawing 120 973 8802 typical 200 739 0001 Appendix D Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual Appendix C Connector Interconnect PXE7300 Connector NOTE 3 21 14 28 VDC Aircraft Power 2 A Breaker standard 11970 units 5 A Breaker for SR units 22 Aircraft Ground 1 14 V Dimmer A 28 V Dimmer b 2 Antenna Input B Antenna Ground f NOTE 5 20 o 0 AUX Enable C A IFE Audio Out L A Entertainment Output s H IFE Audio Out R connected to 6 Y Audio Lo audio panel or intercom Z gt Shield Ground Notes 1 All audio wiring must be MIL 22750 or 27500 16 i AUX Entertainment Input R 24 AWG minum
9. IA MIN ZO Er60 HSA 10 87 80 41D YUANAX 00 LAXd Y E gt ol a E IE 3 Bel JTB i a A Si 8 83 New Installation P amp 22 b ce o 2 mA S18 8 3 B Figure 6 1 Panel Location Drawing Typical 120 973 8801 200 739 0001 Appendix D Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual FS 76 5 Top of windshield Power to Circuit Breaker y AMM Sone PSM7390 Cable Note 1 for Sirius System Only Mounting Tra 430 790 5000 PSM7390 Unit Location Sirius System Only z FS171 A ii PXE7300 A da Battery Location ra SS gt reference only Pa ny a Existing RG316 Antenna Cable Ee Ne Audio Panel A f K a AT2300 Antenna i Existing p n 510 739 2300 E bundle n s Plan View AM FM Antenna AT2300 Sirius Antenna FS 210 Antenna Cable RG316 Antenna Coax Note 1 PSM7390 Unit Location Sirius System Only of FS171 PXE7300 PSM7390 Cable For Sirius System Only Elevation View Figure 6 2 PXE7300 Installation Diagram Typical 120 974 2488 NOTES Install wire bundle and cable clamps as required IAW AC43 13 1B Section 8 WIRING INSTALLATION INSPECTION REQUIREMENTS Section 9 ENVIRONMENTAL PROTECTION AND INSPECTION Section 11 CLAMPING Clean antenna area with solution ap
10. KLIGHTING ise A a NA ai 2 4 2 4 4 AM FM ANTENNA eri n E AEE EE EAE EA NEER NE EAER 2 4 2 4 5 UNSWITCHED SUMMED AUDIO ccccccccssssscecssscececssssscecssssececesssseccsesseecesssseeeesssssecesenaes 2 5 2 4 6 AUX ENTERTAINMENT AUDIO AND AUX ENABLE ccccccccccnnononcncncnnononnnnanononcorononannanononos 2 5 2 5 INTERNAL ADJUSTMENTS soci sissaceesssdecsssssavcacvsstoescsesavecesssdevs niona aS EAA TA reniri areia niekas 2 5 2 6 PSM7390 SIRIUS MODULE INSTALLATION ooccononononononsnsnssesmrrss 2 5 2 6 1 MOUNTING RACK INSTALLATION ccccccsssscecssscesecssssececssssececssssesecsssseecesssseeeesssssecesenaes 2 5 2 6 2 SATELLITE RADIO ANTENNA INSTALLATION cc cccccecccsesessnseceeccecsesssssseceeeesesensrseaeess 2 6 2 7 POST INSTALLATION CHECKOUT sssssscscstssescssscsscsessaceovessuscsestasecsesesncncssscescesseouseestecwosess 2 7 2 8 UNIT INSTALLATION wiceieiseesicesinvstcesitecnccesenetdesseestccslonsecesseecusessuueedesstectecesensicessocucevseseecess 2 7 2 ESYSTEMIC HECK OW ita a E dt tweteiedeeseiees 2 7 2 8 2 SSIRTUS MODULE CHECKOUT tad 2 8 2 9 FINAL INSPECTION perecer stian ena eR AEE tvesetedsovevedstustecesdouscetssuevetesseveesdsdecsctevsonseet s 2 9 SECTION TH OPERATION oo ivscsssscssescsinsscsssivsesscsscsoctesscdeassstescesesscsetscsdesoctesscseasesdesccsssicecees 3 1 AN os sesteces es sande A S E E sdsueces seceseess 3 1 J2 OPERATING CONTROLS wi sscsessssesebessinsecttcbuvesetisacuadestansbestiusenstesdsetestsucuacev
11. Mode and repeat step 6 listening for interference on the aircraft audio sources Select AM Mode and repeat step 6 listening for interference on the aircraft audio sources Select COM 1 for transmit Tune COM 1 to 118 00 and the PXE7300 to 107 3 MHz Transmit a test count and evaluate the unit display and audio output for inconsistencies Repeat step 10 for COM 2 and other transmitters a Tune Nav 1 to local station and perform a standard VOT test in accordance with 14 CFR 91 171 b Note the indicated VOR bearing on both systems c Turn the PXE7300 on and off and observe any change in the VOR indication that could be attrib uted to the PXE7300 2 8 2 SIRIUS Module Checkout Position the aircraft with a clear view of the sky l Turn on the PXE7300 SR and cycle the Mode until SR shown in the display 2 Select SIRIUS Channel 184 preview channel 3 Verify that the no error message appears in the display and a valid audio stream is detected This may take a few minutes the first time the system is turned on 4 Repeat step 8 in section 2 8 1 Si Turn on all installed GPS systems and verify that the signal levels do not degrade when the PXE7300 SR is turned on and off 200 739 0001 Page 2 8 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual SIRIUS SIGNAL DROP OUT SIRIUS Satellite Radio uses ground based transmitters in populated areas to ensure consistent road cover ag
12. P3 capability and an AM FM radio for ultimate in flight entertainment capability The optional SIRIUS satellite Radio Module provides over 100 audio streams of entertainment most of them commercial free These signals are available anywhere over the contiguous United States so you won t lose your favorite station in flight Before installing and or using this product please read this manual completely This will ensure that you will take full advantage of all the advanced features in the PXE7300 1 2 SCOPE This manual provides detailed installation and operation instructions for the PS Engineering PXE7300 series of IFE Systems This includes the following units Part Number Description PXE7300 SR 11970 Option SR_ SIRIUS Satellite Radio receiver option Where the functions are identical to all units it will be referred to herein as a PXE7300 Otherwise the applicable units will be specified 1 3 EQUIPMENT DESCRIPTION The PXE7300 System is a single panel mounted unit that contains a CD player with MP3 media capability and an AM FM radio receiver It also contains a high fidelity stereo amplifier to provide the entertainment output to the aircraft audio system An 8 digit LED display provides information about the systems modes and media in use 1 4 APPROVAL BASIS The PXE7300 is FAA approved FAA STC SA02795AT and manufactured under PMA PQ1336CE All systems comply with relevant portions of EUROCAE ED 14D DO 160D Envir
13. aecaecaeceeeaeeeneeass 2 7 Figure 3 1 Front Panel Controls ii Racecar white E es As 3 1 Figure 7 1 Panel Location Drawing Typical 120 973 8801 00 cecccsecssessceesceeeceeecesecenecaeceecaeeeseeeneeneeeereees B Figure 7 2 PXE7300 Installation Diagram Typical 120 974 2488 ooo cceccceesesseceseceecesecseeeaeeeseeseeeeeeeneeees C Figure 7 3 Tray Installation Drawing 002 973 0430 sssssssssessesseessseeesssrsressesersrsserseserseeseenessrsresseserseessesees D Figure 7 4 Satellite Radio Antenna Mounting NOT TO SCALE 120 230 2488 E Figure 7 5 Circuit breaker installation drawing 120 973 8802 typical ooooonconincnocnnococoncconcnnnonononnnnnnonnnonos F Revision History Rev By Date Revision 1 GLP 2 2004 New STC release SA02795AT 2 GLP 1 2005 Added text regarding SIRIUS Satellite Radio signal availability 200 739 0001 Page ii Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual Section GENERAL INFORMATION 1 1 INTRODUCTION Quality cockpit and cabin entertainment has long been an elusive dream in general aviation Whether it was marginal performance or unapproved parts pilots couldn t enjoy the same music in their aircraft as they could in the family car The marketplace needed a product designed built and manufactured for general aviation The PXE7300 Series represents such a product This one unit combines a compact disk CD player with M
14. ary 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual Section lll OPERATION GENERAL INFORMATION 3 1 SCOPE This section describes the operation of the PXE7300 In Flight Entertainment system AN controls consist of two rotary knobs with push push switches and four buttons Mode e PUSH DATA a RISO a E ENGINEBRING PXE7300 D inconrontes Figure 3 1 Front Panel Controls 3 2 Operating Controls The single disk player is designed for simple operation The Disc player will begin to play automatically when a Disc is inserted unless the disc is specially formatted as 7300 volume see section 3 4 The disc will play through in order and then stop at the end If a disc is not inserted the unit will be in the FM radio mode NOTE When a disc is inserted the display will show Reading for up to 20 seconds depending on the media and amount of information contained NOTE The MP3 mechanism in the PXE7300 is more sensitive to scratches on the play side of the disc than tradi tional CD players It is suggested to use CDs that have few to no scratches for optimum performance The PXE7300 system is turned on and off by pushing the volume left hand knob The left knob is the volume control Turning the knob clockwise will increase the volume 3 2 2 Stop Eject Button 2 The Stop Eject button will stop the disc Hold for 3 seconds to e
15. by checking the box next to the desired track Press the record button in the lower left corner when complete 5 MusicMatch will then convert the files from the audio CD to MP3 and display them in the Music Library box located in the middle of the screen 6 To edit the MP3 information select a file in the Music Library and press the TAG button in the top right corner of the Music Library box This will display the MP3 tagged information screen Select the General tab to show the information that can be modified for the PXE7300 7 The PXE7300 can display song name artist album and filename This corresponds to the Track title Artist Album and Track Filename fields shown on the screen Each of these fields can be modified to the user s preference Note The PXE7300 is limited to displaying up to 22 characters in each of these fields Click on the appropriate field to modify the track title artist or album To modify the filename select the Rename Files button in the lower left corner Click on the field labeled New File Name and press OK to change the file name Press the Apply and OK buttons to update the information 200 739 0001 Appendix A Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual Appendix B Installation Drawings lt Da ASE 2 ZW m o mE w oa P gt gt 3Z CNA Bn s i oe S a S oo A NOJ AVN LOTIdOLNV TANVd OIGNV ISVIT
16. cating a successful save You can select the S slot by pressing the Stop up and play down buttons To access the channel press the DATA knob 5 the radio mode and select the preset with the DATA knob or scan up 2 and down 3 buttons 200 739 0001 Page 3 2 Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual Action Disc Result Radio Result SIRIUS Result Ashort press Stop Frequency Scan Up No Change A long press Eject also in AUX D gt short press Pause gt long press Select next track file and Frequency Scan Down No Change keep playing or a random track if in the random mode MODE press Change from FM to AM to SR if present AUX to if enabled to DISC back to FM R S press Toggle into Random or Enter the preset Set mode Enter the preset Set Sequence play mode DATA knob CW Select next track and play Increase radio frequency or preset channel Increment audio Stream or preset channel DATA knob CCW Select previous track and Decrease radio frequency Decrement Audio keep playing or preset channel Stream or preset channel DATA knob Push Show data on file if Enter Pre select Frequency Enter Pre select available Recall Mode Frequency Recall Mode OR Display audio stream title if held longer Table 1 PXE7300 Modes 3 5 SIRIUS Module Operation The PSM7
17. ces i e defrost or heater ducts dropping resistors heat producing avionics with out adequate cooling air provided 2 3 2 Mounting Requirements The PXE7300 must be rigidly mounted to the instrument panel or other structure of the aircraft structure and within view and reach of the persons wishing access Installation must comply with FAA Advisory Circular AC 43 13 2A or later revision The unit may be mounted in any area where adequate clearance for the unit and associated wiring bundle exist NOTE The PXE7300 unit must be installed within 30 of horizontal along the pitch axis and 10 of horizontal along the roll axis in level flight 200 739 0001 Page 2 1 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual Avoid installing the PXE7300 close to high current devices or systems with high voltage pulse type out puts such as DME or transponders The PSM7390 must be rigidly mounted to the aircraft structure in an area where avionics are typically in stalled in accordance with FAA Advisory Circular AC 43 13 2A or later revision Chapter 2 Section 24 and this manual 2 33 PXE7300 Mounting Rack Installation Remove the unit from the mounting tray by unscrewing the 3 32 hex head screw that is near the left edge of the unit Carefully slide the unit free of the tray Set the unit aside in a safe location until needed Install the tray using six FHP 6 32 x Y screws The unit mus
18. e However for airborne receivers these ground based signals may cancel satellite transmitted signals resulting in a dropped signal You may experience interruptions in the airborne SIRIUS signal near large cities This interruption will be variable depending on AGL altitude distance number of ground based transmitters and azimuth to the transmitters PS Engineering Inc does not guarantee SIRIUS Satellite Radio coverage in all areas or the suitabil ity of the SIRIUS Satellite Radio for any particular geographical area 2 9 Final Inspection Verify that the wiring is bundled away from all controls and no part of the installation interferes with air craft control operation Move all controls through their full range while examining the installation to see that no mechanical interference exists Verify that the cables are secured to the aircraft structure in accor dance with good practices with adequate strain relief Ensure that there are no kinks or sharp bends in the cables and coaxial cables Verify that the cables are not exposed to any sharp edges or rough surfaces and that all contact points are protected from abrasion Complete logbook entry FAA Form 337 weight and balance computation and other documentation as required Sample text for FAA Form 337 and instructions for continuing airworthiness can be found in Appendix F Return completed warranty registration application to PS Engineering 200 739 0001 Page 2 9 Rev 2 Janu
19. ee conductor shielded wire must be used where indicated and be MIL C 27500 or equivalent specification Proper stripping shielding and soldering technique must be used at all times It is imperative that correct wire be used Refer to FAA Advisory Circular 43 13 1B and 2A for more information Failure to use correct techniques may result in improper operation electrical noise or unit failure Damage caused by improper installation will void the PS Engineering warranty PS Engineering can provide a custom made harness visit www ps engineering com for more information 2 4 1 Noise Due to the variety and the high power of radio equipment often found in today s general aviation aircraft there is a potential for both radiated and conducted noise interference 200 739 0001 Page 2 3 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual The PXE7300 power supply is specifically designed to reduce conducted electrical noise on the aircraft power bus by at least 50dB Although this is a large amount of attenuation it may not eliminate all noise particularly if the amplitude of noise is very high There must be at least 12 VDC present at the connector pin 21 of the PXE7300 for the power supply to work in its designed regulation Otherwise it cannot ade quately attenuate power line noise Shielding can reduce or prevent radiated noise i e beacon electric gyros switching power supplies etc However in
20. el Rd Lenoir City TN 37772 865 988 9800 FAX 865 988 6619 Email support ps engineering com NOTE PS Engineering will not be responsible for any units shipped in the U S Mail Units received without either a Return Authorization or a contact telephone number will be refused and returned to the sender 200 739 0001 Page 4 1 Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual Appendix A MP3 Creation 5 1 Creating MP3s from an Audio CD 1 Start MusicMatch JukeBox www musicmatch com Press the recorder button which is the small red dot located in the top right corner This will open the recorder window located at the bottom of the screen 2 Insert an audio CD into the CD drive MusicMatch will automatically read the disc and dis play the contents in the recorder window Press the REFRESH button to check the Internet database for CD information such as artist song title or album If this information is avail able it will automatically be updated in the file NOTE For best results burn the disc at the disc manufacturer s recommendation speed or SLOWER Burning faster may result in skipping problems with some disc media 3 Select Options gt Recorder gt Format and select either MP3 or MP3PRO format You may also set the MP3 file quality under the Options gt Recorder gt Quality menu 4 Select the tracks to be copied to MusicMatch
21. elen nE NENEA 1 3 1 7 EQUIPMENT REQUIRED BUT NOT SUPPLIED eeseseesssosececsessoscoececsessosoceceessssoseo 1 3 18 APPROVED AUDIO SYSTEMS sseseessoceessoceessoceessoceesseceesseceessoceessceceesseceessooeeseceessese 1 4 1 9 LICENSE REQUIREMENTS veiscesscccssesstcdesesdcetecessccdesescccessectccdenesdcsbedetsecdesesucteasecescdesess 1 4 1 10 SUBSCRIPTION REQUIREMENTS OPTION SR ONLY ccscssscssscssscssccssssesseeses 1 4 SECTION IH INSTALLATION siscsccccccsssccccssccccicssccccstescesessescossssessecsdcuscccsesvesseccusescosestecesss 2 1 2 1 GENERAL INFORMATION oncdcciisscsccsseseedesstnseccosenetcessensusessoneecessensecessenstcessosacessseecess 2 1 PRI SCOPE dei tad kes lee Sh gees ana 2 1 2 2 UNPACKING AND PRELIMINARY INSPECTION cccsssssssscscsssssssssccecsssssssesscccsessessssssnscasoes 2 1 2 3 EQUIPMENT INSTALLATION PROCEDURES cccccssssscscccscccecccccscscccccccccccccccccccscccccccecees 2 1 2 3 1 COOLING REQUIREMENTS ccccccccssssscccssssececesssesecssssesecsssseccesssseeecssssseecsesseseesssssecesenses 2 1 2 3 2 MOUNTING REQUIREMENTS cccccsscscecssssececssscececessseccessssecccsssseecesssseecesssseecesessseeeseuaes 2 1 2 3 3 PXE7300 MOUNTING RACK INSTALLATION cccsscscecssssececsssececssssesecssseecessssseeesenaes 2 2 2 34 SCONNECTORV ASSEMBLY tersa aa tia 2 3 2 4 NARNIA bureti KANES UTE SEANSEN r VEEN Ea EAS 2 3 ZA sNGISB ssh lala O A n OA RO E van eels AAO 2 3 LADA PONER ia EA ONE NEA 2 4 DAS BAC
22. er PXE7300 SR 11970 Option SR IFE System for use with SIRIUS Radio Module PXE7300 Installation Kit 250 730 0001 Part Number Quantity 430 730 0020 430 730 0025 Tray Shield 1 E i 1 1 30 4 6 32 x Phil flat screws Pilots Guide 1 1 1 6 1 SIRIUS Radio Module Part Number PSM7390 010 731 1030 SIRIUS Radio Module 1 6 2 SIRIUS Radio Module Kit 250 973 0500 430 739 5000 Mounting rack 475 739 5268 Mounting Screws 8 32 x Y 475 739 9600 Washers 8 eo 475 739 0832 Self Locking Nuts 8 Lo 6 pla 425 000 1310 Satellite Antenna Connector Blue RG316 425 012 1759 Connector Housing 12 position 425 040 1739 1 7 EQUIPMENT REQUIRED BUT NOT SUPPLIED a Circuit Breaker PULL TYPE 1 ea 5A b Aircraft Audio System See section 1 8 for approved system list c Interconnect Wiring d SIRIUS Satellite Radio Antenna Antenna Specialists AT2300 PS E part Number 510 739 2300 or equiv For antenna installation Doubler plate p n 430 230 2488 or equiv 4 ea 6 32 screws AN520 or equiv SS PPHD 4 ea 6 flat washer AN960 or equiv 4 ea 6 32 locking nuts may be part of doubler plate or backing plate MS21042 06 or equiv Silicone sealer or other aviation type sealer SMA Antenna Connector PS P N 425 000 2211 Mfr P N Tyco 221117 2 Pre made SIRIUS Antenna Cable 010 0316 0010 10 cable 010 0316 0020 20 cable 200 739 0001 Page 1 3 Rev 2 January 2005 PS Engineering PXE7300 SR IF
23. harge to reactivate a receiver that has been inactive for over six months 5 late fee for monthly payments made after bill due date Printed copies of account information less than 18 months old cost 2 50 per request Printed copies of account information more than 18 months old cost 10 per request Termination of service prior to the end of a prepaid subscription or committed subscription period will result in a 75 cancellation fee Fee does not apply for monthly plans e You are responsible for all taxes or other government fees and charges if any based on the ad dress on your account NOTE Prices subject to change without notice Record your Radio ID here for future reference 200 739 0001 Page 1 4 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual Section Il Installation 2 1 GENERAL INFORMATION NOTE RECORD SIRIUS RADIO BEFORE DISCARDING BOX OR INSTALLING MODULE Record the number in space provided on page 1 4 Section 1 10 2 1 1 SCOPE These sections provide detailed installation and interconnect instructions for the PXE7300 In Flight En tertainment System with integrated Compact Disc CD MP3 Media Player AM FM radio receiver and remote mounted SIRIUS Radio Module PSM7390 Please read this manual carefully before beginning any installation to prevent damage and post installation problems Installation of this equipment requires special tools and knowledge
24. he operator may only receive the most powerful 3 to 5 AM stations In contrast to an ADF where audio fidelity is not important the PXE7300 re quires higher signal levels to ensure fidelity For optimum performance some installers may desire an external AM FM antenna PS Engineering recommends a Comant CI 222 series installed in accordance with AC43 13 1A Chapter 3 Another AM performance enhancing alternative is to connect the PXE7300 antenna input to an unused VOR port of the VHF NAV antenna splitter Do NOT add another splitter in series 200 739 0001 Page 2 4 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual The included antenna can be mounted wherever convenient inside the cockpit as long as it is in a window Verify that the antenna is not an impediment to crew vision outside the cockpit when installed For optimal operation it should be near the windshield Clean the mounting surface with appropriate means glass cleaner etc and apply adhesive supplied with antenna Route the antenna cable along edge to the glareshield and then connect to the PXE7300 connector Avoid running the antenna cable near high current carrying wires such as windshield heat etc Figure 2 5 Antenna Installation The antenna cable center conductor is connected to Pin 2 braid is connected to pin B 2 4 5 Unswitched Summed Audio PXE7300 units have four audio inputs that are summed together and p
25. head wrench carefully unscrew the locking tion screw located in the center of the unit While turning the wrench CCW gently pull on the EDGES of the bezel until the unit is free from the mounting tray Installation Engage the locking screw at the back Turn the locking screw CW while applying slight pressure to the edges of the bezel Do not over tighten 8 Diagrams Not applicable 9 Special Inspection Requirements Not Applicable 10 Protective Treatments Not Applicable 11 Structural Data Not Applicable 12 Special Tools None 13 Not Applicable Not Applicable 14 Recommended Overhaul Periods None 15 Airworthiness Limitations Not Applicable 16 Revision To be determined by installer 200 739 0001 Appendix D February 2004 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual 8 3 Master Drawing List The following drawings are contained on the FAA Approved Master Drawing List PXE7300 Master Drawing List 002 739 2001 R1 Drawing Title In this Part Number Revision Date manual Installation Manual X 200 739 0001 1 12 Jan 04 Installation Wiring X 120 973 0000 7 6 Jan 04 Tray Installation Drawing X 120 973 0430 1 16 Sep 02 PXE7300 Installation Diagram w SIRIUS Module X 120 973 2488 2 24 Nov 03 PXE7300 Panel Location X 120 973 8801 New 28 Aug 02 PXE7300 Breaker Location X 120 973 8803 New 6 Jan 04 Users Guide for SIRIUS Radio 202 739 0001
26. implied warranties expire at the expiration date of this warranty PS Engineering SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES This warranty does not cover a defect that has resulted from improper handling storage or preservation or un reasonable use or maintenance as determined by us This warranty is void if there is any attempt to dissem ble this product without factory authorization This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Some states do not allow the exclusion of limita tion of incidental or consequential damages so the above limitation or exclusions may not apply to you All items repaired or replaced under this warranty are warranted for the remainder of the original warranty period PS Engineering Inc reserves the rights to make modifications or improvements to the product without obligation to perform like modifications or improvements to previously manufactured products 4 2 Factory Service The unit is covered by a one year limited warranty See warranty information Call PS Engineering Inc at 865 988 9800 before you return the unit This will allow the service technician to provide any other sug gestions for identifying the problem and recommend possible solutions After discussing the problem with the technician and you obtain a Return Authorization Number ship product to PS Engineering Inc Attn Service Department 9800 Mart
27. it DIMENSIONS Height 2 0 in 5 1 cm Width 6 25 in 15 9 cm Depth 7 7 in 19 8 cm WEIGHT With Rack amp Connectors 2 6 Ib 1 2 kg POWER REQUIREMENTS Including Internal Lighting Voltage 11 to 33 VDC Maximum Current 1 5 Amp Externally protected by a 2 Amp circuit pull 11970 type breaker 11971 2 5 A Externally protected by a 5 Amp circuit pull type breaker Typical operating current 800 mA Lighting Current 5 mA Audio Specifications Output Impedance 150 1000 Q Audio Output 38 mW each channel no clipping lt 1 THD Distortion lt 1 THD Music Freq Response 3 dB 14 Hz 22 kHz FCC Type Acceptance Part 15 Verification to Part 15 Radio Tuning North America AM 530 1710 kHz 10 kHz steps FM 87 7 107 9 MHz 200 kHz steps European Option E AM 531 1602kHz 9kHz steps FM 87 5 107 9MHz 100kHz steps PSM 7390 SIRIUS Module DIMENSIONS Height 5 5 in 14 0 cm Width 1 50 in 3 8 cm Depth 7 75 in 19 7 cm WEIGHT With Rack amp Connectors 2 6 Ib 1 2 kg POWER REQUIREMENTS Voltage 11 to 33 VDC Maximum Current 0 9 Amp Power provided by PXE7300 SR Unit 200 739 0001 Page 1 2 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual 1 6 EQUIPMENT SUPPLIED 1 ea of the following units SIRIUS Radio Option PXE7300 SR Part Numb
28. ject the disc In AM or FM Radio Mode this button scans up the frequency band for a strong signal 3 2 3 Play Pause Button 3 Pressing the play pause button momentarily will pause the player Press for about one second to advance the track or select another random track Press and hold the PLAY PAUSE to for an INTRO SCAN that plays a few seconds of each track before advancing Momentarily pressing STOP EJECT amp PLAY PAUSE buttons at the same time will cause the track to jump backward 200 739 0001 Page 3 1 Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual In AM or FM Radio Mode this button scans down the frequency band for a strong signal 3 2 4 The R S Button 4 This selects random or sequence play in the disc mode 3 2 5 The Data Knob 5 In the Disc mode CD or MP3 the knob will advance CW or decrease CCW the track Track number is displayed when the knob is in motion Then it will display the track name and then begin to play In AM or FM radio mode this knob can be used to tune the radio directly If the playing media is an MP3 format the pushing the DATA knob will display the data 1f stored and available from the playing tracks in sequence when the knob is pushed Song Name MP3 Actual File Name Album Artist Depending on the total size of the information stored on the disc the available data may be truncated in the following
29. manner Small number of files Actual File Name Larger number of files Truncated File Name Most files Track Number If the SIRIUS Radio option is included a long press will toggle between the channel number and the audio stream name 3 2 6 The MODE Button 6 This button cycles through the operating modes Disc FM AM SR and AUX if enabled 3 3 Radio Reception The passive AM FM antenna part number 510 730 0001 included is optimized for FM radio perform ance Therefore when used for AM reception the operator may only receive the most powerful 3 to 5 AM stations In contrast to an ADF where audio fidelity is not important the PXE7300 requires higher signal levels to ensure fidelity For optimum performance some installers may desire an external AM FM antenna PS Engineering rec h ommends a Comant CI 222 L Another alternative is to connect the PXE7300 antenna input to an unused VOR port of the VHF NAV antenna splitter Do NOT add another splitter 3 4 Radio Preset Function The PXE7300 can save up to nine AM frequencies nine FM frequencies and nine SIRIUS streams for future recall Select the desired radio frequency To set press the R S button 4 The next available slot will be displayed as S being the available memory location Within five seconds select the desired channel using the DATA knob if not already displayed Press the R S 4 again to save the selection The display will flash indi
30. nput 16 0 Equipment tested to Category B Voltage Spike 17 0 Equipment tested to Category B Audio Frequency Susceptibil 18 0 Equipment tested to Category B ity Induced Frequency Suscepti 19 0 Equipment tested to Category A bility Radio Frequency Susceptibil 20 0 Equipment tested to Category U ity Radio Frequency Emission 21 0 Equipment tested to Category H Lightning Induced Transient 22 0 Category X not tested Susceptibility Lightning Direct Effects 23 0 Category X not tested Icing 24 0 Category X not tested Electrostatic Discharge 25 0 Category X not tested Other Tests Passed FM Emissions testing in accordance with CFR 47 Part 15 109 200 739 0001 Appendix E Rev 2 January 2005 Nomenclature Satellite Radio Receiver Module PSM7390 Part Number 010 731 1030 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual Manufacturer PS Engineering Incorporated_9800 Martel Road Lenoir City TN 37772 Conditions Section Conducted Tests Temperature and Altitude 4 0 Equipment tested to CAT B1 Low Temperature 4 5 1 55 C Storage 20 C Low Operating High Temperature 4 5 2 85 C Storage 70 C High Operating In flight Loss of Cooling 4 5 4 Not Applicable no cooling required Altitude 4 6 1 50 000 unpressurized Decompression 4 6 2 Not Applicable Overpressure 4 6 3 Not Applicable Temperat
31. nting Rack a ea Screws 475 739 5268 AN526 832R8 om Aircraft Shelf 0 125 AL 2024 T3 1 Ch 6 ea 8 32 Nuts 475 739 0832 AN365 w 12 ea washers 475 739 9600 AN960 or nut plates Figure 2 6 PSM7390 Installation 7 500in a 1 500in Z aL i 0 500in 0 167in 2 500in 2 500in Figure 2 7 SR mounting Tray Hole Pattern 2 6 2 Satellite Radio Antenna Installation Antenna must be installed in accordance aircraft manufacturer instructions if applicable Install in accor dance with antenna installation drawing 120 230 2488 Use doubler plate p n 430 230 2488 or equiva lent Provide a stable mounting base for the antenna and provide adequate clearance for the connector Use a backing plate or doubler plate as required by the installation to comply with FAA or aircraft manufacturers advisory information Insure a continuous contact between the antenna O ring seal and aircraft skin 200 739 0001 Page 2 6 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual Use silicone sealer between the antenna and the aircraft skin Use four 6 stainless screws to secure an tenna to aircraft using silicone sealer to seal the screws When routing the coax avoid sharp bends kinking or placement near aircraft control power DME trans ponder or radio communications cables Careful attention must be given when securing the coax to the airframe Do not allo
32. onmental Conditions and Test Procedures for Airborne Equipment ED12B DO 178B Software Considerations for Airborne Equipment and ED 18 DO 214 Audio Systems Characteristics and Minimum Operational Performance Standards for Aircraft Audio Systems STC SA02795AT can be used as a basis for approval in other aircraft provided the generic installation manual Document Number 200 739 0001 or later approved revision is followed Advisory Circulars AC43 13 1B Acceptable Methods Techniques and Practices Aircraft Inspection and Repair and 43 13 2A Acceptable Methods Techniques And Practices Aircraft Alterations are to be used to resolve any issues not specifically addressed by the Installation Manual Instructions for Continu ing Airworthiness ICA are provided in the supplied data Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired opera tion 200 739 0001 Page 1 1 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual 1 5 SPECIFICATIONS FAA PMA COMPLIANCE APPLICABLE DOCUMENTS RTCA DO 214 RTCA DO 160D RTCA DO 178B Level E ENVIRONMENTAL Qualifications BI1ICABSXXXXXXZBBBAUHXXX Temperature Range Operating 15 C to 55 C Storage 40 C to 85 C Altitude Up to 25 000 feet in a non pressurized area of the cockp
33. orthiness Instructions for FAA Form 337 PXE7300 SR STC SA02795AT applies with an FAA Approved Model List AML document 002 793 1080 to specific aircraft makes and models Consult www ps engineering com PXE7300 shtml for this complete list One method of airworthiness approval in other aircraft is through an FAA Form 337 Major Repair and Alteration Airframe Powerplant Propeller or Appliance In the case of the PXE7300 you may use the following text as a guide 8 2 This unit is installed in accordance with FAA STC SA02795AT which specifically references the installa tion manual including Master Drawing List 002 739 2001 shown in Section 9 3 Installed IFE System PS Engineering PXE7300 part number 11970 SR in location _ at station and PSM7390 part number 010 731 1030 in location _ at station Also Installed AT2300 SIRIUS Antenna Part Number 510 739 2300 at at station using doubler 120 203 1203 Installed per 4C43 13 2 Chapter 2 paragraph 23 Instrument Panel Mounting Chapter 2 paragraph 24 Other Mounting Loca tions and Chapter 3 Antenna Installations Installed per PS Engineering Installation Operators Manual p n 200 739 0001 revision dated Interface to existing aircraft radios in accordance with installation manual and in compliance with practices listed in 4C43 13 2 Chapter 2 All wires are Mil Spec 22759 or 27500 Connection to aircraft dimmer bus is Power is supplied to the unit thro
34. proved by aircraft manufacturer Use 3M Self adhesive tape supplied to secure antenna to wind shield Verify that vision is not obscured from any crew position 200 739 0001 Appendix D Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual 7 1 97 Existing Avionics Mounting Rails see detail A Detail A Y A EE Ip gt A 3m A B amp C HE PuB HE B amp C PEB E p M 6 32 Screws 475 632 0012 6 ples Clipnuts 475 630 0002 6 ples 120 425 4402 475 440 0007 2 ples Connector Rear Front of tray A Screws of tray 0 J i i B C A je m Ss Y 0 32 in M EE 5 0 32 in 5 57 in 7 71 in CREO PXE7300 Tray Installation Drawing Al 120 973 0430 Mc Figure 6 3 Tray Installation Drawing 002 973 0430 Connector viewed from the rear S o 1rius Module 123 45 67 8 9 1011 12 13 1415 16 17 18 19 20 21 22 1 Connector ABCDEFHJ KLMNP RS TUVWXYZ Connector viewed from the FRONT of unit tray 121314 sl6 Connector Key 7 8 b forse 22 21 20 19 181716 151413121110 9 8 76 5432 1 BRR Ee J1 View from
35. resented to the audio output Jl pin 18 WRT V NOTE These can be used to implement additional audio warnings when connected to the appropriate Unswitched audio input of an audio panel This includes Autopilot warnings TAWS GPS alerts Radio Altimeter etc 2 4 6 Aux Entertainment Audio and AUX Enable Besides the disc and AM FM the PXE7300 has the ability to act as a switching control for an additional entertainment input DVD external XM Radio tuner etc The audio input is Pin 16 R Pin 17 L with respect to Pin K To enable the mode add an internal jumper on the pins marked J2 or apply a ground to Pin 20 of the rear connector 2 5 Internal Adjustments None 2 6 PSM7390 SIRIUS Module Installation The PSM7390 SIRIUS Radio Module is a remote mounted unit This should be located in an area designed for remote avionics 2 6 1 Mounting Rack Installation Attach the mounting rack to the avionics shelf using six 6 8 x 32 screws locking washers and nuts Or install nut plates Make all installation in accordance with AC 43 13 2A Chapter 2 Section 24 or the aircraft maintenance manual or other accepted technical data 200 739 0001 Page 2 5 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual Mounting split washer 3 ea M5 l Li Mounting nuts PSM7390 3 ea M5 Radio Module S 430 790 5000 AO 6 Mou
36. roved Model AML Model Document 002 793 1080 for a list of Approved Lesorgntion of Ige Toscar Change Auplane Models Installation of a PXE7300SR In Flight Entertainment System in accordance with Master Drawing List 002 739 2001 Revision 1 dated January 27 2004 or later FAA Approved Revision Gimitations and Conditions This approval should not be extended to other aircraft of this model on which other previously approved modifications are incorporated unless it is determined by the installer that the interrelationship between this change and any of those other previously approved modifications will produce no adverse affect upon the airworthiness of that airplane If the holder agrees to permit another person to use this certificate to alter the product the holder shall give the other person written evidence of that permission This certificate and the supporting data which s the basis for approval shall remain in gjet until surrendered suspended revoked or a termination date s ctheriatse established lg the administrator of the Federal buiation Administration Tate of apltcalior January 06 2004 f Dato reissued Dato of issuance February 12 2004 Dato amended Big divecion of the Abdininistrator Signature Melvin D Taylor Manager Atlanta Aircraft Certification Office Title Any alteration of this certificate is punishable by a fine of not exceeding 1 000 or imprisonment not exceeding 3 years or bo
37. sesssesssesssecsseessecsseesseessoesooesooeseoseeoseee C APPENDIX D STC INFORMATION AND INSTRUCTIONS FOR CONTINUING AIRWORTHINESS isics cccscssssscsssscetecesesasoovoscscccadeenscsnsscssvessccsnsscdanstins Sossbsssesascendssnbssdvessossssesises D 8 1 INSTRUCTIONS FOR FAA FORM 337 PXE7300 SR sssccccccssssssssssrcccssssssssssssrcccsessessees D 8 2 INSTRUCTIONS FOR CONTINUING AIRWORTHINESS PXE7300 SYSTEM ssccccccssssssees D 8 3 MASTER IN AAA teos i stess osek otstsetveoe ovek vss osne o su teok D 8 4 USE OF APPROVED MODEL LIST seseseessssososeceessssosccececssssococeceessssoceoeceesssscceceesessesoseceesesssso D APPENDIX E RTCA DO160D EUROCAE ED 14D ENVIRONMENTAL UALIFICATION FORM sicsccsscssssssssscsssecesassovessosesscodusssvossesvbscossadsvvasedebisosoaseveasessbssosoessoscsesbesse E Table of Figures Figure 2 2 Avionics Mounting Rails Typical cccccessesscesssesseeesceesceecesecesecaecnaecseecaeecaeeeeeeneecaeeeneenaeees 2 2 Figure 2 3 Completed panel opening Typical cccceccessecssesseceeeeseeeseeeeeeneeeeeeeseensecesecaeceaeceaeceeeeeenteaes 2 3 Figure 3 1 PSM7390 Installation cccceeseseccescessceeeceseeeseceaeceaecaeecaeeeaeceaeeseeseeseeenseeeseenaecnaecaeceeeeeeneeass 2 6 Figure 3 2 SR mounting Tray Hole Pattern 0 0 eecceccesecsceesseesseeeeeeeceeeceseeeeeeceeseenseeeseeaecaecneecseeeeeeneeess 2 6 Figure 3 3 Typical Antenna Installation eeccecceseceseesecesecseecaeecaeeeseesneeeceseeneenseeeseca
38. stallation combinations can occur where interference is possible The PXE7300 was designed in a RFI hardened chassis and has internal Electromagnetic Interfer ence EMI filters on all inputs and outputs Ground loop noise occurs when there are two or more ground paths for the same signal i e airframe and ground return wire Large cyclic loads such as strobes inverters etc can inject noise signals onto the airframe that are detected by the audio system Follow the wiring diagram very carefully to help ensure a minimum of ground loop potential Use only Mil Spec shielded wires MIL C 275000 or better 2 4 2 Power The PXE7300 Series units are compatible with both 14 and 28 Volt DC systems A five 5 Amp PULL TYPE breaker is required for PXE7300 SR Power and ground wires must be a twisted 18 AWG pair Connect airframe power ground to Pin 22 only See Appendix B for typical circuit breaker layout 2 4 3 Backlighting Figure 2 4 Circuit breaker location Typical The PXE7300 has an automatic dimming of the pushbutton annunciator LEDs controlled by a photocell A dimmer control allows the bezel text backlighting to be controlled by the aircraft dimmer Connect the 14 V dimmer control to pin 1 the 28 V dimmer to pin A as required using 22 AWG as a minimum size 2 4 4 AM FM Antenna The passive AM FM antenna part number 510 730 0001 included is optimized for FM radio per formance Therefore when used for AM reception t
39. sted by the aircraft dimmer circuit 200 739 0001 Page 3 4 Rev 2 January 2005 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual Section IV Warranty and Service 4 1 Warranty In order for the factory warranty to be valid the installations in a certified aircraft must be accomplished by an FAA certified avionics shop and authorized PS Engineering dealer If the unit is being installed by a non certified individual in an experimental aircraft a factory made harness must be used for the warranty to be valid PS Engineering Inc warrants this product to be free from defect in material and workmanship for a period of one 1 year from the date of installation as recorded in aircraft logbook and or on FAA Form 337 Dur ing the twelve 12 months PS Engineering Inc at its option will send a replacement unit at our expense if the unit should be determined to be defective after consultation with a factory technician All transportation charges for returning the defective units are the responsibility of the purchaser All do mestic transportation charges for returning the exchange or repaired unit to the purchaser will be borne by PS Engineering Inc The risk of loss or damage to the product is borne by the party making the shipment unless the purchaser requests a specific method of shipment In this case the purchaser assumes the risk of loss This warranty is not transferable Any
40. sucstestiococsesbecsteers 3 1 3 2 1 POWER VOLUME CONTROL l re i eie eiie eei iE E E E EEE 3 1 3 22 SSTOP EJECT BUTTON 2 sce cans ccc aeee a EEE EE E E E a aE TE 3 1 3 2 3 PLAY PAUSE BUTTON J in A A aa aeaa eE 3 1 324 THER S BUTTON AJr aea E E E ENR GSE 3 2 3 2 5 THE DATA KNOB a i a E A e E RE aE ete 3 2 3 2 6 TAE MODE BUTTON O auditada E a a a a 3 2 200 739 0001 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual 3 3 RADIO REGEPTION sisiscnncc stecsssdcsessccectscenssevenccsstsces sbusesncceso sees saseeesccsseveesseesesnccesescesseeessees 3 2 3 4 RADIO PRESET AAA O 3 2 3 5 SIRIUS MODULE OPERATION ccssssssssossesscesssssessonsonscesssssensonsevscosssssensonsesscosssssensonsesess 3 3 3 31 SIRIUS SIGNAL DROPOUT muta aa 3 4 3 6 DISPLAY DIMMING Dania cdi 3 4 SECTION IV WARRANTY AND SERVICE ccoocccccocnnccccnccccnnonocncncnnccococonncnnoncccocccccccons 4 1 Al WARRANTY sea aE A eraa KA ea AAE NAE EE RA AAA EE A EALE EAEE NU EENEI 4 1 4 2 FACTORY SERVICE csccssiessssssensvavecesssecseesnsevececssdesensuvevesosssscsssenesecessssssensubasssosssocsseaesasiees 4 1 APPENDIX A MP3 CREATION socorro dd ironia ata diari A 5 1 CREATING MP3S FROM AN AUDIO CD esssececssssesccececsssocececsesscsoceceesessosooeceessssscececeessssoseo A APPENDIX B INSTALLATION DRAWINGS ccscssscosssecseecesccsccsecssecenssncseees B APPENDIX C CONNECTOR INTERCONNECT sssss
41. t be supported at front and rear of the mounting tray See Appendix B Figure 2 1 Typical Panel Unit Installation Location The tray mounting can be made in any area that exists for adding additional avionics Instrument panel mounting is accomplished in accordance with AC 43 13 2A Chapter 2 Existing Structure from behind panel Avionics M ounting Rails Center Avionics Stack Figure 2 2 Avionics Mounting Rails Typical 200 739 0001 Page 2 2 Rev 2 January 2005 PS Engineering PXE7300 SR IFE System Installation and Operator s Manual Panel Opening Saw and file used to remove existing instrument panel from this location Figure 2 3 Completed panel opening Typical 2 3 4 Connector Assembly The unit connector mates directly with the circuit boards in the PXE7300 The connector part number 120 425 4402 is a Molex crimp type and requires the use of a Molex hand crimp tool EDP P N 11 01 0203 CR6115B or equiv The connector is mounted to the unit tray with 2 ea 44 40 screws from the inside of the tray Ensure that proper strain relief and chafing precautions are made during wiring and in stallation 120 425 4402 gt 475 440 0007 2 ples Connector 5 Screws a A S E B 2 4 Cable Harness Wiring Referring to the appropriate Appendix assemble a wiring harness as required for the installation All wires must be MIL SPEC in accordance with current regulations Two and thr
42. th FAA FORM 110 2 10 68 PAGE 2 of 1 PAGES This certificate may be transferred in accordance with FAR 21 47 ZUU SY UUU I Appendix E Rev Z January ZUU0 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual Appendix E RTCA DO160D EUROCAE ED 14D Environmental Qualification Form Part Number 11970 Manufacturer PS Engineering Incorporated 9800 Martel Road Lenoir City TN 37772 Conditions Section Conducted Tests Temperature and Altitude 4 0 Equipment tested to CAT B1 Low Temperature 4 5 1 55 C Storage 20 C Low Operating High Temperature 4 5 2 85 C Storage 70 C High Operating In flight Loss of Cooling 4 5 4 Not Applicable no cooling required Altitude 4 6 1 25 000 unpressurized Decompression 4 6 2 Not Applicable Overpressure 4 6 3 Not Applicable Temperature variation 5 2 Equipment tested to Category C Humidity 6 0 Equipment tested to Category A Shock 7 0 Equipment tested to Operational test only a Equipment tested Category B Vibration 8 0 Equipment tested to Category S Explosion 9 0 Category X not tested Waterproofness 10 0 Category X not tested Fluids Susceptibility 11 0 Category X not tested Sand and Dust 12 0 Category X not tested Fungus 13 0 Category X not tested Salt Spray 14 0 Category X not tested Magnetic Effect 15 0 Equipment tested to Category Z Power i
43. ugh a__A circuit breaker type and part number and total electrical load does not exceed_____ of the electrical system capacity with the PXE7300 added Aircraft equipment list weights and balance amended Compass compensation checked A copy of the opera tion instructions contained in PS Engineering document 200 730 revision dated is placed in the aircraft records All work accomplished listed on Work Order Instructions for Continuing Airworthiness PXE7300 System Sample ICA Checklist for PS Engineering PXE7300 SR Section Item Information 1 Introduction Installation of In Flight Entertainment system 2 Description Installation as described in manufacturer s installation manual referenced on FAA Form 337 including interface with other avionics audio as required 3 Controls See installation and operator s guide referenced on FAA Form 337 4 Servicing None Required 5 Maintenance Instructions On Condition no special instructions 6 Troubleshooting In the event of a unit problem place the unit into off fail safe and or emergency mode This allows pilot communications using aircraft radios Follow checkout instructions in the installation manual referenced on the FAA Form 337 For a specific unit fault contact the manufacturer at 865 988 9800 for special instructions 7 Removal and replacement informa Removal Using a 3 32 Allen
44. um 17 AUX Entertainment Input L 2 Power and Ground 18AWG Mil Spec Tefzel minimum K AUX Entertainment Lo Lighting Module Power amp Ground 22 AWG minimum 3 Circuit breaker must be PULL TYPE 4 Unswitched audio presented to inputs 1 thru 4 l l is summed and provided at output pin 18 WRT V 15 Me Unswitched Audio Input 1 Hi 5 Applying a ground to Pin 20 will activate the AUX S J Unswitched Audio Input 1 Lo mode allowing audio appearing on pins 16 and 17 14 A Unswitched Audio Input 2 Hi e pass to the output when the MODE is set for AUX R Interface for SR Version Only VY Unswitched Audio Input 2 Lo Satellite Antenna Coax to be RG 316 or equivalent and 13 A Unswitched Audio Input 3 Hi coax run should not exceed 20 feet P Y Unswitched Audio Input 3 Lo 12 A Unswitched Audio Input 4 Hi N Y Unswitched Audio Input 4 Lo NOTE 4 18 A Summed Audio Output Hi V U Summed Audio Output Lo Biers 425 000 1316 Satellite Antenna Connector Blue RG316 19 Module Power t 6 425 012 1759 Connector Housing 12 position NOTE 2 5 425 040 1739 Connector Pins Ww Module Ground 2 wj SR Audio Rt A 7 SRR Ani 2 E SR Audio Lt 1 Blue Antenna H J SR Audio Lo 8 Connector NOTE 6 lt p 4 N ON Z 8 m Serial Data i 12 200 739 0001 Appendix C Rev 2 January 2005 8 1 PS Engineering PXE7300 SR SIRIUS Satellite Radio IFE System Installation and Operator s Manual Appendix D STC information and instructions for continuing airw
45. ure variation 5 2 Equipment tested to Category C Humidity 6 0 Equipment tested to Category A Shock 7 0 Equipment tested to Operational test only e ni Equipment tested Category B Vibration 8 0 Equipment tested to Category S Explosion 9 0 Category X not tested Waterproofness 10 0 Category X not tested Fluids Susceptibility 11 0 Category X not tested Sand and Dust 12 0 Category X not tested Fungus 13 0 Category X not tested Salt Spray 14 0 Category X not tested Magnetic Effect 15 0 Equipment tested to Category Z Power input 16 0 Equipment tested to Category B Voltage Spike 17 0 Equipment tested to Category B Audio Frequency Susceptibil 18 0 Equipment tested to Category B ity Induced Frequency Suscepti 19 0 Equipment tested to Category A bility Radio Frequency Susceptibil 20 0 Equipment tested to Category U ity Radio Frequency Emission 21 0 Equipment tested to Category H Lightning Induced Transient 22 0 Category X not tested Susceptibility Lightning Direct Effects 23 0 Category X not tested Icing 24 0 Category X not tested Electrostatic Discharge 25 0 Category X not tested 200 739 0001 Appendix E Rev 2 January 2005
46. w cable ties to crimp or crush the coax The antenna MUST be located on the top of the aircraft Typically the best location is on the aircraft cen terline as close to the receiver module as practical Installation should be centered between stringers 1 0 inch with a minimum 1 0 inch spacing to the structure SR Antenna 510 793 2300 Figure 2 8 Typical Antenna Installation Any shadowing or signal blockage from the aircraft will degrade the performance of the SRR receiver Ideally the antenna should have an unobstructed view of the sky above the horizon Coax cable loss not to exceed 7 dB Select location to avoid interaction with other aircraft antennas Mount at least 24 inches from VHF Com transmitter antennas at least 6 inches from other antennae 2 7 Post Installation Checkout After wiring is complete verify power is ONLY on pin 21 of the connector and airframe ground on bot tom connector pin 22 Failure to do so will cause serious internal damage and void PS Engineering s war ranty 2 8 Unit Installation To install the PXE7300 gently slide the unit into the mounting rack until the hold down screw is engaged While applying gentle pressure to the face of the unit tighten the 3 32 hex head in the unit until it is se cure DO NOT OVER TIGHTEN 2 8 1 System Checkout 1 Insert disc and verify that the player accepts the disk with about 2 of the diameter in the unit The player should pull the disk smoothly
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