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Best Boy 4000® User Manual PDF

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1. Case y A B A i Hanging Bracket 2 Step 3 Install Hanging Brackets as follows a Choose orientation Brackets may be attached in one of four positions as shown in Figure 2 3 2 Point Hang 3 Point Hang il So fs II A A F7 EN A La AL b d E e E E RI EZ QS EX KZ LS a OH on LJ E Er lA LY fr AR fi Requires three brackets b Orient Hanging Bracket in desired direction over two attachment buttons on bottom of upper enclosure Figure 2 4 c Place Hanging Bracket down over buttons and slide until bracket locks into place you will hear a click when bracket is locked ji 1 DETAIL Hanging Bracket 2 J amp ille SU Kw Standard Hang A WARNING The luminaire is heavy Use caution when lifting A WARNING Two safety cables and at least two truss hooks should be used in all hang configurations To install in standard 2 point hang Step 1 Unpack case and attach Hanging Brackets Refer to Unpacking and Attaching Hanging Brackets on page 13 Step 2 Roll case to mounting location as required Figure 2 5 Step 3 Using two people carefully lift luminaire into mounting position on truss pipe Truss Pipe Step 4 Secure in plac
2. 9o Value DMX Seconds 9o Value DMX Seconds 41 105 31 62 158 52 106 32 159 52 42 107 32 160 53 108 32 63 161 53 109 33 162 54 43 110 33 64 163 54 111 34 164 54 44 112 34 165 55 113 34 65 166 55 114 35 167 56 45 115 35 66 168 56 116 36 169 56 46 117 36 170 57 118 36 67 171 57 119 37 172 58 47 120 37 68 173 58 121 38 174 58 48 122 38 175 59 123 38 69 176 59 124 39 177 59 49 125 39 178 60 126 39 70 179 60 127 40 180 65 50 128 40 71 181 65 129 41 182 65 51 130 41 183 70 131 41 72 184 70 132 42 185 75 52 133 42 73 186 75 134 43 187 75 53 135 43 188 80 136 43 74 189 80 137 44 190 85 54 138 44 75 191 85 139 45 192 85 55 140 45 193 90 141 45 76 194 90 142 46 195 95 56 143 46 77 196 95 144 47 197 95 57 145 47 198 100 146 47 78 199 100 147 48 200 110 58 148 48 79 201 110 149 49 202 110 59 150 49 203 120 151 49 80 204 120 152 50 205 120 60 153 50 81 206 130 154 50 207 130 155 51 208 140 61 156 51 82 209 140 157 52 210 140 Table 3 3 Timing Channels Continued Value DMX Seconds 211 150 83 212 150 213 160 84 214 160 215 160 216 170 85 217 170 218 180 86 219 180 220 180 221 190 87 222 190 223 200 88 224 200 225 200 226 210 89 227 210 228 210 229 220 90 230 220 231 230 91 232 230 233 230 234 240 92 235 240 236 250 93 237 250 238 250 239 260 94 240 260 241 270 95 242 270 243 270 244 280 96 245 280 246 290 97 247 290 248 290 249 300 98 250 300 251 310 99 252 310 253 310 254 310
3. 100 255 Follows Cue Data Gobo Set Zero Position The Gobo Set Zero command allows adjustment of the gobo wheel s home position When this command is issued the luminaire sets the current wheel position as the zero position and stores this offset so it will be retained at the next startup This allows correction for a sensor that may be slightly out of position causing the gobo wheel to not be perfectly centered and therefore obstructing part of the beam in the open position To set zero position Step 1 Using console move wheel into desired center position Step 2 Execute Set Zero Position command Control Channel DMX value 80 The luminaire will now remember the setting as the new zero position GOBO WHEEL 1 OUT OF ALIGNMENT PROPERLY ALIGNED GOBO WHEEL 22 50 TROUBLESHOOTING AND MAINTENANCE This chapter provides a basic troubleshooting guide along with procedures for testing proper handling and routine maintenance TROUBLESHOOTING TESTING SOFTWARE UPDATE EQUIPMENT HANDLING ROUTINE MAINTENANCE TROUBLESHOOTING Troubleshooting Guide The following table provides a list of common start up problems and possible solutions Symptom No power to luminaire No console control DMX512 control not working correctly throughout daisy chain Lamp does not strike at power up Comm LED is red indicating that no valid DMX or Ethernet signal is detected
4. Allows luminaire to be mounted on truss pipe Upper Enclosure Houses power supply ballast Master Control Board MCB and provides Data In and Thru and AC power connections Also houses the Menu Touchscreen see detail below Yoke Assembly Houses Yoke Driver Control Board and Pan amp Tilt servos Head Assembly Houses Color Gobo Effect Zoom Iris Frost Dimmer and Strobe mechanisms Front Lens Light Shield Blocks light spill Ethernet Port 2 Battery Wake Switch DMX512 Input Ethernet Port Neutrik AC Power Connector Designer Color Wheel Standard Configuration The following drawing shows the standard Designer Color Wheel configuration POSITION 7 UV BLUE POSITION 1 DEEP RED POSITION 6 POSITION 2 GREEN TURQUOISE POSITION 5 POSITION 3 ORANGE FOLLIES PINK POSITION 4 ROSY MAGENTA Effect Wheel Standard Configuration The following drawing shows the standard Effect Wheel configuration POSITION 1 OREN 4 FACET PRISM VARIABLE DIFFUSION POSITION 2 EXTRUDER POSITION 3 OBLONG Gobo Wheel Standard Configurations The following drawings show the standard Gobo Wheel configurations GOBO WHEEL 1 POSITION 1 JUST ROCKS lt POSITION 6 CLUBBED SPIRAL POSITION 2 PIN HOLE BREAKUP 3 POSITION 5 W sl KALEIDOSCOPE MOIRE POSITION 3 POSITION 4 NICE SLITS SLATE WALL 4 GOBO WHEEL 2 POSITION 1 OPEN POSITION 6 COLOR F
5. return to the previous screen When power is applied to the luminaire the Menu Touchscreen will display an initialization screen during calibration After calibration is complete the Home screen will be displayed The main menu structure is illustrated below Address DMX Address Config Configuration Start DMX Address Universe Universe Format Enable Shutters Pan Tilt Zoom Fast Focus Display Reset Defaults Power Status Lamp Hours Strikes Power On Temperature Temp Fans Information Communication Fixture Hours Software Version Run Time Crossload Software Control Info Comm Loss Status Mechanisms Log Re Calibrate Disable Mechanical Test Clean Lenses Re Calibrate ALL Moir Positions Group Test 31 Home Screen The Home screen consists of several sections referred to as panels which provide status and configuration information Pressing the panels on the touchscreen will open the applicable sub menus Address The large number 046 in the example screen is the current DMX address of the luminaire y i d y x Press panel to bring up the numeric keypad for editing LAMP Home Screen Lamp Status displays lamp on off status hours and temperatures The lamp icon color indicates status of lamp off gray icon on yellow icon shown in example at
6. 046 y The Status screen will indicate which specific mechanisms if any have errors It also provides a log of systems activity The Status screen operates as follows Mechanisms displays mechanism status Mechanism names will be shown in yellow during calibration green if okay and red if an error exists If an error exists press the Mechanisms panel to bring up the Recalibration Screen Try recalibrating the mechanism s that is reporting the error Log displays system log Use touchscreen arrows to scroll up or down Press CLR to bring up Clear Log Yes No options Comm LED In the case of a mechanism error the Comm LED on the input panel will flash either red or green depending on the comm state PA Ro UN Gus usa N AN PAK AC IN l 100 240 VAC gt E THRU Comm LED cy Xy D FT HR N fA d S COMM D p ES he DMX ETHERNET I PUSH j Sis AR x ES WAKE IN 50 60 Hz NC NW j 12A Max EN 50 SS P q ON EX D 7 Le P 53 Mechanism Errors Errors will be shown after the mechanism code for example PAN Comm Error Error Code Cal Error Cal Timeout Comm Error Get Position Error Init Error Motion Error No Sensor No Stop Sensor Stuck Spin Error Stop Spin Error Other Errors 54 Error Code Ballast Errors Parity Overrun Bad Header Msg Too Long Ballast Heat Sink Over Temp Ballast Short Detected Ballast Timeout Lamp Strike CAN Comm Error Cross
7. 16 Bit DMX To smooth out the movement of automated luminaires the industry has adopted 16 bit DMX This is not a change to the DMX512 specification rather a change in the way luminaires and consoles treat DMX512 information In practice 16 bit DMX adds a DMX512 channel each to pan and tilt pan coarse pan fine tilt coarse tilt fine instead of just pan and tilt The console and luminaire combine these levels and increase the resolution of pan and tilt from 256 steps to a theoretical maximum 65 536 steps at the console level resulting in the ability to position the luminaire more accurately 91 HIER IBI H EII Iaido es BU HE IB HB BEST BOY 40009 SPOT LUMINAIRE USER MANUAL 92 Best Boy 40000 Spot Luminaire User Manual Version as of November 6 2012 PRG part number 02 9816 0001 11 PRO Production Resource Group LLC Dallas Office 8617 Ambassador Row Suite 120 Dallas Texas 75247 www prg com
8. 30000 Tn 0 911 25000 ere M cd 28 500 20000 q BM Candela 15000 4t e 10000 q ooo gt o 4 40 0 T 30 0 T T T 10 0 0 0 10 0 20 0 30 0 40 0 Degrees 20 0 85 HIER IBI H EII Iaido es BU HE IB HB BEST BOY 40009 SPOT LUMINAIRE USER MANUAL 86 GLOSSARY This glossary provides useful terms associated with operating Best Boy 4000 Spot Luminaires Glossary of Terms Address A numerical name given to a device on a DMX512 line indicating which of 512 possible channels it will respond to Align lamp The process of adjusting the lamp within the reflector to obtain the desired output quality of the beam Arc Lamp A type of lamp which creates light by forming an arc of electricity Brightness is achieved by including gasses and metals within the envelope of the lamp which dissolve and give off a bright light Arc lamps must be dimmed mechanically because electrical dimming will extinguish the arc Art Net Protocol for sending DMX512 data over IP networks Attribute An individual controllable aspect of a luminaire pan tilt color etc Also known as parameter Beam 1 The size shape and sharpness of image of the light beam as projected on stage 2 Afunction of the luminaire related to the size shape and sharpness of the light beam specified by beam and edge data and use of gobos patterns as requir
9. 615 Tilt 260 POSITIONING Can be mounted in any orientation SPACING Hangs on 33 inch 838 mm centers when Light Shield is extended Hangs on 28 inch 711 mm centers when Light Shield is not extended WEIGHT 106 Ibs 48 08 kg without hooks COMPONENTS Included Items The following illustration shows all items included with the luminaire with Mega Claw Truss Hook 21 9816 0863 2 Hanging Bracket Assemblies Best Boy 4000 Luminaire 20 9816 0001 2 3749A Replacement Items and Accessories The following items can be ordered from PRG PRG P N 21 9816 0863 22 9816 0033 23 9623 0177 25 9812 0902 5 71 2528 0700 TEAM Ecode 2 3749A 75 2 3749A 02 Accessory Hanging Bracket Assembly Heavy Duty Safety Cable DMX Termination Connector AC Line Cord 2 5 14 3 L6 20 Cable Assembly Philips MSR 700SA 700W Short Arc Lamp AC Line Cord Power Cable 25 9812 0902 5 2 Safety Cables 22 9816 0033 2 3749A 75 Major Components and Controls The following illustration shows the external luminaire components and controls FRONT VIEW 7 r Upper Enclosure Detail Comm LED DMX512 Thru Menu Touchscreen Used to configure luminaire address and other options Also provides status information and testing Hanging Bracket Assembly 2
10. Color Wheel Zoom Edge Iris Beam Framing Rotating Gobo Wheels 1 amp 2 Gobo Index 1 amp 2 Effects Wheel Effects Index Image Timing Channel Mapping Refer to the Timing Channels Table starting on the next page The following guidelines apply Atiming value of zero is full speed A time value of 100 or 255 in DMX causes the associated parameter s to follow cue fade time console time rather than the timing channel Timing channels can be set in either 96 or 0 255 DMX modes with the values assigned as shown in the tables 46 g Seconds 9o Value ps o 5 Seconds 104 X Value DM Eo 5 i 54 0 2 s i 55 2 0 4 5 n 0 6 gt i 1 3 5 0 8 i 58 59 13 1 2 gt 1 r 60 T 1 4 i 1 6 24 n 3 8 s 1 8 i 63 i 64 15 2 2 gt i 11 z 12 2 4 o i 2 6 o6 i 13 0 2 8 ie 14 s 16 l 69 17 3 2 5 y 16 0 17 3 4 s 3 6 28 i 18 n 3 8 s 19 7 a 74 19 4 2 29 1 21 n 22 4 4 rs 2 4 6 30 2 23 7 4 8 x 24 7 25 5 e a 5 2 5 7 gt 26 7 5 4 n 27 28 5 6 2 5 8 D a 2 29 2 s 84 23 6 2 33 2 31 0 6 4 a 32 o 33 6 6 2 28 34 8 7 34 s 7 0 zs 35 i 36 7 2 35 zs i 7 4 2 37 38 7 6 2 E 7 8 36 o zs 39 2 T 94 27 8 2 37 2 95 6 8 4 7 42 o 43 8 6 2 8 8 38 zs 44 s i 99 29 9 2 39 2 a 100 Li 9 4 2 i 101 48 9 6 or T 19 so 10 103 30 50 10 1 10 2 20 5 104 31 Table 3 3 Timing Channels Continued Table 3 3 Timing Channels Continued
11. E ple ct X Information Screen Fixture Hours displays total number of hours that the fixture has AT TE been operated 303 01 34 Run Time displays current run time in hours minutes format 0 OFTWARE VERSION Software Version displays operating software date and time VI 11 22 11 16 48 along with Boot and Shutter versions Framing version 07 08 11 12 24 Crossload Software allows the luminaire to send its software UO13Dul4OJjUT version out over the DMX512 and Ethernet lines to other connected Crossload Software x luminaires in the daisy chain See Software Crossload on page 61 for more explanation of this function Info Screen Press X to return to Home Screen Test Screen Recalibrate press to bring up Recalibration Screen During recalibration intensity goes out until all mechanism calibrations are Recalibrate Recal All complete and back in position then fades in Recal All press to bring up Recalibrate All Yes No options Disable press to bring up Disable Screen which allows specific Mech Test Group Test mechanisms to be disabled during testing Disable Moire Positions Moir Positions press to bring up Moir Gobos screen which Clean Lenses Fuse Map X provides a way to specify the wheel positions containing Moir gobos Moir gobos contain two pieces of glass one that is fixed Test Screen and another that rotates Due to this construction they
12. No Ethernet control Beam obstructed by gobo in open position Luminaire won t take software update Light spill occurring at some zoom angles Comm LED flashing red or green 52 Solution s Ensure power cable is properly connected to Neutrik input connector Ensure power is switched on at source mains disconnect box etc Ensure DMX512 or Ethernet data cable is properly connected Ensure DMX512 address setting is correct Ensure data cables are correctly configured Ensure termination connector is installed at last luminaire in data link Configure lamp to start at power up Ensure DMX512 or Ethernet data cable is properly connected Check console Ensure that luminaire is not also receiving a DMX signal If both valid DMX and Ethernet control are being received DMX control will take precedence Set new gobo zero position Remove active control DMX512 or Art Net Engage Light Shield Indicates an internal error on the fixture Check Status Screen to isolate Refer to page 10 n a page 21 page 25 page 21 page 12 page 33 page 21 page 24 page 50 page 61 page 20 page 53 Errors Status Indications The STATUS panel at the Home screen will report overall luminaire conditions as follows CALIBRATION yellow OK green ERROR red LOCKED white Pressing the STATUS panel will bring up a detailed Status screen as shown below CONFIG unive
13. 1 designer wheel with seven 7 user changeable color filters Adjustable color temperature wheel range from 3 000K all the way up to 7 500K Includes an integrated minus green filter Two 2 indexable rotating gobo wheels with six 6 gobos per wheel Gobos are individually calibrated so the unit will automatically index the orientation of each gobo regardless of initial placement Both gobo wheels accept PRG Moir Gobos for advanced gobo rotator effects 20 to 120 F 29 to 49 C Compatible with all PRG consoles and a wide variety of DMX512 and Art Net consoles 45 DMX512 channels required per unit A relay allows Ethernet signals to pass through daisy chained luminaires even if power is removed Built in LCD touchscreen display allows for on board fixture control and feedback On board battery power allows for the fixture address and configurations to be set without having to apply AC power to the luminaire Three phase high speed servomotors Brakes are applied when off Pan 615 Tilt 260 Can be mounted in any orientation Hangs on 33 inch 838 mm centers when Light Shield is extended Hangs on 28 inch 711 mm centers when Light Shield is not extended 109 Ibs 49 44 kg without hooks 41 5 1054 mm 39 991 12 5 318 mm 16 75 V 425 mm 43 mm 26 8 681 mm 31 5 800 mm Dimensions with Light Shield
14. After 30s Fade Out After 60s Clear Logs Invert Pan Don t Invert Pan Invert Tilt Don t Invert Tilt Swap Pan Tilt Don t Swap Pan Tilt home 0 0 10 12 14 16 17 18 19 20 30 56 58 60 62 64 66 68 70 72 74 75 77 80 90 95 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 43 Table 3 1 Best Boy DMX Channel Mapping Continued FRAMING 1 Blade 1A Position home 0 Open 0 Inserted 255 38 FRAMING 2 Blade 1B Position home 0 Open 0 Inserted 255 39 FRAMING 3 Blade 2A Position home 0 Open 0 Inserted 255 40 FRAMING 4 Blade 2B Position home 0 Open 0 Framing channels can Inserted 255 be disabled or 41 FRAMING 5 Blade 3A Position home 0 enabled using Open 0 the Enable Inserted 255 Shutters 42 FRAMING 6 Blade 3B Position home 0 option at the Open 0 CONFIG Renca 255 menu Refer to page 33 43 FRAMING 7 Blade 4A Position home 0 Open 0 Inserted 255 44 FRAMING 8 Blade 4B Position home 0 Open 0 Inserted 255 45 FRAMING ROTATE Blade rotation control home 128 Angle 0 Center 128 Angle 255 Special Notes Macros The Best Boy 4000 Luminaire offers 27 pre defined sequences called Macros which allow for quick and easy control of luminaire functions such as iris zoom framing and more Macro control overrides the DMX control for that parameter For example if an iris macro is running then the DMX control for iris will not have any effect Some macros also contr
15. Boy Mac PC Ethernet Series 400 Ethernet Best Boy Ethernet gt Best Boy Mac PC Ethernet Series 400 DMX Best Boy DMX Best Boy Mac PC Ethernet PRG Node DMX gt Best Boy DMX gt Best Boy Note There should be no active control DMX512 or Art Net during the update process Preparation Java The loader LumLoader is a Java application which can be run on a Mac or a PC computer Note Microsoft Windows and new Mac computers do not come with the required Java run time library installed so you may need to go to the Sun website java com getjava to download Java Selecting an Ethernet Interface Connect the computer to the system and start the LumLoader application When the application starts it will ask which active Ethernet port should be used Select the appropriate port You may be able to differentiate the ports by IP address compared with your network setup Typically the enO is the first built in Ethernet port and other interfaces could include additional network ports or wireless adapters Selecting the Module The loader can support multiple versions of software so make sure the appropriate version is selected The default version will typically be fine Download the Software Press Start Download to init
16. Cleaning Lenses SOgO 2110h s sa dnoun Gobo Wheel 2 x x Cleaning Lenses Screen Positions Moir Gobos Screen Provides a way to Group Tests Screen Allows multiple lenses so that they may be easily cleaned specify which wheel positions contain luminaires to be tested when daisy with a cloth Moir gobos M chained together Mech Board Fuse G01 Stack F17 IN1 Head F7 G02 Stack IN2 Head FRT Head FRM Stack LN1 Head LN2 Head LN3 Head EFF Head EIN Head Fuse Map Provides the circuit board location for all mechanism fuses 36 DMX512 OPERATION DMX Channel Mapping Table 3 1 Best Boy DMX Channel Mapping EOL E NRI CNN UN E INTENSITY Intensity Adjustment home 0 Out 0 Full 255 2 PAN Pan linear coarse adjustment home 127 32768 0 0 615 255 3 Pan Fine Pan fine adjustment home O 4 TILT Tilt linear coarse adjustment home 127 32768 0 0 260 255 5 Tilt Fine Tilt fine adjustment home 0 6 CYAN Cyan Color Mix home 0 Mix Mode Continuous 0 255 Open 0 Full 255 Wheel Spin Mode Spin 0 255 Clockwise 0 126 Fast 0 Slow 126 Stop 127 128 Counter Clockwise 129 255 Slow 129 Fast 255 7 YELLOW Yellow Color Mix home 0 Mix Mode Continuous 0 255 Open 0 Full 255 Wheel Spin Mode Spin 0 255 Clockwise 0 126 Fast 0 Slow 126 Stop 127 128 Counter Clockwise 129 255 Slow 129 Fast 255 8 MAGENTA Magenta Color Mix home 0 Mix Mode Continuous 0 255 Open 0 Full 255 Wheel Spin Mode
17. Edge sawtooth Edge reverse sawtooth Fire Water Clouds Macro Speed control Speed Hange Slow Fast Random Speed Slow Rate Random Speed Medium Rate Random Speed Fast Rate Refer to Timing Channels on page 46 103 106 107 109 110 255 110 255 home 0 0 ONO AR WM RO PO POT POT PO PO ND mm a a a ae dd od Oak ON A ol lolol DAR win re 27 home 0 0 246 0 246 247 249 250 252 253 255 home 255 home 255 home 255 home 255 Table 3 1 Best Boy DMX Channel Mapping Continued CONTROL All values must be held for a minimum of 3 seconds to take effect Control Channels Idle Recalibrate All Recalibrate Zoom Edge and Effects Recalibrate Color Recalibrate Gobos Recalibrate Framing Blades Recalibrate Dimmer Strobe lris Recalibrate Pan Tilt Lamp Douse Lamp Start Zoom Table Select 15 Throw Zoom Table Select 25 Throw Zoom Table Select 30 Throw default Zoom Table Select 42 Throw Zoom Table Select 58 Throw Zoom Table Select 80 Throw Zoom Table Select 112 Throw Zoom Table Select 155 Throw Zoom Table Select 215 Throw Zoom Table Select 300 Throw Zoom Speed Select Maintain Focus default Zoom Speed Select Move Fast Gobo Set Zero Position Display Turn Backlight ON Display Turn Backlight OFF Pan Lock Pan Unlock Tilt Lock Tilt Unlock Pan Tilt Free Motion Pan Tilt Free Lock Pan Tilt End Free Motion No Fade Out Fade Out
18. Fiber cloth clean both sides of Front Glass and front of Lens Group DO NOT use w ndow cleaner e Ensure gasket under Front Glass is not damaged or missing f Re install Front Glass CAUTION Done MUST BE pressed at the menu to complete the procedure If the lens motors are left in the cleaning configuration for too long they may be damaged due to overheating Step 9 At menu press Done This will free the motors and recalibrate the lenses Step 10 Replace Head Cover 71 Cleaning Gobo Color and Effect Wheels Tools Micro Fiber cloth 06 6085 0001 0 OptiMax Ultra Pure Cleaning Solution 06 6084 0001 0 Cotton gloves or finger cots 2 Phillips screwdriver To clean gobo color and effect wheels A A A Step Step Step Step Step Step Step 72 CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on gobo color or dimmer wheels Wear cotton gloves or finger cots when handling optical components CAUTION The optical components are very fragile use extreme caution when cleaning Color gobos have thin layers applied to one side that can be damaged if cleaned too roughly Use caution WARNING Remove power from luminaire before this procedure Remove power from luminaire Remove Head Covers Refer to Removing Head Covers on page 66 3 To clean Gobos a Remove all gobos Refer to Replacing a Gobo in Gobo Wheel 1 on p
19. Head Covers on page 66 A CAUTION Do not touch gobos vvith bare fingers VVear cotton gloves or finger cots vvhen handling Step 3 Using fingers grasp frame of each gobo and pull out of vvheel Figure 4 8 Remove ALL gobos Alignment PUn Gear Mark Magnet Carrier Tab 6 ES AD iA y DOC X n Tongue Wheel Amer 5 WL i Note Some components are N shown exploded for clarity D 73 Step 4 Step 5 Step 6 74 Re install all gobos making changes as necessary by doing the following a Rotate gobo wheel so that first position is accessible Refer to Figure 4 9 for wheel positions b Align gobo s magnet with alignment mark on sun gear as shown in Figure 4 8 c Carefully insert gobo ensuring that carrier tab goes under retaining plate under sun gear Press until tongue is secured by locking tab d Rotate gobo wheel to next position and install next gobo in same manner Repeat for remaining gobos When finished rotate gobo wheel as a visual test When properly installed the gobo magnet for each installed gobo should be positioned in the same approximate position as the gobo wheel is spun around Adjust as necessary Replace Head Cover Replacing a Gobo in Gobo Wheel 2 Due to the complex gear alignment it is best to remove ALL gobos from the wheel even when replacing or swapping only one gobo This way all gobos can be re installed at one time with the p
20. OR D WAKE ln 50 60 Hz E 12A Max DMX512 Input Data DMX512 Cables The Best Boy 4000 Luminaire is equipped with two 5 pin XLR connectors for DMX IN and DMX THRU out applications DMX IN requires a 5 pin female XLR connector and DMX THRU requires a 5 pin male XLR connector When purchasing or constructing data cables it is important that not only the correct cable type be used but also quality cable to ensure a reliable DMX512 system Your cabling should meet the following USITT DMX specification requirements Suitable for use with EIA485 RS485 operation at 250k baud Characteristic impedance 85 150 ohms nominally 120 ohms Low capacitance Two twisted pairs Foil and braid shielded 24 AWG minimum gauge for runs up to 1000 feet 300m 22 AWG minimum gauge for runs up to 1640 feet 500m Note Microphone type cables and other general purpose two core audio or signal cables are not suitable for use with DMX512 The XLR 5 pin connectors should be wired as follows DMX Thru Cable Pinout 1 5 2 4 3 Male Conn Pin 1 Foil amp Braided Shield Pin Wire Code to XLR Connectors Pin 2 Pin 3 1st 2nd conductor of conductor of 1st twisted 1st twisted pair pair Data Data Pin 4 Pin 5 1st 2nd conductor of conductor of 2nd twisted 2nd twisted pair pair Data Data DMX In Cable Pinout 5 1 4 2 3 Female Conn Note Refer to the USITT Recomm
21. To adjust lamp Step Step Step Step Step Step Step 1 Set intensity to 100 Position beam on a white wall at a distance of 10 to 20 Nous ON Povver up luminaire and allovv to vvarm up for at least ten minutes Using control console set beam size iris to 8596 set zoom for mid range and adjust for hard edge Open iris without adjusting edge or zoom At backcap using horizontal X and vertical Y knobs adjust hot spot to center of beam Figure 4 3 Using focus Z knob adjust beam to flatten hot spot Note Be sure to reset Lamp Hours when installing a new lamp 65 Removing Head Covers To access some interior head components one or both of the Head Covers may need to be removed A label on the backcap indicates which wheel components the head cover provides access to Parts 21 9816 0630 2 EA ASSY HEAD COVER Tools 2 Philips screwdriver To remove Head Covers Step 1 At cover loosen four captive screws Figure 4 4 Cover will still be secured by a safety lanyard Step 2 Unclip lanyard to completely remove cover R2 Designer Wheel A Head Cover CAUTION DO NOT let covers hang by lanyards Captive Screw 4 CZ mu 3 R1 Head Cover Step 3 Replace covers as follows a Attach lanyard clip b Fit cover in place c Tighten four captive screws 66 Cleaning the Intake Filters Th
22. board Check CAN cables connections motor control board Check mechanism motion Check for mechanism motion sensor operation Check mechanism Check for mechanism motion sensor operation Check CAN cables connections motor control board Check CAN cables connections motor control board Solution Check ballast comm cable connections Check fans Check wiring Check igniter lamp Check CAN cables connections motor control board Remove any incoming DMX retry Load software via computer Remove incoming DMX control for cross load Remove any incoming DMX retry Check fuse on specified board Error Code Gobo out of zero range Head Fan Error In Free Mode Can t Lock Lamp Off Lamp Off Over Temperature Lamp over threshold Must Unlock via Free Option Plenum Fan Error PMD Motion Error Framing Motor Disabled Stack Fan Error Temp over threshold Tip Fan Error UPE Fans Error Yoke Fan Error Explanation When zeroing gobo wheels the wheel is too far away from zero to set the position Fan not running properly Free mode is enabled Fan Error Cannot strike lamp while any fan is in error state Head temperature too high Lamp hours above recommended maximum Lock is enabled Fan not running properly Mechanism s actual position is too far from its commanded position Framing not running properly One or more stack fans not running properly Temperature too high Fan not running pro
23. cloth Moir gobos M chained together Mech Board Fuse G01 Stack F17 IN1 Head F7 G02 Stack IN2 Head FRT Head FRM Stack LN1 Head LN2 Head LN3 Head EFF Head EIN Head Fuse Map Provides the circuit board location for all mechanism fuses 57 Mechanical Tests The Mechanical Tests menu provides a method for exercising all luminaire mechanisms individually Each mechanism has a similar Test screen Cyan is shown in the example to the right The following test functions are available 4 Test Chase The mechanism will move back and forth between two positions The START STOP button starts and stops the motion and the SPEED button sets the rate of the motion For mechanisms with sensors one of the positions will be on the sensor and the other position will be off Manual Control The slider on the right side of the screen moves the mechanism through its range of travel manually Tapping the arrows will move the mechanism in half panel increments Recalibrate Recal All Feedback The current status of the mechanisms encoder POSITION and sensor SENSOR are shown if available for that mechanism STATUS indicates whether the mechanism is in an error state or normal operating state Disable Moire Positions s Mech Test Group Test Utility Functions Press Recal to recalibrate the mechanism or Disable to turn off the motor control to allow the mechanism to move freely Configuration Informa
24. do not contain sensors and therefore cannot be calibrated to a certain orientation at startup as with standard gobos Mech Test press to bring up Mechanical Tests Screen See Mechanical Tests on page 58 for more explanation Group Test press to bring up Group Tests screen which allows multiple luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet See Group Tests on page 59 for more explanation Clean Lenses press to bring up Cleaning Lenses screen This feature will position lenses so that all surfaces may be cleaned with a cloth Note that pressing the buttons does not actually clean the lenses Fuse Map press to bring up Fuse Map screen The Fuse Map provides the circuit board location for all mechanism fuses Press X to return to Home Screen 35 Test Sub Menu Screens ALL Pan amp Tilt ALL Pan amp Tilt Pan Tilt Dim Str Iris Zoom amp Effects Colors Zoom amp Effects Colors Cyan Yell Mag Des CTW S3S2L y2 W o a a r pale o 9 ct o Gobos Dimmer amp Strobe Gobos Dimmer amp Strobe Gobo1 Ind1 Gobo2 Ind2 Zoom Framing Fr Rot Eff Efflnd Open Framing Blades amp Rotate Framing Blades amp Rotate x x Recalibrate Screens Specifies a Disable Screen Specifies mechanisms Mechanical Tests Screen Specifies specific mechanism for recalibration to be excluded from tests mechanisms to be tested Gobo Wheel 1 MM
25. extended 81 Best Boy Road Case EMPTY WEIGHT 171 Ibs 77 56 kg LOADED WEIGHT 389 Ibs 176 45 kg T 24 pu 610 mm 52 1321 mm i A 39 5 1003 mm 33 8 859 mm i 21 533 mm Y I 12 8 325 mm 82 EST BOY 4000 SPOT LUMINAI Photometric Data Narrow Field of View Iris Full Open 9 Full Angle 19 100 Field Lumens Throw Dist Ft 20 30 50 75 100 Beam Dia Ft 2 4 3 7 6 1 9 2 12 2 Illuminance fc 4281 1903 685 304 171 Throw Dist m 5 10 20 25 30 Beam Dia m 0 6 1 2 2 4 3 1 3 7 llluminance lux 68500 17125 4281 2740 1903 Multiply throw distance by Tn to find beam diameter Divide cd candela by distance squared to find center beam illuminance Dist in Ft foot candles Dist in meters lux 2800000 e 1600000 Tn 0 122 1400000 f cd 1 712 500 1200000 f 1000000 f Candela 800000 J 600000 400000 200000 0 T
26. need Di a cad e cd A A ciate sa 75 Replacing a Designer Color Filter ssar m 77 Appendix A Technical Specifications Best Boy 4000 Spot LUMinalresisccccicscciessecctestaiensagiezeaden eden adueseduaahlenyeaaujadssyedasaejaosdiaenacgaraanadagdadeassd O 80 Best Boy oRe lcd P 82 Photometric Di a 83 Narrow Field of VIEW ess 4 Mia m 83 Meditim Field Of VieW 1 5 5284 id na o dl a aes ele hee ae eek 84 Wide Field Of VIEW DERE 85 Appendix B Glossary Glossary of TENS iii entas nea EE 88 VI INTRODUCTION About This Manual This manual provides necessary information regarding product safety installation and operation for the following equipment Best Boy 40009 Spot Luminaire Familiarizing yourself with this information will help you get the most out of your lighting system WARNING It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others Additional Documentation For more information regarding DMX512 systems refer to the DMX512 1990 amp AMX 192 Standards publication available from United States Institute for Theatre Technology Inc USITT USITT 6443 Ridings Road Syracuse NY 13206 1111 USA 1 800 93USITT www usitt org For more information regarding Art Net protocol refer to the spec
27. right error red icon Lamp Hours displays total lamp hours Lamp hours are shown in green if under threshold yellow at 650 hours and red at 750 hours f is mandatory that the lamp be changed before 750 hours Temperatures displays luminaire head temperatures The temperatures are shown in green if under limit yellow if close to the limit and red if over the limit Press panel to open Lamp Screen CONFIG Press panel to open Configuration Screen COMM Comm displays currently active input protocol ETH green DMX green or NONE red Press panel to open Communication Screen STATUS Status displays fixture status CAL yellow OK green or ERR red Press panel to open Status Screen TEST Press panel to open Test Screen INFO Run Time displays current software version and run time in Aours minutes format Press panel to open Information Screen 32 Lamp Screen Start Douse displays current lamp status and power setting Press START DOUSE to bring up Yes No options depending on current lamp state N status OFF 100 Lamp Power displays lamp power status as a percentage Lamp Hours displays total lamp hours Lamp hours are shown in green if under threshold yellow at 650 hours and red at 750 hours It is mandatory that the lamp be changed before 750 hours Press to bring up Reset Lamp Hours Yes No options Strikes displays number of times the lamp has been
28. struck Press Lamp Screen to bring up Reset Lamp Hours Yes No options Power On sets option to strike lamp automatically upon power up Press to bring up Wait Start options Temp displays temperatures in Celsius and Fahrenheit The temperature is shown in green if under limit yellow at 80 C and red at 90 C At 90 C the lamp will douse Fans displays fan status as OR if fan is running or ERR red if fan is not running Press X to return to Home Screen Configuration Screen DMX Address displays current DMX512 address Press to bring up numeric keypad for inputing the address MX AD 001 auto ENABLE SHUTTERS Display configures orientation of the Menu Touchscreen Press to bring up Auto Up Down options alpha enabled Universe displays current universe Press to bring up alpha keypad or numeric keypad based on universe format selection eset Universe Format displays alpha numeric universe format Press to focus Defaults bring up Alpha Numeric options Enable Shutters displays current frame setting Press to bring up Config Screen Enable Disable options Pan Tilt displays summary of pan tilt settings lock pan or tilt is locked swap pan tilt is swapped invert pan or tilt is inverted free free control is enabled for operating fixture as a follow spot Press to bring up Pan Tilt Screen Zoom Fast Focus option which allow the zoom to move as fa
29. 00 Spot Luminaire can also be used in a standing position Be sure that the floor or stage will accommodate the load of this moving luminaire To install in a standing position Step 1 Unpack case as shown in Figure 2 2 on page 13 but do not remove hanging brackets These are not used for standing installations Step 2 Carefully remove luminaire from case and place in standing position Step 3 Connect power and data cables according to Connecting Power and Data on page 21 TE SN Light Shield The Light Shield can be used to block light spill which may occur at some zoom angles To use the Light Shield fold outward as shown below If the Light Shield is not necessary it can be folded backward li LES N CCA 27 1 Light Shield I I A La p IL N Note When the Light Shield is extended the luminaire spacing must be adjusted Refer to Figure 2 6 on page 16 20 Connecting Power and Data The Best Boy 4000 Spot Luminaire may be controlled by DMX512 or Ethernet The control inputs are located at the upper enclosure connector panel DMX512 Thru Ethernet Pl UY 4 A SH w AR ACIN I i 100 240 VAC AJ De NO NY DI COMM SALLE ap E P e f ALLE DMX AK Fe da zm N EL S H N Vf NN u WAKE PUN 50 60 Hz oa 12A Max UN i w dg K v DMX512 Input Ethernet Observe the
30. E a RE e ERR Re ER ERE Ea e anse REX nar REA ge REX REA RES 46 ODO SEE Zero POSI acord daa aa ta 50 Chapter 4 Troubleshooting and Maintenance Troubleshooting Troubleshootng GUIAS iii ia ie li 52 O destaca nt este deu 53 Status INAICATIONS nere cM c 53 COMM LED aie R 53 Testing Test SGre M C r wt Da eae De 56 Mechanical T D A A a nee dt te ia 58 ES A PEE 59 Software Update Software Update Using LumLoader Application 1 1 nter tnnt repa k Rete depre ye LR ra isis ciiirnanadas 60 Software CrosslGAd A 61 Equipment Handling Proper Lamp Servicing and Operation cisne epale adas lacada 62 Routine Maintenance Replacing the Li sd ee 63 Adjusting the LaMP etate pede rna to ER resa e s dada dans nine tar dc ad rd sag XO Kec acia tentent 65 REMOVING Head Cover M 66 Cleaning the Intake Filters 67 Cleaning the Luminaire Exterior P 68 Cleaning the L ems s iier AT 69 Cleaning Gobo Color and Effect Wh lS 5 ass opel tret bu tette d existe teu E echa tats Aa 72 Replacing a Cobo Gobo Wheel cC 73 Replacing a Cobo in Gobo Wheel 2 creer reitera dela rg ga ca
31. Ethernet Art Net COMM casino it eva e ee cu na epo dota et sacenchs acvadicaveheacchladh aa Cro VR Onda ER EE Ken a tada Fani La tesi 26 Starting tS ANN pH 27 Config nng Comm Loss Seven PR TE 28 Configuring Universe Comm and Other OptionS risiede derer eine da rau Fc der a did a 28 Chapter 3 Operation Menu System Using the Men TOUChSCIeen dira tero repetere etate adv ara anse de rs ana ce eae sepe Rex e dont desis Feu Lee qa dao Ru DE ada quan 30 Wake SWIC RMEET MH HUB 30 Men System OVORVIOW DP aa 31 a REPE 32 Lamp O NN 33 Configuratfg Sekeen A A M ecu eden etaebeseavadesdeacesesdeesddasetaadbicadatsapasssiedettaae 33 ES SS A SS 34 Communicati h IN AAA AA SSA 34 Status SCS PPT E Eb aacacancucnaciconemicnao SEER EF soon avcsacacandanenonsa ane aacucue ca ll 34 SAS A ESA e IIIA SERERE IR di mens n As Lesraanensnmnnununsnranonananensnaanonannanana 35 IS DERTELIERIHBILIOTNTTRRTITRRERRNNEREN ZunL EMUUDIHILIDDI 35 DMX512 Operation DMX Channel MEP DING me 37 Special Notes Fee PME MM DM ODE 44 TIC CEN ES P 46 Channel FUNCIONS cuasi 46 Timing Channel Mapping 5 2 rr trn hot bet hp t e Rh eur x enun ta Errat Ee ka ck R
32. Exit Communication screen by pressing X 40 frame s MM LOS No fade on loss Trigger fade after No Fade 30 sec Configuring Universe Comm and Other Options Other luminaire configurations can be set using the menu screens available at the Menu Touchscreen Refer to Menu System on page 30 for complete instructions on using these features 28 OPERATION This chapter contains instructions for using the menu system and controlling the luminaire by DMX512 MENU SYSTEM DMX512 OPERATION MENU SYSTEM Using the Menu Touchscreen The menu system is a set of software screens used to configure address report status and test the luminaire These functions are controlled at the Menu Touchscreen as shown in Figure 3 1 COMM pid Menu Touchscreen Used to configure luminaire address AC IN 100 240 VAC Da D and other options Also provides DMX ETHERNET 0 I_ status information and testing y D WAKE 50 60 Hz 12A Max Color Codes The menu panels are color coded as follows Blue function control panels These are configurable functions which will open a sub menu when touched Green informational panels These display status info and will not open further menus when touched Red important control panels These are configurable functions which will open a sub menu when touched Activating these functions will affect important luminaire settings Navigation
33. Gobo 1 Gobo 2 91 23400 Gobo 2 100 25661 Gobo 2 Gobo 3 109 27980 Gobo 3 118 30284 Gobo 3 Gobo 4 128 32760 Gobo 4 137 34966 Gobo 4 Gobo 5 147 37543 Gobo 5 155 39642 Gobo 5 Gobo 6 163 41833 Gobo 6 173 44288 Gobo 6 Open 182 46513 Open 191 49150 Wheel Spin 192 255 49152 65535 Clockwise 192 223 49152 57343 Fast 192 49152 Slow 222 57087 Stop 223 224 57088 57599 Counter Clockwise 225 255 57600 65535 Slow 225 57600 Fast 255 65535 18 Gobo 2 Fine Gobo 2 fine adjustment home 0 19 GOBO 2 INDEX Rotating Gobo 2 Index Modifier home 96 24575 Index Position 0 191 0 48896 0 0 0 180 96 24575 360 191 48896 Index Rotation 192 255 49152 65535 Clockwise 192 223 49152 57343 Fast 192 49152 Slow 222 57087 Stop 223 224 57088 57599 Counter Clockwise 225 255 57600 65535 Slow 225 57600 Fast 255 65535 20 Gobo 2 Index Fine Gobo 2 Index fine adjustment home 0 40 21 22 23 24 25 26 27 28 29 Table 3 1 Best Boy DMX Channel Mapping Continued EFFECT OPEN 1 VARIABLE DIFFUSION EFFECT INDEX Effect Fine ZOOM Zoom Fine EDGE Edge Fine BEAM IRIS STROBE Effect control Discrete Choice Gag 3 Oblong Gag 2 Extruder Gag 1 4 Facet Prism Open Variable Frost Open Full Effect Index control Index Position 0 360 Index Rotation Clockwise Fast Slow Stop Counter Clockwise Slow Fast Effect fine adjustment Zoom coarse adjustment 8 narrow 64 wide Zoom fine adjustment Edge coarse adj
34. Gobo 4 36 45 9360 11699 Gobo 5 46 54 11700 14039 Gobo 6 55 63 14040 16383 Continuous Choice 64 191 16384 49150 Open 64 16384 Open Gobo 1 74 18850 Gobo 1 82 21014 Gobo 1 Gobo 2 91 23400 Gobo 2 100 25661 Gobo 2 Gobo 3 109 27980 Gobo 3 118 30284 Gobo 3 Gobo 4 128 32760 Gobo 4 137 34966 Gobo 4 Gobo 5 147 37543 Gobo 5 155 39642 Gobo 5 Gobo 6 163 41833 Gobo 6 173 44288 Gobo 6 Open 182 46513 Open 191 49150 Wheel Spin 192 255 49152 65535 Clockwise 192 223 49152 57343 Fast 192 49152 Slow 222 57087 Stop 223 224 57088 57599 Counter Clockwise 225 255 57600 65535 Slow 225 57600 Fast 255 65535 14 Gobo 1 Fine Gobo 1 fine adjustment home 0 15 GOBO 1 INDEX Rotating Gobo 1 Index Modifier home 96 24575 Index Position 0 191 0 48896 0 0 0 180 96 24575 360 191 49151 Index Rotation 192 255 49152 65535 Clockwise 192 223 49152 57343 Fast 192 49152 Slow 222 57087 Stop 223 224 57088 57599 Counter Clockwise 225 255 57600 65535 Slow 225 57600 Fast 255 65535 Table 3 1 Best Boy DMX Channel Mapping Continued Function Description EI NN 16 Gobo 1 Index Fine Gobo 1 Index fine adjustment home 0 17 GOBO 2 Rotating Gobo 2 Choice Modifier home 0 0 Discrete Choice 0 63 0 16383 Open 0 9 0 2339 Gobo 1 10 18 2340 4679 Gobo 2 19 27 4680 7019 Gobo 3 28 36 7020 9359 Gobo 4 37 45 9360 11699 Gobo 5 46 54 11700 14039 Gobo 6 55 63 14040 16383 Continuous Choice 64 191 16384 49150 Open 64 16384 Open Gobo 1 74 18850 Gobo 1 82 21014
35. PROS WWW PRG COM BEST BOY 40002 SPOT LUMINAIRE AutoPar Bad Boy Best Boy 40000 PRG Series 4008 MBOX MBOX Extreme OHMTM V4760 V676 Virtuoso Virtuoso DX Virtuoso DX2 and VL6C are trademarks of Production Resource Group LLC registered in the U S and other countries All other brand names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies This manual is for informational use only and is subject to change without notice Please check www prg com for the latest version PRG assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual Best Boy 40000 Spot Luminaire User Manual Version as of November 6 2012 PRG part number 02 9816 0001 11 Production Resource Group LLC Dallas Office 8617 Ambassador Row Suite 120 Dallas Texas 75247 www prg com Best Boy 4000 Spot Luminaire User Manual 2012 Production Resource Group LLC All Rights Reserved FOREWORD Compliance Notice This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Conforms to UL STD 1573 Certified to Db C C CAN CSA STD E598 1 A CAN CSA STD E598 2 17 Safety Notice It is extremely importan
36. RAGMENTS DIGITAL STRAW POSITION 2 OAK FOLIAGE 1 POSITION 5 FIREWATER MOIR POSITION 3 POSITION 4 CRACKLE LINEAR GHOST DUST About Moir Gobos Moir gobos contain two pieces of glass one that is fixed and another that rotates Since the two pieces of glass are very close together it creates an interesting interference effect which is referred to as the moir Due to this construction they do not contain sensors and therefore cannot be calibrated to a certain orientation at startup as with standard gobos A CAUTION Moir gobo positions MUST be set using the menu system INSTALLATION This chapter contains instructions for installing the luminaire It includes instructions for connecting power and data along with instructions for powering up the luminaire for the first time and addressing it within your system POWER AND DATA CABLING REQUIREMENTS INSTALLATION PROCEDURES POWER UP AND BASIC SETUP PROCEDURES POWER AND DATA CABLING REQUIREMENTS Power The Best Boy 4000 Spot Luminaire requires standard AC power distribution from 100 240 VAC 50 60 Hz 12A maximum The upper enclosure provides a Neutrik PowerCon connector for power input Use the provided AC Line Cord Cable Assembly 25 9812 0902 5 to connect power DMX512 Thru H PUSH N AR RA ACIN y THRU n 100 240 VAC COMM p Le NN ZA TA Em 7 LL DMX ETHERNET f Neutrik amp PowerCon i LIU AEN CR AC Power Connector Y des u
37. Spin 0 255 Clockwise 0 126 Fast 0 Slow 126 Stop 127 128 37 Channel Function Description KNEES Counter Clockwise 129 255 Slow 129 Fast 255 9 COLOR MIX CONTROL Sets color mix control mode home 0 Continuous 0 9 Spin Cyan 10 19 Spin Yellow 20 29 Spin Magenta 30 39 Spin ALL mixers 40 49 Reserved 50 255 10 COLOR TEMPERATURE Linear color temperature adjustment home 50 7500k 0 Open 50 3000k 255 11 DESIGNER COLOR Color Wheel Choice home 0 Color Choice Mode Continuous Discrete Strobe 0 255 Open 0 Open Color 1 26 Color 1 32 Color 1 Color 2 42 Color 2 64 Color 2 Color 3 79 Color 3 96 Color 3 Color 4 114 Color 4 128 Color 4 Color 5 145 Color 5 160 Color 5 Color 6 175 Color 6 192 Color 6 Color 7 208 Color 7 224 Color 7 Open 232 Open 255 Wheel Spin Mode Spin 0 255 Clockwise 0 126 Fast 0 Slow 126 Stop 127 128 Counter Clockwise 129 255 Slow 129 Fast 255 12 DESIGNER CONTROL Sets Designer Wheel control mode home 0 Continuous 0 9 Discrete 10 19 Spin 20 39 Strobe Random Slow 40 43 Strobe Random Medium 44 46 Strobe Random Fast 47 49 Linear Strobe Rate 50 255 38 Table 3 1 Best Boy DMX Channel Mapping Continued Table 3 1 Best Boy DMX Channel Mapping Continued Slow 50 Fast 255 13 GOBO 1 Rotating Gobo 1 Choice Modifier home 0 0 Discrete Choice 0 64 0 16383 Open 0 9 0 2339 Gobo 1 10 18 2340 4679 Gobo 2 19 27 4680 7019 Gobo 3 28 35 7020 9359
38. T T T T T T T 1 50 4 0 3 0 2 0 1 0 0 0 1 0 2 0 3 0 4 0 5 0 Medium Field of View 84 Iris Full Open 38 Full Angle 19 100 Field Lumens Throw Dist Ft 20 30 50 75 100 Beam Dia Ft 10 7 16 1 26 8 40 2 53 6 llluminance fc 228 101 36 16 9 Throw Dist m 5 10 20 25 30 Beam Dia m 2 7 5 4 10 7 13 4 16 1 llluminance lux 3640 910 228 146 101 Multiply throw distance by Tn to find beam diameter Divide cd candela by distance squared to find center beam illuminance Dist in Ft foot candles Dist in meters lux Tn 0 536 70000 1 Candela 50000 T M 20000 10000 4 O0 dH T T T T T T T 1 20 0 15 0 10 0 5 0 0 0 5 0 10 0 15 0 20 0 Wide Field of View Iris Full Open 66 Full Angle 19 500 Field Lumens Throw Dist Ft 20 30 50 75 100 Beam Dia Ft 18 2 27 3 45 6 68 3 91 1 llluminance fc 71 32 11 5 3 Throw Dist m 5 10 20 25 30 Beam Dia m 4 6 9 1 18 2 22 8 27 3 llluminance lux 1140 285 71 46 32 Multiply throw distance by Tn to find beam diameter Divide cd candela by distance squared to find center beam illuminance Dist in Ft foot candles Dist in meters lux
39. TA Best Boy 4000 Spot Luminaire SOURCE OUTPUT INPUT CURRENT OPTICAL EFFICIENCY REFLECTOR ZOOM RANGE BEAM SIZE CONTROL FRAMING DIMMING STROBE EFFECTS COLOR COLOR TEMP CONTROL ROTATING GOBOS OPERATING TEMP CONTROL DMX CHANNELS ETHERNET BYPASS ON BOARD CONTROL PAN amp TILT RANGE POSITIONING SPACING WEIGHT 80 MSR 700SA lamp 20 000 lumens Minimum 90V Maximum 270V 12 0A 90V 10 6A 100V 9 7A 110V 8 8A 120V 5 8A 180V 5 3A 200V 5 0A 208V 4 8A 220V 4 4A 240V 4 0A 270V Auto sensing voltage input range is 90V 264V 50 60Hz 31 Precision glass reflector with cold mirror coating 8 1 from a tight spot of 8 to a very wide flood of 64 maintaining focus throughout In addition to the zoom optics a mechanical iris provides continuous beam size control for both rapid changes and smooth timed beam angle changes Four blade framing system featuring four independent blades mounted in two planes Each blade can be tilted 30 and the entire frame system can be rotated 60 for a total travel of 120 Gray scale glass dimmer for full field dimming from 096 to 10096 with accurate slow speed control and fast bumps Servo powered lightning fast strobe wheel One 1 multiplying four facet prism two 2 glass effects and variable frost CMY color system featuring three 3 crossfading color wheels of Cyan Magenta and Yellow plus one
40. To navigate the menus press the blue or red areas of the touchscreen Screen Saver Mode The menu will automatically return to the Home screen from a sub menu if inactive for 45 seconds The display will go into screen saver mode backlight off if inactive for five minutes The menu will automatically jump to the Status screen and wake up the display when a mechanism status changes error calibration etc Bypass Calibration If the menu screen is touched in the center and held during startup the luminaire will present a menu that provides the option to bypass calibration This feature allows the luminaire to skip the calibration sequence so that it can be powered up in the case for configuration purposes Refer to Bypassing Calibration on page 24 Wake Switch The Best Boy 4000 Luminaire contains an on board battery so that it can be addressed and configured without being connected to main power A Battery COMM Wake Switch located near the menu touchscreen Wake Switch Y can be used to access the menu system as required WAKE Press the switch once to bring up the power down menu E Press and hold the switch to force a power down 30 Menu System Overview The menu system consists of a hierarchy of menu levels Sub menus options and alpha numeric keypads may be accessed by pressing the blue and red areas of these main screens Pressing the right bar X while at a sub menu will
41. V 1 Risque d explosion en cas de radiation ultraviolet imprantes 2 Ne pas intervener en l absence de confinement de la lampe en place ou quand la lentille est abim e AVERTISSEMENT DIRECTIVES POUR SE PROT GER CONTRE LES ACCIDENTS POUVANT ENTRA NER DES BLESSURES 1 Chaleur intense Eviter tout contact avec des personnes ou des tissues Attention de graves blessures peuvent r sulter de production d ozone par cette lampe Un syst me de ventilation adapt doit tre fournies 2 La temp rature de surface 300 c La temperature de l ambiance 50 c 3 Ne convient pas pour un usage r sidential 4 Utilisable seulement dans les locaux secs Revision History This manual has been revised as follows Version Release Date Notes BASIC April 16 2012 Software version 1 0 Initial release A May 29 2012 Added Photometric Data to Technical Specifications B November 6 2102 Updated to software version 1 15 Improved format of DMX Channel Mapping table TABLE OF CONTENTS Introduction About This Manual A E A P A aiii AAN Additional Documentation Customer SEVICE eiecit aeia E a Sues aaa cir onda iea reaa aiaiai adane ii loza Gobo Art Stibmission Guldelili6s ici tat a E Lebe a a a TA aeri NENEA 2 Chapter 1 Description Features AAA O TT T T A E E ET 4 Components Included NEMS 5 Replacement Items and ACO6SSSOrISS
42. age 73 b Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth carefully clean gobos DO NOT use window cleaner To clean Designer Wheel a Remove each filter Refer to Replacing a Designer Color Filter on page 77 b Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth carefully clean filters DO NOT use window cleaner To clean Color Wheels a Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth carefully clean color wheels DO NOT use window cleaner b Rotate wheels to access all surfaces To clean Effect Wheel a Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth carefully clean Effect Wheel DO NOT use window cleaner b Rotate wheel to access all surfaces Replace Head Covers Replacing a Gobo in Gobo Wheel 1 Due to the complex gear alignment it is best to remove ALL gobos from the wheel even when replacing or swapping only one gobo This way all gobos can be re installed at one time with the proper alignment Recalibrating a single gobo can be a difficult process Parts Standard or Custom Gobo s as required Refer to Gobo Wheel Standard Configurations on page 8 Tools 2 Phillips screwdriver Cotton gloves or finger cots A VVARNING Remove povver from luminaire before performing any maintenance procedures To replace a gobo Step 1 Remove povver from luminaire Step 2 Remove R1 Head Cover Refer to Removing
43. alid universes are A IV selected from the alphabetic keypad as shown below If in numeric mode the valid universes are 0 255 selected from the numeric keypad To set the Universe and Universe Format press the CONFIG panel at the Home screen DMX ADDRESS 001 NIV FORMAT Defaults Cancel Note Refer to Menu System on page 30 for more information about the Menu Touchscreen 26 Starting the Lamp The lamp can be started turned on via console command or at the luminaire itself using the Menu Touchscreen To start lamp using Menu Touchscreen Step 1 At Home screen press LAMP panel Step 2 At Lamp screen current lamp status ON OFF will be displayed Press START to bring up YES NO options START status OFF 1009 Step 3 Press YES to start lamp Step 4 Exit Lamp screen by pressing X Lamp Power Up Setting The luminaire can be configured to power up with its lamp on or off via the Lamp screen For details about all lamp configuration options refer to Lamp Screen on page 33 27 Configuring Comm Loss Setting The Communication screen includes a Comm Loss setting This setting will configure how long to wait before the fixture fades to black upon loss of comm data To configure the Comm Loss setting Step 1 Step Step At Home screen press COMM panel 2 At Communication screen press COMM LOSS panel Step 3 4 Set Trigger Fade After to No Fade 30 Seconds or 60 Seconds
44. e by tightening Truss Hook wing bolts Figure 2 6 Ensure that luminaire is fully supported Step 5 Feed safety cables through base and secure around pipe as shown in Figure 2 6 Step 6 Connect power and data cables according to Connecting Power and Data on page 21 NOTE Mega Claw Truss Hook is designed to i be used only with 2 0 OD round tubing Tos f t 12 5 Two 2 Safety Cables MUST be used i 818 mm ls for all hanging installations and may be required by local codes 3 88 Z 33 99 mm BR 838 mm CA 28 T i Y 711 mm Safety cables and input h Sr pigtail cable must be dressed 1054 mm o p Re to avoid interference with 39 0 DS t luminaire motion 991 mm lla 35 16 893 mm 22 6 574 mm Uy 91 6 803 mm Y 27 0 686 mm wes lt S e 16 75 Y 18 64 P fi 425 mm 473 mm AAN LAX Na la Ec Ly 32 43 POSITIONING 9 824 mm Can be mounted in any orientation Y A SPACING amp ul T Hangs on 33 inch 838 mm centers when 26 8 N A a I Light Shield is extended 881mm 5 Bou aa Hangs on 28 inch 711 mm centers when 31 5 ici Light Shield is not extended 800 mm WEIGHT 109 lbs 49 44 kg without hooks 16 Dimensions with Light Shield extended Vertical Yoke Out Hang The Best Boy 4000 Spot Luminaire can be hung in a vertical position if required In th
45. e changed before 750 hours 62 ROUTINE MAINTENANCE Replacing the Lamp Parts 71 2528 0700 2 3749A 02 1EA LAMP 700 W SHORT ARC PHILIPS MSR700SA Tools Cotton gloves or finger cots Alcohol wipe supplied with new lamp gt gt WARNING Remove power from luminaire before performing any maintenance procedures CAUTION Refer to Proper Lamp Servicing and Operation on page 62 before handling the lamp CAUTION Wear cotton gloves or finger cots while servicing lamp Touching the lamp glass with bare fingers will leave oil and cause the lamp to explode or burn out early Clean with alcohol wipe after installing To replace lamp Step Step Step Step Step Step Step Step Step Step 1 Step 11 1 Remove power from luminaire Bb nm Step 12 Step 13 Step 14 Remove power from lamp and allow lamp to cool for at least 5 minutes At rear lamp access door push down on latch to open door Refer to Figure 4 2 on next page In an alternating fashion turn two thumbscrews counter clockwise until lamp socket is loose Do not completely loosen one thumbscrew and then loosen the other Loosen each one a little at a time in an alternating fashion to avoid breaking the socket or lamp 5 Pull lamp socket straight out of luminaire 6 Remove lamp from socket 7 Install new lamp in socket noting two different size pins Lamp will only fit in socket in one orientation 8 9 0 Ensure lamp ba
46. e filters should be cleaned or replaced when they become dirty The frequency will depend on how often and in what conditions the luminaire is used Parts 10 9816 0788 1EA YOKE FAN AIR FILTER FOAM 10 9816 0789 1EA YOKE FAN AIR FILTER ELECTROSTATIC Tools 2 Phillips screwdriver Compressed air and or water To clean or replace filters A VVARNING Remove povver from luminaire before performing any maintenance procedures Step 1 Remove povver from luminaire Step 2 Remove pan side yoke leg cover by loosening four captive screws Figure 4 5 Step 3 Remove foam filter and electrostatic filter as one unit from yoke leg Step 4 Clean filters with compressed air and or by washing with water Replace as necessary Step 5 Re install components 3 4 Foam Filter Electrostatic Filter Yoke Leg Cover NOTE Captive If the filters do not get clean after multiple Screw 4 attempts they should be replaced 67 Cleaning the Luminaire Exterior Tools Lint free cloth Window cleaner Vacuum cleaner with brush nozzle or compressed air 2 Phillips screwdriver To clean luminaire A VVARNING Remove povver from luminaire before this procedure CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on lens Step 1 Remove power from luminaire St
47. ed Blade One of the four components of the Framing mechanism used to mask off certain areas of the beam s output Channel A control reference which collects a device s associated thumbwheel address es device lamp power etc and maps them to a single selectable number Channels are assigned via the patch setup Also referred to as a Control Channel Console Timing Time value in seconds or minutes applied to an entire cue CMY Acronym for Cyan Magenta and Yellow DMX512 Digital multiplexing an industry standard protocol 8 bit protocol with a maximum of 256 steps of resolution per channel Maximum of 512 controllable channels per DMX data stream DMX512 Cable Industry standard cable consists of two twisted pair and a shield and 5 pin XLR style connectors The pin out is pin 1 common shield pin 2 data pin 3 data The second pair pins 4 amp 5 may be used for a secondary data link DMX512 Universe A group of up to 512 DMX channels Consoles may have more than one universe usually labeled in groups of 512 Douse To de energize a luminaire lamp Douse is unrelated to intensity states Ethernet Networking technology used to connect local area networks LANs via CAT5 cable or wireless 88 Fixture Orientation Based on the direction the pigtail points as it exits the fixture Flipped Focus When one or more fixtures inadvertently move differently from others in the system Focus The poi
48. ended Practice for DMX512 guide for additional information regarding DMX512 systems See Additional Documentation on page 1 Recommended Cable Types Manufacturers These are only a few of the suitable cable types Any quality ElA485 twisted pair 120 ohm shielded cable will also work Type 1215A 1269A 8102 8132 8162 82729 88102 89696 89729 89855 9729 9804 9829 9842 PC224P PC224T PC226T Pairs N N N N N N N N N N N N NDN N NIN zo 150 100 100 120 100 100 100 100 100 100 100 100 100 120 110 110 110 Jacket AWG Belden Cables PVC 26 PTFE 22 Solid PVC 24 PVC 28 PVC 24 PTFE 24 PTFE 24 PTFE 22 PTFE 24 PTFE 22 PVC 24 PVC 28 PVC 24 PVC 24 Proplex Cables Polyurethane 22 PVC 22 PVC 22 Use IBM Type 6 Office cable High Temp Plenum cable UL2919 UL2919 UL2493 High Temp Plenum cable High Temp Plenum cable High Temp Plenum cable High Temp Plenum cable High Temp Plenum cable UL2493 UL2960 UL2919 UL2919 Heavy Duty and Portable UL2464 UL2464 Temp F 75 200 80 80 60 200 200 200 200 200 60 60 80 80 105 105 Characteristic Impedance 11 DMX512 Male Termination Connector A male XLR DMX512 termination connector is required at the last luminaire or far end of the line to prevent signal reflections Signal reflections may cancel out the signal at certain line lengths resulting in errors The terminator is also necessary for sof
49. ep 2 Using vacuum cleaner with brush nozzle or compressed air clean dust from external components f using compressed air to clean out luminaire DO NOT allow fans or blower to spin at high speeds as this will damage their bearings Step 3 Using window cleaner and a clean lint free cloth wipe outside surface of luminaire DO NOT use window cleaner on lens 68 Cleaning the Lenses Tools 2 Micro Fiber cloths 06 6085 0001 0 OptiMax M Ultra Pure Cleaning Solution 06 6084 0001 0 Cotton gloves or finger cots 2 Phillips screwdriver 3 16 flat screwdriver To clean lenses A CAUTION Use caution when handling lenses Avoid scratching optical surfaces CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on lenses Wear cotton gloves or finger cots when handling lenses glass Step 1 Apply power to luminaire and set intensity to 2096 A beam will be necessary to see dirt and dust on the lenses Step 2 Remove R2 Designer Head Cover to access Zoom Lens Assembly Refer to Removing Head Covers on page 66 ZOOM LENS ASSEMBLY DETAIL Lenses 69 Step 3 At menu TEST screen press Clean Lenses The Cleaning Lenses screen will open Step 4 Press Pos1 to position lenses in first cleaning configuration Recalibrate Recal All Cleaning Lenses Disable Moire Positions Mech Test Group Test Clean Lenses Fuse Map x CAUTION When cleaning do n
50. ether the luminaire is being controlled by DMX512 or Ethernet Art Net The only difference is that the Home screen will display the Comm as either DMX or ETH depending on the control input The DMX starting address is programmed at the Menu Touchscreen 7he uminaire retains its address even if power is removed Note Refer to your console operating instructions for specific information regarding its addressing requirements DMX Comm The starting address for DMX512 systems can be set from the HOME screen To program a starting address Step 1 At Home screen press address number panel Step 2 At numeric keypad enter new starting address and press ENTER Control Input Type DMX Note Refer to Menu System on page 30 for more information about the Menu Touchscreen 25 Ethernet Art Net Comm The starting address for Ethernet Art Net systems can be set from the HOME screen To program a starting address Step 1 At Home screen press address number panel Step 2 Atnumeric Keypad enter new starting address and press ENTER Control Input Type Ethernet To select an Art Net universe If using Ethernet control a universe must be selected in addition to the DMX address The universe can be selected and displayed in either alphabetic or numeric mode using the UNIV FORMAT screen The alpha mode is useful to differentiate universes from DMX addresses and is the standard on PRG console systems In alpha mode the v
51. following guidelines when setting up the system A maximum of 32 luminaires may be connected in any one DMX512 or Ethernet data link However note that the maximum limit applies to the luminaire daisy chain only Your system or console may require fewer luminaires on a single data link path Consult your console documentation for more information The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are assigned Ethernet can be connected in any configuration Standard star topology should be used with Ethernet configurations DO NOT create a ring with Ethernet The ports may not be used as converters i e you cannot input Art Net and get DMX512 out on an XLR or vice versa Arelay allows Ethernet signals to pass through daisy chained luminaires even if power is removed Power is provided by the AC Line Cord Cable Assembly 25 9812 0902 5 connected to the Neutrik power input connector There is no power on off switch Turn off the circuit breaker at the power distribution rack before connection or disconnecting the Neutrik PowerCon Note Refer to Comm LED Operation on page 24 for more details about the Comm LED 21 To connect power and data Step 1 Connect data cable DMX512 or Ethernet from console to appropriate input connector at first luminaire in chain Figure 2 12 Step 2 If required connect additional data cables from appropriate thru connectors to input connectors of remain
52. he image that are to be occluded or opaque should be shown in the artwork as black 4 Orient image so that the intended top of the image is pointing straight up 5 Colored images should be submitted in CMYK color space to accommodate the color separation process 6 Artwork files should be emailed to DallasGobo prg com DESCRIPTION This chapter contains an overview of luminaire features and components FEATURES COMPONENTS FEATURES Overview The Best Boy 4000 Spot Luminaire is a precision engineered automated fixture with optics optimized for 20 000 lumens Features OPTICAL EFFICIENCY 3196 REFLECTOR Precision glass reflector with cold mirror coating Le ZOOM RANGE 8 1 from a tight spot of 8 to a very wide flood of 64 SOURCE MSR 700SA lamp OUTPUT 20 000 lumens POWER DRAW Max 5A at 208V 10A at 110V Auto sensing voltage input range is 90V 264V 50 60HZ maintaining focus throughout Lo BEAM SIZE CONTROL In addition to the zoom optics a mechanical iris NM provides continuous beam size control for both rapid changes and x SS y smooth timed beam angle changes Y FRAMING Four blade framing system featuring four independent blades mounted in two planes Each blade can be tilted 30 and the entire frame system can be rotated 60 for a total travel of 120 DIMMING Gray scale glass dimmer for full field dimming from 0 to 100 with accurate slow speed c
53. iate the update You should see the luminaires immediately drop into the startup screen and erase flash which takes about 30 seconds Then the new module is sent out the screen indicates Loading and when complete they will go back to the main menu and start calibration If the fixture already has the update software version it will not complete the update 60 Troubleshooting If the LumLoader application does not start up make sure the Java library is installed Make sure the network port is active before starting the application Sometimes it takes several seconds for the operating system to recognize the network link Make sure there is only one instance of the LumLoader application running Wireless should be disabled on the computer Software Crossload The Information menu provides a method for sending a luminaire s current software version to all connected luminaires Luminaires can be daisy chained via DMX512 or Ethernet To initiate the software crossload press Crossload Software at the Information screen At confirmation screen press Yes If a connected luminaire already has that software version it will do nothing If it does not have the same version it will go into the boot screen and start updating 303 01 34 v1 0 11 22 11 16 48 CROSSLOAD SOFTWARE Note There should be no active control DMX512 or Art Net during the update process 61 EQUIPMENT HANDLING Proper Lamp Servicing and Opera
54. ification for Art Net II Ethernet Communication Standard available from Artistic Licence Ltd Artistic Licence UK Ltd Registered Office 24 Forward Drive Christchurch Avenue Harrow Middlesex HA3 8NT United Kingdom 44 0 20 88 63 45 15 phone 44 0 20 84 26 05 51 fax www artisticlicence com For additional documentation please visit our support tech center at www prg com support Customer Service For technical assistance contact the PRG International Service Center or contact your nearest PRG office Contact information for all PRG office locations can be found on our website at www prg com about us locations PRG Dallas International Service 8617 Ambassador Row Suite 120 Dallas Texas 75247 USA Phone 214 630 1963 Fax 214 630 5867 Service Fax 214 638 2125 Service Email orders prg com For additional resources and documentation please visit our website at www prg com Gobo Art Submission Guidelines 1 Each black and white image should be submitted with artwork oriented as intended for viewing when projected from the luminaire onto a flat surface such as a white wall 2 Highest resolution and cleanest available image or sketch should be submitted preferably in vector format Adobe Illustrator AutoCad dxf or dwg etc or alternately a raster image tiff jpeg bmp or gif may be used 3 Areas of the image that are to be left open or clear should be shown in the artwork as white while areas of t
55. ing luminaires in chain Step 3 For DMX512 systems At last luminaire in chain install male termination connector at DMX512 THRU connector Luminaires and other devices on the same DMX512 chain may not function properly without termination Refer to DMX512 Male Termination Connector on page 12 Step 4 At each luminaire connect AC Line Cord Cable Assembly from power input source Step 5 Dress and secure all cables so that they will not interfere with luminaire head or yoke movement DMX512 Daisy Chain Termination Connector DMX512 Thru DMX512 Thru DMX512 In Power In Power In Power In Ethernet Daisy Chain L Ethernet L Ethernet Ethernet In Power In Power In Power In The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are Ethernet can be connected in any configuration Note If control data is active on both XLR and Ethernet connections the fixture will follow the DMX512 commands coming from the XLR 22 POWER UP AND BASIC SETUP PROCEDURES Powering Up the Luminaire When AC power is applied the luminaire will begin a calibration sequence which moves its pan tilt and all beam control mechanisms After calibration the luminaire head will either stop at its home p
56. is configuration the luminaire should be positioned so that the interface panel display is facing to the side for ease of programming A VVARNING The luminaire is heavy Use caution vvhen lifting A WARNING The vertical configuration requires 3 people to hang and secure the luminaire A WARNING Two safety cables and at least two truss hooks must be used in all hang configurations To install in vertical hang Step 1 Orient Hanging Brackets as shown in Figure 2 7 Step 2 Place Hanging Bracket down over buttons and slide until bracket locks into place you will hear a click when bracket is locked J DETAIL Step Step Step Step Step 18 Roll case to mounting location as required Figure 2 8 Using two people carefully lift luminaire into mounting position so that display is facing to the side Using a third person secure in place by tightening Truss Hook wing bolts Ensure that luminaire is fully supported 6 Feed safety cables through mounting bracket slots and secure around pipe Connect power and data cables according to Connecting Power and Data on page 21 4 Remove Luminaire From Case Vertical Truss 2 Attach to Vertical Truss 3 EN Using two people carefully lift luminaire into mounting position as shown Wing Bolt 2 Using a third person secure in place by tightening Truss Hook wing bolts Standing Position The Best Boy 40
57. load Timeout Data not crossload format DMX busy cancel crossload DMX UART transmit error Fuse Blown Explanation Error resetting position values in motion processor at beginning of calibration An action during calibration took longer than expected Error communicating with motion processor Error when retrieving current position from motion processor Error during initialization of motion processor Mechanism s actual position is too far from its commanded position During calibration no sensor was found in the range of travel Mechanism which calibrates to a physical stop did not find that stop During calibration could not find either edge of the sensor or the sensor did not turn off as expected Error while sending spin command to motion processor Error while sending stop spin command to motion processor Explanation Various ballast errors Ballast too hot Short circuit on ballast output Lamp failed to strike Stopped receiving CAN messages from motion processor Crossload execution took too long due to error Data in memory is not proper format for crossload Cannot execute crossload with traffic on DMX line Transmit buffer busy when trying to send One or more fuses are blown Solution Check CAN cables connections motor control board Check CAN cables connections motor control board Check CAN cables connections motor control board Check CAN cables connections motor control
58. nd 3 to be placed in the DMX Thru port on the device Tilt The movement of the luminaire around the axis of the tilt tube Time Control of the duration of the change of the variable parameters of some automated luminaires and other devices in a lighting system Timing Channel A Timing Channel is used in lieu of cue fade rate to determine the time it will take a luminaire to move from one setting to another For example a cue in which a luminaire pans from one side of stage to the other may look steppy if cue fade rate is used because of the nature of the DMX512 signal To overcome this a timing channel allows the luminaire to calculate the move in time effectively smoothing out the movement Zero Position Pan and Tilt values at 5096 Also called Home Position or a 50 50 cue or group Zoom Table Allows the fixture to maintain sharp focus on an image throughout the zoom range Note that zoom tables are sensitive to throw distance For this reason a variety of zoom table versions are available for use with different throws 90 8 Bit DMX The universally accepted lighting control protocol in the entertainment industry A console uses this protocol to control specific devices in a lighting system A DMX512 channel packet is eight bits of absolute parameter data 8 bit refers to the resolution of the signal 256 step resolution providing channel values from 0 through 255 A DMX512 data packet is a group of 512 data channels
59. ng up Mechanical Tests Screen See Mechanical Tests on page 58 for more explanation Clean Lenses press to bring up Cleaning Lenses screen This feature will position lenses so that all surfaces may be cleaned with a cloth Note that pressing the buttons does not actually clean the lenses Group Test press to bring up Group Tests screen which allows multiple luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet See Group Tests on page 59 for more explanation 56 Test Sub Menu Screens ALL Pan amp Tilt ALL Pan amp Tilt Pan Tilt Dim Str Tris Zoom amp Effects Colors Zoom amp Effects Colors Cyan Yell Mag Des CTW S3S21 Y294 o a a ple o 5 9 ct o Gobos Dimmer amp Strobe Gobos Dimmer amp Strobe Gobo1 Ind1 Gobo2 Ind2 Zoom Framing Fr Rot Eff Efflnd Open Framing Blades amp Rotate Framing Blades amp Rotate X x Recalibrate Screens Specifies a Disable Screen Specifies mechanisms Mechanical Tests Screen Specifies specific mechanism for recalibration to be excluded from tests mechanisms to be tested Gobo Wheel 1 Tm Cleaning Lenses soqon 94104 s3S21 dnoun Gobo Wheel 2 x x Cleaning Lenses Screen Positions Moir Gobos Screen Provides a way to Group Tests Screen Allows multiple lenses so that they may be easily cleaned specify which wheel positions contain luminaires to be tested when daisy with a
60. nt to which the light beam is directed Also a function of the luminaire related to the direction of the beam as specified by pan and or tilt data Framing A device function of the luminaire which can be used to mask off certain areas of the beam s output Gobo A removable piece of glass or metal which contains a pattern used to create backgrounds or textures when projected onto scenery or cycloramas Gobos typically contain geometrical shapes or natural elements such as fire stars or leaves Gobo Moir See Moir Gobo Hard Reset Restarts luminaires and reloads operating system and cue data Home Position Pan and Tilt values at 5096 Also called Zero Position or a 50 50 cue or group Indexing A function of a rotating gobo mechanism Intensity A value placed on the relative brightness of a lighting fixture 10096 is considered full and 096 is considered out lris A motor controlled mechanism which is used to adjust the beam diameter Lamp Light source consisting of filament or electrodes base and envelope or bulb Luminaire Calibration The process of a luminaire finding its end stops for all parameters Macro A pre defined sequence that allows for quick and easy control of luminaire functions such as iris zoom framing and more Moir Gobo A gobo that has two pieces of glass wherein one is fixed and the other rotates Since the two pieces of glass are very close together it creates an interesting i
61. nterference effect which is referred to as the moir Palette Term for groups of groups i e all the color groups would be considered the Color Palette all the beam groups would be the Beam Palette etc Pan The movement of the luminaire around the axis of the yoke 89 Parameter An individual controllable aspect of a luminaire pan tilt color etc Also known as Attribute Patch The act of assigning a DMX512 channel to a control channel on a console Reply Digital data signals transmitted from each luminaire to the console Only one luminaire may transmit at a time in response to a request from the console Signal Control protocol from a lighting console or interface Show File A file containing all programmed cue data Shutter See Framing Splitter Isolator Device used to optically isolate and split a DMX512 signal Note A DMX two fer cannot be used to divide a signal Start To energize a luminaire arc lamp applies to arc lamp luminaires only Strobe A special lighting effect which produces multiple rapid bursts of high intensity light Terminate Termination Termination refers to the dampening of DMX signal at the end of the transmission line Termination is created by placing a 100 ohm resistor between pins 2 and 3 of the DMX line Often there is a switch on DMX devices to do this internally If not a terminator is provided in the form of an XLR connector with the proper resistor between pins 2 a
62. ol multiple functions Gobo Set Zero Position Set Zero Position Allows adjustment of the gobo wheel home position Refer to Gobo Set Zero Position on page 50 Zoom Tables The zoom tables which allow the fixture to maintain sharp focus on an image throughout the zoom range are sensitive to the throw distance For this reason a variety of zoom table versions are available for use with different throws The Zoom Table Select values are handled live to allow cue recall with different zoom tables If the zoom value changes and the control channel is on one of the zoom select values the indicated zoom table will be used for that zoom recall Note also that zoom table select is not persistent between power cycles it always resets to the default 30 table at power up 44 Framing The Framing channels are optional as controlled by the Enable Shutters menu selection Refer to Configuration Screen on page 33 The blade positions are as follows W E gt o m A 1B BLADE 1 FIXTURE BEAM BLADE 3 3B 3A c 3av ig 45 Timing Channels Channel Functions Timing channel control improves the timed moves of certain groups of parameters Four timing channels are provided for this purpose Focus Color Beam and Image Timing channels support time values of up to six minutes Table 3 2 Timing Channel Allocations Channel Function Timing Channel Pan Tilt Cyan Focus Yellow Color Magenta
63. onnector panel indicates system control status This can be used determine if the luminaire is receiving a control signal LED indications are as follows Comm LED puse N N PK AC IN 100 240 VAC COMM ds VA D RN COM GZ DMX ETHERNET O J A Lust OS LL ZW ASS v WAKE 7 TP 50 60 Hz WN 12A Max Green The Comm LED will light green if either DMX or Ethernet control is present Note that if both valid DMX and Ethernet control are being received DMX control will take precedence Yellow The Comm LED will blink yellow if there is an error Red The Comm LED will light red if no DMX or Ethernet is present Bypassing Calibration If the menu screen is touched in the center and held during startup the luminaire will present a menu that provides the option to bypass calibration This feature allows the luminaire to skip the calibration sequence so that it can be powered up in the case for configuration purposes To bypass calibration Step 1 Connect power to luminaire Step 2 Atstartup touch center of menu screen and hold until Bypass Calibration menu appears Bypass Calibration Step 3 Press Yes to bypass calibration The menu will automatically dismiss if no selection is made within 5 seconds Step 4 Proceed with programming of starting address or other options 24 Setting a Starting Address The method for setting a DMX starting address is the same wh
64. ontrol and fast bumps STROBE Servo powered lightning fast strobe wheel EFFECTS One 1 multiplying four facet prism two 2 glass effects and variable frost COLOR CMY color system featuring three 3 crossfading color wheels of Cyan Magenta and Yellow plus one 1 designer wheel with seven 7 user changeable color filters COLOR TEMPERATURE CONTROL Adjustable color temperature wheel range from 3 000K all the way up to 7 500K Includes an integrated minus green filter ROTATING GOBOS Two 2 indexable rotating gobo wheels with six 6 gobos per wheel Gobos are individually calibrated so the unit will automatically index the orientation of each gobo regardless of initial placement Both gobo wheels accept PRG Moir Gobos for advanced gobo rotator effects OPERATING TEMPERATURE 20 to 120 F 29 to 49 C CONTROL Compatible with all PRG consoles and a wide variety of DMX512 and Art Net consoles DMX CHANNELS 45 DMX512 channels required per unit ETHERNET BYPASS A relay allows Ethernet signals to pass through daisy chained luminaires even if power is removed ON BOARD CONTROL Built in LCD touchscreen display allows for on board fixture control and feedback On board battery power allows for the fixture address and configurations to be set without having to apply AC power to the luminaire PAN amp TILT Three phase high speed servomotors Brakes are applied when off RANGE Pan
65. osition which positions the pan axis at mid rotation and the head parallel to the yoke with the lens pointing away from the luminaire upper enclosure or move to its current DMX defined position if DMX512 data is present The beam control mechanisms will also move to their home or DMX defined positions The lamp is set to OFF in the default mode The luminaire also contains an on board battery so that it can be addressed and configured without being connected to main power refer to Wake Switch on page 30 CAUTION Before applying power be sure the luminaire is hung or positioned so that the head and yoke can move freely without restriction Refer clearances in Figure 2 6 on page 16 To power up Step 1 Ateach luminaire connect power Allow luminaire to complete its calibration sequence Step 2 For normal power up the Menu Touchscreen Home screen will display Status OK The Home screen will also display the luminaire s DMX address and lamp information Step 3 Check Comm LED for proper operation Refer to Comm LED Operation on page 24 Step 4 To strike lamp send appropriate command from console or follow steps provided in Starting the Lamp on page 27 Home Screen AO JSP gt ER Note Refer to Menu System on page 30 for more information about the Menu Touchscreen 23 Comm LED Operation The Comm LED located on the upper enclosure c
66. ot allow the cleaning cloth to come into contact with the lens carrier rail The rail has lubrication that will contaminate the cleaning cloth Wear cotton gloves or finger cots Step 5 If lenses are only dusty use Micro Fiber cloth to carefully wipe lens surfaces If further cleaning is required use OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth to clean DO NOT use window cleaner Step 6 At menu press Pos2 to position lenses in second cleaning configuration This will allow access to the remaining lens surfaces Step 7 Asin Step 5 above clean remaining lens surfaces and front of luminaire Front Glass Figure 4 7 Front Glass Front Lens Y Note Ensure gasket under Front Glass is not damaged or missing before reinstalling Retaining EN SS Ring UN 70 CAUTION Be extremely careful when removing Retaining Ring and Front Glass in next step The glass can be easily chipped or cracked Step 8 To clean backside of Front Glass and front of Lens Group remove Front Glass as follows a Position luminaire head so that Front Glass is facing upward To prevent it from falling onto the floor when the Retaining Ring is removed in the next step Insert flat screwdriver under notch in Front Lens Retaining Ring Carefully remove Retaining Ring Remove Front Glass and place facedown on a Micro Fiber cloth d Using OptiMax Ultra Pure Cleaning Solution and a Micro
67. perly Upper Enclosure fans not running properly Fan not running properly Solution Move wheel closer to home position before zero command Check fan Use pan tilt menu to change from free to lock Check fan fan cabling Check fans Change lamp Use pan tilt menu to change from lock to norm Check fan Check mechanism motion Recalibrate check mechanism motion Check fan fan cabling Check fans filters Check fan Check fan fan cabling Check fan 55 TESTING Test Screen The Test menu provides options for using the luminaire s self test features 4 Recalibrate press to bring up Recalibration Screen During recalibration intensity goes out until all mechanism calibrations are Recalibrate Recal All complete and back in position then fades in Disable Moire Positions Recal All press to bring up Recalibrate All Yes No options Disable press to bring up Disable Screen which allows specific p Mech Test Group Test mechanisms to be disabled during testing Moir Positions press to bring up Moir Gobos screen which Clean Lenses Fuse Map x provides a way to specify the wheel positions containing Moir gobos Moir gobos contain two pieces of glass one that is fixed Test Screen and another that rotates Due to this construction they do not contain sensors and therefore cannot be calibrated to a certain orientation at startup as with standard gobos Mech Test press to bri
68. properly installed the gobo magnet for each installed gobo should be positioned in the same approximate position as the gobo wheel is spun around Adjust as necessary Replace Head Cover Replacing a Designer Color Filter Parts Designer Color Filter s as required Refer to Designer Color Wheel Standard Configuration on page 7 Tools 2 Phillips screwdriver Cotton gloves or finger cots A VVARNING Remove povver from luminaire before performing any maintenance procedures To replace a designer color filter Step 1 Remove povver from luminaire Step 2 Remove R2 Designer Head Cover Refer to Removing Head Covers on page 66 A CAUTION Do not touch color filters vvith bare fingers VVear cotton gloves or finger cots vvhen handling Step 3 Rotate vvheel until desired designer color filter is accessible Figure 4 12 Step 4 Using fingers grasp frame of color filter and pull straight out of wheel hub Designer Color Filter cues Carrier Wheel Hub 77 Step 5 Noting proper orientation of carrier insert new designer color filter into position and push until carrier clicks into place Refer to Figure 4 13 for wheel positions Step 6 Replace Head Cover J K L Z NN Na SP 7 78 TECHNICAL SPECIFICATIONS BEST BOY 4000 SPOT LUMINAIRE BEST BOY ROAD CASE PHOTOMETRIC DA
69. red to as the Master will become Slaves and follow the test routine set on the Master in an endless loop Step 4 To stop the test sequence press STOP on the Master While in group test a Master can manually change certain values by using the Manual Control screen From here you can adjust the levels of parameters not active in the test sequence For example if a test were running on gobos and colors you can adjust the pan and tilt to point the Master and all Slaves to a position where it will be easier see the output of the fixtures off active Yellow pos 4 s359 4 dnouy s359 4 dnoun active active off Gobo 1 Zoom min pos 3 Edge max x x active Yellow pos 4 s359 4 dnou5 1439 1DNUDW active active Gobo 1 Zoom min j pos 3 Edge max x x Slave fixtures will display SLAVE in the Group Tests screen as shown 59 SOFTWARE UPDATE Software Update Using LumLoader Application Introduction The LumLoader application allows you to update the software in a Best Boy 4000 Luminaire The update will be sent over an Ethernet connection The luminaire can take the Ethernet input directly or the update can be translated to DMX512 signal with an appropriate device either Series 4000 or a Virtuoso Node with the required software update The fixtures can be daisy chained to load multiple fixtures at once Supported configurations Mac PC Ethernet 1Best Boy Ethernet gt Best
70. reote aea e aa ay aeu aet Rede xor deae age ea aaan adai ap Aeae ia eaaa ina 5 Major Components and Controls pP alta 6 Designer Color Wheel Standard Configuration 282 sida r ctr retener area terea cari koc a Fo pa Tut ee Ye SEA ad 7 Effect Wheel Standard CONQUE tenien centes ea da 7 Gobo Wheel Standard ContigurationsS DLL 8 About Moire CODOS die nen I Ede nn EO efe bue e edge en eme een ne LR Nus esee Le dude eue a EE RR 8 Chapter 2 Installation Power and Data Cabling Requirements lap S 10 Dc 10 DMX512 Cables ce 10 DMX512 Male Termination Connector ieeeeenceanennnreeneneeneneeeeneeeeseeenne 12 Ethernet elec A A devi A A A A ta la ria 12 Ethernet IBVpASS eae ee ii il tice ir al ri cl ii 12 Installation Procedures Unpacking and Attaching Hanging BEaeKetS zeit tpe i e eae eua da aa ae eta HRS ai lA a dat 13 standard Hand arcada CRM 15 Vertical Yoke Qu AMG wae Cm 17 Standing POSHION siii a 19 A 20 Connecting Power and Data cesiones 21 Power Up and Basic Setup Procedures Powering Up the ILUMINA coi dt asia 23 Alo O O 24 Bypassing Maze p nat 24 Setting a Starting Address iret T 25 b Seen PR 25
71. res may use an HID type lamp which produces UV radiation DO NOT look directly at lamp 2 Itis hazardous to operate luminaires without complete lamp enclosure in place or when lens is damaged Lenses or UV shields shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired WARNING INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS 1 Exterior surfaces of the luminaire will be hot during operation Use appropriate safety equipment gloves eye protection etc when handling and adjusting hot equipment and components Service and maintenance should be performed only by qualified personnel as determined by the high pressure lighting fixture manufacturer Arc lamps generate intense heat Disconnect power and allow lamp to cool for 5 minutes before relamping Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury and or fire from broken lamp particles being discharged The lamp shall be changed if it has become damaged or thermally deformed If lamp is touched with bare hands clean lamp with denatured alcohol and wipe with lint free cloth before installing or powering up the luminaire Serious injury may result from the generation of ozone by this lamp system A proper means of venting must be provided Note
72. roper alignment Recalibrating a single gobo can be a difficult process Parts Standard or Custom Gobo s as required Refer to Gobo Wheel Standard Configurations on page 8 Tools 2 Phillips screwdriver Cotton gloves or finger cots A VVARNING Remove povver from luminaire before performing any maintenance procedures To replace a gobo Step 1 Remove povver from luminaire Step 2 Remove R2 Designer Head Cover Refer to Removing Head Covers on page 66 A CAUTION Do not touch gobos vvith bare fingers VVear cotton gloves or finger cots vvhen handling Step 3 Using fingers grasp frame of each gobo and pull out of vvheel Figure 4 10 Remove ALL gobos Sun Gear Alignment Mark Carrier Tab Gobo y e a i Locking Tab Tongue Note Some components are 9 shown exploded for clarity 75 Step 4 Step 5 Step 6 76 Re install all gobos making changes as necessary by doing the following a Rotate gobo wheel so that first position is accessible Refer to Figure 4 11 for wheel positions b Align gobo s magnet with alignment mark on sun gear as shown in Figure 4 10 c Carefully insert gobo ensuring that carrier tab goes under retaining plate under sun gear Press until tongue is secured by locking tab d Rotate gobo wheel to next position and install next gobo in same manner Repeat for remaining gobos When finished rotate gobo wheel as a visual test When
73. s de s curit Avant de proc der l installation des produits d crits dans ce guide et de les mettre en marche il est extr mement important de lire TOUS les renseignements et TOUTES les directives de s curit contenues dans ce guide ainsi que toute documentation jointe Tenir compte de tous les avertissements et suivre toutes les pr cautions pendant l installation et l utilisation de cet appareil Les symboles de s curit utilis s dans ce guide sont les suivants A ATTENTION Ce symbole annonce que l appareil risque d tre endommag A AVERTISSEMENT Ce symbole annonce qu il y a risque d accident grave ou m me fatal CETTE SECTION CONTIENT DES INFORMATIONS G N RALES POUR SE PROT GER CONTRE LES D CHARGES LECTRIQUES LES INCENDIES L EXPOSITION EXCESSIVE AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRA NER DES BLESSURES AVERTISSEMENT RISQUE D EXPLOSION 1 Leservice et le maintenance ne devront tre assur s que par des personnes qualifi es comme precis par le frabricant des lampes haute pression 2 Des v tement de protection et les proc dures pr cis es dans le manuel du frabricant doit tre fournies AVERTISSEMENT R GLAGE DES LAMPES 1 Chaleur intense D brancher le mat riel et laisser refroidir pendant 5 minutes avant de rallumer 2 Risque l incendie N utilise que des Philips MSR Gold FastFit Lamp AVERTISSEMENT DIRECTIVES POUR SE PROT GER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS U
74. s fixed position Once configured any Pan Tilt settings will be displayed in the CONFIG panel of the Home screen as shown in the example to the right Press X to return to Lamp Screen Communication Screen Control displays current DMX512 control values Values will be highlighted in green when changing Info displays current source DMX512 or Art Net Ethernet number of bytes in the frame update rate and universe number if Art Net Press INFO to bring up the Comm Stats screen Comm Loss configures how long to wait before the fixture fades to black upon loss of comm data Press COMM LOSS to bring up Set Trigger Fade After option Set to No Fade 30 Seconds or 60 Seconds Also refer to Configuring Comm Loss Setting on page 28 Press X to return to Home Screen Status Screen Mechanisms displays mechanism status Mechanism names will be shown in yellow while calibrating then change to green if okay or red if an error exists Locked mechanisms will be shown in white Press to bring up Test Screen Log displays system status log The log entries are stored in persistent memory and are retained through power down Use touchscreen arrows to scroll up or down Press CLR to bring up Clear Log Yes No options Press X to return to Home Screen 34 MECHANISMS PAN Pan Tilt Screen 512 40 frame s MM No fade on loss Comm Screen Comm Stats Screen Status Screen UU a 5
75. se is fully seated so that it touches contacts at four corners of socket Using supplied alcohol wipe carefully but thoroughly clean glass bulb Align metal lamp wire with keyed hole at back of luminaire Carefully re install lamp socket without touching glass bulb with bare fingers f bulb is touched with bare fingers it must be re cleaned with alcohol Tighten two thumbscrews in an alternating fashion until fully secure Close access door Reset Lamp Hours Refer to Lamp Screen on page 33 Optimize lamp Refer to Adjusting the Lamp on page 65 63 A CAUTION Wear cotton gloves or finger cots while servicing lamp Touching the lamp glass with bare fingers will leave oil and cause the lamp to explode or burn out early Clean with alcohol wipe after installing A Allow lamp to cool VA CAUTION before servicing Access Door Thumbscrew 2 p Turn thumbscrews in an Ti g O alternating fashion until loose 5 y 4 Metal Lamp Wire Pull straight outward Keyed Hole Insert straight in aligning metal wire with keyed hole AS X Glass Bulb Lamp Base Socket 64 Adjusting the Lamp After a new lamp is installed it will be necessary to align the lamp in order to center and flatten the hot spot Knobs located at the luminaire s backcap allow for adjustment Tools none A WARNING Backcap may be HOT during lamp operation
76. st as possible Fast or to move a little slower and retain focus while zooming In Focus Press to bring up Focus Fast options 4 Reset Defaults resets all configuration settings and address to default values Press to bring up Reset All Defaults Yes No options Default settings are as follows Address 001 P T unlocked Lamp Power Up wait Universe A P T standard Zoom in focus Universe Setting alpha not inverted or swapped Display auto Press X to return to Home Screen When Pan and or Tilt are locked it prevents the fixture from moving when the power is reset For example if a fixture is placed within a piece of scenery that could interfere with Pan and Tilt calibration they can be locked so that only the internal mechanisms calibrate 33 Pan Tilt Screen Invert Pan Invert Tilt displays current invert settings Press to bring up Invert Yes No options When inverted pan tilt will move in the opposite direction Swap displays current swap setting Press to bring up Swap Pan Tilt Yes No options When swapped the pan channel will control tilt and vice versa Free displays the current free setting Press to bring up Yes No options Yes will enable free control which allows the luminaire to be used as a follow spot Lock Pan Tilt displays current lock setting Press to bring up Lock Yes No options When locked a mechanism will not release brake or calibrate only remain in it
77. t to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein Heed all cautions and warnings during installation and use of this product Safety symbols used throughout this manual are as follows AN CAUTION advising of potential damage to product A VVARNING advising of potential injury or death to persons GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK FIRE EXPOSURE TO EXCESSIVE UV RADIATION AND INJURY TO PERSONS CAN BE FOUND BELOW WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1 PRG luminaires have been designed for use only with specific lamps Note lamp type before replacing Installing another type of lamp may be hazardous 2 PRG luminaires may be mounted on any type of surface as long as mounting instructions are followed See instructions detailed in this manual 3 Replace fuses with same type and rating only 4 Minimum distance from head to any flammable object is 2m WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK 1 PRG luminaires are designed for dry locations only Exposure to rain or moisture may damage luminaire 2 Disconnect power before servicing any PRG equipment 3 Servicing to be performed by qualified personnel only WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION 1 PRG luminai
78. tion Servicing When handling a lamp hold it by the ceramic base while wearing cotton gloves or finger cots Do not touch the glass envelope bulb If you touch the glass with bare fingers wipe off any fingerprints with alcohol Heat When lamps are lit the interior of the luminaires becomes very hot To aid in the airflow circulation within the luminaires after dousing the lamps wait 5 minutes before removing power to the luminaires This will provide enough time for the equipment fan to cool off the unit Lamp Life When operating arc lamps allow luminaires to operate for at least 3 minutes It takes about 3 minutes for the fill components mercury and halogen metal compounds in the lamp tubes to vaporize completely If the lamps are Switched off earlier than 3 minutes the fill components are partially vaporized The inadequately vaporized fill components and the electrode material tungsten are deposited in the areas of the lamp tubes that have remained cool As a result the lamp tubes blacken prematurely and reduce the service lives of the lamps If system will be unattended for more than 3 4 hours luminaire lamps should be doused The lamp indicator available on the menu Home screen displays total lamp hours Lamp hours are shown in green if under threshold yellow at 650 hours and red at 750 hours t is mandatory that the lamp be changed before 750 hours Lamp hours A CAUTION It is mandatory that the lamp b
79. tion HOME OFFSET indicates whether the home position has been adjusted to fine tune sensor positions applies to gobo wheel only refer to Control Channel settings in DMX Channel Mapping on page 37 ry Clean Lenses Fuse Map Cyan Gobol Indl Gobo2 Ind2 Due to small variations in sensor and sensor board positions the open position on a gobo wheel might not be precisely aligned with the optical axis creating a slight blockage on one side of the open beam Adjust the wheel position via DMX to get the proper alignment and send the HOME OFFSET command to store the current position as the new home position This position is stored in persistent memory and will be used going forward as the home position Framing Fr Rot Eff EffInd Open START STOP of f SPEED 3S21 UDAJ medi um Disable 58 Group Tests The Group Test menu allows multiple Best Boy 4000 Luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet Refer to Connecting Power and Data on page 21 for more information about daisy chaining To perform a group test Step 1 At Group Test screen select options to run Pan Tilt Intensity Colors Gobos Zoom and or Framing Step 2 Select test option Concurrently all selected tests are run at once or Sequentially tests are run one at a time as each one finishes Step 3 Press START to begin testing All luminaires connected to the main fixture now refer
80. tware downloads and running tests on multiple luminaires To construct your own connector you will need the following components 5 pin male XLR connector 120 ohm resistor 1 5 2 4 3 Solder resistor across pins 2 amp 3 Note A male termination connector is also available as an accessory from PRG See Replacement Items and Accessories on page 5 Ethernet Cables The Best Boy 4000 Luminaire is equipped with two RJ 45 type connectors for Ethernet input output Ethernet cabling should follow these guidelines Ethernet cable assemblies must match the CAT5e specification 4 Regular or crossover cables are acceptable Both EtherCon and RJ 45 connectors are acceptable Ethernet Bypass A relay allows Ethernet signals to pass through daisy chained luminaires even if power is removed INSTALLATION PROCEDURES Unpacking and Attaching Hanging Brackets The Best Boy 4000 Spot Luminaire can be hung horizontally or vertically from any structure designed to accommodate the load of this moving luminaire Two provided Hanging Bracket Assemblies 21 9816 0863 are used to attach the luminaire to a truss pipe The Hanging Brackets consist of a pre assembled bracket with a Mega Claw Truss Hook To unpack and attach brackets Step 1 Unlatch case lid and tilt upward as shown in Figure 2 2 Step 2 Remove Power Cord Safety Cables and Hanging Brackets from case Power Cord a Safety Cable 2
81. ustment Near Far Edge fine adjustment Iris control Small Large Strobe adjustment Open Closed Pulse Clockwise Fast Slow Pulse Counter Clockwise Slow Fast Ceiling Fan Clockwise Fast Slow Ceiling Fan Counter Clockwise Slow Fast Slow Random home 146 0 63 0 35 36 71 72 107 108 146 147 255 147 255 home 96 0 191 0 191 192 255 192 223 192 222 223 224 225 255 225 255 home 0 home 94 0 255 home 0 home 255 0 255 home 255 home 255 0 255 home 0 0 9 10 19 20 39 20 39 40 59 40 59 60 79 60 79 80 99 80 99 100 102 home 24575 0 48896 0 48896 49152 65535 49152 57343 49152 57087 57088 57599 57600 65535 57600 65535 home 24064 0 65535 home 65535 0 65535 42 30 31 32 33 34 35 Table 3 1 Best Boy DMX Channel Mapping Continued MACRO Macro control overrides the DMX control for that parameter MACRO SPEED FOCUS TIME COLOR TIME IMAGE TIME BEAM TIME Medium Random Fast Random Speed Slow Fast Macro Control None Iris square wave Iris sine wave Iris sawtooth Iris reverse sawtooth Iris close Iris open Zoonylris close Zoom lris open Framing square wave Framing sine wave Framing sawtooth Framing reverse sawtooth Framing close Framing open Zoom Framing close Zoom Framing open Iris Framing alternate square wave Iris Framing alternate sine wave Frost sine wave Frost sawtooth Frost reverse sawtooth Edge sine wave

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