TE 50 - Hyosung
Contents
1. Set the parking brake by squeezing the rear brake lever and pressing the lock knob O 2 Try to move the vehicle backward and for ward to see if the rear wheels are securely locked If the rear wheels can turn adjust the rear brake to lock the wheels securely by releasing the parking brake and turning the adjuster 2 in Repeat this procedure until the parking brake is properly adjusted Measure the amount of free play needed to lock the rear brake lever as shown in the above illus tration Adjust the rear brake if necessary so that amount of free play is about 5 15 mm 0 197 0 591 in 4 After any adjustment of the rear brake check again to make sure the rear wheels can not turn when the parking brake lock knob is engaged 6 Brake pads Inspect the rear brake pads by nothing whether or not the friction pads are worn down to the grooved limit line If a pad is worn to the grooved limit line it must be replaced with a new one by your authorized Hyosung dealer or qualified ser vice machanic Limit line Y SS NS NANANG Y Inspect every day in the following point at the brake system Operating of the brake lever Wear of the rear brake pads Riding with worn brake pads will reduce braking performance and will increase your chance of having acci dent Inspect brake pad wear before each u2. 74 1 VM14SH Polyurethane foam element 2 818 0 870 12 0 1 333 SLC 428H 50 links Drum Disk 145 70 6 145 70 6 HYOSUNG CDI BPR6HS 4 01 1 04 80 ml Replace 90 mf Overhaul Prepared by HYOSUNG MOTORS ING Overseas Technical Dept 1st Ed FEB 2001 Printed in KOREA
3. 3 Verify that the remote engine stop switch cap is in place 4 The fuel cock is in the ON position Do not the engine indoors or where there is little or no ventila tion Exhaust gases contain car bon monoxide a potentially lethal gas that is colorless and odorless Never leave the vehicle running while unattended even for a short time STARTING OFF After the engine has warmed up disengage the parking brake To release the parking brake simply squeeze the brake lever until the lock knob disengages Before releasing the parking brake make sure The throttle is fully closed The rider is completely ready to ride If you do not observe these precau tions the vehicle can move forward unexpectedly when the parking brake is released This may result in an accident and injury Open the throttle gradually to move forward While operating the ATVj the rider should keep both feet on the footrests at all times or injuries resulting from accidents such as the rear wheels running over the rider s feet could occur There is no need for the rider to move his her feet from the footrests during operation or maneuvering of the vehicle Moving the rider s feet from the footrests reduces the rider s ability to control the vehicle and could lead to an accident Keep both hands on the handgrips at all times when riding Removing your hands from the handgrips reduce
4. ront and Rear 25 5 Install the footrests right and left wheel nut 2 5kg 6 Tighten the footrest bolts 7 Tighten the footrest screws 2 37 GENERAL LUBRICATION King pin Drive chain 2 Front wheel bearing Front brake cable 3 Steering shaft holder Throttle cable Rear brake cable Throttle lever 5 Rear axle housing Front brake cam shaft o Motor oil J Grease 38 Proper lubrication is important for safe smooth operation and long life of each working part of your vehicle Pay attention to the need for lubri cation when you perform periodic maintenance on the vehicle Be sure to have your authorized HYOSUNG dealer perform a general lubrication as shown in the maintenance chart on page 25 Your authorized HYOSUNG dealer will lubricate such items as wheel bearings rear axle hous ings steering shaft holder etc TROUBLE SHOOTING A CAUTION It is best to consult your HYOSUNG dealer before attempting to trou bleshoot any problem Damage may result from inappropriate repairs or adjustments Such damage may not be covered under warranty FUEL SYSTEM CHECK 1 Make sure there is adequate fuel in the fuel tank Check that the engine stop switch is in the Q position Check that the remote engine stop switch cap is installed on the remote engine stop switch Make sure there is enough fuel reaching the carburetor
5. LOCATION OF LABELS FUEL TANK CAP 16 SPECIFICATIONS REMOTE ENGINE STOP SWITCH 6 BREAK IN RUNNING IN 14 INSPECTION BEFORE RIDING 15 8 RIDING TIPS wing Geren 15 9 INSTRUCTING THE YOUNG gt gt 21 10 INSPECTION AND MAINTENANCE 24 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART SEAT REMOVAL TOOLS AIR CLEANER SPARK PLUGS IDLE SPEED ADJUSTMENT THROTTLE CABLE ADJUSTMENT FUEL HOSE TRANSMISSION OIL ENGINE OIL LEVEL N gt SERIAL NUMBER LOCATION FUEL AND OIL rn RECOMMENDATIONS The frame and or engine serial numbers are used to FUEL D title the vehicle They are also used to assist your dealer when ordering parts or referring to special Gasoline used should be graded 85 95 octane or service information higher An unleaded type gasoline is recommended If engine pinging is experienced substitute another brand as there are differences between brands ENGINE OIL Use HYOSUNG HYPOL OIL HS If they are not available use a good quality TWO STROKE engine oil The frame number 1 is stamped on the front frame member as shown in the illustration TRANSMISSION OIL H Use good quality SAE 10W 40 multi grade motor A A 8 HEO A JA The engine serial number is stamped on the left sid
6. can run RIGHT HANDLEBAR Front Brake Lever Apply the front brake by squeezing the front brake lever towards the grip Throttle Lever Engine speed is controlled by the position of the throttle lever Push it forward to increase engine speed Release it to decrease engine speed This lever is operated by the rider s thumb 9 Throttle Limiter This is eguipped with the throttle limiter to restrict maximum engine power by limiting throttle lever travel The supervising adult should adjust this limiter to limit maximum vehicle speed according to the riders skill and experi ence To adjust the throttle limiter 1 Loosen the lock nut A 2 Turn the throttle limiter screw clockwise to restrict maximum engine power or coun terclockwise to increase maximum engine power 3 Tighten the lock nut FUEL COCK This vehicle is equipped with a manually operat ed fuel cock There are three position RES OFF and Position The normal operating position for the fuel cock lever is in the ON position 11 OFF Position Turn the lever to the OFF position whenever stopping the engine for more than a few min utes RES RESERVE Position If the fuel level in the tank is too low turn the lever to the RES position to use the 127 of reserve fuel supply A CAUT
7. engine will stop running The vehicle will continue to roll for some distance however Remember this when judging when to operate the remote engine stop switch 13 If you do not put your fingers through the loop in the lanyard it may slip from your grasp unexpectedly This could make it impossible for you to stop the engine in an unsafe situation The throttle limiter should always be set to the low power position as described on page 10 when the remote engine stop lanyard is used Only children with enough skill for safe operation of the TATV without parental use of the lan yard should be permitted to operate TATV with the throttle limiter set to the maximum power position In addition an adult trying to follow a moving ATV with the throttle limiter set to the maxi mum power position may run into the rider if he stops or may trip and fall down trying to keep up with the vehicle Instruction For Remote engine stop switch Lanyard Storage The lanyard be stowed the TATV when in the judgement of the parents the rider has developed sufficient skills to be able to safe ly operate the vehicle without parental use of the lanyard For storage of the lanyard follow the instruc tions below 1 Place the lanyard in the vinyl bag provided with the vehicle with the rubber cap visible at the bag opening 2 Hook th
8. manual should be considered a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new owner or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle 5 Even though the ATV has four wheels it can tip over in any direc tion Improper turning techniques traversing hills accelerating on hills and turning on hills can all lead to vehicle tip over Learn proper riding techniques and avoid riding situations which can lead to tip over accidents 6 The ATV and other all terrain vehicles ATVs have unique han dling characteristics ATVs handle differently than motercycles Although ATVs have four or three wheels they handle differently than automobiles too ATVs require special riding tech niques suited to their handling characteristics so be sure that all riders of the ATV practice and master the riding techniques described in this owner s manual Starting on page 15 Proper parental supervision and instruction are necessary for safe and proper operation of this ATV by young riders It is important that both you and your child understand and observe the restrictions listed on the fender label of the Read this owner s manual carefully and review its contents fully with your child It is YOUR RESPONSI
9. should PRACTICE FIRST WITH THE ENGINE OFF as follows 1 Have your child sit on the TATV and tell him her to release the parking brake Instruct your child to keep his her eyes straight ahead and slowly push the vehicle from behind if you are physically able to do so This will allow your child to get the feel of riding a moving vehicle 3 As you push the ATV instruct your child to steer straight ahead and perform operations such as stopping the vehicle and turning off the engine stop switch while moving Watch your child closely to make sure he she is operating the controls correctly and without looking at the controls As you approach the end of the practice area tell the rider to stop the vehicle apply the parking brake and get off You should then drag the rear end of the TATV around so you can push it straight ahead in the opposite direction 22 Practice with the engine off until your child gets the feel of using the brakes and can stop the vehicle and turn off the engine stop switch with out looking at the controls and without hesita tion Before permitting your child to oper ate the ATV under power be sure to adjust the throttle limiter to pro vide a low maximum speed capabili ty Turning the limiter clockwise reduces the ATVuy s maximum speed capability Next start the ATVs s engine and have your child practice starting off riding in a straight line and stopping with the vehicle und
10. BILITY to make sure that your TATV is properly and safely ridden and maintained You must take special precautions to reduce the chance of accidents and injuries resulting from operation of this vehicle Some of the impor tant safety precautions you should take are 6 Supervise operation of the ATV AT ALL TIMES Constant supervi sion is necessary so you can observe that the operator is riding safely Never permit children under age 6 to operate the ATV These chil dren as well as some children age 6 and older may not be able to operate this vehicle safely due to physical or mental limitations Parents should carefully observe their child s first use of the vehi cle Further use should be permit ted only if the parent can deter mine that the child has the physi cal and mental capabilities neces sary to operate the vehicle safely 6 Before first use of the ATV read this owner s manual carefully to become familiar with the 75 features and safety and mainte nance requirements Review all instructions requirements and warnings with the riders Keep the owner s manual in the owner s manual storage compartment located under the seat Before the rider s first use of the TATV make sure that he she is familiar with the location and operation of all controls and has been instructed in the proper oper ation of the vehicle For first use of the TATV find a level open area for the rid
11. FOREWORD This manual is essential part of your vehicle Please read it carefully It con tains important information on safety operation and maintenance It is espe cially important that this manual remain with the vehicle at the time of resale The next owner will need this information also Your HYOSUNG TATV is built for use by children but this owner 5 manual is written for the adults who will be super vising the children HYOSUNG strongly recommends therefore that you review this entire manual with your child and carefully explain the instructions require ments and warnings it contains so that your child can understand them IMPORTANT WARNING CAUTION NOTE Please read this manual and follow its instruc tions carefully To emphasize special informa tion the words WARNING CAUTION and NOTE have special meanings Information following these signal words should be carefully reviewed The personal safety of the rider or bystanders be involved Disregarding this information could result in personal injury A CAUTION These instructions point out special service procedures or precautions that must be followed to avoid dam aging the machine NOTE This provides special infor mation to make maintenance easier or important instruc tions clearer 6 HYOSUNG MOTORS amp MACHINERY INC Overseas Technical Department COPYRIGHT HYOSUNG MOTOR amp MACHINERY INC This
12. ION After switching the fuel cock lever to the RES position it is advisable that the tank be refilled at the clos est gas station After refueling be sure to move the fuel cock to the ON position EQUIPMENT AND ADJUSTMENTS FUEL TANK CAP To open the fuel tank cap remove the end of the vent tube from the hole in the vehicle body and turn the fuel tank cap counterclockwise To close the fuel tank cap turn it clockwise and tighten it securely Be sure that the end of the vent tube is reinstalled in the hole in the vehicle body and routed properly as shown Filler neck Fuel level Do not overfill the fuel tank Stop adding fuel when the fuel level reaches the bottom of the filler neck as shown the illustration If you fill the tank beyond this level fuel may overflow when it expands due to engine heat or heating by the sun 12 Gasoline is extremely flammable and toxic Always observe the fol lowing precautions when refueling your ATV Never permit vehicle refueling by anyone other than an adult 6 Refuel well ventilated area Make sure the engine is off and avoid spilling fuel on a hot engine Do not smoke and make sure there are no open flames or sparks in the area Avoid prolonged contact with skin and breathing of gasoline vapors Keep children and pets away dur ing refueling REMOTE ENGINE STOP SWITCH Th
13. ION TIRE INFLATION PRESSURE AND TIRE CHARACTERISTICS CAN AFFECT VEHICLE HANDLING SEE THE TIRE INFORMATION LABEL AND YOUR OWNER S MANUAL A TIRE PRESSURE GAUGE IS IN THE TOOL KIT UNDER THE SEAT ENGINE STARTING AND REFUELING MUST BE DONE BY ADULTS ONLY WHEN REFUELING DO NOT SMOKE AND AVOID SOURCES OF SPARK OR FLAME USE THE REMOTE ENGINE STOP SWITCH CAP AS A KEY TO PREVENT UNAUTHORIZED USE DO NOT ALLOW THIS VEHICLE TO BE RIDDEN AT NIGHT DO NOT EXCEED VEHICLE LOAD CAPACITY SHOWN ON THE TIRE INFORMATION LABEL WHEN USING ACCESSORIES OR CARRYING LOADS FOLLOW THE GUIDELINES IN THE OWNER S MANUAL RIDE SAFELY PRESERVE NATUR AND BE THOUGHTFUL OF OTHERS 68366 H K3100 45 DIMENSIONS AND DRY MASS Overall length 780 mm 30 7 80 mm 3 2 630 24 8 Overall width Ground clearance Mass ENGINE 224 241 0 37 4 mm 1 61 1 47 in Number of cylinder Corrected compression PALO NGNE NG RANEREN Carburetor Air cleaner TRANSMISSION 2nd reduction ratio Final reduction ratio es Drive chain CHASSIS Rear tire size ELECTRICAL Ignition type ANANG Sanaa K CAPACITIES Fuel tank Engine oil ank SPECIFICATIONS 1 250 mm 49 2 in 825 mm 32 5 in 915 mm 36 0 in 630 mm 24 8 in 85 kg 187 5 lbs Two stroke forced air cooled Reed valve 49 3 9
14. andlebars the direction of the turn Shift body weight slightly forward and support your weight on the outer footrest This will reduce the load on the inside rear wheel reducing its traction upper body into the turn At higher speeds Use the same technique that you use for turning at low speeds but lean farther into the turn Since natural turning forces which tend to push the vehicle to the outside of the turn increase as speed increases you must lean your upper body farther into the turn as you go faster to prevent the vehicle from tipping over to the out side of the turn Remember though to keep your weight supported on the outer footrest 17 If the rider does not use the proper technique to turn the it may plow straight ahead even though the front wheels are turned The rider should practice the above technique at low speeds in a wide open area until he she has mastered it SKIDDING OR SLIDING If the rider experiences inadvertent skidding or sliding when not braking he she may be able to overcome it by using the appropriate technique listed below Front wheel If front wheel skidding occurs try to gain front wheel traction by reducing the throttle opening and leaning your body weight slightly forward Bi Rear wheel If rear wheel skidding occurs steer the direc tion of the skid if space permits shift body weight away from the skid slightly and avo
15. ary to fully educate him her on the proper operation of the TATV Remember that proper instruction before your child begins to ride is just as important as proper instruction and supervision during riding Please go through this manual with your child page by page and fully explain all of the instruc tions requirements and warnings it contains Be sure to put as much emphasis on safety precau tions as on proper operational techniques Question your child as you go through the man ual to make sure he she understands what you are saying Following is a step by step guide to help make your child s first use of the TATV a safe and enjoyable experience Before you begin to use this guide however be sure you have reviewed the vehicle features and riding techniques described in earlier parts of this owner s manual HYOSUNG strongly urges that you use this guide to teach each child that you let ride the sure to take breaks the child being instructed gets tired or his her attention begins to wander Full attention at all times is needed to safely operate any motorized vehicle including the TATV STEP 1 PROPER CLOTHING AND PROTECTIVE GEAR The first step to safe riding is proper protection of the rider Your child should always wear a helmet eye protection gloves long pants a 21 long sleeved shirt or jacket and boots Make sure that your child is not wearing any loose fitting clothes Loose bel
16. cates the intervals between periodic services in months At the end of each interval be sure to inspect adjust lubricate replace and service as indicated HYOSUNG recommends that mainte nance on those items in the chart below which are marked with an asterisk be performed by your authorized HYOSUNG dealer or a qualified service mechanic If you are qualified you may perform main tenance on the unmarked items by referring to the instructions in this section If you are not sure whether you can successfully complete any of the unmarked maintenance jobs ask your authorized HYOSUNG deal er to do the maintenance for you Do not attempt to perform mainte nance on this vehicle if you are not qualified You could be injured or may damage the machine 24 WARNING The safety of the rider depends on how well this machine is main tained Follow all inspection and maintenance instructions carefully Don t let your children tinker with this machine They may get hurt Maintenance should only be per formed by qualified adults Make sure that the engine stop switch is in the 2 position unless the engine must be running to perform the required maintenance A CAUTION The maintenance intervals shown in the chart below are based on aver age riding conditions If the ATV is ridden in a dusty area the air clean er and drive chain should be ser viced more frequently than s
17. e TATV comes equipped with a remote engine stop switch which may be operated by pulling the leash like lanyard attached to the remote engine stop switch cap An adult super vising operation of the vehicle can use the lan yard to stop the engine from a short distance The adult who trains the young rider should always use this lanyard until the rider develops sufficient skills for safe operation of the vehicle Switch body Rubber cap Remote engine stop switch lanyard switch consists of a rubber cap fitted over plastic body When the rubber cap is in place the engine can operate When the rubber cap is removed from the switch body the engine cannot be started If the engine is running and the rubber cap is removed by pulling the lanyard attached to the cap the engine will stop running To use the remote engine stop switch 1 Fit the rubber cap on the engine of the lan yard over the remote engine stop switch body located on the rear end of the vehicle as shown 2 Put your fingers through the loop at the other end of the lanyard 3 With the lanyard fastened to the vehicle and to your hand follow after the moving vehi cle If you notice any driving hazard or unsafe situation pull the lanyard forcefully so that the rubber cap comes off This will activated the remote engine stop switch stopping the vehicle s engine When the remote engine stop switch cap is pulled off the
18. e bag on the frame as shown and fit the rubber cap snugly over the remote engine stop switch body NOTE With the rubber cap off the switch the engine can not be started because the ignition circuit is not completed Avoid leaving any part of the lanyard visible outside the bag as it can be caught and damaged by moving parts To prevent unauthorized starting or unsupervised operation of the TATV remove the remote engine stop switch cap and lanyard after each use and store them in a safe place out of the reach of children BREAK IN RUNNING IN The first month is the most important in the life of your vehicle Proper operation during this break in period will help ensure maximum life and performance from your new vehicle The following guidelines explain proper break in procedures 14 MAXIMUM THROTTLE OPENING RECOMMENDATION During the first 10 hours of vehicle operation the maximum thottle opening you should use is 1 2 throtttle VARY THE ENGINE SPEED The engine speed should be varied during the break in period Although it is essential that some stress be placed on the engine compo nents during break in you must be careful not to excessively load the engine AVOID CONSTANT LOW SPEED Operating the engine at constant low speed light load can cause parts to glaze and not seat properly Allow the engine to accelerate freely through the gears without exceeding the maximum recommnded thr
19. e of the crankcase assembly Please write down the serial numbers here for your future reference Frame Engine LOCATION PARTS Rear brake lever Parking brake lever Parking brake knob Front brake lever Throttle lever Fuel tank cap Starter switch Engine stop switch Remote engine stop switch 9 Fuel cock Air cleaner Battery amp fuse 2 Tools Drive chain Muffler 9 Engine oil tank CONTROLS LEFT HANDLEBAR Rear Brake Lever Apply the rear brake by squeezing the rear brake lever towards the grip Parking Brake Knob This knob is used to set the parking brake which is used to prevent the TATV from moving when it is parked being started or at idle Set the parking brake by squeezing the rear brake lever and pushing this knob to lock the lever in the squeezed position G Starter Switch Push in the electric starter switch to rotate the starting motor NOTE If the front or rear brake lever is not squeezed the starter motor will not rotate A CAUTION When the starter motor doesn t rotate within 5 seconds after push ing the switch try again after 10 seconds to prevent damage to the battery Engine Stop Switch 2 Position The ignition circuit is off The engine cannot start or run O Position The ignition circuit is and the engine
20. egin to roll backwards and then roll over The rider should never open the throttle suddenly when climbing a hill The vehicle could flip over back wards The rider should never go over the top of the hill at high speed Once over the top of the hill he she could lose control and crash or could col lide with an unseen object If your child is climbing a hill and loses forward momentum he she should Lean farther forward uphill Apply the front and rear brake and stop the vehicle before it starts to roll backwards Set the parking brake and dismount to the right while still leaning uphill Use one of the following procedures to turn the vehicle around 1 Ask the adult who is supervising to help drag the rear end of the TATV around until the vehicle is angled downhill Stay on the uphill side of the vehicle while dragging it around Turn the handlebars fully to the right While standing on the uphill side of the vehicle release the parking brake and pump the hand brake to let the TATV roll slowly backwards This will turn the vehicle side ways to the hill Reset the parking brake Turn the handlebars to the left Staying on the uphill side release the parking brake and pump the hand brake to let the ATV roll until it is angled downhill Reset the parking brake the DESCENDING A HILL section The rider should never allow the TATV to roll backwards hill If the veh
21. er power Walk along the side of the ATV if you can or have the young ster ride back and forth between you and another supervisor Watch closely to make sure the rider 1 Opens the throttle gently when starting off 2 Releases the throttle and applies the brake in sequence when stopping Becomes aware of the distance it takes the vehicle to stop when the engine stop switch is turned off while the vehicle is moving As you approach the end of the practice area you should again tell the rider to stop the vehi cle apply the parking brake and get off so you can turn it around for him her Practice this exer cise until your child can start off accelerate cruise and stop correctly and with confidence STEP 4 TURNING After your child has learned to ride the TATV in a straight line and can stop it when he she wants to you should teach the child how to turn the vehicle Explain the proper body movements for turning and let your child PRACTICE FIRST WITH THE ENGINE OFF as you push the vehicle from behind When turning watch to make sure your child 1 Shifts his her weight slightly forward and sup ports his her weight on the outer footrest 2 Leans his her upper body into the turn and turns the handlebars in the direction of the turn When the rider is able to properly turn the TATV in both directions with the engine off he she should practice with the vehicle under power Again make sure that the throt
22. er to use to become familiar with the operation of controls and the oper ating and handling characteristics of the ATV Before each use perform daily inspections with the rider Specific items to check are listed in the INSPECTION BEFORE RIDING sec tion on page 15 of this owner s manual Make sure the rider wears a hel met eye protection and protec tive clothing gloves leather or heavy cloth pants long sleeved shirt or jacket boots Beware of hazardous situations Instruct the rider to do likewise Do not permit the TATV to be used on public roads AT ANY TIME This vehicle is designed and manu factured for use ONLY off public roads It is not subject to Federal Motor Vehicle Safety Standards as it is not equipped or approved for operation on public streets roads or highways at any time Do not permit the ATV to be operated on any paved surfaces The vehicle can be more difficult to control when it is operated on pavement Permit use only by a single rider This vehicle is designed for use only by a single rider Extra seat space is provided so the rider can change his her body position to maneuver the vehicle This space should never be used to carry a passenger Do not permit anyone to operate the TATV while under the influ ence of alcohol or other drugs Make sure the combined weight of the rider protective gear and any accessories or cargo does not exceed the 35
23. essure to cock to the ON position damage the parts of your ATV It may cause rust corrosion and increase wear Do not use high pressure washers to clean your ATV 4 WASHING YOUR With some care your be washed similar manner to washing an automobile NOTE Avoid spraying or allowing water to flow over the following places Spark plug Fuel tank cap Carburetor Use a garden hose at low pressure to remove the majority of dirt or other debris Hand wash your ATV with a mild soap or detergent and water Try to thoroughly remove all dirt and debris without excessive water pressure Cloth rags washing mitts or cleaning brushes can be used be careful with brushes as they may scratch plastic or painted surfaces Rinse the ATV thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe For extended life of your ATV lubricate according to GENERAL LUBRICATION sec tion 42 Operating ATV with wet brakes can be hazardous Wet brakes may not provide as much stopping power as dry brakes This could lead to an accident Test your brakes after washing ATV while riding at slow speed If neces sary apply brakes several times to let friction dry out the linnings and pads Follow the procedures in the INSPECTION BEFORE RIDING section to check your ATV for any problems
24. from the fuel tank a Loosen the drain screw which is located under the carburetor and drain the fuel from the carburetor Do not allow the fuel to spill catch the fuel in a container Do not allow any fuel to come in contact with the hot engine or exhaust system Extinguish any smoking materials before perform ing this check and stay away from any open flames or heat sources This troubleshooting guide is provided to help you identify the cause of some common com plaints COMPLAINT Engine is hard to start or does not start at all Something is probably wrong with the fuel sys tem or ignition system b Tighten the drain screw c Remove the spark plug d Loosen the drain screw and check that the carburetor is filled back up with fuel e If it has been determined that fuel is reaching the carburetor the ignition sys tem should be checked next 5 5 COMPLAINT Engine stalls 1 Make sure there is enough fuel in the fuel tank 2 Check to see that the spark plug is not fouled Remove the plug and decarbon or replace it if necessary Make sure the fuel cock is clear Also check connected to the fuel tank cap is not clogged 1 Remove the spark plug and reattach it to the spark plug lead While holding the spark plug firmly against the engine push the starter switch with the engine stop switch inthe position and the remote engine stop switch ca
25. hard If you are unfamiliar with the area you wish to cross park the TATV and inspect the stream first to find a suitable spot for crossing When crossing operate the vehicle at a slow steady speed Do not attempt to cross a stream with deep or fast flowing water The tires may lose their traction and you may be unable to control the vehicle This could result in personal injury After riding through water test the brakes to see if they have main tained their normal effectiveness If they are less effective than nor mal dry them by repeatedly apply ing the front and rear while riding slowly until the brakes have regained their normal effective ness A CAUTION After extended operation of the TATV in water bring it to your authorized HYOSUNG dealer to have the brakes inspected and cleaned if necessary Failure to take this pre caution can result in excessive brake wear STOPPING THE ENGINE Release the throttle lever Turn the engine stop switch to the 2 position PARKING THE VEHICLE Set the parking brake securely as explained in the STARTING THE ENGINE section It takes some time for the engine and muffler to cool off after a long ride Do not touch these parts until they have had time to cool off or you may burn yourself 20 INSTRUCTING THE YOUNG RIDER IMPORTANT ADVICE TO THE PARENT Your child s safety depends on your commit ment to take the time necess
26. he gap to 0 6 0 7mm 0 024 0 028 in for good ignition Use a thickness gauge to check the gap 29 THROTTLE CABLE ADJUSTMENT FUEL HOSE 2 5 10mm 0 098 0 394 in Measure the throttle cable play by pressing the throttle lever The throttle lever should have Replace the fuel hose every 4 years even if it 2 5 10mm 0 098 0 394 in play appears to be in good condition Damage from aging may not always be visible TRANSMISSION OIL The transmission oil should always be changed when the engine is hot so that the oil s viscosity will be low and the oil will drain completely from the engine To adjust the throttle cable play 1 Remove the adjuster cover 2 Loosen the lock nut 3 Turn the adjuster in or out to obtain the correct play 4 Tighten the lock nut 5 Recheck the throttle cable play Readjust it if it is not within the correct limits 30 CAUTION Frequent use in wet conditions will require more frequent oil changes If the vehicle becomes submerged in water immediately change the oil Failure to follow these instruction may result in severe transmission damage To change the oil 1 Place the vehicle on level ground 2 Remove the oil filler cap 3 Remove the oil drain plug from the bottom of the engine and drain the oil com
27. hown in the chart All items should be ser viced more frequently if the vehicle is operated under extreme condi tions If you have any questions regarding appropriate maintenance intervals consult your authorized HYOSUNG dealer PERIODIC MAINTENANCE CHART ENGINE Interval Initial Every Every Item 1 month 3 months 6 months Air cleaner element Clean at least every month Cylinder head nuts Tighten Tighten B Cylinder head and cylinder Remove carbon Carburetor Inspect Inspect Spark plug Clean Clean Replace Inspect Inspect Fuel line Replace every 4 years Transmission oil Replace B Replace Drive chain Inspect and lubricate every month Sprockets Inspect Inspect CHASSIS Interval Initial Every Every Item 1 month 3 months 6 months Brakes Inspect Inspect Steering Inspect Inspect Tires Inspect every month Check pressure each time ride Chassis nuts and bolts Tighten Tighten General lubrication Lubricate A CAUTION severe conditions More frequent servicing may be performed on motercycles that are used under NOTE z Ask your HYOSUNG dealer or gualified to do the mainte nance items marked 25 SEAT REMOVAL AIR CLEANER If the air cleaner element is clogged with dust there will be greater intake resistance resulting in decreased power outpu
28. icle does begin to roll back wards the rider should move his her body weight forward and try to slow the vehicle to a stop using the FRONT BRAKE ONLY If the front brake does not slow the vehicle the rider should dismount to the side immediately The rear brake should never be used when rolling back wards on a hill Use of the rear brake can cause the vehicle to flip over Romount the vehicle release the parking brake and ride down the hill as instructed in 19 Descending a Hill To ride down a small hill with the the rider should Point the ATV straight downhill Transfer body weight to the rear by sliding back on the seat Ride down the hill with the throttle closed Apply the brake to contro downhill speed Traversing a Slope Traversing a slope is very tricky and should be avoided when possible Improper riding techniques while traversing a slope could cause the TATV to tip over Do not permit your child to traverse a slope unless you are sure he she can perform this maneuver safely To traverse a slope the rider should Lean his her body uphill 6 Steer slightly uphill if necessary to maintain a straight course RIDING THROUGH WATER The TATV may be ridden through water pro vided that it is not more than 15cm 6 in deep and is not moving fast When crossing a stream choose a spot where the banks are gently sloped on both sides and the bottom of the stream is
29. id using the throttle or brakes until you regain directional control of the vehicle Skidding or sliding can result in accidents caused by loss of rider control To avoid inadvertent skid ding or sliding the rider should slow down and be very cautious when rid ing on slippery or loose surfaces OPERATION HILLS Riders who have become experienced at oper ating the TATV on level surfaces may wish to try riding on a wider variety of terrains The TATV may be operated on small hills with even surfaces but extreme care should be taken When the TATV is operated on hills it can roll over more easily than when it is operated on level ground under certain conditions Only chil dren who are capable of safe opera tion of the ATV on level ground should be permitted to operate the vehicle on hills Bi Climbing a Hill To climb a small hill with the TATWV the rider should Speed up and maintain a steady speed before reaching the bottom of the hill Shift body weight forward by sliding forward on the seat Lean slightly forward Maintain a steady speed while climbing the hill Slow down when reaching the top of the hill 18 Only permit your child to climb small hills Do not let him her attempt to climb a hill unless you are sure that he she can easily ride to the top of the hill without stopping It can be dangerous to stop the ATV while climbing a hill because the vehicle may b
30. in the drive chain to 5 15mm 0 197 0 591 in FRONT AND REAR WHEEL REMOVAL gt If exceed 15mm 0 591 in of the drive chain slack replace the drive chain with a new one Failure to inspect the drive chain slack before each use of the vehicle could be hazardous Too much chain slack could cause the chain to come off the sprockets resulting in an accident or serious damage to the vehicle Inspect the drive chain slack before 1 Place the vehicle on level groud and set the each use parking brake 2 Loosen the three wheel nuts 0 on the wheel to be removed FOOTREST HEIGHT ADJUSTMENT 3 Lift up the front or rear end of the vehicle by placing a jack or block under the axle or frame 4 Remove the three wheel nuts 5 Remove the wheel To reinstall the wheel reverse these steps When replacing a wheel it is very impotant that the wheel axle nuts be torqued to the proper specifications If This vehicle is equipped with a footrest lower they are not the wheel can come off bolts unexpectedly We strongly recommend that you have these nuts checked and retorqued if necessary by your autho rized HYOSUNG dealer To adjust height of the footrest perform the fol lowing 1 Remove the footrest screws 2 Remove the footrest bolts 3 Remove the footrests right and left Tighten Tirque 4 Install the footrest lower bolts Frontand R
31. it and a tire pump with you DRIVE CHAIN C 2 The chain require more frequent adjust ment that it is with periodic maintenance depending upon your riding conditions Inspect and lubricate every month If it becomes neces sary to replace the drive chain we recommend that you take your vehicle to an authorized HYOSUNG dealer to have the work done You should periodically inspect the drive chain for the following Loose pins Damaged rollers Dry or rusted links Kinked or binding links Excessive wear Good Worn If you find anything wrong with the drive chain condition or adjustment there is a strong possi bility that the sprockets will have some damage to them also Inspect the sprockets for the fol lowing Excessively worn teeth Broken or damaged teeth Loose sprocket mounting nut s 36 Drive Chain Cleaning and Oiling Clean and oil the chain as follows 1 Wash the chain with kerosene Kerosene is a petroleum product and will provide some lubrica tion as well as cleaning action Keep kerosene away from children and pets Dispose of used kerosene properly A CAUTION Do not use gasoline or other com mercial cleaning solvents to clean the drive chain 2 After thoroughly washing the chain and allow ing it do dry oil the links with a heavy weight motor oil Inspect Drive Chain Slack slack
32. kg 77Ibs weight limit Exceeding this weight limit may result in injury caused by damage to the vehicle or altered handling characteris tics Observe periodic maintenance requirements your authorized HYOSUNG dealer is trained and equipped to perform this service Never permit vehicle refueling by anyone other than an adult Drain gasoline from the fuel tank and carburetor prior to transport ing the TATV 6 Caution the rider and others near the ATV not to get close to or touch any moving parts or any heated areas such as the engine and exhaust system Do not make any modifications to the ATV Modifications may make the vehicle unsafe or illegal unsafe or illegal in your state Do not allow the ATV to be rid den at night This vehicle is not equipped with a headlight Unseen obstacles could cause an accident resulting in injury to the rider TABLE CONTENTS SERIAL NUMBER LOCATION 5 BRAKE FUEL AND OIL RECOMMENDATIONS 5 TIRES FUEL DRIVE CHAIN ENGINE OIL FOOTREST HEIGHT ADJUSTMENT TRANSMISSION OIL FRONT AND REAR WHEEL REMOVAL LOCATION OF PARTS 6 GENERAL LUBRICATION 16 222222 2 224000000000000051153 10 11 TROUBLESHOOTING i LEFT HANDLEBAR 12 TRANSPORTING RIGHT HANDLEBAR 13 CLEANING PROCEDURE 5555 FUEL 14 STORAGE PROCEDURE EQUIPMENT AND ADJUSTMENTS 12 15
33. lug Turn the engine a few times by pushing the starter switch Reinstall the spark plug Make sure that the vehicle is properly lubricated Perform the INSPECTION BEFORE RID ING as listed in this manual Pour one tablespoon of motor oil into the spark plug hole Reinstall the spark plug and crank the engine a few times 43 LOCATION LABELS SET PARKING BRAKE BEFORE STARTING ENGINE 68343 H K3100 WARNING 711 DO MUFFLER WHEN ENGINE IS OPERATION 68320 H 3100 Operation of this ATV by children under the age of 6 increases the risk of severe injury or death Adult supervision required for children under age 12 NEVER permit children under age 6 to operate this ATV WARNING Improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury or death A WARNING ALWAYS maintain proper tire pressure as shown below Improper ATV use can result in SEVERE INJURY or DEATH NEVER exceed the Vehicle Load Capacity of 77 Ibs 35kg LOAD COLD TIRE PRESSURE UP TO 77 Ibs FRONT 3 6 psi 0 25 kgf cm 35kg REAR 3 6 psi 0 25 kgf cm TIRE SIZE FRONT 145 70 6 ALWAYS USE AN NEVER USE ON NEVER CARRY REAR 145 70 6 APPROVED HELMET PUBLIC ROADS PASSENGERS AND PROTECTIVE GEAR NEVER operate e without proper training or instruction at speeds too fast for you
34. ore during and after the clean ing operation carefully examine the element for any tears in the materi al A torn element could permit dirt and dust to pass into the engine If the air cleaner element is torn it must be replaced with a new one 4 Reinstall the cleaned element reverse order of removal Be sure that the element is securely in position and is sealing properly Keep cleaning solvent and oil away from children and pets Dispose of used solvent and oil properly A CAUTION Be sure to position the air cleaner element correctly Make sure it fits properly so that no incoming air will bypass it Remember rapid wear of piston rings and cylinder walls is often caused by an improperly posi tioned air cleaner element 28 SPARK PLUGS 2 Your TATV comes equipped with an BPR 6H 5 spark plug You can determine if the standard spark plug is suitable for your type of vehicle usage by observing the color of the plug s porce lain center electrode insulator after vehicle opera tion If the plug has the correct heat range it should be very light brown in color If the plug tends to run cold usually evidenced by blacken ing of the insulator or a wet electrode replace it with an alternate plug according to the following chart A CAUTION An improper spark plug may have an incorrect fit or heat range for your engine This may cause severe engine damage which may n
35. ot be covered under warranty Use one of the spark plugs listed below or equivalents Consult your HYOSUNG dealer if you are not sure which spark plug is correct for your type of vehicle usage PLUG REPLACEMENT GUIDE Hotter type BPR5HS Standard type BPR6HS Colder type BPR7HS If the above named plugs are not available con sult your HYOSUNG dealer CAUTION IDLE SPEED ADJUSTMENT To install a spark plug turn it in as To adjust the idle speed properly you need a far as possible with your fingers engine tachometer If you do not have one ask then tighten it with a wrench Do not your HYOSUNG dealer to perform this adjust overtighten or cross thread the ment spark plug or the aluminum threads of the cylinder head will be dam aged Do not allow contaminants to enter the engine through the spark plug hole when the plug is removed To adjust the idle speed 1 Start the engine and warm it up 2 After engine warms up turn the throttle stop screw 1 or out so that the engine idles at lowest steady speed A CAUTION Make sure that the engine is fully warmed up before adjusting the engine idle speed Improper adjust ment can result in increased engine wear lt _ lt 0 6 0 7mm 4 0 024 0 028 in To maintain a hot strong spark keep the plug free of carbon Remove carbon from the plug with a wire or pin and ajust t
36. ottle opening OBSERVE YOUR INITIAL AND MOST CRITICAL SERVICE The initial service break in maintenance is the most important service your vehicle will receive During break in operation all of the engine com ponents will have mated together and seated Maintenance required as part of the initial servie includes correction of all adjustments tightening of all fasteners and replacement of dirty oil Timely performance of this service will ensure optimum service life and performance from the engine The initial service after 1 month of vehicle operation should be per formed as outlined in the INSPEC TION AND MAINTENANCE section of this Owner s Manual Pay particular attention to the information con tained in the CAUTION and WARN ING section when performing this maintenance INSPECTION BEFORE RIDING CHECK FOR Steering No rattle or looseness Brakes Proper lever play Parking brake effectiveness Proper pressure Tes Enough tread depth No cracks rips or other damage Enough fuel for the Fuel intended run Fuel hose connected securely No damage to fuel tank or cap Tank cap closed securely Engine stop Proper operation switch Engine oil Proper level Transmission oil Proper level Throttle Proper cable play Smooth response Quick return to idle position Drive chain Adequate lubrication General condition Bolts and nuts are tigh
37. p is installed on the remote engine stop switch If the igni tion system is operating properly a blue spark should jump across the spark plug gap If there is no spark take your machine to you authorized HYOSUNG dealer Do not check for a spark unless you are certain that you know how to do it you could get a high voltage electrical shock When testing for a spark do not point the spark plug near the spark plug hole There may be some fuel inside the cylinder which could be ignit ed Due to the possibility of electrical shock anyone with a heart condition or pacemaker should avoid this check 40 TRANSPORTING The TATV should be transported the nor mal position if possible It may also be trans ported in the standing position but the standing position is not as stable as the normal position Before transporting the TATV drain the fuel from the carburetor as follows 1 Turn the fuel cock lever to the OFF position 2 Drain fuel from the carburetor into a suitable container by loosening the carburetor drain bolt 3 When the fuel has drained completely retight en the drain bolt CLEANING PROCEDURE When draining the carburetor always shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks A thorough cleaning of your ATV is a necessary part of maintenance and will help keep your ATV looking and performing its be
38. pletely The engine oil tank is located under the seat 4 Reinstall the drain plug Check the oil level each time before starting the 5 Remove the clutch cover engine If the oil level is low fill up the tank with 6 Remove the level screw and pour fresh oil the specified oil The oil tank holds 1 0 2 of the specified type through the filler hole until the oil flows out from the oil level hole WARNING TRANSMISSION QIE Cob ney Never operate the ATV without Replace 80 adequate amount of oil if the engine runs out of oil it can stop suddenly Overhaul 90 ml causing injury and or severe mechanical damage 7 Refit the oil filler 1 and oil level screw 2 31 Front Brake The TATV has front drum brake and rear disk brake Failure to properly inspect and main tain your ATV s brake systems can be hazardous Improper maintenance of the brakes increases your chances of having an accident Be sure to inspect the brakes before each use of the vehicle according to the INSPECTION BEFORE RIDING section Always maintain your brakes according to the MAINTE NANCE SCHEDULE Operating the ATV in harsh condi tion can be hazardous if you do not inspect brake wear often Operating in mud water sand or other extreme conditions can cause accelerated brake wear This could lead to an accident If you operate your vehicle under these condition
39. r skills or the conditions on public roads collision can occur with WARNING another vehicle with a passenger passengers affect balance NEVER ride as and steering and increase risk of losing control passenger ____5 ALWAYS Passengers can use proper riding techniques to avoid vehicle cause a loss of overturns on hills and rough terrain and in turns e avoid paved surfaces pavement may seriously affect handling and control control resulting in SEVERE INJURY or DEATH esser LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 68921 H 3100 X A WARNING FAILURE TO TAKE THE FOLLOWING SAFETY PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY READ OWNER S MANUAL CAREFULLY BEFORE OPERATION TO FAMILIARIZE YOURSELF WITH THIS VEHICLE S UNIQUE HANDLING CHARACTERISTICS PROPER RIDING TECHNIQUES AND DETAILED SAFETY PRECAUTIONS INSTRUCT ALL RIDERS ACCORDINGLY THE OWNER S MANUAL IS PROVIDED IN THE PACKING OF THIS VEHICLE MAKE SURE ALL RIDERS UNDERSTAND THAT EVEN THOUGH THIS VEHICLE HAS FOUR WHEELS IT CAN TIP OVER ANY DIRECTION IF IS IMPROPERLY USED NORIDERS UNDERAGE 6 ADULT MUST SUPERVISE OPERATION AT ALL TIMES USE ONLY OFF ROAD NEVER USE ON PUBLIC ROADS OR PAVEMENT SINGLE RIDER ONLY NO PASSENGERS WEAR HELMET EYE PROTECTION AND PROTECTIVE CLOTHING ADULT MUST PERFORM DAILY INSPECTION BEFORE OPERAT
40. s the brakes must be inspected more often than recom mended in the MAINTENANCE SCHEDULE 6 Brake adjustment Too much play in the front brake lever can cause poor braking perfor mance and may lead to an accident Too little play may force brake shoes to rub against the drum at all times causing damage to the shoes and the drum Follow the steps in this section to adjust the front brake lever properly 5 15 mm 0 197 0 591 in Adjust the free play to 5 15 mm 0 197 0 591 in by screwing in or out the front brake adjusting nut 32 6 Brake lining wear limit This vehicle is eguipped with the brake lining wear limit indicators on the front brakes To check wear of the brake lining perform the following 0 Check if the brake system is properly adjust ed While fully applying the brake check to see that the extension line of the index mark is within the range on the brake panel If the extension line is beyond the range have the brake shoe assembly replaced by your Hyosung dealer to ensure safe opera tion Riding with worn brake shoe will reduce braking performance and will increase your chance of having an accident Inspect brake shoe wear before each use Ask your Hyosung dealer or qualified mechanic to replace brake shoe if the shoes are worn to the limit 33 Rear Brake Brake adjustment
41. s your ability to control the vehicle and could result in an accident WARNING 16 Always open the throttle gradually to prevent front wheel lifting Failure to observe this precaution may result in loss of control and an acci dent BRAKING To stop the TATV release the throttle lever and apply the brake Avoid braking during turns Use of the brake when turning could cause the ATV to slide or roll over Use the brake to slow down before entering turns Apply the brake lightly and with great care on slippery surfaces to avoid skidding Never operate the parking brake lock when the ATV is moving The rear wheels will lock and an acci dent could result TURNING To turn the TATV the rider must learn spe cial technique Because this vehicle has a solid rear axle both rear wheels always turn at the same speed This means that if the rear wheels are getting equal traction the vehicle will move straight ahead because the rear wheels will travel the same distance For the vehicle to turn the outside rear wheel must travel a greater distance than the inside rear wheel To make this happen the rider must learn how to create less traction for the inside wheel so that it can travel a shorter distance than the outside wheel even though both wheels are still turning at the same speed To turn the TATV the rider should use the fol lowing technique Turn the h
42. se Ask your Hyosung dealer or qualified mechanic to replace brake pads if any pad is worn to the limit TIRES The TATV is equipped with low pressure tube tires of the size and type listed below Front Rear Size 145 70 6 145 70 6 amp SHIN HUNG SHIN HUNG Type GOLDEN BOY GOLDEN BOY Using tires of a different size or type than the tires originally equipped on your ATV can change the ATV s han dling characteristics Different han dling characteristics can result from differences in carcass construction sidewall strength tread pattern etc For the rider s safety check your vehicle s tires before each use of the vehicle to make sure they have proper pressure enough tread depth and no damage Tread Condition Operating the vehicle with excessively worn tires can cause skidding due to decreased traction It is recommended that the front and rear tires be replaced when the depth of the tire tread is 4 mm 0 16 in or less Tire Pressure A low pressure gauge is provided in tool kit under the seat so you can measure the air pressure in your TATV tires Check the air pressure all tires before each use of the vehicle Improper air pressure can affect handling maneuverability traction tire life and rider comfort Be sure that the tires are inflated to the pressures shown below Tire pressure should only be measured or adjusted
43. st Proper cleaning can also extend the life of your ATV It is important to clean and inspect your ATV after every ride if it is used in mud brush grass water salt water or very dusty conditions Be sure to use a suitable container to catch the fuel you drain from the carbu retor Do not allow the fuel to spill or you may create a fire hazard Keep fuel out of the reach of children and pets or they may be injured and dispose of unwanted fuel properly The build up of mud brush grass etc especial ly on the engine and exhaust system can reduce engine cooling conceal damage or increase wear of certain parts It is important to remove all debris during cleaning PREPARATION FOR CLEANING Wash the ATV before any mud dries on the ATV When transporting the ATV lock the Block or seal the end or the exhaust pipe muf parking brake and tie down the vehicle fler using a piece of plastic wrap cloth rag or securely with rope or some other suit another method to prevent water from entering able means Use extra tie downs when the engine you transport the vehicle in the stand ing position Failure to properly secure A CAUTION the vehicle may result in an accident or damage to the vehicle High pressure washers can damage your ATV STARTING THE ATV AFTER High pressure washers such as TRANSPORT those found at coin operated car To feed fuel into the carburetor turn the fuel washes have enough pr
44. t No rattle from any part of the machine with the engine running No visible evidence of damage Remote engine stop switch if used Proper operation No damage to rubber cap Secure attachment of lanyard to cap 15 Failure to perform an inspection before riding may result in an acci dent or serious damage to the vehi cle Check these items before each ride Be sure your ATV is in good condition for the personal safety of the rider and protection of the vehi cle All of the items above should be checked with the engine off except the functional check of the remote engine stop switch Make sure your child doesn t get too close when you check the fuel level and drive chain or he she might be injured RIDING TIPS DO NOT START THE TATV OR ALLOW YOUR CHILD TO RIDE YET Finish reading the Riding Tips section and then the instructing the Young Rider section before starting the TATV or beginning riding instruc tions The Riding Tips section contains impor tant operating information you will need to know before you go to the Instructing the Young Rider section The Instructing the Young Rider section will guide you in teaching young riders how to operate and ride the TATV using the information you learn in this owner s manual STARTING THE ENGINE Before attempting to start the engine make sure 1 The parking brake is engaged 2 The engine stop switch is inthe 7 position
45. t and increased fuel con sumption A CAUTION DO NOT operate the engine without the air cleaner element in place or severe engine damage may result To remove the seat pull the metal bar under If you usually ride in dusty areas or rear end of the seat and lift it up regularly operate the vehicle in wet muddy conditions you must inspect the air cleaner element more frequently than shown in the periodic maintenance chart fier lf at any time the air cleaner ele ment is submerged in water imme diately clean the element and the inside of the air cleaner case A tool kit is provided under the seat 26 Removing The Element 1 Remove the four bolts 0 2 Remove the clamp screw 2 3 Take out the air cleaner cap 3 and air clean er element 4 Washing The Element Wash the element as follows gt 41 1 washing large enough to hold the element with a non flammable cleaning sol vent Immerse the element in the solvent and wash it 2 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or wring the element or it will develop cracks 3 Immerse the element in a separate pan filled with 2 stroke engine 8 Squeeze the ele ment to remove excess oil Make sure that the element remains damp with oil but not soaked Bef
46. that may have arisen during your last ride STORAGE PROCEDURE If your TATV is to be left unused for an extended period of time it needs special servic ing requiring appropriate materials equipment and skill For this reason HYOSUNG recom mends that you trust this maintenance work to your HYOSUNG dealer If you wish to service the machine for storage yourself follow the gen eral guidelines below VEHICLE Place the vehicle on level ground and thorough ly clean the entire vehicle FUEL Drain the fuel from the fuel tank using a com mercially available hand pump or siphon Drain the fuel from the carburetor using the carburetor drain screw Do not allow the fuel to spill catch the fuel in a suitable container Do not allow any fuel to come in contact with the hot engine or exhaust system Extinguish smoking materials before draining any fuel and stay away from any other fire or heat source Keep pets and children away from fuel and dispose of unwanted fuel properly TIRES Inflate tires to the normal specifications EXTERNAL Spray all vinyl and rubber parts with rub ber preservative Spray unpainted surfaces with rust pre ventative Coat painted surfaces with car wax PROCEDURE FOR RETURNING SERVICE Clean the entire vehicle Reinstall the battery A CAUTION Make sure that the battery lead wire is routed properly ENGINE Remove the spark p
47. tle limiter is adjusted to provide a low maximum speed capability Watch closely to make sure the rider is using the proper turning technique The rider should practice turning until he she can do it cor rectly and with confidence 23 STEP 5 PUTTING IT ALL TOGETHER When your child has mastered the basic riding maneuvers in the previous steps he she should practice putting them all together Instruct the rider to perform various maneuvers such as turning right turning left stopping parking etc Mix up the order of these maneuvers so the child will not know what he she will be asked to do next Practice this exercise until you are con fident that the rider has mastered all the basic maneuvers The above steps will help the first time rider learn the most basic riding techniques To become a skilled rider your child will need a great deal of practice and instruction after these steps have been completed Be patient with your child take extra time when teaching him her additional techniques such as the rec ommended techniques for climbing and descending hills After your child has mastered all of the basic rid ing techniques at slow speeds you can adjust the throttle limiter to provide higher speed capa bilities according to the riders skill and experi ence INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE It is very important to inspect and maintain your TATV regularly Follow the chart below If indi
48. ts scarves etc can get caught in moving parts and cause per sonal injury Even in hot weather make sure your child wears long pants and a long sleeved shirt These not only protect against abrasive injuries but also help to reduce fatigue which comes from loss of body heat due to the wind WARNING Failure to wear proper clothing and protective gear as described above may result in severe personal injury STEP 2 FAMILIARIZATION WITH THE VEHICLE Your child should become completely familiar with the names and functions of all controls Let the young rider sit on the TATVu with the engine off and ask him her to operate specific controls Demonstrate operation of the controls if necessary Ask the child to do such things as apply the brakes turn off the engine lock the parking brake etc Practice this exercise until the child can operate all of the controls without hesitation and without looking at the controls Go over the INSPECTION BEFORE RIDING with your child until he she knows all of the items that should be checked and how they should be checked Give specific examples of things to look for STEP 3 STARTING OFF AND STOPPING For practice choose a large level area away from other riders and free of obstructions Inspect the area before riding and remove any rocks sticks or other potential hazards Stay away from ditches and bumps To help your child develop confidence he she
49. when the tires are cold or misleading measurements can result COLD TIRE PRESSURE 25 KPa 0 25 kg cm 3 6 psi FRONT 25 KPa 0 25 kg m 3 6 psi REAR 35 A CAUTION Using a high pressure air pump to fill the tires can be hazardous If too much air is put into a tire the tire may burst causing severe injury Use a manual type air pump to fill the tires Tire Replacement Air in the low pressure tube tire of this vehicle is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these sections when replacing tires When breaking the tire bead loose from the wheel be extremely careful not to damage the inner wheel surface or the tire bead It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims We highly recom mend that you have such work done by your HYOSUNG dealer or a qualified tire repair sta tion Tube Tire Repair Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type patch If the damage is from a cut or if the puncture cannot be repaired using a plug the tire should be replaced When operating your TATV in areas where transportation or service facilities are not readily available it is strongly recommended that you bring a plug type repair k
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